TWI740261B - Use of ceramic composition, use of ceramic sintered body, and thermistor - Google Patents

Use of ceramic composition, use of ceramic sintered body, and thermistor Download PDF

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TWI740261B
TWI740261B TW108139967A TW108139967A TWI740261B TW I740261 B TWI740261 B TW I740261B TW 108139967 A TW108139967 A TW 108139967A TW 108139967 A TW108139967 A TW 108139967A TW I740261 B TWI740261 B TW I740261B
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TW202118745A (en
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孫嘉聰
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興勤電子工業股份有限公司
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Abstract

本發明提供陶瓷組成物、陶瓷燒結體及疊層型陶瓷電子元件。該陶瓷組成物包含具有由通式AmBO3所示的鈣鈦礦型結構的第一主粉,其中A位選自鋇、鍶或其組合,B位為鈦,以及1.02≦m≦1.05;藉由調整所述主粉材料的A位和B位的莫耳比例,使所得的陶瓷燒結體具有適當的晶粒大小及孔隙率,進而具有良好的補氧效率,因此,包含所述陶瓷燒結體的疊層型陶瓷電子元件可具有低室溫電阻值及高電阻溫度係數之優異性能。 The invention provides a ceramic composition, a ceramic sintered body and a laminated ceramic electronic component. The ceramic composition includes a first main powder having a perovskite structure represented by the general formula A m BO 3 , wherein the A position is selected from barium, strontium or a combination thereof, the B position is titanium, and 1.02≦m≦1.05 ; By adjusting the molar ratio of the A-site and B-site of the main powder material, the resulting ceramic sintered body has an appropriate grain size and porosity, and thus has a good oxygen supplement efficiency, therefore, it contains the ceramic The laminated ceramic electronic component of the sintered body can have excellent properties of low room temperature resistance value and high temperature coefficient of resistance.

Description

陶瓷組成物之用途、陶瓷燒結體之用途及熱敏電阻器 Use of ceramic composition, use of ceramic sintered body and thermistor

本發明係有關於包含鈣鈦礦型結構的主粉之陶瓷組成物、其燒結而成的陶瓷燒結體、以及包含該陶瓷燒結體的疊層型陶瓷電子元件,尤其是應用於正溫度係數熱敏電阻的疊層型陶瓷電子元件。 The present invention relates to a ceramic composition containing a main powder of a perovskite structure, a ceramic sintered body formed by sintering the ceramic composition, and a laminated ceramic electronic component containing the ceramic sintered body, and is particularly applicable to positive temperature coefficient thermal Multilayer ceramic electronic components for sensitive resistors.

熱敏電阻(Thermistor)為一種可變電阻,亦即其電阻值將隨著溫度變化而改變,並區分為正溫度係數熱敏電阻、負溫度係數熱敏電阻,以及臨界溫度熱敏電阻。由於熱敏電阻在特定溫度範圍內具有較高之精度,現今已有廣泛之應用,例如:溫度傳感器、浪涌電流限制器或自復式保險絲等。 Thermistor (Thermistor) is a variable resistor, that is, its resistance value changes with temperature, and is divided into positive temperature coefficient thermistors, negative temperature coefficient thermistors, and critical temperature thermistors. Because thermistors have high accuracy in a specific temperature range, they have been widely used today, such as temperature sensors, inrush current limiters, or resettable fuses.

正溫度係數熱敏電阻(Positive temperature coefficient thermistor),簡稱PTC熱敏電阻,其電阻值將隨著電阻本體之溫度升高而提升,而具有正溫度係數,並在達到居禮溫度(Curie temperature,簡稱Tc)或磁性轉變點後,出現電阻值急速提升之現象,又稱為PTC效應。因此,PTC熱敏電阻除了可作為加熱元件外,亦兼具過流保護的開關作用,而可同時實現加熱、傳感、和開關三種功能,並以後兩者為主要應用。 Positive temperature coefficient thermistor (PTC thermistor), referred to as PTC thermistor, its resistance value will increase as the temperature of the resistor body increases, and has a positive temperature coefficient, and reaches the Curie temperature (Curie temperature, After the Tc) or magnetic transition point, the resistance value increases rapidly, which is also called the PTC effect. Therefore, in addition to being used as a heating element, the PTC thermistor also has the function of switching over-current protection, and can realize the three functions of heating, sensing, and switching at the same time, and the latter two are the main applications.

因家電或消費性電子產品等室溫下使用之電器皆仰賴熱敏電阻,例如:作為溫度傳感器,故低室溫電阻之熱敏電阻將有較廣泛之應用性。然而,即便PTC熱敏電阻具有上述優異功能,但礙於製造技術發展之限制,兼具低室溫電阻及高電阻溫度係數(Temperature coefficient of resistance)的熱敏電阻仍有待開發,以滿足市場需求。 Because electrical appliances used at room temperature such as home appliances or consumer electronics rely on thermistors, such as temperature sensors, thermistors with low room temperature resistance will have a wider range of applications. However, even if the PTC thermistor has the above-mentioned excellent functions, due to the limitation of the development of manufacturing technology, the thermistor with both low room temperature resistance and high temperature coefficient of resistance is still to be developed to meet market demand .

本發明提供一種陶瓷組成物,其可用於熱敏電阻器,藉此降低熱敏電阻器之室溫電阻值和提高熱敏電阻器之電阻溫度係數。 The present invention provides a ceramic composition which can be used in a thermistor, thereby reducing the room temperature resistance value of the thermistor and increasing the temperature coefficient of resistance of the thermistor.

為達上述目的,本發明提供一種陶瓷組成物,包含:主粉材料,其包含具有由通式AmBO3所示的鈣鈦礦型結構的第一主粉,其中A位選自鋇(Ba)、鍶(Sr)或其組合,B位為鈦(Ti),m為A位與B位的莫耳比,且1.02≦m≦1.05;第一稀土材料;以及微奈米矽玻璃。 To achieve the above objective, the present invention provides a ceramic composition comprising: a main powder material, which comprises a first main powder having a perovskite structure represented by the general formula A m BO 3 , wherein the A position is selected from barium ( Ba), strontium (Sr) or a combination thereof, B site is titanium (Ti), m is the molar ratio of A site to B site, and 1.02≦m≦1.05; the first rare earth material; and micro-nanosilica glass.

在一些實施例中,m可為1.020、1.021、1.025、1.029、1.030、1.031、1.035、1.039、1.040、1.041、1.045、1.049或1.050,但不限於此。較佳的,1.02≦m≦1.04。 In some embodiments, m may be 1.020, 1.021, 1.025, 1.029, 1.030, 1.031, 1.035, 1.039, 1.040, 1.041, 1.045, 1.049, or 1.050, but is not limited thereto. Preferably, 1.02≦m≦1.04.

本發明藉由調控主粉材料的m值,可避免陶瓷組成物在燒結過程中,其所形成的晶粒受到抑制或異常成長,從而有助於提升疊層型陶瓷電子元件的電性表現。 By adjusting the m value of the main powder material, the present invention can prevent the crystal grains formed by the ceramic composition from being inhibited or growing abnormally during the sintering process, thereby helping to improve the electrical performance of the laminated ceramic electronic component.

較佳的,該第一主粉包括鈦酸鋇、鈦酸鍶或其組合。 Preferably, the first main powder includes barium titanate, strontium titanate or a combination thereof.

較佳的,該主粉材料更包含第二主粉,可用以增加或減少A位相對於B位的莫耳數以調整m值。 Preferably, the main powder material further includes a second main powder, which can be used to increase or decrease the number of moles of the A position relative to the B position to adjust the value of m.

較佳的,該第二主粉材料包括碳酸鋇(BaCO3)或二氧化鈦(TiO2);其中,碳酸鋇因含有鋇元素,故可用來增加A位相對於B位的莫耳數以調整m值;二氧化鈦因不含有鋇元素,故可用來調降A位相對於B位的莫耳數以調整m值。 Preferably, the second main powder material includes barium carbonate (BaCO 3 ) or titanium dioxide (TiO 2 ); among them, barium carbonate contains barium, so it can be used to increase the number of moles between the A position and the B position to adjust the value of m ; Titanium dioxide does not contain barium, so it can be used to reduce the number of moles of the A position relative to the B position to adjust the m value.

較佳的,該第二主粉材料為碳酸鋇;以該第一主粉的總含量為1莫耳計,碳酸鋇的含量為0.02莫耳至0.05莫耳。 Preferably, the second main powder material is barium carbonate; based on the total content of the first main powder being 1 mol, the content of barium carbonate is 0.02 mol to 0.05 mol.

在一些實施例中,以鈦酸鋇的總含量為1莫耳計,碳酸鋇含量可為0.020莫耳、0.021莫耳、0.025莫耳、0.029莫耳、0.030莫耳、0.031莫耳、 0.035莫耳、0.039莫耳、0.040莫耳、0.041莫耳、0.045莫耳、0.049莫耳或0.050莫耳,但不限於此。 In some embodiments, based on the total content of barium titanate being 1 mol, the content of barium carbonate may be 0.020 mol, 0.021 mol, 0.025 mol, 0.029 mol, 0.030 mol, 0.031 mol, 0.035 mol, 0.039 mol, 0.040 mol, 0.041 mol, 0.045 mol, 0.049 mol, or 0.050 mol, but not limited thereto.

較佳的,第一主粉的A位包含鋇與鍶之組合;以該A位的總莫耳數為1莫耳計,鍶的含量為大於0莫耳至0.06莫耳,亦即0<Sr佔A位的莫耳比≦0.06。 Preferably, the A position of the first main powder contains a combination of barium and strontium; based on the total number of moles of the A position being 1 mol, the content of strontium is greater than 0 mol to 0.06 mol, that is, 0< The molar ratio of Sr occupying the A position is less than or equal to 0.06.

在一些實施例中,以該A位的總莫耳數為1莫耳計,鍶的含量可為0.005莫耳、0.010莫耳、0.015莫耳、0.020莫耳、0.025莫耳、0.030莫耳、0.035莫耳、0.040莫耳、0.045莫耳、0.050莫耳、0.055莫耳或0.060莫耳,但不限於此。 In some embodiments, based on the total number of moles of the A position as 1 mole, the content of strontium can be 0.005 mole, 0.010 mole, 0.015 mole, 0.020 mole, 0.025 mole, 0.030 mole, 0.035 mol, 0.040 mol, 0.045 mol, 0.050 mol, 0.055 mol, or 0.060 mol, but not limited thereto.

較佳的,該第一稀土材料包含釔(Y)、釤(Sm)、鈮(Nb)、釹(Nd)、鈰(Ce)、其合金或其氧化物。 Preferably, the first rare earth material includes yttrium (Y), samarium (Sm), niobium (Nb), neodymium (Nd), cerium (Ce), alloys or oxides thereof.

藉由添加上述第一稀土材料可使所述鈣鈦礦型結構半導體化,降低電阻值。 By adding the above-mentioned first rare earth material, the perovskite structure can be semiconducted and the resistance value can be reduced.

基於主粉材料與第一稀土材料皆為固體,為使其所含之元素能夠均勻分佈於所述陶瓷組成物燒結所得之陶瓷燒結體中,故添加微奈米矽玻璃於所述陶瓷組成物中。因微奈米矽玻璃形成液相所需之溫度較低,於燒結過程中能迅速且均勻地濕潤鈦酸鋇表面,進而讓所述陶瓷組成物中的各元素能均勻地擴散至鈣鈦礦型結構的晶格內,以提升燒結所得之陶瓷燒結體的介電性能。換句話說,微奈米矽玻璃可提升主粉材料與第一稀土材料的固溶效果,除可避免主粉材料與第一稀土材料析出,亦有助於疊層型陶瓷電子元件展現PTC效應。 Since the main powder material and the first rare earth material are both solid, in order to make the elements contained in it can be evenly distributed in the ceramic sintered body obtained by sintering the ceramic composition, micro-nanosilicate glass is added to the ceramic composition middle. Because the temperature required for the formation of the liquid phase of the micro-nanosilicate glass is relatively low, the barium titanate surface can be wetted quickly and uniformly during the sintering process, so that the elements in the ceramic composition can be uniformly diffused to the perovskite In the crystal lattice of the sintered structure to improve the dielectric properties of the ceramic sintered body obtained by sintering. In other words, the micro-nanosilicate glass can improve the solid solution effect of the main powder material and the first rare earth material. In addition to avoiding the precipitation of the main powder material and the first rare earth material, it also helps the laminated ceramic electronic components to exhibit the PTC effect. .

較佳的,該主粉材料之平均粒徑為0.2微米至3微米。 Preferably, the average particle size of the main powder material is 0.2 μm to 3 μm.

較佳的,該微奈米矽玻璃之平均粒徑為30奈米至3微米。 Preferably, the average particle size of the micro-nanosilicate glass is 30 nanometers to 3 micrometers.

較佳的,以該主粉材料、該第一稀土材料和該微奈米矽玻璃三者之總重為基準,該主粉材料的含量為77重量百分比至96.9重量百分比;更佳的,該主粉材料的含量為79重量百分比至92.9重量百分比。 Preferably, based on the total weight of the main powder material, the first rare earth material and the micro-nanosilicate glass, the content of the main powder material is 77 weight percent to 96.9 weight percent; more preferably, the The content of the main powder material is 79 weight percent to 92.9 weight percent.

較佳的,以該主粉材料、該第一稀土材料和該微奈米矽玻璃三者之總重為基準,該第一稀土材料的含量為0.1重量百分比至3重量百分比;舉例而言,該第一稀土材料的含量可為0.2重量百分比、0.3重量百分比、0.4重量百分比、0.5重量百分比、0.6重量百分比、0.7重量百分比、0.8重量百分比、0.9重量百分比、1.0重量百分比、1.5重量百分比、2重量百分比或2.5重量百分比,但不限於此。 Preferably, based on the total weight of the main powder material, the first rare earth material and the micro-nanosilicate glass, the content of the first rare earth material is 0.1% to 3% by weight; for example, The content of the first rare earth material can be 0.2% by weight, 0.3% by weight, 0.4% by weight, 0.5% by weight, 0.6% by weight, 0.7% by weight, 0.8% by weight, 0.9% by weight, 1.0% by weight, 1.5% by weight, 2 Weight percentage or 2.5 weight percentage, but not limited to this.

較佳的,以該主粉材料、該第一稀土材料和該微奈米矽玻璃三者之總重為基準,該微奈米矽玻璃的含量3重量百分比至20重量百分比;舉例而言,該微奈米矽玻璃的含量可為3重量百分比、4重量百分比、5重量百分比、6重量百分比、7重量百分比、8重量百分比、9重量百分比、10重量百分比、11重量百分比、12重量百分比、13重量百分比、14重量百分比、15重量百分比、16重量百分比、17重量百分比、18重量百分比、19重量百分比或20重量百分比,但不限於此。較佳的,該微奈米矽玻璃的含量為5重量百分比至15重量百分比。 Preferably, based on the total weight of the main powder material, the first rare earth material and the micro-nanosilicon glass, the content of the micro-nanosilicon glass is 3 wt% to 20 wt%; for example, The content of the micro-nanosilicon glass can be 3 weight percent, 4 weight percent, 5 weight percent, 6 weight percent, 7 weight percent, 8 weight percent, 9 weight percent, 10 weight percent, 11 weight percent, 12 weight percent, 13% by weight, 14% by weight, 15% by weight, 16% by weight, 17% by weight, 18% by weight, 19% by weight, or 20% by weight, but not limited thereto. Preferably, the content of the micro-nanosilicate glass is 5 wt% to 15 wt%.

本發明另提供一種陶瓷燒結體,其由上述陶瓷組成物燒結而成;其中,該陶瓷燒結體具有複數孔洞,且該陶瓷燒結體的孔隙率為5%至20%。 The present invention also provides a ceramic sintered body, which is formed by sintering the above-mentioned ceramic composition; wherein the ceramic sintered body has a plurality of pores, and the porosity of the ceramic sintered body is 5% to 20%.

依據本發明,所述陶瓷燒結體的孔洞係由至少三晶粒之晶粒邊界所共同構成的空間。 According to the present invention, the cavity of the ceramic sintered body is a space formed by the grain boundaries of at least three crystal grains.

依據本發明,孔隙率係經由隨機選定所述陶瓷燒結體之一截面以掃描式電子顯微鏡進行觀察及計算而得。孔隙率之下式表示:孔隙率(%)=VH/VT*100;其中VH為截面之所有孔洞的總面積,VT為截面之總面積。 According to the present invention, the porosity is obtained by randomly selecting a cross section of the ceramic sintered body and observing and calculating with a scanning electron microscope. The porosity is expressed by the following formula: porosity (%)=VH/VT*100; where VH is the total area of all pores in the section, and VT is the total area of the section.

因所述陶瓷燒結體具有複數孔洞,因此可於燒結過程的氧化處理步驟中提供氧氣傳輸路徑,故適當增加孔隙率可增加補氧效率,進一步提升陶瓷燒結體之電阻溫度係數(即α值)表現。因此,本發明亦藉由調整m值來進一步調整孔隙率。 Since the ceramic sintered body has a plurality of pores, it can provide an oxygen transmission path in the oxidation treatment step of the sintering process. Therefore, an appropriate increase in porosity can increase the oxygen supplement efficiency and further improve the temperature coefficient of resistance (that is, the α value) of the ceramic sintered body Performance. Therefore, the present invention also further adjusts the porosity by adjusting the m value.

若所述陶瓷燒結體過於緻密,則氧氣傳輸路徑減少而減損補氧能力,使得α值表現不佳;反之,若所述陶瓷燒結體之孔隙率過高,雖然有較多的補氧路徑來提升α值,但易發生陶瓷燒結體之結構強度不足的問題,亦可能因陶瓷燒結體結構之緻密度不足導致後續介電性能測試時發生失效之狀況。因此,較佳的,所述陶瓷燒結體之孔隙率為5%至20%。例如:該孔隙率可為5%、6%、7%、8%、9%、10%、11%、12%、13%、14%、15%、16%、17%、18%、19%或20%。 If the ceramic sintered body is too dense, the oxygen transmission path will be reduced and the oxygen supplement ability will be reduced, making the α value poor; on the contrary, if the porosity of the ceramic sintered body is too high, although there are more oxygen supplement paths Increase the value of α, but the problem of insufficient structural strength of the ceramic sintered body is prone to occur, and the failure of the subsequent dielectric performance test may occur due to the insufficient density of the ceramic sintered body structure. Therefore, preferably, the porosity of the ceramic sintered body is 5% to 20%. For example: the porosity can be 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19 % Or 20%.

依據本發明,當所述陶瓷組成物燒結完成後,微奈米矽玻璃中的二氧化矽成分主要會聚集於陶瓷燒結體的孔洞內形成實體顆粒,即為所述玻璃相。該玻璃相又可稱為實體玻璃相或玻璃體,其有助於進一步降低電阻值及提升陶瓷燒結體之α值表現。 According to the present invention, after the sintering of the ceramic composition is completed, the silicon dioxide component in the micro-nanosilicate glass will mainly gather in the pores of the ceramic sintered body to form solid particles, which is the glass phase. The glass phase can also be called a solid glass phase or a glass body, which helps to further reduce the resistance value and improve the α value performance of the ceramic sintered body.

較佳的,當所述陶瓷組成物中的微奈米矽玻璃的含量為3重量百分比以上時,所得之陶瓷燒結體因矽含量充足,而能明顯形成玻璃相。 Preferably, when the content of the micro-nanosilicate glass in the ceramic composition is more than 3% by weight, the resulting ceramic sintered body can obviously form a glass phase due to the sufficient silicon content.

本發明亦提供一種疊層型陶瓷電子元件,其包括:一陶瓷本體,其包含複數上述陶瓷燒結體和複數內電極;其中,該等陶瓷燒結體與該等內電極係互相交疊形成於該陶瓷本體內;以及二外電極,其分別設置於該陶瓷本體的相對兩側面並與該等內電極電連接。 The present invention also provides a laminated ceramic electronic component, which includes: a ceramic body including a plurality of the above-mentioned ceramic sintered bodies and a plurality of internal electrodes; wherein the ceramic sintered bodies and the internal electrodes are formed by overlapping each other. The ceramic body; and two external electrodes, which are respectively arranged on two opposite sides of the ceramic body and are electrically connected to the internal electrodes.

依據本發明,兩相鄰之內電極分別與相對的外電極電連接。 According to the present invention, two adjacent inner electrodes are electrically connected to opposite outer electrodes, respectively.

上述疊層型陶瓷電子元件因多個內電極以並聯方式在陶瓷本體內部交替疊層,藉此達到降低室溫電阻之功用。 In the above-mentioned laminated ceramic electronic component, a plurality of internal electrodes are alternately laminated inside the ceramic body in a parallel manner, thereby achieving the function of reducing room temperature resistance.

較佳的,該等內電極包含鎳(Ni)。 Preferably, the internal electrodes include nickel (Ni).

較佳的,該等外電極各自包含銀(Ag)、鎳和錫(Sn)之任一或其組合。在一些實施例中,該等外電極係各自為多層結構的電極。舉例而言,該等外電極可為三層結構的外電極,第一至三層之外電極的材料依序為銀、鎳與錫。 Preferably, each of the external electrodes includes any one or a combination of silver (Ag), nickel, and tin (Sn). In some embodiments, each of the external electrodes is an electrode with a multilayer structure. For example, the external electrodes may be external electrodes with a three-layer structure, and the materials of the first to third external electrodes are silver, nickel, and tin in order.

較佳的,該等內電極各別與該等外電極約呈垂直(90度夾角)。 Preferably, each of the inner electrodes is approximately perpendicular to the outer electrodes (90 degrees included).

較佳的,上述疊層型陶瓷電子元件可進一步包含二保護層,該等保護層設置於該陶瓷本體的相對兩表面,該等表面與該等內電極相互平行。所述保護層可避免疊層型陶瓷電子元件於電鍍形成外電極時出現溢鍍問題。 Preferably, the above-mentioned laminated ceramic electronic component may further include two protective layers, and the protective layers are disposed on two opposite surfaces of the ceramic body, and the surfaces and the internal electrodes are parallel to each other. The protective layer can avoid the problem of over-plating when the laminated ceramic electronic components are electroplated to form external electrodes.

較佳的,上述疊層型陶瓷電子元件之室溫電阻值為1歐姆至15歐姆,其中,室溫係指25℃。 Preferably, the room temperature resistance value of the above-mentioned laminated ceramic electronic component is 1 ohm to 15 ohm, wherein the room temperature refers to 25°C.

較佳的,上述疊層型陶瓷電子元件之電阻溫度係數為4ppm/℃至10ppm/℃。 Preferably, the temperature coefficient of resistance of the above-mentioned laminated ceramic electronic component is 4 ppm/°C to 10 ppm/°C.

較佳的,上述疊層型陶瓷電子元件之居禮溫度為80℃至110℃。舉例而言,該疊層型陶瓷電子元件之居禮溫度可為80℃、81℃、82℃、83℃、84℃、85℃、86℃、87℃、88℃、89℃、90℃、91℃、92℃、93℃、94℃、95℃、96℃、97℃、98℃、99℃、100℃、101℃、102℃、103℃、104℃、105℃、106℃、107℃、108℃、109℃或110℃。 Preferably, the Curie temperature of the laminated ceramic electronic component is 80°C to 110°C. For example, the Curie temperature of the laminated ceramic electronic component can be 80°C, 81°C, 82°C, 83°C, 84°C, 85°C, 86°C, 87°C, 88°C, 89°C, 90°C, 91℃、92℃、93℃、94℃、95℃、96℃、97℃、98℃、99℃、100℃、101℃、102℃、103℃、104℃、105℃、106℃、107℃ , 108℃, 109℃ or 110℃.

本發明再提供一種電器,其包含上述疊層型陶瓷電子元件。 The present invention further provides an electrical appliance including the above-mentioned laminated ceramic electronic component.

10:疊層型陶瓷電子元件 10: Laminated ceramic electronic components

100:陶瓷本體 100: ceramic body

110:陶瓷燒結體 110: Ceramic sintered body

120:內電極 120: inner electrode

130、140:側面 130, 140: side

150、160:表面 150, 160: surface

170:孔洞 170: Hole

180:玻璃相 180: glass phase

200、300:外電極 200, 300: external electrode

400:保護層 400: protective layer

S:厚度 S: thickness

圖1為本發明之疊層型陶瓷電子元件剖面之示意圖。 FIG. 1 is a schematic diagram of a cross-section of a laminated ceramic electronic component of the present invention.

圖2A至2L分別為實施例1至6與比較例1至6的疊層型陶瓷電子元件中陶瓷燒結體截面之電子顯微鏡照片。 2A to 2L are electron micrographs of cross-sections of ceramic sintered bodies in the laminated ceramic electronic components of Examples 1 to 6 and Comparative Examples 1 to 6, respectively.

以下提供數種操作方式,以便說明本發明之實施方式;熟習此技藝者可經由本說明書之內容輕易地了解本發明所能達成之優點與功效,並且於不悖離本發明之精神下進行各種修飾與變更,以施行或應用本發明之內容。 Several operation methods are provided below to illustrate the implementation of the present invention; those familiar with the art can easily understand the advantages and effects of the present invention through the content of this specification, and perform various operations without departing from the spirit of the present invention. Modifications and changes to implement or apply the content of the present invention.

《陶瓷組成物》"Ceramic Composition"

以下各實施例與比較例以主粉材料、第一稀土材料和微奈米矽玻璃作為起始原料,且各實施例與比較例的起始原料的總重量固定:主粉材料皆為89.5重量百分比、第一稀土材料皆為0.5重量百分比,且微奈米矽玻璃皆為10重量百分比;m值為1的組別表示主粉材料僅使用鈦酸鋇,m值大於1的組別表示主粉材料除包含鈦酸鋇外,亦添加碳酸鋇,m值小於1的組別表示主粉材料除包含鈦酸鋇外,亦添加二氧化鈦;各實施例與比較例中主粉材料所含第一主粉的種類及含量差異詳如表1所示。 The following examples and comparative examples use the main powder material, the first rare earth material and micro-nanosilicate glass as starting materials, and the total weight of the starting materials of each embodiment and comparative example is fixed: the main powder material is 89.5 weight The percentage and the first rare earth material are both 0.5% by weight, and the micro-nanosilicate glass is both 10% by weight; the group with m value of 1 means that the main powder material uses only barium titanate, and the group with m value greater than 1 means that the main powder material is only barium titanate. In addition to barium titanate, the powder material also contains barium carbonate. The group with m value less than 1 means that the main powder material contains barium titanate and titanium dioxide; the main powder material in each embodiment and comparative example contains the first The types and content differences of the main powder are shown in Table 1.

其中,實施例2至6和比較例1至6添加鈦酸鍶來取代部份的鈦酸鋇;比較例5則進一步另添加鈦酸鈣來取代部份的鈦酸鋇。 Among them, Examples 2 to 6 and Comparative Examples 1 to 6 added strontium titanate to replace part of the barium titanate; Comparative Example 5 further added calcium titanate to replace part of the barium titanate.

Figure 108139967-A0305-02-0008-1
Figure 108139967-A0305-02-0008-1
Figure 108139967-A0305-02-0009-2
Figure 108139967-A0305-02-0009-2

上述主粉材料皆為商購品,其中,鈦酸鋇純度為99.5%,碳酸鋇純度為99.9%、二氧化鈦純度為99.5%、鈦酸鍶純度為99.9%,而鈦酸鈣純度為99.9%。 The above-mentioned main powder materials are all commercially available products. Among them, the purity of barium titanate is 99.5%, the purity of barium carbonate is 99.9%, the purity of titanium dioxide is 99.5%, the purity of strontium titanate is 99.9%, and the purity of calcium titanate is 99.9%.

上述第一稀土材料亦為商購品,其為純度99.9%的氧化鈮。 The above-mentioned first rare earth material is also a commercially available product, which is niobium oxide with a purity of 99.9%.

上述微奈米矽玻璃亦為商購品,包含98.6重量百分比之二氧化矽,0.4重量百分比之稀土元素和1重量百分比之鋇、鍶、鈣、鈦中的至少一種。 The aforementioned micro-nanosilica glass is also a commercially available product, and contains 98.6 weight percent of silicon dioxide, 0.4 weight percent of rare earth elements, and 1 weight percent of at least one of barium, strontium, calcium, and titanium.

上述主粉材料之平均粒徑為0.2微米至3微米,且該微奈米矽玻璃之平均粒徑為30奈米至3微米。 The average particle size of the main powder material is 0.2 micron to 3 microns, and the average particle size of the micro-nanosilica glass is 30 nanometers to 3 microns.

《陶瓷燒結體和包含其的疊層型陶瓷電子元件》"Ceramic sintered body and laminated ceramic electronic components containing the same"

待齊備上述陶瓷組成物後,以甲苯及酒精作為溶劑,溶劑添加量可依所需的分散程度作調整,另添加約為上述起始原料總重之0.5重量百分比至0.75重量百分比的高分子系分散劑(商品型號為BYK-110、111及/或115),以及另添加約為起始原料總重之25重量百分比至30重量百分比的聚乙烯醇縮丁醛樹脂黏結劑;將上述所有原料與鋯球一同置入球磨機內,以濕式研磨進行充分 混合,以獲得陶瓷漿料。再使用刮刀法將該陶瓷漿料形成片狀後予以乾燥,乾燥溫度約50℃至60℃;乾燥時間則依實際狀況進行調整,以獲得一捲薄帶。 After the above ceramic composition is prepared, toluene and alcohol are used as solvents. The amount of solvent added can be adjusted according to the required degree of dispersion. In addition, about 0.5 wt% to 0.75 wt% of the total weight of the starting materials is added. Dispersant (commodity model BYK-110, 111 and/or 115), and add about 25% to 30% by weight of the total weight of the starting materials as a polyvinyl butyral resin binder; combine all the above materials Put it into the ball mill together with the zirconium ball, and fully perform wet grinding. Mix to obtain ceramic slurry. Then use the doctor blade method to form the ceramic slurry into a sheet and then dry it at a drying temperature of about 50°C to 60°C; the drying time is adjusted according to the actual situation to obtain a roll of thin ribbon.

將鎳金屬粉末與有機黏合劑一同分散於一有機溶劑內以製備內電極膏,再以網版印刷方式在所述薄帶上印刷內電極,以形成帶有內電極的薄帶。以未印刷內部電極的薄帶作為上蓋與下蓋,將多個帶有內電極之薄帶形成的疊層結構夾置於上蓋與下蓋之間;接著,經熱均壓步驟後,再使用切割機切出陶瓷生胚。將具有層疊結構之陶瓷生胚在保護氣氛下,以約300℃進行24小時之脫脂處理。將已脫脂之陶瓷生胚在氮氣/氫氣之還原氣氛中,以1250℃至1380℃進行鍛燒約1小時,以製備燒結後陶瓷體,該燒結後陶瓷體包括多個由上述薄帶燒結而成的陶瓷燒結體,且所述陶瓷燒結體與多個內電極互相交疊,陶瓷燒結體層數與內電極數量可依薄帶厚度加以調整。將燒結後陶瓷體進行滾邊角研磨後,在大氣環境下以700℃至900℃進行氧化處理後,形成陶瓷本體。分別於陶瓷本體之上下表面進行保護層塗佈,以形成與該等內電極平行的保護層,並在陶瓷體之左右兩側面分別沾附銀以形成外電極,以形成該疊層型陶瓷電子元件,其中,該等外電極與該等內電極電連接。 The nickel metal powder and the organic binder are dispersed together in an organic solvent to prepare internal electrode paste, and then the internal electrodes are printed on the thin strip by screen printing to form a thin strip with internal electrodes. Use thin strips without printed internal electrodes as the upper and lower covers, and sandwich the laminated structure formed by multiple thin strips with internal electrodes between the upper and lower covers; then, after the heat equalization step, use it again The cutting machine cuts out the ceramic green embryo. The green ceramic embryo with laminated structure is subjected to degreasing treatment at about 300°C for 24 hours in a protective atmosphere. The degreased ceramic green body is calcined in a nitrogen/hydrogen reducing atmosphere at 1250°C to 1380°C for about 1 hour to prepare a sintered ceramic body. The sintered ceramic body includes a plurality of sintered ribbons. The ceramic sintered body and the plurality of internal electrodes overlap each other, and the number of ceramic sintered body layers and the number of internal electrodes can be adjusted according to the thickness of the ribbon. The sintered ceramic body is subjected to piping and corner grinding, and then subjected to an oxidation treatment at 700°C to 900°C in an atmospheric environment to form a ceramic body. Coating the upper and lower surfaces of the ceramic body with a protective layer to form a protective layer parallel to the internal electrodes, and depositing silver on the left and right sides of the ceramic body to form external electrodes to form the laminated ceramic electronics Element, wherein the external electrodes are electrically connected to the internal electrodes.

如圖1所示,該疊層型半導體陶瓷電子元件10具有陶瓷本體100,其包含複數陶瓷燒結體110和複數內電極120,該等陶瓷燒結體110與該等內電極120係互相交疊形成於該陶瓷本體100內;二外電極200、300,其分別設置於該陶瓷本體100的相對兩側面130、140上,並與該等內電極120電連接,且二外電極200、300與內電極120的夾角約呈90度;以及二保護層400,該等保護層分別設置於該陶瓷本體的上下兩表面150、160上,並與該等內電極120約呈平行。此外,相鄰之兩內電極120由陶瓷燒結體110所隔開,且該相鄰之兩內電極120間具有厚度S,該厚度S低於40微米。 As shown in FIG. 1, the laminated semiconductor ceramic electronic component 10 has a ceramic body 100, which includes a plurality of ceramic sintered bodies 110 and a plurality of internal electrodes 120, and the ceramic sintered bodies 110 and the internal electrodes 120 are formed by overlapping each other In the ceramic body 100; two external electrodes 200, 300, which are respectively disposed on two opposite sides 130, 140 of the ceramic body 100, and are electrically connected to the internal electrodes 120, and the two external electrodes 200, 300 and the internal The included angle of the electrode 120 is approximately 90 degrees; and two protective layers 400, which are respectively disposed on the upper and lower surfaces 150, 160 of the ceramic body, and are approximately parallel to the inner electrodes 120. In addition, two adjacent internal electrodes 120 are separated by the ceramic sintered body 110, and there is a thickness S between the two adjacent internal electrodes 120, which thickness S is less than 40 microns.

特性分析 : 以電子顯微鏡觀察由上述實施例1至6與比較例1至6之陶瓷組成物所形成的陶瓷燒結體之截面的微結構及計算其孔隙率,並將結果列於表2中。其中,以圖2B為例,由實施例2之陶瓷組成物所形成的陶瓷燒結體之截面可明顯觀察到所述陶瓷燒結體不僅具有孔洞170以外,其中部分孔洞還形成有玻璃相180。 Characteristic analysis : Observe the microstructure of the cross-section of the ceramic sintered body formed by the ceramic compositions of the above-mentioned Examples 1 to 6 and Comparative Examples 1 to 6 with an electron microscope and calculate the porosity, and the results are listed in Table 2. Taking FIG. 2B as an example, the cross-section of the ceramic sintered body formed from the ceramic composition of Example 2 clearly shows that the ceramic sintered body not only has pores 170, but also a glass phase 180 is formed in some of the pores.

量測包含由實施例1至6與比較例1至6之陶瓷組成物所形成的陶瓷燒結體之疊層型陶瓷電子元件的室溫電阻值和α值,其結果列於表2中;其中受測樣品之長度為0.933公釐(mm),截面積為2.396平方公釐(mm2),並於疊層型陶瓷電子元件依上述步驟完成沾附銀作為外電極後即進行測量。 The room temperature resistance and α values of laminated ceramic electronic components including ceramic sintered bodies formed from the ceramic compositions of Examples 1 to 6 and Comparative Examples 1 to 6 were measured. The results are listed in Table 2; The length of the tested sample is 0.933 millimeters (mm), and the cross-sectional area is 2.396 square millimeters (mm 2 ). The measurement is performed after the multilayer ceramic electronic component is deposited with silver as the external electrode according to the above steps.

室溫電阻值之量測方法係於室溫(即25℃)對上述受測樣品施予電壓,並使用萬用表(廠牌:HIOKI,型號:RM3545)測定其電流值,以換算出電阻值。 The room temperature resistance measurement method is to apply voltage to the above-mentioned tested sample at room temperature (ie 25°C), and use a multimeter (brand: HIOKI, model: RM3545) to measure its current value to calculate the resistance value.

α值之量測方法係將上述受測樣品置入恆溫槽中,並於將溫度從20℃逐步提升至250℃之同時,依上述方法換算出對應各溫度下之電阻值,以得到電阻值-溫度曲線,並據以求得電阻值為室溫電阻值兩倍時的溫度,即2倍點。因2倍點為受測樣品開始表現PTC特性的相轉移溫度,並大致趨近於居禮溫度(Tc),故以室溫及2倍點分別為T1與T2,其各別對應之電阻值為R1與R2,並依據α={In10×(LogR2-LogR1)/(T2-T1)×100)之公式計算出α值。 The method for measuring the value of α is to place the above-mentioned sample under test in a constant temperature bath, and while gradually increasing the temperature from 20°C to 250°C, convert the resistance value corresponding to each temperature according to the above method to obtain the resistance value -Temperature curve, based on which the temperature at which the resistance value is twice the room temperature resistance value, that is, the double point. Since the double point is the phase transition temperature at which the tested sample begins to exhibit PTC characteristics, and roughly approaches the Curie temperature (Tc), the room temperature and double point are respectively T1 and T2, and their respective resistance values Are R1 and R2, and calculate the value of α according to the formula α={In10×(LogR2-LogR1)/(T2-T1)×100).

此外,以2倍的室溫(25℃)電阻值所對應的溫度為居禮溫度。 In addition, the temperature corresponding to the resistance value of 2 times the room temperature (25°C) is the Curie temperature.

Figure 108139967-A0305-02-0011-10
Figure 108139967-A0305-02-0011-10
Figure 108139967-A0305-02-0012-4
Figure 108139967-A0305-02-0012-4

首先,比較實施例1至6與比較例1至6的室溫電阻值和α值的量測結果可知,藉由調控主粉材料的成份和其鈣鈦礦型結構中的m值範圍可使疊層型陶瓷電子元件具有較低的室溫電阻值和較高的α值。例如:從實施例2、實施例4至6以及比較例1至4、比較例6的比較可發現,當m值介於1.02至1.05時,其室溫電阻值皆低於15歐姆,且α值皆高於4ppm/℃,具優異的電性表現。當m值範圍位於1.02至1.04,疊層型陶瓷電子元件的室溫電阻值更低於8.5歐姆,而α值亦高於4.3ppm/℃。此外,從實施例2、實施例4至6的數據可知,9%至16%的孔隙率可提供足夠的補氧效率,因此展現了優異的電性表現。 First, comparing the measurement results of room temperature resistance and α values of Examples 1 to 6 and Comparative Examples 1 to 6, it can be seen that by adjusting the composition of the main powder material and the m value range in its perovskite structure Multilayer ceramic electronic components have a lower room temperature resistance value and a higher α value. For example: From the comparison of Example 2, Examples 4 to 6, and Comparative Examples 1 to 4, and Comparative Example 6, it can be found that when the m value is between 1.02 and 1.05, the room temperature resistance value is lower than 15 ohms, and α Values are higher than 4ppm/℃, with excellent electrical performance. When the m value is in the range of 1.02 to 1.04, the room temperature resistance value of the laminated ceramic electronic component is lower than 8.5 ohms, and the α value is also higher than 4.3 ppm/°C. In addition, from the data of Examples 2 and 4 to 6, it can be seen that a porosity of 9% to 16% can provide sufficient oxygen supplementation efficiency, thus exhibiting excellent electrical performance.

另從實施例1與實施例2和3的實驗結果可知,當A位全為鋇或是鋇和鍶的組合時,其室溫電阻值皆低於6歐姆,且α值皆高於4ppm/℃,具優異的電性表現。 In addition, it can be seen from the experimental results of Example 1 and Examples 2 and 3 that when the A site is all barium or a combination of barium and strontium, the room temperature resistance values are all lower than 6 ohms, and the α values are all higher than 4 ppm/ ℃, with excellent electrical performance.

再進一步地,從實施例2與實施例3的比較可發現,當以A位的總莫耳數為1莫耳計,不管鈦酸鍶的添加量為0.03或0.06莫耳,其室溫電阻值皆 低於6歐姆,且α值皆高於5ppm/℃。據此可知,以微量的鍶取代A位的鋇時,雖會導致室溫電阻值略微提高,但α值亦提高,仍具有優異的電性表現。 Furthermore, from the comparison between Example 2 and Example 3, it can be found that when the total number of moles at the A position is 1 mole, regardless of the amount of strontium titanate added is 0.03 or 0.06 mole, its room temperature resistance Value is all It is lower than 6 ohms, and the alpha value is higher than 5ppm/℃. Based on this, it can be seen that when a small amount of strontium is substituted for barium at the A site, although the room temperature resistance value is slightly increased, the α value is also increased, and it still has excellent electrical performance.

從比較實施例1至3與比較例5的實驗結果可發現,以微量的鈣取代鋇時,則會導致疊層型陶瓷電子元件的室溫電阻值大幅提升,例如比較例5的室溫電阻值高達5834歐姆,且α值僅2.4ppm/℃,不足4ppm/℃,電性表現極為不佳。 From the experimental results of Comparative Examples 1 to 3 and Comparative Example 5, it can be found that when a small amount of calcium is substituted for barium, the room temperature resistance value of the multilayer ceramic electronic component is greatly increased, such as the room temperature resistance of Comparative Example 5. The value is as high as 5834 ohm, and the alpha value is only 2.4ppm/℃, less than 4ppm/℃, the electrical performance is extremely poor.

最後,從實施例1至3的比較可發現,當A位包含鍶時,可進一步使疊層型陶瓷電子元件的居禮溫度由約110℃降至約95℃或約80℃。 Finally, from the comparison of Examples 1 to 3, it can be found that when the A site contains strontium, the Curie temperature of the laminated ceramic electronic component can be further reduced from about 110°C to about 95°C or about 80°C.

綜上所述,本發明之陶瓷組成物藉由調整主粉材料的種類,例如:鋇、鍶的種類,且將第一主粉的m值設於特定含量範圍內,確實有助於包含由其燒結而成的陶瓷燒結體的疊層型陶瓷電子元件降低其室溫電阻值及提升其電阻溫度係數,進而獲得電性表現更佳的疊層型陶瓷電子元件。 In summary, the ceramic composition of the present invention, by adjusting the types of main powder materials, such as the types of barium and strontium, and setting the m value of the first main powder within a specific content range, does help to include The laminated ceramic electronic component of the sintered ceramic sintered body reduces its room temperature resistance value and increases its temperature coefficient of resistance, thereby obtaining a laminated ceramic electronic component with better electrical performance.

上述實施例僅係為了方便說明而舉例而已,惟該實施方式並非用以限定本發明之申請專利範圍;舉凡其他未悖離本發明揭示內容下所完成的變化、修飾等變更,均應包含於本發明涵蓋的專利範圍中。 The above-mentioned embodiments are merely examples for the convenience of description, but this embodiment is not intended to limit the scope of patent application of the present invention; all other changes, modifications and other changes completed without departing from the disclosure of the present invention should be included in The invention covers the scope of patents.

10:疊層型陶瓷電子元件 10: Laminated ceramic electronic components

100:陶瓷本體 100: ceramic body

110:陶瓷燒結體 110: Ceramic sintered body

120:內電極 120: inner electrode

130、140:側面 130, 140: side

150、160:表面 150, 160: surface

200、300:外電極 200, 300: external electrode

400:保護層 400: protective layer

S:厚度 S: thickness

Claims (10)

一種陶瓷組成物用於熱敏電阻器之用途,包含:主粉材料,其包含具有由通式AmBO3所示的鈣鈦礦型結構的第一主粉,其中A位選自鋇、鍶或其組合,B位為鈦,m為A位與B位的莫耳比,且1.02≦m≦1.05;第一稀土材料;以及微奈米矽玻璃。 A ceramic composition used for thermistor use, comprising: a main powder material, which contains a first main powder having a perovskite structure represented by the general formula A m BO 3 , wherein the A position is selected from barium, Strontium or a combination thereof, B-site is titanium, m is the molar ratio of A-site and B-site, and 1.02≦m≦1.05; the first rare earth material; and micro-nanosilicon glass. 如請求項1所述之用途,其中該主粉材料更包含碳酸鋇;以該第一主粉的總含量為1莫耳計,碳酸鋇的含量為0.02莫耳至0.05莫耳。 The use according to claim 1, wherein the main powder material further contains barium carbonate; based on the total content of the first main powder being 1 mol, the content of barium carbonate is 0.02 mol to 0.05 mol. 如請求項1或2所述之用途,其中該A位包含鋇與鍶之組合;以該A位的總莫耳數為1莫耳計,鍶的含量為大於0莫耳至0.06莫耳。 The use according to claim 1 or 2, wherein the A site contains a combination of barium and strontium; based on the total number of moles of the A site being 1 mol, the content of strontium is greater than 0 mol to 0.06 mol. 如請求項1或2所述之用途,其中,以該主粉材料、該第一稀土材料和該微奈米矽玻璃三者之總重為基準,該主粉材料的含量為77重量百分比至96.9重量百分比,該第一稀土材料的含量為0.1重量百分比至3重量百分比,以及該微奈米矽玻璃的含量為3重量百分比至20重量百分比。 The use according to claim 1 or 2, wherein, based on the total weight of the main powder material, the first rare earth material and the micro-nanosilicate glass, the content of the main powder material is 77% by weight to 96.9 weight percent, the content of the first rare earth material is 0.1 weight percent to 3 weight percent, and the content of the micro-nanosilicate glass is 3 weight percent to 20 weight percent. 如請求項4所述之用途,其中該微奈米矽玻璃的含量為5重量百分比至15重量百分比。 The use according to claim 4, wherein the content of the micro-nanosilicate glass is 5 wt% to 15 wt%. 一種陶瓷燒結體用於熱敏電阻器之用途,其由一陶瓷組成物燒結而成;其中,該陶瓷組成物包含:主粉材料,其包含具有由通式AmBO3所示的鈣鈦礦型結構的第一主粉,其中A位選自鋇、鍶或其組合,B位為鈦,m為A位與B位的莫耳比,且1.02≦m≦1.05;第一稀土材料;以及微奈米矽玻璃;以及該陶瓷燒結體具有複數孔洞,且該陶瓷燒結體的孔隙率為5%至20%。 A ceramic sintered body is used for thermistor, which is formed by sintering a ceramic composition; wherein, the ceramic composition includes: a main powder material, which contains a perovskite represented by the general formula A m BO 3 The first main powder of the mineral structure, wherein the A site is selected from barium, strontium or a combination thereof, the B site is titanium, and m is the molar ratio of the A site to the B site, and 1.02≦m≦1.05; the first rare earth material; And micro-nano silica glass; and the ceramic sintered body has a plurality of pores, and the porosity of the ceramic sintered body is 5% to 20%. 如請求項6所述之用途,其中部分該等孔洞中形成有玻璃相。 The use as described in claim 6, wherein a glass phase is formed in some of the pores. 一種熱敏電阻器,其包括: 一陶瓷本體,其包含一陶瓷燒結體和複數內電極;其中,該陶瓷燒結體由一陶瓷組成物燒結而成;其中,該陶瓷組成物包含:主粉材料,其包含具有由通式AmBO3所示的鈣鈦礦型結構的第一主粉,其中A位選自鋇、鍶或其組合,B位為鈦,m為A位與B位的莫耳比,且1.02≦m≦1.05;第一稀土材料;以及微奈米矽玻璃;以及該陶瓷燒結體具有複數孔洞,且該陶瓷燒結體的孔隙率為5%至20%;該等陶瓷燒結體與該等內電極係互相交疊形成於該陶瓷本體內;以及二外電極,其分別設置於該陶瓷本體的相對兩側面並與該等內電極電連接。 A thermistor, comprising: a ceramic body comprising a ceramic sintered body and a plurality of internal electrodes; wherein the ceramic sintered body is sintered from a ceramic composition; wherein the ceramic composition contains: main powder material , Which contains a first main powder with a perovskite structure represented by the general formula A m BO 3 , wherein the A position is selected from barium, strontium or a combination thereof, the B position is titanium, and m is the combination of the A and B positions Mol ratio and 1.02≦m≦1.05; the first rare earth material; and micro-nanosilicate glass; and the ceramic sintered body has a plurality of pores, and the porosity of the ceramic sintered body is 5% to 20%; the ceramics The sintered body and the internal electrodes are overlapped and formed in the ceramic body; and two external electrodes are respectively arranged on two opposite sides of the ceramic body and are electrically connected to the internal electrodes. 如請求項8所述之熱敏電阻器,其室溫電阻值為1歐姆至15歐姆,及其電阻溫度係數為4至10ppm/℃。 The thermistor described in claim 8 has a room temperature resistance value of 1 ohm to 15 ohms, and a temperature coefficient of resistance of 4 to 10 ppm/°C. 如請求項9所述之熱敏電阻器,其居禮溫度為80℃至110℃。 The thermistor described in claim 9 has a Curie temperature of 80°C to 110°C.
TW108139967A 2019-11-04 2019-11-04 Use of ceramic composition, use of ceramic sintered body, and thermistor TWI740261B (en)

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CN102245535A (en) * 2008-12-12 2011-11-16 株式会社村田制作所 Semiconductor ceramic and positive temperature coefficient thermistor
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