TWI739624B - Making method of pre-opening zipper bag - Google Patents
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Abstract
一種預開式夾鏈袋之製作方法,係將捲狀夾鏈袋半製品作成夾鏈袋成品,且使其夾鏈部之中央處呈現開口狀、兩端處呈現閉合狀,其製作步驟包括:a.展開夾鏈袋半製品、b.撐離公、母扣夾鏈、c.位移夾鏈袋半製品、d.壓合夾鏈部、e.裁斷、熱封切口端、f.定型密封邊、g.包裝夾鏈袋成品;由於本發明所完成之夾鏈袋,使用者無須撐離公、母扣夾鏈即可直接將物件置入包裝袋內,且密合該公、母扣夾鏈時不會發生錯位現象;因此本製作方法所完成之預開式夾鏈袋,將可達到百分百閉合、及省時省力之包裝效果。 A method for manufacturing a pre-opening zipper bag is to make a semi-product of a rolled zipper bag into a zipper bag, and make the center of the zipper part open and the two ends closed. The manufacturing steps include : A. Unfold the zipper bag semi-finished product, b. Push away the male and female buckle clip chain, c. Displacement zipper bag semi-finished product, d. Press the clip chain part, e. Cut, heat seal the cut end, f. Shaping Sealed edges, g. Packaging zipper bag finished products; because of the zipper bag completed by the present invention, the user does not need to pull away the male and female buckle zipper to directly put the object into the packaging bag and tightly fit the male and female There will be no misalignment when buckling the chain; therefore, the pre-opening zipper bag completed by this manufacturing method will achieve a 100% closure, and a time-saving and labor-saving packaging effect.
Description
本發明係有關一種夾鏈袋,尤指在製作過程中預將夾鏈部的公母扣撐開再予以片段壓合,使其成品之夾鏈部呈現片段開口狀,以達到包裝省時省力之一種預開式夾鏈袋之製作方法。 The present invention relates to a zipper bag, especially in the manufacturing process, the male and female buckles of the zipper part are pre-expanded and then the segments are pressed together, so that the zipper part of the finished product is open in segments, so as to save time and effort for packaging. A method of making pre-opening zipper bags.
按,夾鏈袋為一種開口端設有夾鏈部之包裝袋,而夾鏈部包括有公扣夾鏈與母扣夾鏈,其係分別設置於兩內側壁,當公、母扣夾鏈密合時包括灰塵與水份都無法穿透其夾鏈部,因此可對袋內的物件達到極佳的防護效果;而撐開密合的公、母扣夾鏈並不困難,同時該夾鏈部可以重覆多次的開閉也不易損傷其結構,因此夾鏈袋已經普遍且大量的應用於產業界。 Press, the zipper bag is a kind of packaging bag with a zipper part at the open end, and the zipper part includes a male buckle clip chain and a female buckle clip chain. When it is closed, dust and water cannot penetrate the clip chain part, so it can achieve an excellent protective effect on the objects in the bag; and it is not difficult to open the closed male and female buckle clip chain. At the same time, the clip The chain can be opened and closed repeatedly without damaging its structure, so the zipper bag has been widely used in the industry.
再按,夾鏈袋的製造係採用大量生產的模式,大多先產生夾鏈袋半製品後再以裁切熔合的製程以完成夾鏈袋成品;而夾鏈袋半製品的製造方式可參照圖1所示,其係以一袋體押出機構押出一連續管狀之袋體901,再以一夾鏈押出機構在該袋本體的表面沿著產線方向押出兩條公、母扣夾鏈Z1/Z2貼附於袋體902~903,另以一裁切機構切出具有開口邊Z3之薄片狀袋體904,再以一翻面機構進行該袋體的翻面,並使該公、母扣夾鏈Z1/Z2相互扣合且位於該開口邊Z3下端而完成夾鏈袋半製品905的製作。由於夾鏈袋半製品905其公、母扣夾鏈Z1/Z2係相互扣合,故而完成裁切熔合的夾鏈袋成品906其夾鏈部Z亦將呈現閉合狀態,如圖2所示。
Press again, the production of zipper bags adopts mass production mode. Most zipper bag semi-products are first produced and then cut and fused to complete the zipper bag finished products; and the manufacturing method of zipper bag semi-products can refer to the figure. As shown in 1, it uses a bag body extrusion mechanism to extrude a continuous
產業界在應用夾鏈袋進行物件之包裝作業時,須先使夾鏈袋成品906之公、母扣夾鏈Z1/Z2脫離密合狀態,才能開啟其開口邊Z3以置入物件,如圖3所示;惟查,開口邊Z3之兩膜片係緊密貼合,且因厚度甚薄,作業者很
難在膜片之間找到縫隙進而施力以撐開公、母扣夾鏈Z1/Z2,因此開啟夾鏈袋成品906之開口邊Z3乃形成包裝作業的一件麻煩事。往昔,有應用夾鏈袋開袋機去開啟夾鏈者,如台灣專利編號M584297;也有在夾鏈袋開口端之兩膜片外側設置磨砂顆粒層,再應用手指推搓使兩膜片錯開以便於打開袋口者,如台灣專利編號I644836。惟,採用夾鏈袋開袋機則需投資設備,而在夾鏈袋之兩膜片外側設置磨砂顆粒層需增加製造成本,而更大的問題在於上述兩種作法,都會造成其夾鏈部被開啟後,兩條公、母扣夾鏈極易發生錯位現象,該現象不但使夾鏈部的密合變得困難外,且公、母扣夾鏈沒有確實密合更將造成袋內的物件無法受到有效的安全防護。按,前述之錯位現象係指公扣夾鏈與母扣夾鏈不在互相對應的位置上,使得進行扣合動作的當下,該公扣夾鏈無法順利地嵌入母扣夾鏈的槽縫中,造成作業者必須費力地調整其對應位置而影響包裝效率,該錯位現象也常讓作業者沒能查覺並作調整,進而造成夾鏈部未密合而影響包裝的成效。
When the industry uses the zipper bag for the packaging of objects, the male and female zipper Z1/Z2 of the finished
從先前技術的說明可知,夾鏈袋半製品的製作過程中,其夾鏈部的兩條公、母扣夾鏈係以押出方式,同步成型並貼附於袋本體的表面,同時為了避免在成品階段發生因公、母扣夾鏈錯位而不易扣合的現象,在製程中必須將袋體翻面並使該公、母扣夾鏈相互扣合;夾鏈袋既以夾鏈袋半製品為原料,則相互密合之公、母扣夾鏈乃成為既成的特徵,則夾鏈袋在進行物件包裝的當下,就必須面對其夾鏈部不易開啟的難題;因此本發明人即思考,如果讓夾鏈袋在出廠時,其夾鏈部即未呈密合則作業者就無需費力去開啟;但是,若夾鏈部在出廠時即呈開啟狀態,那又該如何克服公、母扣夾鏈發生錯位的現象;據此,製作夾鏈袋的過程中將夾鏈部預作開啟,同時避免公、母扣夾鏈發生錯位,就成為本發明人所確立的創作目標。 It can be seen from the description of the prior art that in the production process of the zipper bag semi-product, the two male and female buckle zipper chains of the zipper part are extruded, formed synchronously and attached to the surface of the bag body. At the same time, in order to avoid In the finished product stage, the phenomenon that the male and female buckle zipper is not easy to buckle due to the misalignment of the male and female buckle chains. During the manufacturing process, the bag body must be turned over and the male and female buckle zipper chains must be buckled with each other; the zipper bag is a semi-finished product As the raw material, the male and female buckle clip chains that are close to each other become an established feature, and the zipper bag must face the problem that the clip chain part is not easy to open when the object is packaged; therefore, the inventor is thinking , If the zipper bag is not tightly closed when the zipper bag is shipped from the factory, the operator does not need to bother to open it; however, if the zipper bag is opened at the factory, how to overcome the male and female The phenomenon that the clasp chain is misaligned; accordingly, the pre-opening of the clasp part during the process of making the zipper bag while avoiding the misalignment of the male and female clasp chains has become the creative goal established by the inventor.
緣是,本發明之主要目的,係在提供一種可在製作夾鏈袋成品的過程中,即將夾鏈部的公、母扣夾鏈撐離,並應用兩側端壓合的方式,使其成品之夾鏈部呈現中央處為開口狀與兩端處為閉合狀,以避免公、母扣夾鏈發生錯位現象,進而達到包裝物件省力方便之一種預開式夾鏈袋之製作方法。 The reason is that the main purpose of the present invention is to provide a way that the male and female buckle clips of the clip chain part are separated during the process of making the finished zipper bag, and the two ends are pressed together to make it The zipper part of the finished product is open at the center and closed at both ends to avoid the misalignment of the male and female buckle zipper, thereby achieving a pre-opening zipper bag manufacturing method that is labor-saving and convenient for packaging objects.
為達上述目的,本發明係將捲狀之夾鏈袋半製品作成夾鏈袋成品,且使其夾鏈部之中央處呈現開口狀、兩端處呈現閉合狀;其製作步驟包括:a.展開夾鏈袋半製品:係以輸送單元連續將捲狀夾鏈袋半製品展開成膜片狀夾鏈袋半製品,並使其待加工成型的段落進入作業區;b.撐離公、母扣夾鏈:在該作業區中以一長舌棒伸入膜片狀夾鏈袋半製品之夾鏈部,並保持該長舌棒在連續輸送的夾鏈部中,使原先呈密合狀態之公扣夾鏈與母扣夾鏈相互分離;c.移動夾鏈袋半製品:以夾持位移單元移置該作業區之膜片狀夾鏈袋半製品,使該夾鏈袋半製品的移置距離達到所欲夾鏈袋成品的寬度距離;d.壓合夾鏈部:在鄰近該長舌棒的後側方,以一壓合治具將呈分離狀態之公扣夾鏈與母扣夾鏈予以壓合,使其壓合處之公扣夾鏈與母扣夾鏈重新密合;e.裁斷、熱封切口端:以切口、熱封單元於該壓合處之中線位置進行裁斷與熔合,使其裁斷處之切口形成密封邊,並使夾鏈袋成品與該夾鏈袋半製品分離;f.定型密封邊:以一定型單元加壓該熔合之密封邊,使該兩個密封邊定型密合;g.包裝夾鏈袋成品:以包裝袋收容其額定數量的夾鏈袋成品。 In order to achieve the above-mentioned purpose, the present invention is a roll-shaped zipper bag semi-product made into a zipper bag finished product, and the center of the zipper part is open, and both ends are closed; its production steps include: a. Unfold zipper bag semi-products: the conveyor unit is used to continuously expand the roll zipper bag semi-products into film-shaped zipper bag semi-products, and make the sections to be processed into the work area; b. Keep away from the male and female Buckle clip chain: In the work area, a long tongue stick is used to extend into the clip chain part of the film-shaped clip chain bag semi-product, and keep the long tongue stick in the clip chain part that is continuously conveyed, so that the original closed state of the male The buckle clip chain and the female buckle clip chain are separated from each other; c. Move the zipper bag semi-product: use the clamping displacement unit to move the film-shaped zipper bag semi-product in the work area to move the zipper bag semi-product The distance reaches the width of the desired zipper bag finished product; d. Pressing zipper part: adjacent to the back of the long tongue bar, use a press jig to separate the male and female buckle zipper chains in a separated state Press and fit to make the male buckle clip chain and female buckle clip chain close again at the pressing position; e. Cutting and heat sealing the cut end: cut and heat sealing unit at the midline position of the pressing position. Fuse to make the cut at the cut to form a sealed edge, and separate the finished zipper bag from the semi-product of the zipper bag; f. Shaped sealing edge: press the fused sealing edge with a certain type unit to seal the two The sides are shaped and tightly sealed; g. Packaging zipper bag finished products: Pack the rated number of zipper bag finished products in a packaging bag.
依據前揭特徵,本發明中該切口、熱封單元與該定型單元係同步作業,使該裁斷處形成兩個密封邊的同時,即予以加壓定型使該密封邊定型密合。 According to the features disclosed above, in the present invention, the incision, the heat-sealing unit and the shaping unit are operated synchronously, so that the cutting part is formed with two sealing edges at the same time, that is, it is pressurized and shaped so that the sealing edge is shaped tightly.
依據前揭特徵,本發明中該壓合治具更進一步與該切口、熱封單元及該定型單元同步作業,亦即該作業區的一側進行壓合作業,使壓合處之公扣 夾鏈與母扣夾鏈重新密合,同時在作業區的另一側之壓合處進行裁斷、熱封及定型密封邊的步驟,使夾鏈袋成品與該夾鏈袋半製品分離並同時完成其密封邊的定型密合。 According to the features of the foregoing disclosure, in the present invention, the pressing jig further operates synchronously with the incision, heat-sealing unit, and the shaping unit, that is, one side of the work area performs pressing operation to make the male buckle at the pressing position The zipper and the female buckle zipper are re-closed together, and at the same time, the steps of cutting, heat sealing and shaping and sealing the edge are carried out at the pressing place on the other side of the work area, so that the finished zipper bag is separated from the half product of the zipper bag and at the same time Complete the shape and close sealing of the sealing edge.
本發明係藉由長舌棒伸入連續輸送之夾鏈部中,則原先呈密合狀態之公扣夾鏈與母扣夾鏈在通過該長舌棒的當下,即被該長舌棒撐開而相互分離;再以一壓合治具在鄰近該長舌棒的後側方進行壓合作業,則已呈分離狀態之公扣夾鏈與母扣夾鏈將重新密合,夾鏈部中被長舌棒撐開且經壓合的片段將形成閉合狀態,而被長舌棒撐開卻未經壓合的片段則形成開啟狀態;因此,進入作業區之夾鏈袋半製品,經步驟b.之撐離公、母扣夾鏈、以及步驟d.之壓合夾鏈部作業後,其夾鏈部即形成片段閉合及片段開啟的狀態;次者,膜片狀之夾鏈袋半製品經切口、熱封單元在壓合處之中線位置進行裁斷與熔合,則將同時使兩個切口形成密封邊,其中,切口一係形成膜片狀夾鏈袋半製品之外側端,切口二則形成與膜片狀夾鏈袋半製品分離者;本發明並應用一定型單元在兩個密封邊進行加壓之定型密合,並使該切口一、二分別形成夾鏈袋成品之第一側封邊與第二側封邊。 In the present invention, the long tongue bar is extended into the continuous conveying clip chain part, and the male buckle clip chain and the female buckle clip chain, which were originally in a close state, are stretched apart by the long tongue bar when they pass through the long tongue bar. Separate; and then use a pressing jig to press on the back side adjacent to the long tongue bar, then the male buckle clip chain and the female buckle clip chain in the separated state will re-close together, and the clip chain part will be covered by the long tongue bar. The stretched and pressed segment will form a closed state, while the unpressed segment stretched by the long tongue bar will form an open state; therefore, the zipper bag semi-finished product that enters the work area will be pulled away by step b. After the male and female buckle clip chain and the pressing and clamping chain part of step d. are operated, the clip chain part forms a state of closed and opened segments; secondly, the semi-finished film-shaped zipper bag is cut and heated The sealing unit cuts and fuses at the midline position of the pressing position, and the two slits form a sealed edge at the same time. Among them, one of the slits forms the outer end of the film-shaped zipper bag semi-finished product, and the second of the slits is formed with the film Where the semi-finished product of the sheet zipper bag is separated; the present invention uses a certain type unit to press the two sealed edges to form a tight fit, and make the cuts one and two respectively form the first side sealing edge and the first side of the zipper bag finished product. Edge sealing on the second side.
再者,本發明之壓合步驟在使夾鏈部形成片段閉合的狀態,而切口、熱封單元與定型單元係在夾鏈部壓合處之中線位置進行裁切、熔合與定型密合,由於該壓合處之閉合段被均分為二,因此鄰近該第一側封邊與第二側封邊之夾鏈部乃分屬閉合之片段;本發明之夾鏈袋半製品經步驟b與步驟d之撐離與壓合作業後,其夾鏈部即形成片段閉合及片段開啟的狀態,再經步驟e與步驟f之裁切、熔合與定型密合作業後,所製成之夾鏈袋成品,其形成開啟狀態的片段即座落於夾鏈部之中央處,而位於兩端鄰近該第一側封邊與第二側封邊之夾鏈部則分屬閉合狀態的片段;由於本發明所製成之夾鏈袋成品,其夾鏈部之中央處係為開啟狀態的片段,是故進行包裝作業時,作業者無需另行開啟夾 鏈部,物件即可直接自其開啟處置入袋內,再藉由兩端之閉合處朝向中央部位將公扣夾鏈壓入母扣夾鏈的槽溝內,由於中央處之扣合動作受到兩側端閉合處其公、母扣夾鏈之導引,該公扣夾鏈即可輕易地嵌入母扣夾鏈的槽溝內,且不會發生任何的錯位現象,因此本發明所製成之預開式夾鏈袋,其夾鏈部之中央處呈現開口狀、兩端處呈現閉合狀,將可使夾鏈部達到百分百閉合、及省時省力之包裝效果。 Furthermore, the pressing step of the present invention is to form the clip chain part into a closed state, and the incision, heat-sealing unit and shaping unit are cut, fused and shaped tightly at the midline position where the clip chain part is pressed. , Since the closed section of the pressing place is divided into two evenly, the zipper part adjacent to the first side sealing edge and the second side sealing edge is a closed section; the zipper bag semi-product of the present invention undergoes steps After step b and step d are separated and pressed together, the clip chain part is formed into a state of closed segment and open segment, and then after the cutting, fusion, and shaping close cooperation of step e and step f, the finished product For the zipper bag finished product, the open section is located at the center of the zipper part, and the zipper parts at both ends adjacent to the first side sealing and the second side sealing are respectively closed sections; Since the zipper bag made by the present invention has an open section at the center of the zipper part, the operator does not need to open the clip separately during packaging operations. The chain part, the object can be directly opened and disposed into the bag, and then the male buckle clip chain is pressed into the groove of the female buckle clip chain by closing the ends of the two ends toward the center. With the guide of the male and female buckle clip chains at the closed ends of both sides, the male buckle clip chain can be easily inserted into the groove of the female buckle clip chain without any misalignment. Therefore, the invention is made The pre-opening zipper bag has an opening at the center of the zipper part and closed at both ends, which will make the zipper part 100% closed and save time and effort for packaging.
10:長舌棒 10: Long tongue stick
20:壓合治具 20: Pressing fixture
30:切口、熱封單元 30: notch, heat sealing unit
40:定型單元 40: shaping unit
905:夾鏈袋半製品 905: Zipper bag semi-finished products
906:夾鏈袋成品/預開式夾鏈袋 906: zipper bag finished/pre-opened zipper bag
W:寬度 W: width
Z:夾鏈部 Z: Zipper
Z00:閉合狀夾鏈 Z00: closed clip chain
Z11:開啟狀夾鏈 Z11: Open-shaped clip chain
Z1:公扣夾鏈 Z1: male buckle clip chain
Z2:母扣夾鏈 Z2: Female buckle clip chain
Z3:開口邊 Z3: open side
Z41:切口一 Z41: incision one
Z42:切口二 Z42: incision two
Z51:第一側封邊 Z51: Edge banding on the first side
Z52:第二側封邊 Z52: second side edge banding
Z6:密封邊 Z6: Sealing edge
圖1 係習用夾鏈袋半製品製造過程之示意圖。 Figure 1 is a schematic diagram of the manufacturing process of conventional zipper bag semi-finished products.
圖2 係習用夾鏈袋成品之示意圖。 Figure 2 is a schematic diagram of the conventional zipper bag finished product.
圖3 係習用夾鏈袋開啟其開口邊之動作示意圖。 Figure 3 is a schematic diagram of the conventional zipper bag opening its opening.
圖4 係本發明製造方法之步驟方塊圖。 Figure 4 is a block diagram of the steps of the manufacturing method of the present invention.
圖5A係本發明中撐離公、母扣夾鏈之示意圖。 Fig. 5A is a schematic diagram of pulling apart male and female buckle clip chains in the present invention.
圖5B係本發明中公、母扣夾鏈扣合狀態之示意圖。 Fig. 5B is a schematic diagram of the buckled state of the male and female buckle clip chains in the present invention.
圖5C係本發明中公、母扣夾鏈分離狀態之示意圖。 Figure 5C is a schematic diagram of the separated state of the male and female buckle clip chains in the present invention.
圖6A係本發明前段作業之設備配置狀態示意圖。 Fig. 6A is a schematic diagram of the equipment configuration state of the first stage operation of the present invention.
圖6B係本發明中撐離步驟之狀態示意圖。 Fig. 6B is a schematic diagram of the state of the disengaging step in the present invention.
圖6C係本發明中壓合步驟之狀態示意圖。 Fig. 6C is a schematic diagram of the state of the pressing step in the present invention.
圖6D係本發明全段作業之設備配置狀態示意圖。 Fig. 6D is a schematic diagram of the equipment configuration state of the entire operation of the present invention.
圖6E係本發明中裁切步驟之狀態示意圖。 Fig. 6E is a schematic diagram of the cutting step in the present invention.
圖6F係本發明中熔合步驟之狀態示意圖。 Fig. 6F is a schematic diagram of the state of the fusion step in the present invention.
圖6G係本發明中完成夾鏈袋成品之狀態示意圖。 Figure 6G is a schematic diagram of the finished zipper bag in the present invention.
圖7 係本發明所完成夾鏈袋成品之結構立體圖。 Figure 7 is a perspective view of the structure of the finished zipper bag finished in the present invention.
本發明係將捲狀之夾鏈袋半製品經加工作成預開式夾鏈袋,且使其夾鏈部之中央處呈現開口狀、兩端處呈現閉合狀,其製作步驟如圖4所示,包括:a.展開夾鏈袋半製品、b.撐離公母扣夾鏈、c.位移夾鏈袋半製品、d.壓合夾鏈部、e.裁斷、熱封切口端、f.定型密封邊、g.包裝夾鏈袋成品。其中,步驟a.之展開夾鏈袋半製品,係以輸送單元將捲狀之夾鏈袋半製品展開成連續膜片狀之夾鏈袋半製品,並使其待加工成型的段落置於作業區;步驟b.之撐離公母扣夾鏈,係在該作業區中以一長舌棒伸入膜片狀夾鏈袋半製品之夾鏈部,並保持該長舌棒在連續輸送的夾鏈部中,使原先呈密合狀態之公扣夾鏈與母扣夾鏈相互分離;步驟c.之位移夾鏈袋半製品,係以夾持位移單元位移該作業區之膜片狀夾鏈袋半製品,使該夾鏈袋半製品的移置距離達到所欲夾鏈袋成品的寬度距離;步驟d.之壓合夾鏈部,係在鄰近該長舌棒的後側方,以一壓合治具將呈分離狀態之公扣夾鏈與母扣夾鏈予以壓合,使其壓合處之公扣夾鏈與母扣夾鏈重新密合;步驟e.之裁斷、熱封切口端,係以切口、熱封單元於該壓合處之中線位置進行裁斷與熔合,使其裁斷處之切口熔合成密封邊,並使夾鏈袋成品與該夾鏈袋半製品分離;步驟f.之定型密封邊,係以定型單元加壓該熔合後之密封邊,使該兩個密封邊定型密合;步驟g.之包裝夾鏈袋成品,係以包裝袋收容其額定數量的夾鏈袋成品。 In the present invention, the rolled zipper bag semi-product is processed into a pre-open zipper bag, and the center of the zipper part is open and the two ends are closed. The manufacturing steps are shown in Figure 4. , Including: a. unfolding the zipper bag semi-finished product, b. holding off the male and female buckle clip chain, c. displacement zipper bag semi-finished product, d. pressing the clip chain part, e. cutting, heat sealing the cut end, f. Shaped and sealed edge, g. Packaging zipper bag finished products. Among them, the unfolding zipper bag semi-product in step a. is to unfold the roll-shaped zipper bag semi-product into a continuous film-like zipper bag semi-product by the conveying unit, and place the section to be processed into the operation Zone; step b. to hold off the male and female buckle clip chain, tie a long tongue stick into the clip chain part of the film-shaped clip chain bag semi-product in the work area, and keep the long tongue stick in the continuous conveying clip chain In the part, separate the male and female buckle clip chains that were in the closed state from each other; the semi-finished product of the displacement zipper bag in step c. is to clamp the displacement unit to move the diaphragm-shaped zipper bag in the work area For semi-products, make the displacement distance of the zipper bag semi-products reach the width distance of the desired zipper bag finished product; step d. The pressing and clamping chain part is attached to the rear side adjacent to the long tongue bar, and is pressed together The jig presses the male buckle clip chain and the female buckle clip chain in a separated state, so that the male buckle clip chain and the female buckle clip chain at the pressed joint are re-closed; the cut end of step e. is cut and heat-sealed, The cut and heat-sealing unit is cut and fused at the midline position of the pressure joint, so that the cut at the cut is fused into a sealed edge, and the zipper bag finished product is separated from the zipper bag semi-product; step f. For the finalized sealing edge, the fusion sealing edge is pressurized by the sizing unit to make the two sealed edges shape tightly; the finished product of the zipper bag in step g. is packaged with a packaging bag containing the rated number of zipper bags Finished product.
本發明中為了提升夾鏈袋成品的製作效率,除了可將步驟e.之切口、熱封單元與步驟f.之定型單元合併成一個裝置,使該裁斷處形成兩個密封邊的同時,即予以加壓定型使其密封邊定型密合之同步作業外,更可進一步將壓合治具與該切口、熱封單元及該定型單元予以同步作業,亦即在作業區的一側進行壓合作業,使壓合處之公扣夾鏈與母扣夾鏈重新密合的當下,同時在作業區的另一側之壓合處進行裁斷、熱封及定型密封邊的步驟,使夾鏈袋成品與該夾鏈袋半製品分離並同時完成其密封邊的定型密合。 In order to improve the production efficiency of the zipper bag finished product in the present invention, in addition to the incision of step e., the heat-sealing unit and the shaping unit of step f. In addition to the simultaneous operation of pressurizing and setting the sealing edge to be tightly sealed, the pressing jig can be further synchronized with the cut, heat-sealing unit and the setting unit, that is, the press is performed on one side of the work area. At the moment when the male buckle clip chain and the female buckle clip chain at the pressing position are re-closed, the cutting, heat sealing, and shaping and sealing edge steps are performed at the pressing position on the other side of the work area to make the zipper bag The finished product is separated from the half-product of the zipper bag, and the sealing edge of the finished product is sealed and sealed at the same time.
請參閱圖5A~5C所示,為本發明中之核心作業之一;其係在步驟b中藉由一長舌棒10伸入夾鏈袋半製品905,並保持該長舌棒10在連續輸送的夾鏈部Z中,則通過該長舌棒10的夾鏈部Z,其原先呈密合狀態之公扣夾鏈Z1與母扣夾鏈Z2即被該長舌棒10撐開而相互分離,簡言之,本發明應用一長舌棒10通過連續輸送的夾鏈部Z中,使其自密合狀態之閉合狀夾鏈Z00轉變成開啟狀夾鏈Z11;圖5B所示,為夾鏈袋半製品905其公扣夾鏈Z1與母扣夾鏈Z2原先密合的狀態,其係屬於閉合狀夾鏈Z00;圖5C所示,為夾鏈袋半製品905其公扣夾鏈Z1與母扣夾鏈Z2被長舌棒10撐開而相互分離的狀態,其係屬於開啟狀夾鏈Z11。本發明中之另一核心作業為壓合作業,其係在鄰近該長舌棒10的後側方應用一壓合治具20對夾鏈部Z進行壓合,使已相互分離之公扣夾鏈Z1與母扣夾鏈Z2重新密合,則夾鏈部Z即形成片段為閉合狀夾鏈Z00及片段為開啟狀夾鏈Z11的形態。
Please refer to Figures 5A to 5C, which is one of the core tasks of the present invention; in step b, a
本發明係以輸送單元將捲狀之夾鏈袋半製品展開成連續膜片狀之夾鏈袋半製品,並將待加工成型的段落送入作業區中,再經過各項步驟以完成夾鏈袋成品,過程狀態如圖6A~6G所示;本發明之前段作業係落在夾鏈袋半製品之A、B、C三個區塊中,請參閱圖6A~6C所示,其中,每一區塊的寬度W即代表一夾鏈袋成品906的寬度,而膜片狀之夾鏈袋半製品905的加工順序係由A區塊開始,且每位移一個區塊寬度W其夾持位移單元(圖未示)即暫停以進行各步驟之作業程序;首先,將一長舌棒10伸入膜片狀夾鏈袋半製品905之夾鏈部Z,啟動輸送單元並使該長舌棒10保持在連續輸送的夾鏈部Z中,則通過該長舌棒10的夾鏈部Z,其公、母扣夾鏈Z1/Z2即分離而形成開啟狀夾鏈Z11;一壓合治具20設置在鄰近該長舌棒10的後側方,當壓合治具20對開啟狀夾鏈Z11進行壓合,則其公、母扣夾鏈Z1/Z2即重新密合而形成閉合狀夾鏈Z00,由於該壓合治具20的中心線係置於兩區塊的交界處,故其閉合狀夾鏈Z00即均等地分置
於兩區塊,且因位移一個區塊寬度W其夾持位移單元即暫停,因此當壓合治具20要進行壓合作業時,前一個閉合狀夾鏈Z00已移置到A區塊的右側,從圖6C中顯示,在A區塊的膜片狀夾鏈袋半製品905,其中央處形成片段之開啟狀夾鏈Z11,而左右兩側形成兩個獨立片段之閉合狀夾鏈Z00。
The present invention uses a conveying unit to unfold the roll-shaped zipper bag semi-product into a continuous film-like zipper bag semi-product, and send the sections to be processed into the work area, and then go through various steps to complete the zipper The process state of the finished bag is shown in Figures 6A~6G; the previous operation of the present invention falls in the three blocks A, B, and C of the zipper bag semi-product. Please refer to Figures 6A~6C, where each The width W of a block represents the width of a zipper bag finished
承上,本發明之全段作業係落在夾鏈袋半製品之A、B、C、D四個區塊,其係將前段作業之夾鏈袋半製品位移一個區塊寬度W而成;因此進行撐離公母扣夾鏈步驟之長舌棒10係位於C區塊,進行壓合夾鏈部步驟之壓合治具20位於B、C區塊的交界處,而進行裁斷、熱封切口端步驟之切口、熱封單元30則置於A、B區塊的交界處,並且位移至A區塊的膜片狀夾鏈袋半製品905,其中央處將形成片段之開啟狀夾鏈Z11,其左右兩側則將形成兩個獨立片段之閉合狀夾鏈Z00,如圖6D~6E所示;其中,該切口、熱封單元係於閉合狀夾鏈Z00之中線位置處裁斷該夾鏈袋半製品905,使其裁斷處同時形成切口一Z41與切口二Z42兩個切口,本步驟係在裁斷同時進行熔合作業,使其裁斷處之切口形成密封邊,並使夾鏈袋成品906與該夾鏈袋半製品905分離;本發明中更進一步將該切口、熱封單元30與定型單元40合併成一個裝置,使步驟e.之裁斷、熱封切口端與步驟f.之定型密封邊兩個步驟同步進行,則定型單元40在裁斷、熔合的當下即在該切口一Z41與切口二42進行定型密合,並使該切口一、二Z41/Z42分別形成第一側封邊Z51與第二側封邊Z52,如圖6F所示;本發明中經過裁斷、熱封與定型兩個步驟後,即形成與該夾鏈袋半製品905分離之夾鏈袋成品906,而該夾鏈袋成品906則形成具有開口邊Z3、第一側封邊Z51、第二側封邊Z52與密封邊Z6之結構,而鄰近開口邊Z3處之夾鏈部Z,其中央處形成片段之開啟狀夾鏈Z11,而左右兩側則形成兩個獨立片段之閉合狀夾鏈Z00,如圖6G所示;再者,該夾鏈袋成品906,將可於收容額定數量後存放於包裝袋內。
In addition, the entire operation of the present invention falls in the four blocks A, B, C, and D of the zipper bag semi-product, which is formed by shifting the zipper bag semi-product of the previous operation by a block width W; Therefore, the
圖7所示,為本發明中其製作方法所完成之預開式夾鏈袋906,其開口邊Z3之夾鏈部呈現片段之開口狀與片段之閉合狀,亦即其鄰近第一、第二側密封邊Z51/Z52之夾鏈部Z為密合狀態,而中央處之夾鏈部Z3為開口狀態;其係因鄰近第一、第二側密封邊Z51/Z52之夾鏈部Z經過壓合治具20的壓合,其公扣夾鏈Z1嵌入母扣夾鏈Z2中而相互扣合而形成閉合狀夾鏈Z00,但夾鏈部Z之中央處因被長舌棒10撐離但未經壓合治具20的壓合,其公扣夾鏈Z1與母扣夾鏈Z2仍屬分離狀態而形成開啟狀夾鏈Z11;本發明所完成之預開式夾鏈袋906在進行包裝作業時,作業者無需費力開啟夾鏈部Z,物件即可直接自中央處片段之開啟狀夾鏈Z11置入袋內,再藉由兩端獨立片段之閉合狀夾鏈Z00朝向中央部位將開啟狀夾鏈Z11之公扣夾鏈Z1壓入母扣夾鏈Z2內,由於受到兩端其閉合狀夾鏈Z00之導引,即可輕易進行該開啟狀夾鏈Z11的扣合作業,且不會發生任何的錯位現象;因此本製作方法所完成之預開式夾鏈袋906,將可達到百分百閉合、及省時省力之包裝效果。
Figure 7 shows the
綜上所述,本發明所揭示之技術手段,確具「新穎性」、「進步性」及「可供產業利用」等發明專利要件,祈請 鈞局惠賜專利,以勵發明,無任德感。 To sum up, the technical means disclosed in the present invention do have the requirements of invention patents such as "novelty", "progressiveness" and "available for industrial use". I hope that the Jun Bureau will grant patents to encourage invention without any responsibility. Sense of virtue.
惟,上述所揭露之圖式、說明,僅為本發明之較佳實施例,大凡熟悉此項技藝人士,依本案精神範疇所作之修飾或等效變化,仍應包括在本案申請專利範圍內。 However, the drawings and descriptions disclosed above are only preferred embodiments of the present invention. Anyone who is familiar with the art and makes modifications or equivalent changes based on the spirit of the case should still be included in the scope of the patent application in this case.
10:長舌棒 10: Long tongue stick
20:壓合治具 20: Pressing fixture
30:切口、熱封單元 30: notch, heat sealing unit
40:定型單元 40: shaping unit
905:夾鏈袋半製品 905: Zipper bag semi-finished products
906:夾鏈袋成品/預開式夾鏈袋 906: zipper bag finished/pre-opened zipper bag
Z:夾鏈部 Z: Zipper
Z00:閉合狀夾鏈 Z00: closed clip chain
Z11:開啟狀夾鏈 Z11: Open-shaped clip chain
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CN101746076A (en) * | 2009-12-16 | 2010-06-23 | 张权 | Sealing and cutting device and method for manufacturing small-opening clip chain bag with same |
CN210634184U (en) * | 2019-07-22 | 2020-05-29 | 厦门三玺包装材料有限公司 | Device for automatically opening concave-convex strips of zipper bags on line for bag making machine |
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CN210634184U (en) * | 2019-07-22 | 2020-05-29 | 厦门三玺包装材料有限公司 | Device for automatically opening concave-convex strips of zipper bags on line for bag making machine |
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