TWI739497B - Manufacturing method of digital movable denture module - Google Patents
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本發明是有關於一種全口式的活動假牙,尤其是一種數位活動假牙模組,及該數位活動假牙模組的製造工法。 The invention relates to a full-mouth movable denture, especially a digital movable denture module, and a manufacturing method of the digital movable denture module.
全口假牙的對象多為年紀較大的患者,不過也有一些人因為全口嚴重牙周病,造成全口缺牙而需製作全口假牙。 The objects of full dentures are mostly older patients, but there are also some people who need to make full dentures because of severe periodontal disease in their entire mouths, resulting in full dentures.
當患者前來求診並需要製作全口假牙時,患者都希望假牙的製造時間能越快完成,不需要太多的回診次數,而且患者也希望新的活動假牙可以恢復其完整的咬合功能及美觀功能。 When a patient comes to see a doctor and needs to make a full denture, the patient hopes that the manufacturing time of the denture can be completed sooner, without too many visits, and the patient also hopes that the new movable denture can restore its complete occlusal function and Beautiful function.
但全口假牙的好用與否,除了與患者個人狀況有關,製作的流程也需仔細謹慎,假牙成品才能有理想的結果。 However, the ease of use of full dentures is not only related to the patient's personal conditions, and the production process also needs to be carefully and cautiously, so that the finished dentures can have ideal results.
以目前製造假牙的技術來說,一般全口假牙的製作大約需要五至六個約診次數才可以取得假牙成品,如果一星期回診一次,就需要花費近兩個月的時間才能取的假牙。 With the current technology for manufacturing dentures, it usually takes about five to six appointments to obtain the finished dentures for the production of full dentures. If you return to the clinic once a week, it will take nearly two months to get the dentures.
一般全口式假牙的製作流程為: The general production process of full-mouth dentures is:
第一次約診:通常在第一次約診時,牙醫師會將口內的狀況做個初步的檢查,包括拔牙後傷口的癒合程度,無牙嵴吸收的程度,口內軟組織的狀況,還有病人是否有其他疾病或吃藥狀況。如果病人以前已經有戴全口假牙的習慣了,此時,病患之前戴假牙的適應情形也是牙醫師重 要的根據。在口腔檢查完後,需要印一個粗略的牙齒模型(藻酸鹽印模材取模,以取得上/下顎模型),並至牙技所製作出專屬病患的牙托。 First appointment: Usually at the first appointment, the dentist will do a preliminary examination of the condition of the mouth, including the degree of wound healing after tooth extraction, the degree of edentulous ridge absorption, and the condition of the soft tissues in the mouth. And whether the patient has other diseases or taking medication. If the patient has been accustomed to wearing full dentures before, at this time, the patient’s previous adaptation to wearing dentures is also important to the dentist. Basis. After the oral examination is completed, a rough tooth model (taking the alginate impression material to obtain the upper/lower jaw model) needs to be printed, and the dental tray is made for the patient in the dental laboratory.
第二次約診:口內精密模型的製作,是以專屬的牙托取模,再進入牙技所製作蠟堤。因為全口假牙是靠軟組織及口水間類似吸盤作用的力量將假牙維持於口腔中,所以精確的印出口內在做任何一種運動時的軟組織狀況,便為此次約診最重要的目的。而此次的結果也將影響全口假牙在口中的維持力,所以在此次約診時所要耗費的時間較多,且須配合醫師做一些口腔運動。 The second appointment: the production of the precision model of the mouth is to take the model with the exclusive dental tray, and then enter the dental laboratory to make the wax bank. Because full dentures are maintained in the oral cavity by the force similar to the suction cup between soft tissue and saliva, the most important purpose of this appointment is to accurately determine the soft tissue condition of any kind of exercise in the mouth. The results of this time will also affect the maintenance of full dentures in the mouth, so it will take more time during this appointment, and you must cooperate with the doctor to do some oral exercises.
第三次約診:口內咬合蠟堤的製作及美觀垂直高度的取得,此時可能有誤而無法及時發現,接著進入牙技所進行排牙。 The third appointment: the preparation of the intraoral occlusal wax embankment and the acquisition of the aesthetic vertical height. At this time, there may be errors and can not be found in time, and then enter the dental laboratory for tooth arrangement.
第四次約診:將排好的牙齒在口內做試戴,可以發現問題,並重取紀錄,到牙技所進行調整排牙,可做最後的確定。根據狀況的不同有些牙醫師會將此次步驟分為兩次約診或更多次的約診,直到病患。 The fourth appointment: try on the arranged teeth in the mouth, you can find the problem, and take the record again, go to the dental laboratory to adjust the tooth arrangement, and make the final confirmation. Depending on the situation, some dentists will divide this step into two or more appointments until the patient.
第五次約診:假牙製作完成。在組織面的調整及咬合調整之後,病人即可將假牙帶回去,但如果仍需較多的調整,或許還會再多一至二次約診才能讓病人將假牙成品帶回去。 Fifth appointment: the denture is completed. After the adjustment of the tissue surface and the adjustment of the occlusion, the patient can bring the dentures back, but if more adjustments are still needed, there may be one or two more appointments to allow the patient to bring the finished dentures back.
請參閱圖1,值得一提的是,當牙齒於牙齦11上掉落後,牙齦11會包覆牙槽骨12,從牙齦11的外觀並無法得知牙槽骨12的形狀及位置。一般而言,假牙13之牙座14的底面形狀只是符合牙齦11的外觀,設置於牙座14上的假牙13與其他牙齒咬合時,牙座14施加於牙齦11的壓力會抵壓牙槽骨12,會使牙齦11出現不適區域,甚至出現疼痛的感覺。因為目前全口3D掃描只能掃描到牙齦11表面的形狀,無法得知牙槽骨12的位置,所以不能只以全口3D掃描的資料來製作假牙成品。
Please refer to FIG. 1. It is worth mentioning that when the tooth falls on the
為了改善上述配戴假牙出現的不適感,必須要讓病患重複試戴假牙試戴品並重複調整假牙試戴品,然而目前的假牙試戴品為3D列印產物,屬堅硬材料,必須由牙技師取得患者的反應後對電腦重新設定形狀參數,才會產生新的假牙試戴品讓患者試戴,參數調整及3D列印必須耗費時間,所以病患必須多次回診以進行假牙的試戴,最後才會取得適配的假牙成品。 In order to improve the discomfort of wearing dentures mentioned above, it is necessary for the patient to try on the dentures and adjust the dentures repeatedly. However, the current dentures are 3D printed products, which are hard materials. After obtaining the patient’s response, the dental technician resets the shape parameters of the computer to produce a new denture try-on for the patient to try. The parameter adjustment and 3D printing must take time, so the patient must return to the clinic several times to test the denture. Wear it, and finally get a finished denture that fits.
雖然習知技術揭露了一種全口假牙的製造技術,但是實際使用時仍具有下列缺點: Although the conventional technology has revealed a manufacturing technology for full dentures, it still has the following shortcomings in actual use:
一、浪費時間: 1. A waste of time:
雖然在取模作業中可以取得牙齦的形狀,但是因為牙齦中存在牙槽骨,每一個人的齒槽骨並不相同,所以必須多次試戴假牙,如回診次數必須五次以上,且一周回診一次,病患取得假牙的時間將超過一個月,對於醫生及病患來說,浪費大量的時間。 Although the shape of the gums can be obtained during the mold-taking operation, because there is alveolar bone in the gums, each person's alveolar bone is different, so it is necessary to try on the denture many times. At one time, it takes more than a month for the patient to obtain dentures, which is a waste of time for the doctor and the patient.
二、產生大量廢棄物: 2. A large amount of waste is generated:
病患每一次試戴的假牙試戴品為3D列印產品,不可回收使用,因此每次病患在試戴假牙試戴品後,假牙試戴品就必須進行丟棄,病患也需要多次回診試戴假牙試戴品,因此完成假牙成品前會產生大量廢棄物。 Every time a patient tries on a denture try-on, it is a 3D printed product and cannot be recycled. Therefore, every time a patient tries on a denture try-on, the denture try-on must be discarded, and the patient also needs to dispose of it multiple times Return to the clinic to try on the denture try-on, so a lot of waste will be generated before the finished denture is finished.
三、產品產生瑕疵: 3. The product has defects:
因為病患必須多次回診以試戴假牙,取得假牙的時間將近兩個月,有一些病患耐不住性子,草率請醫生將最終假牙製造出來,假牙成品對病患來說並不適配,產品具有瑕疵。 Because the patient has to come back to the clinic several times to try on the dentures, it takes nearly two months to obtain the dentures. Some patients can't bear the temper and rashly ask the doctor to make the final dentures. The finished dentures are not suitable for the patients. , The product has defects.
因此,如何減少病患回診的次數,並取的完全適配的假牙產品,是相關技術人員亟需努力的目標。 Therefore, how to reduce the number of patient return visits and obtain fully adapted denture products is an urgent goal for relevant technicians.
有鑑於此,本發明之目的是在提供一種數位活動假牙模組製造工法,該數位活動假牙模組製造工法包含一初步取模步驟、一第一製造步驟、一暫接步驟、一試戴步驟、一調整步驟、一重複步驟,及一第二製造步驟。 In view of this, the purpose of the present invention is to provide a method for manufacturing a digital movable denture module. The method for manufacturing a digital movable denture module includes a preliminary mold-taking step, a first manufacturing step, a temporary connection step, and a try-on step. , An adjustment step, a repetition step, and a second manufacturing step.
於該初步取模步驟中,使用一第一模具對一人員之一第一牙齦進行取模。 In the preliminary mold-taking step, a first mold is used to mold the first gingiva of a person.
於該第一製造步驟中,依據該第一模具的形狀製造一第一齒模組,該第一齒模組具有一第一主體,及至少一可分離地設置於該第一主體之第一排列齒部。 In the first manufacturing step, a first tooth module is manufactured according to the shape of the first mold. The first tooth module has a first main body, and at least one first tooth module detachably disposed on the first main body. Arrange the teeth.
於該暫接步驟中,將該第一排列齒部設置於該第一主體。 In the temporary connection step, the first arrangement tooth portion is arranged on the first body.
於該試戴步驟中,該人員試戴該第一齒模組並進行咬合以反饋該第一齒模組的問題。 In the try-on step, the person tries on the first tooth module and performs biting to feedback the problem of the first tooth module.
於該調整步驟中,依據該人員反饋的問題調整該第一排列齒部與該第一主體之相對位置、相對距離,及相對角度。 In the adjustment step, the relative position, relative distance, and relative angle of the first arrangement tooth portion and the first main body are adjusted according to the feedback from the personnel.
於該重複步驟中,重複該試戴步驟及該調整步驟,直至該人員完全適配該第一齒模組。 In the repeat step, repeat the try-on step and the adjustment step until the person completely fits the first tooth module.
於該第二製造步驟中,當該人員完全適配該第一齒模組,一電腦單元依據該第一齒模組的形狀並利用立體成型技術製造出一第一假牙體。 In the second manufacturing step, when the person completely fits the first tooth module, a computer unit uses the three-dimensional molding technology to produce a first denture body according to the shape of the first tooth module.
本發明的又一技術手段,是在於上述之該初步取模步驟中,該第一模具上設置有一第一預設牙齒。 Another technical means of the present invention is that in the aforementioned preliminary mold-taking step, a first preset tooth is provided on the first mold.
本發明的另一技術手段,是在於上述之該第一製造步驟中,該第一齒模組更具有一設置於該第一主體之第一定位齒部。 Another technical means of the present invention is that in the above-mentioned first manufacturing step, the first tooth module further has a first positioning tooth portion provided on the first body.
本發明的再一技術手段,是在於上述之該數位活動假牙模組製造工法更包含一於該重複步驟及該第二製造步驟間之精確取模步驟,利用全口掃描或印模材料取得口腔形狀。 Another technical means of the present invention is that the above-mentioned manufacturing method of the digital movable denture module further includes a precise mold-taking step between the repetitive step and the second manufacturing step, and the oral cavity is obtained by using full-mouth scanning or impression materials. shape.
本發明的又一技術手段,是在於上述之該初步取模步驟中,使用一第二模具對一與該人員之第二牙齦進行取模,於該第一製造步驟中,依據該第二模具的形狀製造一第二齒模組,該第二齒模組具有一第二主體,及至少一設置於該第二主體之第二排列齒部,於該暫接步驟中,將該第二排列齒部設置於該第二主體。 Another technical means of the present invention is to use a second mold to mold a second gingiva of the person in the above-mentioned preliminary mold-taking step, and in the first manufacturing step, according to the second mold To manufacture a second tooth module with a second body and at least one second arrangement tooth portion provided on the second body. In the temporary joining step, the second arrangement The tooth part is arranged on the second body.
本發明的另一技術手段,是在於上述之該試戴步驟中,該人員試戴該第二齒模組並與該第一齒模組相互咬合,以反饋該第二齒模組的問題,於該調整步驟中,依據該人員反饋的問題調整該第二排列齒部與該第二主體之相對位置、相對距離,及相對角度。 Another technical means of the present invention is that in the above-mentioned try-on step, the person tries on the second tooth module and engages with the first tooth module to feed back the problem of the second tooth module. In the adjustment step, the relative position, relative distance, and relative angle of the second arrangement tooth portion and the second main body are adjusted according to the feedback from the person.
本發明的再一技術手段,是在於上述之該重複步驟中,重複該試戴步驟及該調整步驟,直至該人員完全適配該第二齒模組,於該第二製造步驟中,當該人員完全適配該第二齒模組,該電腦單元依據該第二齒模組的形狀並利用立體成型技術製造出一第二假牙體。 Another technical means of the present invention is to repeat the try-on step and the adjustment step in the above-mentioned repeating step until the person fully fits the second tooth module. In the second manufacturing step, when the The person completely fits the second tooth module, and the computer unit uses the three-dimensional molding technology to manufacture a second denture body according to the shape of the second tooth module.
本發明的又一技術手段,是在於上述之該初步取模步驟中,該第二模具上設置有一第二預設牙齒,於該第一製造步驟中,該第二齒模組更具有一設置於該第二主體之第二定位齒部。 Another technical means of the present invention is that in the above-mentioned preliminary mold-taking step, a second preset tooth is provided on the second mold, and in the first manufacturing step, the second tooth module is further provided with a The second positioning tooth portion of the second body.
本發明的另一目的是在提供一種數位活動假牙模組,是依據上述數位活動假牙模組製造工法之第一製造步驟所製造,該數位活動假牙模組包含一齒模單元。 Another object of the present invention is to provide a digital movable denture module, which is manufactured according to the first manufacturing step of the above-mentioned digital movable denture module manufacturing method, the digital movable denture module includes a tooth mold unit.
該齒模單元包括一第一齒模組,該第一齒模組具有一第一主體、一設置於該第一主體之第一套合部、至少一設置於該第一主體並相反於該第一套合部之第一設置部、至少一可分離地設置於該第一設置部之第一齒接部,及一設置於該第一齒接部之第一排列齒部。 The tooth mold unit includes a first tooth module. The first tooth module has a first body, a first mating portion disposed on the first body, at least one disposed on the first body and opposite to the The first setting part of the first set part, at least one first tooth connection part detachably arranged on the first setting part, and a first arrangement tooth part arranged on the first tooth connection part.
本發明的再一技術手段,是在於上述之該第一齒模組更具有一設置於該第一主體並與該第一設置部連接之第一定位齒部。 Another technical means of the present invention is that the above-mentioned first tooth module further has a first positioning tooth part arranged on the first main body and connected with the first setting part.
本發明之有益功效在於,在該人員第一次就診時,執行該初步取模步驟,以確實取得該人員之第一牙齦與第二牙齦的形狀,接著牙技師執行該第一製造步驟與該暫接步驟,以完成該第一齒模組與該第二齒模組。接著於該人員第二次就診時,執行該試戴步驟、該調整步驟,及該重複步驟,讓該人員重複試戴該第一齒模組與該第二齒模組並反饋的試戴的問題,牙技師可以立即調整該第一齒接部設置於該第一主體的位置、相對距離,及相對角度,以及該第二齒接部設置於該第二主體的相對位置、相對距離,及相對角度,直至該人員完全適配該第一齒模組及該第二齒模組。然後牙技師將該第一齒模組及該第二齒模組的資料建入該電腦單元,以製造出該第一假牙體,及該第二假牙體。最後在該人員第三次就診時,配戴該第一假牙體,及該第二假牙體,就可以完成假牙的製造流程,讓該人員把該第一假牙體,及該第二假牙體帶回去。本發明因為只有製作一組第一齒模組及第二齒模組,有效減少廢棄物,更減少該人員看診的次數。 The beneficial effect of the present invention is that when the person visits a doctor for the first time, the preliminary mold-taking step is performed to obtain the shape of the first gum and the second gum of the person, and then the dental technician performs the first manufacturing step and the Temporarily connect steps to complete the first gear module and the second gear module. Then when the person visits a doctor for the second time, perform the try-on step, the adjustment step, and the repeat step, so that the person repeatedly tries on the first tooth module and the second tooth module and gives feedback on the try-on The problem is that the dental technician can immediately adjust the position, relative distance, and relative angle of the first toothing portion on the first body, as well as the relative position and relative distance of the second toothing portion on the second body, and Relative angle until the person completely fits the first tooth module and the second tooth module. Then, the dental technician builds the data of the first tooth module and the second tooth module into the computer unit to manufacture the first dental prosthesis and the second dental prosthesis. Finally, when the person visits the doctor for the third time, wearing the first denture body and the second denture body can complete the manufacturing process of the denture, allowing the person to wear the first denture body and the second denture body go back. Since only one set of the first tooth module and the second tooth module are made in the present invention, waste is effectively reduced, and the number of visits by the person is reduced.
11:牙齦 11: gums
12:牙槽骨 12: Alveolar bone
13:假牙 13: Dentures
14:牙座 14: Teeth seat
21:口腔 21: Oral
211:第一牙齦 211: first gum
212:第二牙齦 212: second gum
213:嘴唇 213: Lips
22:第一模具 22: The first mold
23:第二模具 23: The second mold
24:第一假牙體 24: The first denture body
25:第二假牙體 25: The second denture body
26:真牙 26: real teeth
27:第一預設牙齒 27: The first preset tooth
271:上門齒 271: upper incisor
272:上犬齒 272: Upper Canine
273:上設置部 273: Upper Setting Department
28:第二預設牙齒 28: The second preset tooth
281:下門齒 281: lower incisor
282:下犬齒 282: lower canine
283:下設置部 283: Lower setting part
4:齒模單元 4: Tooth mold unit
41:第一齒模組 41: The first gear module
411:第一主體 411: The First Subject
412:第一套合部 412: The First Set
413:第一設置部 413: The first setting part
414:第一齒接部 414: first tooth joint
415:第一排列齒部 415: first arrangement of teeth
416:第一定位齒部 416: first positioning tooth
42:第二齒模組 42: second gear module
421:第二主體 421: The Second Subject
422:第二套合部 422: The second set
423:第二設置部 423: The second setting part
424:第二齒接部 424: second tooth joint
425:第二排列齒部 425: second arrangement of teeth
426:第二定位齒部 426: second positioning tooth
901:初步取模步驟 901: Preliminary Modulation Steps
902:第一製造步驟 902: The first manufacturing step
903:暫接步驟 903: Temporary Step
904:試戴步驟 904: Try-in steps
905:調整步驟 905: adjustment steps
906:重複步驟 906: Repeat steps
907:第二製造步驟 907: second manufacturing step
908:精確取模步驟 908: precise modulo step
圖1是一剖面示意圖,說明目前在牙齦上設置假牙的剖面態樣;圖2是一流程圖,為本發明一種數位活動假牙模組製造工法之一第一較佳實施例; 圖3是一立體示意圖,說明於該第一較佳實施例中,於一初步取模步驟中,於沒有牙齒之口腔的立體態樣;及圖4是一立體示意圖,說明於該第一較佳實施例中,於該初步取模步驟中,使用一第一模具,及一第二模具進行口腔取模的立體態樣;圖5是一立體示意圖,說明於該第一較佳實施例中,於一第一製造步驟中,製造出之一第一齒模組與一第二齒模組的立體態樣;圖6是一立體示意圖,說明於該第一較佳實施例中,於一試戴步驟中,該第一齒模組與該第二齒模組咬合的立體態樣;圖7是一立體示意圖,說明於該第一較佳實施例中,於一第二製造步驟中,製作出一第一假牙體與一第二假牙體的立體態樣;圖8是一立體示意圖,為本發明一種數位活動假牙模組製造工法之一第二較佳實施例,說明一第一齒模組與一第二齒模組的立體態樣;圖9是一側視示意圖,為本發明一種數位活動假牙模組製造工法之一第三較佳實施例,說明部分缺牙處設置一第一齒模組的側視態樣;圖10是一立體示意圖,為本發明一種數位活動假牙模組製造工法之一第四較佳實施例,說明一第一預設牙齒及一第二預設牙齒的立體態樣;圖11是一使用示意圖,說明於該第四較佳實施例中,使用第一模具、第一預設牙齒、第二模具,及第二預設牙齒進行取模的立體態樣;及圖12是一流程圖,為本發明一種數位活動假牙模組製造工法之一第五較佳實施例,說明本發明數位活動假牙模組製造工法的流程。 FIG. 1 is a schematic cross-sectional view illustrating the current cross-sectional state of setting dentures on the gums; FIG. 2 is a flowchart showing a first preferred embodiment of the manufacturing method of a digital movable denture module of the present invention; 3 is a perspective schematic diagram illustrating the three-dimensional configuration of the oral cavity without teeth in a preliminary mold-taking step in the first preferred embodiment; and FIG. 4 is a perspective schematic diagram illustrating the first comparison In a preferred embodiment, in the preliminary mold-taking step, a first mold and a second mold are used to take the three-dimensional shape of the oral cavity; FIG. 5 is a three-dimensional schematic diagram, illustrated in the first preferred embodiment , In a first manufacturing step, a three-dimensional configuration of a first tooth module and a second tooth module is manufactured; In the try-on step, the three-dimensional state of the first tooth module engaged with the second tooth module; FIG. 7 is a three-dimensional schematic diagram illustrating that in the first preferred embodiment, in a second manufacturing step, A three-dimensional configuration of a first denture body and a second denture body is produced; FIG. 8 is a three-dimensional schematic diagram, which is a second preferred embodiment of the manufacturing method of a digital movable denture module of the present invention, and illustrates a first tooth Fig. 9 is a schematic side view showing the third preferred embodiment of the manufacturing method of a digital movable denture module according to the present invention. It illustrates that a second tooth is set at a part of the missing teeth. A side view of a tooth module; FIG. 10 is a three-dimensional schematic diagram, which is a fourth preferred embodiment of the manufacturing method of a digital movable denture module according to the present invention, illustrating a first preset tooth and a second preset The three-dimensional state of the teeth; Figure 11 is a schematic diagram illustrating the use of the first mold, the first preset teeth, the second mold, and the second preset teeth in the fourth preferred embodiment. Aspect; and FIG. 12 is a flowchart, which is a fifth preferred embodiment of a method for manufacturing a digital movable denture module of the present invention, and illustrates the flow of a method for manufacturing a digital movable denture module of the present invention.
有關本發明之相關申請專利特色與技術內容,在以下配合參考圖式之五個較佳實施例的詳細說明中,將可清楚地呈現。在進行詳細說明前應注意的是,類似的元件是以相同的編號來做表示。 The features and technical content of the related patent applications of the present invention will be clearly presented in the following detailed description of the five preferred embodiments with reference to the drawings. Before detailed description, it should be noted that similar components are represented by the same numbers.
參閱圖2,為本發明一種數位活動假牙模組製造工法之一第一較佳實施例,該數位活動假牙模組製造工法包含一初步取模步驟901、一第一製造步驟902、一暫接步驟903、一試戴步驟904、一調整步驟905、一重複步驟906,及一第二製造步驟907。
2 is a first preferred embodiment of a method for manufacturing a digital movable denture module of the present invention. The method for manufacturing a digital movable denture module includes a preliminary mold-taking
參閱圖3,及圖4,於該初步取模步驟901中,使用一第一模具22對一人員(圖式未示出)之口腔21的一第一牙齦211進行取模,使用一第二模具23對一與該人員之口腔21的第二牙齦212進行取模,該口腔21外側有一嘴唇213。於該第一較佳實施例,該人員的牙齒已全部掉光,需要全口假牙的治療流程。
Referring to FIGS. 3 and 4, in the preliminary mold-taking
較佳地,該第一模具22與該第二模具23分別為具有藻酸鹽印模材的牙托結構,用以取得該人員之第一牙齦211及第二牙齦212的形狀,將該第一模具22與該第二模具23分別設置於該人員之第一牙齦211及第二牙齦212處,再請該人員進行咬合,就可以取得對應該第一牙齦211及第二牙齦212之形狀的該第一模具22與該第二模具23。
Preferably, the
早期可能需要製作提蠟並進行排牙,但是目前的技術已經可以將該第一模具22與該第二模具23以3D掃描的方式,將第一牙齦211及第二牙齦212的形狀資料存入一電腦單元(圖式未示出)中,其中,該電腦單元可具有自動排牙程式,以在該電腦單元中計算齒托的厚度,假牙的中線,更可以自動排牙,牙技師也可以操作電腦調整各種參數,以對該人員進行全口假牙的規劃。實際實施時,可以使用其他牙齦取模技術,不應以此為限。
In the early days, it may be necessary to make wax and arrange teeth, but the current technology can already store the shape data of the first gingival 211 and the second gingival 212 in 3D scanning of the
於該第一製造步驟902中,依據該第一模具22的形狀製造一第一齒模組41,及一第二齒模組42。較佳地,是利用3D列印的方式,由該
電腦單元製造該第一齒模組41,及該第二齒模組42。實際實施時,也可以使用其他方式製作該第一齒模組41,及該第二齒模組42,不應以此為限。
In the
配合參閱圖5,該第一齒模組41具有一概呈U型之第一主體411、一設置於該第一主體411之第一套合部412、二設置於該第一主體411並相反於該第一套合部412之第一設置部413、二可分離地設置於該二第一設置部413之第一齒接部414、二分別設置於該二第一齒接部414之第一排列齒部415,及一設置於該第一主體411並與該二第一設置部413連接之第一定位齒部416,該第一套合部412的內凹形狀與該第一牙齦211的外凸形狀相配合。
With reference to FIG. 5, the
該第二齒模組42具有一概呈U型之第二主體421、一設置於該第二主體421之第二套合部422、二設置於該第二主體421並相反於該第二套合部422之第二設置部423、二可分離地設置於該二第二設置部423之第二齒接部424、二分別設置於該二第二齒接部424之第二排列齒部425,及一設置於該第二主體421並與該二第二設置部423連接之第二定位齒部426,該第二套合部422的內凹形狀與該第二牙齦212的外凸形狀相配合。
The
於該第一較佳實施例,該第一定位齒部416為複數上門齒,及二分設於該複數上門齒側邊之上犬齒,該二第一排列齒部415為複數上臼齒,該第二定位齒部426為複數下門齒,及二分設於該複數下門齒側邊之下犬齒,該二第二排列齒部425為複數下臼齒,該二第一設置部413與該二第二設置部423為平面態樣,該第一齒接部414之頂面與該第二齒接部424之底面為平面態樣。
In the first preferred embodiment, the first
於該暫接步驟903中,將該第一齒接部414設置於該第一設置部413,將該第二齒接部424設置於該第二設置部423。較佳地,該第一設置部413與該第一齒接部414之間以蠟連接,該第二設置部423與該第二齒
接部424之間以蠟連接,蠟在常溫時為堅硬狀態,實際實施時,可使用其他暫接技術,不應以此為限。
In the
配合參閱圖6,於該試戴步驟904中,該人員試戴該第一齒模組41及該第二齒模組42並進行咬合,以反饋該第一齒模組41及該第二齒模組42的問題。
With reference to FIG. 6, in the try-on
雖然在該初步取模步驟901中,該第一套合部412的內凹形狀與該第一牙齦211的外凸形狀相配合,該第二套合部422的內凹形狀與該第二牙齦212的外凸形狀相配合。但是牙齦中存在有牙槽骨,會出現壓力不均的問題。除此之外,該第一齒模組41及該第二齒模組42上的牙齒也有可能咬到舌頭或嘴邊肉,該人員都可以反饋該第一齒模組41及該第二齒模組42的問題。
Although in the preliminary mold-taking
於該調整步驟905中,牙技師依據該人員反饋的問題調整該第一齒接部414與該第一設置部413之相對位置、相對距離,及相對角度,以及調整該第二齒接部424與該第二設置部423之相對位置、相對距離,及相對角度。由於蠟在加熱後會呈現熔融態樣,因此可以將該第一齒模組41及該第二齒模組42放置於熱水中,牙技師就可以調整該第一排列齒部415與該第一主體411的相對位置,以及可以調整該第二排列齒部425與該第二主體421的相對位置,實際實施時,可使用其他連接及調整位置的技術,不應以本較佳實施例之舉例為限。
In the
值得一提的是,本發明因為具有可與該第一主體411可分離地連接在一起的第一齒接部414,以及可與該第二主體421可分離地連接在一起的第二齒接部424,牙技師可以現場調整該第一排列齒部415與該第一主體411的相對位置,以及可以調整該第二排列齒部425與該第二主體421的相對位置。該人員不需要多次就診,來試戴不同的假牙。
It is worth mentioning that the present invention has a first tooth joint 414 that can be detachably connected with the
於該重複步驟906中,重複該試戴步驟904及該調整步驟905,直至該人員完全適配該第一齒模組41及該第二齒模組42。本發明人要敘明的是,門齒的作用是切斷食物,犬齒的作用是撕裂食物,臼齒的作用是研磨食物,除此之外,臼齒更可以提供咬合定位的效果,臼齒的表面具有凹凸形狀,藉由上下臼齒的咬合,可以確定該第一齒模組41與該第二齒模組42的定位關係。
In the
隨著該第一齒模組41與該第二齒模組42的定位關係,該第一齒模組41之第一套合部412會對該第一牙齦211施加壓力,該第二齒模組42之第二套合部422會對該第二牙齦212施加壓力,該人員可以感受到該第一牙齦211或該第二牙齦212不舒服的位置,以反饋給牙技師進行調整,重複該試戴步驟904及該調整步驟905,該人員在口腔咬合時,就不會出現不舒服的感覺,此時,該人員之第一牙齦211與第二牙齦212完全適配該第一齒模組41及該第二齒模組42。
With the positioning relationship between the
除此之外,牙技師還會請該人員進行發音測試,美觀調整,咀嚼測試,水平位置,垂直位置等多種測試,由於上述測試項目屬習知技術,於此不再詳加贅述,實際實施時,更可以在假牙表面塗覆一層印模材料,讓該人員進行口腔運動,微笑或大笑運動,以對印模材料塑形,用以取得該人員專屬的假牙形狀。 In addition, the dental technician will also ask the person to perform a variety of tests such as pronunciation test, aesthetic adjustment, chewing test, horizontal position, vertical position, etc. As the above test items are known technologies, they will not be described in detail here, and they will be implemented in practice. At the same time, a layer of impression material can be coated on the surface of the denture, allowing the person to perform oral exercises, smiling or laughing, to shape the impression material to obtain the person’s exclusive shape of the denture.
配合參閱圖7,於該第二製造步驟907中,當該人員完全適配該第一齒模組41,該電腦單元依據該第一齒模組41的形狀並利用立體成型技術製造出一第一假牙體24,依據該第二齒模組42的形狀並利用立體成型技術製造出一第二假牙體25。
With reference to FIG. 7, in the
較佳地,該電腦單元可利用3D掃描技術取得該第一齒模組41及該第二齒模組42的形狀,在以3D列印的技術製造出該第一假牙體24及
該第二假牙體25,該第一假牙體24及該第二假牙體25為擬真假牙,牙齦處為鮮紅色,牙齒處為齒白色,該人員配帶該第一假牙體24及該第二假牙體25,可以將上下顎支撐到正常的高度,並具有美觀,及咀嚼食物的功效。
Preferably, the computer unit can use 3D scanning technology to obtain the shapes of the
於該第一較佳實施例,該人員於第一次就診時執行該初步取模步驟901,接著牙技師執行該第一製造步驟902及該暫接步驟903,以完成該第一齒模組41及該第二齒模組42並等待該人員第二次就診,當人員第二次就診時執行該試戴步驟904、該調整步驟905,及該重複步驟906,以使該人員可以完全適配該第一齒模組41及該第二齒模組42,接著牙技師執行該第二製造步驟907,製造出該第一假牙體24與該第二假牙體25並等待該人員第三次就診,當人員第三次就診時可以取得與該第一牙齦211及該第二牙齦212適配的該第一假牙體24與該第二假牙體25,因此本發明只需要進行三次就診,如一周就診一次,本發明不需要一個月就可以使該人員就取得數位活動假牙模組,相較早期假牙的製造,本發明有效所短假牙取得的時間。
In the first preferred embodiment, the person performs the preliminary mold-taking
回顧圖5,一種數位活動假牙模組,依據上述之數位活動假牙模組製造工法所製造,該數位活動假牙模組包含一齒模單元4。 Recalling FIG. 5, a digital movable denture module is manufactured according to the above-mentioned digital movable denture module manufacturing method. The digital movable denture module includes a tooth mold unit 4.
該齒模單元4包括一第一齒模組41,及一與該第一齒模組41對應設置之第二齒模組42。該第一齒模組41設置於該第一牙齦211,該第二齒模組42設置於該第二牙齦212。
The tooth mold unit 4 includes a
該第一齒模組41具有一第一主體411、一設置於該第一主體411之第一套合部412、二設置於該第一主體411並相反於該第一套合部412之第一設置部413、二可分離地分別設置於該二第一設置部413之第一齒接部414、二分別設置於該二第一齒接部414之第一排列齒部415,及一設置於該第一主體411並與該二第一設置部413連接之第一定位齒部416。
The
該第二齒模組42具有一第二主體421、一設置於該第二主體421之第二套合部422、二設置於該第二主體421並相反於該第二套合部422之第二設置部423、二可分離地分別設置於該二第二設置部423之第二齒接部424、二分別設置於該二第二齒接部424之第一排列齒部415,及一設置於該第二主體421並與該二第二設置部423連接之第二定位齒部426。
The
較佳地,該第一設置部413與該第一齒接部414之間設置有蠟層(圖式未示出),該第二設置部423與該第二齒接部424之間設置有蠟層(圖式未示出),所述蠟層可以調整該第一排列齒部415與該第一主體411的相對位置,以及調整該第二排列齒部425與該第二主體421的相對位置。
Preferably, a wax layer (not shown in the figure) is provided between the
該第一排列齒部415與該第二排列齒部425之表面具有臼齒形狀,用以相互咬合,所述蠟層之目的為調整該第一排列齒部415與該第二排列齒部425之相互咬合的位置、高度,及角度。
The surfaces of the
參閱圖8,為本發明一種數位活動假牙模組之一第二較佳實施例,該第二較佳實施例與該第一較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,該第一齒模組41之第一主體411上沒有設置該第一定位齒部,該第二齒模組42之第二主體421上沒有設置該第二定位齒部。
Refer to FIG. 8, which is a second preferred embodiment of a digital movable denture module of the present invention. The second preferred embodiment is substantially the same as the first preferred embodiment, and the same points will not be described in detail here. The point is that the
該第一齒模組41具有一第一主體411、一設置於該第一主體411之第一套合部412、一設置於該第一主體411並相反於該第一套合部412之第一設置部413、一可分離地設置於該第一設置部413之第一齒接部414,及一設置於該第一齒接部414之第一排列齒部415,該第一套合部412的形狀與該第一牙齦211的形狀相配合。
The
該第二齒模組42具有一第二主體421、一設置於該第二主體421之第二套合部422、一設置於該第二主體421並相反於該第二套合部422之第二設置部423、一可分離地設置於該第二設置部423之第二齒接部424,
及一設置於該第二齒接部424之第二排列齒部425,該第二套合部422的形狀與該第二牙齦212的形狀相配合。
The
該第一排列齒部415上設有複數上門齒、二分設於該複數上門齒側邊之上犬齒,及複數分設於該二上犬齒側邊之上臼齒,該第一設置部413為一平面,該第一設置部413與該第一齒接部414間設有蠟層。
The first
該第二排列齒部425上設有複數下門齒、二分設於該複數廈門齒側邊之下犬齒,及複數分設於該二下犬齒側邊之下臼齒,該第二設置部423為一平面,該第二設置部423與該第二齒接部424間設有蠟層。
The second
該第一套合部412設置於一第一牙齦211,該第二套合部422設置於一第二牙齦212,該第一排列齒部415與該第二排列齒部425可相互咬合,人員可反饋該第一牙齦211及該第二牙齦212的咬合感覺,以提供牙技師調整該第一排列齒部415相對該第一主體411的位置,或是調整該第二排列齒部425相對該第二主體421的位置。
The first
參閱圖9,為本發明一種數位活動假牙模組之一第三較佳實施例,一人員之一第一牙齦211具有複數真牙26,相對該第一牙齦211之第二牙齦212也具有複數真牙26。其中,該第一牙齦211缺兩顆臼齒,該第一牙齦211缺牙處設置一第一齒模組41。
Referring to FIG. 9, it is a third preferred embodiment of a digital movable denture module of the present invention. A
該第一齒模組41具有一第一主體411、一設置於該第一主體411之第一套合部412、一設置於該第一主體411並相反該第一套合部412之第一設置部413、一可分離地設置於該第一設置部413之第一齒接部414,及一設置於該第一齒接部414之第一排列齒部415。
The
該第一設置部413為平面設置,該第一設置部413與該第一齒接部414之間使用蠟固定,實際實施時,可使用其他固定技術,不應以此為限。將蠟加熱就可以調整該第一排列齒部415相對該第一本體的位置。
The
設有該第一齒模組41之第一牙齦211,與該第二牙齦212上的真牙26咬合,人員可以反饋該第一牙齦211的問題,牙技師可以立即調整該第一齒接部414於該第一設置部413的位置,經過多次試戴及調整,就可以取得與該第一牙齦211適配的第一齒模組41。
The
參閱圖10,及圖11,為本發明一種數位活動假牙模組之一第四較佳實施例,該第四較佳實施例與該第一較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,在該初步取模步驟901中,該第一模具22上設置有一第一預設牙齒27,該第二模具23上設置有一第二預設牙齒28。
Refer to Figure 10 and Figure 11, which are a fourth preferred embodiment of a digital movable denture module of the present invention. The fourth preferred embodiment is substantially the same as the first preferred embodiment, and the same will not be omitted here. In detail, the difference is that in the preliminary mold-taking
該第一預設牙齒27具有上門齒271、上犬齒272,及與上門齒271與上犬齒272連接的上設置部273,該第二預設牙齒28具有下門齒281、下犬齒282,及與下門齒281與下犬齒282連接的下設置部283。實際實施時,該第一預設牙齒27與該第二預設牙齒28上的牙齒設置不應以此為限。
The first
該第一模具22設置於該第一預設牙齒27的頂面,該第二模具23設置於該第二預設牙齒28為的底面,較佳地,該上設置部273的頂面設有用以容置該第一模具22的凹槽,該下設置部283的底面設有用以容置該第二模具23的凹槽。
The
該人員使用該第一模具22與該第二模具23進行咬合時,牙技師以該第一預設牙齒27及該第二預設牙齒28的外觀做為基準,用以進行中心記錄,可以標示中心、水平,及咬合平面位置,並使該第一模具22及該第二模具23可以取得該人員的牙齦形狀。實際實施時,可以只單使用該第一預設牙齒27或該第二預設牙齒28,不應以此為限。
When the person uses the
參閱圖12,為本發明一種數位活動假牙模組之一第五較佳實施例,該第四較佳實施例與該第一較佳實施例大致相同,相同之處於此不再詳述,不同之處在於,在本發明數位活動假牙模組製造工法中更包含一
於該重複步驟906及該第二製造步驟907間之精確取模步驟908,可利用全口掃描或印模材料取得口腔形狀。
Refer to FIG. 12, which is a fifth preferred embodiment of a digital movable denture module of the present invention. The fourth preferred embodiment is substantially the same as the first preferred embodiment, and the same points will not be described in detail here. The differences The point is that the manufacturing method of the digital movable denture module of the present invention further includes a
In the precise
所述全口掃描是一種3D電腦斷層掃描儀,是一種可環繞人員頭部的斷層掃描儀,並可透過程式的運算,將人員的口腔形狀以3D的方式顯示於螢幕上,由於3D電腦斷層掃描儀為習知技術,於此不再詳述,實際實施時,可使用印模材料來取得口腔形狀,不應以此為限。 The full-port scan is a 3D computer tomography scanner that can surround the head of a person, and can display the shape of the person’s mouth in 3D on the screen through the calculation of a program. Because of the 3D computer tomography The scanner is a conventional technology and will not be described in detail here. In actual implementation, impression materials can be used to obtain the shape of the oral cavity, which should not be limited.
當牙技師精確取得口腔形狀,也取得該第一齒模組41及該第二齒模組42,就可以進入該第二製造步驟907,以製造出該第一假牙體24及該第二假牙體25,因為在該第二製造步驟907進行了該精確取模步驟908,牙技師可以更確定該人員之口腔形狀,以使製造出的該第一假牙體24及該第二假牙體25更適配該人員的口腔。
When the dental technician accurately obtains the shape of the oral cavity and also obtains the
由上述說明可知,本發明一種數位活動假牙模組製造工法確實具有下列功效: From the above description, it can be seen that the manufacturing method of the digital movable denture module of the present invention does have the following effects:
一、快速取得假牙: 1. Get dentures quickly:
本發明數位活動假牙模組製造工法只需要該人員三次回診,就可以取的該第一假牙體24與該第二假牙體25,相較早期假牙的製造技術,本發明可以快速取得假牙。
The manufacturing method of the digital movable denture module of the present invention only requires three visits by the person to obtain the
二、減少廢棄物: 2. Reduce waste:
該第一齒模組41上設置有第一設置部413,以提供牙技師現場調整該第一排列齒組與該第一主體411的相對位置,不再需要製造多個假牙來進行試戴,有效減少廢棄物的數量。
The
三、假牙完全適配: 3. The dentures are fully adapted:
本發明之數位活動假牙模組製造工法,是在其中之一次就診中調整該第一排列齒部415與該第一主體411的相對位置,以
及第二排列齒部425與該第二主體421的相對位置,並取得與該第一牙齦211及該第二牙齦212完全適配之第一齒模組41及該第二齒模組42,該人員不會因為多次就診而失去耐心,進而取得不合適的假牙。
The manufacturing method of the digital movable denture module of the present invention is to adjust the relative position of the first array of
綜上所述,於該第一製造步驟902中,牙技師製造出具有該第一設置部413之第一齒模組41,以使於該試戴步驟904、該調整步驟905,及該重複步驟906可以於該人員的其中一次就診中完成,並使牙技師製造出適配該人員之第一牙齦211與第二牙齦212的第一假牙體24及第二假牙體25,有效減少該數位活動假牙模組的製造時間,並可減少製造該數位活動假牙模組時的廢棄物,故確實可以達成本發明之目的。
In summary, in the
惟以上所述者,僅為本發明之五個較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the five preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention, that is, simple equivalent changes and changes made in accordance with the scope of the patent application and the description of the invention Modifications are still within the scope of the patent of the present invention.
901:初步取模步驟 901: Preliminary Modulation Steps
902:第一製造步驟 902: The first manufacturing step
903:暫接步驟 903: Temporary Step
904:試戴步驟 904: Try-in steps
905:調整步驟 905: adjustment steps
906:重複步驟 906: Repeat steps
907:第二製造步驟 907: second manufacturing step
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