TWI739427B - A sealed conduit joint - Google Patents

A sealed conduit joint Download PDF

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TWI739427B
TWI739427B TW109116028A TW109116028A TWI739427B TW I739427 B TWI739427 B TW I739427B TW 109116028 A TW109116028 A TW 109116028A TW 109116028 A TW109116028 A TW 109116028A TW I739427 B TWI739427 B TW I739427B
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Taiwan
Prior art keywords
nut
inner ring
end surface
main body
cylinder
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TW109116028A
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Chinese (zh)
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TW202043664A (en
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賈建東
張虞旭駒
潘哲
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大陸商杭州科百特過濾器材有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L19/00Joints in which sealing surfaces are pressed together by means of a member, e.g. a swivel nut, screwed on or into one of the joint parts
    • F16L19/02Pipe ends provided with collars or flanges, integral with the pipe or not, pressed together by a screwed member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L33/00Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses
    • F16L33/22Arrangements for connecting hoses to rigid members; Rigid hose connectors, i.e. single members engaging both hoses with means not mentioned in the preceding groups for gripping the hose between inner and outer parts

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Infusion, Injection, And Reservoir Apparatuses (AREA)

Abstract

本發明公開了一種導管接頭,包括:接頭主體、內環和螺帽;所述接頭主體具有主體筒部、外筒部和內筒部,所述外筒部從主體筒部向其軸心方向一側同軸地突出設置,所述外筒部和內筒部包圍而形成有向軸心方向一側開口的槽部,所述內筒部設置於外筒部的徑向內側且以使突出端比外筒部的突出端更靠近主體筒部側的方式與外筒部向相同方向從主體筒部同軸地突出設置;所述內環包括嵌入接頭主體的嵌入端和遠離嵌入端的導管連接端,所述嵌入端可拆卸地嵌入槽部內側以形成密封部;所述導管連接端於遠離軸心方向上徑向凸出設置,所述連接端凸出處最大外徑為D1,所述內環內徑為D2;本發明的目的在於提供一種使用壽命更長,密封效果更好的導管接頭。 The invention discloses a pipe joint, comprising: a joint main body, an inner ring and a nut; the joint main body has a main body cylinder, an outer cylinder and an inner cylinder, and the outer cylinder extends from the main cylinder to its axis. One side is coaxially protruding, the outer cylindrical portion and the inner cylindrical portion are surrounded and formed with a groove opening to one side in the axial direction, and the inner cylindrical portion is provided on the radially inner side of the outer cylindrical portion so that the protruding end The way that the protruding end of the outer cylinder is closer to the side of the main body cylinder is coaxially protruding from the main body cylinder in the same direction as the outer cylinder; The embedding end is detachably embedded in the inner side of the groove to form a sealing portion; the connecting end of the pipe is arranged to protrude radially away from the axial center, the maximum outer diameter of the protruding part of the connecting end is D1, and the inner ring is The diameter is D2; the purpose of the present invention is to provide a pipe joint with longer service life and better sealing effect.

Description

一種密封導管接頭 A sealed conduit joint

本發明涉及一種密封導管接頭。 The invention relates to a sealed pipe joint.

在半導體製造、醫療和醫藥用品製造、食品加工及工業領域的製造工序中,需要使用各種流體(如高純度藥液、高純度化學試劑等),而這些流體在機器設備中必然是通過導管進行輸送的,導管和導管之間、導管和設備之間就需要有導管接頭進行連接。若是導管接頭的密封性不夠好或是未達標準,就會在接頭處產生漏液等現象,顯然這種情況是不能產生的,因此需要密封效果優異的導管接頭來避免此類情況的發生。 In the manufacturing process of semiconductor manufacturing, medical and medical supplies manufacturing, food processing and industrial fields, various fluids (such as high-purity chemical liquids, high-purity chemical reagents, etc.) need to be used, and these fluids must be carried out through catheters in machinery and equipment. For conveying, pipe joints are required for connection between the catheter and the catheter, and between the catheter and the equipment. If the sealing of the pipe joint is not good enough or not up to the standard, leakage will occur at the joint. Obviously, this situation cannot be produced. Therefore, a pipe joint with an excellent sealing effect is required to avoid such a situation.

目前,在公告號為JP2799562B2的日本專利文件中,公開了一種樹脂管接頭,包括接頭主體、套筒和緊固件;在其使用時將導管套設於套筒的一端,再將套筒的另一端與接頭主體連接,最後使用緊固件將導管和套筒更進一步地緊固於接頭主體,通過這樣的方式來實現導管接頭處的密封連接效果。根據先前技術中的技術方案,在實際生產過程中,我們發現密封導管接頭不同的內環尺寸以及不同的螺帽尺寸會對整體密封管接頭的使用壽命及密封效果產生一定程度的影響。而在先前技術中,並未對此進行說明和公開。 At present, in the Japanese patent document with the publication number JP2799562B2, a resin pipe joint is disclosed, which includes a joint body, a sleeve and a fastener; when it is used, the pipe is sleeved on one end of the sleeve, and then the other of the sleeve One end is connected to the main body of the joint, and finally the pipe and the sleeve are further fastened to the main body of the joint by using a fastener. In this way, the sealing connection effect at the joint of the pipe is realized. According to the technical solutions in the prior art, in the actual production process, we found that different inner ring sizes and different nut sizes of the sealing pipe joints will have a certain degree of influence on the service life and sealing effect of the overall sealing pipe joints. In the prior art, this has not been explained and disclosed.

針對先前技術存在的不足,本發明的目的在於提供一種使用壽命更長,密封效果更好的導管接頭。 In view of the shortcomings of the prior art, the purpose of the present invention is to provide a pipe joint with a longer service life and better sealing effect.

為實現上述目的,本發明提供了如下技術方案:一種導管接頭,包括:接頭主體、內環和螺帽;所述接頭主體具有主體筒部、外筒部和內筒部,所述外筒部從主體筒部向其軸心方向一側同軸地突出設置,所述外筒部和內筒部包圍而形成有向軸心方向一側開口的槽部,所述內筒部設置於外筒部的徑向內側且以使突出端比外筒部的突出端更靠近主體筒部側的方式與外筒部向相同方向從主體筒部同軸地突出設置;所述內環包括嵌入接頭主體的嵌入端和遠離嵌入端的導管連接端,所述嵌入端可拆卸地嵌入槽部內側以形成密封部;所述導管連接端於遠離軸心方向上徑向凸出設置,所述連接端凸出處最大外徑為D1,所述內環內徑為D2;所述螺帽與接頭主體螺紋連接,所述螺帽的緊壓面最小直徑為D3;所述接頭主體和內環的內部均設置有用以流體流通的流道;所述導管連接端凸出處外徑D1、內環內徑D2和螺帽與內環抵觸一面最小直徑D3之間的關係滿足D2+2.2mm<D3<D1;所述內環靠近螺帽一側開口處厚度設置為L1,所述L1、D2和D3之間的關係滿足D2+2L1<D3。 In order to achieve the above object, the present invention provides the following technical solutions: a pipe joint comprising: a joint body, an inner ring and a nut; the joint body has a main body cylinder, an outer cylinder and an inner cylinder, the outer cylinder Coaxially protruding from the main body cylinder to one side of the axis, the outer cylinder and the inner cylinder are surrounded to form a groove that opens to the axis, and the inner cylinder is provided on the outer cylinder. The inner ring is arranged to protrude coaxially from the main body cylinder in the same direction as the outer cylinder so that the protruding end is closer to the main body cylinder side than the protruding end of the outer cylinder; The connecting end of the pipe is detachably inserted into the inner side of the groove to form a sealing part; the connecting end of the pipe is radially protruding in the direction away from the axis, and the protruding part of the connecting end is the largest outward The diameter is D1, the inner diameter of the inner ring is D2; the nut is threadedly connected to the main body of the joint, and the minimum diameter of the pressing surface of the nut is D3; the inside of the joint main body and the inner ring are both provided with fluid Circulating flow channel; the relationship between the outer diameter D1, the inner diameter D2 of the inner ring inner diameter and the minimum diameter D3 of the contact surface of the nut and the inner ring satisfies D2+2.2mm<D3<D1; the inner ring The thickness of the opening on the side close to the nut is set to L1, and the relationship between L1, D2, and D3 satisfies D2+2L1<D3.

本發明進一步設置為:所述導管連接端凸出處外徑D1、內環內徑D2和螺帽與內環抵觸一面直徑D3之間具體設置為D3=1/2(D1+D2)。 The present invention is further configured as follows: the outer diameter D1 of the protruding part of the connecting end of the catheter, the inner diameter D2 of the inner ring and the diameter D3 of the contact surface of the nut and the inner ring are specifically set as D3=1/2(D1+D2).

本發明進一步設置為:所述L1厚度滿足0.1mm

Figure 109116028-A0305-02-0004-2
L1
Figure 109116028-A0305-02-0004-8
1/4(D1-D2)。 The present invention is further configured as: the thickness of the L1 satisfies 0.1mm
Figure 109116028-A0305-02-0004-2
L1
Figure 109116028-A0305-02-0004-8
1/4(D1-D2).

本發明進一步設置為:所述導管連接端凸出處包括背向螺帽一側的第一端面和面向螺帽一側的第二端面,所述第二端面上任意一點在其對應的內環軸向切面上與第二端面的切線和水平的夾角為θ,所述夾角θ的正切值的倒數小於第二端面與導管之間的摩擦係數μ,即μ>1/tanθ。 The present invention is further provided that: the protruding part of the connecting end of the conduit includes a first end surface facing away from the nut and a second end surface facing the nut, and any point on the second end surface is on its corresponding inner ring shaft The included angle between the tangent to the second end surface and the horizontal tangent plane is θ, and the reciprocal of the tangent value of the included angle θ is smaller than the friction coefficient μ between the second end surface and the catheter, that is, μ>1/tanθ.

本發明進一步設置為:所述第一端面和第二端面均設置為平面。 The present invention is further provided that: the first end surface and the second end surface are both set to be flat surfaces.

本發明進一步設置為:所述第一端面與第二端面之間連接有水平的水平端面。 The present invention is further provided as follows: a horizontal horizontal end surface is connected between the first end surface and the second end surface.

本發明進一步設置為:所述水平端面的軸向長度設置為0.1mm-5mm之間。 The present invention is further configured that: the axial length of the horizontal end surface is set to be between 0.1 mm and 5 mm.

本發明進一步設置為:所述第一端面與水平面之間的夾角為α,所述α滿足10°<α<60°。 The present invention is further configured as follows: the included angle between the first end surface and the horizontal plane is α, and the α satisfies 10°<α<60°.

本發明進一步設置為:所述外筒部遠離主體筒部的一端向內設置有倒角。 The present invention is further provided that: the end of the outer cylinder portion away from the main body cylinder portion is provided with a chamfer inward.

本發明進一步設置為:所述螺帽遠離接頭主體一端開口徑向向內設置有倒角。 The present invention is further provided that: the opening of the nut at one end away from the main body of the joint is provided with a chamfer radially inward.

通過採用上述技術方案,在導管接頭具體使用的過程中,將導管套於內環一端外部,且內環另一端嵌入接頭主體,同時將螺帽擰緊與接頭主體,此時螺帽與導管、內環抵觸一端剛好在導管連接端凸起處的第二端面的表面並且抵觸位置距離內環內壁的高度大於導管的管壁厚度(即需要同時滿足D2+2.2mm<D3<D1和D2+2L1<D3兩個條件)。這樣的設置能夠保證在螺帽擰緊時,導管壁不會相對流道向內側凹陷,能夠保證內環和導管連接處流道尺寸的一致性。若這抵觸位置距離內環內壁的高度小於導管的管壁厚度,就會使得導管往流道內凹陷,從而影響流體的流動,同時由於導管的凹陷,使得起凹陷處流道截面變小,讓導管壁受到更大的流體衝擊,減少其使用壽命。進一步對D2、D3和L1之間的位置做了限定,這樣的設置能夠保證抵觸位置能夠落在第二端面, 而不是抵觸於內環的右端面,若是抵觸位置落在內環右端面則會增加導管的扭曲程度,對連接處的密封效果產生一定影響,同時也影響了導管的使用壽命。 By adopting the above technical solution, in the process of concrete use of the pipe joint, the pipe is sleeved outside one end of the inner ring, and the other end of the inner ring is embedded in the joint body, and at the same time, the nut is tightened with the joint body. The contact end of the ring is just on the surface of the second end surface at the protrusion of the connecting end of the catheter and the height of the contact position from the inner wall of the inner ring is greater than the wall thickness of the catheter (that is, it needs to meet D2+2.2mm<D3<D1 and D2+2L1 at the same time. <D3 two conditions). This arrangement can ensure that when the screw cap is tightened, the duct wall will not dent inward relative to the flow channel, and can ensure the consistency of the flow channel size at the connection between the inner ring and the duct. If the height of the conflicting position from the inner wall of the inner ring is less than the thickness of the tube wall of the tube, the tube will be recessed into the flow channel, which will affect the flow of fluid. At the same time, due to the recess of the tube, the cross section of the flow channel at the recess will become smaller. Allow the pipe wall to be more impacted by the fluid, reducing its service life. The position between D2, D3 and L1 is further restricted. This arrangement can ensure that the conflicting position can fall on the second end surface. Instead of resisting the right end surface of the inner ring, if the conflicting position falls on the right end surface of the inner ring, the degree of distortion of the catheter will be increased, which will have a certain impact on the sealing effect of the connection, and also affect the service life of the catheter.

1:接頭主體 1: Connector body

11:主體筒部 11: The main body tube

12:外筒部 12: Outer cylinder

13:內筒部 13: inner cylinder

14:槽部 14: Groove

2:內環 2: inner ring

21:嵌入端 21: Embedded end

22:導管連接端 22: Conduit connection end

221:第一端面 221: first end face

222:水平端面 222: horizontal end face

223:第二端面 223: second end face

3:螺帽 3: nut

4:導管 4: Catheter

5:流道 5: runner

A:點 A: point

D1:外徑 D1: Outer diameter

D2:內徑 D2: inner diameter

D3:直徑 D3: Diameter

F:擠壓力 F: Squeeze force

Fx:分力 Fx: component of force

Fy:分力 Fy: component of force

L1:厚度 L1: thickness

L2:軸向長度 L2: axial length

θ:夾角 θ: included angle

μ:摩擦係數 μ: friction coefficient

下面結合附圖對本發明作進一步說明:〔圖1〕為本發明密封導管接頭的結構示意圖;〔圖2〕為本發明裝密封導管接頭各處尺寸示意圖;〔圖3〕為本發明裝配時螺帽、內環和導管接頭抵觸處的局部放大圖;〔圖4〕為本發明裝配時螺帽、內環和導管接頭抵觸處的受力分析示意圖;〔圖5〕為本發明裝配時螺帽尺寸錯誤的示意圖一;〔圖6〕為本發明裝配時螺帽尺寸錯誤的示意圖二;〔圖7〕為本發明裝配時L1尺寸錯誤的示意圖;〔圖8〕為實施例二中螺帽的結構示意圖。 Hereinafter, the present invention will be further described with reference to the accompanying drawings: [Figure 1] is a schematic diagram of the structure of the sealed conduit joint of the present invention; [Figure 2] is a schematic diagram of the various dimensions of the sealed conduit joint of the present invention; [Figure 3] is the screw assembly of the present invention A partial enlarged view of the collision between the cap, the inner ring and the pipe joint; [Figure 4] is a schematic diagram of the force analysis of the collision between the nut, the inner ring and the pipe joint during assembly of the present invention; [Figure 5] is the nut during assembly of the present invention Diagram 1 of wrong size; [FIG. 6] Diagram 2 of wrong size of nut during assembly of the present invention; [FIG. 7] Diagram of wrong size of L1 during assembly of the present invention; [FIG. 8] Diagram of screw cap in the second embodiment Schematic.

為了能夠更清楚地理解本發明的上述目的、特徵和優點,下面結合附圖和具體實施方式對本發明進行進一步的詳細描述。需要說明的是,在不衝突的情況下,本申請的實施例及實施例中的特徵可以相互組合。 In order to be able to understand the above objectives, features and advantages of the present invention more clearly, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.

在下面的描述中闡述了很多具體細節以便於充分理解本發明,但是,本發明還可以採用其他不同於在此描述的其他方式來實施,因此,本發明的保護範圍並不受下面公開的具體實施例的限制。 In the following description, many specific details are set forth in order to fully understand the present invention. However, the present invention can also be implemented in other ways different from those described here. Therefore, the protection scope of the present invention is not limited to the specific details disclosed below. Limitations of the embodiment.

參照圖1至圖5對本發明一種密封導管接頭實施例做進一步說明。 An embodiment of a sealed pipe joint of the present invention will be further described with reference to FIGS. 1 to 5.

實施例一:如圖1和圖2所示的一種密封導管接頭,包括大體呈筒狀的接頭主體1、大體呈筒狀的內環2和大體呈筒狀的螺帽3,內環2的一端與接頭主體1之間可拆卸地密封連接;內環2的另一端連接有導管4,螺帽3與接頭主體1之間螺紋連接,且於連接時通過擠壓內環2將導管4緊固於接頭主體1;在接頭主體1的和內環2的內部均設置有用以流體流通的流道5,將內環2的內徑記為D2,即內環2內部的流道直徑。 Embodiment 1: A sealed conduit joint as shown in Figures 1 and 2, comprising a generally cylindrical joint body 1, a generally cylindrical inner ring 2 and a generally cylindrical nut 3, the inner ring 2 One end is detachably and hermetically connected with the joint body 1; the other end of the inner ring 2 is connected with a pipe 4, and the nut 3 is threadedly connected with the joint body 1, and the pipe 4 is tightened by squeezing the inner ring 2 during the connection. It is fixed to the joint body 1; both the joint body 1 and the inner ring 2 are provided with a flow channel 5 for fluid circulation.

在本實施例中,接頭主體1有主體筒部11、外筒部12和內筒部13,同時在外筒部12和內筒部13之間包圍形成有向軸心方向一側開口的槽部14,槽部14開口方向朝向內環2一側;並且在外筒部12遠離主體筒部11的一端向內設置有倒角,以便內環2的嵌入;進一步地,內環2包括嵌入接頭主體1的嵌入端21和遠離嵌入端21的導管連接端22,這裡通過嵌入端21和槽部14的嵌入配合形成密封部,從而實現內環2和接頭主體1之間可拆卸地密封連接。更具體地,對嵌入端21做進一步地設置:嵌入端21的外徑與外筒部12的內徑大體相同,並且嵌入端21處的厚度略大於槽部14的寬度,在配合時通過施加外力將嵌入端21插入槽部14。 In this embodiment, the joint main body 1 has a main body cylinder portion 11, an outer cylinder portion 12, and an inner cylinder portion 13. At the same time, the outer cylinder portion 12 and the inner cylinder portion 13 are surrounded and formed with a groove portion that opens to one side in the axial direction. 14. The opening direction of the groove portion 14 faces the side of the inner ring 2; and a chamfer is provided at the end of the outer cylinder portion 12 away from the main body cylinder portion 11 inward to facilitate the embedding of the inner ring 2; further, the inner ring 2 includes an embedded joint body The embedding end 21 of 1 and the pipe connecting end 22 away from the embedding end 21 are here formed by the embedding and fitting of the embedding end 21 and the groove 14 to form a sealing portion, thereby achieving a detachable and sealing connection between the inner ring 2 and the joint body 1. More specifically, the embedding end 21 is further set: the outer diameter of the embedding end 21 is substantially the same as the inner diameter of the outer cylinder portion 12, and the thickness at the embedding end 21 is slightly larger than the width of the groove portion 14. The external force inserts the insertion end 21 into the groove 14.

在本實施例中,內環2的導管連接端22於遠離軸心方向上凸出設置,凸出處包括背向螺帽一側的第一端面221和面向螺帽一側的第二端面223;這裡將其凸出最高位置的直徑記為D1;將螺帽3遠離接頭主體1一側與導管4和內環2抵觸面的最小內徑記為D3;根據實際情況使用不同的導管4的管壁厚度在1.1mm-1.6mm之間;將內環2的連接端22末處的厚度記為L1,並且在內環2的連接端22末處徑向向內設置有一倒角。D1、D2、D3和L1之間滿足的關係必須同時滿 足:D2+2.2mm<D3<D1;D2+2L1<D3。更具體地,在本實施例中,選擇D3的尺寸為D3=1/2(D1+D2),即螺帽3與導管4、內環2抵觸於第二端面223的中間段位置處,即如圖3所示。這樣就能夠讓導管連接端22凸出的部分受力更加均勻,減小產生由於其上部受力過大或是下部受力過大而導致內環2變形損壞的可能。滿足D2+2.2mm<D3<D1這個條件是為了能夠保證在螺帽3擰緊時,導管4壁不會相對流道5向內側凹陷,能夠保證內環2和導管4連接處流道5尺寸的一致性。若這抵觸位置距離內環2內壁的高度小於導管4的管壁厚度,即不滿足上述條件,就會使得導管4往流道內凹陷,從而影響流體的流動,同時由於導管4的凹陷,使得起凹陷處流道截面變小,讓導管4壁受到更大的流體衝擊,減少其使用壽命,即如圖5所示。滿足D2+2L1<D3這個條件,即為了保證螺帽3在擰緊時,其與導管4、內環2抵觸的位置處於第二端面223的表面,若是不滿足該條件,則螺帽3和內環2抵觸的位置就可能落入導管連接端22末端厚度的側壁上,這樣就會增加部分位置導管4的扭曲程度,對整體的使用壽命和密封效果產生不良影響,如圖6所示(為了能夠清晰地表示意思,在圖6中將內環2的導管連接端22末端厚度畫的較厚)。進一步地在本實施例中,螺帽3遠離接頭主體1一端開口徑向向內設置有倒角,這個倒角的設置能夠便於導管4的插入。 In this embodiment, the pipe connecting end 22 of the inner ring 2 is arranged to protrude in the direction away from the axial center, and the protruding part includes a first end surface 221 facing away from the nut and a second end surface 223 facing the nut; Here, the diameter of the highest position of the protrusion is recorded as D1; the minimum inner diameter of the contact surface of the nut 3 on the side away from the joint body 1 with the pipe 4 and the inner ring 2 is recorded as D3; use different pipes of the pipe 4 according to the actual situation The wall thickness is between 1.1mm-1.6mm; the thickness at the end of the connecting end 22 of the inner ring 2 is recorded as L1, and a chamfer is provided radially inward at the end of the connecting end 22 of the inner ring 2. The relationship satisfied between D1, D2, D3 and L1 must be full at the same time Foot: D2+2.2mm<D3<D1; D2+2L1<D3. More specifically, in this embodiment, the size of D3 is selected as D3=1/2 (D1+D2), that is, the nut 3, the pipe 4, and the inner ring 2 collide at the position of the middle section of the second end surface 223, that is, As shown in Figure 3. In this way, the force on the protruding part of the connecting end 22 of the pipe can be more uniform, and the possibility of deformation and damage of the inner ring 2 due to excessive force on the upper part or excessive force on the lower part can be reduced. Satisfying the condition of D2+2.2mm<D3<D1 is to ensure that when the nut 3 is tightened, the wall of the duct 4 will not dent inward with respect to the flow channel 5, and the size of the flow channel 5 at the connection of the inner ring 2 and the duct 4 can be ensured. consistency. If the height of the conflicting position from the inner wall of the inner ring 2 is less than the wall thickness of the duct 4, that is, the above conditions are not met, the duct 4 will be recessed into the flow channel, thereby affecting the flow of fluid. At the same time, due to the recess of the duct 4, As a result, the cross section of the flow channel at the depression is reduced, so that the wall of the duct 4 is subject to greater fluid impact, and its service life is reduced, as shown in FIG. 5. Meet the condition of D2+2L1<D3, that is, to ensure that when the nut 3 is tightened, the position where it conflicts with the pipe 4 and the inner ring 2 is on the surface of the second end surface 223. If this condition is not met, the nut 3 and the inner ring The conflicting position of the ring 2 may fall on the side wall of the end thickness of the pipe connecting end 22, which will increase the degree of distortion of the pipe 4 at some positions, and adversely affect the overall service life and sealing effect, as shown in Figure 6 (for The meaning can be clearly expressed. In Fig. 6, the thickness of the end of the catheter connecting end 22 of the inner ring 2 is drawn thicker). Furthermore, in this embodiment, the nut 3 is provided with a chamfered radially inwardly away from the opening at one end of the joint body 1, and the setting of this chamfer can facilitate the insertion of the catheter 4.

更進一步地,將L1處的厚度設置為滿足0.1mm

Figure 109116028-A0305-02-0008-4
L1
Figure 109116028-A0305-02-0008-9
1/4(D1-D2)。即厚度最大不會超過第二端面223高度的一半,厚度最小不小於0.1mm,這裡將L1厚度設置為1mm。若厚度過大,超過第二端面223高度的一半,就會使螺帽3抵觸於內環2和導管4時的抵觸點過高,相對整個導管連接端22來說,上部和下部受力不均,影響其整體結構的穩定性及使用壽命,即如圖7所示。 Furthermore, the thickness at L1 is set to satisfy 0.1mm
Figure 109116028-A0305-02-0008-4
L1
Figure 109116028-A0305-02-0008-9
1/4(D1-D2). That is, the maximum thickness will not exceed half of the height of the second end surface 223, and the minimum thickness will not be less than 0.1 mm. Here, the thickness of L1 is set to 1 mm. If the thickness is too large, more than half of the height of the second end surface 223, the contact point when the nut 3 abuts against the inner ring 2 and the duct 4 will be too high. Relative to the entire duct connecting end 22, the upper and lower parts will receive uneven forces. , Affecting the stability and service life of its overall structure, as shown in Figure 7.

在本實施例中,第一端面221和第二端面223之間連接有一個水平端面222,並且將這水平端面222的軸向長度L2設置為0.1mm-5mm之間,更準確地說,本實施例中水平端面222的軸向長度L2設置為1.2mm。這裡水平端面222的設置,也是考慮到讓導管4在套入導管連接端22時,最彎折處更加的平滑,以免使用時較大壓力的情況下該處尖銳的彎折角度對導管4產生過大的應力,在長時間使用後影響其使用壽命和密封效果。 In this embodiment, a horizontal end surface 222 is connected between the first end surface 221 and the second end surface 223, and the axial length L2 of the horizontal end surface 222 is set to be between 0.1 mm and 5 mm. In the embodiment, the axial length L2 of the horizontal end surface 222 is set to 1.2 mm. The setting of the horizontal end surface 222 here also takes into account that when the catheter 4 is inserted into the catheter connecting end 22, the most bend is smoother, so as to avoid the sharp bending angle of the catheter 4 when the pressure is high during use. Excessive stress will affect its service life and sealing effect after long-term use.

進一步地,在本實施例中,將第一端面221和第二端面223均設置為平面,第一端面221和水平面之間的夾角為α,α滿足10°<α<60°,這裡具體設置為15°。由於螺帽3緊固內環2時,內環2的導管連接端22會受到較大壓力,而導管連接端22又是凸出設置,因此整體來說凸出部分和內環2外壁連接處最容易斷裂,為了保證該處的結構強度,我們將第一端面221和水平面之間夾角α具體設置為30°,以保證第一端面221與內環2的外壁之間厚度變化較為平緩,從而使其不容易斷裂,同時也節省了材料。 Further, in this embodiment, the first end surface 221 and the second end surface 223 are both set as planes, the angle between the first end surface 221 and the horizontal plane is α, and α satisfies 10°<α<60°, which is specifically set here Is 15°. When the nut 3 is tightened to the inner ring 2, the pipe connecting end 22 of the inner ring 2 will be subjected to greater pressure, and the pipe connecting end 22 is protruding, so as a whole, the protruding part is connected to the outer wall of the inner ring 2 It is the easiest to break. In order to ensure the strength of the structure, we set the angle α between the first end surface 221 and the horizontal plane to be 30° to ensure that the thickness changes between the first end surface 221 and the outer wall of the inner ring 2 are relatively gentle, thus It is not easy to break, and it also saves materials.

如圖4所示的為本發明裝配時螺帽、內環和導管接頭抵觸處的受力分析示意圖。μ為導管4的管壁與內環2的第二端面223接觸時,表面的摩擦係數。同時將第二端面223上任意一點在其對應的內環2軸向切面上與第二端面223的切線和水平的夾角記為θ,在圖中即第二端面223與水平面的夾角為θ。任意取第二端面223上的一點A,於螺帽3緊固時對其進行受力分析。A點受到來自螺帽3水平向左的擠壓力F,將其沿平行第二端面223與垂直於第二端面223的兩個方向上進行力的分解,得出平行第二端面223向上的分力Fx和垂直於第二端面223向下的分力Fy。Fx=F×cosθ,Fy=F×sinθ。對於第二端面223來說,導管4相對內 環2不滑動,需要滿足Fx<Fy×μ,即F×cosθ<F×sinθ×μ,進行化簡之後得出μ>1/tanθ,即夾角θ的正切值的倒數小於第二端面223與導管4之間的摩擦係數μ。 Figure 4 is a schematic diagram showing the force analysis of the conflicting part of the nut, inner ring and pipe joint during assembly of the present invention. μ is the friction coefficient of the surface when the tube wall of the catheter 4 is in contact with the second end surface 223 of the inner ring 2. At the same time, the included angle between any point on the second end surface 223 and the second end surface 223 on the corresponding axial tangent surface of the inner ring 2 is denoted as θ. In the figure, the included angle between the second end surface 223 and the horizontal plane is θ. A point A on the second end surface 223 is arbitrarily taken, and the force analysis is performed on the nut 3 when the nut 3 is tightened. Point A receives the horizontal leftward squeezing force F from the nut 3, and decomposes the force in the two directions parallel to the second end surface 223 and perpendicular to the second end surface 223, and it is obtained that the direction parallel to the second end surface 223 is upward. The component force Fx and the downward component force Fy perpendicular to the second end surface 223. Fx=F×cosθ, Fy=F×sinθ. For the second end surface 223, the duct 4 is relatively inner Ring 2 does not slide and needs to satisfy Fx<Fy×μ, that is, F×cosθ<F×sinθ×μ. After simplification, μ>1/tanθ is obtained, that is, the reciprocal of the tangent value of the included angle θ is less than the second end surface 223 and The coefficient of friction between the ducts 4 is μ.

具體在本實施例中,將D1設置為31mm,D2設置為21mm,D3設置為26mm,L1設置為0.3mm。同時滿足了D2+2.2mm<D3<D1和D2+2L1<D3兩個條件,並且根據內環2和導管4之間的摩擦係數,具體地將第二端面223與水平面的夾θ設置為29°。 Specifically, in this embodiment, D1 is set to 31mm, D2 is set to 21mm, D3 is set to 26mm, and L1 is set to 0.3mm. At the same time, it satisfies the two conditions of D2+2.2mm<D3<D1 and D2+2L1<D3, and according to the friction coefficient between the inner ring 2 and the duct 4, specifically set the clamp θ between the second end surface 223 and the horizontal plane to 29 °.

為了驗證導管接頭各個部分尺寸滿足D2+2.2mm<D3<D1和D2+2L1<D3兩個條件確實能夠對導管接頭整體密封性有所提升,我們還設置了多組實驗。其中組1的導管接頭各個部分尺寸同時滿足上述兩個條件,其餘各組尺寸為導管接頭各個部分同時不滿足上述兩個條件。置於0.097MPa,180℃的工況下、使用同種材質以尺寸的導管的情況下、第二端面223與水平面的夾θ均設置為29°的情況下,測試兩組管接頭的密封性。具體實驗數據及結果參考下表。 In order to verify that the dimensions of each part of the pipe joint satisfying the two conditions of D2+2.2mm<D3<D1 and D2+2L1<D3 can indeed improve the overall tightness of the pipe joint, we also set up multiple sets of experiments. Among them, the size of each part of the pipe joint of group 1 meets the above two conditions at the same time, and the dimensions of the other groups are that the various parts of the pipe joint do not meet the above two conditions at the same time. Test the tightness of the two sets of pipe joints under the working condition of 0.097MPa, 180°C, using pipes of the same material and size, and the clamp θ between the second end surface 223 and the horizontal plane being set to 29°. Refer to the table below for specific experimental data and results.

Figure 109116028-A0305-02-0010-1
Figure 109116028-A0305-02-0010-1

經由上述實驗數據不難發現,同時不滿足D2+2.2mm<D3<D1和D2+2L1<D3兩個條件的情況下,即出現了如圖5和圖6的情況。在這樣的情況下,所有組的實驗洩漏時間均短於組1時間,即密封性能不如同時滿足D2+2.2mm<D3<D1和D2+2L1<D3兩個條件的組1好。 Through the above experimental data, it is not difficult to find that when the two conditions of D2+2.2mm<D3<D1 and D2+2L1<D3 are not met at the same time, the situation as shown in Fig. 5 and Fig. 6 appears. In this case, the experimental leakage time of all groups is shorter than the time of group 1, that is, the sealing performance is not as good as group 1 that meets the two conditions of D2+2.2mm<D3<D1 and D2+2L1<D3 at the same time.

實施例二:實施例二相比實施例一來說,區別僅在於螺帽3的部分結構,詳見圖8。具體為:螺帽3與導管4、內環2的抵觸位置設置為斜面,且其斜率與第二端面223的斜率相同。這樣的設置能夠增大螺帽3固定時的接觸面積,增加摩擦從而提高密封效果。 The second embodiment: Compared with the first embodiment, the second embodiment differs only in the partial structure of the nut 3, as shown in Fig. 8 for details. Specifically, the conflicting position of the nut 3 with the conduit 4 and the inner ring 2 is set as a slope, and the slope is the same as the slope of the second end surface 223. Such an arrangement can increase the contact area when the nut 3 is fixed, increase friction, and improve the sealing effect.

實施例三:實施例三相比實施例一來說,區別僅在於內環2的部分結構,詳見圖9。具體為:內環2的導管連接端22處的末端厚度L1為0mm,即導管連接端22的末端為尖角,這樣的設置能夠保證螺帽3在緊固時,均能夠抵觸在第二端面223的表面,解決了由於尺寸關係而導致螺帽3緊固時抵觸在導管連接端22的右側壁的情況而使導管4使用壽命減少的問題。 Embodiment 3: Compared with Embodiment 1, the difference between Embodiment 3 is only a part of the structure of the inner ring 2, as shown in Fig. 9 for details. Specifically: the end thickness L1 at the pipe connecting end 22 of the inner ring 2 is 0 mm, that is, the end of the pipe connecting end 22 is sharp. This arrangement can ensure that the screw cap 3 can abut against the second end surface when tightening. The surface of 223 solves the problem of reducing the service life of the pipe 4 when the nut 3 is tightened against the right side wall of the pipe connecting end 22 due to the size relationship.

以上已詳細描述了本發明的較佳實施例,但應理解,在閱讀了本發明的上述講授內容之後,本發明所屬技術領域中具有通常知識者可以對本發明作各種改動或修改。這些均等形式同樣落於本申請所附申請專利範圍所限定的範圍。 The preferred embodiments of the present invention have been described in detail above, but it should be understood that after reading the above teaching content of the present invention, a person with ordinary knowledge in the technical field to which the present invention belongs can make various changes or modifications to the present invention. These equal forms also fall within the scope defined by the scope of the patent application attached to this application.

1:接頭主體 1: Connector body

11:主體筒部 11: The main body tube

12:外筒部 12: Outer cylinder

13:內筒部 13: inner cylinder

14:槽部 14: Groove

2:內環 2: inner ring

21:嵌入端 21: Embedded end

22:導管連接端 22: Conduit connection end

3:螺帽 3: nut

4:導管 4: Catheter

5:流道 5: runner

Claims (10)

一種密封導管接頭,包括:接頭主體、內環和螺帽;所述接頭主體具有主體筒部、外筒部和內筒部,所述外筒部從主體筒部向其軸心方向一側同軸地突出設置,所述外筒部和內筒部包圍而形成有向軸心方向一側開口的槽部,所述內筒部設置於外筒部的徑向內側且以使突出端比外筒部的突出端更靠近主體筒部側的方式與外筒部向相同方向從主體筒部同軸地突出設置;所述內環包括嵌入接頭主體的嵌入端和遠離嵌入端的導管連接端,所述嵌入端可拆卸地嵌入槽部內側以形成密封部;所述導管連接端於遠離軸心方向上徑向凸出設置,所述連接端凸出處最大外徑為D1,所述內環內徑為D2;所述螺帽與接頭主體螺紋連接,所述螺帽的緊壓面的最小直徑為D3;所述接頭主體和內環的內部均設置有用以流體流通的流道;所述導管接頭其特徵在於:所述導管連接端凸出處外徑D1、內環內徑D2和螺帽與內環抵觸一面最小直徑D3之間的關係滿足D2+2.2mm<D3<D1;所述內環靠近螺帽一側開口處厚度設置為L1,所述L1、D2和D3之間的關係滿足D2+2L1<D3。 A sealed pipe joint, comprising: a joint body, an inner ring and a nut; the joint body has a main body cylinder, an outer cylinder and an inner cylinder, and the outer cylinder is coaxial from the main cylinder to one side of its axis The outer cylindrical portion and the inner cylindrical portion are surrounded and formed with a groove opening to one side of the axial center, and the inner cylindrical portion is provided on the radially inner side of the outer cylindrical portion so that the protruding end is larger than the outer cylindrical portion. The protruding end of the part is closer to the side of the main body cylinder part and the outer cylinder part protrudes coaxially from the main body cylinder part in the same direction as the outer cylinder part; The end is detachably embedded in the inner side of the groove to form a sealing part; the connecting end of the pipe is arranged to protrude radially away from the axis, the maximum outer diameter of the protruding part of the connecting end is D1, and the inner diameter of the inner ring is D2 The nut is threadedly connected to the main body of the joint, and the minimum diameter of the pressing surface of the nut is D3; the inside of the joint main body and the inner ring are provided with a flow passage for fluid circulation; the characteristics of the pipe joint It is that the relationship between the outer diameter D1 of the protruding part of the connecting end of the catheter, the inner diameter D2 of the inner ring and the minimum diameter D3 of the contact surface of the nut and the inner ring satisfies D2+2.2mm<D3<D1; the inner ring is close to the nut The thickness at one side of the opening is set to L1, and the relationship between L1, D2, and D3 satisfies D2+2L1<D3. 如請求項1所述的密封導管接頭,其中所述導管連接端凸出處外徑D1、內環內徑D2和螺帽與內環抵觸一面直徑D3之間具體設置為D3=1/2(D1+D2)。 The sealed pipe joint according to claim 1, wherein the outer diameter D1 of the protruding part of the pipe connecting end, the inner diameter D2 of the inner ring and the diameter D3 of the contact surface of the nut and the inner ring are specifically set as D3=1/2(D1 +D2). 如請求項2所述的密封導管接頭,其中所述螺帽一側開口處厚度L1厚度滿足0.1mm
Figure 109116028-A0305-02-0014-6
L1
Figure 109116028-A0305-02-0014-7
1/4(D1-D2)。
The sealed conduit joint according to claim 2, wherein the thickness L1 at the opening on one side of the nut satisfies 0.1mm
Figure 109116028-A0305-02-0014-6
L1
Figure 109116028-A0305-02-0014-7
1/4(D1-D2).
如請求項1所述的密封導管接頭,其中所述導管連接端凸出處包括背向螺帽一側的第一端面和面向螺帽一側的第二端面,所述第二端面上任意一點在其對應的內環軸向切面上與第二端面的切線和水平的夾角為θ,所述夾角θ的正切值的倒數小於第二端面與導管之間的摩擦係數μ,即μ>1/tanθ。 The sealed pipe joint according to claim 1, wherein the protruding part of the pipe connection end includes a first end surface on the side facing away from the nut and a second end surface on the side facing the nut, and any point on the second end surface is The corresponding included angle between the tangent to the second end face on the axial tangent surface of the inner ring and the horizontal is θ, and the reciprocal of the tangent value of the included angle θ is smaller than the friction coefficient μ between the second end face and the conduit, that is, μ>1/tanθ . 如請求項4所述的密封導管接頭,其中所述第一端面和第二端面均設置為平面。 The sealed conduit joint according to claim 4, wherein the first end surface and the second end surface are both set to be flat surfaces. 如請求項4所述的密封導管接頭,其中所述第一端面與第二端面之間連接有水平的水平端面。 The sealed pipe joint according to claim 4, wherein a horizontal end surface is connected between the first end surface and the second end surface. 如請求項6所述的密封導管接頭,其中所述水平端面的軸向長度設置為0.1mm-5mm之間。 The sealed pipe joint according to claim 6, wherein the axial length of the horizontal end surface is set to be between 0.1 mm and 5 mm. 如請求項4-7中任一項所述的密封導管接頭,其中所述第一端面與水平面之間的夾角為α,所述α滿足10°<α<60°。 The sealed conduit joint according to any one of claims 4-7, wherein the angle between the first end surface and the horizontal plane is α, and the α satisfies 10°<α<60°. 如請求項1所述的密封導管接頭,其中所述外筒部遠離主體筒部的一端向內設置有倒角。 The sealed conduit joint according to claim 1, wherein an end of the outer cylinder portion away from the main body cylinder portion is provided with a chamfer inward. 如請求項1所述的密封導管接頭,其中所述螺帽遠離接頭主體一端開口徑向向內設置有倒角。 The sealed conduit joint according to claim 1, wherein the nut is provided with a chamfer radially inward from the opening at one end of the nut away from the main body of the joint.
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