TWI738370B - Pipe freezing method - Google Patents
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- TWI738370B TWI738370B TW109118446A TW109118446A TWI738370B TW I738370 B TWI738370 B TW I738370B TW 109118446 A TW109118446 A TW 109118446A TW 109118446 A TW109118446 A TW 109118446A TW I738370 B TWI738370 B TW I738370B
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本發明係有關於一種止水方法,特別是一種應用於不斷水作業,可提升冷凍效率、縮短冷凍時間且不致對於水管設備造成損傷之冷凍止水方法。 The present invention relates to a water stop method, in particular to a freezing water stop method applied to continuous water operation, which can improve freezing efficiency, shorten freezing time and prevent damage to water pipe equipment.
若大型工廠或科技公司遭遇因為水管需要進行施工而停水的狀況時,其生產作業會受到很大的影響而導致嚴重的損失;因此,在這種情況下需要進行不斷水作業以防止損失的產生,而冷凍止水方法即為其中一種不斷水作業中經常使用到的止水工法;然而,現有的冷凍止水方法仍有著不少缺點有待改進。 If a large factory or technology company encounters a situation where water is cut off due to the need for construction of water pipes, its production operations will be greatly affected and cause serious losses; therefore, in this case, continuous water operations are required to prevent losses. The freezing and water-stopping method is one of the water-stopping methods often used in continuous water operations; however, the existing freezing and water-stopping methods still have many shortcomings to be improved.
例如,施工人員在執行冷凍止水方法時,由於無法確認水管中的水是否已完全結凍,因此經常在切除水管後才發現水管中的水未完全結凍而使水管中的水漏出,導致施工作業受到影響。 For example, when implementing the freezing and stopping method, the construction personnel cannot confirm whether the water in the water pipe has been completely frozen. Therefore, they often find that the water in the water pipe is not completely frozen after cutting off the water pipe, which causes the water in the water pipe to leak out. Construction operations are affected.
另外,施工人員在切除水管後,也可能因為水壓或其它因素導致水管結凍的水整塊滑出,此時施工人員則必須要透過其它的方式進行止水,因此也導致施工作業需要重新進行。 In addition, after the construction personnel cut off the water pipe, the frozen water of the water pipe may slide out due to water pressure or other factors. At this time, the construction personnel must stop the water through other methods, which also causes the construction operation to be restarted. conduct.
基於習知施工方法的缺失,本案申請人於中華民國107(2018)年03月02日提出中華民國發明專利申請,申請名稱為「應用於不斷水作業 之冷凍止水方法」,申請案號為107106991號,後於中華民國107(2018)年09月01日獲准發明專利公告,證書號數為TW I670422 B。 Due to the lack of conventional construction methods, the applicant in this case filed a Republic of China invention patent application on March 2, Republic of China 107 (2018). The application name is "Applied to continuous water operations. The method of freezing and stopping water", the application number is 107106991, which was later approved for invention patent announcement on September 1, Republic of China 107 (2018), and the certificate number is TW I670422 B.
上述「應用於不斷水作業之冷凍止水方法」係包含下列步驟:以一冷凍鞍帶包覆一水管;將一液態氮冷凍裝置與該冷凍鞍帶連接;使該水管之水壓在一第一時間區間內保持在約1kg/cm2,該第一時間區間約為1~5分鐘;透過該液態氮冷凍裝置在一第二時間區間內持續冷凍該水管,使該冷凍鞍帶之表面溫度保持在一第一溫度,該水管未被該冷凍鞍帶包覆的二端之溫度在該第二時間區間內保持在一第二溫度,並使該水管未被該冷凍鞍帶包覆的二端分別產生約5~7公分(cm)的結霜,其中該第二時間區間約為0.5~1.5小時,該第一溫度約為-25℃~-70℃,該第二溫度約為-30℃~-50℃;以及切除該水管未被該冷凍鞍帶包覆的二端。 The above-mentioned "freezing and stopping water method for continuous water operation" includes the following steps: covering a water pipe with a frozen saddle belt; connecting a liquid nitrogen freezing device with the freezing saddle belt; making the water pressure of the water pipe a first Keep at about 1kg/cm 2 in a time interval, the first time interval is about 1 to 5 minutes; the water pipe is kept frozen in a second time interval through the liquid nitrogen freezing device, so that the surface temperature of the frozen saddle belt Maintained at a first temperature, the temperature of the two ends of the water pipe not covered by the frozen saddle belt is maintained at a second temperature in the second time interval, and the two ends of the water pipe not covered by the frozen saddle belt are maintained at a second temperature The frost of about 5-7 centimeters (cm) is generated at each end, wherein the second time interval is about 0.5 to 1.5 hours, the first temperature is about -25°C to -70°C, and the second temperature is about -30 ℃~-50℃; and cut off the two ends of the water pipe that are not covered by the frozen saddle strap.
由於上述「應用於不斷水作業之冷凍止水方法」確實可改善習知技藝之冷凍止水方法之缺失,因此能獲准發明專利。惟,申請人基於精益求精的發明精神,認為上述「應用於不斷水作業之冷凍止水方法」仍具有改善的空間。 Since the above-mentioned "freezing and water-stopping method applied to continuous water operation" can indeed improve the lack of the freezing and water-stopping method of the prior art, the invention patent can be obtained. However, based on the inventive spirit of excellence, the applicant believes that the above-mentioned "freezing water-stop method applied to continuous water operation" still has room for improvement.
例如,當水管管徑較大時,必須耗費比較長的時間才能使水管中的水完全結凍。以內徑為200公厘(mm)的水管為例,當水管中的水溫約為30℃時,約須耗費3~4小時方能使水管中的水完全結凍。 For example, when the diameter of the water pipe is large, it takes a relatively long time to completely freeze the water in the water pipe. Take a water pipe with an inner diameter of 200 millimeters (mm) as an example. When the water temperature in the water pipe is about 30°C, it takes about 3 to 4 hours to completely freeze the water in the water pipe.
而若是為了使水管中的水快速冷凍而貿然施以過多的冷液態氮,則會對水管設備造成損傷。 If too much cold liquid nitrogen is rashly applied in order to quickly freeze the water in the water pipe, it will cause damage to the water pipe equipment.
據此,如何能有一種可提升冷凍效率、縮短冷凍時間且不致對於水管設備造成損傷之「冷凍止水方法」,是相關技術領域人士亟待解決之課題。 According to this, how to have a "freezing water stop method" that can improve the freezing efficiency, shorten the freezing time and not cause damage to the plumbing equipment is a problem that people in the relevant technical field urgently need to solve.
有鑑於上述習知技藝之問題,本發明之其中一目的就是在提供一種冷凍止水方法,以解決習知技藝之冷凍止水方法容易產生的各種問題。 In view of the above-mentioned problems of the prior art, one of the objectives of the present invention is to provide a freezing and water-stopping method to solve various problems that are easily caused by the freezing and water-stopping method of the prior art.
根據本發明之其中一目的,提出一種冷凍止水方法,其可包含下列步驟:以冷凍鞍帶包覆水管,水管中的水的溫度約為15℃~35℃;將液態氮冷凍裝置與冷凍鞍帶連接;將一冰水設備與水管連接;確認水管中的水保持靜止;由冰水設備將冰水注入水管中,冰水的溫度約為5℃~10℃,使水管中的水的溫度降至約為10℃~12℃;使水管之水壓在第一時間區間內保持在約1kg/cm2;透過液態氮冷凍裝置在第二時間區間內持續冷凍水管,使冷凍鞍帶之表面溫度保持在第一溫度,並使水管未被冷凍鞍帶包覆的二端分別產生約5~7公分(cm)的結霜;以及切除水管未被冷凍鞍帶包覆的二端。 According to one of the objectives of the present invention, a method for freezing and stopping water is provided, which may include the following steps: covering a water pipe with a freezing saddle, the temperature of the water in the pipe is about 15℃~35℃; Saddle belt connection; connect an ice water equipment to the water pipe; confirm that the water in the water pipe remains static; the ice water equipment is used to inject the ice water into the water pipe. The temperature of the ice water is about 5℃~10℃, so that the water in the water pipe The temperature drops to about 10℃~12℃; the water pressure of the water pipe is maintained at about 1kg/cm 2 in the first time interval; the water pipe is kept frozen in the second time interval through the liquid nitrogen freezing device, so that the saddle belt is frozen The surface temperature is maintained at the first temperature, and the two ends of the water pipe that are not covered by the frozen saddle belt are respectively frosted about 5-7 centimeters (cm); and the two ends of the water pipe that are not covered by the frozen saddle belt are cut off.
在一較佳的實施例中,冰水設備包含:一製冰水機,用以製造冰水;一進水管,其相對兩端分別連接於製冰水機與水管未被冷凍鞍帶包覆的二端的其中之一端;一出水管,其相對兩端分別連接於製冰水機與水管未被冷凍鞍帶包覆的二端的其中之另一端; 一幫浦,設置於進水管上;由幫浦將製冰水機所製造之冰水先送入進水管再進入水管被冷凍鞍帶包覆的區段內,使冰水與水管中的水混合,將水管中的水的溫度降低,冰水與水管中的水混合所形成的混合水由出水管流回到製冰水機內,由製冰水機將混合水的溫度降低至約為5℃~10℃之冰水後,再由幫浦將冰水送入進水管,直至水管中的水的溫度降至約為10℃~12℃。 In a preferred embodiment, the ice water equipment includes: an ice water maker for making ice water; a water inlet pipe, the opposite ends of which are respectively connected to the ice water maker and the water pipe is not covered by the freezing saddle belt One of the two ends of a water outlet pipe, the opposite ends of which are respectively connected to the ice maker and the other end of the two ends of the water pipe that are not covered by the frozen saddle strap; A pump is installed on the water inlet pipe; the ice water produced by the ice water maker is first fed into the water inlet pipe by the pump and then into the section of the water pipe covered by the frozen saddle belt, so that the ice water is mixed with the water in the water pipe , The temperature of the water in the water pipe is reduced, the mixed water formed by mixing the ice water and the water in the water pipe flows back to the ice maker from the outlet pipe, and the ice maker reduces the temperature of the mixed water to about 5 After the ice water at ℃~10℃, the ice water will be fed into the water inlet pipe by the pump until the temperature of the water in the water pipe drops to about 10℃~12℃.
在一較佳的實施例中,進水管與出水管上分別設有一溫度感測器,用以分別感測進水管內的冰水的溫度及出水管內的混合水的溫度。 In a preferred embodiment, a temperature sensor is respectively provided on the water inlet pipe and the water outlet pipe to respectively sense the temperature of the ice water in the water inlet pipe and the temperature of the mixed water in the water outlet pipe.
在一較佳的實施例中,冰水設備的水壓大於水管的水壓。 In a preferred embodiment, the water pressure of the ice water equipment is greater than the water pressure of the water pipe.
在一較佳的實施例中,冰水設備的水壓介於大於1kg/cm2至8kg/cm2的範圍。 In a preferred embodiment, the water pressure of the ice water equipment is in the range of greater than 1 kg/cm 2 to 8 kg/cm 2 .
在一較佳的實施例中,第一時間區間可約為1~5分鐘。 In a preferred embodiment, the first time interval may be about 1 to 5 minutes.
在一較佳的實施例中,第二時間區間可約為0.5~1.5小時。 In a preferred embodiment, the second time interval may be about 0.5 to 1.5 hours.
在一較佳的實施例中,第一溫度可約為-25℃~-70℃。 In a preferred embodiment, the first temperature may be about -25°C to -70°C.
在一較佳的實施例中,其中透過液態氮冷凍裝置在第二時間區間內持續冷凍水管,使冷凍鞍帶之表面溫度保持在第一溫度,並使水管未被冷凍鞍帶包覆的二端產生約5~7cm的結霜之步驟更可包含下列步驟:使水管未被冷凍鞍帶包覆的二端之溫度在第二時間區間內保持在第二溫度。 In a preferred embodiment, the liquid nitrogen freezing device continuously freezes the water pipe in the second time interval, so that the surface temperature of the frozen saddle belt is maintained at the first temperature, and the second water pipe is not covered by the frozen saddle belt. The step of producing about 5-7 cm of frost on the ends may further include the following steps: keeping the temperature of the two ends of the water pipe not covered by the frozen saddle belt at the second temperature during the second time interval.
在一較佳的實施例中,第二溫度可約為-30℃~-50℃。 In a preferred embodiment, the second temperature may be about -30°C to -50°C.
在一較佳的實施例中,其中切除水管未被冷凍鞍帶包覆的二端之步驟更可包含下列步驟:確認水管之管末端排水沒有水壓。 In a preferred embodiment, the step of cutting off the two ends of the water pipe that are not covered by the frozen saddle strap may further include the following steps: confirming that there is no water pressure in the drainage from the end of the water pipe.
在一較佳的實施例中,其中切除水管未被冷凍鞍帶包覆的二端之步驟更可包含下列步驟:將水管排空後等待第三時間區間。 In a preferred embodiment, the step of cutting the two ends of the water pipe that are not covered by the frozen saddle may further include the following step: wait for the third time interval after the water pipe is emptied.
在一較佳的實施例中,第三時間區間可約為5~15分鐘。 In a preferred embodiment, the third time interval may be about 5-15 minutes.
在一較佳的實施例中,其中切除水管未被冷凍鞍帶包覆的二端之步驟更可包含下列步驟:在冷凍鞍帶之二端分別設置阻擋柱。 In a preferred embodiment, the step of cutting off the two ends of the water pipe that are not covered by the frozen saddle strap may further include the following steps: respectively arranging stop posts at the two ends of the frozen saddle strap.
承上所述,依本發明之應用於不斷水作業之冷凍止水方法,其可具有一或多個下述優點: In summary, according to the freezing and water stopping method of the present invention applied to continuous water operation, it can have one or more of the following advantages:
(1)本發明之一實施例中,冷凍止水方法可透過將水管中的水降溫,使提升冷凍效率、縮短冷凍時間。 (1) In an embodiment of the present invention, the freezing and water stopping method can increase the freezing efficiency and shorten the freezing time by cooling the water in the water pipe.
(2)本發明之一實施例中,冷凍止水方法可透過保持水管之水壓在特定壓力、保持冷凍鞍帶之表面溫度在特定溫度及產生特定長度的結霜等等多個步驟確保水管中的水已完全結凍且不致對於水管設備造成損傷,故在水管切除後水管不會漏水,以確保不斷水作業能夠順利進行。 (2) In an embodiment of the present invention, the freezing water stop method can ensure the water pipe through multiple steps such as maintaining the water pressure of the water pipe at a specific pressure, maintaining the surface temperature of the frozen saddle belt at a specific temperature, and generating a specific length of frost. The water in the water has been completely frozen and will not cause damage to the water pipe equipment, so the water pipe will not leak after the water pipe is cut to ensure that the continuous water operation can be carried out smoothly.
(3)本發明之一實施例中,冷凍止水方法可在水管切除後在冷凍鞍帶之二端分別設置阻擋柱,使水管中結凍的水不會整塊滑出,使不斷水作業更有效率。 (3) In an embodiment of the present invention, the freezing and water stopping method can set blocking columns at the two ends of the frozen saddle after the water pipe is cut, so that the frozen water in the water pipe will not slide out in one piece, so that continuous water operation more efficient.
1:冷凍止水裝置 1: Freezing water stop device
11:冷凍鞍帶 11: Frozen saddle belt
111:連接柱 111: connecting column
112:連接管 112: connecting pipe
12:液態氮冷凍裝置 12: Liquid nitrogen freezing device
13:阻擋柱 13: blocking column
14:冰水設備 14: Ice water equipment
141:製冰水機 141: Ice Maker
142:進水管 142: Inlet Pipe
143:出水管 143: Outlet pipe
144:幫浦 144: Pump
145,146:溫度感測器 145,146: temperature sensor
P:水管 P: Water pipe
S201~S210,S401~S411:步驟流程 S201~S210, S401~S411: Step flow
圖1係為本發明之冷凍止水裝置之第一實施例之示意圖。 Fig. 1 is a schematic diagram of the first embodiment of the freezing and water-stopping device of the present invention.
圖2係本發明之第一實施例之流程圖。 Fig. 2 is a flowchart of the first embodiment of the present invention.
圖3係為本發明之冷凍止水裝置之第二實施例之示意圖。 Fig. 3 is a schematic diagram of the second embodiment of the freezing and water stopping device of the present invention.
圖4係本發明之第二實施例之流程圖。 Fig. 4 is a flowchart of the second embodiment of the present invention.
以下將參照相關圖式,說明依本發明之冷凍止水方法之實施例,為了清楚與方便圖式說明之故,圖式中的各部件在尺寸與比例上可能會被誇大或縮小地呈現。在以下描述及/或申請專利範圍中,當提及元件「連接」或「耦合」至另一元件時,其可直接連接或耦合至該另一元件或可存在介入元件;而當提及元件「直接連接」或「直接耦合」至另一元件時,不存在介入元件,用於描述元件或層之間之關係之其他字詞應以相同方式解釋。為使便於理解,下述實施例中之相同元件係以相同之符號標示來說明。 Hereinafter, embodiments of the freezing and water-stopping method according to the present invention will be described with reference to related drawings. For clarity and convenience of the drawings, the components in the drawings may be exaggerated or reduced in size and proportion. In the following description and/or the scope of the patent application, when an element is referred to as being “connected” or “coupled” to another element, it can be directly connected or coupled to the other element or an intervening element may be present; and when referring to an element When "directly connected" or "directly coupled" to another element, there is no intervening element, and other words used to describe the relationship between elements or layers should be interpreted in the same way. To facilitate understanding, the same elements in the following embodiments are described with the same symbols.
請參閱圖1,其係本發明之冷凍止水裝置之第一實施例之示意圖。如圖所示,冷凍止水裝置1可包含冷凍鞍帶11、液態氮冷凍裝置12及冰水設備14。
Please refer to FIG. 1, which is a schematic diagram of the first embodiment of the freezing and water stopping device of the present invention. As shown in the figure, the freezing
冷凍鞍帶11可包覆水管P,水管P內的水的溫度約為15℃~35℃;其中,冷凍鞍帶11可包含連接柱111,連接柱111可透過連接管112與液態氮冷凍裝置12(如液態氮儲存槽)連接,使液態氮冷凍裝置12可輸送液態氮至冷凍鞍帶11內以冷凍水管P。
The
冰水設備14包含一製冰水機141、一進水管142、一出水管143及一幫浦144。冰水設備14與水管P連接形成一迴路。
The
製冰水機141用以製造冰水,冰水的溫度約為5℃~10℃。冰水設備14的水壓大於水管P的水壓。例如,水管P的水壓若為1kg/cm2,則冰水設備14的水壓可介於大於1kg/cm2至8kg/cm2的範圍。
The
進水管142之相對兩端分別連接於製冰水機141與水管P未被冷凍鞍帶11包覆的二端的其中之一端,例如圖1所示水管P未被冷凍鞍帶11包覆的右端。
The opposite ends of the
出水管143之相對兩端分別連接於製冰水機141與水管P未被冷凍鞍帶11包覆的二端的其中之另一端,例如圖1所示水管P未被冷凍鞍帶11包覆的左端。
The opposite ends of the
幫浦144設置於進水管142上;由幫浦144將製冰水機141所製造之冰水先送入進水管141再進入水管P被冷凍鞍帶11包覆的區段內,使冰水與水管P中的水混合,將水管P中的水的溫度降低。關於進水管142、出水管143與水管P的連接方式不限。例如,如果水管P原本具有預留孔,可將進水管142、出水管143與水管P連接之一端經由該預留孔連接,或者,若水管P不具有預留孔,則於水管P上鑽孔,至於鑽孔的方式,可採用「不斷水工法」,例如本案申請人於中華民國102年03年22日提出專利申請,申請案號為102205364,於中華民國102年08年11日取得專利權及公告,公告號為M459335,專利名稱為「不斷水裝置」,該「不斷水裝置」即屬於「不斷水工法」。
The
必須注意的是,在幫浦144將製冰水機141所製造之冰水送入水管P之前,必須確認水管P中的水保持靜止,才不會導致冰水被水管P中的水帶走而影響冷卻效果。
It must be noted that before the
於水管P上鑽孔並裝上逆止閥之後,即可將進水管142、出水管143與水管P連接。至於進水管142、出水管143與水管P連接的部位,亦可使用連接柱111的形式,但不限於此。
After drilling the water pipe P and installing the check valve, the
如前所述,水管P內的水的溫度約為15℃~35℃,冰水的溫度約為5℃~10℃,藉由冰水與水管P內的水混合,可降低水管P內的水的溫度。冰水與水管P中的水混合所形成的混合水由出水管143流回到製冰水機141內,由製冰水機141將混合水的溫度降低至約為5℃~10℃之冰水後,再由幫浦144將冰水送入進水管142,如此循環數次之後,水管P中的水的溫度即可降至約為10℃~12℃。
As mentioned earlier, the temperature of the water in the water pipe P is about 15°C to 35°C, and the temperature of the ice water is about 5°C to 10°C. By mixing the ice water with the water in the water pipe P, the temperature in the water pipe P can be reduced. The temperature of the water. The mixed water formed by mixing the ice water with the water in the water pipe P flows back into the
為了更為精確地監控上述溫度,可於進水管142與出水管143上分別設有一溫度感測器145、146,用以分別感測進水管142內的冰水的溫度,以及出水管143內的混合水的溫度。
In order to monitor the above temperature more accurately, a
然後,使用者可先使水管P之水壓在第一時間區間內保持在約1kg/cm2;較佳的,此第一時間區間可為約1~5分鐘;更佳的,此第一時間區間可為約3分鐘。 Then, the user can first keep the water pressure of the water pipe P at about 1 kg/cm 2 in the first time interval; preferably, the first time interval may be about 1 to 5 minutes; more preferably, this first time interval The time interval may be about 3 minutes.
接下來,使用者可透過液態氮冷凍裝置12在第二時間區間內持續冷凍水管P,使冷凍鞍帶11之表面溫度在第二時間區間內保持在第一溫度;較佳的,此第一溫度可為約-25℃~-70℃;較佳的,第二時間區間約為0.5~1.5小時;更佳的,第二時間區間約為1小時。
Next, the user can continue to freeze the water pipe P in the second time interval through the liquid
同時,使用者可使水管P未被冷凍鞍帶11包覆的二端之溫度在第二時間區間內保持在第二溫度;較佳的,此第二溫度可為約-30℃~-50℃;此外,使用者並可在第二時間區間內使水管P未被冷凍鞍帶11包覆的二端分別產生約5~7公分(cm)的結霜。
At the same time, the user can keep the temperature of the two ends of the water pipe P not covered by the
接著,使用者可確認水管P之管末端排水沒有水壓,並可將水管P排空後等待第三時間區間;較佳的,第三時間區間約為5~15分鐘;更佳的,第三時間區間約為10分鐘。 Then, the user can confirm that there is no water pressure at the end of the water pipe P, and wait for the third time interval after emptying the water pipe P; preferably, the third time interval is about 5 to 15 minutes; more preferably, the third time interval is about 5-15 minutes; The three time intervals are approximately 10 minutes.
最後,使用者則可進行水管切除作業,將水管P的二端切除;之後,使用者則可進行後續的施工作業。 Finally, the user can perform the water pipe cutting operation to cut off the two ends of the water pipe P; after that, the user can perform subsequent construction operations.
由上述可知,在本實施例中,使用者將冰水加入水管P中使水管中水降溫,再透過保持水管P之水壓在特定壓力、保持冷凍鞍帶11之表面溫度及水管未被冷凍鞍帶11包覆的二端之溫度在特定溫度,及在特定部位產生特定長度的結霜及特定的排空等待時間等等創新的多個步驟確保水管P中的水已完全結凍,故可提升冷凍效率、縮短冷凍時間,並且,在水管P切除後,水管P不會漏水,以確保不斷水作業能夠順利進行。
It can be seen from the above that in this embodiment, the user adds ice water to the water pipe P to cool the water in the water pipe, and then maintains the water pressure of the water pipe P at a specific pressure, maintains the surface temperature of the
請參閱圖2,其係本發明之第一實施例之流程圖。如圖所示,本實施例採用之冷凍止水方法可包含下列步驟: Please refer to FIG. 2, which is a flowchart of the first embodiment of the present invention. As shown in the figure, the freezing and water stopping method adopted in this embodiment may include the following steps:
步驟S201:以冷凍鞍帶包覆水管,水管中的水的溫度約為15℃~35℃。 Step S201: Cover the water pipe with a frozen saddle belt, and the temperature of the water in the water pipe is about 15°C to 35°C.
步驟S202:將液態氮冷凍裝置與冷凍鞍帶連接。 Step S202: Connect the liquid nitrogen freezing device to the freezing saddle belt.
步驟S203:將一冰水設備與水管連接; Step S203: Connect an ice water equipment to the water pipe;
步驟S204:確認水管中的水保持靜止。 Step S204: Confirm that the water in the water pipe remains still.
關於如何控制水管中的水保持靜止,屬本發明技術領域人士應知技術,不限於利用何種方式或結構。本發明的技術特徵在於將冰水注入水管之前,必須確保水管中的水是靜止的。此外,使水管中的水保持靜 止的時間點也不限,操作者可以實際狀況決定,例如,可在進行步驟S201、S202、S203任一步驟之前或之後控制水管中的水保持靜止。 Regarding how to control the water in the water pipe to remain stationary, those who belong to the technical field of the present invention should know the technology, and it is not limited to the method or structure used. The technical feature of the present invention is that before the ice water is injected into the water pipe, it must be ensured that the water in the water pipe is still. In addition, keep the water in the pipe still The time point for stopping is also not limited, and the operator can determine the actual situation. For example, the water in the water pipe can be controlled to remain stationary before or after any one of steps S201, S202, and S203 is performed.
步驟S205:由冰水設備將冰水注入水管中,冰水的溫度約為5℃~10℃,使水管中的水的溫度降至約為10℃~12℃。 Step S205: The ice water is injected into the water pipe by the ice water equipment, and the temperature of the ice water is about 5°C to 10°C, so that the temperature of the water in the water pipe is reduced to about 10°C to 12°C.
步驟S206:使水管之水壓在第一時間區間內保持在約1kg/cm2。 Step S206: Keep the water pressure of the water pipe at about 1 kg/cm 2 in the first time interval.
步驟S207:透過液態氮冷凍裝置在第二時間區間內持續冷凍水管,使冷凍鞍帶之表面溫度保持在第一溫度,使水管未被冷凍鞍帶包覆的二端之溫度保持在第二溫度,並使水管未被冷凍鞍帶包覆的二端分別產生約5~7公分(cm)的結霜。 Step S207: Continuously freeze the water pipe in the second time interval through the liquid nitrogen freezing device to keep the surface temperature of the frozen saddle belt at the first temperature, and keep the temperature of the two ends of the water pipe not covered by the frozen saddle belt at the second temperature , And make the two ends of the water pipe not covered by the frozen saddle belt to produce about 5-7 centimeters (cm) of frost respectively.
步驟S208:確認水管之管末端排水沒有水壓。 Step S208: Confirm that there is no water pressure in the drainage at the end of the water pipe.
步驟S209:將水管排空後等待第三時間區間。 Step S209: Wait for the third time interval after emptying the water pipe.
步驟S210:切除水管未被冷凍鞍帶包覆的二端。 Step S210: Cut off the two ends of the water pipe that are not covered by the frozen saddle belt.
當然,上述僅為舉例,本發明之應用於不斷水作業之冷凍止水方法採用之裝置之結構及各步驟均可依實際需求變化,本發明並不以此為限。 Of course, the above are only examples. The structure and steps of the device used in the freezing and water-stopping method of the present invention applied to continuous water operation can be changed according to actual needs, and the present invention is not limited to this.
請參閱圖3,其係本發明之冷凍止水裝置之第二實施例之示意圖。如圖所示,冷凍止水裝置1可包含冷凍鞍帶11、液態氮冷凍裝置12及冰水設備14。冷凍鞍帶11可包覆水管P;其中,冷凍鞍帶11可包含連接柱111,並可透過連接管112與液態氮冷凍裝置12連接。冰水設備14與水管P連接形成一迴路。
Please refer to FIG. 3, which is a schematic diagram of the second embodiment of the freezing and water stopping device of the present invention. As shown in the figure, the freezing
上述各元件與前述圖1實施例相似,故不在此多加贅述;與前述實施例不同的是,冷凍止水裝置1可更包含二阻擋柱13,其可以在水管P二端切除後分別設置在冷凍鞍帶11之二端,以防止水管P中結凍的水整塊滑出;阻擋柱13可透過各種固定方式(如銲接或用螺絲鎖固)固定在冷凍鞍帶11上,或透過特殊的活動機構可移動地設置於冷凍鞍帶11上,使其可以在需要時移動至冷凍鞍帶11之二端以提供阻擋的作用。
The above-mentioned elements are similar to the aforementioned embodiment in FIG. 1, so they will not be repeated here; the difference from the aforementioned embodiment is that the freezing and water-stopping
請參閱圖4,其係本發明之第二實施例之流程圖。如圖所示,本實施例採用之冷凍止水方法可包含下列步驟: Please refer to FIG. 4, which is a flowchart of the second embodiment of the present invention. As shown in the figure, the freezing and water stopping method adopted in this embodiment may include the following steps:
步驟S401:以冷凍鞍帶包覆水管,水管中的水的溫度約為15℃~35℃。 Step S401: Cover the water pipe with a frozen saddle belt, and the temperature of the water in the water pipe is about 15°C to 35°C.
步驟S402:將液態氮冷凍裝置與冷凍鞍帶連接。 Step S402: Connect the liquid nitrogen freezing device to the freezing saddle belt.
步驟S403:將一冰水設備與該水管連接; Step S403: Connect an ice water equipment to the water pipe;
步驟S404:確認水管中的水保持靜止; Step S404: Confirm that the water in the water pipe remains still;
關於如何控制水管中的水保持靜止,屬本發明技術領域人士應知技術,不限於利用何種方式或結構。本發明的技術特徵在於將冰水注入水管之前,必須確保水管中的水是靜止的。此外,使水管中的水保持靜止的時間點也不限,操作者可以實際狀況決定,例如,可在進行步驟S401、S402、S403任一步驟之前或之後控制水管中的水保持靜止。 Regarding how to control the water in the water pipe to remain stationary, those who belong to the technical field of the present invention should know the technology, and it is not limited to the method or structure used. The technical feature of the present invention is that before the ice water is injected into the water pipe, it must be ensured that the water in the water pipe is still. In addition, the time point for keeping the water in the water pipe stationary is not limited, and the operator can determine the actual situation. For example, the water in the water pipe can be controlled to keep stationary before or after any of steps S401, S402, and S403 are performed.
步驟S405:由冰水設備將冰水注入水管中,冰水的溫度約為5℃~10℃,使水管中的水的溫度降至約為10℃~12℃。 Step S405: The ice water is injected into the water pipe by the ice water equipment, and the temperature of the ice water is about 5°C to 10°C, so that the temperature of the water in the water pipe is reduced to about 10°C to 12°C.
步驟S406:使水管之水壓在第一時間區間內保持在約1kg/cm2。 Step S406: Keep the water pressure of the water pipe at about 1 kg/cm 2 in the first time interval.
步驟S407:透過液態氮冷凍裝置在第二時間區間內持續冷凍水管,使冷凍鞍帶之表面溫度保持在第一溫度,使水管未被冷凍鞍帶包覆的二端之溫度保持在第二溫度,並使水管未被冷凍鞍帶包覆的二端分別產生約5~7公分(cm)的結霜。 Step S407: Continuously freeze the water pipe in the second time interval through the liquid nitrogen freezing device to keep the surface temperature of the frozen saddle belt at the first temperature, and keep the temperature of the two ends of the water pipe not covered by the frozen saddle belt at the second temperature , And make the two ends of the water pipe not covered by the frozen saddle belt to produce about 5-7 centimeters (cm) of frost respectively.
步驟S408:確認水管之管末端排水沒有水壓。 Step S408: Confirm that there is no water pressure in the drainage at the end of the water pipe.
步驟S409:將水管排空後等待第三時間區間。 Step S409: Wait for the third time interval after emptying the water pipe.
步驟S410:切除水管未被冷凍鞍帶包覆的二端。 Step S410: Cut off the two ends of the water pipe that are not covered by the frozen saddle belt.
步驟S411:在冷凍鞍帶之二端分別設置阻擋柱。 Step S411: Set blocking posts at the two ends of the frozen saddle belt respectively.
當然,上述僅為舉例,本發明之應用於不斷水作業之冷凍止水方法採用之裝置之結構及各步驟均可依實際需求變化,本發明並不以此為限。 Of course, the above are only examples. The structure and steps of the device used in the freezing and water-stopping method of the present invention applied to continuous water operation can be changed according to actual needs, and the present invention is not limited to this.
綜上所述,根據本發明之實施例,冷凍止水方法可透過將水管中的水降溫,使提升冷凍效率、縮短冷凍時間。 In summary, according to the embodiments of the present invention, the freezing and water stopping method can increase the freezing efficiency and shorten the freezing time by cooling the water in the water pipe.
經申請人實做樣品驗證,於水管管徑為200公厘(mm)、水溫為30℃的條件下,若不注入5℃~10℃的冰水,需耗費約4小時方可使水管內的水完全結凍;然而,於水管管徑為200公厘(mm)、水溫為30℃的條件下,當注入5℃~10℃的冰水使水溫降至12℃後,約1小時即可使水管內的水完全結凍。 The applicant’s actual sample verification shows that under the condition that the diameter of the water pipe is 200 mm (mm) and the water temperature is 30°C, it will take about 4 hours to make the water pipe without injecting ice water at 5°C to 10°C. The water inside is completely frozen; however, when the diameter of the water pipe is 200 mm (mm) and the water temperature is 30°C, when ice water at 5°C~10°C is injected to reduce the water temperature to 12°C, it will be approximately The water in the water pipe can be completely frozen in 1 hour.
此外,於水管管徑為13公厘(mm)、水溫為27℃的條件下,注入5℃~10℃的冰水,約15分鐘即可使水管內的水完全結凍;於水管管徑為13公厘(mm)、水溫為12℃的條件下,注入5℃~10℃的冰水,約9分鐘即可使水管內的水完全結凍。 In addition, under the conditions of a pipe diameter of 13 mm (mm) and a water temperature of 27°C, inject ice water at 5°C to 10°C in about 15 minutes to completely freeze the water in the pipe; Under the conditions of a diameter of 13 mm (mm) and a water temperature of 12°C, inject ice water at 5°C to 10°C, and the water in the pipe can be completely frozen in about 9 minutes.
上述實驗驗證本案適用於不同管徑及不同水溫的水管,且具有實質上的功效增進。 The above experiments verify that this case is suitable for water pipes with different pipe diameters and different water temperatures, and has a substantial increase in efficiency.
此外,根據本發明之實施例,冷凍止水方法可透過保持水管之水壓在特定壓力、保持冷凍鞍帶之表面溫度在特定溫度及產生特定長度的結霜等等多個步驟確保水管中的水已完全結凍,故在水管切除後水管不會漏水,以確保不斷水作業能夠順利進行。 In addition, according to the embodiment of the present invention, the freezing and water-stopping method can ensure that the water pressure in the water pipe is maintained at a specific pressure, the surface temperature of the frozen saddle belt is maintained at a specific temperature, and a specific length of frost is generated. The water has been completely frozen, so the water pipe will not leak after the water pipe is cut to ensure that the continuous water operation can be carried out smoothly.
另外,根據本發明之實施例,冷凍止水方法可在水管切除後在冷凍鞍帶之二端分別設置阻擋柱,使水管中結凍的水不會整塊滑出,使不斷水作業更有效率。 In addition, according to the embodiment of the present invention, the freezing and water-stopping method can separately install blocking columns at the two ends of the frozen saddle after the water pipe is cut, so that the frozen water in the water pipe will not slide out in one piece, so that the continuous water operation is more effective. efficient.
可見本發明在突破先前之技術下,確實已達到所欲增進之功效,且也非熟悉該項技藝者所易於思及,其所具之進步性、實用性,顯已符合專利之申請要件,爰依法提出專利申請,懇請貴局核准本件發明專利申請案,以勵創作,至感德便。 It can be seen that the present invention has indeed achieved the desired enhancement effect under the breakthrough of the previous technology, and it is not easy to think about by those who are familiar with the art. Its progressiveness and practicability have clearly met the requirements of patent application. Yan has filed a patent application in accordance with the law, and I implore your office to approve this invention patent application to encourage creativity and make it easy.
以上所述僅為舉例性,而非為限制性者。其它任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應該包含於後附之申請專利範圍中。 The above descriptions are merely illustrative and not restrictive. Any other equivalent modifications or changes that do not depart from the spirit and scope of the present invention should be included in the scope of the appended patent application.
S201~S210:步驟流程 S201~S210: Step flow
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TWI260377B (en) * | 2005-08-30 | 2006-08-21 | Wen-Chi Chen | Method for repairing tap water pipeline |
TWI371563B (en) * | 2010-01-15 | 2012-09-01 | Xiang Tai Water & Electricity Facility Company | Freezing method for pipeline construction |
US9951901B2 (en) * | 2013-04-29 | 2018-04-24 | Ikho SHIN | Method for rapidly freezing pipe |
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TWI260377B (en) * | 2005-08-30 | 2006-08-21 | Wen-Chi Chen | Method for repairing tap water pipeline |
TWI371563B (en) * | 2010-01-15 | 2012-09-01 | Xiang Tai Water & Electricity Facility Company | Freezing method for pipeline construction |
US9951901B2 (en) * | 2013-04-29 | 2018-04-24 | Ikho SHIN | Method for rapidly freezing pipe |
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