TWI736449B - Repairing and fixing device of thermocouple and its use method - Google Patents
Repairing and fixing device of thermocouple and its use method Download PDFInfo
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- TWI736449B TWI736449B TW109136135A TW109136135A TWI736449B TW I736449 B TWI736449 B TW I736449B TW 109136135 A TW109136135 A TW 109136135A TW 109136135 A TW109136135 A TW 109136135A TW I736449 B TWI736449 B TW I736449B
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Abstract
一種熱電偶之修復與固定裝置及其使用方法,該修復與固定裝置包含一具有一正極及一負極的可攜式電源、一電連接該可攜式電源之該正極及該負極的定時繼電器、一電連接該定時繼電器並用於供使用者操作的觸動開關、一以金屬材質製成並電連接該可攜式電源之負極的固定器,及一電連接該可攜式電源之正極的加熱焊接器。該定時繼電器用於控制該可攜式電源之電流流通時間。透過該加熱焊接器可將該至少一熱電偶高溫熔接,從而產生修復效果,也可以將該至少一熱電偶固定於金屬板上,達到固定作用,並可應用於高溫環境。A thermocouple repairing and fixing device and a method of use thereof. The repairing and fixing device includes a portable power supply having a positive electrode and a negative electrode, a timing relay electrically connected to the positive electrode and the negative electrode of the portable power supply, A tact switch electrically connected to the timer relay and used for the user to operate, a holder made of metal material and electrically connected to the negative electrode of the portable power supply, and a heating welding electrically connected to the positive electrode of the portable power supply Device. The timing relay is used to control the current passing time of the portable power supply. Through the heating welder, the at least one thermocouple can be welded at high temperature to produce a repair effect. The at least one thermocouple can also be fixed on a metal plate to achieve a fixing effect and can be used in a high temperature environment.
Description
本發明是有關於一種修復與固定裝置及其使用方法,特別是指一種熱電偶之修復與固定裝置及其使用方法。 The present invention relates to a repair and fixing device and a method of use thereof, in particular to a repair and fixing device of a thermocouple and a method of use thereof.
熱電偶是用來檢測溫度的感應器,當欲以熱電偶來量測金屬溫度時,可透過吸附於金屬表面的磁鐵,來將熱電偶固定於金屬表面,從而穩定地監測金屬的表面溫度。然而,磁鐵的磁力在高溫下容易消磁,因此限制了熱電偶的使用環境,造成不便,尤其是在環境惡劣的現場,往往難以應用前述的固定方式來將熱電偶固定於金屬上。此外,熱電偶在長期使用下也會逐漸失去精準性,這時便需對熱電偶進行修補,惟修補熱電偶的裝置與前述的固定裝置無法整合,造成攜帶上的不便及製造成本的提升,因此仍有改善之空間。 A thermocouple is a sensor used to detect temperature. When a thermocouple is used to measure the temperature of a metal, a magnet attached to the metal surface can be used to fix the thermocouple on the metal surface, thereby stably monitoring the surface temperature of the metal. However, the magnetic force of the magnet is easy to demagnetize at high temperature, which limits the use environment of the thermocouple and causes inconvenience. Especially in the harsh environment, it is often difficult to apply the aforementioned fixing method to fix the thermocouple to the metal. In addition, the thermocouple will gradually lose its accuracy after long-term use. At this time, the thermocouple needs to be repaired. However, the repairing device of the thermocouple cannot be integrated with the aforementioned fixing device, which causes inconvenience in carrying and increases the manufacturing cost. There is still room for improvement.
因此,本發明之目的,即在提供一種可攜式熱電偶之修復與固定裝置。 Therefore, the purpose of the present invention is to provide a portable thermocouple repair and fixing device.
於是,本發明熱電偶之修復與固定裝置,適用於修復或固定至少一熱電偶。該修復與固定裝置包含一具有一正極及一負極的可攜式電源、一電連接該可攜式電源之該正極及該負極的定時繼電器、一電連接該定時繼電器並用於供使用者操作的觸動開關、一以金屬材質製成並電連接該可攜式電源之負極的固定器,及一電連接該可攜式電源之正極的加熱焊接器。該定時繼電器用於控制該可攜式電源之電流流通時間。 Therefore, the thermocouple repairing and fixing device of the present invention is suitable for repairing or fixing at least one thermocouple. The repairing and fixing device includes a portable power supply with a positive pole and a negative pole, a timing relay electrically connected to the positive pole and the negative pole of the portable power supply, and a timing relay electrically connected to the timing relay and used for user operation A tact switch, a holder made of metal material and electrically connected to the negative electrode of the portable power source, and a heating welder electrically connected to the positive electrode of the portable power source. The timer relay is used to control the current passing time of the portable power supply.
本發明之另一目的,在於提供前述修復與固定裝置的使用方法,包含一啟動步驟及一焊接步驟。在該啟動步驟中,開啟該觸動開關,透過該定時繼電器使該可攜式電源在一供電時間內開始供應電流。在該焊接步驟中,將至少一熱電偶置於該固定器上,並以該加熱焊接器對該至少一熱電偶進行點焊。 Another object of the present invention is to provide a method for using the aforementioned repair and fixing device, which includes an activation step and a welding step. In the starting step, the touch switch is turned on, and the portable power supply starts to supply current within a power supply time through the timing relay. In the welding step, at least one thermocouple is placed on the holder, and the at least one thermocouple is spot welded with the heating welder.
本發明之功效在於:透過該加熱焊接器可將該至少一熱電偶高溫熔接,從而產生修復效果,也可以將該至少一熱電偶固定於金屬板上,達到固定作用,並可應用於高溫環境。本發明整合了熱電偶的修復及固定功能,且採可攜式設計而不需另外連接市電,因此可對應環境複雜且缺乏市電的現場作業,並能降低自身成本及提升泛用性。 The effect of the present invention is that the at least one thermocouple can be welded at high temperature through the heating welder to produce a repair effect, and the at least one thermocouple can also be fixed to a metal plate to achieve a fixed effect, and it can be used in high temperature environments . The invention integrates the repair and fixing functions of the thermocouple, and adopts a portable design without the need for additional connection to the mains, so it can correspond to field operations with complex environments and lack of mains, and can reduce its own cost and improve versatility.
1:熱電偶之修復與固定裝置 1: Repair and fixing device of thermocouple
11:可攜式電源 11: Portable power supply
111:正極 111: positive
112:負極 112: negative electrode
12:定時繼電器 12: Timing relay
13:觸動開關 13: Touch switch
14:固定器 14: Fixer
141:基板 141: Substrate
142:金屬板 142: Metal Plate
15:加熱焊接器 15: Heating welder
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明本發明熱電偶之修復與固定裝置之一實施例;圖2是一流程圖,說明本發明熱電偶之修復與固定裝置的使用方法;及圖3是一示意圖,說明本實施例之一固定器設有一金屬板的態樣。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a schematic diagram illustrating an embodiment of the thermocouple repair and fixing device of the present invention; Figure 2 is a process Figures illustrate the method of using the thermocouple repair and fixing device of the present invention; and Figure 3 is a schematic diagram illustrating a state in which a metal plate is provided in a fixture of this embodiment.
參閱圖1,本發明熱電偶之修復與固定裝置1之一實施例,包含一具有一正極111及一負極112的可攜式電源11、一電連接該可攜式電源11之該正極111及該負極112的定時繼電器12、一電連接該定時繼電器12的觸動開關13、一以金屬材質製成並電連接該可攜式電源11之負極112的固定器14,及一電連接該可攜式電源11之正極111的加熱焊接器15。該觸動開關13為可回復式的按壓開關,在使用者不再按壓時,會回復至關閉狀態以確保安全。該固定器14包括一連接該可攜式電源11且以金屬製成的基板141,及一可拆離地固定於該基板141上的金屬板142(見圖3)。
1, an embodiment of the thermocouple repairing and
參閱圖1及圖2,本實施例的使用方法包含一啟動步驟及一焊接步驟。當要對複數熱電偶進行修復時,該基板141上不須設
有該金屬板142。在該啟動步驟中,使用者先透過一隻手按壓或向下扳動來開啟該觸動開關13,接著該定時繼電器12使該可攜式電源11開始在一供電時間內供應電流。該供電時間較佳是0.05至0.7秒間,使用者可依實際需求而調整。在該焊接步驟中,將複數熱電偶搭接並置於該基板141上,再以另一隻手拿持該加熱焊接器15,此時該使用者仍持續按壓該觸動開關13,最後以該加熱焊接器15對該等熱電偶高溫熔接,從而完成修復並改善熱電性質。參見下方表一,表一是全新熱電偶(即全新)與經本實施例修復整新後之熱電偶(即修復1及修復2)於校正爐中的數值比較(單位皆為攝氏)。
Referring to FIGS. 1 and 2, the use method of this embodiment includes a starting step and a welding step. When repairing multiple thermocouples, there is no need to set up on the
由上方表一可看出經本實施例修復過的熱電偶,與全新熱電偶的誤差極小,確實可有效提升精確性。 It can be seen from Table 1 above that the error between the repaired thermocouple in this embodiment and the new thermocouple is extremely small, which can indeed effectively improve the accuracy.
需要特別說明的是,當要將該等熱電偶(或該熱電偶)固定於金屬表面時,可將該金屬板142固定於該基板141上,接著在該焊接步驟中,將該等熱電偶置於該金屬板142上,再透過該加熱焊接器15將該等熱電偶焊接固定於該金屬板142表面(固定後可將該金屬板142拆離該基板141,以另作他用),如此便可透過該等熱電
偶準確量測該金屬板142表面的溫度。
It should be particularly noted that when the thermocouples (or the thermocouples) are to be fixed on the metal surface, the
該可攜式電源11不需另外連接市電,因此讓本實施例可攜至無電力線路的現場使用,泛用性高。該定時繼電器12使電流僅在該供電時間內供應,從而避免該等熱電偶因溫度過高而熔損,該觸動開關13在使用者手離開時會自動復位至關閉狀態,以避免危險。
The
綜上所述,本發明整合了修復整新及固定功能,且可離開市電攜帶使用,便利性及泛用性高且可降低購置成本,該定時繼電器12及該觸動開關13的設計可提高使用時的安全性,故確實能達成本發明之目的。
In summary, the present invention integrates repair and refurbishment and fixation functions, and can be carried away from the mains for use, has high convenience and versatility, and can reduce the purchase cost. The design of the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
1:熱電偶之修復與固定裝置 1: Repair and fixing device of thermocouple
11:可攜式電源 11: Portable power supply
111:正極 111: positive
112:負極 112: negative electrode
12:定時繼電器 12: Timing relay
13:觸動開關 13: Touch switch
14:固定器 14: Fixer
141:基板 141: Substrate
15:加熱焊接器 15: Heating welder
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US3654427A (en) * | 1970-09-28 | 1972-04-04 | Alexander Schoenwald | Electric heated soldering tool |
US20140120636A1 (en) * | 2012-09-25 | 2014-05-01 | Hitachi Kokusai Electric Inc. | Substrate processing apparatus, method of manufacturing semiconductor device, and thermocouple support |
TWI462629B (en) * | 2006-04-26 | 2014-11-21 | Watlow Electric Mfg | Ceramic heater and method of securing a thermocouple thereto |
TWI540313B (en) * | 2014-01-06 | 2016-07-01 | Kobe Steel Ltd | Deterioration detection device and thermocouple inspection device |
TW201944037A (en) * | 2018-04-03 | 2019-11-16 | 日商東京威力科創股份有限公司 | Thermocouple-fixing jig |
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3654427A (en) * | 1970-09-28 | 1972-04-04 | Alexander Schoenwald | Electric heated soldering tool |
TWI462629B (en) * | 2006-04-26 | 2014-11-21 | Watlow Electric Mfg | Ceramic heater and method of securing a thermocouple thereto |
US20140120636A1 (en) * | 2012-09-25 | 2014-05-01 | Hitachi Kokusai Electric Inc. | Substrate processing apparatus, method of manufacturing semiconductor device, and thermocouple support |
TWI540313B (en) * | 2014-01-06 | 2016-07-01 | Kobe Steel Ltd | Deterioration detection device and thermocouple inspection device |
TW201944037A (en) * | 2018-04-03 | 2019-11-16 | 日商東京威力科創股份有限公司 | Thermocouple-fixing jig |
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