TWI735381B - Filter - Google Patents

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TWI735381B
TWI735381B TW109140398A TW109140398A TWI735381B TW I735381 B TWI735381 B TW I735381B TW 109140398 A TW109140398 A TW 109140398A TW 109140398 A TW109140398 A TW 109140398A TW I735381 B TWI735381 B TW I735381B
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filter
filtering
arc part
mesh
arc portion
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TW109140398A
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Chinese (zh)
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TW202220740A (en
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陳淑芬
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震陵企業股份有限公司
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Abstract

一種過濾網,係供應用於原料雜質之終端過濾,主要係設有金屬材質之網材,或以金屬材質網材上、下方包覆不織布之網體,於該網體係設有連續之皺折段,其中,該等皺折段係分別設有一上圓弧部及一下圓弧部,該上圓弧部與下圓弧部係以弧狀之斜導線連接,且相隔之上圓弧部與下圓弧部係呈緊鄰之排列。藉由較大圓弧角度之彎折以增加過濾之面積,進而提高過濾效果及過濾網的使用壽命。其中之金屬材質之網材係可為不鏽鋼網材。A filter screen, which is used for the final filtration of raw materials and impurities. It is mainly equipped with a metal mesh, or a metal mesh covered with a non-woven fabric on and underneath. The mesh system is provided with continuous folds. Section, wherein the corrugated sections are respectively provided with an upper arc portion and a lower arc portion, the upper arc portion and the lower arc portion are connected by an arc-shaped oblique wire, and the upper arc portion and The lower arc is arranged next to each other. By bending with a larger arc angle, the filter area is increased, thereby increasing the filtering effect and the service life of the filter. Among them, the metal mesh can be a stainless steel mesh.

Description

過濾網Filter

本發明係有關一種過濾網,尤指一種可增加過濾之面積,進而提高過濾效果及使用壽命之過濾網。The present invention relates to a filter screen, in particular to a filter screen that can increase the filtering area, thereby improving the filtering effect and service life.

按;金屬過濾網主要使用於化學纖維工業中合成纖維和人造纖維紡織用各種型號紡絲噴頭前側及其它相似條件下,紡織原液中雜質的過濾,以保證噴絲板孔的暢通,提高紡絲液純度,保證紡絲質量。而使用於過濾熔體雜質及分散要求標準較高的製粒產品,過濾熔體細度可按不同網目的濾網裝設過濾。其中, 熱融塑膠適用領域為:製粒、抽絲、板材、薄膜等產品 尼龍透過回收、造粒之後,可再次製成塑膠成品如各種電器零件、機械零件,甚至可做成管材、汽車零件或投入抽紗機中製成尼龍紗,做成布料。其中, PET回收紗(環保紗),係寶特瓶破片清洗後填加其它材料或100%使用,因為回收PET的潔淨度不若新料,故對polymer端及spinning端的過濾都形成一大負擔,故而,提高過濾器過濾面積,係可有效延長紡絲端CPF的切換時間。Press; The metal filter is mainly used in the front side of various types of spinning nozzles for synthetic fiber and man-made fiber textiles in the chemical fiber industry and other similar conditions to filter impurities in the textile stock solution to ensure the smoothness of the spinneret holes and improve spinning Liquid purity guarantees spinning quality. For granulating products with higher standards for filtering melt impurities and dispersing requirements, the fineness of the melt can be filtered according to different mesh filter screens. Among them, the applicable fields of hot melt plastics are: granulation, spinning, sheet, film and other products nylon can be recycled and granulated into plastic products such as various electrical parts, mechanical parts, and even pipes and auto parts. Or put it into the drawing machine to make nylon yarn and make cloth. Among them, PET recycled yarn (environmental friendly yarn) is filled with other materials or used 100% after the broken pieces of PET bottles are cleaned. Because the cleanliness of recycled PET is not as good as new materials, it poses a great burden on the filtration of the polymer end and the spinning end. Therefore, increasing the filter area of the filter can effectively extend the switching time of the CPF at the spinning end.

以寶特瓶破片切粒為例,紡絲級或工程塑膠若以寶特瓶破片在使用上有其限制,故,若能將清洗後的寶特瓶破片熔融並把所有的污染物、雜物都過濾後切粒,則在應用上的限制會更少,品質也會更接近新料,如此即可直接將之銷售至紡絲廠直接使用,而不致產生斷絲的狀況。Taking PET bottle fragments and pellets as an example, if the use of PET bottle fragments for spinning grade or engineering plastics has its limitations, therefore, if the cleaned PET bottle fragments can be melted and all contaminants and impurities can be melted After all the materials are filtered and cut into pellets, there will be fewer restrictions on the application and the quality will be closer to the new material, so that it can be directly sold to the spinning mill for direct use without breaking the filament.

再以熔噴不織布為例,熔噴不織布係透過押出機將熔融的分子擠入高速熱氣流中,再將聚合物熔體通過超細噴嘴的噴絲板紡出,形成極細纖維後使其水平吹到滾筒上或垂直吹到收集器篩網上,堆積成超細纖維網狀結構。而熔噴不織布的極細纖維非常適合以需要過濾性、屏蔽性、絕熱性和吸油性的複合產品中一般之再生製品(如,回收保特瓶),所以回收保特瓶再製成塑料過程中,需將回收保特瓶所存在的雜質不斷的過濾,因此需藉助不同的過濾網,尤其是於終端過濾原料雜質之過濾網,更需要相當的精密度及過濾效果者。Take the melt-blown non-woven fabric as an example. The melt-blown non-woven fabric is extruded through an extruder to squeeze the molten molecules into the high-speed hot air flow, and then the polymer melt is spun out through the spinneret of the ultra-fine nozzle to form ultra-fine fibers and make them horizontal. Blow onto the drum or vertically onto the screen of the collector, and pile up into a superfine fiber network structure. The ultra-fine fibers of meltblown non-woven fabrics are very suitable for general recycled products (such as recycled plastic bottles) in composite products that require filtration, shielding, heat insulation and oil absorption. Therefore, the process of recycling plastic bottles into plastics , It is necessary to continuously filter the impurities present in the recovered bottle, so different filters are needed, especially the filter for the final filtering of raw material impurities, which requires considerable precision and filtering effect.

習知應用於該程序的過濾網係如圖1所示,係將網體1設為連續之上迂迴段111及下迂迴段112,且於上迂迴段111與下迂迴段112間以垂直線113連接,從而形成連續之拗折段11。此種方式雖可提高過濾面積及過濾效果,但提高的比率有限,且若網體1的材質為不鏽鋼上、下包覆不織布,較小角度的上迂迴段111與下迂迴段112將可能導致上、下方不織布的破損,造成過濾精度不準或過大(如:原為過濾單位10u變為40u),失去過濾的功效且降低過濾網的使用壽命。The conventional filter used in this program is shown in Figure 1. The mesh body 1 is set as a continuous upper detour section 111 and a lower detour section 112, and a vertical line is formed between the upper detour section 111 and the lower detour section 112. 113 is connected to form a continuous buckling section 11. Although this method can increase the filtering area and filtering effect, the rate of increase is limited, and if the material of the mesh body 1 is stainless steel upper and lower coated non-woven fabrics, the smaller-angle upper and lower detour sections 111 and 112 may cause The damage of the upper and lower non-woven fabrics causes the filtering accuracy to be inaccurate or too large (for example, the original filter unit is 10u changed to 40u), which loses the efficiency of filtering and reduces the service life of the filter.

習知另有一種過濾網如圖2所示,係將網體2設為連續之上拗折段211及下拗折段212,且於上拗折段211與下拗折段212間以斜狀線213連接,從而形成連續之波浪段21。此種方式雖亦可提高過濾面積及過濾效果,但提高的比率有限,且同樣的,若網體2的材質為不鏽鋼網材上、下包覆不織布,較圖1之上迂迴段111與下迂迴段112更小角度的拗折段211與下拗折段212,將更可能導致上、下方不織布的破損,造成過濾精度不準或過大(如:原為過濾單位10u變為40u),失去過濾的功效且降低過濾網的使用壽命。There is another filter screen in the prior art, as shown in Figure 2. The mesh body 2 is set as a continuous upper bending section 211 and a lower bending section 212, and the upper bending section 211 and the lower bending section 212 are diagonally separated. The shape line 213 is connected to form a continuous wave segment 21. Although this method can also increase the filtering area and filtering effect, the rate of increase is limited. Similarly, if the mesh body 2 is made of stainless steel mesh, the upper and lower parts are covered with non-woven fabrics. The bending section 211 and the lower bending section 212 of the circuitous section 112 with a smaller angle will be more likely to cause damage to the upper and lower non-woven fabrics, resulting in inaccurate or excessive filtration (for example, the original filter unit is 10u changed to 40u) and lost The efficiency of filtration and reduce the service life of the filter.

申請人有鑑於此,經不斷研究、實驗,遂萌生設計一種過濾網,可增加過濾之面積,進而提高過濾效果及使用壽命。In view of this, after continuous research and experimentation, the applicant came up with a design of a filter screen that can increase the filtering area, thereby improving the filtering effect and service life.

本發明之主要目的,即在提供一種過濾網,使過濾網可增加過濾之面積,以供應用於需要相當的精密度及過濾效果之過濾工程,進而可提高過濾效果及過濾網的使用壽命。The main purpose of the present invention is to provide a filter screen that can increase the filtering area, so as to be used in filtration projects that require considerable precision and filtering effect, thereby improving the filtering effect and the service life of the filter screen.

前述之過濾網,係設有一網體,於該網體係設有連續之皺折段,其中,該等皺折段係分別設有一上圓弧部及一下圓弧部,該上圓弧部與下圓弧部係以弧狀之斜導線連接,且相隔之上圓弧部與下圓弧部係呈緊鄰之排列。藉由較大圓弧角度之彎折以增加過濾之面積,進而提高過濾效果及過濾網的使用壽命。The aforementioned filter screen is provided with a mesh body, and the mesh system is provided with continuous corrugated sections, wherein the corrugated sections are respectively provided with an upper arc part and a lower arc part, the upper arc part and The lower arc part is connected by an arc-shaped oblique wire, and the upper arc part and the lower arc part are arranged in close proximity to each other. By bending with a larger arc angle, the filter area is increased, thereby increasing the filtering effect and the service life of the filter.

前述之過濾網,其中之網體係為不鏽鋼網材或其他之適用於過濾之金屬網材。In the aforementioned filter mesh, the mesh system is stainless steel mesh material or other metal mesh material suitable for filtering.

前述之過濾網,其中之網體係可為不織布上方及下方包覆不鏽鋼網材或適用於過濾之金屬網材所構成。In the aforementioned filter mesh, the mesh system can be composed of a non-woven fabric covered with stainless steel mesh material or metal mesh material suitable for filtering.

請參閱圖3,係為本發明之結構圖。如圖所示,本發明係設有一網體3,於該網體3係設有連續之皺折段31,其中,該等皺折31段係分別設有一上圓弧部311及一下圓弧部312,該上圓弧部311與下圓弧部312係以弧狀之斜導線313連接,且相隔之上圓弧部311與下圓弧部312係呈緊鄰之排列。Please refer to FIG. 3, which is a structural diagram of the present invention. As shown in the figure, the present invention is provided with a net body 3 on which a continuous fold section 31 is provided, wherein the fold sections 31 are respectively provided with an upper arc portion 311 and a lower arc The upper arc part 311 and the lower arc part 312 are connected by an arc-shaped oblique wire 313, and the upper arc part 311 and the lower arc part 312 are arranged in close proximity.

前述之網體3,於本實施例中,係為不鏽鋼網材或其他可供應用於過濾雜質之金屬網材。The aforementioned mesh 3, in this embodiment, is a stainless steel mesh or other metal mesh that can be used to filter impurities.

藉由前述之構件及製成方式所構成之過濾網,於應用於過濾時,尤其應用於化學纖維工業中合成纖維和人造纖維抽絲前之過濾原料雜質之過程,可藉由上圓弧部311及下圓弧部312較大圓弧角度之彎折以增加過濾之面積,進而提高過濾效果及過濾網的使用壽命,以供依不同需求應用於需要相當的精密度及過濾效果之過濾工程。The filter screen composed of the aforementioned components and manufacturing methods can be used in filtering, especially in the process of filtering raw material impurities before spinning synthetic fibers and rayon fibers in the chemical fiber industry. 311 and the lower arc part 312 are bent with a larger arc angle to increase the filtering area, thereby increasing the filtering effect and the service life of the filter, so that it can be applied to the filtering project that requires considerable precision and filtering effect according to different needs. .

請同時參閱圖4及圖5,係為本發明之製程圖。如圖所示,前述本發明之製造程序,主要係為: 1、先將金屬材料(不鏽鋼)製成基本之網體3。 2、將網體3塑形為上、下之連續彎折,且每一彎折端之間形成適當之間距。 3、將上、下之連續彎折之網體3予以上、下限位。 4、經由兩側之擠壓後,使上、下之連續彎折段相互靠攏。 5、於適當之擠壓後,網體3之上圓弧部311與下圓弧部312係以弧狀之斜導線313連接,且相隔之上圓弧部311與下圓弧部312係呈緊鄰之排列。 Please refer to FIG. 4 and FIG. 5 at the same time, which are the process diagrams of the present invention. As shown in the figure, the aforementioned manufacturing process of the present invention is mainly as follows: 1. First, make the metal material (stainless steel) into a basic net body 3. 2. Shape the net body 3 into upper and lower continuous bending, and form an appropriate distance between each bending end. 3. Set the upper and lower continuously bent net body 3 to upper and lower limit. 4. After squeezing on both sides, make the upper and lower continuous bending sections close to each other. 5. After proper extrusion, the upper arc part 311 and the lower arc part 312 of the net body 3 are connected by an arc-shaped oblique wire 313, and the upper arc part 311 and the lower arc part 312 are separated from each other. Immediately arranged.

請參閱圖6,係為本發明之另一實施例結構圖。如圖所示,本發明之網體3,係可為一不織布4,於不織布4的上方及下方,分別披覆有不鏽鋼網材或其他可供應用於過濾雜質之金屬網材,於該網體3係設有連續之皺折段31,其中,該等皺折31段係分別設有一上圓弧部311及一下圓弧部312,該上圓弧部311與下圓弧部312係以弧狀之斜導線313連接,且相隔之上圓弧部311與下圓弧部312係呈緊鄰之排列。以構成另一種型態之過濾網,俾於應用於過濾時,尤其應用於需要相當的精密度及過濾效果之過濾工程(如;回收保特瓶再製成塑料過程中之終端過濾原料雜質之過程),可藉由上圓弧部311及一下圓弧部312較大圓弧角度之彎折以增加過濾之面積,進而提高過濾效果,且可確實防止中間不織布4於彎折時造成破損,從而提高過濾網的使用壽命。Please refer to FIG. 6, which is a structural diagram of another embodiment of the present invention. As shown in the figure, the mesh body 3 of the present invention can be a non-woven fabric 4, which is covered with stainless steel mesh material or other metal mesh materials that can be used to filter impurities on the top and bottom of the non-woven fabric 4, respectively. Body 3 is provided with continuous corrugated sections 31. The corrugated sections 31 are respectively provided with an upper arc portion 311 and a lower arc portion 312. The upper arc portion 311 and the lower arc portion 312 are The arc-shaped oblique wire 313 is connected, and the upper arc part 311 and the lower arc part 312 are arranged in close proximity. In order to form another type of filter, it is used for filtering, especially for filtering projects that require considerable precision and filtering effect (for example, the final filtering of raw materials and impurities in the process of recycling PET bottles into plastics) Process), the upper arc part 311 and the lower arc part 312 can be bent with larger arc angles to increase the filtering area, thereby improving the filtering effect, and can indeed prevent the middle non-woven fabric 4 from being damaged during bending. Thereby improving the service life of the filter.

請參閱圖7,係為本發明製成濾網立體圖。敬請配合圖3及圖6,如圖所示,本發明於前述之網體1製成連續之皺折段31後,係可於網體1周緣固定框部5,以構成一過濾網A成品,以供應用於雜質之過濾,尤其可供應用於需要相當的精密度及過濾效果之過濾工程(如:再生製品終端過濾原料雜質)。於本實施例,該過濾網A係設為圓形,當然亦可設為其他之不同形狀。Please refer to FIG. 7, which is a three-dimensional view of the filter screen made by the present invention. Please cooperate with Figures 3 and 6, as shown in the figure, the present invention can be used to fix the frame portion 5 on the periphery of the mesh body 1 after the aforementioned mesh body 1 is formed into a continuous fold section 31 to form a filter mesh A The finished product is used for the filtration of impurities, especially for filtration projects that require considerable precision and filtration effects (such as: the terminal filtering of raw material impurities for regenerated products). In this embodiment, the filter screen A is set in a circular shape, of course, it can also be set in other different shapes.

前述實施例,僅為說明本發明之較佳實施方式,而非限制本發明之範圍,凡經由些微修飾、變更,仍不失本發明之要義所在,亦不脫本發明之精神範疇。The foregoing embodiments are merely illustrative of the preferred embodiments of the present invention, rather than limiting the scope of the present invention. Any minor modifications and changes will still not lose the spirit of the present invention, nor deviate from the spirit of the present invention.

綜上所述,本發明係以金屬材質之網材,或以金屬材質包覆不織布之網體,於網體設有由緊鄰之上圓弧部及下圓弧部所構成之連續皺折段,以構成過濾網。使過濾網可增加過濾之面積,以供應用於需要相當的精密度及過濾效果之過濾工程,進而可提高過濾效果及過濾網的使用壽命。為一實用之設計,誠屬一俱新穎性之創作,爰依法提出專利之申請,祈  鈞局予以審查,早日賜准專利,至感德便。In summary, the present invention uses a metal mesh material, or a metal material covered non-woven mesh body, and the mesh body is provided with a continuous crease section formed by the adjacent upper arc part and the lower arc part , To form a filter. The filter screen can increase the filtering area to be used in filtration projects that require considerable precision and filtering effect, thereby increasing the filtering effect and the service life of the filter screen. For a practical design, it is truly a creation of novelty. I file an application for a patent according to the law. I pray that the Bureau will review it and grant the patent as soon as possible, which is very convenient.

1:網體 11:拗折段 111:上迂迴段 112:下迂迴段 113:垂直線 2:網體 21:波浪段 211:上拗折段 212:下拗折段 213:斜狀線 3:網體 31:皺折段 311:上圓弧部 312:下圓弧部 313:斜導線 4:不織布 5:框部 A:過濾網1: net body 11: Bend section 111: Upper Detour Section 112: Lower roundabout section 113: vertical line 2: net body 21: wave segment 211: Upper fold section 212: Lower fold section 213: diagonal line 3: net body 31: crease section 311: upper arc 312: Lower arc 313: oblique wire 4: Non-woven fabric 5: Frame A: Filter

圖1係習知過濾網結構圖。 圖2係另一習知過濾網結構圖。 圖3係本發明之結構圖。 圖4及圖5係本發明之製程圖。 圖6係本發明之另一實施例結構圖。 圖7係本發明製成濾網立體圖。 Figure 1 is a structural diagram of a conventional filter. Figure 2 is a structural diagram of another conventional filter. Figure 3 is a structural diagram of the present invention. Figures 4 and 5 are process diagrams of the present invention. Fig. 6 is a structural diagram of another embodiment of the present invention. Figure 7 is a three-dimensional view of the filter screen made by the present invention.

3:網體 3: net body

31:皺折段 31: crease section

311:上圓弧部 311: upper arc

312:下圓弧部 312: Lower arc

313:斜導線 313: oblique wire

Claims (3)

一種過濾網,係設有一網體,於該網體設有連續之皺折段,其中,該等皺折段係分別設有一上圓弧部及一下圓弧部,該上圓弧部與該下圓弧部係以弧狀之斜導線連接,且相隔之該上圓弧部與該下圓弧部係呈緊鄰之排列;俾於應用於過濾時,可藉由該上圓弧部及該下圓弧部較大圓弧角度之彎折以增加過濾之面積,進而提高過濾效果及該過濾網的使用壽命。A filter screen is provided with a mesh body with continuous corrugated sections, wherein the corrugated sections are respectively provided with an upper arc part and a lower arc part, the upper arc part and the The lower arc part is connected by an arc-shaped oblique wire, and the separated upper arc part and the lower arc part are arranged in close proximity; when applied to filtering, the upper arc part and the The lower arc part is bent with a larger arc angle to increase the filtering area, thereby improving the filtering effect and the service life of the filter. 如請求項1所述之過濾網,其中,該網體係為不鏽鋼網材或適用於過濾之金屬網材。The filter net according to claim 1, wherein the net system is a stainless steel net material or a metal net material suitable for filtering. 如請求項1所述之過濾網,其中,該網體係可為不織布上方及下方包覆不鏽鋼網材或適用於過濾之金屬網材所構成。The filter net according to claim 1, wherein the net system may be composed of a stainless steel net material covered above and below the non-woven fabric or a metal net material suitable for filtering.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5080790A (en) * 1988-05-04 1992-01-14 Knecht Filterwerke Gmbh Strip-shaped filter material with crimps molded in and filter elements made of this material
TWM299027U (en) * 2006-05-04 2006-10-11 Ind Tech Res Inst Filtering net
WO2007056567A1 (en) * 2005-11-09 2007-05-18 3M Innovative Properties Company Apparatus and methods for forming filter sleeves having circumferential pleats for use in a bag-type filter assembly
CN201195073Y (en) * 2008-01-31 2009-02-18 明锽实业股份有限公司 Gas-oil separation filter screen
WO2020020795A1 (en) * 2018-07-25 2020-01-30 Bw Technologies Ltd A method of constructing a tubular filter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5080790A (en) * 1988-05-04 1992-01-14 Knecht Filterwerke Gmbh Strip-shaped filter material with crimps molded in and filter elements made of this material
WO2007056567A1 (en) * 2005-11-09 2007-05-18 3M Innovative Properties Company Apparatus and methods for forming filter sleeves having circumferential pleats for use in a bag-type filter assembly
TWM299027U (en) * 2006-05-04 2006-10-11 Ind Tech Res Inst Filtering net
CN201195073Y (en) * 2008-01-31 2009-02-18 明锽实业股份有限公司 Gas-oil separation filter screen
WO2020020795A1 (en) * 2018-07-25 2020-01-30 Bw Technologies Ltd A method of constructing a tubular filter

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