TWI735335B - Oil mist filtration apparatus - Google Patents
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Abstract
Description
本發明係關於一種過濾裝置,特別是關於一種油霧過濾設備。 The invention relates to a filtering device, in particular to an oil mist filtering device.
切削油在機械工廠的使用非常普遍。切削油除了可用於機械加工過程的表面潤滑,並可用以排除加工面的金屬碎屑、消除加工過程產生的熱能。因為使用大量的切削油,在機械加工過程會產生切削油霧。切削油霧若被人體吸入,將會危害人體健康。 The use of cutting oil in machinery factories is very common. Cutting oil can be used for surface lubrication in the machining process, and can also be used to remove metal chips from the machined surface and eliminate the heat generated during the machining process. Because a large amount of cutting oil is used, cutting oil mist will be generated during the machining process. If cutting oil mist is inhaled by the human body, it will endanger human health.
一般而言,過濾切削油霧的方式是用濾網、靜電、離心等方式。不過,這些方式只能去除顆粒狀的部分油霧滴。並且,對於揮發成分子態(d<0.01μm)的油氣,濾網、靜電、離心等方式的淨化效果有限。 Generally speaking, the way to filter cutting oil mist is to use filters, static electricity, centrifugal and other methods. However, these methods can only remove particulate oil mist droplets. In addition, for volatile oil and gas in the molecular state (d<0.01μm), the purification effect of filters, static electricity, centrifugation and other methods is limited.
如何更加有效地過濾切削油霧,得到乾淨無油的氣體是本領域技術人員亟待解決的問題之一。 How to filter the cutting oil mist more effectively and obtain clean and oil-free gas is one of the problems to be solved urgently by those skilled in the art.
因此,本發明的主要目的在於提供一種油霧過濾設備,以解決上述問題。 Therefore, the main purpose of the present invention is to provide an oil mist filtering device to solve the above-mentioned problems.
本發明的目的在於提供一種油霧過濾設備,可以有效過濾油氣,得到乾淨無油的氣體。 The purpose of the present invention is to provide an oil mist filtering device, which can effectively filter oil and gas and obtain clean and oil-free gas.
為達所述優點至少其中之一或其他優點,本發明的一實施 例提出一種油霧過濾設備。此油霧過濾設備包括第一油滴過濾裝置、第二油滴過濾裝置與油氣過濾裝置。 In order to achieve at least one of the advantages or other advantages, an implementation of the present invention An example of an oil mist filtering device is presented. The oil mist filtering equipment includes a first oil droplet filtering device, a second oil droplet filtering device and an oil and gas filtering device.
第一油滴過濾裝置接收一含油霧氣體,並分離該含油霧氣體內之油滴,以產生一第一過濾氣體。 The first oil droplet filtering device receives an oil-containing mist gas and separates the oil droplets in the oil-containing mist gas to generate a first filtered gas.
第二油滴過濾裝置,接收該第一過濾氣體,並分離該第一過濾氣體內之剩餘油滴,以產生一第二過濾氣體,其中,該第一油滴過濾裝置與該第二油滴過濾裝置所分離之油滴直徑範圍不同。 The second oil droplet filtering device receives the first filtered gas and separates the remaining oil droplets in the first filtered gas to generate a second filtered gas, wherein the first oil droplet filtering device and the second oil droplet The oil droplets separated by the filter have different diameter ranges.
油氣過濾裝置,接收該第二過濾氣體,並將該第二過濾氣體轉變為氣泡注入一第二溶液內,以過濾該第二過濾氣體內之油氣,以產生一第三過濾氣體。 The oil and gas filtering device receives the second filtered gas and converts the second filtered gas into bubbles and injects it into a second solution to filter the oil and gas in the second filtered gas to generate a third filtered gas.
在一些實施例中,該第一油滴過濾裝置係一慣性力分離裝置,以慣性力分離該含油霧氣體內之油滴。 In some embodiments, the first oil droplet filtering device is an inertial force separating device that separates the oil droplets in the oil-containing mist gas by inertial force.
在一些實施例中,該慣性力分離裝置可包括一第一腔體與一第一進氣管,該第一腔體係用以容納一第一溶液,該第一進氣管係由該第一腔體之外側延伸至該第一腔體內,用以將該含油霧氣體引導至該第一溶液之表面以分離該含油霧氣體內之油滴。 In some embodiments, the inertial force separation device may include a first cavity and a first air inlet pipe. The first cavity system is used to contain a first solution. The outer side of the cavity extends into the first cavity for guiding the oil-containing mist gas to the surface of the first solution to separate the oil droplets in the oil-containing mist gas.
在一些實施例中,該第一油滴過濾裝置係一濾網裝置。 In some embodiments, the first oil droplet filter device is a filter device.
在一些實施例中,該第二油滴過濾裝置係一離心力分離裝置,以離心力分離該第一過濾氣體內之剩餘油滴。 In some embodiments, the second oil droplet filtering device is a centrifugal force separating device that separates the remaining oil droplets in the first filtered gas by centrifugal force.
在一些實施例中,該離心力分離裝置可包括一旋風分離機,該旋風分離機之一入口端係設置於該第一腔體內以抽取該第一過濾氣體,該旋風分離機係濾除該第一過濾氣體內之該剩餘油滴以產生該第二過 濾氣體,該第二過濾氣體由該旋風分離機之一出口端排出。 In some embodiments, the centrifugal force separation device may include a cyclone separator, an inlet end of the cyclone separator is disposed in the first cavity to extract the first filtered gas, and the cyclone separator filters out the first filtered gas. The remaining oil droplets in a filtered gas to produce the second pass The second filtered gas is discharged from an outlet end of the cyclone separator.
在一些實施例中,該油氣過濾裝置可包括一第二腔體、一第二進氣管、一氣泡產生器與一出氣口,該第二腔體係用以容納該第二溶液,該第二進氣管係由該旋風分離機之該出口端延伸至該第二腔體內,用以將該第二過濾氣體傳遞至該氣泡產生器,該氣泡產生器係用以將該第二過濾氣體轉變為氣泡注入該第二溶液內以濾除該第二過濾氣體中之油氣以產生該第三過濾氣體,該出氣口係位於該第二腔體上,該第三過濾氣體係由該出氣口排出。 In some embodiments, the oil and gas filter device may include a second cavity, a second air inlet pipe, a bubble generator, and an air outlet. The second cavity system is used to contain the second solution, and the second cavity The inlet pipe extends from the outlet end of the cyclone separator to the second cavity for transferring the second filtered gas to the bubble generator, and the bubble generator is used for transforming the second filtered gas Inject bubbles into the second solution to filter out the oil and gas in the second filtered gas to generate the third filtered gas, the gas outlet is located on the second cavity, and the third filtered gas system is discharged from the gas outlet .
在一些實施例中,該油氣過濾裝置還可包括一第一管狀結構與一第二管狀結構,該第一管狀結構位於該第二腔體內且透過該氣泡產生器連通至該第二進氣管,該第一管狀結構係由該第二腔體內之一第一高度位置向下延伸至該第二腔體內之一第二高度位置,該第二管狀結構係由該第二腔體內之該第二高度位置至少向上延伸至該第二腔體內之該第一高度位置,且位於該出氣口之下方,其中,該第一管狀結構所定義之流體流動距離係大於該第一高度位置與該第二高度位置間之一垂直距離。 In some embodiments, the oil and gas filtering device may further include a first tubular structure and a second tubular structure. The first tubular structure is located in the second cavity and communicates with the second air inlet pipe through the bubble generator. , The first tubular structure extends downward from a first height position in the second cavity to a second height position in the second cavity, and the second tubular structure extends from the first height position in the second cavity The two height positions extend up to at least the first height position in the second cavity and are located below the air outlet, wherein the fluid flow distance defined by the first tubular structure is greater than the first height position and the first height position One of the vertical distances between two height positions.
在一些實施例中,該油氣過濾裝置還可包括一滅泡單元與一碎泡單元,該滅泡單元設置於該第二管狀結構內,且位於該第二溶液之上方,該碎泡單元設置於該第二管狀結構內,且浸泡於該第二溶液內。 In some embodiments, the oil and gas filtering device may further include a defoaming unit and a defoaming unit. The defoaming unit is disposed in the second tubular structure and above the second solution. The defoaming unit is disposed In the second tubular structure and immersed in the second solution.
在一些實施例中,該第一管狀結構包含一彎管結構、一盤管結構或一螺旋管結構。 In some embodiments, the first tubular structure includes a bent tube structure, a coiled tube structure, or a spiral tube structure.
在一些實施例中,該氣泡產生器包括一多孔結構。 In some embodiments, the bubble generator includes a porous structure.
在一些實施例中,該油氣過濾裝置還可包括一流體循環單 元,用以將位於該第二高度位置之該第二溶液抽取至該氣泡產生器內。 In some embodiments, the oil and gas filtering device may further include a fluid circulation unit. Element for pumping the second solution at the second height position into the bubble generator.
在一些實施例中,該油氣過濾裝置還可包括一噴灑泵,用以將位於該第二高度位置之該第二溶液抽取至該第二管狀結構之上方,再噴灑於該第二管狀結構之上方端。 In some embodiments, the oil and gas filtering device may further include a spray pump for pumping the second solution at the second height position to above the second tubular structure, and then spraying on the second tubular structure Upper end.
因此,利用本發明所提供之油霧過濾設備,藉由先是第一油滴過濾裝置分離出油氣內之油滴,再由第二油滴過濾裝置分離出油氣內之剩餘油滴,最後,油氣過濾裝置過濾油氣內之分子態油氣之設置,可得到乾淨無油的氣體,提升油霧過濾設備分離油氣的工作效果,避免環境污染,有效保護人體健康。 Therefore, using the oil mist filtering device provided by the present invention, the first oil droplet filtering device separates the oil droplets in the oil and gas, and then the second oil droplet filtering device separates the remaining oil droplets in the oil and gas. Finally, the oil and gas The setting of the filter device to filter the molecular oil and gas in the oil and gas can obtain clean and oil-free gas, improve the working effect of oil mist filtering equipment to separate oil and gas, avoid environmental pollution, and effectively protect human health.
上述說明僅是本發明技術方案的概述,為了能夠更清楚瞭解本發明的技術手段,而可依照說明書的內容予以實施,並且為了讓本發明的上述和其他目的、特徵和優點能夠更明顯易懂,以下特舉較佳實施例,並配合圖式,詳細說明如下。 The above description is only an overview of the technical solution of the present invention. In order to understand the technical means of the present invention more clearly, it can be implemented in accordance with the content of the specification, and in order to make the above and other objectives, features and advantages of the present invention more obvious and understandable. In the following, the preferred embodiments are specially cited, combined with the drawings, and the detailed description is as follows.
10:油霧過濾設備 10: Oil mist filtration equipment
100:第一油滴過濾裝置 100: The first oil droplet filter device
200:第二油滴過濾裝置 200: The second oil droplet filter device
300:油氣過濾裝置 300: Oil and gas filtration device
120:第一腔體 120: first cavity
140:第一進氣管 140: The first intake pipe
220:入口端 220: entrance side
240:出口端 240: Exit
260:高速風機 260: High-speed fan
280:旋風分離機 280: Cyclone Separator
290:積油盒 290: oil reservoir
295:管體 295: Tube Body
310:第二腔體 310: second cavity
320:第二進氣管 320: second intake pipe
330:氣泡產生器 330: Bubble Generator
332:殼體 332: Shell
335:多孔結構 335: Porous structure
340:第一管狀結構 340: The first tubular structure
350:第二管狀結構 350: second tubular structure
360:碎泡單元 360: foam breaking unit
370:滅泡單元 370: Defoaming unit
375:流體循環單元 375: fluid circulation unit
380:噴灑泵 380: Spray pump
390:出氣口 390: vent
395:加熱器 395: heater
L1:第一溶液 L1: the first solution
L2:第二溶液 L2: second solution
H1:第一高度位置 H1: The first height position
H2:第二高度位置 H2: second height position
h:垂直距離 h: vertical distance
所包括的圖式用來提供對本申請實施例的進一步的理解,其構成了說明書的一部分,用於例示本申請的實施方式,並與文字描述一起來闡釋本申請的原理。顯而易見地,下面描述中的圖式僅僅是本申請的一些實施例,對於本領域普通技術人員來講,在不付出創造性勞動的前提下,還可以根據這些圖式獲得其他的圖式。在圖式中: The included drawings are used to provide a further understanding of the embodiments of the present application, which constitute a part of the specification, are used to exemplify the embodiments of the present application, and together with the text description, explain the principle of the present application. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work. In the schema:
〔圖1〕是本發明油霧過濾設備過濾含油霧氣體的流程示意圖。 [Figure 1] is a schematic flow diagram of the oil mist filtering device of the present invention for filtering gas containing oil mist.
〔圖2〕是本發明油霧過濾設備一實施例的立體示意圖。 [Figure 2] is a three-dimensional schematic diagram of an embodiment of the oil mist filter device of the present invention.
〔圖3〕是圖2的前視示意圖。 [Fig. 3] is a schematic front view of Fig. 2.
〔圖4〕是圖3之氣泡產生器的剖面示意圖。 [Fig. 4] is a schematic cross-sectional view of the bubble generator of Fig. 3.
本文所公開的具體結構和功能細節僅僅是代表性的,並且是用於描述本發明的示例性實施例的目的。但是本發明可以通過許多替換形式來具體實現,並且不應當被解釋成僅僅受限於本文所闡述的實施例。 The specific structure and functional details disclosed herein are only representative, and are used for the purpose of describing exemplary embodiments of the present invention. However, the present invention can be embodied in many alternative forms, and should not be construed as being limited only to the embodiments set forth herein.
在本發明的描述中,需要理解的是,術語“中心”、“橫向”、“上”、“下”、“左”、“右”、“豎直”、“水準”、“頂”、“底”、“內”、“外”等指示的方位或位置關為基於附圖所示的方位或位置關是,僅是為了便於描述本發明和簡化描述,而不是指示或暗示所指的裝置或組件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個該特徵。在本發明的描述中,除非另有說明,“多個”的含義是兩個或兩個以上。另外,術語“包括”及其任何變形,意圖在於覆蓋不排他的包含。 In the description of the present invention, it should be understood that the terms "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", The directions or positions indicated by "bottom", "inner", and "outer" are based on the positions or positions shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not indicative or implied. The device or component must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise specified, "plurality" means two or more. In addition, the term "including" and any variations thereof is intended to cover non-exclusive inclusion.
在本發明的描述中,需要說明的是,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”應做廣義理解,例如,可以是固定連接,也可以是可拆卸連接,或一體地連接;可以是機械連接,也可以是電連接;可以是直接相連,也可以通過中間媒介間接相連,可以是兩個組件內部的連通。對於本領域的普通技術人員而言,可以具體情況理解上述術語在本發明中的具體含義。 In the description of the present invention, it should be noted that the terms "installed", "connected", and "connected" should be understood in a broad sense unless otherwise clearly specified and limited. For example, they can be fixed or detachable. Connected or integrally connected; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
本文所使用的術語僅僅是為了描述具體實施例而非意圖 限制示例性實施例。除非上下文明確地另有所指,否則本文所使用的單數形式“一個”、“一項”還意圖包括複數。還應當理解的是,本文所使用的術語“包括”和/或“包含”規定所陳述的特徵、整數、步驟、操作、單元和/或組件的存在,而不排除存在或添加一個或更多其他特徵、整數、步驟、操作、單元、組件和/或其組合。 The terminology used herein is only for describing specific embodiments and not intended Limiting exemplary embodiments. Unless the context clearly dictates otherwise, the singular forms "a" and "one" used herein are also intended to include the plural. It should also be understood that the terms "including" and/or "comprising" used herein specify the existence of the stated features, integers, steps, operations, units and/or components, and do not exclude the existence or addition of one or more Other features, integers, steps, operations, units, components, and/or combinations thereof.
請參閱圖1,圖1是本發明油霧過濾設備10過濾含油霧氣體的流程示意圖。為達所述優點至少其中之一或其他優點,本發明的一實施例提供一種油霧過濾設備10。如圖1所示,油霧過濾設備10包括第一油滴過濾裝置100、第二油滴過濾裝置200與油氣過濾裝置300。
Please refer to FIG. 1, which is a schematic diagram of the process of filtering oil mist-containing gas by the oil
本案油霧過濾設備10過濾含油霧氣體之過程如下:首先,第一油滴過濾裝置100接收一含油霧氣體,並分離該含油霧氣體內之油滴,以產生一第一過濾氣體;其次,第二油滴過濾裝置200接收該第一過濾氣體,並分離該第一過濾氣體內之剩餘油滴,以產生一第二過濾氣體;最後,油氣過濾裝置300接收該第二過濾氣體,並將該第二過濾氣體轉變為氣泡注入一溶液(即圖2之第二溶液L2)內,以過濾該第二過濾氣體內之油氣,產生一第三過濾氣體。此第三過濾氣體幾乎乾淨無油,可排至油霧過濾設備10外。
The process of filtering oil mist gas by the oil
前述實施例所提供之第一油滴過濾裝置100與第二油滴過濾裝置200所過濾的油滴直徑範圍不同。如此,可以有效地濾除含油霧氣體中由大至小各種尺寸的油滴(其直徑d大致介於0.01μm至1μm),油氣過濾裝置300則是以分子態的油氣(d<0.01μm)為主要分離對象。利用第一油滴過濾裝置100與第二油滴過濾裝置200在進行油氣分離前先行濾除其中的
顆粒狀油滴,可以防止油氣過濾裝置300中的網狀結構或多孔結構被堵塞,如氣泡產生器330、滅泡單元370、碎泡單元360等(請一併參見第二圖與對應說明文字)。在一實施例中,第一油滴過濾裝置100與第二油滴過濾裝置200可選用不同過濾方式之過濾裝置。舉例來說,第一油滴過濾裝置100可選擇慣性力分離裝置或濾網裝置。第二油滴過濾裝置200可選擇離心力分離裝置。不過亦不限於此。在其他實施例中,第一油滴過濾裝置100可選擇濾網裝置,第二油滴過濾裝置200可選擇慣性力分離裝置或離心力分離裝置。
The first oil
請結合圖1一併參閱圖2和圖3,圖2是本發明油霧過濾設備10一實施例的立體示意圖,圖3是圖2的前視示意圖。如圖中所示,該第一油滴過濾裝置100係慣性力分離裝置,以慣性力分離該含油霧氣體內之該油滴。慣性力分離裝置包括一第一腔體120與一第一進氣管140,該第一腔體120係用以容納一第一溶液L1,該第一進氣管140係由第一腔體120之外側延伸至第一腔體120內部,用以將含油霧氣體引導至第一溶液L1之表面以分離含油霧氣體內之油滴。在一實施例中,此第一溶液L1包含界面活性劑,以吸收油氣。
Please refer to FIG. 2 and FIG. 3 in conjunction with FIG. 1. FIG. 2 is a three-dimensional schematic diagram of an embodiment of the oil
在一實施例中,如圖中所示,該第一進氣管140係呈L型的慣性導流管,以慣性力分離進入第一進氣管140的含油霧氣體內之油滴。具體而言,進入第一進氣管140的含油霧氣體會經歷至少一次變更流動方向,在每次變更含油霧氣體之流動方向的過程中,因慣性力的存在,可將含油霧氣體內之油滴甩出,實現分離。其次,該第一進氣管140係位於第一溶液L1的水面高度上方,含油霧氣體內之油滴會因為慣性力衝擊第一溶液L1,而留在第一溶液L1內。不過,本案亦不限於此,第一進氣管140亦可是一個
直筒型慣性導流管,含油霧氣體會經由直筒型慣性導流管衝擊第一溶液L1表面,進而可分離出含油霧氣體內之油滴。
In one embodiment, as shown in the figure, the first
該第二油滴過濾裝置200係離心力分離裝置,以離心力分離該第一過濾氣體內之剩餘油滴。離心力分離裝置包括一旋風分離機280,該旋風分離機280之一入口端220係設置於該第一腔體120內以抽取該第一過濾氣體。該旋風分離機280係濾除第一過濾氣體內之剩餘油滴以產生第二過濾氣體。該第二過濾氣體由旋風分離機280之一出口端240排出。
The second oil
在一實施例中,如圖中所示,該旋風分離機280係透過一高速風機260將該第一過濾氣體由該入口端220抽取進來,經旋風分離機280藉由其離心力濾除第一過濾氣體內之剩餘油滴後,將第二過濾氣體從該出口端240排出。
In one embodiment, as shown in the figure, the
在一實施例中,如圖中所示,第二油滴過濾裝置200可包括一積油盒290,積油盒290係透過一管體295連通至旋風分離機280之入口端220,用以蓄積第一過濾氣體內被濾除之剩餘油滴。
In one embodiment, as shown in the figure, the second oil
該油氣過濾裝置300包括一第二腔體310、一第二進氣管320、一氣泡產生器330與一出氣口390,該第二腔體310係用以容納第二溶液L2。在一實施例中,此第二溶液L2包含界面活性劑,以吸收油氣。該第二進氣管320係由旋風分離機280之出口端240延伸至該第二腔體310內。第二過濾氣體係由高速風機260帶動並傳送至氣泡產生器330。該氣泡產生器330係用以將第二過濾氣體轉變為氣泡,再將該氣泡注入第二溶液L2內以濾除該第二過濾氣體中之油氣,以產生該第三過濾氣體,該出氣口390係位於該第二腔體310上,該第三過濾氣體係由該出氣口390排出。在一實施例中,
此第二溶液L2包含界面活性劑,以吸收油氣。
The oil and
在一實施例中,如圖3所示,該油氣過濾裝置300可包括一第一管狀結構340與一第二管狀結構350。該第一管狀結構340位於第二腔體310內且透過氣泡產生器330連通至該第二進氣管320。該第一管狀結構340係由該第二腔體310內之一第一高度位置H1向下延伸至該第二腔體310內之一第二高度位置H2。第二腔體310內之第二溶液L2的水位高度係高於前述第一高度位置H1,使第一管狀結構340會完全浸泡在第二溶液L2內。
In one embodiment, as shown in FIG. 3, the oil and
第一管狀結構340所定義之流體流動距離係大於第一高度位置H1與第二高度位置H2間之垂直距離h,以延長第一管狀結構340內之氣泡由第一高度位置H1移動至第二高度位置H2之時間。所述流體流動距離可理解為第一管狀結構340內之流體由第一高度位置H1沿著第一管狀結構340之內部構造流動至第二高度位置H2之距離。
The fluid flow distance defined by the first
在一實施例中,為了儘量延長氣泡在第二溶液L2內的滯留時間以提升油氣淨化效果,第一管狀結構340可包含一彎管結構、一盤管結構或一螺旋管結構。如圖中所示,本實施例之第一管狀結構340係包含一向下盤旋之螺旋管結構以為例示。
In one embodiment, in order to extend the residence time of bubbles in the second solution L2 as much as possible to improve the oil and gas purification effect, the first
該第二管狀結構350係由第二腔體310內之第二高度位置H2至少向上延伸至該第二腔體310內之該第一高度位置H1,且位於該出氣口390之下方。換言之,第二管狀結構350的上方端開口會是位於第一高度位置H1或是其上方位置。
The second
在一實施例中,如圖中所示,氣泡產生器330之全部或至少部分係浸泡於第二溶液L2內,以確保流入氣泡產生器330的第二過濾氣體
可以充分轉換為氣泡注入第二溶液L2內沿著第一管狀結構340流動。
In one embodiment, as shown in the figure, all or at least part of the
在一實施例中,由於氣泡是利用其本身的浮力順著第二管狀結構350向上移動,而未外接水泵驅動,第二管狀結構350所定義之流體流動距離可小於第一管狀結構340所定義之流體流動距離。舉例來說,如圖中所示,第二管狀結構350可以是一呈垂直走向的直管結構。又,在一實施例中,第二管狀結構350之截面可大於第一管狀結構340之截面,以提升空氣排放效率。此外,在一實施例中,如圖中所示,可直接在腔體內劃分一氣泡上升區作為第二管狀結構350,以節省製造成本。
In one embodiment, because the bubble uses its own buoyancy to move upward along the second
在一實施例中,如圖中所示,該油氣過濾裝置300還可包括一滅泡單元370與至少一碎泡單元360(圖中係以二個碎泡單元360為例)。該滅泡單元370設置於第二管狀結構350內,且位於第二溶液L2之上方,以避免第二管狀結構350上方端開口堆積過多的氣泡,而溢出第二管狀結構350。就一較佳實施例而言,此滅泡單元370可以是一網狀元件。
In one embodiment, as shown in the figure, the oil and
此二個碎泡單元360係間隔一定距離設置於第二管狀結構350內,且浸泡於第二溶液L2內。碎泡單元360可打碎第二管狀結構350內之上浮氣泡以增加氣泡與第二溶液L2的接觸面積,並有助於延長氣泡在第二溶液L2內的滯留時間,提升油氣濾除效果。就一較佳實施例而言,此碎泡單元360可以是一網狀元件。
The two
在一實施例中,如圖中所示,此油氣過濾裝置300可包括一流體循環單元375。此流體循環單元375係用以將位於第二高度位置H2之第二溶液L2抽取至氣泡產生器330內,以產生一流體循環(也就是由氣泡產生器330,經由第一管狀結構340至第二高度位置H2,再由第二高度位置H2
回到氣泡產生器330之流體循環)。在一實施例中,此流體循環單元375可包含一水泵(圖未示)。水泵設置於第二腔體310的底部,以抽取第二高度位置H2之溶液。不過亦不限於此,水泵的設置位置可依據實際需求進行調整。
In one embodiment, as shown in the figure, the oil and
在一實施例中,此油氣過濾裝置300可包括一噴灑泵380。此噴灑泵380係用以將位於第二高度位置H2之第二溶液L2抽取至第二管狀結構350上方,再噴灑於第二管狀結構350內。透過噴灑泵380噴灑第二溶液L2至第二管狀結構350內之第二溶液L2表面,有助於消除在第二溶液L2表面形成的氣泡,並可以進一步提升分子態之油氣與第二溶液L2的混合效率。
In one embodiment, the oil and
在一實施例而言,此油氣過濾裝置300可包括一加熱器395。此加熱器395可設置於第二腔體310內,以提高第二腔體310內之第二溶液L2的溫度,提升油氣與界面活性劑之反應效率。不過,本案亦不限於此,此加熱器395亦可設置於流體循環單元375內,例如水泵與氣泡產生器330間,以提高進入氣泡產生器330之第二溶液L2溫度,提升油氣與界面活性劑之反應效率。又,在一實施例中,在加熱器395的出口處和第一腔體120內可各設置一溫度感測器(未圖示),以利於控制第一溶液L1和第二溶液L2溫度。
In one embodiment, the oil and
圖3中箭頭方向係顯示本案油霧過濾設備10的氣體流動方向。如圖中箭頭所示,含油霧氣體進入第一進氣管140時,藉由L型流道以及含油霧氣體之高速流動使含油霧氣體內之油滴因慣性力衝擊第一溶液L1之表面,藉由第一溶液L1分離含油霧氣體內之油滴,以產生第一過濾氣體。隨後,旋風分離機280將第一過濾氣體由入口端220抽取進來,藉由離心力
濾除第一過濾氣體內之剩餘油滴以產生第二過濾氣體,再將第二過濾氣體由旋風分離機280之出口端240排出。最後,第二過濾氣體經第二進氣管320被傳遞至氣泡產生器330,並被氣泡產生器330轉變為氣泡,氣泡會順著第二溶液L2之流動方向由第一管狀結構340之下方端開口進入第二管狀結構350,後續,氣泡本身的浮力會使氣泡順著第二管狀結構350向上移動而在第二溶液L2表面破裂。氣泡內的乾淨氣體(第三過濾氣體)就會釋放至第二管狀結構350之上方空間。出氣口390係設置於第二腔體310上,且位於第二管狀結構350之上方。前述釋放至第二管狀結構350之上方空間的乾淨氣體(第三過濾氣體)會透過出氣口390向外排放。
The arrow direction in FIG. 3 shows the gas flow direction of the oil
請一併參照圖4所示,圖4是圖3之氣泡產生器330的剖面示意圖。如圖4所示,氣泡產生器330內包括一殼體332與一多孔結構335。此殼體332係連接第二進氣管320與第一管狀結構340。多孔結構335係位於殼體332內,用以將來自第二進氣管320之第二過濾氣體轉變為氣泡,再注入第一管狀結構340內之第二溶液L2。
Please also refer to FIG. 4, which is a schematic cross-sectional view of the
多孔結構335的孔洞大小可依據所需產生之氣泡大小進行選擇。此多孔結構335可以是海綿、金屬網等具有孔洞的結構。在一實施例中,為了確保第二過濾氣體可順利轉變為氣泡進入第二溶液L2,多孔結構335係大致呈現扁平狀結構,且其內部為中空結構。又,在一實施例中,為了提升第二過濾氣體轉變為氣泡的效率,可利用高速風機260等裝置提升第二進氣管320內之氣壓。
The size of the pores of the
其次,前述實施例係利用多孔結構335在第二溶液L2內產生氣泡。不過,本案亦不限於此,氣泡產生器330亦可以利用其他方式將第
二過濾氣體轉換成氣泡注入第二溶液L2內。
Secondly, the foregoing embodiment utilizes the
值得注意的是,圖2與圖3所示之第一油滴過濾裝置100、第二油滴過濾裝置200與油氣過濾裝置300係為本案油霧過濾設備10之一實施例。本案不限於此。進一步來說,任何互相搭配可以有效地濾除含油霧氣體中的油滴的二個油滴過濾裝置均可作為本案之第一油滴過濾裝置100與第二油滴過濾裝置200;任何將含油氣氣體轉換為氣泡注入溶液內以濾除氣體內之油氣的裝置,均可作為本案之油氣過濾裝置300。透過此三階段油霧過濾方式,可以有效地去除氣體中不同尺寸的油滴以及分子態的油氣,達到淨化空氣的效果。
It is worth noting that the first oil
又,在一實施例中,為了提升過濾效率,第一油滴過濾裝置100所過濾之油滴直徑整體而言大於第二油滴過濾裝置200所過濾之油滴直徑。也就是將第一油滴過濾裝置100作為一粗濾過濾裝置過濾含油霧氣體以產生第一過濾氣體,將第二油滴過濾裝置200作為一細濾過濾裝置過濾第一過濾氣體以產生第二過濾氣體。
Furthermore, in one embodiment, in order to improve the filtration efficiency, the diameter of the oil droplets filtered by the first oil
綜上所述,本發明所提供之油霧過濾設備10,先透過第一油滴過濾裝置100分離出油氣內之油滴,再透過第二油滴過濾裝置200分離出油氣內之剩餘油滴,最後再透過油氣過濾裝置300過濾油氣內之分子態油氣之過濾油氣過程,可以有效地去除油霧中各種尺寸的油滴以及氣化後呈分子態的油氣,得到乾淨無油的氣體,避免環境污染,有效保護人體健康。
In summary, the oil
藉由以上較佳具體實施例的詳述,是希望能更加清楚描述本發明的特徵與精神,而並非以上述所揭露的較佳具體實施例來對本發明的範疇加以限制。相反地,其目的是希望能涵蓋各種改變及具相等性的安 排於本發明所欲申請的專利範圍的範疇內。 Through the above detailed description of the preferred embodiments, it is hoped that the characteristics and spirit of the present invention can be described more clearly, and the scope of the present invention is not limited by the preferred embodiments disclosed above. On the contrary, its purpose is to cover all kinds of changes and equal security It falls within the scope of the patent intended for the present invention.
10:油霧過濾設備 10: Oil mist filtration equipment
100:第一油滴過濾裝置 100: The first oil droplet filter device
200:第二油滴過濾裝置 200: The second oil droplet filter device
300:油氣過濾裝置 300: Oil and gas filtration device
120:第一腔體 120: first cavity
140:第一進氣管 140: The first intake pipe
220:入口端 220: entrance side
240:出口端 240: Exit
260:高速風機 260: High-speed fan
280:旋風分離機 280: Cyclone Separator
290:積油盒 290: oil reservoir
295:管體 295: Tube Body
310:第二腔體 310: second cavity
320:第二進氣管 320: second intake pipe
330:氣泡產生器 330: Bubble Generator
340:第一管狀結構 340: The first tubular structure
350:第二管狀結構 350: second tubular structure
360:碎泡單元 360: foam breaking unit
370:滅泡單元 370: Defoaming unit
375:流體循環單元 375: fluid circulation unit
380:噴灑泵 380: Spray pump
390:出氣口 390: vent
395:加熱器 395: heater
L1:第一溶液 L1: the first solution
L2:第二溶液 L2: second solution
H1:第一高度位置 H1: The first height position
H2:第二高度位置 H2: second height position
h:垂直距離 h: vertical distance
Claims (11)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI622736B (en) * | 2016-10-25 | 2018-05-01 | Lin Cheng Wu | Unpowered oil smoke dust odor separator |
WO2018145205A1 (en) * | 2017-02-07 | 2018-08-16 | Cleantek Industries Inc. | Improvements in wastewater evaporation systems |
CN210495913U (en) * | 2019-07-24 | 2020-05-12 | 苏州邦提克智能科技有限公司 | High-temperature printing and dyeing waste gas treatment equipment |
-
2020
- 2020-09-10 TW TW109131112A patent/TWI735335B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI622736B (en) * | 2016-10-25 | 2018-05-01 | Lin Cheng Wu | Unpowered oil smoke dust odor separator |
WO2018145205A1 (en) * | 2017-02-07 | 2018-08-16 | Cleantek Industries Inc. | Improvements in wastewater evaporation systems |
CN210495913U (en) * | 2019-07-24 | 2020-05-12 | 苏州邦提克智能科技有限公司 | High-temperature printing and dyeing waste gas treatment equipment |
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TW202210158A (en) | 2022-03-16 |
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