TWI731480B - In-line two stage dust collector - Google Patents
In-line two stage dust collector Download PDFInfo
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- TWI731480B TWI731480B TW108142766A TW108142766A TWI731480B TW I731480 B TWI731480 B TW I731480B TW 108142766 A TW108142766 A TW 108142766A TW 108142766 A TW108142766 A TW 108142766A TW I731480 B TWI731480 B TW I731480B
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本發明涉及一種集塵機,特別是指一種以上下直列方式安裝各部機體,藉此達到節省機台空間以及具有便利使用效果的直列式二次集塵機。 The invention relates to a dust collector, in particular to an in-line secondary dust collector with more than one in-line way to install each machine body, thereby saving machine space and having a convenient use effect.
參閱第1圖,習知有一種一次集塵機10,主要包含有一底座11、一設置在底座11上的抽風機體12、一架設在抽風機體12旁側處的過濾筒13、以及一接設在過濾體13下方處的集塵袋14,該抽風機體12外部設有一可引入外界空氣的進氣口121,側邊處接設有一與過濾筒13相接連的風管122,抽風機體12內部設有一可產生吸力的鼓風機(圖未示),啟動鼓風機運轉後,可由進氣口121吸入外界空氣進入過濾筒13內,該過濾體13是表面具有預定孔隙大小的濾材,當外界空氣進入過濾筒13後,空氣中的雜質粉塵藉由該過濾筒13濾除,會自然向下掉落到集塵袋14內,而過濾後的空氣就直接透過該過濾筒13的孔隙飄散至外界,藉此達到一次集塵效果;雖然上述集塵機10的構造簡單,機台佔用空間不大,操作上也很方便,然而該集塵機10依據過濾筒13的孔隙大小,通常只能濾除掉空氣中較粗大顆粒的粉塵,而空氣中較細微顆粒的粉塵仍然會通過該過濾體13外散出來,因此整體濾淨效果並不佳,如果使用者改用孔隙較小的過濾筒13濾材,則集塵機10在經過使用一段時間後,該過濾筒13會因為大小顆粒粉塵阻塞孔隙,導致過濾效能降低,使用者必須經常性地清理附著在過濾筒13上的粉塵,反而造成使用上的麻煩。
Referring to Figure 1, there is a conventional
因此,有業者針對上述一次集塵動作的集塵機10進行改良,製作出具有二次集塵動作的集塵機,參閱第2圖,習知二次集塵機20主要包含有一基座21、一設置在基座21上的過濾機體22、一架設固定在過濾機體22內部的導風管23、一設置在過濾機體22上方處的鼓風機24、一設置在過濾機體22下方處的第一集塵筒25、一設置在基座21旁側處且與過濾機體22相接連的過濾筒26、以及一設置在該過濾筒26下方處的第二集塵筒27,該過濾機體22內部中空形成有一容室221,外部設有一可引入外界空氣進入容室221內的進氣通道222,而下端處設有一與該容室221相連通且正對在第一集塵筒25上方處的錐斗部223,該導風管23是呈中空狀的直立筒體,其外周壁面剛好正對於進氣通道222的位置,鼓風機24運轉後會產生一吸力,讓外界空氣由進氣通道222吸進入容室221內,空氣碰到導風管23外壁會轉入錐斗部223內,空氣在與導風管23及錐斗部223壁面接觸的過程當中,較粗大顆粒的粉塵會因為自重而自然掉落至第一集塵筒25內,藉此達到一次集塵,經過一次集塵後的空氣在受到鼓風機24吸引下,會繼續向上通過該導風管23而被推送至過濾筒26內,該過濾筒26是由表面具有微小孔隙的濾材所構成,空氣中較細微顆粒的粉塵在受到過濾筒26的過濾下,會掉落至第二集塵筒27內作收集,藉此達到二次集塵,經由上述二次集塵動作,二次集塵機20便可濾除掉空氣中的粗、細顆粒粉塵,如此可有效提昇整體濾淨效果;上述二次集塵機20的構造確實能讓空氣品質更加具有濾淨清潔的效果,然而其仍然有其缺點存在,習知的二次集塵機20是讓過濾機體22搭配第一集塵筒25,過濾筒26搭配第二集塵筒27的組合方式,二組過濾機構係個別分開設置,導致整部二次集塵機20機台需要占用相當大的空間及面積,此對於空間有限的廠房環境而言,要容納擺設二次集塵機20是相當大的問題,而且因為機台體積
量過大,不論在搬運或組裝上都相當麻煩,而且第一、第二集塵筒25、27的清理工作也需要各別分開處理,對使用者而言是既費時又費力。
Therefore, some manufacturers have improved the
有鑒於此,故如何解決習知二次集塵機20機台體積過大及使用性不佳的問題,即為本發明所欲解決之首要課題。
In view of this, how to solve the problem of the conventional
本發明目的之一,在於提供一種直列式二次集塵機,其藉由上下直列方式安裝抽風單元、過濾單元及集塵單元,讓整部機台的體積量達到最小,使本發明在狹小空間內也能適用,安裝搬運及操作使用上皆具有其便利性。 One of the objectives of the present invention is to provide an in-line secondary dust collector, which installs the suction unit, the filter unit and the dust collection unit in an up-and-down in-line manner, so that the volume of the whole machine is minimized, and the present invention is in a narrow space. It can also be applied, and it has its convenience in installation, transportation, operation and use.
本發明目的之二,在於提供一種直列式二次集塵機,其利用在過濾機體內部同軸設置粗顆粒粉塵過濾筒及細顆粒粉塵濾芯,讓粗、細顆粒粉塵的集塵動作能在單一過濾機體內全部完成,且粗、細顆粒的粉塵也能統一由單一集塵筒進行集中處理,藉此能節省機體成本並且達到便利清理使用的效果。 The second object of the present invention is to provide an in-line secondary dust collector, which utilizes a coarse particle dust filter cartridge and a fine particle dust filter element coaxially arranged inside the filter body, so that the dust collection action of coarse and fine particle dust can be in a single filter body All are completed, and the coarse and fine particles of dust can also be collectively processed by a single dust collector, which can save the cost of the machine body and achieve the effect of convenient cleaning and use.
本發明目的之三,在於提供一種直列式二次集塵機,其利用在過濾機體上方處設置有一濾芯清潔機構,使用者站在機台前方處可直接手動操作對細顆粒粉塵濾芯進行拍打清潔,藉此達到便利清潔濾芯的效果。 The third object of the present invention is to provide an in-line secondary dust collector, which utilizes a filter element cleaning mechanism provided above the filter body, and the user can directly and manually operate the fine particle dust filter element to pat and clean the fine particle dust filter element at the front of the machine. This achieves the effect of facilitating cleaning of the filter element.
本發明目的之四,在於提供一種直列式二次集塵機,其利用在立柱中段位置處設置一第一快拆機構,可快速便利地對過濾單元進行拆卸安裝,藉此方便進行細顆粒粉塵濾芯的更換作業。 The fourth object of the present invention is to provide an in-line secondary dust collector, which utilizes a first quick-release mechanism at the middle of the column to quickly and conveniently disassemble and install the filter unit, thereby facilitating the installation of the fine particle dust filter element Replacement job.
本發明目的之五,在於提供一種直列式二次集塵機,其利用在立柱下方位置處設置一第二快拆機構,可快速便利地對集塵單元進行拆卸安裝,藉此方便進行集塵袋的更換作業。 The fifth object of the present invention is to provide an in-line secondary dust collector, which utilizes a second quick release mechanism at a position below the column to quickly and conveniently disassemble and install the dust collection unit, thereby facilitating the installation of the dust bag Replacement job.
為達前述之目的,本發明提供一種直列式二次集塵機,主要包含有一底座單元、一抽風單元、一過濾單元及一集塵單元,其中:該底座單元包含一底座及二豎立設置在該底座左右兩側處的立柱;該抽風單元包含一設置在二立柱上端位置處的抽風機體、以及一設置在抽風機體內的鼓風機,該抽風機體底部在對應鼓風機的位置處穿設有一吸氣通道,啟動鼓風機運轉可令吸氣通道產生一負壓吸力;該過濾單元包含一設置在二立柱之間且正對於該抽風機體下方位置處的過濾機體、一設置在過濾機體內的粗顆粒粉塵過濾筒、以及一設置在粗顆粒粉塵過濾筒內的細顆粒粉塵濾芯,該過濾機體內部中空形成有一第一容室,外部設有一連通至第一容室內可供引入外界空氣的進氣口,該粗顆粒粉塵過濾筒係架設固定在過濾機體內,其下端設有一延伸至第一容室內的圓筒部,該圓筒部內部中空形成有一第二容室,圓筒部外周表面處洞設有多數個穿透至第二容室內的濾孔群,粗顆粒粉塵過濾筒上端中央處凹設有一座孔,該座孔上方與抽風機體的吸氣通道作成連通狀,該細顆粒粉塵濾芯係同軸套設在座孔內,其外周包覆設置有一濾材,其內部中空形成有一芯孔,該芯孔下方與第二容室作成連通狀;該集塵單元包含一設置在二立柱之間且正對於該過濾機體下方位置處的集塵筒,該集塵筒內部對應上述第一、第二容室的下方位置處凹設有一集塵室。 In order to achieve the foregoing objective, the present invention provides an in-line secondary dust collector, which mainly includes a base unit, an exhaust unit, a filter unit, and a dust collection unit, wherein: the base unit includes a base and two erected on the base The uprights on the left and right sides; the exhaust unit includes an exhauster body arranged at the upper end of the two uprights, and a blower arranged in the exhauster body. The bottom of the exhauster body is provided with a suction channel at the position corresponding to the blower, Starting the operation of the blower can cause the suction channel to generate a negative pressure suction; the filter unit includes a filter body arranged between the two columns and directly below the suction fan body, and a coarse particle dust filter cartridge arranged in the filter body , And a fine particle dust filter element arranged in the coarse particle dust filter cartridge, the filter body is hollowed with a first chamber formed inside, and an air inlet communicating with the first chamber for introducing outside air is provided on the outside, the The coarse particle dust filter cartridge is erected and fixed in the filter body, and its lower end is provided with a cylindrical part extending into the first chamber. A second chamber is formed in the hollow of the cylindrical part, and a hole is provided on the outer peripheral surface of the cylindrical part. Many filter holes penetrate into the second chamber. A hole is recessed at the center of the upper end of the coarse particle dust filter cartridge. The upper part of the hole is connected with the suction channel of the exhaust fan body. The fine particle dust filter element is coaxial It is sleeved in the seat hole, the outer periphery of which is covered with a filter material, and a core hole is formed in the hollow. The lower part of the core hole is connected with the second chamber; the dust collection unit includes a dust collecting unit which is arranged between two uprights and is opposite to The dust collecting cylinder at the position below the filter body is recessed with a dust collecting chamber inside the dust collecting cylinder corresponding to the lower position of the first and second chambers.
較佳地,該過濾單元更包含有一濾芯清潔機構,該濾芯清潔機構具有一設置在過濾機體上端處的環座、一軸設在環座中央處且向下延伸至細顆粒粉塵濾芯芯孔內的軸桿、一固接在軸桿下方處且與該濾材內側表面相接觸的清潔撥片、一套設在軸桿上端處的單向軸承、以及一套合在單向軸承上且橫向延伸出環座外側處的手動撥桿。 Preferably, the filter unit further includes a filter element cleaning mechanism having a ring seat arranged at the upper end of the filter body, a shaft arranged at the center of the ring seat and extending downward into the hole of the fine particle dust filter element The shaft, a clean paddle fixed at the bottom of the shaft and in contact with the inner surface of the filter material, a set of one-way bearings arranged at the upper end of the shaft, and a set of one-way bearings combined on the one-way bearings and extending laterally The manual lever on the outside of the ring seat.
較佳地,該環座係呈圓環狀的座體,其內部透空開設有一略呈3/4圓弧角形狀的透孔,該透孔上下分別與吸氣通道及座孔相互連通,該環座內部另設有一略呈1/4圓弧角形狀的實體部,該實體部的圓心角端處設有一可供該軸桿穿設的軸孔,該實體部的外周處開設有一可供該手動撥桿伸出作出大於45度範圍角度擺動的開槽。 Preferably, the ring seat is a ring-shaped seat body, and a through hole in the shape of a 3/4 arc angle is opened through the inside of the ring seat, and the through hole is connected with the suction channel and the seat hole up and down, respectively. The inner part of the ring seat is additionally provided with a solid part in the shape of a 1/4 arc angle. The central corner end of the solid part is provided with a shaft hole for the shaft to pass through, and the outer periphery of the solid part is provided with a The manual shift lever is extended to make a slot that swings at an angle greater than 45 degrees.
較佳地,該過濾機體於第一容室內壁處固接有一呈螺旋走向的導流板,該粗顆粒粉塵過濾筒圓筒部上的濾孔群係依據該導流板的走向呈螺旋分佈狀。 Preferably, the filter body is fixedly connected to the inner wall of the first chamber with a deflector in a spiral direction, and the filter holes on the cylindrical part of the coarse particle dust filter cylinder are distributed in a spiral manner according to the direction of the deflector. shape.
較佳地,該粗顆粒粉塵過濾筒在圓筒部下端處更設有一呈擴口狀的斜角錐部。 Preferably, the coarse particle dust filter cartridge is further provided with a flared oblique cone portion at the lower end of the cylindrical portion.
較佳地,該粗顆粒粉塵過濾筒在座孔底部中央處開設有一連通至第二容室內的中間透孔。 Preferably, the coarse particle dust filter cartridge is provided with an intermediate through hole connected to the second chamber at the center of the bottom of the seat hole.
較佳地,該粗顆粒粉塵過濾筒在座孔底部凸設有一可供細顆粒粉塵濾芯底端作氣密套合的定位凸緣。 Preferably, the coarse particle dust filter cartridge is protrudingly provided at the bottom of the seat hole with a positioning flange which can be used as an airtight sleeve for the bottom end of the fine particle dust filter element.
較佳地,該細顆粒粉塵濾芯包含有一濾芯架及一固定盤,該濾材圍設在濾芯架外周處,令細顆粒粉塵濾芯內部形成中空狀的芯孔,該固定盤係鎖接在濾芯架上端處,可對芯孔上端作成封閉狀,細顆粒粉塵濾芯藉由該固定盤鎖接固定在粗顆粒粉塵過濾筒上。 Preferably, the fine particle dust filter element includes a filter element frame and a fixed plate, the filter material is arranged around the outer periphery of the filter element frame, so that the fine particle dust filter element forms a hollow core hole inside, and the fixed disc is locked to the filter element frame At the upper end, the upper end of the core hole can be made closed, and the fine particle dust filter element is locked and fixed on the coarse particle dust filter cartridge by the fixing disc.
較佳地,該過濾機體左右兩側邊處設有二耳部,該底座單元更包含有一第一快拆機構,第一快拆機構具有二直立固設在二立柱內側對應於該過濾機體高度位置處的第一滑軌、二分別套設在第一滑軌上可作上下移動狀的第一滑套、二分別接設在第一滑套內側處可對該過濾機體二耳部作嵌入的第一凸 軸、二分別套設在第一滑軌上可對第一滑套提供彈復力的第一彈性件、一向外延伸至過濾機體外側處且兩邊分別與第一滑套作樞接連動的第一手壓桿、以及二連接在第一滑軌及第一手壓桿之間的第一連桿。 Preferably, two ears are provided on the left and right sides of the filter body, and the base unit further includes a first quick-release mechanism. The first quick-release mechanism has two uprights fixed on the inner side of the two uprights corresponding to the height of the filter body. The first slide rail at the position, the two first slide sleeves which are respectively sleeved on the first slide rail and can be moved up and down, and the two are respectively connected to the inner side of the first slide sleeve to embed the two ears of the filter body The first convex The shaft and two are respectively sleeved on the first sliding rail and can provide the first elastic member with resilience to the first sliding sleeve, and a first elastic member which extends outward to the outside of the filter body and is pivotally connected with the first sliding sleeve on both sides. A hand pressing rod and two first connecting rods connected between the first slide rail and the first hand pressing rod.
較佳地,該集塵筒左右兩側邊處設有二耳部,該底座單元更包含有一第二快拆機構,第二快拆機構具有二直立固設在二立柱內側對應於該集塵筒高度位置處的第二滑軌、二分別套設在第二滑軌上可作上下移動狀的第二滑套、二分別接設在第二滑套內側處可對該集塵筒二耳部作嵌入的第二凸軸、二分別套設在第二滑軌上可對第二滑套提供彈復力的第二彈性件、一向外延伸至集塵筒外側處且兩邊分別與第二滑套作樞接連動的第二手壓桿、以及二連接在第二滑軌及第二手壓桿之間的第二連桿。 Preferably, two ears are provided on the left and right sides of the dust collecting cylinder, the base unit further includes a second quick release mechanism, and the second quick release mechanism has two uprights fixed inside the two uprights corresponding to the dust collecting The second slide rail at the height of the drum, two second slide sleeves which are respectively sleeved on the second slide rail and can move up and down, and the two are respectively connected to the inner side of the second slide sleeve to have two ears for the dust collecting tube The second convex shaft which is embedded as a part, two second elastic members which are respectively sleeved on the second slide rail and can provide resilience to the second slide sleeve, and one extends outward to the outside of the dust collecting tube, and the two sides are respectively connected to the second The sliding sleeve is pivotally connected with a second hand pressing rod, and two second connecting rods connected between the second sliding rail and the second hand pressing rod.
而本發明之上述目的與優點,不難從下述所選用實施例之詳細說明與附圖中獲得深入了解。 It is not difficult to obtain an in-depth understanding of the above-mentioned objects and advantages of the present invention from the detailed description of the selected embodiments and the accompanying drawings.
習知元件 Conventional components
10:一次集塵機 10: One-time dust collector
11:底座 11: Base
12:抽風機體 12: Exhaust fan body
121:進氣口 121: air inlet
122:風管 122: air duct
13:過濾筒 13: filter cartridge
14:集塵袋 14: Dust bag
20:二次集塵機 20: Secondary dust collector
21:基座 21: Pedestal
22:過濾機體 22: Filter body
221:容室 221: Room
222:進氣通道 222: intake channel
223:錐斗部 223: Cone Bucket
23:導風管 23: Air duct
24:鼓風機 24: Blower
25:第一集塵筒 25: The first dust collector
26:過濾筒 26: filter cartridge
27:第二集塵筒 27: The second dust collector
本發明元件 Elements of the invention
30:底座單元 30: base unit
31:底座 31: Base
311:滾輪 311: Wheel
32:立柱 32: Column
321:第一固定座 321: The first fixed seat
322:第二固定座 322: second fixed seat
33:第一快拆機構 33: The first quick release mechanism
331:第一滑軌 331: first slide
332:第一滑套 332: first sliding sleeve
333:第一凸軸 333: The first convex shaft
334:第一彈性件 334: The first elastic part
335:第一手壓桿 335: First-hand pressure bar
336:第一連桿 336: first link
34:第二快拆機構 34: The second quick release mechanism
341:第二滑軌 341: second slide
342:第二滑套 342: second sliding sleeve
343:第二凸軸 343: second convex shaft
344:第二彈性件 344: second elastic part
345:第二手壓桿 345: second hand pressure bar
346:第二連桿 346: second link
40:抽風單元 40: Ventilation unit
41:抽風機體 41: Exhaust fan body
411:通氣孔 411: Vent
412:吸氣通道 412: Inhalation Channel
42:鼓風機 42: Blower
50:過濾單元 50: filter unit
51:過濾機體 51: filter body
511:第一容室 511: first chamber
512:進氣口 512: Air inlet
513:耳部 513: Ear
514:導流板 514: Deflector
52:粗顆粒粉塵過濾筒 52: Coarse particle dust filter cartridge
521:凸緣 521: Flange
522:圓筒部 522: Cylinder
523:第二容室 523: The Second Chamber
524:濾孔群 524: filter hole group
525:斜角錐部 525: oblique cone
526:座孔 526: Seat Hole
527:中間透孔 527: middle through hole
528:定位凸緣 528: positioning flange
53:細顆粒粉塵濾芯 53: Fine particle dust filter element
531:濾芯架 531: filter frame
532:濾材 532: filter
533:固定盤 533: fixed disk
534:芯孔 534: Core Hole
535:肋條部 535: rib
54:濾芯清潔機構 54: Filter element cleaning mechanism
541:環座 541: ring seat
5411:透孔 5411: Through Hole
5412:實體部 5412: Entity Department
5413:軸孔 5413: Shaft hole
5414:開槽 5414: Slotting
542:軸桿 542: Axle
543:清潔撥片 543: Clean Pick
544:單向軸承 544: One-way bearing
545:手動撥桿 545: Manual lever
60:集塵單元 60: Dust collection unit
61:集塵筒 61: Dust Collector
611:耳部 611: Ear
612:滾輪 612: Wheel
613:集塵室 613: Dust Room
62:集塵袋 62: Dust bag
63:環框 63: ring frame
第1圖為習知一次集塵機的結構示意圖;第2圖為習知二次集塵機的組合剖視圖;第3圖為本發明一較佳實施例之組合立體圖,說明本發明主要是由一底座單元、一抽風單元、一過濾單元及一集塵單元所組成;第4圖為本發明上述實施例之分解立體圖,說明該底座單元包含有一底座、二立柱、一第一快拆機構及一第二快拆機構; 第5圖為本發明上述實施例之分解立體圖,說明第一、第二快拆機構的分解狀態;第6圖為本發明上述實施例之組合剖視圖,說明本發明抽風單元、過濾單元及集塵單元以上下直列方式的設置型態;第7圖為本發明上述實施例之分解立體圖,說明該過濾單元包含有一過濾機體、一粗顆粒粉塵過濾筒、一細顆粒粉塵濾芯及一濾芯清潔機構;第8圖為第7圖由另一視角觀視之分解立體圖,說明該粗顆粒粉塵過濾筒及細顆粒粉塵濾芯的底端形狀,以及該抽風單元底部開設有一吸氣通道;第9圖為本發明上述實施例之組合剖視圖,說明抽風單元、過濾單元及集塵單元組合後的內部型態;第10圖為本發明上述實施例過濾單元內部的放大剖視圖,說明細顆粒粉塵濾芯底端氣密套合在粗顆粒粉塵過濾筒內部的情形;第11圖為第9圖沿11-11線的組合剖視圖,說明該濾芯清潔機構具有一軸桿、以及一可來回擺動帶動該軸桿旋轉的手動撥桿;第12圖為第9圖沿12-12線的組合剖視圖,說明該濾芯清潔機構具有一設置在軸桿上的清潔撥片,旋轉該軸桿可帶動清潔撥片對細顆粒粉塵濾芯內層表面進行拍打清潔的動作;第13圖為本發明上述實施例之動作圖,說明該過濾機體可引入外界空氣進入,經由粗顆粒粉塵過濾筒作一次集塵後,接著再進入細顆粒粉塵濾芯內進行二次集塵,最後由抽風單元排出濾淨空氣的作業流程;第14圖為本發明上述實施例之組合示意圖,說明該過濾單元藉由第一快拆機構作嵌合支撐,以及該集塵單元藉由第二快拆機構作嵌合支撐的情形; 第15圖為本發明上述實施例之組合示意圖,說明操作第二快拆機構可快速地讓集塵單元與底座單元及過濾單元分開的情形;及第16圖為本發明上述實施例之組合示意圖,說明操作第一快拆機構可快速地讓過濾單元與抽風單元分開的情形。 Figure 1 is a schematic structural diagram of a conventional primary dust collector; Figure 2 is a combined cross-sectional view of a conventional secondary dust collector; Figure 3 is a combined perspective view of a preferred embodiment of the present invention, explaining that the present invention is mainly composed of a base unit, A suction unit, a filter unit, and a dust collection unit; Figure 4 is an exploded perspective view of the above-mentioned embodiment of the present invention, illustrating that the base unit includes a base, two columns, a first quick release mechanism and a second quick release Demolition agency Figure 5 is an exploded perspective view of the above embodiment of the present invention, illustrating the disassembled state of the first and second quick release mechanisms; Figure 6 is a combined cross-sectional view of the above embodiment of the present invention, illustrating the exhaust unit, filter unit and dust collection of the present invention The unit is arranged in an up-and-down in-line manner; Figure 7 is an exploded perspective view of the above-mentioned embodiment of the present invention, illustrating that the filter unit includes a filter body, a coarse particle dust filter cartridge, a fine particle dust filter element and a filter element cleaning mechanism; Figure 8 is an exploded perspective view of Figure 7 from another perspective, illustrating the shape of the bottom end of the coarse particle dust filter cartridge and the fine particle dust filter element, as well as an inhalation channel at the bottom of the exhaust unit; Figure 9 is this The combined cross-sectional view of the above-mentioned embodiment of the present invention illustrates the internal configuration of the combined exhaust unit, filter unit and dust collection unit; Figure 10 is an enlarged cross-sectional view of the inside of the filter unit of the above-mentioned embodiment of the present invention, illustrating that the bottom end of the fine particle dust filter element is airtight It fits inside the coarse particle dust filter cartridge; Figure 11 is a combined cross-sectional view of Figure 9 along line 11-11, illustrating that the filter element cleaning mechanism has a shaft and a manual dial that can swing back and forth to drive the shaft to rotate. Figure 12 is a combined cross-sectional view of Figure 9 along line 12-12, explaining that the filter element cleaning mechanism has a cleaning paddle set on the shaft, and rotating the shaft can drive the cleaning paddle to the fine particle dust filter element The action of flapping and cleaning the surface of the layer; Figure 13 is an action diagram of the above-mentioned embodiment of the present invention, which illustrates that the filter body can introduce outside air into it, collect the dust once through the coarse particle dust filter cartridge, and then enter the fine particle dust filter element. The second dust collection is carried out in the interior, and finally the filtered air is discharged by the exhaust unit; Figure 14 is a schematic diagram of the combination of the above-mentioned embodiment of the present invention, and illustrates that the filter unit is supported by the first quick-release mechanism as a fitting support, and the The dust collection unit is supported by the second quick release mechanism; Figure 15 is a schematic diagram of the combination of the above-mentioned embodiment of the present invention, illustrating that the second quick release mechanism can quickly separate the dust collection unit from the base unit and the filter unit; and Figure 16 is a schematic diagram of the combination of the above-mentioned embodiment of the present invention , To explain the situation that the filter unit and the exhaust unit can be separated quickly by operating the first quick-release mechanism.
參閱第3圖及第4圖所示,本發明直列式二次集塵機在一較佳實施例中,其主要包含有一底座單元30、一抽風單元40、一過濾單元50及一集塵單元60,接著,再將上述各單元的組成構造及組合空間型態詳述於後。
Referring to Figures 3 and 4, in a preferred embodiment of the in-line secondary dust collector of the present invention, it mainly includes a
該底座單元30包含有一底座31、二豎立設置在該底座31左右兩側處的立柱32、一設置在二立柱32中段位置處的第一快拆機構33、以及一設置在二立柱32下方位置處的第二快拆機構34,其中:請同時參閱第5圖及第6圖,該底座31係略呈ㄇ形狀的座體,其底部設有數個滾輪311,可供使用者方便地移動整部機台;該立柱32是具有預定高度的直向樑體,每一根立柱32內側在上方位置處設有二組第一固定座321,在下方位置處設有二組第二固定座322;第一快拆機構33包含有二直立設置在二立柱32內側處的第一滑軌331、二分別套設在第一滑軌331上的第一滑套332、二分別接設在第一滑套332內側處的第一凸軸333、二分別套設在第一滑軌331上且可對第一滑套332提供彈復力的第一彈性件334、一與第一滑套332相接連動且向外延伸至過濾單元50外側處的第一手壓桿335、以及二連接在第一滑軌331及第一手壓桿335之間的第一連桿336,第一滑軌331上下兩端分別套設在第一固定座321上並作鎖接固定,其位置剛好對應在過濾單元50的高度位置,第一滑套332套設在第一滑軌331上可沿著第一滑軌331作上下移動狀,第一凸軸333係鎖接在第一滑套332上形成連動,左右兩邊的第一凸軸333剛好可對下
述過濾機體51的二耳部513作嵌入支撐,第一手壓桿335是略呈ㄇ形狀的桿體,其左右兩端分別與二邊的第一滑套332作樞接連結,第一連桿336兩端分別軸聯在第一滑軌331及第一手壓桿335上,使第一手壓桿335在上下扳壓時,可省力地以槓桿方式帶動第一滑套332作上下移動;第二快拆機構34具有二直立設置在二立柱32內側處的第二滑軌341、二分別套設在第二滑軌341上的第二滑套342、二分別接設在第二滑套342內側處的第二凸軸343、二分別套設在第二滑軌341上可對第二滑套342提供彈復力的第二彈性件344、一與第二滑套342相接連動且向外延伸至集塵單元60外側處的第二手壓桿345、以及二連接在第二滑軌341及第二手壓桿345之間的第二連桿346,第二滑軌341上下兩端分別套設在第二固定座322上並作鎖接固定,其位置剛好對應在集塵單元60的高度位置,第二滑套342套設在第二滑軌341上可沿著第二滑軌341作上下移動狀,第二凸軸343係鎖接在第二滑套342上形成連動,左右兩邊的第二凸軸343剛好可對下述集塵筒61的二耳部611作嵌入支撐,第二手壓桿345是略呈ㄇ形狀的桿體,其左右兩邊中段處分別與二邊的第二滑套342作樞接連結,第二連桿346兩端分別軸聯在第二滑軌341及第二手壓桿345上,使第二手壓桿345在上下扳壓時,可省力地以槓桿方式帶動第二滑套342作上下移動。
The
同時參閱第8圖及第9圖,該抽風單元40包含一設置在二立柱32上端位置處的抽風機體41、以及一設置在抽風機體41內的鼓風機42,該抽風機體41頂部洞設有多數個通氣孔411,而底部在對應鼓風機42的位置處穿設有一吸氣通道412,啟動鼓風機42運轉可令吸氣通道412產生一負壓吸力。
Referring to Figures 8 and 9 at the same time, the
參閱第7~10圖,該過濾單元50包含一設置在二立柱32之間且正對於該抽風機體41下方位置處的過濾機體51、一設置在過濾機體51內的粗顆粒粉塵
過濾筒52、一設置在粗顆粒粉塵過濾筒52內的細顆粒粉塵濾芯53、以及一設置在過濾機體51上端處的濾芯清潔機構54,其中:該過濾機體51內部中空形成有一第一容室511,外部設有一連通至第一容室511內可供引入外界空氣的進氣口512,且外部左右兩側邊處設有二耳部513,二耳部513可供第一快拆機構33的第一凸軸333嵌入,藉此可支承住整個過濾機體51,該過濾機體51於第一容室511內壁處固接有一呈螺旋走向的導流板514,該導流板514可令吸入第一容室511內的空氣以螺旋走向沿著粗顆粒粉塵過濾筒52外周壁作接觸;該粗顆粒粉塵過濾筒52係具有內外兩層的圓筒體,其上端處平設有一凸緣521,該凸緣521可供架設固定在過濾機體51頂端處,粗顆粒粉塵過濾筒52外周向下延伸設有一圓筒部522,該圓筒部522同軸套入於第一容室511內,其外周與過濾機體51內壁之間相隔有一定距離,該圓筒部522內部中空形成有一第二容室523,圓筒部522在下端處的外周表面上洞設有多數個穿透至第二容室523內的濾孔群524,該等濾孔群524係依據該導流板514的走向呈螺旋分佈狀,使進入第一容室511的空氣在與圓筒部522外周壁接觸的過程當中,粗大顆粒的粉塵會受到濾孔群524予以濾除,並且因為自重的關係而向下掉落,圓筒部522下端處更設有一呈擴口狀的斜角錐部525,斜角錐部525可防止掉落的粗大粉塵被吸入第二容室523內,該粗顆粒粉塵過濾筒52上端中央處凹設有一與該吸氣通道412作連通狀的座孔526,位於座孔526底部中央處開設有一連通至第二容室523內的中間透孔527,另外在座孔526底壁上更凸設有一呈環形狀的定位凸緣528;該細顆粒粉塵濾芯53具有一濾芯架531、一圍設在濾芯架531外周處的濾材532、以及一鎖接在濾芯架531上端處的固定盤533,該濾芯架531同軸地套入粗顆粒粉塵過濾筒52的座孔526內,其底端可快速地與定位凸緣528作氣密套合,其頂端透過固定盤533鎖接固定在粗顆粒粉塵過濾筒52的凸緣521
上,該濾材532係採用高效率空氣微粒過濾網(HEPA),可有效地濾除掉空氣中的微細粉塵,該細顆粒粉塵濾芯53內部藉由濾材532圍繞而中空形成有一芯孔534,該芯孔534透過該中間透孔527而與第二容室523形成連通狀,另外該濾芯架531底端中央處橫設有一肋條部535,該固定盤533鎖接在濾芯架531上端處可對芯孔534上端作成封閉狀,使進入芯孔534的空氣只能藉由穿透該濾材532而進入座孔526內;同時參閱第11圖及第12圖,該濾芯清潔機構54具有一設置在過濾機體51上端處的環座541、一軸設在環座541中央處且向下延伸至細顆粒粉塵濾芯53芯孔534內的軸桿542、一固接在軸桿542下方處且與該濾材532內側表面相接觸的清潔撥片543、一套設在軸桿542上端處的單向軸承544、以及一套合在單向軸承544上且橫向延伸出環座541外側處的手動撥桿545,該環座541係呈圓環狀的座體,其內部透空開設有一略呈3/4圓角形狀的透孔5411,該透孔5411上下分別與吸氣通道412及座孔526相互作成連通狀,該環座541內部另設有一略呈1/4圓角形狀的實體部5412,該實體部5412的圓心角端處設有一可供該軸桿542穿通過的軸孔5413,該實體部5412的外周處開設有一可供該手動撥桿545伸出作出大於45度範圍角度擺動的開槽5414,該軸桿542下端延伸至細顆粒粉塵濾芯53肋條部535上並作成軸接,藉由擺動手動撥桿545可同時帶動軸桿542及清潔撥片543作迴轉,由於該清潔撥片543與濾材532表面作接觸,轉動清潔撥片543可清除附著在濾材532內側表面上的粉塵,手動撥桿545在正向轉動時可帶動該軸桿542轉動一定角度,手動撥桿545反向轉動時藉由單向軸承544不會帶動該軸桿542轉動,如此只要讓手動撥桿545反覆正反轉數次後,該清潔撥片543即可完成一圈360度對濾材532內側表面的清潔工作。
Referring to Figures 7 to 10, the
參閱第4圖及第9圖,該集塵單元60包含一設置在二立柱32之間且正對於該過濾機體51下方位置處的集塵筒61,該集塵筒61左右兩側邊處設有二耳部611,其底部裝設有數個滾輪612,方便整個集塵筒61在地面上進行搬運移動,該集塵筒61內部對應上述第一、第二容室511、523的下方位置處凹設有一可供收集粗細顆粒粉塵的集塵室613,為了方便清理收集粉塵,該集塵室613內部可套入一集塵袋62,該集塵袋62內藉由套入一環框63,可快速地將集塵袋62擴撐開來,使集塵袋62的袋口剛好對應在第一、第二容室511、523下方處,如此便可順利地讓粗、細顆粒的粉塵掉落至集塵袋62內進行收集。
Referring to Figures 4 and 9, the
以上所述是本發明直列式二次集塵機的整體組成結構及組合空間型態,接著再將本發明的動作以及欲解決的技術課題詳述於後。 The above is the overall composition structure and combined space type of the in-line secondary dust collector of the present invention, and then the action of the present invention and the technical problem to be solved are described in detail later.
參閱第12圖及第13圖,當使用者要使用本發明時,首先啟動鼓風機42運轉產生吸力,外界的空氣會由過濾機體51的進氣口512吸入第一容室511內,利用螺旋狀的導流板514,空氣會沿著螺旋路徑到達粗顆粒粉塵過濾筒52的下端處,空氣中較粗大顆粒的粉塵在與圓筒部522外壁摩擦接觸的過程當中,會因為自重而掉落入下方的集塵筒61內,而圓筒部522上的濾孔群524會首先濾掉較粗大顆粒的粉塵,吸入第一容室511內的空氣透過該等濾孔群524會先作第一次過濾,藉此完成一次集塵動作,而過濾後的空氣會經由濾孔群524進入第二容室523內,再由第二容室523到達細顆粒粉塵濾芯53內部的芯孔534,此時空氣藉由該濾材532會過濾掉較細微顆粒的粉塵,細顆粒粉塵經由第二容室523會掉落入下方的集塵筒61內,藉此完成二次集塵動作,經過二次集塵後的空氣便會由座孔526向上通過該環座541的透孔5411,進入抽風機體41的吸氣通道412,最後從抽風機體41的通氣孔411向外排出,至此即完成所有過濾集塵動作。
Referring to Figures 12 and 13, when the user wants to use the present invention, the
參閱第14圖,在組合狀態下,該過濾單元50的過濾機體51藉由第一快拆機構33的支撐,此時第一快拆機構33的第一手壓桿335是呈下壓狀態,第一凸軸333會向上頂推該過濾機體51與抽風單元40下端作結合,該集塵單元60的集塵筒61藉由第二快拆機構34的支撐,第二快拆接構34的第二手壓桿345是呈下壓狀態,第二凸軸343會向上頂推該集塵筒61與過濾機體51下端作結合。
Referring to Figure 14, in the combined state, the
參閱第15圖,當使用者想要對該集塵筒61內的集塵袋62進行更換時,首先,只要向上扳拉第二快拆機構34的第二手壓桿345,第二滑套342受到第二彈性件344向下彈推,會連同帶動第二凸軸343往下移動,第二凸軸343下移會讓整個集塵筒61與過濾機體51相互脫離,當集塵筒61底部的滾輪612在接觸地面後,就可讓整個集塵筒61自底座31移開,使用者便可快速地將集塵筒61內的集塵袋62取出以利進行更換作業。
Referring to Figure 15, when the user wants to replace the
參閱第16圖,當使用者想要對該過濾機體51內的細顆粒粉塵濾芯53進行更換時,首先,要讓上述集塵筒61與底座31先進行脫離,接著,使用者只要向上扳拉第一快拆機構33的第一手壓桿335,第一滑套332受到第一彈性件334向下彈推,會連同帶動第一凸軸333往下移動,第一凸軸333下移會讓過濾機體51與抽風機體41相互脫離,此時就可將整個過濾單元50從立柱32上分離出來,接著使用者便可對過濾單元50內部進行更換濾芯作業。
Referring to Figure 16, when the user wants to replace the fine particle
綜上所述,本發明直列式二次集塵機主要是為了解決習知二次集塵機20體積量過大,造成佔用空間及操作使用不便的問題,本發明所運用的技術手段是將抽風單元40、過濾單元50及集塵單元60以上下直列方式進行安裝組合,可令整部機台的體積量達到最小,使本發明在狹小空間內也能適當安置,無論在安裝搬運及操作使用上皆具有其便利性,另外,為了要達到二次集塵效
果,該過濾單元50的組成構造及空氣通道是本發明一大重點,也就是該過濾機體51內部以同軸方式設置粗顆粒粉塵過濾筒52及細顆粒粉塵濾芯53,讓吸入的空氣可依序地從粗顆粒粉塵過濾筒52先進行一次過濾集塵後,接著再將過濾後的空氣引導至細顆粒粉塵濾芯53進行二次過濾集塵,如此,本發明可讓吸入的空氣在單一過濾機體51內,就能全部完成粗、細顆粒粉塵的集塵動作,且粗、細顆粒的粉塵也能統一由單一集塵筒61進行集中處理,藉此能有效節省機體成本,並且達到便利清理的使用效果;另外,本發明對於細顆粒粉塵濾芯53具有快速便利的清潔效果,本發明在過濾單元50上設置有濾芯清潔機構54,該濾芯清潔機構54設有一可單向驅動清潔撥片543旋轉的手動撥桿545,使用者只要站在機體前方處進行操作,反覆地擺動手動撥桿545數次後,內部清潔撥片543便可完成360度迴轉對細顆粒粉塵濾芯53進行拍打清潔的動作,如此可讓細顆粒粉塵濾芯53維持在最佳過濾品質的狀態;最後,本發明在二立柱32上分別裝設第一快拆機構33及第二快拆機構34,使用者操作第二快拆機構34的第二手壓桿345,可控制集塵筒61快速地與過濾機體51分開脫離,如此當使用者要對集塵袋62作更換清理時,就能快速取出集塵袋62進行更換,而使用者操作第一快拆機構33的第一手壓桿335,可控制過濾機體51快速地與抽風機體41分開脫離,如此使用者對細顆粒粉塵濾芯53更換安裝時,也同樣具有便利拆裝的使用效果。
To sum up, the in-line secondary dust collector of the present invention is mainly to solve the problem of excessively large volume of the conventional
惟,以上各實施例之揭示僅用以說明本發明,並非用以限制本發明,故舉凡數值之變更或等效元件之置換仍應隸屬本發明之範疇。 However, the disclosure of the above embodiments is only used to illustrate the present invention, not to limit the present invention. Therefore, all changes in numerical values or replacement of equivalent elements should still belong to the scope of the present invention.
綜上所述,當可使熟知本項技藝者明瞭本發明確可達成前述目的,實已符合專利法之規定,故依法提出申請。 In summary, when people who are familiar with this technique can understand that this invention can clearly achieve the aforementioned purpose, it has actually complied with the provisions of the Patent Law, so they file an application according to the law.
30‧‧‧底座單元 30‧‧‧Base unit
31‧‧‧底座 31‧‧‧Base
311‧‧‧滾輪 311‧‧‧wheel
32‧‧‧立柱 32‧‧‧Column
33‧‧‧第一快拆機構 33‧‧‧The first quick release organization
34‧‧‧第二快拆機構 34‧‧‧Second quick release mechanism
40‧‧‧抽風單元 40‧‧‧Ventilation unit
41‧‧‧抽風機體 41‧‧‧Exhaust fan body
411‧‧‧通氣孔 411‧‧‧Vent
50‧‧‧過濾單元 50‧‧‧Filter unit
51‧‧‧過濾機體 51‧‧‧Filter body
512‧‧‧進氣口 512‧‧‧Air inlet
54‧‧‧濾芯清潔機構 54‧‧‧Filter element cleaning mechanism
545‧‧‧手動撥桿 545‧‧‧Manual lever
60‧‧‧集塵單元 60‧‧‧Dust collection unit
61‧‧‧集塵筒 61‧‧‧Dust Collector
612‧‧‧滾輪 612‧‧‧wheel
Claims (9)
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TW108142766A TWI731480B (en) | 2019-11-25 | 2019-11-25 | In-line two stage dust collector |
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TWI731480B true TWI731480B (en) | 2021-06-21 |
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Citations (6)
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TWM271593U (en) * | 2004-09-24 | 2005-08-01 | Cheng Long Machinery Co Ltd | Improved structure of twist stepper |
TWM280206U (en) * | 2005-07-21 | 2005-11-11 | R-Dung Huang | Vacuum cleaner |
TW201815340A (en) * | 2016-10-10 | 2018-05-01 | 德商佛維爾克控股公司 | Vacuum cleaner with a filter element |
CN208973669U (en) * | 2017-12-01 | 2019-06-14 | 福建兴翼机械有限公司 | Dust catcher with vibration cleaning function |
CN209236022U (en) * | 2018-09-05 | 2019-08-13 | 宁波德昌电机制造有限公司 | A kind of dirt cup |
CN209450443U (en) * | 2018-07-03 | 2019-10-01 | 苏州大西力环保科技有限公司 | A kind of overanxious dust catcher of New single-phase motor second level |
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2019
- 2019-11-25 TW TW108142766A patent/TWI731480B/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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TWM271593U (en) * | 2004-09-24 | 2005-08-01 | Cheng Long Machinery Co Ltd | Improved structure of twist stepper |
TWM280206U (en) * | 2005-07-21 | 2005-11-11 | R-Dung Huang | Vacuum cleaner |
TW201815340A (en) * | 2016-10-10 | 2018-05-01 | 德商佛維爾克控股公司 | Vacuum cleaner with a filter element |
CN208973669U (en) * | 2017-12-01 | 2019-06-14 | 福建兴翼机械有限公司 | Dust catcher with vibration cleaning function |
CN209450443U (en) * | 2018-07-03 | 2019-10-01 | 苏州大西力环保科技有限公司 | A kind of overanxious dust catcher of New single-phase motor second level |
CN209236022U (en) * | 2018-09-05 | 2019-08-13 | 宁波德昌电机制造有限公司 | A kind of dirt cup |
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