TWI729038B - Wafer processing method - Google Patents
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- TWI729038B TWI729038B TW105138926A TW105138926A TWI729038B TW I729038 B TWI729038 B TW I729038B TW 105138926 A TW105138926 A TW 105138926A TW 105138926 A TW105138926 A TW 105138926A TW I729038 B TWI729038 B TW I729038B
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02002—Preparing wafers
- H01L21/02005—Preparing bulk and homogeneous wafers
- H01L21/02008—Multistep processes
- H01L21/0201—Specific process step
- H01L21/02013—Grinding, lapping
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L21/6836—Wafer tapes, e.g. grinding or dicing support tapes
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6838—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
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Abstract
本發明之課題是降低改質層形成後之晶圓的翹曲而形成可進行搬送。解決手段是具備有:保護膠帶貼附步驟,在晶圓之正面側貼附保護膠帶;環狀補強部形成步驟,在保護膠帶貼附步驟後,將對應於元件區域之背面磨削至第1厚度,而在對應於外周剩餘區域之背面形成環狀的補強部;改質層形成步驟,在環狀補強部形成步驟後,將雷射光束定位至晶圓之元件區域的内部而從晶圓的背面沿著分割預定線在晶圓之元件區域的内部形成改質層;及磨削步驟,在改質層形成步驟後,從晶圓之背面磨削而薄化至成品厚度,並藉由磨削動作而以改質層為起點來將晶圓沿著分割預定線分割。The subject of the present invention is to reduce the warpage of the wafer after the reforming layer is formed so that it can be formed and transported. The solution is to have: a protective tape attaching step, attaching a protective tape on the front side of the wafer; a ring-shaped reinforcing part formation step, after the protective tape attaching step, grinding the back surface corresponding to the component area to the first Thickness, and a ring-shaped reinforcement is formed on the back surface corresponding to the remaining area of the outer periphery; the reforming layer forming step, after the ring-shaped reinforcement forming step, the laser beam is positioned to the inside of the element area of the wafer and removed from the wafer The back surface of the wafer is formed along the predetermined dividing line to form a modified layer inside the element area of the wafer; and the grinding step, after the modified layer forming step, the back surface of the wafer is ground to be thinned to the thickness of the finished product, and by The grinding operation divides the wafer along the planned dividing line with the modified layer as a starting point.
Description
發明領域 Field of invention
本發明是關於一種晶圓的加工方法。 The invention relates to a wafer processing method.
發明背景 Background of the invention
已知例如以切削刀切割厚度300μm以上之厚度相對較厚的晶圓時,會有大幅發生背面碎屑(chipping)的情況。因此,為了抑制背面碎屑,已有名為SDBG(Stealth Dicing Before Grinding(隱形切割後研磨))法的加工方法之方案被提出。SDBG法是將雷射加工方法與磨削方法組合而成之技術。更詳細地說,其為首先將對晶圓具有穿透性之波長的雷射光束對著晶圓照射,以沿分割預定線在預定深度的位置(從晶圓之正面到相當於元件晶片的成品厚度之深度以上的位置)形成改質層,並且形成從改質層朝晶圓之正面側伸長的裂隙層。之後,磨削晶圓之背面以將晶圓薄化至成品厚度,且藉由磨削壓力將晶圓以裂隙層為分割起點來分割成一個個的元件晶片之技術(參照例如專利文獻1)。 It is known that, for example, when a relatively thick wafer with a thickness of 300 μm or more is cut with a cutting blade, a large amount of backside chipping may occur. Therefore, in order to suppress back chipping, a processing method called SDBG (Stealth Dicing Before Grinding) method has been proposed. The SDBG method is a technology that combines the laser processing method and the grinding method. In more detail, it is to first irradiate a laser beam with a wavelength penetrating the wafer to the wafer, so as to be along the predetermined dividing line at a predetermined depth position (from the front of the wafer to the equivalent of the element wafer). A modified layer is formed at a position above the depth of the finished product thickness, and a crack layer extending from the modified layer toward the front side of the wafer is formed. After that, the backside of the wafer is ground to thin the wafer to the thickness of the finished product, and the wafer is divided into individual element wafers by grinding pressure with the crack layer as the starting point (see, for example, Patent Document 1) .
先前技術文獻 Prior art literature
專利文獻 Patent literature
專利文獻1:國際公開第2003/077295號公報 Patent Document 1: International Publication No. 2003/077295
發明概要 Summary of the invention
然而,以雷射加工裝置在晶圓形成改質層後,以搬送組件將晶圓搬送至磨削裝置時,存在有在改質層形成後伸長之裂隙層的影響下晶圓大幅翹曲而使搬送變得困難之疑慮。 However, when a laser processing device is used to form a modified layer on a wafer, when the wafer is transported to a grinding device with a transfer assembly, there is a large warpage of the wafer under the influence of the crack layer that elongates after the reformed layer is formed. Doubts that make transportation difficult.
本發明是有鑑於上述情形而作成的發明,其目的在於提供一種能夠減少改質層形成後之晶圓的翹曲而可進行搬送之晶圓的加工方法。 The present invention is an invention made in view of the above-mentioned circumstances, and its object is to provide a method for processing a wafer that can be transported by reducing the warpage of the wafer after the reforming layer is formed.
為了解決上述課題並達成目的,本發明之晶圓的加工方法是將於正面具有元件區域及圍繞該元件區域的外周剩餘區域的晶圓加工,其中該元件區域形成有複數個元件及複數條分割預定線,該晶圓的加工方法具備有:保護膠帶貼附步驟,在該晶圓的正面側貼附保護膠帶;環狀補強部形成步驟,在實施該保護膠帶貼附步驟後,藉由磨削組件將對應於該元件區域之背面磨削至第1厚度,而在對應於該外周剩餘區域之背面形成環狀的補強部;改質層形成步驟,在實施該環狀補強部形成步驟後,將對該晶圓具有穿透性之波長的雷射光束定位至該晶圓的該元件區域的內部,而從該晶圓之背面沿該分割預定線在 該晶圓的該元件區域之內部形成改質層;及磨削步驟,在該改質層形成步驟實施後,從該晶圓之背面藉由磨削組件磨削而薄化至成品厚度,並且藉由磨削動作而以前述改質層為起點來將該晶圓沿前述分割預定線分割。 In order to solve the above-mentioned problems and achieve the objective, the wafer processing method of the present invention is to process a wafer with a device area on the front surface and a remaining area surrounding the device area, wherein the device area is formed with a plurality of elements and a plurality of divisions. For a predetermined line, the wafer processing method includes: a protective tape attaching step, attaching a protective tape on the front side of the wafer; a ring-shaped reinforcing portion forming step, after the protective tape attaching step is performed, by grinding The cutting assembly grinds the back surface corresponding to the element area to the first thickness, and forms a ring-shaped reinforcing part on the back surface corresponding to the remaining area of the outer periphery; the reforming layer forming step, after the ring-shaped reinforcing part forming step is performed , Position the laser beam with a wavelength penetrating the wafer to the inside of the device area of the wafer, and follow the predetermined dividing line from the back of the wafer A modified layer is formed inside the device area of the wafer; and a grinding step, after the modified layer forming step is implemented, the back surface of the wafer is thinned to the thickness of the finished product by grinding components, and The wafer is divided along the planned dividing line by the grinding operation with the modified layer as a starting point.
又,更理想的是,在晶圓的加工方法中,更具備環狀切削溝形成步驟,該環狀切削溝形成步驟是在實施該保護膠帶貼附步驟前,在旋轉之工作夾台上吸引保持該晶圓的背面側,並從該晶圓之正面側以切削刀在該外周剩餘區域及該元件區域的交界上切入至該第1厚度,且使該工作夾台旋轉而在該外周剩餘區域及該元件區域的交界形成環狀的切削溝。 Furthermore, it is more desirable that the wafer processing method further includes a ring-shaped cutting groove forming step. The ring-shaped cutting groove forming step is to suck on a rotating work chuck before the protective tape attaching step is performed. Hold the back side of the wafer, and cut from the front side of the wafer to the first thickness at the boundary between the peripheral remaining area and the element area with a cutting knife, and rotate the work chuck to remain on the outer periphery The boundary between the area and the device area forms an annular cutting groove.
依據本發明之晶圓的加工方法,能夠減少改質層形成後之晶圓的翹曲而可進行搬送。 According to the wafer processing method of the present invention, the warpage of the wafer after the formation of the modified layer can be reduced and the wafer can be transported.
10:滾筒 10: roller
20:磨削裝置 20: Grinding device
21、51、61:工作夾台 21, 51, 61: working clamp table
30:第一磨削組件(磨削組件) 30: The first grinding component (grinding component)
31、41:磨削磨石 31, 41: Grinding grindstone
40:第二磨削組件(磨削組件) 40: The second grinding component (grinding component)
50:雷射加工裝置 50: Laser processing device
52:雷射光束照射組件 52: Laser beam irradiation component
60:切削裝置 60: Cutting device
62:切削組件(切削刀) 62: Cutting assembly (cutter)
C:裂隙 C: Fissure
D:切削溝 D: Cutting groove
K:改質層 K: modified layer
L:雷射光束 L: Laser beam
S10、S11、S12、S13、S14:步驟 S10, S11, S12, S13, S14: steps
t1:第1厚度 t1: the first thickness
t2:成品厚度 t2: Finished product thickness
T:保護膠帶 T: Protective tape
Ta:黏著層 Ta: Adhesive layer
W:晶圓 W: Wafer
WA:元件區域 WA: component area
WB:外周剩餘區域 WB: Remaining area of outer periphery
WC:補強部 WC: Reinforcement Department
WD:交界 WD: junction
WR:背面 WR: Back
WS:正面 WS: front
圖1是第一實施形態之晶圓的加工方法的流程圖。 FIG. 1 is a flowchart of the wafer processing method of the first embodiment.
圖2是顯示第一實施形態之晶圓的加工方法之保護膠帶貼附步驟中的晶圓的構成例之剖面圖。 2 is a cross-sectional view showing a configuration example of a wafer in a protective tape attaching step of the wafer processing method of the first embodiment.
圖3是顯示第一實施形態之晶圓的加工方法之環狀補強部形成步驟中的磨削組件周邊之構成例的剖面圖。 3 is a cross-sectional view showing a configuration example of the periphery of a grinding unit in the step of forming a ring-shaped reinforcing part in the wafer processing method of the first embodiment.
圖4是顯示第一實施形態之晶圓的加工方法之改質層形成步驟中的雷射加工組件周邊之構成例的剖面圖。 4 is a cross-sectional view showing a configuration example around the laser processing module in the step of forming a modified layer in the wafer processing method of the first embodiment.
圖5是顯示第一實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 5 is a cross-sectional view showing a configuration example of the periphery of a grinding unit in the grinding step of the wafer processing method of the first embodiment.
圖6是顯示第一實施形態之晶圓的加工方法之磨削步驟中的晶圓的構成例之放大剖面圖。 6 is an enlarged cross-sectional view showing an example of the structure of the wafer in the grinding step of the wafer processing method of the first embodiment.
圖7是顯示第一實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 FIG. 7 is a cross-sectional view showing a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the first embodiment.
圖8是第二實施形態之晶圓的加工方法的流程圖。 Fig. 8 is a flowchart of a wafer processing method of the second embodiment.
圖9是顯示第二實施形態之晶圓的加工方法之環狀切削溝形成步驟中的切削組件周邊之構成例的剖面圖。 9 is a cross-sectional view showing a configuration example of the periphery of the cutting unit in the step of forming an annular cutting groove in the wafer processing method of the second embodiment.
圖10是顯示第二實施形態之晶圓的加工方法之保護膠帶貼附步驟中的晶圓的構成例之剖面圖。 10 is a cross-sectional view showing an example of the structure of the wafer in the protective tape attaching step of the wafer processing method of the second embodiment.
圖11是顯示第二實施形態之晶圓的加工方法之環狀補強部形成步驟中的磨削組件周邊的構成例之剖面圖。 11 is a cross-sectional view showing a configuration example of the periphery of the grinding assembly in the step of forming a ring-shaped reinforcing part in the wafer processing method of the second embodiment.
圖12是顯示第二實施形態之晶圓的加工方法之改質層形成步驟中的雷射加工組件周邊之構成例的剖面圖。 12 is a cross-sectional view showing a configuration example around the laser processing module in the step of forming a modified layer of the wafer processing method of the second embodiment.
圖13是顯示第二實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 13 is a cross-sectional view showing a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the second embodiment.
圖14是顯示第二實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 14 is a cross-sectional view showing a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the second embodiment.
用以實施發明之形態 The form used to implement the invention
以下,針對本發明的實施形態,一邊參照圖式一邊進行說明。本發明不因以下的實施形態所記載之內容而受到限定。又,在以下所記載之構成要素中,含有本發明所屬 技術領域中具有通常知識者可輕易設想得到的或實質上是相同者。此外,以下所記載之構成均可適當地組合。又,只要在不脫離本發明之要旨的範圍內,可進行對構成的各種省略、置換或變更。 Hereinafter, the embodiments of the present invention will be described with reference to the drawings. The present invention is not limited by the content described in the following embodiments. In addition, among the constituent elements described below, the present invention belongs to Those with ordinary knowledge in the technical field can easily imagine or are substantially the same. In addition, the configurations described below can be combined as appropriate. In addition, various omissions, substitutions, or changes to the configuration can be made as long as they do not depart from the gist of the present invention.
[第一實施形態] [First Embodiment]
圖1是第一實施形態之晶圓的加工方法的流程圖。圖2是顯示第一實施形態之晶圓的加工方法之保護膠帶貼附步驟中的晶圓的構成例之剖面圖。圖3是顯示第一實施形態之晶圓的加工方法之環狀補強部形成步驟中的磨削組件周邊之構成例的剖面圖。圖4是顯示第一實施形態之晶圓的加工方法之改質層形成步驟中的雷射加工組件周邊之構成例的剖面圖。圖5是顯示第一實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。圖6是顯示第一實施形態之晶圓的加工方法之磨削步驟中的晶圓的構成例之放大剖面圖。圖7是顯示第一實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 FIG. 1 is a flowchart of the wafer processing method of the first embodiment. 2 is a cross-sectional view showing a configuration example of a wafer in a protective tape attaching step of the wafer processing method of the first embodiment. 3 is a cross-sectional view showing a configuration example of the periphery of a grinding unit in the step of forming a ring-shaped reinforcing part in the wafer processing method of the first embodiment. 4 is a cross-sectional view showing a configuration example around the laser processing module in the step of forming a modified layer in the wafer processing method of the first embodiment. 5 is a cross-sectional view showing a configuration example of the periphery of a grinding unit in the grinding step of the wafer processing method of the first embodiment. 6 is an enlarged cross-sectional view showing an example of the structure of the wafer in the grinding step of the wafer processing method of the first embodiment. FIG. 7 is a cross-sectional view showing a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the first embodiment.
本實施形態之晶圓的加工方法,是將於正面具有元件區域及圍繞元件區域的外周剩餘區域的晶圓W加工,其中該元件區域形成有複數個元件及複數條分割預定線。如圖1所示,晶圓的加工方法是依保護膠帶貼附步驟S11、環狀補強部形成步驟S12、改質層形成步驟S13、磨削步驟S14之順序來實行處理。 The wafer processing method of this embodiment is to process a wafer W having a device area on the front surface and a peripheral remaining area surrounding the device area, wherein the device area is formed with a plurality of devices and a plurality of planned dividing lines. As shown in FIG. 1, the wafer processing method is to perform the processing in the order of the protective tape attaching step S11, the ring-shaped reinforcing portion forming step S12, the modified layer forming step S13, and the grinding step S14.
首先,實施保護膠帶貼附步驟S11。如圖2
所示,在保護膠帶貼附步驟S11中,是在晶圓W的正面WS側貼附保護膠帶T。更詳細地說,在保護膠帶貼附步驟S11中,是將晶圓W之形成有元件的正面WS與保護膠帶T之黏著層Ta重疊,並一邊以滾筒10按壓一邊將保護膠帶T貼附至晶圓W之正面WS的整個面。然後,將已貼上保護膠帶T之晶圓W收納於圖未示之供給、回收片匣。並且,藉由圖未示之移送機構或操作人員將供給、回收片匣移送並收容到磨削裝置20。
First, a protective tape attaching step S11 is implemented. As shown in Figure 2
As shown, in the protective tape attaching step S11, the protective tape T is attached to the front WS side of the wafer W. In more detail, in the protective tape attaching step S11, the front surface WS of the wafer W on which the device is formed is overlapped with the adhesive layer Ta of the protective tape T, and the protective tape T is attached to it while being pressed by the
在實施保護膠帶貼附步驟S11後,實施環狀補強部形成步驟S12。在環狀補強部形成步驟S12中,會使用磨削裝置20之第一磨削組件30。
After the protective tape attaching step S11 is performed, the ring-shaped reinforcing portion forming step S12 is performed. In the step S12 of forming the ring-shaped reinforcing part, the first grinding
圖3所示之磨削裝置20具備吸附保持晶圓W的工作夾台21。工作夾台21是以具有朝板厚方向貫通之多數個細小的吸引孔的多孔質之材料所形成。工作夾台21可採真空吸盤方式吸附保持晶圓W,亦可採其他方法來進行保持。工作夾台21是例如設置在圓盤狀且旋轉自如之旋轉台上而可進行位置置換。工作夾台21是藉由旋轉驅動機構,而可獨自地朝一方向或雙方向旋轉地設置。在本實施形態中,磨削裝置20具備第一磨削組件30與第二磨削組件40。
The grinding
第一磨削組件30會與工作夾台21相向。第一磨削組件30是藉由圖未示之支撐機構而在上下方向上升降自如地安裝。第一磨削組件30是在磨削裝置20之預定的粗磨削位置與工作夾台21相向,且藉由圖未示之支撐機構
而在上下方向上升降自如地安裝,並藉由滾珠螺桿、滾珠螺母及馬達等所構成之圖未示的進給驅動機構而升降,藉此形成可進行磨削進給。第一磨削組件30具有被固定成環狀之複數個片段(segment)狀的磨削磨石31等。為了將對應於於元件區域WA之晶圓W的背面WR涵蓋整個面而磨削,磨削磨石31之旋轉直徑是設為晶圓W之直徑的大約一半。
The first grinding
在環狀補強部形成步驟S12中,將對應於元件區域WA之背面WR藉由磨削裝置20的第一磨削組件30磨削至第1厚度t1,而在對應於外周剩餘區域WB之背面WR上形成環狀的補強部WC。在環狀補強部形成步驟S12中,是將晶圓W之正面WS側保持在工作夾台21上,而以第一磨削組件30留下補強部WC並將對應於元件區域WA之晶圓W的背面WR磨削成凹狀(鼓狀)。更詳細地說,首先,是從供給、回收片匣中取出1片晶圓W,並以圖未示之搬送組件的搬送墊吸引保持晶圓W,而在將晶圓W之背面WR側朝上的狀態下,將晶圓W之正面WS側載置於工作夾台21上。且,將磨削磨石31定位至對應於元件區域WA之晶圓W的背面WR。此時,配置在半徑方向最外側之磨削磨石31的磨石位置是定位在離晶圓W之外周相當於補強部WC之寬度的半徑方向內側。並且,一邊使磨削磨石31旋轉一邊往下方加工進給,以將磨削磨石31按壓於晶圓W的背面WR。藉由使工作夾台21也被旋轉驅動,使所吸附保持之晶圓W也旋轉。並且,在對應於元件區域WA之
晶圓W的厚度成為第1厚度t1以前,使第一磨削組件30往下方加工進給來磨削對應於元件區域WA之晶圓W的背面WR。當對應於元件區域WA之晶圓W的厚度成為第1厚度t1時,即停止第一磨削組件30往下方之加工進給。如此進行,在環狀補強部形成步驟S12中,會使晶圓W在對應於圍繞元件區域WA之外周剩餘區域WB的背面WR上留下環狀之補強部WC而被磨削。磨削後的晶圓W,是以搬送組件之搬送墊吸引保持,而收納至供給、回收片匣中。並且,藉由圖未示之移送機構或操作人員將供給、回收片匣移送並收容到雷射加工裝置50。
In step S12 of forming the ring-shaped reinforcing part, the back surface WR corresponding to the element area WA is ground to the first thickness t1 by the first grinding
在實施環狀補強部形成步驟S12後,實施改質層形成步驟S13。在改質層形成步驟S13中,會使用雷射加工裝置50。
After performing step S12 of forming a ring-shaped reinforcing part, step S13 of forming a modified layer is performed. In the reforming layer forming step S13, a
圖4所示之雷射加工裝置50會對晶圓W照射雷射光束L。雷射加工裝置50具有保持晶圓W之工作夾台51、對被工作夾台51所保持的晶圓W照射對晶圓W具有穿透性之波長的雷射光束L以在晶圓W之內部形成改質層K的雷射光束照射組件52、及使工作夾台51與雷射光束照射組件52相對地移動的圖未示之移動組件。
The
在改質層形成步驟S13中,是將對晶圓W具有穿透性之波長的雷射光束L定位至晶圓W之元件區域WA的內部,而從晶圓W之背面WR沿分割預定線在晶圓W的元件區域WA之內部形成改質層K。 In the reforming layer forming step S13, the laser beam L having a wavelength penetrating to the wafer W is positioned inside the element area WA of the wafer W, and from the back surface WR of the wafer W along the planned dividing line A modified layer K is formed inside the element area WA of the wafer W.
在改質層形成步驟S13中,是從供給、回收
片匣中取出1片晶圓W,並以圖未示之搬送組件的搬送墊吸引保持晶圓W,而在將晶圓W之背面WR側朝上的狀態下,將晶圓W之正面WS側載置於雷射加工裝置50的工作夾台51上,以將晶圓W之正面WS側以工作夾台51吸引保持。之後,雷射加工裝置50之圖未示的校準組件會完成加工位置之校準。然後,使工作夾台51與雷射光束照射組件52藉由移動組件而相對地移動,並且從晶圓W的背面WR使對晶圓W具有穿透性之波長的雷射光束L於晶圓W之內部交匯聚光點而沿分割預定線進行照射。並且,沿著分割預定線在晶圓W的內部形成改質層K。如此進行,而在改質層形成步驟S13中沿著所有的分割預定線在晶圓W的內部形成改質層K。形成有改質層K之晶圓W,是被搬送組件之搬送墊吸引保持,而收納至供給、回收片匣。然後,藉由移送機構或操作人員將供給、回收片匣移送並收容到磨削裝置20。
In the reforming layer forming step S13, it is from the supply and recovery
Take out a wafer W from the cassette, and hold the wafer W with the transfer pad of the transfer assembly not shown in the figure. With the back WR side of the wafer W facing up, the front WS of the wafer W The side is placed on the
在改質層形成步驟S13中的雷射加工裝置50的加工條件之一例是如以下所示。
An example of the processing conditions of the
光源:YAG脈衝雷射 Light source: YAG pulse laser
平均輸出:1.7W Average output: 1.7W
重複頻率:90kHz Repetition frequency: 90kHz
進給速度:700mm/秒 Feed speed: 700mm/sec
所謂的改質層K是指密度、折射率、機械強度或其他的物理特性變得與周圍之該特性不同之狀態的區域,且可以例示出熔融處理區域、裂隙(crack)區域、絕緣 破壞區域、折射率變化區域等、及混合了這些區域的區域等。 The so-called modified layer K refers to a region where the density, refractive index, mechanical strength, or other physical properties are different from the surrounding properties, and can exemplify a melt-processed region, a crack region, and an insulating region. Damaged areas, refractive index change areas, etc., and areas where these areas are mixed, etc.
在實施改質層形成步驟S13後,實施磨削步驟S14。在磨削步驟S14中,是使用磨削裝置20之第二磨削組件40。
After the reforming layer forming step S13 is performed, the grinding step S14 is performed. In the grinding step S14, the second grinding
圖5所示之第二磨削組件40,是與第一磨削組件30同樣地被構成。在第二磨削組件40之各構成要素中,將附上與第一磨削組件30之各構成要素相對應的符號且省略詳細的說明。
The
如圖5所示,在磨削步驟S14中,是從晶圓W之背面WR藉由第二磨削組件40磨削而薄化至成品厚度t2(參照圖7),並且如圖6所示,藉由磨削動作而使以改質層K為起點之裂隙C發生至晶圓W的正面WS側,藉此將晶圓W沿分割預定線分割。在磨削步驟S14中,是將晶圓W之正面WS側保持在工作夾台21上,並將對應於補強部WC之晶圓W的背面WR以第二磨削組件40磨削。更詳細地說,是從供給、回收片匣中取出1片晶圓W,並以搬送組件的搬送墊吸引保持晶圓W,而在將晶圓W之背面WR側朝上的狀態下,將晶圓W之正面WS側載置於工作夾台21上。並且,將磨削磨石41定位至對應於補強部WC之晶圓W的背面WR。此時,配置在半徑方向最外側之磨削磨石41的磨石位置,會定位在比晶圓W之外周更朝半徑方向外側處。且,一邊使磨削磨石41旋轉一邊往下方加工進給,以將磨削磨石41按壓於晶圓W的背面WR。藉由使工作夾
台21也被旋轉驅動,使所吸附保持之晶圓W也旋轉。然後,如圖7所示,在直到將補強部WC除去,而使晶圓W之厚度成為成品厚度t2以前,使第二磨削組件40往下方加工進給來磨削對應於補強部WC之晶圓W的背面WR。當對應於元件區域WA之晶圓W的厚度成為成品厚度t2時,即停止第二磨削組件40往下方的加工進給。如此進行,在磨削步驟S14中,會將晶圓W磨削至成品厚度t2且除去補強部WC。加工後的晶圓W會以搬送組件之搬送墊吸引保持,並收納至供給、回收片匣。
As shown in FIG. 5, in the grinding step S14, the back surface WR of the wafer W is ground by the second grinding
在磨削步驟S14中,是伴隨著晶圓W之磨削,來將磨削磨石41按壓於晶圓W之背面WR,藉此,如圖6所示,會使以改質層K為起點之裂隙C形成至晶圓W的正面WS側。裂隙C會以改質層K作為起點,伸長至晶圓W的正面WS側。再換句話說,裂隙C是沿分割預定線而形成。
In the grinding step S14, the grinding
由於藉由實施如此的保護膠帶貼附步驟S11、環狀補強部形成步驟S12、改質層形成步驟S13、磨削步驟S14,而在以環狀之補強部WC補強晶圓W的狀態下,實施改質層形成步驟S13、磨削步驟S14,所以能夠降低改質層K形成後之晶圓W的翹曲而可進行搬送。 Since the protective tape attaching step S11, the ring-shaped reinforcing part forming step S12, the modified layer forming step S13, and the grinding step S14 are carried out, the wafer W is reinforced with the ring-shaped reinforcing part WC. Since the modified layer forming step S13 and the grinding step S14 are implemented, the warpage of the wafer W after the modified layer K is formed can be reduced and the wafer W can be transported.
如以上所述,依據本實施形態之晶圓的加工方法,對於在環狀補強部形成步驟S12中,留下補強部WC而被磨削成凹狀(鼓狀)的晶圓W,在改質層形成步驟S13中是以雷射加工裝置50形成改質層K。因此,在改質層形成步驟S13中的改質層K形成後,就算使裂隙C從改質層K
伸長,仍然可藉由環狀之補強部WC補強晶圓W,所以能夠降低晶圓W的翹曲。
As described above, according to the wafer processing method of this embodiment, in the ring-shaped reinforcing portion forming step S12, the reinforcing portion WC is left and the wafer W is ground into a concave shape (drum shape). In the quality layer forming step S13, the
由於可降低晶圓W之翹曲,所以在改質層形成步驟S13後,為了在磨削步驟S14進行磨削而將晶圓W從雷射加工裝置50往第二磨削組件40搬送時,以例如在吸引保持晶圓之狀態下進行搬送之搬送組件等,任何種類之搬送組件來搬送都是可行的。在晶圓W之翹曲較大時,雖然會需要考量到翹曲之特殊的治具,但由於依據本實施形態之晶圓的加工方法可降低晶圓W之翹曲,所以將變得不需要該種特殊的治具。像這樣,依據本實施形態之晶圓的加工方法,能夠將已加工之晶圓W在不受限於搬送組件之種類的情形下容易地搬送。
Since the warpage of the wafer W can be reduced, after the modified layer formation step S13, when the wafer W is transported from the
[第二實施形態] [Second Embodiment]
參照圖8乃至圖14,並且針對本實施形態進行說明。圖8是第二實施形態之晶圓的加工方法的流程圖。圖9是顯示第二實施形態之晶圓的加工方法之環狀切削溝形成步驟中的切削組件周邊之構成例的剖面圖。圖10是顯示第二實施形態之晶圓的加工方法之保護膠帶貼附步驟中的晶圓的構成例之剖面圖。圖11是顯示第二實施形態之晶圓的加工方法之環狀補強部形成步驟中的磨削組件周邊的構成例之剖面圖。圖12是顯示第二實施形態之晶圓的加工方法之改質層形成步驟中的雷射加工組件周邊之構成例的剖面圖。圖13是顯示第二實施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。圖14是顯示第二實 施形態之晶圓的加工方法之磨削步驟中的磨削組件周邊之構成例的剖面圖。 With reference to FIG. 8 and FIG. 14, this embodiment will be described. Fig. 8 is a flowchart of a wafer processing method of the second embodiment. 9 is a cross-sectional view showing a configuration example of the periphery of the cutting unit in the step of forming an annular cutting groove in the wafer processing method of the second embodiment. 10 is a cross-sectional view showing an example of the structure of the wafer in the protective tape attaching step of the wafer processing method of the second embodiment. 11 is a cross-sectional view showing a configuration example of the periphery of the grinding assembly in the step of forming a ring-shaped reinforcing part in the wafer processing method of the second embodiment. 12 is a cross-sectional view showing a configuration example around the laser processing module in the step of forming a modified layer of the wafer processing method of the second embodiment. 13 is a cross-sectional view showing a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the second embodiment. Figure 14 shows the second real A cross-sectional view of a configuration example of the periphery of the grinding unit in the grinding step of the wafer processing method of the embodiment.
本實施形態之晶圓的加工方法,在圖1所示之流程圖中,是在實施步驟S11前,實施步驟S10之點上,與第一實施形態之晶圓的加工方法相異。在本實施形態的各步驟所使用的裝置之基本的構成,與在第一實施形態的各步驟所使用的裝置是同樣的。在以下的說明中,對於與在第一實施形態的各步驟所使用的裝置同樣的構成要素,會附上相同的符號或對應的符號,其詳細的說明則會省略。 The wafer processing method of this embodiment is different from the wafer processing method of the first embodiment in that step S10 is performed before step S11 is performed in the flowchart shown in FIG. 1. The basic structure of the device used in each step of this embodiment is the same as the device used in each step of the first embodiment. In the following description, the same or corresponding symbols will be attached to the same components as those of the device used in each step of the first embodiment, and detailed descriptions thereof will be omitted.
如圖8所示,本實施形態之晶圓的加工方法是依環狀切削溝形成步驟S10、保護膠帶貼附步驟S11、環狀補強部形成步驟S12、改質層形成步驟S13、磨削步驟S14之順序來實行處理。 As shown in FIG. 8, the wafer processing method of this embodiment is based on the ring-shaped cutting groove forming step S10, the protective tape attaching step S11, the ring-shaped reinforcing part forming step S12, the modified layer forming step S13, and the grinding step. The processing is performed in the order of S14.
首先,在保護膠帶貼附步驟S11的實施前,會先實施環狀切削溝形成步驟S10。在環狀切削溝形成步驟S10中,會使用切削裝置60。
First, before the implementation of the protective tape attaching step S11, the annular cutting groove forming step S10 will be performed first. In the annular cutting groove forming step S10, the cutting
圖9中所示之切削裝置60會切削晶圓W而形成環狀之切削溝D。切削裝置60具有保持晶圓W之工作夾台61、及切削被工作夾台61所保持之晶圓W的切削組件(切削刀)62。
The cutting
在環狀切削溝形成步驟S10中,是從圖未示之供給、回收片匣中取出1片晶圓W,並將晶圓W之背面WR側吸引保持在工作夾台61上,從晶圓W之正面WS側以切削組件62在外周剩餘區域WB及元件區域WA的交界
WD上切入至第1厚度t1,且旋轉工作夾台61以在外周剩餘區域WB及元件區域WA的交界WD形成環狀之切削溝D。切削溝D之深度,只要是第1厚度t1以上、且低於晶圓W的厚度即可。切削後的晶圓W是以圖未示之搬送組件之搬送墊吸引保持,而收納至供給、回收片匣。
In the ring-shaped cutting groove formation step S10, one wafer W is taken out from the supply and recovery cassette not shown in the figure, and the back side WR of the wafer W is sucked and held on the
在實施環狀切削溝形成步驟S10後,會實施保護膠帶貼附步驟S11。如圖10所示,藉此形成於晶圓W之正面WS側的切削溝D會被保護膠帶T覆蓋。然後,藉由移送機構或操作人員將供給、回收片匣移送並收容到磨削裝置20。
After the annular cutting groove forming step S10 is performed, the protective tape attaching step S11 is performed. As shown in FIG. 10, the cutting groove D formed on the front side WS of the wafer W is covered by the protective tape T. Then, the supply and recovery cassettes are transferred and stored in the grinding
在實施保護膠帶貼附步驟S11後,實施環狀補強部形成步驟S12。在環狀補強部形成步驟S12中,首先,是從供給、回收片匣中取出1片晶圓W,並以搬送組件的搬送墊吸引保持晶圓W,而將晶圓W之正面WS側載置於工作夾台21上。如圖11所示,配置於半徑方向最外側之磨削磨石31的磨石位置是定位在離晶圓W之外周相當於補強部WC之寬度的半徑方向內側且對應於切削溝D之晶圓W的背面WR。當磨削結束,對應於元件區域WA之晶圓W的厚度成為第1厚度t1時,會使切削溝D露出於形成於晶圓W之背面WR的補強部WC之內側。如此進行,當在環狀補強部形成步驟S12中,使晶圓W之厚度成為第1厚度t1,且形成補強部WC時,外周剩餘區域WB會夾著切削溝D而從元件區域WA分離。此時,外周剩餘區域WB會隔著保護膠帶T與元件區域WA一起被保持在工作夾台21上。磨削後
的晶圓W,是以搬送組件之搬送墊吸引保持,而收納至供給、回收片匣中。然後,藉由移送機構或操作人員將供給、回收片匣移送並收容到雷射加工裝置50。
After the protective tape attaching step S11 is performed, the ring-shaped reinforcing portion forming step S12 is performed. In step S12 of forming the ring-shaped reinforcing part, first, one wafer W is taken out from the supply and recovery cassette, and the wafer W is sucked and held by the transport pad of the transport unit, and the front side WS of the wafer W is loaded Place on the work clamp table 21. As shown in FIG. 11, the grindstone position of the grinding
在實施環狀補強部形成步驟S12後,實施改質層形成步驟S13。在改質層形成步驟S13中,首先,是從供給、回收片匣中取出1片晶圓W,並以搬送組件之搬送墊吸引保持晶圓W,而將晶圓W之正面WS側載置於工作夾台51上。然後,如圖12所示,將對晶圓W具有穿透性之波長的雷射光束L定位至晶圓W之元件區域WA的內部,而從晶圓W之背面WR的切削溝D之內周側沿分割預定線在晶圓W的元件區域WA之內部形成改質層K。如此進行,在改質層形成步驟S13中,會沿著元件區域WA之所有的分割預定線在晶圓W的內部形成改質層K。形成有改質層K之晶圓W,是被搬送組件之搬送墊吸引保持,而收納至供給、回收片匣。然後,藉由移送機構或操作人員將供給、回收片匣移送並收容到磨削裝置20。
After performing step S12 of forming a ring-shaped reinforcing part, step S13 of forming a modified layer is performed. In the reforming layer forming step S13, firstly, one wafer W is taken out from the supply and recovery cassette, and the wafer W is sucked and held by the transport pad of the transport unit, and the front WS side of the wafer W is placed于Working clamp table 51. Then, as shown in FIG. 12, the laser beam L having a wavelength penetrating the wafer W is positioned inside the device area WA of the wafer W, and from within the cutting groove D on the back side WR of the wafer W A modified layer K is formed in the device region WA of the wafer W on the peripheral side along the planned dividing line. In this way, in the reforming layer forming step S13, the reforming layer K is formed inside the wafer W along all the planned dividing lines of the element region WA. The wafer W on which the modified layer K is formed is sucked and held by the transfer pad of the transfer unit, and is stored in the supply and recovery cassette. Then, the supply and recovery cassettes are transferred and stored in the grinding
在實施改質層形成步驟S13後,實施磨削步驟S14。在磨削步驟S14中,首先,是從供給、回收片匣中取出1片晶圓W,並以搬送組件之搬送墊吸引保持晶圓W,而將晶圓W之正面WS側載置於工作夾台21上。並且,如圖13所示,是從晶圓W之背面WR藉由第二磨削組件40磨削,而如圖14所示,薄化至成品厚度t2,並且藉由磨削動作使以改質層K為起點之裂隙C發生至晶圓W的正面WS側,藉此將晶圓W沿分割預定線分割。如此進行,而在磨
削步驟S14中將晶圓W磨削至成品厚度t2時,會將補強部WC去除。由於外周剩餘區域WB是夾著切削溝D而從元件區域WA分離,所以在磨削步驟S14中,即使改質層K之裂隙C伸長了,也能夠藉由切削溝D限制裂隙C之往晶圓W之半徑方向外側的伸長。加工後的晶圓W會以搬送組件之搬送墊吸引保持,並收納至供給、回收片匣。
After the reforming layer forming step S13 is performed, the grinding step S14 is performed. In the grinding step S14, first, one wafer W is taken out from the supply and recovery cassette, and the wafer W is sucked and held by the transfer pad of the transfer assembly, and the front WS side of the wafer W is placed on the work Clamping table 21 on. And, as shown in FIG. 13, the back surface WR of the wafer W is ground by the second grinding
如以上所述,依據本實施形態之晶圓的加工方法,與第一實施形態同樣,即使裂隙C從改質層K伸長了,也能夠透過環狀之補強部WC補強晶圓W,所以能夠降低晶圓W之翹曲。因此,在改質層形成步驟S13後,為了在磨削步驟S14進行磨削而將晶圓W從雷射加工裝置50往第二磨削組件40搬送時,以例如在吸引保持晶圓之狀態下進行搬送之搬送組件等,任何種類之搬送組件來搬送都是可行的。像這樣,依據本實施形態之晶圓的加工方法,能夠將已加工之晶圓W在不受限於搬送組件之種類的情形下容易地搬送。
As described above, according to the wafer processing method of this embodiment, as in the first embodiment, even if the crack C extends from the modified layer K, the wafer W can be reinforced through the ring-shaped reinforcing portion WC, so it can Reduce the warpage of wafer W. Therefore, after the reforming layer forming step S13, when the wafer W is transported from the
依據本實施形態之晶圓的加工方法,在步驟S11~步驟S14的實施前,先在環狀切削溝形成步驟S10中,從晶圓W之正面WS側將外周剩餘區域WB及元件區域WA的交界WD切入至第1厚度t1,藉此便能夠形成環狀之切削溝D。在環狀補強部形成步驟S12中,當使晶圓W之厚度成為第1厚度t1並形成補強部WC時,便能夠使外周剩餘區域WB夾著切削溝D從元件區域WA分離。藉此,晶圓的加工方法在磨削步驟S14中,即便形成在晶圓W之改質層K 的裂隙C伸長了,也能夠藉由切削溝D限制裂隙C之往晶圓W的半徑方向外側的伸長。 According to the wafer processing method of this embodiment, before the implementation of steps S11 to S14, in step S10 of forming a ring-shaped cutting groove, the outer peripheral remaining area WB and the device area WA are removed from the front side WS of the wafer W. The boundary WD is cut to the first thickness t1, whereby the annular cutting groove D can be formed. In the ring-shaped reinforcing portion forming step S12, when the thickness of the wafer W is set to the first thickness t1 and the reinforcing portion WC is formed, the outer peripheral remaining area WB can be separated from the element area WA with the cutting groove D interposed therebetween. Thereby, in the processing method of the wafer, in the grinding step S14, even if the modified layer K of the wafer W is formed Since the crack C of φ is elongated, the elongation of the crack C to the radially outer side of the wafer W can also be restricted by the cutting groove D.
再者,本發明並不限定於上述實施形態。亦即,在不脫離本發明之要點之範圍內,可以進行各種變形來實施。例如在環狀切削溝形成步驟S10中,雖然做成將切削溝D之深度切削到與晶圓W的正面WS相距t1之深度而形成之情形來說明,但切削溝D之深度只要是t1以上且小於晶圓W之厚度即可。 In addition, the present invention is not limited to the above-mentioned embodiment. That is, various modifications can be made and implemented without departing from the gist of the present invention. For example, in the annular cutting groove formation step S10, although the cutting groove D is cut to a depth t1 from the front surface WS of the wafer W, the description will be made, but the depth of the cutting groove D should be t1 or more. It should be less than the thickness of the wafer W.
S11、S12、S13、S14‧‧‧步驟 S11, S12, S13, S14‧‧‧Step
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