TWI728651B - Elastic yarn, cutting method and cutting structure thereof, and textile with such elastic yarn - Google Patents
Elastic yarn, cutting method and cutting structure thereof, and textile with such elastic yarn Download PDFInfo
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- TWI728651B TWI728651B TW109101257A TW109101257A TWI728651B TW I728651 B TWI728651 B TW I728651B TW 109101257 A TW109101257 A TW 109101257A TW 109101257 A TW109101257 A TW 109101257A TW I728651 B TWI728651 B TW I728651B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/42—Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments
- D01D5/426—Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments by cutting films
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
- D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/46—Sewing-cottons or the like
Abstract
本發明提供一種切割彈性絲的方法及結構,該切割結構具有一輸送裝置及一切割裝置;該切割方法係切割一彈性膜材, 該彈性膜材與至少一墊層可分離地結合,輸送該彈性膜材至該切割設備,對該彈性膜材進行複數次切割,能確實地將彈性膜材切割成彈性絲,更能切割出微細的彈性絲。該彈性絲可織造成紡織品,或作為服飾的車縫線或繡線。The present invention provides a method and structure for cutting elastic filaments. The cutting structure has a conveying device and a cutting device; the cutting method is to cut an elastic film, which is detachably combined with at least one cushion layer to convey the The elastic film material is sent to the cutting device, and the elastic film material is cut several times, so that the elastic film material can be cut into elastic yarns, and fine elastic yarns can be cut even more. The elastic yarn can be woven into textiles, or used as sewing thread or embroidery thread for clothing.
Description
本發明係關於一種彈性絲及彈性絲的紡織品以及將彈性膜材切割成微細彈性絲之切割方法與切割結構。The invention relates to an elastic yarn and elastic yarn textiles, and a cutting method and a cutting structure for cutting an elastic film material into fine elastic yarns.
現行技術以膜材製成的紗線,係具有一定的剛性,欠缺彈性及柔軟性,蓋,現有的膜材之所以能夠切成紗線都是藉由PET膜材的剛性才能進行切割,如金蔥紗,具有金屬效果的金蔥紗無法以抽紗的方式製成。 PET聚酯膜材相當硬,與礦泉水飲料瓶為相同的材料,以此種紗線做成的織物並不柔軟舒適,會有刺刺的觸感,不適合穿著。而現有的反光紗,若是雙面反光者,則是在二層的反光膜的中間貼合一層PET薄膜,再切成紗線;而若是單面反光者,則是在一層反光膜的背面貼合一層PET薄膜,再切成紗線。目前對膜材分絲的工藝技術無法對軟質的材料進行切割,另外韌性與彈性很低的材料(例如硬質的PVC或是OPP材料)也可以用切割的方式切割成絲(紗線),但因為環保的因素與耐熱性等等的問題而沒有被使用在紡織面料上面。The yarn made of the film material in the current technology has certain rigidity, lack of elasticity and softness, and cover. The existing film material can be cut into yarn because the rigidity of the PET film material can be used for cutting, such as Glitter yarn, glitter yarn with metallic effect cannot be made by drawing. PET polyester film is quite hard, and it is the same material as the mineral water beverage bottle. The fabric made of this kind of yarn is not soft and comfortable, it will have a thorny touch, and it is not suitable for wearing. For the existing reflective yarn, if it is a double-sided reflective film, a layer of PET film is laminated in the middle of the two-layer reflective film, and then cut into yarn; if it is a single-sided reflective yarn, it is pasted on the back of a reflective film. Combine a layer of PET film and cut into yarn. The current process technology of dividing the film into filaments cannot cut soft materials. In addition, materials with low toughness and elasticity (such as hard PVC or OPP materials) can also be cut into filaments (yarns) by cutting, but It has not been used on textile fabrics because of environmental protection factors and heat resistance issues.
若欲以切割之方法製成可編織的、具彈性的紗線或絲,必須裁切相當長度且厚度相當薄的具彈性的膜材,且須切割成相當細的絲/紗線,方能讓其使用範圍更為廣泛。惟,發明人經過測試、市場考察並詢問對膜材切絲的製造業者後,發現現行工藝並無法將薄膜狀、軟質、具彈性的膜材切割成細絲,其主要的原因有幾個,其一,由於彈性膜材具彈性且質軟,易變形撓動,易發生刀具無法確實切割彈性膜材之狀況,造成切成的絲忽大忽小,且有鋸齒狀之現象,當彈性膜材的彈性越大,會發生刀具並未切斷彈膜性材之情形,尤其是,若同時以多個刀具對一片彈性膜材裁切出多個絲時,若一個刀具並未切斷該彈性膜材,即會變成不良品,該彈性膜材便須報廢。且,軟質之彈性膜材切割 的過程中容易有皺摺,使得切割時,其部分材料會上下疊在一起,影響切割之實行及形成不良品。 If you want to make knitable and elastic yarn or silk by cutting, you must cut a relatively long and relatively thin elastic film material, and cut into relatively thin silk/yarn. Let it be used more widely. However, the inventor, after testing, market research and inquiring about the manufacturers who cut the film material, found that the current process cannot cut the film-like, soft, and elastic film material into filaments. There are several main reasons. First, because the elastic film material is elastic and soft, it is easy to deform and twist, and it is easy to happen that the tool cannot cut the elastic film material, causing the cut wire to be large and small, and there is a jagged phenomenon. When the elastic film The greater the elasticity of the material, it will happen that the tool does not cut the elastic film material. Especially, if multiple knives are used to cut multiple filaments on a piece of elastic film material at the same time, if one tool does not cut the elastic film material. The elastic membrane material will become defective, and the elastic membrane material must be scrapped. And the process of soft elastic membrane are wrinkled easily cut, such cutting, stacked material at lower portion thereof, the influence of the cutting implement and defective products are formed.
其二,牽引該具彈性的彈性膜材時,由於其具彈性之緣故,該膜材被牽引時,其每個部位之伸展狀況、張力會不平均,張力過大之處,切割後的絲會形成皺折狀,而張力過小之處,裁切後的絲會形成波浪狀,且因張力不平均,切割後的絲會不一樣粗細,造成品質不良。其三,由於拉伸狀況不平均,且要切割的絲的寬度細小,因此,會發生切斷絲的情形,同樣成為不良品,且降低良率。Second, when pulling the elastic film material, due to its elasticity, when the film material is towed, the stretching and tension of each part of the film material will be uneven. Where the tension is too high, the thread after cutting will be unbalanced. When the tension is too small, the cut silk will form a wave shape, and because the tension is uneven, the cut silk will be different in thickness, resulting in poor quality. Third, due to the uneven stretching and the small width of the wire to be cut, the wire will be cut, which will also become a defective product and reduce the yield.
由於上揭原因,市面上尚無法以牽引及切割彈性膜材之方式製成彈性絲,尤其是製成微小線徑的彈性絲。Due to the uplifting, it is not yet possible to make elastic yarns by pulling and cutting elastic film materials, especially elastic yarns with small diameters.
本發明之一目的在於提供一種切割方法以及提供一種切割結構,以將彈性膜材切割成微細的彈性絲。 One purpose of the present invention is to provide a cutting method and a cutting structure to cut the elastic film material into fine elastic filaments.
本發明之另一目的在於提供一種微細彈性絲,可供製成紡織品,或是當成繡線或車縫線使用。 Another object of the present invention is to provide a fine elastic yarn, which can be used as textiles, or used as embroidery thread or sewing thread.
本發明所提供之彈性絲之切割方法,係自一彈性膜材切割出複數彈性絲,其切割方法包含:製置一彈性膜材,該彈性膜材與至少一墊層可分離地結合,形成一待切割材,該墊層之延展性低於該彈性膜材;輸送該待切割材至一切割設備,對該彈性膜材進行至少二次切割,該切割設備之第一次切割係對該彈性膜材切割出複數條等間隔的第一割痕,而其第二次切割係對該彈性膜材切割出複數條等間隔的第二割痕,該等第一割痕與該等第二割痕具有相同的間距,且各第二割痕係位於相鄰二第一割痕之間。 The method for cutting elastic filaments provided by the present invention is to cut a plurality of elastic filaments from an elastic membrane material. The cutting method includes: preparing an elastic membrane material, which is detachably combined with at least one cushion layer to form For a material to be cut, the ductility of the cushion layer is lower than that of the elastic film; convey the material to be cut to a cutting device to perform at least two cuts on the elastic film. The first cut of the cutting device is the The elastic film material cuts a plurality of first cuts at equal intervals, and the second cutting is to cut a plurality of second cuts at equal intervals on the elastic film material. The first cuts and the second cuts are The cut marks have the same spacing, and each second cut mark is located between two adjacent first cut marks.
本發明所提供之彈性絲之切割結構,係將一彈性膜材切割出複數彈性絲,包含有:一輸送設備及一切割設備;該輸送設備係將該彈性膜材往該切割設備輸送,使該切割設備切割該彈性膜材;該切割設備具有至少二列的複數切刀,於該彈性膜材的輸送方向上前後設置,每一列的切刀均具有相同的刀距,且於該彈性膜材的輸送方向上,所述的至少二列的切刀具有至少一位差;該至少二列的切刀將該彈性膜材切割出複數彈性絲。 The elastic yarn cutting structure provided by the present invention cuts an elastic film material into a plurality of elastic yarns, and includes: a conveying device and a cutting device; the conveying device conveys the elastic film to the cutting device so that The cutting device cuts the elastic film; the cutting device has at least two rows of multiple cutting knives, which are arranged back and forth in the conveying direction of the elastic film, and the cutting knives in each row have the same knife distance, and are positioned on the elastic film. In the conveying direction of the material, the at least two rows of cutters have at least one position difference; the at least two rows of cutters cut the elastic film material into a plurality of elastic threads.
藉由上述的切割方法及切割設備,將具彈性的彈性膜材進行至少二次的多次切割,不只能確實地切割出彈性絲,更能切割出寬度為0.05mm~0.5mm,較佳地為0.05mm~0.25mm,的微細彈性絲。 With the above-mentioned cutting method and cutting equipment, the elastic film material is cut at least twice for multiple times. Not only can the elastic wire be cut reliably, but also the width of 0.05mm~0.5mm can be cut, preferably It is a fine elastic yarn of 0.05mm~0.25mm.
本發明之彈性絲具有一寬度及一厚度,該彈性絲之二側面為切割的表面,該二側面之間形成該寬度,該彈性絲的寬度不大於其厚度。 The elastic thread of the present invention has a width and a thickness. The two sides of the elastic thread are cut surfaces, the width is formed between the two sides, and the width of the elastic thread is not greater than its thickness.
本發明所製成的彈性絲可織成紡織品並製成供穿著的衣物,或當成繡線或車縫線使用。由於彈性絲具彈性之緣故,所製成的紡織品柔軟、舒適、具彈性。 The elastic yarn made by the present invention can be woven into textiles and made into clothing for wearing, or used as embroidery thread or sewing thread. Due to the elasticity of the elastic yarn, the fabric made is soft, comfortable and elastic.
10:彈性膜材 10: Elastic membrane material
15:墊層 15: Cushion
20:輸送設備 20: Conveying equipment
22:滾輪 22: Roller
30:切割設備 30: Cutting equipment
32、34、36:切刀 32, 34, 36: Cutter
40:絲體 40: silk body
42:第一割痕 42: The first cut
44:第二割痕 44: second cut
46:第三割痕 46: Third Cut
50(50A至50E):彈性絲 50 (50A to 50E): elastic yarn
51:本體 51: body
52:反光層 52: reflective layer
54:夜光層 54: Luminous layer
56:側面 56: side
60:紡織品 60: Textiles
S:待切割材 S: Material to be cut
B:彈性絲的寬度 B: Width of elastic yarn
T:彈性膜材的厚度及彈性絲的厚度 T: The thickness of the elastic film material and the thickness of the elastic yarn
F:第一列 F: first column
G:第二列 G: second column
H:第三列 H: third column
R:捲 R: Roll
X:刀距 X: Tool distance
D:位差 D: Position difference
Z:輸送方向 Z: Conveying direction
本發明之目的、特徵以及所達成之功效可由下述之較佳實施例之說明及圖式獲得瞭解,其中: The purpose, features and effects achieved by the present invention can be understood from the description and drawings of the following preferred embodiments, in which:
圖1係本發明一較佳實施例之切割結構及切割方法之製程示意圖,顯示切割一彈性膜材。 FIG. 1 is a schematic diagram of the manufacturing process of a cutting structure and a cutting method according to a preferred embodiment of the present invention, showing the cutting of an elastic film material.
圖2係圖1之頂視示意圖。 Fig. 2 is a schematic top view of Fig. 1.
圖3係圖1之第一列切刀與第二列切刀之頂視示意圖,以較大比例顯示該二列切刀之相對關係。 Fig. 3 is a schematic top view of the first row of cutters and the second row of cutters of Fig. 1, showing the relative relationship between the two rows of cutters in a larger scale.
圖4係圖1之4-4剖線處之示意圖,顯示第一排切刀切割該彈性膜材之示意圖,顯示對該彈性進行第一次切割。 Fig. 4 is a schematic diagram of the section line 4-4 of Fig. 1, showing a schematic diagram of the first row of cutters cutting the elastic film material, showing the first cut of the elastic film.
圖5係圖1之5-5剖線處之剖面示意圖,顯示彈性膜材被第一次切割後之狀態。 Fig. 5 is a schematic cross-sectional view at the line 5-5 of Fig. 1, showing the state of the elastic film after being cut for the first time.
圖6係圖1之6-6剖線處之示意圖,顯示第二排切刀對該彈性膜材進行第二次切割。 Fig. 6 is a schematic diagram of the section line 6-6 of Fig. 1, showing the second row of cutters cutting the elastic film for the second time.
圖7係圖1之7-7剖線處之剖面示意圖,顯示彈性膜材經第一次切割後之狀態。 Fig. 7 is a schematic cross-sectional view taken along line 7-7 of Fig. 1, showing the state of the elastic film after the first cut.
圖8係圖1之立體局部示意圖,顯示切割後的彈性絲捲收成捲。。 Fig. 8 is a perspective partial schematic view of Fig. 1, showing that the cut elastic yarn is rolled into a roll. .
圖9係本發明第二較佳實施例之切割結構及切割方法之示意圖。 9 is a schematic diagram of the cutting structure and cutting method of the second preferred embodiment of the present invention.
圖10係圖9之第一列切刀至第三列切刀之頂視示意圖,以較大比例顯示該三列切刀之相對關係。 Fig. 10 is a schematic top view of the first row of cutters to the third row of cutters in Fig. 9, showing the relative relationship of the three rows of cutters in a larger scale.
圖11係圖9之11-11剖線之剖面示意圖。 Fig. 11 is a schematic cross-sectional view taken along line 11-11 of Fig. 9;
圖12係本發明所製成之彈性絲之立體示意圖。 Figure 12 is a three-dimensional schematic diagram of the elastic yarn made by the present invention.
圖13至圖17顯示五種不同的彈性絲的剖面圖。 Figures 13 to 17 show cross-sectional views of five different elastic yarns.
圖18顯示以本發明之微細彈性絲所製成之紡織品。 Figure 18 shows a textile made with the fine elastic yarn of the present invention.
本發明提供一種切割方法及切割結構,用以將一具伸展彈性的彈性膜材切割成多數條如圖12所示之具相當長度的彈性絲50,且本發明之方法及設備適用於切割出微細的彈性絲(彈性紗線),例如切割出寬度0.05mm至0.5mm的彈性絲,所述的微細彈性絲50可用編織技術製成紡織品(例如用針織的做法直接做成衣
服或是鞋面)或當成是繡線或車縫線,以解決現有技術無法切割出可製成紡織品的具彈性的微細絲線。
The present invention provides a cutting method and cutting structure for cutting a stretchable elastic film material into a plurality of
本發明之圖式係為示意,並非實際的數量,例如僅顯示若干個切割設備的切刀,並非實際的切刀數量。 The drawings of the present invention are for illustration, not the actual number. For example, only a number of cutting knives of the cutting device are shown, not the actual number of cutting knives.
發明人曾測試自一彈性膜材切割出微細彈性絲,例如將寬度W為3.2公分(cm)、厚度為0.16mm之彈性膜材10切割出200條彈性絲,每條彈性絲的寬度為0.16公釐(mm),並將200支切刀以間隔0.16mm之距離排列,以同時切割出200條彈性絲。經發明人之測試發現,傳統的切割方式難以切割出寬度為0.16mm、厚度為0.16mm的微細彈性絲,蓋,欲切割出0.16mm的彈性絲時,因切刀有厚度,相鄰二切刀之間的間隙係小於0.16mm,被切割成的彈性膜材進入各間隙時將變形並擠壓於該間隙中,進而被夾住於相鄰二切刀之間,彈性絲與切刀間將形成大壓力與阻力,無法移動,難以進行切割,且因為材料擠壓的原因甚至將刀崩斷,根本無法進行切割。
The inventor has tested the cutting of fine elastic threads from an elastic film material. For example, the
本發明之切割方法能自彈性膜材切割出彈性絲,更可切割出寬度細至0.05mm的微細彈性絲,例如切割出0.05mm至0.25mm的彈性絲,較佳地,係切割出寬度為0.1至0.14mm的微細彈性絲。此種微細的彈性絲可製成紡織品(例如布料),以供製成衣服,提供柔軟、舒適的穿著;或製成鞋子、包(提包、背包)、袋(提袋、揹袋)、帶子(皮帶、織帶)等,亦可作為繡線或縫線。 The cutting method of the present invention can cut elastic filaments from elastic film materials, and can also cut fine elastic filaments with a width as small as 0.05 mm, for example, cut elastic filaments with a width of 0.05 mm to 0.25 mm. Preferably, the cut width is 0.1 to 0.14mm fine elastic yarn. This kind of fine elastic yarn can be made into textiles (such as cloth) for making clothes, providing soft and comfortable wearing; or making shoes, bags (bags, backpacks), bags (bags, backpacks), belts (Belt, webbing), etc., can also be used as embroidery thread or suture.
圖1及圖2所示係本發明一較佳實施例之切割方法及切割結構之示意圖,將一具伸展彈性之高分子材質的彈性膜材10切割出複數的彈性絲,該彈性膜材10於本發明之較佳實施例係為PU(聚胺酯,Polyurethane)、PVC(聚氯乙烯,Polyvinyl Chloride),TPU(熱塑性聚氨酯彈性體橡膠,Thermoplastic polyurethanes)、TPE(熱塑性彈性體,Thermoplastic Elastomer)、TPR(熱可塑性橡膠,Thermoplastic Rubber)或矽膠等高分子材料所製成之塑膠或橡膠材質的薄膜,具可拉伸之彈性且質軟。該彈性膜材10之厚度T介於0.09~0.5mm之範圍,包括0.1~0.28mm範圍為佳。
Figures 1 and 2 show a schematic diagram of a cutting method and a cutting structure according to a preferred embodiment of the present invention. A plurality of elastic filaments are cut from an
本較佳實施例以自寬度W為2.2公分、厚度T為0.2mm之彈性膜材10切割出200條寬度為0.11mm之微細彈性絲為例。切割前,該彈性膜材10為成捲R的型式,具相當的長度,經由一輸送設備20的持續輸送,由一切割設備將該膜材10切割出所述的複數條微彈性絲。
In this preferred embodiment, 200 fine elastic threads with a width of 0.11 mm are cut from an
為便於切割該軟質、具伸展性之彈性膜材(以下簡稱膜材)10,本發明係提供至少一個較膜材硬且容易進行切割的墊層15來支撐彈性膜材,該彈性膜材10與一墊層15以可分離之方式結合。該墊層15呈片狀或膜狀,係為彈性低、延展性低、且剛性大於及撓性低於彈性膜材之10材質,該墊層15可為高分子材料或紙質,但不以此為限,例如,離型紙或離型膜,離型膜者,可選用PET(聚對苯二甲酸乙二酯,polyethylene terephthalate)薄膜、OPP
(Oriented Polypropylene,定向拉伸聚丙烯)或是硬質PVC等等。該墊層15與該彈性膜材10結合,形成一待切割材S。
In order to facilitate the cutting of the soft, stretchable elastic film material (hereinafter referred to as the film material) 10, the present invention provides at least one
膜材10與墊層15可分離之結合方式包括:以靜電結合或以一黏著劑結合,以黏著劑結合時,例如於該膜材10或該墊層15之一表面塗覆一黏著劑,再將該二者貼合。該膜材10與墊層15之間的結合性只須最低限度的結合性即可,亦即,其結合性係讓該二者10、15能被一起牽引與切割、且容易分離之最低結合性即可。所述的黏著劑於乾燥後不會有黏性,或該黏著劑雖有黏性但其黏性不會轉移到該彈性膜材,亦即,將相貼合的膜材10與墊層15分離時,該彈性膜材10的表面不會有黏性。於本發明,膜材10與墊層15之間的結合力的需求只要符合下列條件即可:對該待切割材S進行切割時,膜材10與墊層15能保持結合即可,不限制膜材10與墊層15之間如何或以何種物質結合。
The detachable bonding method of the
請參閱圖1,本發明係對具有相當長度的一彈性膜材10切割出複數的微細彈性絲,該待切割材S係以輸送設備20的若干滾輪22拉動、牽引,將彈性膜材往該切割設備30輸送,且於輸送該待切割材S及彈性膜材10之過程中以該切割設備30之切刀切割該彈性膜材,進而於一製程中切割出複數彈性絲。
Please refer to FIG. 1. The present invention cuts a plurality of fine elastic filaments from an
該切割設備30於本較佳實施例係設置二列F、G的複數切刀32、34,於彈性膜材的輸送方向Z上前後設置,對膜材進行二次切割。請參閱圖3,例如每一列F或G係數量為50把左右的切刀,每一列的切刀係等間隔設置,第一列F的相鄰二切刀32之刀尖距離
為X,定義為刀距,而第二列G之相鄰二切刀34之刀尖的距離亦為X,本實施例之刀距X為0.22mm。於待切割材S的輸送方向Z上,該二切F、G之切刀32、34係交錯設置,具有一位差D,該位差D恰為刀距X之一半,因此,第二列G的每一切刀34之位置恰位於第一列F的二切刀32之中央。所使用的切刀72或74可為圓形的刀(如圖1所示)或直刀(如圖8所示)。
The cutting
請參閱圖1及圖4,該待切割材S受輸送設備20之滾輪22牽引而持續地往切割裝置30進給,並由該切割設備30切割該待切割材S,該第一列F之切刀32係將該待切割材S切割出複數條第一割痕42,該等切刀32之切割深度係切割至墊層15,亦即,切刀32係切斷該彈性膜材10,但並未切斷墊層15。請參閱圖5,經第一列F的切刀32切割後,該彈性膜材10係被切割出複數條絲體40,各絲體40之寬度係0.22mm,亦即相同於該刀距X之尺寸。雖該等切刀32係切斷彈性膜材10,由於該膜材10與墊層15結合,而該墊層15並未被切斷、仍保持完整,故該彈性膜材10及該等絲體40仍保持完整及定位於該墊層上,不會散開。
1 and 4, the material S to be cut is drawn by the
請參閱圖1及圖6,該待切割材S受滾輪22之牽引持續地往該第二列G的切刀34進給,受第二列G之該等切刀34第二次切割,該等切刀34將待切割材S切割出複數條第二割痕44。該等切刀34之切割深度至少切割至該墊層15,亦即,切刀34係切斷該彈性膜材10,但切刀34切斷或不切斷該墊層15,則為實施上的選擇。本較佳實施例顯示,該等切刀34並未切斷墊層15。
1 and 6, the material S to be cut is continuously fed to the cutting
請參閱圖6及圖7,經過第一列F切刀32及第二列G切刀34進行二次切割後,該彈性膜材10被切割出第一割痕42及第二割痕44,請參閱圖3,由於第二列G的每個切刀34的位置恰位於第一列F的二切刀32的中央,因此,第二列G的每個切刀34的第二割痕44係切割在各絲體40的中央,將各絲體40平均地切成二半。經上述的切割程序後,便於該彈性膜材10切割出複數條本發明的彈性絲50,每一彈性絲50之寬度B於本較佳實為0.11mm,亦即,為刀距X的一半尺寸,亦為前述的位差D的尺寸。完成切割後,將該等彈性絲50與該墊層15分離。由於本實施例係切割相當長度的彈性膜材10,例如3000公尺至4000公尺長,因此,可切割出每條為3000公尺至4000公尺長的彈性絲50,請參閱圖8,切割後的每條彈性絲50係捲收成捲,以供使用。該墊層15與彈性絲分離後,亦捲收成捲。
6 and 7, after the first row of F-cutting
本發明所提供之切割方法及切割結構可自彈性膜材切割出彈性絲,更能用於切割出寬度為0.05mm至0.25mm的微細彈性絲,以編織成供製成衣服的具彈性的布料。再者,本發明之切割方法可切割出彈性絲的寬度較彈性膜材的厚度小的彈性絲。切割時,由於刀距X的寬度大於厚度T,故切割過程中,彈性絲不會卡在切刀之間,可確實進行切割作業。 The cutting method and cutting structure provided by the present invention can cut elastic yarns from elastic film materials, and can be used to cut out fine elastic yarns with a width of 0.05 mm to 0.25 mm to be woven into elastic cloth for making clothes . Furthermore, the cutting method of the present invention can cut out the elastic threads whose width is smaller than the thickness of the elastic film material. When cutting, since the width of the knife distance X is greater than the thickness T, the elastic wire will not be caught between the cutters during the cutting process, and the cutting operation can be performed reliably.
圖9係本發明所提供之切割方法及切割結構之第二較佳實施例,相同於第一較佳實施例之構件係使用相同的標號,以方便瞭解,且避免贅述。 FIG. 9 is a second preferred embodiment of the cutting method and cutting structure provided by the present invention. The components that are the same as the first preferred embodiment use the same reference numerals to facilitate understanding and avoid redundant description.
本實施例係以三列F、G、H的切刀32、34、36對該彈性膜材10進行三次切割,將彈性膜材切割成複數條微細的彈性絲50。請參閱圖10,每一列的切刀32、34、36都是以相同的刀距X設置,本實施例之該刀距X為所欲製成的彈性絲50的寬度的三倍。該三列F、G、H的切刀32、34、36係以等位差設置,亦即,第一列的切刀32與第二列的切刀34的位差D係相同於第二列的切刀34與第三列的切刀36的位差D,該三列F、G、H的切刀係以等位差的狀態排列。因此,於彈性膜材10的輸送方向Z上,一第二列的切刀34及一第三列的切刀36係位於二個相鄰的第一列的切刀32之間,且該第二列的切刀34及該第三列的切刀36所在的位置係將第一列的二切刀32之間的間隙平分成三等分。
In this embodiment, three rows of F, G, and
藉此,請參閱圖11,第一列F的切刀32對該彈性膜材10切割出複數條第一割痕42,並切割出多數條絲體40,而第二列G的切刀34對該彈性膜材10切割出複數條第二割痕44,由圖10及圖11可瞭解,每一條第二割痕44係位於相鄰的二第一割痕42之間。該第三列H的切刀36對該彈性膜材10切割出複數條第三割痕46,每一條第三割痕46亦位於相鄰的二第一割痕42之間,且位於相鄰的二第二割痕44之間,相鄰的二第一割痕42之間具有一第二割痕44及一第三割痕46,該第二割痕44及該第三割痕46係平分該二第一割痕42之間的間隙。亦即,如圖11所示,各絲體40受一第二割痕42及一第三割痕46所切割,且該第二割痕44與第三割痕46恰將各絲體40的寬度平分成三等分。圖10之本實施例所示的刀具間的位差
D恰為切割完成的位彈性絲50之寬度B。該彈性膜材10經該三次切割後,係切割出複數條相同寬度B的彈性絲50。之後,將切割好的彈性絲50與墊層15分離,並將彈性絲50捲收成捲。
In this way, referring to FIG. 11, the
本發明之方法可對該彈性膜材進行多於三次的切割,例如進行四次切割,形成數條第一割痕、數條第二割痕、數條第三割痕及數條第四割痕,相鄰之二第一割痕之間隙中係具有一第二割痕、一第三割痕及一第四割痕,且該第二、第三、第四割痕係平分該二相鄰之第一割痕間的間隙,亦即,第一次切割將膜材切割出多數條等寬度的絲體,後續次數的切割(第二次至第四次切割)則將各絲體平分地切割出四條相等寬度的彈性絲。如此,切割後的複數彈性絲具有相同的切割寬度。 The method of the present invention can cut the elastic film material more than three times, for example, cut four times to form several first cut marks, several second cut marks, several third cut marks and several fourth cut marks. There are a second cut, a third cut, and a fourth cut in the gap between two adjacent first cuts, and the second, third, and fourth cuts bisect the two phases The gap between the adjacent first cuts, that is, the first cutting cuts the film material into a plurality of filaments of equal width, and the subsequent times of cutting (second to fourth cuts) divide each filament equally Ground cut out four elastic filaments of equal width. In this way, the plurality of elastic yarns after cutting have the same cutting width.
本發明之切割方法可將各種彈性膜材切割出微細彈性絲50,如圖13至圖17所示的若干彈性絲的剖面,各彈性絲50係經切割形成,其斷面呈矩形,具有一寬度B及一厚度T,其二側面56為切割的表面,該二側面形成一對平行的邊,該二側面56之間係形成該寬度B;該厚度T為彈性膜材10的厚度,彈性絲50的頂面為彈性膜材10的頂面,而彈性絲的底面為彈性膜材的底面。彈性絲的寬度B不大於(小於或等於)其厚度T。圖13顯示之彈性絲50A為均質的彈性絲,並非複合的層狀結構;圖14及圖15所示之彈性絲50B與50C為具有反光功能的複合結構的彈性絲,其具有一本體51且該本體之至少一表面設有一反光層52;而圖16及圖17所示之彈性絲50D與50E係具有夜光功能之複合結構的彈性絲,其本體51之
至少一表面具有一夜光層54。彈性絲的表面所設置的功能性表層不以夜光表層及反光表層為限,例如可為顏色表層或其他功能的表層。
The cutting method of the present invention can cut various elastic film materials into fine
本發明之切割方法可將彈性膜材切割成彈性絲,尤其是可切割成微細寬度的彈性絲,使彈性絲可以各種織造技術織造成各式紡織品,例如圖18所示的紡織品60係以本發明的微細彈性絲50所製成,此種細度的微細彈性絲所織造的紡織品可製成供人體穿著的服飾,例如製成衣服、鞋子,或包包(提包、背包),可製成的服飾包括:一般衣服、泳裝、運動服、運律褲、T恤、飾帶等各式衣物。本發明的彈性絲柔軟,所製成的服飾柔軟,適合穿著且觸感佳。
The cutting method of the present invention can cut the elastic film material into elastic filaments, especially the elastic filaments that can be cut into fine widths, so that the elastic filaments can be woven into various textiles by various weaving techniques. For example, the
本發明之彈性絲亦可作為紡織品或布料上的繡線或縫線。 The elastic yarn of the present invention can also be used as embroidery thread or suture on textiles or cloth.
藉由本發明之切割方法,相鄰二切刀之刀距X係數倍於彈性絲50之寬度B,使切割過程中,相鄰二切刀之間的間隙有足夠的空間容納彈性膜材,降低彈性膜材與切刀之間的夾壓狀況與摩擦阻力,能有效地實施切割彈性膜材之切割作業,以切割出微細線徑的彈性絲。
With the cutting method of the present invention, the distance X between two adjacent cutters is multiplied by the width B of the
上揭諸實施例僅係說明本發明之技術手段而非限制,舉凡由本發明之等效修改,均應視為本發明之保護範圍。 The above-disclosed embodiments are merely illustrative of the technical means of the present invention rather than limiting. Any equivalent modification of the present invention should be regarded as the protection scope of the present invention.
10:彈性膜材 10: Elastic membrane material
15:墊層 15: Cushion
20:輸送設備 20: Conveying equipment
22:滾輪 22: Roller
30:切割設備 30: Cutting equipment
32、34:切刀 32, 34: Cutter
S:待切割材 S: Material to be cut
T:彈性膜材厚度 T: thickness of elastic membrane
F:第一列 F: first column
G:第二列 G: second column
R:捲 R: Roll
Z:輸送方向 Z: Conveying direction
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US2442279A (en) * | 1944-07-01 | 1948-05-25 | Sterling W Alderfer | Elastic thread |
US2427334A (en) * | 1944-07-01 | 1947-09-16 | Sterling W Alderfer | Process of making elastic thread or fabric |
US2451016A (en) * | 1945-10-18 | 1948-10-12 | Sterling W Alderfer | Elastic thread and process of making same |
US4336092A (en) * | 1980-03-24 | 1982-06-22 | Allan Wasserman | Retroreflective fiber and method of making same |
CN108277544A (en) * | 2018-03-16 | 2018-07-13 | 贺州市宜居船木工艺装饰有限公司 | A kind of multilayer sub-wire knife system |
CN209759649U (en) * | 2018-12-29 | 2019-12-10 | 青海盐湖工业股份有限公司 | Film wire drawing system |
-
2020
- 2020-01-14 TW TW109101257A patent/TWI728651B/en active
- 2020-12-17 CN CN202011493773.XA patent/CN113122941A/en active Pending
- 2020-12-23 EP EP20216945.4A patent/EP3851565A1/en not_active Withdrawn
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101171124A (en) * | 2005-03-24 | 2008-04-30 | 克劳佩塑料制品有限公司 | Methods of manufacturing multilayer elastomeric laminates, and laminates |
CN208009138U (en) * | 2018-03-20 | 2018-10-26 | 柏程再生资源科技(镇江)有限公司 | A kind of shearing shredding equipment for superhigh molecular weight polyethylene fibers waste silk |
CN109941802A (en) * | 2019-05-06 | 2019-06-28 | 常州纳捷机电科技有限公司 | A kind of elastic woven material vibration feeding mechanism and method |
Also Published As
Publication number | Publication date |
---|---|
CN113122941A (en) | 2021-07-16 |
EP3851565A1 (en) | 2021-07-21 |
TW202126876A (en) | 2021-07-16 |
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