TWI728320B - The inductance element is formed in the insulating rubber seat - Google Patents
The inductance element is formed in the insulating rubber seat Download PDFInfo
- Publication number
- TWI728320B TWI728320B TW108107284A TW108107284A TWI728320B TW I728320 B TWI728320 B TW I728320B TW 108107284 A TW108107284 A TW 108107284A TW 108107284 A TW108107284 A TW 108107284A TW I728320 B TWI728320 B TW I728320B
- Authority
- TW
- Taiwan
- Prior art keywords
- insulating rubber
- rubber seat
- conductors
- ferrite
- numbered
- Prior art date
Links
Images
Landscapes
- Coils Or Transformers For Communication (AREA)
Abstract
本發明為有關一種電感元件於絕緣膠座中成型結構,係於一絕緣膠座設有一本體,該本體設有一容置空間,該容置空間設有間隔排列之複數定位部,而該些定位部分別設有相鄰錯位間隔排列之複數U形板,再於該些U形板表面設有一導體,該些導體間相鄰錯位形成一間距,並於該些導體二側分別轉折形成凸出於該本體外部之一引腳,藉由該定位部所設置該些U形板所包括之多個單數列U形板與多個偶數列U形板呈現相鄰錯位間隔排列,相較於若僅設置複數單列U形板之結構而言,本案實施結構有效利用絕緣膠座有限空間而繞設雙倍U形板所形成電感元件之線圈,如此使本案所製造電感元件能以較小的體積達到較高的電感量,於商業市場可以較高單價進行販售,且應用於電子產品中時佈局空間具有更大的彈性。 The present invention relates to a structure for forming an inductance element in an insulating rubber seat. An insulating rubber seat is provided with a body, the body is provided with an accommodating space, and the accommodating space is provided with a plurality of positioning parts arranged at intervals, and the positioning There are a plurality of U-shaped plates arranged adjacently and staggered at intervals, and a conductor is provided on the surface of the U-shaped plates, and the conductors are adjacently staggered to form a gap, and the conductors are respectively turned on both sides to form protrusions. A pin on the outside of the body is arranged by the positioning portion, and the U-shaped plates of odd-numbered rows and the U-shaped plates of even-numbered rows are arranged in adjacent and staggered spaces by the positioning portion. For the structure with only a plurality of single-row U-shaped plates, the implementation structure of this project effectively utilizes the limited space of the insulating rubber seat to wind the coil of the inductance element formed by the double U-shaped plate, so that the inductance element manufactured in this case can be made in a smaller volume. To achieve a higher inductance, it can be sold at a higher unit price in the commercial market, and the layout space has greater flexibility when applied to electronic products.
Description
本發明係提供一種電感元件於絕緣膠座中成型結構,尤指一種於絕緣膠座上設有設有間隔排列之複數定位部,而該些定位部分別設有相鄰錯位間隔排列之複數U形板,在絕緣膠座上利用有限空間而繞設雙倍U形板所形成電感元件之線圈,如此使本案所製造電感元件能以較小的體積達到較高的電感量。 The present invention provides a structure for forming an inductance element in an insulating rubber seat, especially an insulating rubber seat provided with a plurality of positioning parts arranged at intervals, and the positioning parts are respectively provided with a plurality of U that are arranged adjacent to each other and arranged at intervals. The shaped plate uses a limited space on the insulating rubber seat to wind the coil of the inductance element formed by the double U-shaped plate, so that the inductance element manufactured in this case can achieve a higher inductance with a smaller volume.
【相關申請案】 【Related Application Cases】
本發明係為台灣專利申請案第107128336號(申請日:民國107年08月14日)之分割案,該申請案之完整內容納入為本發明專利說明書的一部分以供參照。 The present invention is a division of Taiwan Patent Application No. 107128336 (application date: August 14, 1987). The complete content of the application is incorporated into this invention patent specification for reference.
按,隨著電子技術快速成長,使得電子產品內部之電路板上皆會使用到主動元件與被動元件,其中主動元件(如微處理器或晶片等)可單獨執行運算、處理功能,而被動元件(如電阻、電容與電感等)相對於主動元件則是在進行電流或電壓改變時,可使電阻或阻抗不會隨之改變的元件,並在使用時亦必須考慮各元件之間的電路特性,以相互搭配應用於資訊、通訊、消費電子等,達成電子迴路控制之功能。 According to the rapid growth of electronic technology, both active and passive components are used on circuit boards inside electronic products. Among them, active components (such as microprocessors or chips) can independently perform calculations and processing functions, while passive components (Such as resistance, capacitance, and inductance, etc.) Compared with active components, when the current or voltage changes, the resistance or impedance will not change accordingly, and the circuit characteristics between the components must also be considered when using it. ,Used in information, communication, consumer electronics, etc., to achieve the function of electronic loop control.
再者,電感元件會因電路中通過電流的改變產生電動勢, 從而抵抗電流的改變,電感元件有多種型式,其中常作為電磁鐵和變壓器中使用的電感依外觀稱為線圈,可對高頻提供較大的電阻,而通過直流或低頻使用的則依功用常稱為扼流圈或抗流圈,並常配合鐵磁性材料來安裝在變壓器、電動機和發電機中所使用的較大電感,亦稱為繞組,且電感元件依電磁感應也可分為自感應和互感應,當纏繞磁性體(如磁芯或鐵磁性材料)的導線匝數增多時,導體的電感也會變大,不僅是匝數、每匝(環路)的面積等,連導線材料都會影響到電感大小。 In addition, the inductance element will generate electromotive force due to the change of the current passing through the circuit, thereby resisting the change of the current. There are many types of inductance elements. Among them, the inductors often used as electromagnets and transformers are called coils according to their appearance, which can provide high frequency. Larger resistance, and those used by DC or low frequency are often called chokes or choke coils depending on their function, and are often used with ferromagnetic materials to install larger inductances used in transformers, motors, and generators. It is called a winding, and the inductance element can also be divided into self-induction and mutual induction according to electromagnetic induction. When the number of turns of the wire wound on a magnetic body (such as a magnetic core or ferromagnetic material) increases, the inductance of the conductor will also increase, not only The number of turns, the area of each turn (loop), etc., and the wire material will affect the inductance.
而一般電感元件為由鐵磁性之磁芯或比空氣磁導率高的芯材所製成,並於芯材外部纏繞有一環形線圈,便可藉由芯材配合線圈通過電流時產生的磁通量變化,並利用變動的磁場感應誘發出電流,惟該電感元件於實際應用時,仍存在有以下諸多缺失: Generally, the inductance element is made of a ferromagnetic core or a core material with higher permeability than air, and a toroidal coil is wound on the outside of the core material. The core material can be matched with the magnetic flux change generated when the coil passes the current. , And use the fluctuating magnetic field to induce current, but the inductance element still has the following shortcomings in practical application:
(1)當電感元件之芯材外部纏繞線圈時,由於人工纏繞手法及方向的不同,常會因繞線分佈上的差異造成線圈疏密不均的情況,並使電感元件上的雜散電容將難以控制,導致相同規格的線圈之間雜訊抑制能力的差異增大,而必須準確的控制線圈繞線彼此間之間距,且因芯材體積較小,採用人工繞線方式不僅整體工序相當耗費工時,亦無法因應製程的需求大量生產,使製造成本也無法降低。 (1) When the coil is wound outside the core material of the inductance element, due to the different manual winding methods and directions, the difference in the winding distribution often causes the uneven density of the coil, and the stray capacitance on the inductance element will be reduced. It is difficult to control, resulting in an increase in the difference in noise suppression capabilities between coils of the same specification, and the distance between the coil windings must be accurately controlled, and due to the small volume of the core material, the manual winding method is not only quite labor-intensive in the overall process At the same time, mass production cannot meet the requirements of the manufacturing process, and the manufacturing cost cannot be reduced.
(2)電感元件為求得較大的電感量,一般會將線圈繞線進行重疊,所以在人工繞線過程中很容易刮傷漆包線的絕緣層,而芯材外部纏繞線圈後,亦會造成芯材體積變大,並將佔用其焊固於電路板上較大的空間而影響到整體電路佈局,而電感元件焊接的過程中,也容易因體積較大與其他電子元件碰觸,導致線圈可能產生刮傷的現象,進而影響到電 感元件電氣特性和充放電功能。 (2) Inductive components, in order to obtain a larger inductance, generally overlap the coil windings, so it is easy to scratch the insulating layer of the enameled wire during the manual winding process, and the winding of the coil on the outside of the core material will also cause The volume of the core material becomes larger, and it will occupy a larger space for welding on the circuit board and affect the overall circuit layout. In the process of welding inductance components, it is also easy to touch other electronic components due to the larger volume, resulting in coils. Scratches may occur, which in turn affects the electrical characteristics and charging and discharging functions of the inductive components.
是以,如何解決目前電感元件以人工方式捲繞線圈之耗時、費工,且無法大量生產、成本高的問題與困擾,且電感元件體積大、佔用電路板上空間,並影響電感元件的電氣特性和充放電功能等之麻煩與缺失,即為從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the current time-consuming, labor-consuming, high-cost problems and troubles of inductive components manually winding coils, and can not be mass-produced, and high-cost problems and troubles, and the inductive components are large in size, occupying space on the circuit board, and affecting the inductive components The troubles and deficiencies in electrical characteristics and charging and discharging functions are what the relevant manufacturers in this industry are eager to study and improve.
故,發明人有鑑於上述習知電感元件存在之問題與缺失,乃搜集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種可大量生產製造、降低電感元件高度並不佔用電路板太大空間,且具有良好磁感效應線圈迴路之電感元件於絕緣膠座中成型結構的發明專利誕生者。 Therefore, in view of the problems and deficiencies of the above-mentioned conventional inductance components, the inventor collected relevant information, evaluated and considered in many ways, and based on years of experience in this industry, through continuous trials and modifications, he designed this type of Can be mass-produced, reduce the height of inductance components without occupying too much space on the circuit board, and has a good magnetic induction effect coil loop inductance components formed in the insulating plastic seat. The creator of the invention patent.
本發明之主要目的乃在於係於一絕緣膠座設有一本體,該本體設有一容置空間,該容置空間設有間隔排列之複數定位部,而該些定位部分別設有相鄰錯位間隔排列之複數U形板,再於該些U形板表面設有一導體,該些導體間相鄰錯位形成一間距,並於該些導體二側分別轉折形成凸出於該本體外部之一引腳,藉由此結構搭配磁芯形成磁感效應之線圈迴路,進而達到結構簡單、提高生產效率及可節省成本之效用。 The main purpose of the present invention is to provide a main body on an insulating rubber seat, the main body is provided with an accommodating space, the accommodating space is provided with a plurality of positioning parts arranged at intervals, and the positioning parts are respectively provided with adjacent offset intervals A plurality of U-shaped plates are arranged, and a conductor is provided on the surface of the U-shaped plates. The conductors are adjacently displaced to form a distance, and the conductors are respectively turned on two sides to form a pin protruding from the outside of the body , By combining the structure with the magnetic core to form a coil loop with magnetic induction effect, the structure is simple, the production efficiency is improved, and the cost can be saved.
本發明之次要目的乃在於該絕緣膠座之本體內部之容置空間,為凸設有至少一個以上間隔排列之隔板,並於隔板與本體內壁面處及二相鄰隔板間分別形成容置槽,各容置槽內分別設有定位部呈水平方向錯位間隔排列之複數U形板,則導磁元件之磁芯係分別置入本體之容置槽內,以供複數導體跨置於磁芯外部,而供導磁元件定位於絕緣膠座與連接載 體之間,則各容置槽內部之複數U形板,由絕緣膠座外側向內排列之各單數列U形板內側之寬度為大於各偶數列U形板內側之寬度,且各單數列U形板之縱向深度為大於各偶數列U形板之縱向深度,而各單數列U形板與各偶數列U形板係形成相鄰錯位式排列,則各單數列U形板與各偶數列U形板表面分別設有利用雷射活化以化鍍導電材成型之導體,各導體分別相鄰錯位形成一間距,並使複數錯位間隔排列的U形板二側分別延伸露出至本體外部一距離,而導體二側之引腳分別沿著各U形板向上延伸外露於本體外部,再於各引腳延伸出本體外的端部分別形成共平面狀之引腳接面;即可藉由各單數列U形板與各偶數列U形板表面分別設有利用雷射活化以化鍍導電材成型之導體,而構成本體的容置槽內部具較多U形板透過導體及各接點組搭配磁芯形成良好磁感效應之較多組線圈迴路。 The secondary purpose of the present invention is that the accommodating space inside the main body of the insulating rubber seat is protrudingly provided with at least one partition arranged at intervals, between the partition and the inner wall surface of the main body and between two adjacent partitions. The accommodating grooves are respectively formed, and each accommodating groove is provided with a plurality of U-shaped plates whose positioning parts are arranged at an offset interval in the horizontal direction, and the magnetic core of the magnetic conductive element is respectively placed in the accommodating groove of the main body for the plural conductor It is placed across the outside of the magnetic core, and the magnetic element is positioned between the insulating rubber seat and the connecting carrier, the plural U-shaped plates inside each accommodating groove, and the odd-numbered U-shaped plates arranged from the outside of the insulating rubber seat inward The width of the inner side is greater than the width of the inner side of each even-numbered U-shaped plate, and the longitudinal depth of each odd-numbered U-shaped plate is greater than the longitudinal depth of each even-numbered U-shaped plate, and each odd-numbered U-shaped plate and each even-numbered U-shaped plate The plates are arranged in an adjacent staggered arrangement, and the surfaces of each U-shaped plate of odd-numbered rows and U-shaped plates of even-numbered rows are respectively provided with conductors formed by electroless plating conductive material by laser activation, and each conductor is adjacently displaced to form a distance. The two sides of a plurality of U-shaped plates arranged at intervals are extended and exposed to the outside of the main body respectively, and the pins on the two sides of the conductor respectively extend along each U-shaped plate and are exposed outside the main body, and then extend out of the main body at each pin. The ends of the body respectively form coplanar pin joints; that is, by each U-shaped plate of odd-numbered rows and U-shaped plates of even-numbered rows having conductors formed by electroless plating of conductive materials by laser activation, and There are many U-shaped plates inside the accommodating slot forming the main body to form many sets of coil loops with good magnetic induction effect through the conductor and each contact group with magnetic core.
本發明之另一目的乃在於該導磁元件之磁芯係可為導電材質或非導電材質所製成,且導磁元件之磁芯係可為非導電材質之鐵氧體或陶瓷材質等所製成,而鐵氧體係包括軟鐵氧體或硬鐵氧體,則該軟鐵氧體可包括錳鋅鐵氧體(MnZn)或鎳鋅鐵氧體(NiZn)等;且該硬鐵氧體為包括鍶鐵氧體(SrFe12O9)、鋇鐵氧體(BaFe12O9)或鈷鐵氧體(CoFe2O4)等;再者,導磁元件之磁芯亦可包括鐵、鈷、鋅、鎳或其合金材質等之導電材質所製成,並於導電材質之磁芯外表面上形成絕緣層。 Another object of the present invention is that the magnetic core of the magnetic element can be made of conductive material or non-conductive material, and the magnetic core of the magnetic element can be made of non-conductive ferrite or ceramic material. And the ferrite system includes soft ferrite or hard ferrite, the soft ferrite may include manganese zinc ferrite (MnZn) or nickel zinc ferrite (NiZn), etc.; and the hard ferrite The body includes strontium ferrite (SrFe 12 O 9 ), barium ferrite (BaFe 12 O 9 ) or cobalt ferrite (CoFe 2 O 4 ), etc.; in addition, the magnetic core of the magnetic element can also include iron It is made of conductive materials such as, cobalt, zinc, nickel or their alloy materials, and an insulating layer is formed on the outer surface of the conductive material core.
本發明之再一目的乃在於該電感元件係於絕緣膠座之本體內部容置空間設有U形狀之定位部,可於U形狀之定位部表面設有利用導電材(可為雷射活化以化鍍導電材)成型之導體,並於本體的容置空間內 安裝導磁元件之磁芯,且磁芯內部形成通孔可供U形狀之定位部一側穿入,使等間距相鄰間隔排列之各導體二側引腳、分別跨置於磁芯外部,以將絕緣膠座及導磁元件設置於連接載體上,並供各導體之引腳分別與線路陣列上對應接點組之各接點電性連接,可搭配磁芯形成磁感效應之線圈迴路,進而達到結構簡單、提高生產效率及可節省成本之效用。 Another object of the present invention is that the inductance element is provided with a U-shaped positioning part in the accommodating space inside the main body of the insulating rubber seat. The surface of the U-shaped positioning part can be provided with a conductive material (which can be laser activated). Conductor formed by electroplating conductive material), and install the magnetic core of the magnetic element in the accommodating space of the main body, and a through hole is formed in the magnetic core for the U-shaped positioning part to penetrate, so that it is adjacent to each other at equal intervals The two-side pins of the conductors arranged at intervals are placed across the outside of the magnetic core respectively, so that the insulating rubber seat and the magnetic conductive element are arranged on the connection carrier, and the pins of each conductor are respectively connected to the corresponding contact groups on the circuit array. Each contact is electrically connected, and can be matched with a magnetic core to form a coil loop with a magnetic induction effect, thereby achieving a simple structure, improving production efficiency and saving costs.
1‧‧‧絕緣膠座 1‧‧‧Insulating plastic seat
10‧‧‧容置空間 10‧‧‧Accommodation space
11‧‧‧本體 11‧‧‧Ontology
111‧‧‧隔板 111‧‧‧Partition
112‧‧‧容置槽 112‧‧‧Slot
12‧‧‧定位部 12‧‧‧Positioning Department
121‧‧‧U形板 121‧‧‧U-shaped plate
1211‧‧‧單數列U形板 1211‧‧‧Singular U-shaped plate
1212‧‧‧偶數列U形板 1212‧‧‧Even-numbered U-shaped plate
13‧‧‧導體 13‧‧‧Conductor
131‧‧‧引腳 131‧‧‧pin
132‧‧‧端部 132‧‧‧end
1321‧‧‧引腳接面 1321‧‧‧Pin connection
2‧‧‧導磁元件 2‧‧‧Magnetic element
21‧‧‧磁芯 21‧‧‧Magnetic core
211‧‧‧通孔 211‧‧‧Through hole
212‧‧‧絕緣層 212‧‧‧Insulation layer
3‧‧‧連接載體 3‧‧‧Connecting carrier
31‧‧‧基板 31‧‧‧Substrate
32‧‧‧線路陣列 32‧‧‧Line Array
320‧‧‧感應區 320‧‧‧Induction area
321‧‧‧接點組 321‧‧‧Contact Group
3211‧‧‧接點 3211‧‧‧Contact
322‧‧‧輸入側 322‧‧‧Input side
323‧‧‧輸出側 323‧‧‧Output side
4‧‧‧轉印治具 4‧‧‧Transfer jig
41‧‧‧底模 41‧‧‧Bottom mold
411‧‧‧限位滑槽 411‧‧‧Limiting Chute
412‧‧‧轉印部 412‧‧‧Transfer Division
4121‧‧‧凸軌 4121‧‧‧Protrusion rail
42‧‧‧上模 42‧‧‧Upper die
421‧‧‧儲存空間 421‧‧‧Storage space
4211‧‧‧開口 4211‧‧‧Open
422‧‧‧塗膠部 422‧‧‧Gluing Department
4221‧‧‧軌槽 4221‧‧‧Track groove
G‧‧‧間隙 G‧‧‧Gap
D‧‧‧寬度 D‧‧‧Width
d‧‧‧寬度 d‧‧‧Width
H‧‧‧深度 H‧‧‧Depth
h‧‧‧深度 h‧‧‧depth
第一圖 係為本發明第一實施例之立體外觀圖。 The first figure is a perspective view of the first embodiment of the present invention.
第二圖 係為本發明第一實施例之立體分解圖。 The second figure is a three-dimensional exploded view of the first embodiment of the present invention.
第三圖 係為本發明第一實施例之前視剖面圖。 The third figure is a front sectional view of the first embodiment of the present invention.
為達成上述目的與功效,本發明所採用之技術手段及其構造、實施之方法等,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above-mentioned objectives and effects, the technical means adopted by the present invention, its structure, and the method of implementation, etc., are drawn to illustrate in detail the features and functions of the preferred embodiments of the present invention as follows, so as to fully understand.
請參閱第一、二、三圖所示,係為本發明之第一實施例之立體外觀圖、立體分解圖、前視剖面圖,由圖中所示可以清楚看出,本發明之電感元件於絕緣膠座中成型結構,係包括絕緣膠座1、導磁元件2及連接載體3,其中:該絕緣膠座1包含塑料材質通過射出模具以射出加工的方式所一體成型之本體11,而絕緣膠座1之本體11內部為形成有開口向上之容置空間10,並於容置空間10內凸設有至少一個以上並排或陣列狀間隔排列之隔板111,且各隔板111與本體11內壁面處及二相鄰 隔板111之間分別形成有水平方向貫通之容置槽112,再於容置槽112內分別設有定位部12,則定位部12沿水平方向設有相鄰錯位間隔排列之複數U形板121,並供各相鄰之U形板121分別呈不同寬度、不同深度錯位間隔排列,而各U形板121二側處為向外延伸凸出至本體11的頂部一距離位置,該定位部12所設置該些U形板121所包括之多個單數列U形板1211與多個偶數列U形板1212呈現相鄰錯位間隔排列,相較於若僅設置複數單列U形板121之結構而言,本案實施結構有效利用絕緣膠座1有限空間而繞設雙倍U形板121所形成電感元件之線圈,如此使本案所製造電感元件能以較小的體積達到較高的電感量,於商業市場可以較高單價進行販售,且應用於電子產品中時佈局空間具有更大的彈性;另,定位部12處呈相鄰錯位間隔排列之複數U形板121的表面上,為分別設有利用雷射活化以化鍍導電材成型之導體13,各相鄰導體13之間彼此相鄰分隔一距離,並於導體13二側處分別形成有沿著U形板121向上延伸之引腳131,可供各引腳131之端部132延伸至外露於本體11外部,即供各端部132位於本體11外部形成複數共平面之引腳接面1321。 Please refer to the first, second and third figures, which are the three-dimensional appearance view, the three-dimensional exploded view, and the front sectional view of the first embodiment of the present invention. It can be clearly seen from the figures that the inductor element of the present invention The structure formed in the insulating rubber seat includes an insulating rubber seat 1, a magnetic
該導磁元件2係包含至少一個以上呈一矩形環狀或其他中空環狀之磁芯21,而磁芯21內部則形成有至少一個上下貫通之通孔211。 The magnetic
該連接載體3包含一基板31,基板31包含但不限於電木板、玻璃纖維板、塑膠板、陶瓷基板、預浸漬材料等絕緣材質所製成,並於基板31表面上設有可由銅箔所製成之線路陣列32,而線路陣列3 2包含至少二組接點組321,並於每一組接點組321各具有二排斜向錯位間隔排列且位於不同排之複數接點3211,且每一組接點組321之起始與終點位置則分別電性連接有輸入側322及輸出側323。 The
上述本發明各構件於組裝時,係先將導磁元件2之磁芯21分別置入絕緣膠座1於本體11之容置槽112內,並使定位部12之複數U形板121一側處分別穿入至磁芯21之通孔211中,且各導體13之二引腳131係分別位於通孔211內側與磁芯21外側處,並供各引腳131的端部132處之引腳接面1321,分別延伸出絕緣膠座1及磁芯21外部,便可將複數導體13跨置於磁芯21外部形成並排、環狀或陣列狀間隔排列,在本實施例中係以絕緣膠座1與導磁元件2先進行組裝為說明,並於磁芯21組裝於本體11內,亦可利用點膠方式進行固定,但於實際應用時,也可依製程或結構設計變更組裝的順序,例如可先將導磁元件2之磁芯21設置於連接載體3上,再與絕緣膠座1進行組裝與焊接之動作,即藉由絕緣膠座1、導磁元件2及連接載體3組構成本發明第一實施例之電感元件,所以在以下說明書內容中皆一起進行說明,合予陳明。 When assembling the above-mentioned components of the present invention, the
且在本發明第一實施例中,係可將絕緣膠座1與導磁元件2設置於連接載體3之基板31表面上,並使導體13二側處之引腳131端部132位置的引腳接面1321、分別對位抵貼於線路陣列32上對應之接點組321的各接點3211及其焊料(如錫膏、錫球或導電膠等)形成一共平面,再利用表面黏著技術(SMT)焊接的方式焊固形成電性連接,藉此可組構成電感元件、變壓器或其他電感性元件,當線路陣 列32之輸入側322導通電流時,可使電流通過接點組321之各接點3211與複數導體13間所形成之感應區320後、再由輸出側323向外傳輸,並搭配導磁元件2之磁芯21而形成連續捲繞式磁感效應之線圈迴路,以提供電感元件具有穩定的電感效應與整流特性,此種絕緣膠座1之定位部12上利用雷射活化以化鍍導電材成型出線圈用之導體13結構設計,在不增加整體的高度情況下,可有效縮減產品體積而不會佔用較大空間,且因複數導體13成型的方向及密度可依實際需求精準的控制,使電感元件可具有相同或接近之電氣特性,確保製造的品質與良率,進而達到結構簡單、方便組裝、提高生產效率及可節省成本之效用。 And in the first embodiment of the present invention, the insulating rubber seat 1 and the magnetic
再者,上述絕緣膠座1的本體11,其各容置槽112內部定位部12之複數U形板121,由絕緣膠座1本體11外側向內排列之各單數列U形板1211內側之寬度〔D〕、為大於各偶數列U形板1212內側之寬度〔d〕,且各單數列U形板1211之縱向深度〔H〕為大於各偶數列U形板1212之縱向深度〔h〕,並使複數錯位間隔排列的U形板121二側分別延伸露出至本體11外部一距離,而導體13二側之引腳131分別沿著各U形板121向上延伸外露於本體11外部,再於各引腳131露出本體11外的端部132形成共平面狀之引腳接面1321,則供各單數列U形板1211與各偶數列U形板1212之間,分別形成一距離的相鄰錯位間隔排列,且各單數列U形板1211與各偶數列U形板1212表面,再分別設有利用雷射活化以化鍍導電材成型之導體13,各導體13分別相鄰錯位形成一間距;即可藉由各單數列U形板1211與各偶數列U形板1212表面分別設有利用雷射活化以 化鍍導電材成型之導體13,而構成本體11的容置槽112內部具較多U形板121透過導體13、各連接載體3之基板31表面上接點組321、再搭配導磁元件2之磁芯21形成良好感效應之較多組線圈迴路。 Furthermore, in the
又,上述該絕緣膠座1的本體11,其各容置槽112內部定位部12之複數U形板121,係於各單數列U形板1211與各偶數列U形板1212,利用雷射活化以化鍍導電材成型為導體13之雷射加工(Laser Direct Structuring,LDS)作業,係於絕緣膠座1的定位部12之各單數列U形板1211、各偶數列U形板1212上進行雷射加工、射出與電鍍製程的3D-MID〔Three-Dimensional Moulded Interconnect Device〕生產技術,先施行雷射活化(Laser Activation)加工處理,透過雷射光束活化使各單數列U形板1211、各偶數列U形板1212上之表面錫抗蝕刻阻劑燒除,產生物理化學反應形成金屬核,而供各單數列U形板1211、各偶數列U形板1212上形成粗糙表面,則使導電材(可為銅、鋅或鎳或其合金材質等)在金屬化過程中附著在各單數列U形板1211、各偶數列U形板1212的粗糙表面上,形成導電材之金屬層,即可於各單數列U形板1211、各偶數列U形板1212的粗糙表面的導電材金屬層上,再施以電鍍(Metallization)約5~8μm(微米)的電路(如銅、鎳等),即於各單數列U形板1211、各偶數列U形板1212的表面上成型導體13,且因各單數列U形板1211、各偶數列U形板1212分形成相鄰錯位排列,則供各相鄰導體13之間彼此相 鄰分隔一距離、不互相接觸。 In addition, in the
上述本發明各構件於組裝時,係先將導磁元件2之磁芯21分別置入絕緣膠座1於本體11之容置槽112內,並使U形狀定位部12表面各導體13之二引腳131、係分別位於通孔211內側與磁芯21外側處,並供各引腳131的端部132之引腳接面1321,分別延伸出絕緣膠座1及磁芯21外部,便可將複數導體13跨置於磁芯21外部形成並排、環狀或陣列狀間隔排列,在本實施例中係以絕緣膠座1與導磁元件2先進行組裝為說明,並於磁芯21組裝於本體11內,亦可利用點膠方式進行固定,但於實際應用時,也可依製程或結構設計變更組裝的順序,例如可先將導磁元件2之磁芯21設置於連接載體3上,再與絕緣膠座1進行組裝與焊接之動作,而透過絕緣膠座1、導磁元件2及連接載體3組構成本發明第二實施例之電感元件。 When assembling the above-mentioned components of the present invention, the
再者,上述本發明各實施例中之導磁元件2的磁芯21,係可為導電材質製成,係可包括鐵、鈷、鋅、鎳或其合金材質所製成,並於導電材質之磁芯21外表面上形成可為絕緣漆之絕緣層212。 Furthermore, the
另,上述本發明各實施例中之導磁元件2的磁芯21,亦可為導電材質或非導電材質所製成;且導磁元件2之磁芯21若為非導電材質之鐵氧體或陶瓷材質等所製成,而鐵氧體一般是不導電的亞鐵磁性陶磁材料,並類似其它金屬氧化物具有高硬度、脆性,並依據其磁「矯頑力」的高低,而區分為「軟鐵氧體(軟磁體)」及「硬鐵氧體(硬磁體)」;其中該「軟鐵氧體」的磁「矯頑力」較低,則可以在不消耗許多能量(磁滯現象)的情形下,將材料的磁化強度由正變負,且材料本身的高電阻 率也降低另一個能量損耗來源:渦電流的產生,該「軟鐵氧體」可包括錳鋅鐵氧體(MnZn,化學式為:MnaZn(1-a)Fe2O4)或鎳鋅鐵氧體(NiZn,化學式為:NiaZn(1-a)Fe2O4)等;且該「硬鐵氧體」係可供應用於「永久磁鐵」的「鐵氧體」,具有較高的磁「矯頑力」。和磁化後的剩磁,「硬鐵氧體」不易被退磁,而可產生磁通,具較高的磁導率,並可稱作「陶瓷磁鐵」,且該硬鐵氧體為包括鍶鐵氧體〔SrFe12O9(SrO.6Fe2O3)〕、鋇鐵氧體〔BaFe12O9(BaO.6Fe2O3)〕或鈷鐵氧體〔CoFe2O4(CoO.Fe2O3)〕等;則非導電材質之磁芯21其外表面可不必形成絕緣層212。 In addition, the
是以,本發明主要針對絕緣膠座1之本體11內部為設有U形狀之定位部12,並於U形狀定位部12表面上設有利用雷射活化以化鍍導電材成型之導體13,再於U形狀定位部12表面透過雷射加工作業以預定間距(如:1mm、1.5mm、2mm、2.5mm或3mm等)移除部分導體13,而於U形狀定位部12表面、形成複數等間距相鄰間隔排列之導體13的U形狀引腳131,而本體11之容置空間10內為安裝有導磁元件2之磁芯21,並於磁芯21內部形成有可供U形板121一側處穿入至其中之通孔211,且各導體13二側處之引腳131的端部132之各引腳接面1321、為分別位於通孔211內側與磁芯21外側處,便可將絕緣膠座1與導磁元件2設置於連接載體3上,並使導體13之引腳131的各端部132之引腳接面1321分別與線路陣列32上對應之接點組321之各接點3211呈電性連接,搭配磁芯21形成連續捲繞式磁感效應之線圈迴路,且複數導體13成型的方向及 密度可依實際的需求精準的控制,確保製造的品質與良率,進而達到結構簡單、提高生產效率及可節省成本之效用。 Therefore, the present invention is mainly aimed at that the inside of the
上述詳細說明為針對本發明一種較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,凡其他未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本發明所涵蓋之專利範圍中。 The above detailed description is only for a preferred and feasible embodiment of the present invention, but the embodiment is not intended to limit the scope of the patent application of the present invention. All other equal changes and modifications made without departing from the spirit of the technique disclosed in the present invention All changes shall be included in the scope of patents covered by the present invention.
綜上所述,本發明上述之電感元件於絕緣膠座中成型結構於使用時為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,實符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the above-mentioned inductance element formed in the insulating rubber seat of the present invention can indeed achieve its effects and purposes when used. Therefore, the present invention is an invention with excellent practicability, and it actually meets the requirements of an invention patent. Yan filed an application in accordance with the law, and I hope that the review committee will grant this case as soon as possible to protect the inventor’s hard-working invention. If there is any doubt, please write to us for instructions. The inventor will do our best to cooperate.
1‧‧‧絕緣膠座 1‧‧‧Insulating plastic seat
10‧‧‧容置空間 10‧‧‧Accommodation space
11‧‧‧本體 11‧‧‧Ontology
111‧‧‧隔板 111‧‧‧Partition
112‧‧‧容置槽 112‧‧‧Slot
12‧‧‧定位部 12‧‧‧Positioning Department
121‧‧‧U形板 121‧‧‧U-shaped plate
1211‧‧‧單數列U形板 1211‧‧‧Singular U-shaped plate
1212‧‧‧偶數列U形板 1212‧‧‧Even-numbered U-shaped plate
13‧‧‧導體 13‧‧‧Conductor
131‧‧‧引腳 131‧‧‧pin
132‧‧‧端部 132‧‧‧end
1321‧‧‧引腳接面 1321‧‧‧Pin connection
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108107284A TWI728320B (en) | 2018-08-14 | 2018-08-14 | The inductance element is formed in the insulating rubber seat |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108107284A TWI728320B (en) | 2018-08-14 | 2018-08-14 | The inductance element is formed in the insulating rubber seat |
Publications (2)
Publication Number | Publication Date |
---|---|
TW202009952A TW202009952A (en) | 2020-03-01 |
TWI728320B true TWI728320B (en) | 2021-05-21 |
Family
ID=70766770
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108107284A TWI728320B (en) | 2018-08-14 | 2018-08-14 | The inductance element is formed in the insulating rubber seat |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI728320B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6148500A (en) * | 1995-07-24 | 2000-11-21 | Autosplice Systems Inc. | Electronic inductive device and method for manufacturing |
US7948346B2 (en) * | 2008-06-30 | 2011-05-24 | Alpha & Omega Semiconductor, Ltd | Planar grooved power inductor structure and method |
US9754714B2 (en) * | 2009-07-31 | 2017-09-05 | Radial Electronics, Inc. | Embedded magnetic components and methods |
TWI624843B (en) * | 2017-03-28 | 2018-05-21 | Ajoho Enterprise Co Ltd | Inductive component assembly structure |
-
2018
- 2018-08-14 TW TW108107284A patent/TWI728320B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6148500A (en) * | 1995-07-24 | 2000-11-21 | Autosplice Systems Inc. | Electronic inductive device and method for manufacturing |
US7948346B2 (en) * | 2008-06-30 | 2011-05-24 | Alpha & Omega Semiconductor, Ltd | Planar grooved power inductor structure and method |
US9754714B2 (en) * | 2009-07-31 | 2017-09-05 | Radial Electronics, Inc. | Embedded magnetic components and methods |
TWI624843B (en) * | 2017-03-28 | 2018-05-21 | Ajoho Enterprise Co Ltd | Inductive component assembly structure |
Also Published As
Publication number | Publication date |
---|---|
TW202009952A (en) | 2020-03-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US9660013B2 (en) | Chip inductor | |
US20140167897A1 (en) | Power inductor and method of manufacturing the same | |
US20160035477A1 (en) | Thin-film coil component and charging apparatus and method for manufacturing the component | |
CN105185507B (en) | Chip electronic device and the plate for installing chip electronic device | |
KR20130099071A (en) | Wireless power supply system and multi-layer shim assembly | |
US7135949B2 (en) | Transformer or inductor containing a magnetic core having abbreviated sidewalls and an asymmetric center core portion | |
US20140022042A1 (en) | Chip device, multi-layered chip device and method of producing the same | |
CN111489890B (en) | Manufacturing method of patch power inductor | |
TWI636468B (en) | Inductive component of coil conductor with conductive adhesive | |
US20190214184A1 (en) | Inductor with coil conductor formed by conductive material | |
TWI659440B (en) | Inductive elements of coil conductors made of conductive material | |
KR101338139B1 (en) | Power inductor | |
TWI728320B (en) | The inductance element is formed in the insulating rubber seat | |
US20190272938A1 (en) | Inductor molded on an insulative plastic block | |
CN109754954B (en) | Wire conductor forming method applied to electronic component | |
CN209000708U (en) | The inductance element of the molding coil-conductor of conduction material | |
US20190272951A1 (en) | Inductor molded on an insulative plastic block | |
CN111724973A (en) | Forming structure of inductance element in insulating rubber base | |
CN110136922B (en) | Inductance element with coil conductor formed by conductive adhesive | |
TWI624843B (en) | Inductive component assembly structure | |
TWI637409B (en) | Inductive component of coil conductor with conductive adhesive | |
KR101642612B1 (en) | Inductor and Method of Fabricating the Same | |
US20180301273A1 (en) | Printed Inductors for Wireless Charging | |
CN108364765B (en) | A kind of potting core inductance and preparation method thereof | |
CN218918608U (en) | Planar transformer, power conversion circuit and adapter |