TWI727863B - Energy-saving device for radiant tube heater - Google Patents

Energy-saving device for radiant tube heater Download PDF

Info

Publication number
TWI727863B
TWI727863B TW109124963A TW109124963A TWI727863B TW I727863 B TWI727863 B TW I727863B TW 109124963 A TW109124963 A TW 109124963A TW 109124963 A TW109124963 A TW 109124963A TW I727863 B TWI727863 B TW I727863B
Authority
TW
Taiwan
Prior art keywords
arc
shaped plate
radiant tube
pipe section
exhaust
Prior art date
Application number
TW109124963A
Other languages
Chinese (zh)
Other versions
TW202204820A (en
Inventor
鄒穎
吳佳��
Original Assignee
中國鋼鐵股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中國鋼鐵股份有限公司 filed Critical 中國鋼鐵股份有限公司
Priority to TW109124963A priority Critical patent/TWI727863B/en
Application granted granted Critical
Publication of TWI727863B publication Critical patent/TWI727863B/en
Publication of TW202204820A publication Critical patent/TW202204820A/en

Links

Images

Abstract

一種用於輻射管加熱器之節能裝置,適用於插設於一輻射管之一排氣直管段內,並包含數個沿著該排氣直管段之一排氣直管段軸向排列的弧形板單元,其中,每一弧形板單元包括一第一弧形板,該第一弧形板是沿著一垂直於該排氣直管段軸向的弧形板軸向延伸,且具有兩平行於該弧形板軸向之第一端面,及一延伸於該等第一端面之間並界定一第一空穴的第一弧形板體。其中,當燃氣流經該排氣直管段時,該等第一空穴內部會產生渦流,並且該燃氣之氣流會被該等弧形板單元壓縮而加速,因而可增強該燃氣在該排氣直管段內部的對流熱傳。An energy-saving device for a radiant tube heater, suitable for being inserted in an exhaust straight pipe section of a radiant tube, and comprising a plurality of arcs arranged along the axial direction of one of the exhaust straight pipe sections The plate unit, wherein each arc-shaped plate unit includes a first arc-shaped plate, the first arc-shaped plate is axially extending along an arc-shaped plate perpendicular to the axial direction of the exhaust straight pipe section, and has two parallel A first end surface in the axial direction of the arc-shaped plate, and a first arc-shaped plate body extending between the first end surfaces and defining a first cavity. Wherein, when the gas flows through the straight exhaust pipe section, a vortex will be generated inside the first cavities, and the gas flow will be compressed and accelerated by the arc-shaped plate units, thereby enhancing the gas flow in the Convective heat transfer inside the exhaust straight pipe section.

Description

用於輻射管加熱器之節能裝置Energy-saving device for radiant tube heater

本發明是有關於一種節能裝置,特別是指一種用於輻射管加熱器之節能裝置。The present invention relates to an energy-saving device, in particular to an energy-saving device for a radiant tube heater.

工業中加熱製程常使用輻射管裝置,將高溫燃氣導入輻射管內以加熱輻射管,繼而高溫輻射管再以輻射熱傳方式對產品物件(即負載,例如鋼鐵廠中之鋼帶等等…),以達到對產品物件均勻加熱之目的。此外,輻射管之排氣直管段內還可插入一輻射管插入物(Radiant Tube Insert,RTI)做為節能裝置,能增強高溫燃氣對輻射管之管壁的熱傳,以提高加熱效率因而節省燃料。Radiant tube devices are often used in the heating process in the industry to introduce high-temperature gas into the radiant tube to heat the radiant tube, and then the high-temperature radiant tube uses radiant heat transfer to the product objects (ie loads, such as steel belts in steel plants, etc...) , In order to achieve the purpose of uniform heating of the product objects. In addition, a radiant tube insert (RTI) can be inserted into the straight section of the exhaust pipe of the radiant tube as an energy-saving device, which can enhance the heat transfer of high-temperature gas to the wall of the radiant tube to improve the heating efficiency. Save fuel.

美國第US20150079529A1號公開專利案係由 PSNergy公司申請,主要揭示一種用於加熱爐輻射管之插入件,其包含:一第一部分,用於吸收流經輻射管之燃氣之熱量,且將該熱量輻射熱傳遞至該輻射管之管壁;及一第二部分,用於將該輻射管中之熱量及氣體引導至該第一部分。然而,該US20150079529A1號公開專利案有兩項缺點:(1)其商用品結構複雜且造價高;(2)經本發明申請人中國鋼鐵公司於現場應用後,不足三年即發生損壞狀況,包括:對位卡榫破裂、翼型結構(即該第二部分)斷裂、輻射面結構損壞,而結構破壞後會導致RTI之熱傳增強功能無法充分發揮。U.S. Patent No. US20150079529A1 was filed by PSNergy. It mainly discloses an insert for the radiant tube of a heating furnace, which includes: a first part for absorbing the heat of the gas flowing through the radiant tube, and the heat Radiant heat is transferred to the tube wall of the radiant tube; and a second part for guiding the heat and gas in the radiant tube to the first part. However, the US20150079529A1 published patent case has two shortcomings: (1) The commercial product has a complicated structure and high cost; (2) After the applicant of the present invention, China Iron and Steel Corporation, was used on site, damage occurred in less than three years, including: The alignment latch is broken, the airfoil structure (that is, the second part) is broken, and the radiating surface structure is damaged. After the structure is broken, the heat transfer enhancement function of the RTI cannot be fully exerted.

美國第US6484795號公告專利案主要揭示,在輻射管燃燒器火焰末端裝設一陶瓷材料製作之螺旋狀插入物,透過氣流旋繞增強對管內壁的對流熱傳。然而,該US6484795號公告專利案揭示之RTI屬無分向性加熱,係同時對輻射管內非需求面加熱,故會增加能耗。其次,該US6484795號公告專利案之商用品材質為碳化矽(SiC),於本案申請人中國鋼鐵公司之退火爐使用焦爐氣(COG)燃氣環境之下,會產生和前述US20150079529A1專利案商用品相同之損壞情況。The US Pat. No. 6,484,795 mainly discloses that a helical insert made of ceramic material is installed at the flame end of the radiant tube burner to enhance the convective heat transfer to the inner wall of the tube through the swirling of the airflow. However, the RTI disclosed in the US6484795 publication patent is non-directional heating, which simultaneously heats the non-demand surface in the radiant tube, which will increase energy consumption. Secondly, the commercial material of the US6484795 Announcement Patent Case is silicon carbide (SiC). Under the environment where the annealing furnace of the applicant, China Iron and Steel Company, uses coke oven gas (COG) gas, it will be compatible with the aforementioned US20150079529A1 patent case. Damage to the same product.

中國第CN2245759Y號公告專利案主要揭示,於輻射管之管體內插入扭帶插入件。該扭帶插入件為經過扭轉處理之扁帶,可氣流在輻射管內沿著螺旋形扭帶旋轉流動,可強化氣流對管壁之對流熱傳,藉以增強總熱傳係數。然而,該CN2245759Y公告專利案揭示之RTI屬無分向性加熱,係同時對輻射管內非需求面加熱,故會增加能耗。其次,熱氣在輻射管內是以旋熱方式流動,故流阻較大。China's CN2245759Y Announcement Patent Case mainly discloses that a twisted band insert is inserted into the body of the radiant tube. The twisted ribbon insert is a flat ribbon that has been twisted, and the airflow can rotate along the spiral twisted ribbon in the radiant tube, and can strengthen the convective heat transfer of the airflow to the tube wall, thereby enhancing the overall heat transfer coefficient. However, the RTI disclosed in the CN2245759Y patent case is non-directional heating, which simultaneously heats the non-demand surface in the radiant tube, which will increase energy consumption. Secondly, the hot gas flows in the radiant tube in a rotary heat mode, so the flow resistance is relatively large.

因此,有鑑於上述習知RTI具有上述缺點,故有必要尋求解決之道。Therefore, in view of the above-mentioned shortcomings of the above-mentioned conventional RTI, it is necessary to seek a solution.

因此,本發明的目的,即在提供一種用於輻射管加熱器之節能裝置。Therefore, the purpose of the present invention is to provide an energy-saving device for the radiant tube heater.

於是,本發明用於輻射管加熱器之節能裝置,適用於插設於一輻射管之一排氣直管段內,並包含數個沿著該排氣直管段之一排氣直管段軸向排列的弧形板單元,其中,每一弧形板單元包括一第一弧形板,該第一弧形板是沿著一垂直於該排氣直管段軸向的弧形板軸向延伸,且具有兩平行於該弧形板軸向之第一端面,及一延伸於該等第一端面之間並界定一第一空穴的第一弧形板體。其中,當燃氣流經該排氣直管段時,該等第一空穴內部會產生渦流,並且該燃氣之氣流會被該等弧形板單元壓縮而加速,因而可增強該燃氣在該排氣直管段內部的對流熱傳。Therefore, the energy-saving device for the radiant tube heater of the present invention is suitable for being inserted in an exhaust straight pipe section of a radiant tube, and includes a plurality of exhaust straight pipe sections arranged axially along one of the exhaust straight pipe sections The arc-shaped plate unit, wherein each arc-shaped plate unit includes a first arc-shaped plate that extends axially along an arc-shaped plate perpendicular to the axial direction of the exhaust straight pipe section, and It has two first end surfaces parallel to the axial direction of the arc-shaped plate, and a first arc-shaped plate body extending between the first end surfaces and defining a first cavity. Wherein, when the gas flows through the straight exhaust pipe section, a vortex will be generated inside the first cavities, and the gas flow will be compressed and accelerated by the arc-shaped plate units, thereby enhancing the gas flow in the Convective heat transfer inside the exhaust straight pipe section.

本發明的功效在於:該等沿著該排氣直管段軸向排列的弧形板單元之結構大幅簡化,故製作成本大幅降低,其中,當燃氣流經該排氣直管段時,該等弧形板單元內部會產生渦流,且該燃氣之氣流會被該等弧形板單元壓縮而加速,因而可增強該燃氣在該排氣直管段內部的對流熱傳。The effect of the present invention is that the structure of the arc-shaped plate units arranged along the axial direction of the exhaust straight pipe section is greatly simplified, so the production cost is greatly reduced. Among them, when the gas flows through the exhaust straight pipe section, the arc plate units A vortex will be generated inside the shaped plate unit, and the gas flow will be compressed and accelerated by the arc shaped plate units, so that the convective heat transfer of the gas inside the straight exhaust pipe section can be enhanced.

參閱圖1至4,本發明用於輻射管加熱器之節能裝置2(即輻射管插入物,以下簡稱RTI)的第一實施例,適用於插設於一輻射管1之一排氣直管段14內,其中,該輻射管1用於輻射加熱一沿著一輸送方向91輸送之負載9(例如鋼帶等等…)。1 to 4, the first embodiment of the energy-saving device 2 (ie, radiant tube insert, hereinafter referred to as RTI) for a radiant tube heater according to the present invention is suitable for being inserted in an exhaust straight pipe section of a radiant tube 1 14, wherein the radiant tube 1 is used to radiately heat a load 9 (such as a steel belt, etc.) conveyed along a conveying direction 91.

在本第一實施例中,該用於輻射管加熱器之節能裝置2包含數個沿著該排氣直管段14之一排氣直管段軸向A排列的弧形板單元20,例如如圖1、4所示的五個弧形板單元20,其中,該等弧形板單元20是以鎳基合金等材料製成。在本第一實施例中,該等做為RTI之弧形板單元20是取材自淘汰之輻射管未損壞管段,其材質為鎳基合金,其於焦爐氣(COG)燃氣環境會比商用品RTI之材料碳化矽(SiC)更為耐用。In the first embodiment, the energy-saving device 2 for a radiant tube heater includes a plurality of arc-shaped plate units 20 arranged along the axial direction A of one of the straight exhaust pipe sections 14, as shown in the figure, for example The five arc-shaped plate units 20 shown in 1, 4, wherein the arc-shaped plate units 20 are made of materials such as nickel-based alloys. In the first embodiment, the arc-shaped plate units 20 used as RTIs are made of undamaged pipe sections of radiant tubes that are self-eliminated. They are made of nickel-based alloys, which are better than those in a coke oven gas (COG) gas environment. Commercial RTI material silicon carbide (SiC) is more durable.

如圖1、2、3所示,每一弧形板單元20包括一第一弧形板21,及一與該第一弧形板21相向接合之第二弧形板22。在本第一實施例中,該第一弧形板21是沿著一垂直於該排氣直管段軸向A的弧形板軸向B延伸,且具有兩平行於該弧形板軸向B之第一端面211,及一延伸於該等第一端面211之間並界定一第一空穴214的第一弧形板體212。As shown in FIGS. 1, 2, and 3, each arc-shaped plate unit 20 includes a first arc-shaped plate 21 and a second arc-shaped plate 22 facing the first arc-shaped plate 21. In the first embodiment, the first arc-shaped plate 21 extends along an arc-shaped plate axis B perpendicular to the axial direction A of the exhaust straight pipe section, and has two arc-shaped plate axes B parallel to the axial direction A of the exhaust straight pipe section. The first end surface 211 and a first arc-shaped plate 212 extending between the first end surfaces 211 and defining a first cavity 214.

同理,該第二弧形板22亦是沿著該弧形板軸向B延伸,且具有兩平行於該弧形板軸向B之第二端面221,及一延伸於該等第二端面221之間並界定一第二空穴224的第二弧形板體222。In the same way, the second arc-shaped plate 22 also extends along the arc-shaped plate axial direction B, and has two second end surfaces 221 parallel to the arc-shaped plate axial direction B, and one extending on the second end surfaces A second arc-shaped plate 222 with a second cavity 224 is defined between 221.

在本第一實施例中,每一第一弧形板體212以及每一第二弧形板體222之斷面形狀皆是概呈角度小於180度之圓弧。In the first embodiment, the cross-sectional shape of each first arc-shaped plate body 212 and each second arc-shaped plate body 222 are generally arcs with an angle less than 180 degrees.

在本第一實施例中,每一第一弧形板21於鄰近該等第一端面211處各界定一第一嵌合槽213,並且每一第二弧形板22於鄰近該等第二端面221處各界定一第二嵌合槽223。其中,每一第一弧形板21之該等第一嵌合槽213是分別與對應的第二弧形板22之該等第二嵌合槽223嵌合在一起,使得每一第二弧形板22可與對應的第一弧形板21上下相向牢固接合在一起,如圖3所示。In the first embodiment, each first arc-shaped plate 21 defines a first engaging groove 213 adjacent to the first end surfaces 211, and each second arc-shaped plate 22 is adjacent to the second Each of the end surfaces 221 defines a second insertion groove 223. Wherein, the first engaging grooves 213 of each first arc-shaped plate 21 are respectively engaged with the second engaging grooves 223 of the corresponding second arc-shaped plate 22, so that each second arc The shaped plate 22 can be firmly joined with the corresponding first arc shaped plate 21 up and down, as shown in FIG. 3.

於是,如圖1、3所示,在本第一實施例中,當該燃氣10流經該排氣直管段14時,該等沿著該排氣直管段軸向A排列的弧形板單元20之該等第一空穴214及該等第二空穴224內部會產生渦流,並且該燃氣10之氣流會被該等弧形板單元20壓縮而加速,因而可增強該燃氣10在該排氣直管段14內部的對流熱傳。Therefore, as shown in FIGS. 1 and 3, in the first embodiment, when the gas 10 flows through the straight exhaust pipe section 14, the arc-shaped plates arranged along the axial direction A of the straight exhaust pipe section The first cavity 214 and the second cavity 224 of the unit 20 will generate a vortex, and the airflow of the gas 10 will be compressed and accelerated by the arc-shaped plate units 20, thereby enhancing the gas 10 Convective heat transfer inside the straight exhaust pipe section 14.

參閱圖5、6,在本發明用於輻射管加熱器之節能裝置2之第二實施例中,不需使用第一實施例中的該等第二弧形板22,而僅需使用該等第一弧形板21,並且令該等沿著該排氣直管段軸向A排列的該等第一弧形板21中之相鄰兩者可藉由該等第一嵌合槽213而牢固嵌合在一起。於是,當本第二實施例之用於輻射管加熱器之節能裝置2插入至圖1之該排氣直管段14並且該燃氣10流經該排氣直管段14時,該等第一空穴214內部會產生渦流,並且該燃氣10之氣流會被該用於輻射管加熱器之節能裝置2壓縮而加速,因而可增強該燃氣10在該排氣直管段14內部的對流熱傳。Referring to Figures 5 and 6, in the second embodiment of the energy-saving device 2 for a radiant tube heater of the present invention, the second arc-shaped plates 22 in the first embodiment do not need to be used, but only the The first arc-shaped plate 21, and the adjacent two of the first arc-shaped plates 21 arranged along the axial direction A of the exhaust straight pipe section can be firmly secured by the first fitting grooves 213 Fit together. Therefore, when the energy-saving device 2 for a radiant tube heater of the second embodiment is inserted into the exhaust straight pipe section 14 of FIG. 1 and the gas 10 flows through the exhaust straight pipe section 14, the first air A vortex will be generated inside the cavity 214, and the airflow of the gas 10 will be compressed and accelerated by the energy-saving device 2 for a radiant tube heater, thereby enhancing the convective heat transfer of the gas 10 inside the exhaust straight pipe section 14. .

參閱圖4、5、7至30,上述如圖4所示之第一實施例可提供垂直式退火爐應用,在以下圖8至30之實驗統計圖表及計算流體力學(CFD)統計圖表中,會將該第一實施例之輻射管插入物(RTI)稱為中國鋼鐵公司(即本發明申請人,簡稱CSC)(I) RTI;而上述如圖5所示之第二實施例可提供水平式退火爐應用,在以下圖8至30之實驗統計圖表及CFD統計圖表中,會將該第二實施例之RTI簡稱為CSC(II)RTI。Referring to Figures 4, 5, 7 to 30, the first embodiment shown in Figure 4 above can provide a vertical annealing furnace application. In the following experimental statistical charts and computational fluid dynamics (CFD) statistical charts in Figures 8 to 30, The radiant tube insert (RTI) of the first embodiment will be referred to as China Iron and Steel Corporation (ie the applicant of the present invention, CSC for short) (I) RTI; and the second embodiment shown in Figure 5 above can provide a level For the application of an annealing furnace, the RTI of the second embodiment will be referred to as CSC(II)RTI in the experimental statistical graphs and CFD statistical graphs shown in Figures 8 to 30 below.

如圖7、8所示,係設定於750℃、800℃、850℃及900℃等四種鋼鐵廠現場常用之爐溫範圍條件下,使用CSC(I)RTI(即第一實施例)及CSC(II)RTI(即第二實施例),以及未使用RTI節能裝置之情況下,進行輻射管表面溫度分布實驗,可獲得圖8實驗結果之輻射管表面溫度分布比較圖。其中,圖7繪示該W形輻射管1包括由上游至下游的第一直管段11、第一U形管段15、第二直管段12、第二U形管段16、第三直管段13、第三U形管段17及第四直管段14(或稱為該排氣直管段14),而圖8橫坐標代表W形輻射管1由燃氣10入口到出口之距離,且三種不同的線型分別代表使用CSC(I)RTI、裸管及使用CSC(II)RTI等三種情況的實驗結果。As shown in Figures 7 and 8, it is set at 750℃, 800℃, 850℃ and 900℃ and other commonly used furnace temperature range conditions in the field of steel plants, using CSC(I)RTI (i.e. the first embodiment) and CSC(II)RTI (the second embodiment), and without using the RTI energy-saving device, carry out the radiant tube surface temperature distribution experiment, and obtain the comparison chart of the radiant tube surface temperature distribution of the experimental results in Fig.8. 7 shows that the W-shaped radiant tube 1 includes a first straight pipe section 11 from upstream to downstream, a first U-shaped pipe section 15, a second straight pipe section 12, a second U-shaped pipe section 16, and a third straight pipe section 13, The third U-shaped pipe section 17 and the fourth straight pipe section 14 (or called the exhaust straight pipe section 14), and the abscissa of Figure 8 represents the distance from the inlet to the outlet of the W-shaped radiant tube 1 from the gas 10, and there are three different line types Respectively represent the experimental results of using CSC(I)RTI, bare tube and using CSC(II)RTI.

圖8實驗結果顯示,該輻射管1在安裝本發明用於輻射管加熱器之節能裝置2之第一、第二實施例後,各爐溫條件下均顯示該輻射管1之有安裝RTI的第四直管段14管壁有明顯溫度提升效果(如第四直管段數據140所示),而第三直管段13也略有溫度提升,而其他管段則無明顯溫升現象。此外,第一實施例之CSC(I)RTI對管壁溫度之提升效果優於第二實施例之CSC(II)RTI,於900℃爐溫條件下能使該第四直管段14之管壁溫度平均提升40℃,而較低爐溫條件提升之溫度可再增加,並且根據輻射熱傳理論可知,所提升之溫度約可增加11%的輻射熱。The experimental results in Fig. 8 show that the radiant tube 1 is installed with the first and second embodiments of the energy-saving device 2 for radiant tube heaters of the present invention. Under various furnace temperature conditions, it is shown that the radiant tube 1 has RTI installed The pipe wall of the fourth straight pipe section 14 has a significant temperature increase effect (as shown in the fourth straight pipe section data 140), while the third straight pipe section 13 also has a slight temperature increase, while the other pipe sections have no obvious temperature rise. In addition, the CSC(I)RTI of the first embodiment is better than the CSC(II)RTI of the second embodiment in raising the tube wall temperature. It can make the tube wall of the fourth straight pipe section 14 at a furnace temperature of 900°C. The temperature is increased by an average of 40℃, and the temperature can be increased by lower furnace temperature conditions. According to the theory of radiant heat transfer, the increased temperature can increase the radiant heat by about 11%.

如圖9所示,經比較PSNergy公司販賣之習知商用PSN RTI、SPIN-WORKS公司販賣之習知商用SP RTI、CSC(I)RTI及CSC(II)RTI等各種不同造型RTI之性能,由復熱器(圖未示)後量測之廢氣溫度可發現,加裝RTI後,廢氣溫度明顯下降。以安裝CSC(I)RTI為例,爐溫於900℃時,廢氣溫度下降20℃,從能量平衡關係可知,在該輻射管1之入口之燃料量相同之條件下,於該輻射管1之出口排出之廢氣溫度愈低,代表有愈多的熱量留在加熱爐內,間接證明本發明用於輻射管加熱器之節能裝置2具有增強熱傳的功效。As shown in Figure 9, after comparing the performance of the conventional commercial PSN RTI sold by PSNergy, the conventional commercial SP RTI sold by SPIN-WORKS, CSC(I)RTI and CSC(II)RTI, the performances of various RTIs in different shapes are compared by The exhaust gas temperature measured after the reheater (not shown in the figure) shows that after installing RTI, the exhaust gas temperature drops significantly. Taking the installation of CSC(I)RTI as an example, when the furnace temperature is 900°C, the exhaust gas temperature drops by 20°C. From the energy balance relationship, it can be seen that under the condition that the fuel quantity at the inlet of the radiant tube 1 is the same, the temperature of the radiant tube 1 The lower the temperature of the exhaust gas discharged from the outlet, the more heat remains in the heating furnace, which indirectly proves that the energy-saving device 2 for the radiant tube heater of the present invention has the effect of enhancing heat transfer.

接著,如圖10所示,分析使用各種造型RTI對加熱爐效率的影響,其結果顯示,使用各種造型RTI均能於維持爐溫條件下提升加熱效率。其中,以本發明第一實施例之CSC(I)RTI最佳,其於900℃爐溫下,可令該輻射管1之加熱效率由42%提升至43.5%,可提升1.5%,而第二實施例之CSC(II)RTI之加熱效率雖不及CSC(I)RTI,但仍與習知商用品相近。如以下表一所示,於900℃爐溫下,CSC(I)RTI及CSC(II)RTI之燃料節省率可分別達約3.6%及1.6%。Next, as shown in Figure 10, the effect of using various RTIs on the efficiency of the heating furnace is analyzed. The results show that the use of various RTIs can improve the heating efficiency while maintaining the furnace temperature. Among them, the CSC(I)RTI of the first embodiment of the present invention is the best. At a furnace temperature of 900°C, the heating efficiency of the radiant tube 1 can be increased from 42% to 43.5%, which can be increased by 1.5%. Although the heating efficiency of the CSC(II)RTI in the second embodiment is not as good as that of the CSC(I)RTI, it is still similar to conventional commercial products. As shown in Table 1 below, at a furnace temperature of 900°C, the fuel saving rates of CSC(I)RTI and CSC(II)RTI can reach approximately 3.6% and 1.6%, respectively.

表一、燃料節省率(=(η1/η2)-1.0)之比較: 爐溫(℃) 裸管 PSN RTI SP RTI CSC(I) RTI CSC(II) RTI 750 - -1.88% -2.5% -4.4% -2.9% 800 - -0.17% -1.5% -3.9% -1.8% 850 - -0.36% -2.6% -3.4% -1.4% 900 - -0.54% -2.1% -3.6% -1.6% Table 1. Comparison of fuel saving rate (=(η1/η2)-1.0): Furnace temperature (℃) Bare tube PSN RTI SP RTI CSC(I) RTI CSC(II) RTI 750 - -1.88% -2.5% -4.4% -2.9% 800 - -0.17% -1.5% -3.9% -1.8% 850 - -0.36% -2.6% -3.4% -1.4% 900 - -0.54% -2.1% -3.6% -1.6%

如圖11至15所示,接著,以計算流體力學(CFD)軟體模擬分析,於爐溫條件900℃下,比較安裝本發明CSC(I)RTI及CSC(II)RTI與習知商用RTI後對該輻射管1之熱傳增強效果。經比較圖11至15流場模擬結果可知,燃氣流線於前三個直管段之結構均相似,而呈現出顯著差異者是在該第四直管段14,當有安裝RTI時(圖11至14),該第四直管段14內之流線呈現紊亂分布。如圖11所示,本發明第一實施例之CSC(I)RTI由於該等第一空穴214及該等第二空穴224之特殊設計,故該第四直管段14內部會產生渦流,同時該燃氣10之氣流通過該等弧形板單元20截面積時會被壓縮,故可加速該燃氣10流動而可增強該燃氣10在該排氣直管段14內部的對流熱傳。同理,如圖12所示,本發明第二實施例之CSC(II)RTI由於該等第一空穴214之特殊設計,故該第四直管段14內部會產生渦流,同時該燃氣10之氣流通過該等弧形板單元20截面積時會被壓縮,故可加速該燃氣10流動而可增強該燃氣10在該排氣直管段14內部的對流熱傳。As shown in Figures 11 to 15, then, using computational fluid dynamics (CFD) software simulation analysis, at a furnace temperature of 900 ℃, compare the installation of the CSC (I) RTI and CSC (II) RTI of the present invention and the conventional commercial RTI The heat transfer enhancement effect of the radiant tube 1. Comparing the simulation results of the flow field in Figs. 11-15, it can be seen that the structure of the gas streamline is similar to the first three straight pipe sections, and the significant difference is in the fourth straight pipe section 14. When RTI is installed (Fig. 11 to 14). The streamlines in the fourth straight pipe section 14 present a turbulent distribution. As shown in FIG. 11, in the CSC(I)RTI of the first embodiment of the present invention, due to the special design of the first cavities 214 and the second cavities 224, eddy currents are generated inside the fourth straight pipe section 14. At the same time, the airflow of the gas 10 is compressed when passing through the cross-sectional area of the arc-shaped plate units 20, so the flow of the gas 10 can be accelerated and the convective heat transfer of the gas 10 inside the straight exhaust pipe section 14 can be enhanced. Similarly, as shown in FIG. 12, due to the special design of the first cavities 214 in the CSC(II)RTI of the second embodiment of the present invention, a vortex is generated inside the fourth straight pipe section 14, and at the same time, the gas 10 The air flow is compressed when passing through the cross-sectional area of the arc-shaped plate units 20, so the flow of the gas 10 can be accelerated and the convective heat transfer of the gas 10 inside the straight exhaust pipe section 14 can be enhanced.

如圖16至20所示之CFD模擬該輻射管1內的壓力場分布結果可知,該燃氣10流經第一U形管段15、第二U形管段16、第三U形管段17後,靠內側面均產生局部低壓區,亦有顯著的壓降。圖16至20中之壓力色階差顯示,最大壓降發生在該第四直管段14區域。一般而言,該第四直管段14安裝了RTI後會較裸管增加40~140Pa。其中,使用CSC(I)RTI時會產生最大的壓損,可達200Pa。The results of CFD simulation of the pressure field distribution in the radiant tube 1 as shown in Figures 16 to 20 show that after the gas 10 flows through the first U-shaped pipe section 15, the second U-shaped pipe section 16, and the third U-shaped pipe section 17, Local low pressure areas are generated on the inner side, and there is also a significant pressure drop. The pressure gradation difference in Figures 16 to 20 shows that the maximum pressure drop occurs in the region of the fourth straight pipe section 14. Generally speaking, the fourth straight pipe section 14 will increase by 40~140Pa compared with the bare pipe after RTI is installed. Among them, when using CSC(I)RTI, the largest pressure loss will occur, up to 200Pa.

此外,如圖21至25所示之CFD模擬該輻射管1的管壁溫度分布結果顯示,因該第四直管段14內插入了RTI,故該第四直管段14的溫度明顯提升。至於,CFD模擬該輻射管1內燃氣10之溫度分布結果,則是如圖26至30所示。In addition, the results of CFD simulation of the tube wall temperature distribution of the radiant tube 1 as shown in FIGS. 21 to 25 show that the temperature of the fourth straight tube section 14 is significantly increased due to the RTI inserted in the fourth straight tube section 14. As for the CFD simulation results of the temperature distribution of the gas 10 in the radiant tube 1, the results are shown in Figs. 26-30.

再者,經彙整上述圖11至30之安裝不同造型RTI時對於該輻射管1之熱流場結果,可得以下表二。由表二可知,熱傳效果是以CSC(I)RTI最佳,能較裸管之加熱效率提升3.2%,而CSC(II)RTI則與PSN RTI相近。至於因安裝本發明用於輻射管加熱器之節能裝置2而導致的該第四直管段14之壓損,以第一實施例CSC(I)RTI而言,其較裸管增加之壓損達140 Pa(≒205.9 Pa-64.6 Pa),其即為13.5mmAq,而本案申請人中國鋼鐵公司現場公用管線提供之燃氣及空氣壓力分別達5 kg/cm 2(5×10 4mmAq)及6 kg/cm 2(6×10 4mmAq)以上,故用以克服所增加之壓損應充裕無虞。 Furthermore, the results of the heat flow field of the radiant tube 1 when the RTIs of different shapes are installed in the above-mentioned FIGS. 11 to 30 can be obtained in Table 2 below. It can be seen from Table 2 that CSC(I)RTI has the best heat transfer effect, which can increase the heating efficiency of bare tubes by 3.2%, while CSC(II)RTI is similar to PSN RTI. As for the pressure loss of the fourth straight pipe section 14 caused by the installation of the energy-saving device 2 for the radiant tube heater of the present invention, in the case of the CSC(I)RTI of the first embodiment, the pressure loss increased by up to 140 Pa (≒205.9 Pa-64.6 Pa), which is 13.5mmAq, and the gas and air pressure provided by the on-site utility pipelines of the applicant, China Iron and Steel Company, reached 5 kg/cm 2 (5×10 4 mmAq) and 6 kg/cm 2 (6×10 4 mmAq) or more, so it should be sufficient to overcome the increased pressure loss.

表二、模擬比較安裝不同造型RTI之結果   DP (Pa) 對負載供熱(kW) RTI增強輻射熱(kW) RTI增強對流熱(kW) 節能裝置平均溫度(℃) 排氣 溫度(℃) 加熱效率(%) 裸管 64.6 55.2 - - - 1208.2 20.9 CSC(I)RTI 205.9 62.9 5.95 1.73 1031.7 1148.2 24.1 CSC(II)RTI 200.8 62.0 4.07 2.77 1024.6 1154.8 23.8 PSN RTI 146.3 61.9 4.94 1.73 1030.9 1156.1 23.7 SP RTI 135.8 61.2 3.66 2.37 1016.1 1161.2 23.4 Table 2. Simulation and comparison of the results of installing different RTIs DP (Pa) Heat supply to load (kW) RTI enhanced radiant heat (kW) RTI enhanced convective heat (kW) Average temperature of energy-saving device (℃) Exhaust temperature (℃) Heating efficiency (%) Bare tube 64.6 55.2 - - - 1208.2 20.9 CSC(I)RTI 205.9 62.9 5.95 1.73 1031.7 1148.2 24.1 CSC(II)RTI 200.8 62.0 4.07 2.77 1024.6 1154.8 23.8 PSN RTI 146.3 61.9 4.94 1.73 1030.9 1156.1 23.7 SP RTI 135.8 61.2 3.66 2.37 1016.1 1161.2 23.4

綜上所述,本發明用於輻射管加熱器之節能裝置2至少具有以下數點優點與功效:(1)該等沿著該排氣直管段軸向A排列的弧形板單元20之結構大幅簡化,故製作成本大幅降低;(2)該第一實施例特別適用於組裝於垂直式退火爐使用,當該燃氣10流經該排氣直管段14時,該等弧形板單元20之該等第一空穴214及該等第二空穴224內部會產生渦流,且該燃氣10之氣流會被該等弧形板單元20壓縮而加速,因而可增強該燃氣10在該排氣直管段14內部的對流熱傳;(3)該第二實施例特別適用於組裝於水平式退火爐使用,當該燃氣10流經該排氣直管段14時,該等弧形板單元20之該等第一空穴214內部會產生渦流,且該燃氣10之氣流會被該等弧形板單元20壓縮而加速,因而可增強該燃氣10在該排氣直管段14內部的對流熱傳;(4)該等弧形板單元20是取材自淘汰之輻射管未損壞管段,其材質為鎳基合金,其於焦爐氣(COG)燃氣環境會比商用品RTI之材料碳化矽(SiC)更為耐用;故確實能達成本發明的目的。In summary, the energy-saving device 2 for a radiant tube heater of the present invention has at least the following advantages and functions: (1) The structure of the arc-shaped plate units 20 arranged along the axial direction A of the exhaust straight pipe section It is greatly simplified, so the production cost is greatly reduced; (2) The first embodiment is particularly suitable for assembly in a vertical annealing furnace. When the gas 10 flows through the exhaust straight pipe section 14, the arc-shaped plate units 20 The first cavity 214 and the second cavity 224 will generate vortex, and the gas flow of the gas 10 will be compressed and accelerated by the arc-shaped plate units 20, thereby enhancing the gas 10 in the The convective heat transfer inside the straight exhaust pipe section 14; (3) The second embodiment is particularly suitable for assembly in a horizontal annealing furnace. When the gas 10 flows through the straight exhaust pipe section 14, the arc-shaped plates The first cavity 214 of the unit 20 will generate a vortex, and the airflow of the gas 10 will be compressed and accelerated by the arc-shaped plate units 20, thereby enhancing the gas 10 in the exhaust straight pipe section 14 The convective heat transfer; (4) The arc-shaped plate units 20 are made of undamaged pipe sections of radiant tubes that are eliminated from the elimination. The material is nickel-based alloy, which is better than that of commercial RTI in the coke oven gas (COG) gas environment. The material silicon carbide (SiC) is more durable; it can indeed achieve the purpose of the invention.

惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to Within the scope covered by the patent of the present invention.

1:輻射管 10:燃氣 11:第一直管段 12:第二直管段 13:第三直管段 14:第四直管段或排氣直管段 140:第四直管段數據 15:第一U形管段 16:第二U形管段 17:第三U形管段 2:用於輻射管加熱器之節能裝置 20:弧形板單元 21:第一弧形板 211:第一端面 212:第一弧形板體 213:第一嵌合槽 214:第一空穴 22:第二弧形板 221:第二端面 222:第二弧形板體 223:第二嵌合槽 224:第二空穴 9:負載 91:輸送方向 A:排氣直管段軸向 B:弧形板軸向1: radiant tube 10: Gas 11: The first straight pipe section 12: The second straight pipe section 13: The third straight pipe section 14: The fourth straight pipe section or exhaust straight pipe section 140: The fourth straight pipe section data 15: The first U-shaped pipe section 16: The second U-shaped pipe section 17: The third U-shaped pipe section 2: Energy-saving device for radiant tube heater 20: Curved plate unit 21: The first curved plate 211: first end face 212: The first arc plate body 213: The first fitting groove 214: The First Hole 22: The second curved plate 221: second end face 222: second curved plate body 223: second fitting groove 224: The Second Hole 9: load 91: Conveying direction A: Exhaust straight pipe section axial B: Axial of curved plate

本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體圖,說明本發明用於輻射管加熱器之節能裝置之第一實施例; 圖2是一立體圖,說明在該第一實施例中的第一、第二弧形板; 圖3是一立體圖,說明在該第一實施例中該第一弧形板及該第二弧形板相向接合成一弧形板單元; 圖4是一立體圖,說明在該第一實施例中五個弧形板單元排列成該用於輻射管加熱器之節能裝置; 圖5是一立體圖,說明本發明用於輻射管加熱器之節能裝置之第二實施例; 圖6是一側視圖,說明該第二實施例; 圖7是一俯視圖,說明上述第一、第二實施例之節能裝置是插入於一W形輻射管內; 圖8是一溫度分布圖,說明使用該第一實施例、該第二實施例以及未使用節能裝置等三種情況下的實驗結果之輻射管表面溫度分布比較圖; 圖9是一溫度分布圖,說明於輻射管內安裝不同造型RTI於測試爐溫條件下的排氣溫度比較圖; 圖10是一加熱爐效率比較圖,說明於輻射管內安裝不同造型RTI對加熱爐效率的影響; 圖11是一流線分布圖,說明以計算流體力學(CFD)軟體模擬輻射管內安裝中國鋼鐵公司(即本發明申請人,簡稱CSC)(I)輻射管插入物(RTI)(即上述第一實施例)之速度流線分布結果; 圖12是一流線分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(II) RTI(即上述第二實施例)之速度流線分布結果; 圖13是一流線分布圖,說明以CFD軟體模擬輻射管內安裝習知PSNergy公司販賣之商用PSN RTI之速度流線分布結果; 圖14是一流線分布圖,說明以CFD軟體模擬輻射管內安裝習知SPIN-WORKS公司販賣之商用SP RTI之速度流線分布結果; 圖15是一流線分布圖,說明以CFD軟體模擬輻射管內未安裝RTI之速度流線分布結果; 圖16是一壓力分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(I) RTI之壓力分布結果; 圖17是一壓力分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(II) RTI之壓力分布結果; 圖18是一壓力分布圖,說明以CFD軟體模擬輻射管內安裝習知商用PSN RTI之壓力分布結果; 圖19是一壓力分布圖,說明以CFD軟體模擬輻射管內安裝習知商用SP RTI之壓力分布結果; 圖20是一壓力分布圖,說明以CFD軟體模擬輻射管內未安裝RTI之壓力分布結果; 圖21是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(I) RTI之輻射管管壁溫度分布結果; 圖22是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(II) RTI之輻射管管壁溫度分布結果; 圖23是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝習知商用PSN RTI之輻射管管壁溫度分布結果; 圖24是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝習知商用SP RTI之輻射管管壁溫度分布結果; 圖25是一溫度分布圖,說明以CFD軟體模擬輻射管內未安裝RTI之輻射管管壁溫度分布結果; 圖26是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(I) RTI之輻射管內燃氣溫度分布結果; 圖27是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝 CSC(II) RTI之輻射管內燃氣溫度分布結果; 圖28是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝習知商用PSN RTI之輻射管內燃氣溫度分布結果; 圖29是一溫度分布圖,說明以CFD軟體模擬輻射管內安裝習知商用SP RTI之輻射管內燃氣溫度分布結果;及 圖30是一溫度分布圖,說明以CFD軟體模擬輻射管內未安裝RTI之輻射管內燃氣溫度分布結果。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a perspective view illustrating the first embodiment of the energy-saving device for a radiant tube heater of the present invention; Figure 2 is a perspective view illustrating the first and second arc-shaped plates in the first embodiment; Fig. 3 is a perspective view illustrating that the first arc-shaped plate and the second arc-shaped plate are joined to form an arc-shaped plate unit in the first embodiment; Figure 4 is a perspective view illustrating that five arc-shaped plate units are arranged to form the energy-saving device for a radiant tube heater in the first embodiment; Figure 5 is a perspective view illustrating a second embodiment of the energy-saving device for a radiant tube heater of the present invention; Figure 6 is a side view illustrating the second embodiment; Figure 7 is a top view illustrating that the energy-saving devices of the first and second embodiments are inserted into a W-shaped radiant tube; FIG. 8 is a temperature distribution diagram illustrating the comparison diagram of the surface temperature distribution of the radiant tube under the three cases of using the first embodiment, the second embodiment, and not using the energy-saving device; Figure 9 is a temperature distribution diagram illustrating a comparison diagram of exhaust gas temperature under test furnace temperature conditions with different RTIs installed in the radiant tube; Figure 10 is a comparison diagram of the efficiency of the heating furnace, illustrating the effect of installing different RTIs in the radiant tube on the efficiency of the heating furnace; Figure 11 is a flow line distribution diagram, illustrating the use of computational fluid dynamics (CFD) software to simulate the installation of China Iron and Steel Corporation (namely the applicant of the present invention, CSC for short) (I) radiant tube insert (RTI) (namely the above-mentioned first Example) the velocity streamline distribution results; Figure 12 is a flow line distribution diagram, illustrating the results of the velocity flow line distribution of the CSC(II) RTI installed in the radiant tube simulated by CFD software (i.e., the second embodiment above); Figure 13 is a flow line distribution diagram, illustrating the results of the velocity and streamline distribution of the commercial PSN RTI sold by PSNergy in the radiant tube simulated by CFD software; Figure 14 is a flow line distribution diagram, illustrating the results of the velocity streamline distribution of the commercial SP RTI sold by the conventional SPIN-WORKS company installed in the radiant tube simulated by CFD software; Figure 15 is a flow line distribution diagram, illustrating the result of using CFD software to simulate the velocity streamline distribution in the radiant tube without installing RTI; Figure 16 is a pressure distribution diagram illustrating the results of simulating the pressure distribution of CSC(I) RTI installed in a radiant tube with CFD software; Figure 17 is a pressure distribution diagram illustrating the results of simulating the pressure distribution of CSC(II) RTI installed in a radiant tube with CFD software; Figure 18 is a pressure distribution diagram illustrating the results of using CFD software to simulate the pressure distribution of a conventional commercial PSN RTI installed in a radiant tube; Figure 19 is a pressure distribution diagram illustrating the results of using CFD software to simulate the pressure distribution of a conventional commercial SP RTI installed in a radiant tube; Figure 20 is a pressure distribution diagram illustrating the results of using CFD software to simulate the pressure distribution in the radiant tube without installing RTI; Figure 21 is a temperature distribution diagram illustrating the results of simulating the wall temperature distribution of the radiant tube with CSC(I) RTI installed in the radiant tube by CFD software; Figure 22 is a temperature distribution diagram illustrating the results of simulating the wall temperature distribution of the radiant tube with CSC(II) RTI installed in the radiant tube by CFD software; Figure 23 is a temperature distribution diagram illustrating the results of simulating the wall temperature distribution of the radiant tube with the conventional commercial PSN RTI installed in the radiant tube by CFD software; Figure 24 is a temperature distribution diagram illustrating the results of using CFD software to simulate the temperature distribution of the radiant tube wall of the radiant tube installed in the conventional commercial SP RTI; Figure 25 is a temperature distribution diagram illustrating the results of using CFD software to simulate the temperature distribution of the radiant tube wall without RTI installed in the radiant tube; Figure 26 is a temperature distribution diagram illustrating the results of using CFD software to simulate the gas temperature distribution in the radiant tube with CSC(I) RTI installed in the radiant tube; Figure 27 is a temperature distribution diagram illustrating the results of using CFD software to simulate the gas temperature distribution in the radiant tube with CSC(II) RTI installed in the radiant tube; Figure 28 is a temperature distribution diagram illustrating the results of using CFD software to simulate the gas temperature distribution in the radiant tube installed in the conventional commercial PSN RTI; Figure 29 is a temperature distribution diagram illustrating the results of using CFD software to simulate the gas temperature distribution in the radiant tube installed with a conventional commercial SP RTI; and Figure 30 is a temperature distribution diagram illustrating the results of using CFD software to simulate the gas temperature distribution in the radiant tube without RTI installed.

1:輻射管 1: radiant tube

10:燃氣 10: Gas

14:排氣直管段 14: Exhaust straight pipe section

2:用於輻射管加熱器之節能裝置 2: Energy-saving device for radiant tube heater

20:弧形板單元 20: Curved plate unit

9:負載 9: load

91:輸送方向 91: Conveying direction

A:排氣直管段軸向 A: Exhaust straight pipe section axial

Claims (7)

一種用於輻射管加熱器之節能裝置,適用於插設於一輻射管之一排氣直管段內,並包含: 數個沿著該排氣直管段之一排氣直管段軸向排列的弧形板單元,其中,每一弧形板單元包括一第一弧形板,該第一弧形板是沿著一垂直於該排氣直管段軸向的弧形板軸向延伸,且具有兩平行於該弧形板軸向之第一端面,及一延伸於該等第一端面之間並界定一第一空穴的第一弧形板體; 其中,當燃氣流經該排氣直管段時,該等第一空穴內部會產生渦流,並且該燃氣之氣流會被該等弧形板單元壓縮而加速,因而可增強該燃氣在該排氣直管段內部的對流熱傳。 An energy-saving device for a radiant tube heater, suitable for being inserted in an exhaust straight pipe section of a radiant tube, and containing: A plurality of arc-shaped plate units arranged axially along one of the straight exhaust pipe sections, wherein each arc-shaped plate unit includes a first arc-shaped plate, and the first arc-shaped plate is along a The arc-shaped plate perpendicular to the axial direction of the exhaust straight pipe section extends axially, and has two first end surfaces parallel to the axial direction of the arc-shaped plate, and a first end surface extending between the first end surfaces and defining a first space The first arc-shaped plate of the cavity; Wherein, when the gas flows through the straight exhaust pipe section, a vortex will be generated inside the first cavities, and the gas flow will be compressed and accelerated by the arc-shaped plate units, thereby enhancing the gas flow in the Convective heat transfer inside the exhaust straight pipe section. 如請求項1所述的用於輻射管加熱器之節能裝置,其中,該等弧形板單元是以鎳基合金製成。The energy-saving device for a radiant tube heater according to claim 1, wherein the arc-shaped plate units are made of nickel-based alloy. 如請求項1所述的用於輻射管加熱器之節能裝置,其中,每一第一弧形板體之斷面形狀是概呈角度小於180度之圓弧。The energy-saving device for a radiant tube heater according to claim 1, wherein the cross-sectional shape of each first arc-shaped plate body is generally an arc with an angle less than 180 degrees. 如請求項1所述的用於輻射管加熱器之節能裝置,其中,每一第一弧形板於鄰近該等第一端面處各界定一第一嵌合槽,該等插入於該排氣直管段內且是沿著該排氣直管段軸向排列的第一弧形板中之相鄰兩者是藉由該等第一嵌合槽而牢固嵌合在一起。The energy-saving device for a radiant tube heater according to claim 1, wherein each of the first arc-shaped plates defines a first fitting groove adjacent to the first end faces, and the first fitting grooves are inserted into the exhaust Adjacent two of the first arc-shaped plates in the straight pipe section and axially arranged along the exhaust straight pipe section are firmly fitted together by the first fitting grooves. 如請求項1所述的用於輻射管加熱器之節能裝置,其中,每一弧形板單元還包括一第二弧形板,該第二弧形板是沿著該垂直於該排氣直管段軸向的弧形板軸向延伸,且具有兩平行於該弧形板軸向之第二端面,及一延伸於該等第二端面之間並界定一第二空穴的第二弧形板體,其中,每一第二弧形板是與對應的第一弧形板相向接合,使得當該燃氣流經該排氣直管段時,該等第一空穴及該等第二空穴內部會產生渦流,並且該燃氣之氣流會被該等弧形板單元壓縮而加速,因而可增強對流熱傳。The energy-saving device for a radiant tube heater according to claim 1, wherein each arc-shaped plate unit further includes a second arc-shaped plate, and the second arc-shaped plate is along the straight line perpendicular to the exhaust gas. The arc-shaped plate in the axial direction of the pipe section extends axially, and has two second end surfaces parallel to the axial direction of the arc-shaped plate, and a second arc extending between the second end surfaces and defining a second cavity Plate body, wherein each second arc-shaped plate is opposed to the corresponding first arc-shaped plate, so that when the gas flows through the exhaust straight pipe section, the first cavities and the second cavities A vortex will be generated inside, and the gas flow will be compressed and accelerated by the arc-shaped plate units, thereby enhancing convective heat transfer. 如請求項5所述的用於輻射管加熱器之節能裝置,其中,每一第二弧形板體之斷面形狀是概呈角度小於180度之圓弧。The energy-saving device for a radiant tube heater according to claim 5, wherein the cross-sectional shape of each second arc-shaped plate body is generally an arc with an angle less than 180 degrees. 如請求項5所述的用於輻射管加熱器之節能裝置,其中,每一第一弧形板於鄰近該等第一端面處各界定一第一嵌合槽,並且每一第二弧形板於鄰近該等第二端面處各界定一第二嵌合槽,其中,每一第一弧形板之該等第一嵌合槽是分別與對應的第二弧形板之該等第二嵌合槽嵌合在一起,使得每一第二弧形板是與對應的第一弧形板可相向牢固接合在一起。The energy-saving device for a radiant tube heater according to claim 5, wherein each first arc-shaped plate defines a first fitting groove adjacent to the first end faces, and each second arc-shaped Each of the plates defines a second insertion groove adjacent to the second end surfaces, wherein the first insertion grooves of each first arc-shaped plate are respectively corresponding to the second insertion grooves of the corresponding second arc-shaped plate The fitting grooves are fitted together, so that each second arc-shaped plate and the corresponding first arc-shaped plate can be firmly joined together.
TW109124963A 2020-07-23 2020-07-23 Energy-saving device for radiant tube heater TWI727863B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW109124963A TWI727863B (en) 2020-07-23 2020-07-23 Energy-saving device for radiant tube heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW109124963A TWI727863B (en) 2020-07-23 2020-07-23 Energy-saving device for radiant tube heater

Publications (2)

Publication Number Publication Date
TWI727863B true TWI727863B (en) 2021-05-11
TW202204820A TW202204820A (en) 2022-02-01

Family

ID=77036425

Family Applications (1)

Application Number Title Priority Date Filing Date
TW109124963A TWI727863B (en) 2020-07-23 2020-07-23 Energy-saving device for radiant tube heater

Country Status (1)

Country Link
TW (1) TWI727863B (en)

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1056373A (en) * 1912-10-25 1913-03-18 Franz Kuewnick Retarder for flue-tubes.
CN1116963A (en) * 1994-04-19 1996-02-21 小久夫 Element of mixing apparatus and making of same
CN102095332A (en) * 2011-02-24 2011-06-15 华东理工大学 Heat exchange tube internally provided with spiral fins and application thereof
JP5489285B2 (en) * 2010-06-28 2014-05-14 コバレントマテリアル株式会社 Radiation device
KR101620382B1 (en) * 2015-03-27 2016-05-12 주식회사 세창엔지니어링 The radiant tube
CN106767025A (en) * 2016-12-28 2017-05-31 北京京诚凤凰工业炉工程技术有限公司 U-shaped radiant tube
TWI616620B (en) * 2017-07-28 2018-03-01 China Steel Corp Radiant tube device
EP3361153A2 (en) * 2017-02-07 2018-08-15 Palux Aktiengesellschaft Gas burner device for a heat exchanger
WO2019080886A1 (en) * 2017-10-27 2019-05-02 中国石油化工股份有限公司 Enhanced heat transfer pipe, and pyrolysis furnace and atmospheric and vacuum heating furnace comprising same
TWI671493B (en) * 2015-04-16 2019-09-11 日商大同特殊鋼股份有限公司 Radiant tube type heating device
CN110805901A (en) * 2019-11-15 2020-02-18 胡双大 Energy-saving gas radiant tube

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1056373A (en) * 1912-10-25 1913-03-18 Franz Kuewnick Retarder for flue-tubes.
CN1116963A (en) * 1994-04-19 1996-02-21 小久夫 Element of mixing apparatus and making of same
JP5489285B2 (en) * 2010-06-28 2014-05-14 コバレントマテリアル株式会社 Radiation device
CN102095332A (en) * 2011-02-24 2011-06-15 华东理工大学 Heat exchange tube internally provided with spiral fins and application thereof
KR101620382B1 (en) * 2015-03-27 2016-05-12 주식회사 세창엔지니어링 The radiant tube
TWI671493B (en) * 2015-04-16 2019-09-11 日商大同特殊鋼股份有限公司 Radiant tube type heating device
CN106767025A (en) * 2016-12-28 2017-05-31 北京京诚凤凰工业炉工程技术有限公司 U-shaped radiant tube
EP3361153A2 (en) * 2017-02-07 2018-08-15 Palux Aktiengesellschaft Gas burner device for a heat exchanger
TWI616620B (en) * 2017-07-28 2018-03-01 China Steel Corp Radiant tube device
WO2019080886A1 (en) * 2017-10-27 2019-05-02 中国石油化工股份有限公司 Enhanced heat transfer pipe, and pyrolysis furnace and atmospheric and vacuum heating furnace comprising same
CN110805901A (en) * 2019-11-15 2020-02-18 胡双大 Energy-saving gas radiant tube

Also Published As

Publication number Publication date
TW202204820A (en) 2022-02-01

Similar Documents

Publication Publication Date Title
US6210151B1 (en) Self-cooled oxygen-fuel burner for use in high-temperature and high-particulate furnaces
Xu et al. Analysis of nozzle gas speed on the performance of the zoned and staged gas-fired radiant tube
TWI727863B (en) Energy-saving device for radiant tube heater
Xu et al. Analysis of nozzle designs on zoned and staged double P-type gas-fired radiant tube
CN104930540B (en) The flow-guiding structure of air preheater smoke inlet
CN106813261A (en) A kind of boiler secondary bellows system
Liu et al. Effects of wall thickness and material on flame stability in a planar micro-combustor
CN108413394A (en) A kind of natural gas premix burner with segmentation slit spout structure
CN204254678U (en) A kind of alternating expression cooling structure of gas-turbine combustion chamber burner inner liner
US9410700B2 (en) Burner and a furnace comprising such a burner
CN109489415A (en) Self-loopa roll body combustion gas steel band type radiation furnace heating system
CN104791797A (en) Regenerative burner
Jansangsuk et al. Experimental study on heat transfer and pressure drop in a channel with triangular V-ribs
CN207268447U (en) Multistage coal dust firing cyclone furnace
CN211716883U (en) Novel coaxial air supply and exhaust pipe of wall-mounted gas stove
CN201318867Y (en) Shuttle kiln
JP2012007857A (en) Radiation device
CN219756955U (en) Multi-burner heating furnace
CN206310959U (en) U-shaped radiant tube
CN210741129U (en) Kiln tail staged combustion device
CN206846708U (en) A kind of eddy flow back-diffusion flame burner
Fan et al. Numerical simulation on heating performance and emission characteristics of a new multi-stage dispersed burner for gas-fired radiant tubes
CN204513387U (en) boiler and burner thereof
CN206073683U (en) Gas Forced Mixing heater in heating furnace
CN205383773U (en) Energy -conserving gas boiler