TWI726152B - Hard coating composition and hard coating film using the same - Google Patents
Hard coating composition and hard coating film using the same Download PDFInfo
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Abstract
Description
本發明是有關於一種硬塗層組合物與應用其之硬塗膜。本發明特別是有關於能將捲曲的發生減至最低且同時具有優異的硬度、抗刮性(scratch resistance)與抗彎曲性的一種硬塗層組合物、一種應用其所形成之硬塗膜與具有此硬塗膜的一種影像顯示裝置。 The present invention relates to a hard coating composition and a hard coating film using the hard coating composition. The present invention particularly relates to a hard coating composition that can minimize the occurrence of curling and at the same time have excellent hardness, scratch resistance and bending resistance, a hard coating film formed by using it and An image display device with the hard coating film.
硬塗膜已經被使用於保護各種影像顯示器的表面,包括一液晶顯示裝置(LCD)、一電致發光顯示裝置(EL)、一電漿顯示器(PD)、一場發射顯示器(FED)及其類似物的表面。 Hard coat films have been used to protect the surface of various image displays, including a liquid crystal display device (LCD), an electroluminescence display device (EL), a plasma display (PD), a field emission display (FED) and the like The surface of the object.
近來,藉由使用一可撓性材料,例如塑膠,而非傳統無可撓性的玻璃基板,即使將一可撓性顯示裝置彎曲成如紙一般,可撓性顯示裝置仍可維持顯示性能,作為下一代顯示裝置備受矚目。在這方面需要一種硬塗膜,其不僅具有高硬度與良好的抗刮性,且具有合適的可撓性以使裂縫不會發生,生產或使用期間不會在薄膜邊緣產生捲曲。 Recently, by using a flexible material, such as plastic, instead of a traditional inflexible glass substrate, even if a flexible display device is bent like paper, the flexible display device can still maintain the display performance. It is attracting attention as a next-generation display device. In this regard, there is a need for a hard coat film that not only has high hardness and good scratch resistance, but also has suitable flexibility so that cracks do not occur, and no curling occurs at the edge of the film during production or use.
韓國專利申請案公告號10-2013-0135151揭露一種高硬度的硬塗層組合物,包括含有三-官能基至六-官能基的丙烯酸酯系單體的一黏合劑(binder)、無機微粒子(inorganic fine particles)、一光起始劑與一有機溶劑。 Korean Patent Application Publication No. 10-2013-0135151 discloses a high-hardness hard coating composition, including a binder containing tri-functional to hexa-functional acrylate monomers, and inorganic fine particles ( inorganic fine particles), a photoinitiator and an organic solvent.
然而,此高硬度硬塗層組合物的問題在於固化後的抗彎曲性會降低且會產生捲曲。 However, the problem with this high-hardness hard coating composition is that the bending resistance after curing is reduced and curling occurs.
本發明之目的係提供一種硬塗層組合物,可用於一硬塗膜的生產,此硬塗膜能夠抑制捲曲發生並具有優異的硬度、抗刮性、與抗彎曲性。 The object of the present invention is to provide a hard coating composition which can be used in the production of a hard coating film, which can inhibit curling and has excellent hardness, scratch resistance, and bending resistance.
本發明之另一目的係提供一硬塗膜,其使用此硬塗層組合物而形成。 Another object of the present invention is to provide a hard coating film formed using the hard coating composition.
本發明之再一目的係提供一種具有此硬塗膜的影像顯示裝置。 Another object of the present invention is to provide an image display device with the hard coating film.
根據本發明之一方面,係提供一種硬塗層組合物,包括:具有一末端(甲基)丙烯酸酯基(terminal (meth)acrylate group)的一樹枝狀高分子化合物(dendrimer compound)、一多面體矽氧烷寡聚物化合物(polyhedral oligomeric silsesquioxane compound)、一光起始劑與一溶劑。 According to one aspect of the present invention, there is provided a hard coating composition, comprising: a dendrimer compound having a terminal (meth)acrylate group, and a polyhedron Polyhedral oligomeric silsesquioxane compound, a photoinitiator and a solvent.
本發明之一實施例中,此具有一末端(甲基)丙烯酸酯基的樹枝狀高分子化合物可包括由以下化學式1表示的一化合物。 In an embodiment of the present invention, the dendrimer compound having a terminal (meth)acrylate group may include a compound represented by the following chemical formula 1.
[化學式1][R1]4-n-C-[R2-OR3]n [Chemical formula 1][R 1 ] 4-n -C-[R 2 -OR 3 ] n
其中,R1為C1-C6的烷基,R2是C1-C6的伸烷基,R3是一(甲基)丙烯醯基((meth)acryloyl group)或,且至少一個R3是,R4是一(甲基)丙烯醯基或,且至少一個R4是
本發明之一實施例中,此多面體矽氧烷寡聚物化合物可 包括由以下化學式2表示的一化合物。 In one embodiment of the present invention, the polyhedral silicone oligomer compound can be A compound represented by the following chemical formula 2 is included.
其中,每一個R獨立地為氫、或具有由一(甲基)丙烯酸酯基((meth)acrylate group)取代的1至20個碳原子的一直鏈、支鏈或環狀烴基,且至少其中一個R是具有由一(甲基)丙烯酸酯基取代的1至20個碳原子的一直鏈、支鏈或環狀烴基。 Wherein, each R is independently hydrogen, or a linear, branched or cyclic hydrocarbon group with 1 to 20 carbon atoms substituted by a (meth)acrylate group, and at least among them One R is a linear, branched or cyclic hydrocarbon group having 1 to 20 carbon atoms substituted by a (meth)acrylate group.
本發明之一實施例中,此硬塗層組合物可更包括具有一環己基的一多官能氨基甲酸酯(甲基)丙烯酸酯(polyfunctional urethane (meth)acrylate)與具有一乙二醇基(ethylene glycol group)的一多官能(甲基)丙烯酸酯的至少其中之一。 In an embodiment of the present invention, the hard coating composition may further include a polyfunctional urethane (meth)acrylate with a cyclohexyl group and a ethylene glycol group (polyfunctional urethane (meth)acrylate). At least one of the polyfunctional (meth)acrylates of ethylene glycol group).
本發明之一實施例中,此硬塗層組合物可更包括無機粒子。 In an embodiment of the present invention, the hard coating composition may further include inorganic particles.
本發明之一實施例中,此硬塗層組合物可更包括一氟系整平劑(fluorine-based leveling agent)。 In an embodiment of the present invention, the hard coating composition may further include a fluorine-based leveling agent.
另一方面,本發明提供一硬塗膜,其使用此硬塗層組合物形成。 In another aspect, the present invention provides a hard coating film formed using the hard coating composition.
另一方面,本發明提供一種硬塗膜,包括:具有一末端(甲基)丙烯酸酯基的一樹枝狀高分子化合物與一多面體矽氧烷寡聚物 化合物,其中當對折此硬塗膜以使室溫下薄膜表面之間的距離為6毫米(mm)時,此薄膜會再次展開(spread)且可以經由肉眼觀察到折疊部分(folded portion),沒有裂縫產生或沒有具有長度5毫米(mm)或5毫米以下的裂縫產生;且其中當對折此硬塗膜以使薄膜表面之間的距離為6毫米(mm)時,可使薄膜在85℃與85%相對濕度下置放24小時,此薄膜會再次展開且可以經由肉眼觀察到折疊的部分,沒有裂縫產生或沒有具有長度5毫米(mm)或5毫米以下的裂縫產生。 In another aspect, the present invention provides a hard coat film, comprising: a dendrimer compound having a terminal (meth)acrylate group and a polyhedral silicone oligomer Compound, wherein when the hard coat film is folded in half so that the distance between the film surfaces at room temperature is 6 millimeters (mm), the film will spread again and the folded portion can be observed by naked eyes, without Cracks are generated or no cracks with a length of 5 millimeters (mm) or less are generated; and when the hard coating film is folded in half so that the distance between the film surfaces is 6 millimeters (mm), the film can be made to be at 85°C and When placed under 85% relative humidity for 24 hours, the film will unfold again and the folded part can be observed by naked eyes. No cracks or cracks with a length of 5 millimeters (mm) or less are produced.
根據本發明之另一方面,係提供具有此硬塗膜的一影像顯示裝置。 According to another aspect of the present invention, an image display device having the hard coating film is provided.
使用根據本發明之硬塗層組合物所形成的硬塗膜可將捲曲的發生減至最低同時具有優異的硬度、抗刮性與抗彎曲性,此硬塗膜從而能有效地用於一可撓性顯示裝置的一視窗(window)。 The hard coat film formed by using the hard coat composition according to the present invention can minimize the occurrence of curling while having excellent hardness, scratch resistance and bending resistance. This hard coat film can be effectively used in a A window of the flexible display device.
以下,將更詳細說明本發明。 Hereinafter, the present invention will be explained in more detail.
本發明之一實施例有關於一硬塗層組合物,包括:具有一末端(甲基)丙烯酸酯基的一樹枝狀高分子化合物、一多面體矽氧烷寡聚物化合物、一光起始劑與一溶劑。 An embodiment of the present invention relates to a hard coating composition, comprising: a dendrimer compound having a terminal (meth)acrylate group, a polyhedral silicone oligomer compound, and a photoinitiator With a solvent.
本發明之一實施例中,此具有一末端(甲基)丙烯酸酯基的樹枝狀高分子化合物可藉由一(甲基)丙烯酸酯基取代分支結構的末端以進行紫外線固化。此具有一末端(甲基)丙烯酸酯基的樹枝狀高分子化合物具有完全脂肪族(completely aliphatic)中心的結構特性,並由三 級酯鍵構成。因此,相較於一般的多官能丙烯酸酯單體,此具有一末端(甲基)丙烯酸酯基的樹枝狀高分子化合物具有一結構特性,生產中的分子量越高,其具有更多的官能基。由於此官能基分布在末端,核心部分在固化期間能有助於改善彎曲特性(bending property)。因此,可獲得具有高硬度且改善彎曲特性與可撓性的一硬塗膜。 In an embodiment of the present invention, the dendrimer compound with a terminal (meth)acrylate group can be cured by ultraviolet rays by substituting a (meth)acrylate group at the end of the branch structure. This dendritic polymer compound with a terminal (meth)acrylate group has the structural characteristics of a completely aliphatic center, and is composed of three Grade ester bond formation. Therefore, compared with general multifunctional acrylate monomers, this dendrimer compound with a terminal (meth)acrylate group has a structural characteristic. The higher the molecular weight in production, the more functional groups it has. . Since this functional group is distributed at the end, the core part can help to improve the bending property during curing. Therefore, a hard coating film with high hardness and improved bending characteristics and flexibility can be obtained.
本發明之一實施例中,此具有末端(甲基)丙烯酸酯基的樹枝狀高分子化合物可由以下化學式1表示:[化學式1][R1]4-n-C-[R2-OR3]n In an embodiment of the present invention, the dendrimer compound with terminal (meth)acrylate groups can be represented by the following chemical formula 1: [Chemical formula 1] [R 1 ] 4-n -C-[R 2 -OR 3 ] n
其中,R1為C1-C6的烷基,R2是C1-C6的伸烷基,R3是一(甲基)丙烯醯基或,且至少一個R3是,R4是一(甲基)丙烯醯基或,且至少一個R4是
此處所用的C1-C6的烷基指的是具有1至6個碳原子的直鏈或支鏈一價烴基,其例子包括甲基、乙基、正丙基、異丙基、正丁基、異丁基、叔丁基、正戊基、正己基及類似物,但不限於此。 The C 1 -C 6 alkyl group used herein refers to a linear or branched monovalent hydrocarbon group having 1 to 6 carbon atoms, and examples thereof include methyl, ethyl, n-propyl, isopropyl, n Butyl, isobutyl, tert-butyl, n-pentyl, n-hexyl and the like, but not limited thereto.
此處所用的C1-C6的伸烷基指的是具有1至6個碳原子的直鏈或支鏈二價烴基,其例子包括甲烯、乙烯、丙烯、丁烯及類似物,但不限於此。 The C 1 -C 6 alkylene group used herein refers to a straight or branched divalent hydrocarbon group having 1 to 6 carbon atoms, and examples thereof include methylene, ethylene, propylene, butene and the like, but Not limited to this.
本發明之一實施例中,此具有末端(甲基)丙烯酸酯基的樹枝狀高分子化合物通常可具有由以下化學式3表示的一結構。 In an embodiment of the present invention, the dendrimer compound having a terminal (meth)acrylate group may generally have a structure represented by the following chemical formula 3.
[化學式3]
可自市場購買獲得或可根據所屬領域已知的方法來製備此具有末端(甲基)丙烯酸酯基的樹枝狀高分子化合物。舉例來說,獲得末端由複數個(甲基)丙烯酸酯基取代的高度分支(highly branched)樹枝狀高分子化合物可藉由將一特定多元醇的中央架構(central skeleton)與二羥甲基丙酸(dimethylol propionic acid)進行縮合反應以形成一第一代(first-generation)樹枝狀結構,重複將二羥甲基丙酸進行縮合反應為分支結構以發展(grow)成一第二代或更多代的樹枝狀結構,並在末端對丙烯酸進行縮合反應。 The dendrimer compound with terminal (meth)acrylate groups can be purchased from the market or can be prepared according to methods known in the art. For example, to obtain a highly branched dendrimer compound substituted with a plurality of (meth)acrylate groups at the end can be achieved by combining the central skeleton of a specific polyol with dimethylolpropane Acid (dimethylol propionic acid) undergoes a condensation reaction to form a first-generation dendritic structure, and dimethylol propionic acid is repeatedly condensed into a branched structure to grow into a second-generation or more Generation dendritic structure, and condensation reaction of acrylic acid at the end.
基於此硬塗層組合物100%的總重量,可含有此樹枝狀高分子化合物10至60%的重量,較佳30至45%的重量。當此樹枝狀高分子化合物低於10%的重量,會難以展現彎曲特性,當此樹枝狀高分子化合物高於60%的重量,由於立體位阻效應(steric hindrance effect)產生未反應的官能基,會難以給予塗層硬度特性(hardness characteristic)。 Based on 100% of the total weight of the hard coating composition, the dendritic polymer compound may be contained by 10 to 60% by weight, preferably 30 to 45% by weight. When the dendrimer compound is less than 10% by weight, it will be difficult to exhibit bending properties. When the dendrimer compound is more than 60% by weight, unreacted functional groups are generated due to steric hindrance effect. , It will be difficult to give the coating hardness characteristics (hardness characteristic).
本發明之一實施例中,多面體矽氧烷寡聚物化合物(POSS)是由以下化學式2表示的一化合物,且具有由分子式(RSiO1.5)n表示的尺寸1至5奈米(nm)的一二氧化矽籠狀結構(silica cage structure)。此二氧化矽籠狀結構視為具有二氧化矽(SiO2,一無機材料)與聚矽氧(R2SiO,一有機材料)特性的一有機/無機中間化合物或混成化合物(hybrid compound)。 In an embodiment of the present invention, the polyhedral siloxane oligomer compound (POSS) is a compound represented by the following chemical formula 2 and has a size of 1 to 5 nanometers (nm) represented by the molecular formula (RSiO 1.5 ) n Silica cage structure. The silicon dioxide cage structure is regarded as an organic/inorganic intermediate compound or hybrid compound with the characteristics of silicon dioxide (SiO 2 , an inorganic material) and polysilicon oxide (R 2 SiO, an organic material).
多面體矽氧烷寡聚物化合物中,結構中Si的數目並沒有特別限制,舉例來說可以是6至12。 In the polyhedral siloxane oligomer compound, the number of Si in the structure is not particularly limited. For example, it can be 6-12.
化學式2中,每一個R獨立地為氫或具有由一個(甲基)丙烯酸酯基取代的1至20個碳原子的一直鏈、支鏈或環狀烴基,且至少其中一個R可以是具有由一個(甲基)丙烯酸酯基取代的1至20個碳原子的一直鏈、支鏈或環狀烴基。 In Chemical Formula 2, each R is independently hydrogen or has a linear, branched or cyclic hydrocarbon group of 1 to 20 carbon atoms substituted by one (meth)acrylate group, and at least one of R may be A linear, branched or cyclic hydrocarbon group of 1 to 20 carbon atoms substituted with a (meth)acrylate group.
具體地說,R可以是具有由一(甲基)丙烯酸酯基取代的1至6個碳原子的一烷基,且特別可以是一甲基丙烯酸丙酯(propyl methacrylate)。 Specifically, R may be an alkyl group having 1 to 6 carbon atoms substituted by a (meth)acrylate group, and in particular may be propyl methacrylate.
與一般的無機粒子不同,即使當多面體矽氧烷寡聚物(polyhedral oligomer silsesquioxane)化合物大量使用於一硬塗層組合物,多面體矽氧烷寡聚物化合物仍可均勻地合成。多面體矽氧烷寡聚物化合物可改善硬度與機械性質,且由於結構穩定性而可改善彎曲特性。此外,由於此多面體矽氧烷寡聚物化合物具有末端(甲基)丙烯酸酯基,此多面體矽氧烷寡聚物化合物可用於光固化以利於改善機械性質。 Unlike general inorganic particles, even when polyhedral oligomer silsesquioxane compounds are used in a hard coating composition in large quantities, the polyhedral oligomer silsesquioxane compounds can still be synthesized uniformly. Polyhedral silicone oligomer compounds can improve hardness and mechanical properties, and can improve bending properties due to structural stability. In addition, since the polyhedral silicone oligomer compound has terminal (meth)acrylate groups, the polyhedral silicone oligomer compound can be used for photocuring to improve mechanical properties.
基於此硬塗層組合物100%的總重量,此多面體矽氧烷寡聚物化合物可含有3至20%的重量,較佳5至15%的重量。當此多面體矽氧烷寡聚物化合物的重量低於3%,會難以獲得硬度,當此多面體矽氧烷寡聚物化合物的重量高於20%,此塗膜會破碎,因此難以給予彎曲特性。 Based on 100% of the total weight of the hard coating composition, the polyhedral silicone oligomer compound may contain 3 to 20% by weight, preferably 5 to 15% by weight. When the weight of the polyhedral siloxane oligomer compound is less than 3%, it will be difficult to obtain hardness. When the weight of the polyhedral siloxane oligomer compound is more than 20%, the coating film will be broken, making it difficult to impart bending properties. .
本發明之一實施例中,只要是技術領域中常用的起始劑,可沒有特別限制地使用光起始劑。光起始劑可分類為類型I光起始劑,其中由於化學結構或分子結合能(molecular binding energy)的差異,藉由分子的分解產生自由基。光起始劑可分類為類型II(氫奪取型(hydrogen abstraction type))光起始劑,其中三級胺結合為一共引發劑(co-initiator)。類型I光起始劑的特定例子可包括苯乙酮,例如4-苯氧基二氯苯乙酮(4-phenoxydichloroacetophenone)、4-三級丁基二氯苯乙酮(4-t-butyldichloroacetophenone)、4-三級丁基三氯苯乙酮(4-t-butyltrichloroacetophenone)、二乙氧基苯乙酮(diethoxyacetophenone)、2-羥基-2-甲基-1-苯基-1-丙酮 (2-hydroxy-2-methyl-1-phenylpropan-1-one)、1-(4-異丙基苯基)-2-羥基-2-甲基-1-丙酮(1-(4-isopropylphenyl)-2-hydroxy-2-methylpropan-1-one)、1-(4-十二烷基苯基)-2-羥基-2-甲基-1-丙酮(1-(4-dodecylphenyl)-2-hydroxy-2-methylpropan-1-one)、4-(2-羥乙氧基)-苯基(2-羥基-2-丙基)酮(4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2-propyl)ketone)、1-羥基環己基苯基甲酮(1-hydroxycyclohexyl phenyl ketone)或類似物,苯偶姻(benzoins),例如安息香(benzoin)、安息香甲醚(benzoin methyl ether)、安息香乙醚(benzoin ethyl ether)、苄基二甲基縮酮(benzyl dimethyl ketal)或類似物,醯基膦氧化物(acylphosphine oxides)和二茂鈦化合物(titanocene compounds)。類型II光起始劑的特定例子可包括二苯甲酮(benzophenones),例如二苯甲酮、苯甲醯苯甲酸(benzoyl benzoic acid)、苯甲醯苯甲酸甲醚(benzoyl benzoic acid methyl ether)、4-苯基二苯甲酮(4-phenylbenzophenone)、羥基二苯甲酮(hydroxybenzophenone)、4-苯甲酰-4'-甲基二苯硫醚(4-benzoyl-4'-methyldiphenylsulfide)、3,3'-二甲基-4-甲氧二苯甲酮(3,3'-dimethyl-4-methoxybenzophenone)或類似物;和硫雜蒽酮類(thioxanthones),例如硫雜蒽酮(thioxanthone)、2-氯噻噸酮(2-chlorothioxanthone)、2-甲基噻噸酮(2-methylthioxanthone)、2,4-二甲基噻噸酮(2,4-dimethylthioxanthone)、異丙基噻噸酮(isopropylthioxanthone)或類似物。這些光起始劑可單獨使用或以其中的二或更多個的組合使用。 此外,可一起使用類型I光起始劑與類型II光起始劑。 In an embodiment of the present invention, as long as it is a commonly used initiator in the technical field, a photoinitiator can be used without particular limitation. Photoinitiators can be classified as Type I photoinitiators, in which free radicals are generated by the decomposition of molecules due to differences in chemical structure or molecular binding energy. Photoinitiators can be classified as Type II (hydrogen abstraction type) photoinitiators, in which tertiary amines are combined as a co-initiator. Specific examples of Type I photoinitiators may include acetophenone, such as 4-phenoxydichloroacetophenone (4-phenoxydichloroacetophenone), 4-t-butyldichloroacetophenone (4-t-butyldichloroacetophenone) , 4-t-butyltrichloroacetophenone (4-t-butyltrichloroacetophenone), diethoxyacetophenone (diethoxyacetophenone), 2-hydroxy-2-methyl-1-phenyl-1-acetone (2-hydroxy-2-methyl-1-phenylpropan-1-one), 1-(4-isopropylphenyl)-2-hydroxy-2-methyl-1-propanone (1-(4-isopropylphenyl) -2-hydroxy-2-methylpropan-1-one), 1-(4-dodecylphenyl)-2-hydroxy-2-methyl-1-propanone (1-(4-dodecylphenyl)-2- hydroxy-2-methylpropan-1-one), 4-(2-hydroxyethoxy)-phenyl(2-hydroxy-2-propyl)ketone (4-(2-hydroxyethoxy)-phenyl(2-hydroxy- 2-propyl)ketone), 1-hydroxycyclohexyl phenyl ketone or similar, benzoins, such as benzoin, benzoin methyl ether, benzoin Benzoin ethyl ether, benzyl dimethyl ketal or the like, acylphosphine oxides and titanocene compounds. Specific examples of type II photoinitiators may include benzophenones, such as benzophenone, benzoyl benzoic acid, and benzoyl benzoic acid methyl ether. , 4-phenylbenzophenone (4-phenylbenzophenone), hydroxybenzophenone (hydroxybenzophenone), 4-benzoyl-4'-methyldiphenylsulfide (4-benzoyl-4'-methyldiphenylsulfide), 3,3'-dimethyl-4-methoxybenzophenone (3,3'-dimethyl-4-methoxybenzophenone) or the like; and thioxanthones, such as thioxanthone ), 2-chlorothioxanthone (2-chlorothioxanthone), 2-methylthioxanthone (2-methylthioxanthone), 2,4-dimethylthioxanthone (2,4-dimethylthioxanthone), isopropylthioxanthone Ketone (isopropylthioxanthone) or similar. These photoinitiators can be used alone or in combination of two or more of them. In addition, a Type I photoinitiator and a Type II photoinitiator can be used together.
基於此硬塗層組合物100%的總重量,此光起始劑可含有0.1至5%的重量,較佳1至3%的重量。如果此光起始劑的重量少於0.1%,可能無法充分進行固化,因此最終獲得的硬塗膜的機械性質或黏著力會下降。如果此光起始劑的重量大於5%,固化收縮(curing shrinkage)時可能會產生裂縫或捲曲。 Based on 100% of the total weight of the hard coating composition, the photoinitiator may contain 0.1 to 5% by weight, preferably 1 to 3% by weight. If the weight of the photoinitiator is less than 0.1%, the curing may not proceed sufficiently, and therefore the mechanical properties or adhesive force of the finally obtained hard coating film may decrease. If the weight of the photoinitiator is greater than 5%, cracks or curls may occur during curing shrinkage.
本發明之一實施例中,只要是技術領域中常用的溶劑,可沒有特別限制地使用溶劑。溶劑的特定例子可包括醇類(甲醇、乙醇、異丙醇、丁醇、丙二醇甲醚(propylene glycol methyl ether)等)、酮類(例如甲基乙基酮、甲基丁基酮、甲基異丁基酮、二乙基酮、二丙基酮等)、乙酸鹽(乙酸甲酯、乙酸乙酯、乙酸丁酯、丙二醇甲氧基乙酸乙酯(propylene glycol methoxy acetate)等)、溶纖劑(cellosolves)(甲基溶纖劑(methyl cellosolve)、乙基溶纖劑(ethyl cellosolve)、丙基溶纖劑(propyl cellosolve)等)、烴類(正己烷、正庚烷、苯、甲苯、二甲苯等)及類似物。這些溶劑可單獨使用或以其中的二或更多個的組合使用。 In an embodiment of the present invention, as long as it is a solvent commonly used in the technical field, a solvent can be used without particular limitation. Specific examples of solvents may include alcohols (methanol, ethanol, isopropanol, butanol, propylene glycol methyl ether, etc.), ketones (e.g., methyl ethyl ketone, methyl butyl ketone, methyl Isobutyl ketone, diethyl ketone, dipropyl ketone, etc.), acetate (methyl acetate, ethyl acetate, butyl acetate, propylene glycol methoxy acetate, etc.), cellosolve Cellosolves (methyl cellosolve, ethyl cellosolve, propyl cellosolve, etc.), hydrocarbons (n-hexane, n-heptane, benzene, toluene) , Xylene, etc.) and the like. These solvents can be used alone or in combination of two or more of them.
基於此硬塗層組合物100%的總重量,可含有此溶劑5至90%的重量,較佳7至85%的重量。如果此溶劑的重量少於5%,黏度可能會上升而使加工性惡化。如果此溶劑的重量大於90%,會難以調整塗膜的厚度,可能會發生乾燥不均勻(drying unevenness)而造成外觀缺陷。 Based on 100% of the total weight of the hard coating composition, the solvent may contain 5 to 90% by weight, preferably 7 to 85% by weight. If the weight of the solvent is less than 5%, the viscosity may increase and the workability may deteriorate. If the weight of the solvent is greater than 90%, it will be difficult to adjust the thickness of the coating film, and drying unevenness may occur, resulting in appearance defects.
根據本發明之一實施例的硬塗層組合物可更包括具有一環己基的一多官能氨基甲酸酯(甲基)丙烯酸酯與具有一乙二醇基的 一多官能(甲基)丙烯酸酯之中的至少一個。 The hard coat composition according to an embodiment of the present invention may further include a multifunctional urethane (meth)acrylate having a cyclohexyl group and a ethylene glycol group At least one of a multifunctional (meth)acrylate.
本發明之一實施例中,此具有一環己基的多官能氨基甲酸酯(甲基)丙烯酸酯是用於改善待塗佈薄膜的機械性質(特別是硬度)的一成分。可藉由將具有一環己基的一二異氰酸酯與具有一羥基的一多官能(甲基)丙烯酸酯進行縮合反應來產生此具有一環己基的多官能氨基甲酸酯(甲基)丙烯酸酯。 In an embodiment of the present invention, the multifunctional urethane (meth)acrylate with a cyclohexyl group is a component used to improve the mechanical properties (especially hardness) of the film to be coated. The polyfunctional urethane (meth)acrylate having a cyclohexyl group can be produced by a condensation reaction of a monodiisocyanate having a cyclohexyl group and a polyfunctional (meth)acrylate having a hydroxyl group.
具有一環己基的二異氰酸酯的特定例子可包括1,4-環己烷二異氰酸酯(1,4-cyclohexyl diisocyanate)、異佛爾酮二異氰酸酯(isophorone diisocyanate)、4,4-二環己基甲烷二異氰酸酯(4,4-dicyclohexylmethane diisocyanate)及類似物,但不限於此。 Specific examples of diisocyanates having a cyclohexyl group may include 1,4-cyclohexyl diisocyanate (1,4-cyclohexyl diisocyanate), isophorone diisocyanate (isophorone diisocyanate), 4,4-dicyclohexylmethane diisocyanate (4,4-dicyclohexylmethane diisocyanate) and the like, but not limited thereto.
具有一羥基的多官能(甲基)丙烯酸酯的特定例子可包括三羥甲基丙烷二(甲基)丙烯酸酯(trimethylolpropane di(meth)acrylate)、季戊四醇三(甲基)丙烯酸酯(pentaerythritol tri(meth)acrylate)、二季戊四醇五(甲基)丙烯酸酯(dipentaerythritol penta(meth)acrylate)及類似物,但不限於此。 Specific examples of the polyfunctional (meth)acrylate having a monohydroxyl group may include trimethylolpropane di(meth)acrylate (trimethylolpropane di(meth)acrylate), pentaerythritol tri(meth)acrylate (pentaerythritol tri(meth)acrylate meth)acrylate, dipentaerythritol penta(meth)acrylate and the like, but not limited thereto.
本發明之一實施例中,此具有一環己基的多官能氨基甲酸酯(甲基)丙烯酸酯可包括由下列化學式4與5表示的化合物所組成的群組中,至少選擇一個。 In an embodiment of the present invention, the multifunctional urethane (meth)acrylate with a cyclohexyl group may include at least one selected from the group consisting of compounds represented by the following chemical formulas 4 and 5.
基於此硬塗層組合物100%的總重量,可含有此具有一環己基的多官能氨基甲酸酯(甲基)丙烯酸酯3至10%的重量,較佳5至8%的重量。當此多官能氨基甲酸酯(甲基)丙烯酸酯的重量少於3%,機械性質(特別是硬度)可能會下降。當此多官能氨基甲酸酯(甲基)丙烯酸酯的重量大於10%,收縮力(shrinking force)會變大,因此會在薄膜上產生捲曲、破裂、裂縫等。 Based on 100% of the total weight of the hard coating composition, the polyfunctional urethane (meth)acrylate having a cyclohexyl group may be contained in 3 to 10% by weight, preferably 5 to 8% by weight. When the weight of the multifunctional urethane (meth)acrylate is less than 3%, the mechanical properties (especially hardness) may decrease. When the weight of the multifunctional urethane (meth)acrylate is greater than 10%, the shrinking force will become larger, and therefore curls, cracks, cracks, etc. will occur on the film.
本發明之一實施例中,此具有一乙二醇基的多官能(甲基)丙烯酸酯是用來給予待塗佈薄膜可撓性的一成分。可藉由將環氧乙烷(ethylene oxide)與一多元醇進行加成反應以獲得具有一乙二醇基的一多官能醇,然後將(甲基)丙烯酸與多官能醇進行縮合反應,製備此具有一乙二醇基的多官能丙烯酸酯。 In an embodiment of the present invention, the polyfunctional (meth)acrylate having a glycol group is a component used to impart flexibility to the film to be coated. A polyfunctional alcohol with a glycol group can be obtained by the addition reaction of ethylene oxide and a polyhydric alcohol, and then the (meth)acrylic acid and the polyfunctional alcohol are subjected to a condensation reaction. Prepare this multifunctional acrylate with a glycol group.
此多元醇可特別是甘油、三羥甲基丙烷(trimethylol propane)、季戊四醇、二季戊四醇(dipentaerythritol)及類似物,但不限於此。 The polyol may particularly be glycerol, trimethylol propane, pentaerythritol, dipentaerythritol, and the like, but is not limited thereto.
具有一乙二醇基的多官能(甲基)丙烯酸酯的特定例子包括三羥甲基丙烷(環氧乙烷)3三(甲基)丙烯酸酯(trimethylol propane(EO)3 tri(meth)acrylate)、三羥甲基丙烷(環氧乙烷)6三(甲基)丙烯酸酯(trimethylol propane(EO)6 tri(meth)acrylate)、三羥甲基丙烷 (環氧乙烷)9三(甲基)丙烯酸酯(trimethylol propane(EO)9 tri(meth)acrylate)、丙三醇(環氧乙烷)3三(甲基)丙烯酸酯(glycerin(EO)3 tri(meth)acrylate)、丙三醇(環氧乙烷)6三(甲基)丙烯酸酯(glycerin(EO)6 tri(meth)acrylate)、丙三醇(環氧乙烷)9三(甲基)丙烯酸酯(glycerin(EO)9 tri(meth)acrylate)、季戊四醇(環氧乙烷)4四(甲基)丙烯酸酯(pentaerythritol(EO)4 tetra(meth)acrylate)、季戊四醇(環氧乙烷)8四(甲基)丙烯酸酯(pentaerythritol(EO)8 tetra(meth)acrylate)、季戊四醇(環氧乙烷)12四(甲基)丙烯酸酯(pentaerythritol(EO)12 tetra(meth)acrylate)、二季戊四醇(環氧乙烷)6六(甲基)丙烯酸酯(dipentaerythritol(EO)6 hexa(meth)acrylate)、二季戊四醇(環氧乙烷)12六(甲基)丙烯酸酯(dipentaerythritol(EO)12 hexa(meth)acrylate)、二季戊四醇(環氧乙烷)18六(甲基)丙烯酸酯(dipentaerythritol(EO)18 hexa(meth)acrylate)及類似物。 Specific examples of multifunctional (meth)acrylates having a monoethylene glycol group include trimethylol propane (ethylene oxide) 3 trimethylol propane (EO) 3 tri(meth)acrylate ), trimethylol propane (ethylene oxide) 6 tris (meth) acrylate (trimethylol propane (EO) 6 tri(meth)acrylate), trimethylol propane (ethylene oxide) 9 tris (meth)acrylate yl) acrylate (trimethylol propane (EO) 9 tri (meth) acrylate), glycerin (ethylene oxide) 3 tri (meth) acrylate (glycerin (EO) 3 tri ( meth) acrylate), glycerol Alcohol (ethylene oxide) 6 tri(meth)acrylate (glycerin(EO) 6 tri(meth)acrylate), glycerin (ethylene oxide) 9 tri(meth)acrylate (glycerin(EO)) 9 tri(meth)acrylate), pentaerythritol (ethylene oxide) 4 pentaerythritol (EO) 4 tetra(meth)acrylate, pentaerythritol (ethylene oxide) 8 tetra(meth)acrylic acid Ester (pentaerythritol(EO) 8 tetra(meth)acrylate), pentaerythritol (ethylene oxide) 12 tetra(meth)acrylate (pentaerythritol(EO) 12 tetra(meth)acrylate), dipentaerythritol (ethylene oxide) 6 hexa (meth) acrylate (dipentaerythritol (EO) 6 hexa ( meth) acrylate), dipentaerythritol (ethylene oxide) 12 hexa (meth) acrylate (dipentaerythritol (EO) 12 hexa ( meth) acrylate), dipentaerythritol (ethylene oxide) 18 hexa (meth) acrylate (dipentaerythritol (EO) 18 hexa ( meth) acrylate) , and the like.
本發明之一實施例中,此具有一乙二醇基的多官能丙烯酸酯可包括由以下化學式6至7表示的化合物所組成的群組中,至少選擇一個。 In an embodiment of the present invention, the multifunctional acrylate with a glycol group may include at least one selected from the group consisting of compounds represented by the following chemical formulas 6 to 7.
基於硬塗層組合物100%的總重量,此具有一乙二醇基的多官能(甲基)丙烯酸酯可含有3至10%的重量,較佳5至8%的重量。當多官能(甲基)丙烯酸酯的重量低於3%,可撓性可能會不充分,因此塗膜上會發生破裂或裂縫。當多官能(甲基)丙烯酸酯的重量高於10%,機械性質可能會惡化,因此會在表面上產生刮痕或鉛筆硬度可能會下降。 Based on 100% of the total weight of the hard coating composition, the polyfunctional (meth)acrylate having a monoethylene glycol group may contain 3 to 10% by weight, preferably 5 to 8% by weight. When the weight of the polyfunctional (meth)acrylate is less than 3%, the flexibility may be insufficient, so cracks or cracks may occur on the coating film. When the weight of the multifunctional (meth)acrylate is higher than 10%, the mechanical properties may deteriorate, so scratches may be generated on the surface or the pencil hardness may decrease.
根據本發明之一實施例之硬塗層組合物可更包括無機粒子以進一步改善機械性質。 The hard coating composition according to an embodiment of the present invention may further include inorganic particles to further improve the mechanical properties.
此無機粒子可具有1至100奈米(nm)的平均粒子直徑,較佳5至50奈米(nm)。這些無機粒子係均勻形成於塗膜內,且可以改善機械性質例如耐磨性、抗刮性與鉛筆硬度。如果粒徑(particle size)小於上述範圍,組成物中會發生聚集(agglomeration),因此無法形成一均勻塗膜且無法有上述預期之效果。另一方面,如果粒徑超過上述範圍,不僅可能會劣化最終獲得的塗膜的光學性質,且也可能會劣化機械性質。 The inorganic particles may have an average particle diameter of 1 to 100 nanometers (nm), preferably 5 to 50 nanometers (nm). These inorganic particles are uniformly formed in the coating film, and can improve mechanical properties such as abrasion resistance, scratch resistance and pencil hardness. If the particle size is smaller than the above range, agglomeration will occur in the composition, so a uniform coating film cannot be formed and the above-mentioned expected effect cannot be achieved. On the other hand, if the particle size exceeds the above range, not only the optical properties of the finally obtained coating film may be deteriorated, but also the mechanical properties may be deteriorated.
這些無機粒子可以是金屬氧化物,其中之一可選自由氧化鋁(Al2O3)、二氧化矽(SiO2)、氧化鋅(ZnO)、二氧化鋯(ZrO2)、鈦酸鋇(BaTiO3)、二氧化鈦(TiO2)、五氧化二鉭(Ta2O5)、五氧化三鈦(Ti3O5)、氧化銦錫(ITO)、氧化銦鋅(IZO)、氧化錫銻(ATO)、氧化鋅鋁(ZnO-Al)、三氧化二鈮(Nb2O3)、氧化亞錫(SnO)與氧化鎂(MgO)所組成之群組。特別是,可使用氧化鋁(Al2O3)、二氧化矽(SiO2)、二氧化鋯(ZrO2)及類似物。 These inorganic particles can be metal oxides, one of which can be selected from aluminum oxide (Al 2 O 3 ), silicon dioxide (SiO 2 ), zinc oxide (ZnO), zirconium dioxide (ZrO 2 ), barium titanate ( BaTiO 3 ), titanium dioxide (TiO 2 ), tantalum pentoxide (Ta 2 O 5 ), titanium pentoxide (Ti 3 O 5 ), indium tin oxide (ITO), indium zinc oxide (IZO), antimony tin oxide ( ATO), zinc aluminum oxide (ZnO-Al), niobium trioxide (Nb 2 O 3 ), stannous oxide (SnO) and magnesium oxide (MgO). In particular, aluminum oxide (Al 2 O 3 ), silicon dioxide (SiO 2 ), zirconium dioxide (ZrO 2 ), and the like can be used.
本發明之一實施例中,此無機粒子可以是活性無機粒子(reactive inorganic particles)。此活性無機粒子可以是活性無機粒子的分子中具有至少一個可聚合不飽和基(polymerizable unsaturated group)的有機化合物,且此有機化合物與無機金屬氧化物粒子(inorganic metal oxide particles)形成化學鍵結。可聚合不飽和基的例子包括丙烯醯基(acryloyl group)、甲基丙烯醯基(methacryloyl group)、乙烯基、丙烯基(propenyl group)、丁二烯基(butadienyl group)、苯乙烯基(styryl group)、桂皮醯基(cinnamoyl group)及類似物。 In an embodiment of the present invention, the inorganic particles may be reactive inorganic particles. The active inorganic particle may be an organic compound having at least one polymerizable unsaturated group in the molecule of the active inorganic particle, and the organic compound forms a chemical bond with inorganic metal oxide particles. Examples of polymerizable unsaturated groups include acryloyl group, methacryloyl group, vinyl, propenyl group, butadienyl group, and styryl group. group), cinnamoyl group and the like.
此活性無機粒子中,可聚合不飽和基可參與光固化以改善耐磨性,且可同時減少硬塗層組合物的固化收縮以抑制硬塗膜的翹曲(warpage)。 In the active inorganic particles, the polymerizable unsaturated group can participate in photocuring to improve abrasion resistance, and at the same time, the curing shrinkage of the hard coating composition can be reduced to suppress warpage of the hard coating film.
可直接生產或自市場獲得此無機粒子。以商用產品而言,可使用一有機溶劑中分散具有重量濃度10至80%的無機粒子。 The inorganic particles can be produced directly or obtained from the market. For commercial products, inorganic particles with a weight concentration of 10 to 80% can be dispersed in an organic solvent.
基於硬塗層組合物100%的總重量,可含有此無機粒子5至40%的重量。當無機粒子的重量少於5%,塗膜的機械性質例如耐磨性、抗刮性、與鉛筆硬度可能會不充分。當無機粒子的重量超過40%,會干擾固化能力進而造成機械性質的劣化,且會有外觀缺陷。 Based on 100% of the total weight of the hard coating composition, the inorganic particles may be contained at 5 to 40% by weight. When the weight of the inorganic particles is less than 5%, the mechanical properties of the coating film such as abrasion resistance, scratch resistance, and pencil hardness may be insufficient. When the weight of the inorganic particles exceeds 40%, the curing ability will be disturbed and the mechanical properties will be deteriorated, and there will be appearance defects.
根據本發明之一實施例之硬塗層組合物可更包括一整平劑以在組成物的塗佈期間提供塗膜平滑性(smoothness)與被覆性(coating property)。 The hard coat composition according to an embodiment of the present invention may further include a leveling agent to provide smoothness and coating properties of the coating film during the coating of the composition.
以整平劑來說,可選擇與使用市售的矽型(silicon-type)、氟型(fluorine-type)與丙烯酸系聚合物型(acrylic polymer-type)整平劑。 舉例來說,可使用BYK-323、BYK-331、BYK-333、BYK-337、BYK-373、BYK-375、BYK-377、BYK-378(BYK Chemie,德國畢克化學公司)、TEGO Glide 410、TEGO Glide 411、TEGO Glide 415、TEGO Glide 420、TEGO Glide 432、TEGO Glide 435、TEGO Glide 440、TEGO Glide 450、TEGO Glide 455、TEGO Rad 2100、TEGO Rad 2200N、TEGO Rad 2250、TEGO Rad 2300、TEGO Rad 2500(Degussa,德固賽公司)、FC-4430、FC-4432(3M)、KY-1203(Shin-Etsu,信越化學工業)或類似物。 As for the leveling agent, commercially available silicon-type, fluorine-type and acrylic polymer-type leveling agents can be selected and used. For example, BYK-323, BYK-331, BYK-333, BYK-337, BYK-373, BYK-375, BYK-377, BYK-378 (BYK Chemie, BYK Chemie, Germany), TEGO Glide can be used 410, TEGO Glide 411, TEGO Glide 415, TEGO Glide 420, TEGO Glide 432, TEGO Glide 435, TEGO Glide 440, TEGO Glide 450, TEGO Glide 455, TEGO Rad 2100, TEGO Rad 2200N, TEGO Rad 2250, TEGO Rad 2300, TEGO Rad 2500 (Degussa, Degussa), FC-4430, FC-4432 (3M), KY-1203 (Shin-Etsu, Shin-Etsu Chemical Industry) or the like.
本發明之一實施例中,考量改善抗水性,整平劑可以是一氟系整平劑。具體來說,可使用分子中具有至少一個可聚合不飽和基的氟系整平劑。可聚合不飽和基的例子包括丙烯醯基、甲基丙烯醯基、乙烯基及類似物。 In one embodiment of the present invention, considering the improvement of water resistance, the leveling agent may be a fluorine-based leveling agent. Specifically, a fluorine-based leveling agent having at least one polymerizable unsaturated group in the molecule can be used. Examples of polymerizable unsaturated groups include acryloyl groups, methacryloyl groups, vinyl groups, and the like.
基於硬塗層組合物100%的重量,可含有此整平劑0.01至0.05%的重量。 Based on 100% of the weight of the hard coating composition, the leveling agent may be contained at 0.01 to 0.05% by weight.
除了上述成分,根據本發明之一實施例之硬塗層組合物可更包括所屬領域之常用成分,例如紫外光安定劑(ultraviolet stabilizer)、熱安定劑及類似物。 In addition to the above-mentioned ingredients, the hard coat composition according to an embodiment of the present invention may further include commonly used ingredients in the field, such as ultraviolet stabilizers, heat stabilizers and the like.
因為藉由紫外線的連續暴露分解固化的塗膜表面,會使固化的塗膜表面變色與破裂,可加入紫外光安定劑以藉由阻擋或細收此紫外線來保護此塗膜。紫外線安定劑可根據作用機制分類為吸收劑、消光劑(quencher)、與受阻胺光安定劑(hindered amine light stabilizer,HALS)。同樣地,紫外線安定劑可根據化學結構分類為水楊酸苯酯 (phenyl salicylate)(吸收劑)、二苯甲酮(吸收劑)、苯并三唑(benzotriazole)(吸收劑)、鎳衍生物(nickel derivative)(消光劑)與自由基捕捉劑。只要不會顯著改變塗膜的初始顏色,沒有特別限制紫外光安定劑。 Because the surface of the cured coating film is decomposed and broken by the continuous exposure of ultraviolet rays, the surface of the cured coating film will be discolored and cracked. An ultraviolet light stabilizer can be added to protect the coating film by blocking or narrowing the ultraviolet rays. According to the mechanism of action, ultraviolet stabilizers can be classified into absorbers, quenchers, and hindered amine light stabilizers (HALS). Similarly, UV stabilizers can be classified as phenyl salicylate according to their chemical structure (Phenyl salicylate) (absorbent), benzophenone (absorbent), benzotriazole (absorbent), nickel derivative (matting agent) and free radical scavenger. As long as the initial color of the coating film is not significantly changed, the ultraviolet light stabilizer is not particularly limited.
熱安定劑是能應用於商業的一產品,且多酚型(polyphenol type)(第一級熱安定劑)、亞磷酸鹽型(phosphite type)(第二級熱安定劑)、內酯型(lactone type)能單獨使用或以其中的組合使用。 Heat stabilizer is a product that can be applied to commerce, and polyphenol type (first-level heat stabilizer), phosphite type (second-level heat stabilizer), lactone type ( The lactone type) can be used alone or in combination.
可藉由適當調整其中的內容至不影響紫外線固化能力(ultraviolet curability)的水準來使用紫外線安定劑與熱安定劑。 The ultraviolet stabilizer and heat stabilizer can be used by appropriately adjusting the content to a level that does not affect the ultraviolet curability (ultraviolet curability).
本發明之一實施例有關於使用上述硬塗層組合物來形成一硬塗膜。根據本發明之一實施例之一硬塗膜的特徵在於,含有上述硬塗層組合物的一固化產品的一塗層形成在一透明基板的一表面或兩表面之上。 An embodiment of the present invention relates to using the above-mentioned hard coating composition to form a hard coating film. A hard coating film according to an embodiment of the present invention is characterized in that a coating of a cured product containing the hard coating composition is formed on one surface or both surfaces of a transparent substrate.
以透明基板來說,可使用任何具有透明度的聚合物薄膜(polymer film)。根據薄膜的分子量與生產方法,可藉由成膜方法(film-forming method)或擠壓方法(extrusion method)來生產聚合物薄膜。只要是市售的透明聚合物薄膜,沒有使用上的限制。 For a transparent substrate, any polymer film with transparency can be used. According to the molecular weight of the film and the production method, the polymer film can be produced by a film-forming method or an extrusion method. As long as it is a commercially available transparent polymer film, there are no restrictions on its use.
其例子包括各種透明聚合物基板(polymer substrate),例如三乙醯纖維素(triacetyl cellulose)、乙醯丁酸纖維素(acetyl cellulose butyrate)、乙烯-乙酸乙烯酯共聚物(ethylene-vinyl acetate copolymer)、丙醯基纖維素(propionyl cellulose)、丁醯基纖維素 (butyryl cellulose)、乙醯丙醯纖維素(acetyl propionyl cellulose)、聚酯、聚苯乙烯、聚醯胺、聚醚醯亞胺(polyether imide)、聚丙烯酸纖維(polyacryl)、聚亞醯胺、聚醚碸(polyether sulfone)、聚碸、聚乙烯、聚丙烯、聚甲基戊烯(polymethyl pentene)、聚乙烯氯、聚偏二氯乙烯、聚乙烯醇、聚乙烯縮醛、聚醚酮(polyether ketone)、聚醚醚酮(polyether ether ketone)、聚甲基丙烯酸甲酯(polymethyl methacrylate)、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯(polybutylene terephthalate)、聚萘二甲酸乙二酯(polyethylene naphthalate)、聚碳酸酯及類似物。 Examples include various transparent polymer substrates, such as triacetyl cellulose, acetyl cellulose butyrate, and ethylene-vinyl acetate copolymer. , Propionyl cellulose, propionyl cellulose (butyryl cellulose), acetyl propionyl cellulose, polyester, polystyrene, polyamide, polyether imide, polyacryl, polyimide, Polyether sulfone, polyether, polyethylene, polypropylene, polymethyl pentene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, polyvinyl acetal, polyether ketone ( polyether ketone, polyether ether ketone, polymethyl methacrylate, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate Polyethylene naphthalate, polycarbonate and the like.
透明基板的厚度沒有特別限制,但可以是10至1000微米(μm),具體來說20至150微米(μm)。當透明基板的厚度小於10微米(μm),薄膜的強度會下降,因此加工性也會下降。當透明基板的厚度大於1000微米(μm),透明度會下降或硬塗膜的重量會上升。 The thickness of the transparent substrate is not particularly limited, but may be 10 to 1000 micrometers (μm), specifically 20 to 150 micrometers (μm). When the thickness of the transparent substrate is less than 10 micrometers (μm), the strength of the film will decrease, and therefore the processability will also decrease. When the thickness of the transparent substrate is greater than 1000 micrometers (μm), the transparency may decrease or the weight of the hard coating film may increase.
可藉由塗佈本發明之硬塗層組合物於一透明基板的一表面或兩表面之上,產生根據本發明之一實施例之硬塗膜,然後進行固化以形成一塗層。 The hard coating composition of the present invention can be applied on one surface or both surfaces of a transparent substrate to produce a hard coating film according to an embodiment of the present invention, and then cured to form a coating.
可藉由適當使用一習知的塗佈程序(coating process),例如模塗機、氣刀、反向滾筒、噴塗(spray)、刀、鑄造(casting)、凹版、微凹版塗佈、旋塗等,塗佈根據本發明之一實施例之硬塗層組合物至透明基板之上。 A conventional coating process (coating process), such as die coater, air knife, reverse roller, spray, knife, casting, gravure, microgravure coating, spin coating, can be appropriately used. Etc., coating the hard coat composition according to an embodiment of the present invention onto a transparent substrate.
塗佈硬塗層組合物至透明基板之上後,可藉由10秒至1小時,更具體地說30秒至30分,30至150℃的溫度下蒸發揮發性物質以進行一乾燥製程,然後進行紫外線固化。紫外線固化可藉由0.01 至10J/cm2、特別是0.1至2J/cm2的紫外線照射進行。 After coating the hard coat composition on the transparent substrate, a drying process can be performed by evaporating the volatile substances at a temperature of 30 to 150°C for 10 seconds to 1 hour, more specifically 30 seconds to 30 minutes, Then UV curing is carried out. UV curing may be by 0.01 to 10J / cm 2, in particular 0.1 to 2J / cm 2 ultraviolet ray irradiation is performed.
此時,塗層的形成厚度可以具體地為2至30微米(μm),更具體地為3至20微米(μm)。當塗層的厚度介於上述範圍,可獲得優異硬度的塗層。 At this time, the formation thickness of the coating layer may be specifically 2 to 30 micrometers (μm), more specifically 3 to 20 micrometers (μm). When the thickness of the coating is within the above range, a coating with excellent hardness can be obtained.
本發明之一實施例有關於一硬塗膜,包括:具有一末端(甲基)丙烯酸酯基的一樹枝狀高分子化合物與一多面體矽氧烷寡聚物化合物,其中當對折此硬塗膜以使室溫下薄膜表面之間的距離為6毫米(mm),薄膜會再次展開且可用肉眼觀察到折疊的部分,不會產生裂縫或產生具有長度5毫米(mm)或以下的裂縫。且其中當對折此硬塗膜以使薄膜表面之間的距離為6毫米(mm),可使此薄膜在85℃與85%相對濕度下置放24小時,此薄膜會再次展開且可以肉眼觀察到折疊的部分,不會產生裂縫或產生具有長度5毫米(mm)或以下的裂縫。 An embodiment of the present invention relates to a hard coat film, comprising: a dendritic polymer compound having a terminal (meth)acrylate group and a polyhedral silicone oligomer compound, wherein when the hard coat film is folded in half If the distance between the film surfaces at room temperature is 6 millimeters (mm), the film will be unfolded again and the folded part can be visually observed without cracks or cracks with a length of 5 millimeters (mm) or less. And when the hard coat film is folded in half so that the distance between the film surfaces is 6 millimeters (mm), the film can be placed at 85°C and 85% relative humidity for 24 hours, the film will unfold again and can be observed with the naked eye To the folded part, no cracks or cracks with a length of 5 millimeters (mm) or less are generated.
本發明之一實施例中,此具有一末端(甲基)丙烯酸酯基的樹枝狀高分子化合物可與上述硬塗層組合物所使用的樹枝狀高分子化合物相同。 In an embodiment of the present invention, the dendritic polymer compound having a terminal (meth)acrylate group can be the same as the dendritic polymer compound used in the above-mentioned hard coat composition.
本發明之一實施例中,多面體矽氧烷寡聚物化合物可與上述硬塗層組合物所使用的多面體矽氧烷寡聚物化合物相同。 In an embodiment of the present invention, the polyhedral siloxane oligomer compound may be the same as the polyhedral siloxane oligomer compound used in the above-mentioned hard coat composition.
由於根據本發明之一實施例之硬塗膜包括具有一末端(甲基)丙烯酸酯基的一樹枝狀高分子化合物與一多面體矽氧烷寡聚物化合物,此硬塗膜可在室溫下與高溫-高濕度的環境具有優異的抗彎曲性。 Since the hard coat film according to an embodiment of the present invention includes a dendritic polymer compound having a terminal (meth)acrylate group and a polyhedral silicone oligomer compound, the hard coat film can be at room temperature It has excellent bending resistance with high temperature and high humidity environment.
本發明之一實施例有關於具有上述硬塗膜的一影像顯 示裝置。舉例來說,本發明之硬塗膜可用來當作影像顯示裝置的一視窗,特別是可撓性顯示器(flexible display)的一視窗。再者,可藉由附著(attach)於一偏光板(polarizing plate)、一觸控感測器(touch sensor)或類似物來使用本發明之硬塗膜。 An embodiment of the present invention relates to an image display having the above-mentioned hard coating film 示装置。 Display device. For example, the hard coat film of the present invention can be used as a window of an image display device, especially a window of a flexible display. Furthermore, the hard coat film of the present invention can be used by attaching to a polarizing plate, a touch sensor or the like.
根據本發明之一實施例之硬塗膜可用於各種操作模式的液晶裝置(LCDs),包括反射式(reflective)、透射式(transmissive)、半透射式(transflective)、扭轉向列型(twisted nematic,TN)、超扭轉向列型(super-twisted nematic,STN)、光學補償彎曲排列型(optically compensated bend,OCB)、混合排列向列型(hybrid-aligned nematic,HAN)、垂直配向(vertical alignment,VA)-型與平面內切換型(in-plane switching,IPS)液晶裝置(LCDs)。此外,根據本發明之一實施例之硬塗膜可用於各種影像顯示裝置,包括電漿顯示器(plasma display)、場發射顯示器、有機發光顯示裝置(organic EL display)、無機發光顯示裝置(inorganic EL display)、電子紙及類似物。 The hard coat film according to an embodiment of the present invention can be used in various operation modes of liquid crystal devices (LCDs), including reflective, transmissive, transflective, and twisted nematic , TN), super-twisted nematic (STN), optically compensated bend (OCB), hybrid-aligned nematic (HAN), vertical alignment (vertical alignment) , VA)-type and in-plane switching (IPS) liquid crystal devices (LCDs). In addition, the hard coat film according to an embodiment of the present invention can be used in various image display devices, including plasma displays, field emission displays, organic EL displays, and inorganic EL displays. display), electronic paper and the like.
以下,根據實施例、比較例與實驗例來更詳細說明本發明。所屬技術領域中具有通常知識者當知這些實施例、比較例與實驗例僅為說明之用,並非用以限定本發明。 Hereinafter, the present invention will be explained in more detail based on examples, comparative examples, and experimental examples. Those with ordinary knowledge in the technical field should know that these embodiments, comparative examples and experimental examples are for illustrative purposes only, and are not intended to limit the present invention.
實施例1至4與比較例1至2:硬塗層組成物的製備 Examples 1 to 4 and Comparative Examples 1 to 2: Preparation of hard coat composition
藉由混合如表1所示的每一個成分與組成物來製備硬塗層組合物。(單位:重量%) The hard coat composition was prepared by mixing each component and composition as shown in Table 1. (unit weight%)
實驗例1:Experimental example 1:
塗佈實施例與比較例中所製備的硬塗層組合物至聚醯亞胺膜(polyimide film)(100微米(μm))的一表面之上以在80℃的烘箱(oven)中進行5分鐘的乾燥後,使此硬塗層組合物具有10微米(μm)的厚度,並藉由將此硬塗層組合物暴露在一高壓水銀燈(high pressure mercury lamp)的500mJ的光線(light)進行固化以製備一硬塗膜。 Coating the hard coating composition prepared in the Examples and Comparative Examples onto a surface of a polyimide film (100 micrometers (μm)) to perform 5 in an oven at 80°C After drying for minutes, the hard coating composition was made to have a thickness of 10 microns (μm), and the hard coating composition was exposed to a high pressure mercury lamp with a light of 500 mJ. Cured to prepare a hard coat film.
根據下述方法來測量製備的硬塗膜的物理性質,其結果如下表2所示。 The physical properties of the prepared hard coating film were measured according to the following method, and the results are shown in Table 2 below.
(1)鉛筆硬度(1) Pencil hardness
藉由使用一鉛筆硬度計(pencil hardness tester,PHT,Korea Sukbo Science)施加500克(g)的負載來測量鉛筆硬度。使用由日本三菱商事株式會社(Mitsubishi Corporation)製造的鉛筆,並對硬塗膜進行五次鉛筆硬度之量測。當發現兩個或更多個的刮痕,此硬塗膜將判定為不良品,並記錄判定通過測試的最大硬度。 The pencil hardness was measured by applying a load of 500 grams (g) using a pencil hardness tester (PHT, Korea Sukbo Science). A pencil manufactured by Mitsubishi Corporation was used, and the pencil hardness of the hard coating film was measured five times. When two or more scratches are found, the hard coating film will be judged as defective, and the maximum hardness judged to pass the test will be recorded.
(2)抗刮性(2) Scratch resistance
藉由在1公斤(kg)(2公分(cm) x 2公分(cm))的負載下使用一鋼絲絨測試器(steel wool tester)(WT-LCM100,Korea Protec)進行10次的往復動作來測試抗刮性。使用的鋼絲絨為#0000。 By using a steel wool tester (WT-LCM100, Korea Protec) under a load of 1 kilogram (kg) (2 cm (cm) x 2 cm (cm)) to perform 10 reciprocating motions Test scratch resistance. The steel wool used is #0000.
<評估標準> <Evaluation Criteria>
S:0個刮痕 S: 0 scratches
A:1至10個刮痕 A: 1 to 10 scratches
B:11至20個刮痕 B: 11 to 20 scratches
C:21至30個刮痕 C: 21 to 30 scratches
D:等於或大於31個刮痕 D: Equal to or greater than 31 scratches
(3)黏著性(3) Adhesion
在薄膜的塗佈表面上,水平地且垂直地畫間隔1毫米(mm)的11條直線以創造100個方格(regular square)。然後使用一膠帶(CT-24,日絆株式會社(Nichiban Co.,Ltd.,Japan))以進行三次剝離 試驗(peeling tests)。進行三次百格試驗,並記錄平均值。黏著性紀錄如下。 On the coated surface of the film, 11 straight lines with an interval of 1 millimeter (mm) were drawn horizontally and vertically to create 100 regular squares. Then use a tape (CT-24, Nichiban Co., Ltd., Japan) to perform three peels Peeling tests. Carry out three hundred grid tests and record the average value. The adhesion records are as follows.
黏著性=n/100 Adhesion=n/100
n:所有方格中,未脫落的方格數 n: Among all the squares, the number of squares that have not fallen off
100:總方格數 100: total number of squares
因此,當沒有方格脫落,將紀錄為100/100。 Therefore, when no square falls off, it will be recorded as 100/100.
(4)捲曲(4) Curl
切割為10公分(cm)x10公分(cm)大小的硬塗膜在25℃的溫度與48%相對溼度下置放24小時。然後,藉由測量硬塗膜由底部至四個邊緣的平均高度來獲得捲曲值(curl value)。結果的說明如下。 The hard coat film cut into 10 centimeters (cm) x 10 centimeters (cm) is placed at a temperature of 25°C and a relative humidity of 48% for 24 hours. Then, the curl value is obtained by measuring the average height of the hard coat film from the bottom to the four edges. The explanation of the result is as follows.
<評估標準> <Evaluation Criteria>
◎:四個邊緣的平均高度等於或小於20毫米(mm) ◎: The average height of the four edges is equal to or less than 20 millimeters (mm)
○:四個邊緣的平均高度大於20毫米(mm)且等於或小於50毫米(mm) ○: The average height of the four edges is greater than 20 millimeters (mm) and equal to or less than 50 millimeters (mm)
△:四個邊緣的平均高度大於50毫米(mm) △: The average height of the four edges is greater than 50 millimeters (mm)
X:四個邊緣完全被掀起,且薄膜捲曲成圓筒形(cylindrical shape)。 X: The four edges are completely lifted, and the film is curled into a cylindrical shape.
(5)室溫下的抗彎曲性(5) Bending resistance at room temperature
對折此硬塗膜(寬度x長度=10毫米(mm) x 100毫米(mm))以使薄膜表面之間的距離為6毫米(mm)。然後,再次展開此薄膜,可用肉眼確定折疊的部分是否產生裂縫,從而評估此薄膜的抗彎曲性。結果說明如下。 This hard coat film (width x length = 10 millimeters (mm) x 100 millimeters (mm)) is folded in half so that the distance between the film surfaces is 6 millimeters (mm). Then, the film is unfolded again, and it can be visually determined whether the folded part has cracks, so as to evaluate the bending resistance of the film. The results are explained below.
<評估標準> <Evaluation Criteria>
◎:折疊的部分沒有裂縫的產生 ◎: No cracks in the folded part
○-A:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量等於或小於5個) ○-A: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is equal to or less than 5)
○-B:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量大於5個且等於或小於10個) ○-B: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is greater than 5 and equal to or less than 10)
○-C:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量大於10個) ○-C: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is greater than 10)
△-A:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量等於或小於5個) △-A: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is equal to or less than 5)
△-B:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量大於5個且等於或小於10個) △-B: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is greater than 5 and equal to or less than 10)
△-C:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量大於10個) △-C: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is greater than 10)
×:折疊的部分有破裂的產生 ×: The folded part has cracks
(6)高溫-高濕度下的抗彎曲性(6) Bending resistance under high temperature and high humidity
對折此硬塗膜(寬度x長度=10毫米(mm) x 100毫米(mm))以使薄膜表面之間的距離為6毫米(mm),並使薄膜在85℃的溫度與85%的相對溼度下置放24小時。然後,再次展開此薄膜,可用肉眼確定折疊的部分是否有裂縫的產生,從而評估此薄膜的抗彎曲性。 Fold the hard coat film in half (width x length = 10 millimeters (mm) x 100 millimeters (mm)) so that the distance between the surface of the film is 6 millimeters (mm), and the temperature of the film at 85 ℃ is relative to 85% Leave it in humidity for 24 hours. Then, the film is unfolded again, and it can be visually determined whether there are cracks in the folded part, so as to evaluate the bending resistance of the film.
<評估標準> <Evaluation Criteria>
◎:折疊的部分沒有裂縫的產生 ◎: No cracks in the folded part
○-A:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量等於或小於5個) ○-A: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is equal to or less than 5)
○-B:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量大於5個且等於或小於10個) ○-B: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is greater than 5 and equal to or less than 10)
○-C:折疊的部分有裂縫的產生(長度等於或小於5毫米(mm),及數量大於10個) ○-C: There are cracks in the folded part (the length is equal to or less than 5 millimeters (mm), and the number is greater than 10)
△-A:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量等於或小於5個) △-A: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is equal to or less than 5)
△-B:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量大於5個且等於或小於10個) △-B: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is greater than 5 and equal to or less than 10)
△-C:折疊的部分有裂縫的產生(長度大於5毫米(mm)且等於或小於10毫米(mm),及數量大於10個) △-C: There are cracks in the folded part (the length is greater than 5 millimeters (mm) and equal to or less than 10 millimeters (mm), and the number is greater than 10)
×:折疊的部分有破裂的產生 ×: The folded part has cracks
(7)心軸(mandrel)(7) Mandrel
為評估塗膜的彎曲特性與裂紋性質(cracking property),放置切割為1公分(cm)x10公分(cm)大小的一塗膜樣本(coated film sample)在具有每一直徑(2 Φ-20 Φ)的一鐵棒(iron rod)之上。使塗層(coated layer)朝上且以手折疊,並標示表面上無裂紋產生之處的最小直徑。 In order to evaluate the bending properties and cracking properties of the coating film, a coated film sample cut into a size of 1 cm (cm) x 10 cm (cm) is placed in a film with each diameter (2 Φ-20 Φ). ) On an iron rod. Make the coated layer face up and fold it by hand, and mark the smallest diameter where no cracks occur on the surface.
如表2所示,根據本發明實施例1至4使用的硬塗層組合物所製備的硬塗膜具有優異的硬度、抗刮性與抗彎曲性,且相較比較例1至2使用的硬塗層組合物所製備的硬塗膜可抑制捲曲的發生。 As shown in Table 2, the hard coating film prepared according to the hard coating composition used in Examples 1 to 4 of the present invention has excellent hardness, scratch resistance and bending resistance, and is compared with those used in Comparative Examples 1 to 2. The hard coat film prepared by the hard coat composition can suppress the occurrence of curling.
雖然本發明已揭露上述實施例,但本發明所屬技術領域中具有通常知識者可知該些內容僅揭露較佳實施例,本發明之保護範圍並非侷限於此。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 Although the present invention has disclosed the above-mentioned embodiments, those skilled in the art to which the present invention pertains will know that these contents only disclose preferred embodiments, and the scope of protection of the present invention is not limited thereto. Those with ordinary knowledge in the technical field to which the present invention belongs can make various changes and modifications without departing from the spirit and scope of the present invention.
因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Therefore, the scope of protection of the present invention shall be subject to those defined by the attached patent scope.
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