TWI722824B - Steel bending machine - Google Patents
Steel bending machine Download PDFInfo
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- TWI722824B TWI722824B TW109107836A TW109107836A TWI722824B TW I722824 B TWI722824 B TW I722824B TW 109107836 A TW109107836 A TW 109107836A TW 109107836 A TW109107836 A TW 109107836A TW I722824 B TWI722824 B TW I722824B
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Abstract
一種鋼筋彎曲機,其主要在機座之鋼筋加工區間之長度方向的兩端分別設置鋼筋側彎裝置與鋼筋推送裝置,並設有沿著鋼筋加工區間之長度方向依序排列的二鋼筋彎曲裝置,藉以利用一鋼筋彎曲裝置先行對放置在機座之鋼筋加工區間中的鋼筋條的一端執行彎曲加工動作,接續由鋼筋推送裝置推送鋼筋條已彎曲之第一端至鋼筋側彎裝置執行側彎加工形成側向偏斜之彎鈎部,之後,再由另一鋼筋彎曲裝置對鋼筋條另一端執行彎曲加工,如此,使能以自動化方式製造具備側向偏斜之彎鈎部的繫鋼筋。A steel bar bending machine, which is mainly provided with a steel bar side bending device and a steel bar pushing device at the two ends of the steel bar processing section of the machine base in the length direction, and is provided with two steel bar bending devices arranged in sequence along the length of the steel bar processing section , By using a steel bar bending device to perform bending processing on one end of the steel bar placed in the steel bar processing section of the machine base, and then the steel bar pushing device pushes the bent first end of the steel bar to the steel side bending device to perform side bending After forming the laterally deviated hook part, another steel bar bending device performs bending processing on the other end of the steel bar. In this way, the tie bar with the laterally deviated hook part can be manufactured in an automated manner.
Description
本發明係鋼筋彎曲機,尤指一種將預定長度的鋼筋條彎曲成預定形狀之鋼筋彎曲機。 The invention relates to a steel bar bending machine, especially a steel bar bending machine that bends a steel bar of a predetermined length into a predetermined shape.
目前已知鋼筋混凝土之建築構造使用之鋼筋籠,如圖10所示,其包括多支柱鋼鋼筋70形成矩形的環狀排列,其外側套設有多個矩形圈狀的箍鋼筋71,並以鋼線將每一箍鋼筋71綁設固定於該多支柱鋼筋70上,另以多支繫鋼筋72勾接在相對兩側的柱鋼筋70之間,並以鋼線將每一繫鋼筋72與柱鋼筋70、箍鋼筋71綁設固接一體。
At present, a steel cage used in the construction of reinforced concrete is known as shown in FIG. 10, which includes
如圖10、圖11A及圖11B所示,依現行法令規定箍鋼筋71兩端必須彎折成135度的彎鈎部,以彎鈎部勾接在柱鋼筋70外,每一繫鋼筋72之一端也須彎折成135度的彎鈎部721,繫鋼筋72之另一端至少須彎折成90度的彎折部722,彎鈎部721及彎折部722必須達到預定的長度,使繫鋼筋72一端之彎鈎部721能夠勾接柱鋼筋70,繫鋼筋72另一端之彎折部722搭接在相對側之另一柱鋼筋70上,藉以使鋼筋籠具備符合法規之耐震能力。
As shown in Figure 10, Figure 11A and Figure 11B, according to the current law, both ends of the
前述繫鋼筋72尺寸及形狀基於法令之規定,繫鋼筋72之一端須彎折成135度的彎鈎部721,繫鋼筋72之另一端須彎折成至少90度的彎折部722,繫鋼筋72之本體、彎鈎部721及彎折部722皆同位於通過繫鋼筋72本體中心線之參考平面720上。由於彎鈎部721係朝向彎折部722方向反折,彎鈎部721末端至彎折部722末端之間的間距相較於繫鋼筋72預定連接之兩柱鋼筋70之間的長度之差距大,故繫鋼筋72連接於兩柱鋼筋70之間之施工作業較為費時費工。
The size and shape of the
由於每一使用鋼筋混凝土構造之建築物,必須使用多量的繫鋼筋,對於現有繫鋼筋之形狀對施工困難之問題,實有改善之必要。為了克服前述現有繫鋼筋之形狀對施工困難之問題,本發明人進一步設計出新式的繫鋼筋60A,參看圖9A及圖9B所示,其中係令繫鋼筋60A之彎鈎部61A除了維持符合法令規定之135度斜角之形狀外,進一步令彎鈎部61A側向偏斜,使彎鈎部61A相對於通過繫鋼筋60A之本體與彎折部62A之中心線之參考平面600上呈偏斜一角度。藉此,於繫鋼筋60A一端之彎鈎部61A勾接柱鋼筋,繫鋼筋60A另一端之彎折部62A搭接在相對側之另一柱鋼筋之組裝作業中,利用彎鈎部61A側向偏斜之構造,能夠簡便而容易地將繫鋼筋60A鈎接於兩柱鋼筋之間,有效地提昇繫鋼筋60A組接柱鋼筋的組裝效率,並能達到法定繫鋼筋60A必須穩固連接柱鋼筋之規定。
Since every building constructed with reinforced concrete must use a large amount of tie bars, it is necessary to improve the problem that the shape of the existing tie bars makes construction difficult. In order to overcome the aforementioned problem that the shape of the existing tie bars poses difficulties in construction, the inventors further designed a new type of
惟目前已知之鋼筋彎曲機係專用於將鋼筋條彎曲加工成舊式繫鋼筋,僅能使該繫鋼筋之彎鈎部及彎折部皆同位於通過繫鋼筋本體中心線之參考平面,難以製造出前述本發明人所設計之新式繫鋼筋。 However, the currently known steel bar bending machine is specially designed to bend steel bars into old-style steel bars. Only the hook and bending parts of the steel bars can be located on the same reference plane passing through the center line of the steel bar, which is difficult to manufacture. The aforementioned new type of tie bars designed by the inventors.
本發明係關於一種鋼筋彎曲機,解決現有鋼筋彎曲機難以製造出本發明人設計之新式繫鋼筋。 The present invention relates to a steel bar bending machine, which solves the problem that the existing steel bar bending machine is difficult to produce a new type of steel bar designed by the inventor.
為了達成前述目的,本發明所提出之鋼筋彎曲機,係包括:一機座,其定義有一鋼筋加工區間,該鋼筋加工區間之長度方向的相對兩端分別為一第一區段與一第二區段,該鋼筋加工區間能容置被彎曲加工的鋼筋條;一鋼筋推送裝置,其裝設於該機座上且位於該鋼筋加工區間之第二區段,該鋼筋推送裝置包括一推送驅動組件以及連接該推送驅動組件之一推抵部件,該推抵部件能被驅動而直線運動,用以將所述鋼筋條朝該第一區段方向推送; 二鋼筋彎曲裝置,其裝設於該機座上且沿著該鋼筋加工區間之長度方向依序排列,並能分別對所述鋼筋條執行彎曲加工,所述鋼筋彎曲裝置包括一側擋板、一具有旋轉軸之旋轉驅動組件、一折彎構件、一彎曲模桿以及一模桿驅動組件,該側擋板與該旋轉驅動組件分別位於該鋼筋加工區間之寬度方向的相對兩側,該折彎構件包括一構件基部以及設於該構件基部的一偏心桿,該構件基部連接該旋轉驅動組件的旋轉軸,該偏心桿相對於該旋轉軸呈偏心狀且伸向該側擋板,該模桿驅動組件與該旋轉驅動組件位於該鋼筋加工區間之同一側,該彎曲模桿能直線運動地穿設於該旋轉軸中,該模桿驅動組件與該旋轉驅動組件位於該鋼筋加工區間之同一側,該模桿驅動件連接該彎曲模桿並能驅動該彎曲模桿伸向該側擋板及復位;以及一鋼筋側彎裝置,其裝設於該機座上,並能受控對所述鋼筋條執行側彎加工動作,該鋼筋側彎裝置包括一限位座、一角度限位件、一側推構件以及一側推驅動組件,該限位座具有一底板以及設於該底板上的一端擋板,該底板位於該鋼筋加工區間之第一區段,該端擋板位於該鋼筋加工區間之外側且鄰接第一區段,該角度限位件裝設於該端擋板面向該鋼筋加工區間之側面上,該角度限位件且鄰近該鋼筋加工區間之第一側且具有一斜面,該側推驅動組件連接側推構件裝設該機座上,且能受控驅動該側推構件於該鋼筋加工區間之第二側朝該角度限位件方向移動及復位。 In order to achieve the foregoing objective, the steel bar bending machine proposed in the present invention includes: a base, which defines a steel bar processing section, and the opposite ends of the steel bar processing section in the longitudinal direction are a first section and a second section respectively. Section, the steel bar processing section can accommodate the steel bar to be bent; a steel bar pushing device installed on the base and located in the second section of the steel bar processing section, the steel bar pushing device includes a pushing drive Assembly and one of the pushing parts connected to the pushing drive assembly, the pushing part can be driven to move linearly, so as to push the steel bar toward the first section; Two steel bar bending devices, which are installed on the machine base and are arranged in sequence along the length of the steel bar processing section, and can respectively perform bending processing on the steel bar, the steel bar bending device includes a side baffle, A rotary drive assembly with a rotating shaft, a bending member, a bending die rod, and a mold rod drive assembly. The side baffle plate and the rotary drive assembly are respectively located on opposite sides of the width direction of the steel bar processing section. The bending member includes a member base and an eccentric rod provided at the member base. The member base is connected to the rotation shaft of the rotation drive assembly. The eccentric rod is eccentric with respect to the rotation shaft and extends toward the side baffle. The rod drive assembly and the rotation drive assembly are located on the same side of the steel bar processing zone, the bending mold rod can be linearly moved through the rotating shaft, and the mold rod drive assembly and the rotation drive assembly are located on the same side of the steel bar processing zone. Side, the mold rod driving member is connected to the bending mold rod and can drive the bending mold rod to extend to the side baffle and reset; and a steel side bending device, which is installed on the base and can control the alignment The steel bar performs a side bending processing action. The steel side bending device includes a limit seat, an angle limit piece, a side push member and a side push drive assembly. The limit seat has a bottom plate and is arranged on the bottom plate. The bottom plate is located in the first section of the steel bar processing section, the end plate is located outside the steel bar processing section and adjacent to the first section, and the angle limiter is installed on the end plate facing the On the side of the steel bar processing section, the angle limiter is adjacent to the first side of the steel bar processing section and has an inclined surface. The side pushing drive assembly is connected to the side pushing member and installed on the base, and the side can be driven in a controlled manner The pushing member moves and resets in the direction of the angle limiter on the second side of the steel bar processing section.
藉由前述鋼筋彎曲機之整體組成構造,其於將鋼筋條彎曲加工成繫鋼筋時,其利用一鋼筋彎曲裝置先行對放置在機座之鋼筋加工區間中的鋼筋條的一端執行彎曲加工動作,接續由鋼筋推送裝置推送鋼筋條已彎曲之第一端至鋼筋側彎裝置執行側彎加工形成側向偏斜之彎鈎部,之後,再由另一鋼筋彎曲裝置對鋼筋條另一端執行彎曲加工,如此,使其能自動化方式實現製造具備側向偏斜之彎鈎部的繫鋼筋。 With the integral structure of the aforementioned steel bar bending machine, when the steel bar is bent and processed into tie steel bars, it uses a steel bar bending device to first perform bending processing on one end of the steel bar placed in the steel bar processing section of the machine base. Continue to push the bent first end of the steel bar by the steel bar pushing device to the side bending device of the steel bar to perform side bending processing to form a laterally deviated hook, and then another steel bending device to perform bending processing on the other end of the steel bar In this way, it can be automated to manufacture tie bars with laterally inclined hooks.
本發明鋼筋彎曲機之機座的鋼筋加工區間可以依實現生產需求加大其寬度,使多支鋼筋條平行併列在鋼筋加工區間,同步執行鋼筋彎曲加工作業,提高其作業效能。 The steel bar processing section of the machine base of the steel bar bending machine of the present invention can increase its width according to the actual production requirements, so that multiple steel bars are arranged in parallel in the steel bar processing section, and the steel bar bending processing operations are performed synchronously to improve its operating efficiency.
本發明鋼筋彎曲機還可進一步令其機座上具有一導軌,兩所述鋼筋彎曲裝置分別裝設一底座上,所述底座能沿著該導軌移動調整位置,並以鎖固件予以鎖固定位。或者,所述鋼筋推送裝置裝設一調整座上,並藉由該調整座可移動調整位置地裝設於該機座的導軌上,並以鎖固件鎖固定位;或者,該鋼筋側彎裝置之限位座裝設於該機座的導軌上,該限位座能沿著該導軌移動調整位置,並以鎖固件予以鎖固定位等,使該鋼筋彎曲機能夠依據所欲製造之不同尺寸的繫鋼筋而調整。 The steel bar bending machine of the present invention can further have a guide rail on the machine base, and the two steel bar bending devices are respectively installed on a base, and the base can move and adjust the position along the guide rail, and lock and fix the position with a locking member . Alternatively, the steel bar pushing device is installed on an adjusting seat, and the adjusting seat is movably installed on the guide rail of the machine base to adjust the position, and the fixed position is locked by a locking member; or the steel side bending device The limit seat is installed on the guide rail of the machine base, and the limit seat can move along the guide rail to adjust the position, and lock the fixed position with the locking member, so that the steel bar bending machine can be manufactured according to different sizes The tie bars are adjusted.
本發明鋼筋彎曲機還可進一步令其鋼筋側彎裝置之角度限位件係能調整其斜面相對於該底板的傾斜角度之組合構造,使其能夠不同繫鋼筋使用需求而調整彎鈎部成側向偏斜之角度。 The steel bar bending machine of the present invention can further enable the angle limiter of the steel bar side bending device to adjust the combination structure of the inclination angle of the inclined surface with respect to the bottom plate, so that it can adjust the side of the hook part according to the use requirements of the steel bar. The angle of deflection.
10:機座 10: Base
100:鋼筋加工區間 100: Rebar processing interval
101:第一區段 101: The first section
102:第二區段 102: second section
103:第一側 103: first side
104:第二側 104: second side
L:鋼筋加工區間之長度方向 L: The length direction of the steel bar processing section
W:鋼筋加工區間之寬度方向 W: The width direction of the steel bar processing section
11:導軌 11: Rail
20:鋼筋推送裝置 20: Rebar pushing device
21:推送驅動組件 21: Push drive components
22:推抵部件 22: Push the component
23:調整座 23: Adjust the seat
30:鋼筋彎曲裝置 30: Rebar bending device
31:側擋板 31: side baffle
311:連接孔 311: connection hole
32:旋轉驅動組件 32: Rotary drive assembly
321:旋轉軸 321: Rotation axis
33:折彎構件 33: Bending member
331:構件基部 331: component base
332:偏心桿 332: eccentric rod
34:彎曲模桿 34: Bending die rod
35:模桿驅動組件 35: Mould rod drive assembly
36:底座 36: base
40:鋼筋彎曲裝置 40: Rebar bending device
41:側擋板 41: side baffle
411:連接孔 411: connecting hole
42:旋轉驅動組件 42: Rotary drive assembly
421:旋轉軸 421: Rotation Axis
43:折彎構件 43: Bending member
431:構件基部 431: component base
432:偏心桿 432: eccentric rod
44:彎曲模桿 44: Bending die rod
45:模桿驅動組件 45: Die rod drive assembly
46:底座 46: Base
50:鋼筋側彎裝置 50: Rebar side bending device
51:限位座 51: limit seat
511:底板 511: bottom plate
512:端擋板 512: End baffle
52:角度限位件 52: Angle limiter
521:斜面 521: Slope
53:側推構件 53: Side push member
54:側推驅動組件 54: Side push drive assembly
55:邊板 55: Side Board
60:鋼筋條 60: steel bar
60A:繫鋼筋 60A: tie bars
61:第一端 61: first end
61A:彎鈎部 61A: Hook part
62:第二端 62: second end
62A:倒鈎部 62A: Barb
600:參考平面 600: Reference plane
70:柱鋼筋 70: column reinforcement
71:箍鋼筋 71: Hoop Rebar
72:繫鋼筋 72: tie bars
720:參考平面 720: Reference plane
721:彎鈎部 721: hook
722:彎折部 722: Bending part
圖1A及圖1B係本發明鋼筋彎曲機之一較佳實施例的立體示意圖。 1A and 1B are three-dimensional schematic diagrams of a preferred embodiment of the steel bar bending machine of the present invention.
圖2係圖1A、圖1B所示鋼筋彎曲機較佳實施例之側視平面示意圖。 Fig. 2 is a schematic side plan view of a preferred embodiment of the steel bar bending machine shown in Figs. 1A and 1B.
圖3係本發明鋼筋彎曲機較佳實施例置入待彎曲加工之鋼筋條之實施狀態參考圖。 Fig. 3 is a reference diagram of a preferred embodiment of the steel bar bending machine of the present invention in which the steel bar to be bent is placed in the implementation state.
圖4A及圖4B分別為本發明鋼筋彎曲機較佳實施例固定待彎曲加工之鋼筋條之實施狀態參考圖(一)、(二)。 4A and 4B are the reference diagrams (1) and (2) of the implementation state of the preferred embodiment of the steel bar bending machine of the present invention for fixing the steel bar to be bent.
圖5為本發明鋼筋彎曲機較佳實施例對鋼筋條之第一端施以彎曲加工之實施狀態參考圖。 Fig. 5 is a reference diagram of the implementation state of the preferred embodiment of the steel bar bending machine of the present invention applying bending processing to the first end of the steel bar.
圖6為本發明鋼筋彎曲機較佳實施例推送鋼筋條之實施狀態參考圖。 Fig. 6 is a reference diagram of the implementation state of pushing steel bars in the preferred embodiment of the steel bar bending machine of the present invention.
圖7A及圖7B分別為本發明鋼筋彎曲機較佳實施例推壓鋼筋條之第一端側彎之實施狀態參考圖(一)、(二)。 Fig. 7A and Fig. 7B are respectively the reference diagrams (1) and (2) of the implementation state of the first end side bending of the rebar bending machine according to the preferred embodiment of the present invention.
圖8為本發明鋼筋彎曲機較佳實施例彎曲鋼筋條之第二端的實施狀態參考圖。 Fig. 8 is a reference diagram of the implementation state of bending the second end of the steel bar in the preferred embodiment of the steel bar bending machine of the present invention.
圖9A、圖9B分別為本發明鋼筋彎曲機較佳實施例將鋼筋條彎曲加工為繫鋼筋之側視平面示意圖(一)、(二)。 Figures 9A and 9B are schematic side views (1) and (2) of the steel bar bending machine according to the preferred embodiment of the present invention.
圖10係現有包括有柱鋼筋、箍鋼筋及繫鋼筋之鋼筋籠俯視示意圖。 Figure 10 is a schematic top view of an existing steel cage including column reinforcement, hoop reinforcement and tie reinforcement.
圖11A及圖11B分別為圖10所示繫鋼筋之側視平面示意圖(一)、(二)。 Fig. 11A and Fig. 11B are side plan schematic diagrams (1) and (2) of the tie bars shown in Fig. 10, respectively.
如圖1A、圖1B至圖2所示,其揭示本發明鋼筋彎曲機之一較佳實施例,由該些圖式中可以見及,該鋼筋彎曲機包括一機座10、一鋼筋推送裝置20、二鋼筋彎曲裝置30、40以及一鋼筋側彎裝置50。
As shown in Figure 1A, Figure 1B to Figure 2, which discloses a preferred embodiment of the steel bending machine of the present invention, as can be seen from these drawings, the steel bending machine includes a
如圖1A、圖1B至圖2所示,該機座10上方具有一橫向延伸的一鋼筋加工區間100,該鋼筋加工區間100能容置一支或多支待彎曲加工的直條狀鋼筋條,並提供執行鋼筋條彎曲加工的活動空間,該機座10於該鋼筋加工區間100之長度方向L兩端分別定義為一第一區段101及一第二區段102,於該鋼筋加工區間100之寬度方向W兩側分別定義一第一側103及一第二側104。當鋼筋加工區間100能容置多支鋼筋條時,該鋼筋加工區間100之寬度足以提供該多支鋼筋條沿著寬度方向W相依平行併列。
As shown in Figure 1A, Figure 1B to Figure 2, the
如圖1A、圖1B至圖2所示,於本較佳實施例中,該機座10中具有沿著該鋼筋加工區間100之長度方向L延伸之一導軌11。
As shown in FIGS. 1A, 1B and 2, in this preferred embodiment, the
如圖1A、圖1B至圖2所示,該鋼筋推送裝置20係裝設於該機座10上,且位於該鋼筋加工區間100之第二區段102,並能受控推送位於鋼筋加工區間100中的鋼筋條朝第一區段101方向移動。該鋼筋推送裝置20包括一推送驅
動組件21以及一推抵部件22,該推送驅動組件21可選用油壓缸、氣壓缸或其等效的驅動組件,推抵部件22連接推送驅動組件21,使推送驅動組件21能受控驅動推抵部件22直線運動。
As shown in FIGS. 1A, 1B and 2, the steel
如圖1A、圖1B至圖2所示,所述鋼筋推送裝置20可以直接裝設於機座10上,或者,所述鋼筋推送裝置20裝設一調整座23上,並藉由調整座23裝設於機座10的導軌11上,藉由所述調整座23與導軌11的結合,使調整座23能沿著導軌11移動及調整位置後以鎖固件鎖固定位,藉以因應不同長度之鋼筋條調整機座10之鋼筋加工區間100的長度。
As shown in FIGS. 1A, 1B and 2, the steel
如圖1A、圖1B至圖2所示,兩所述鋼筋彎曲裝置30、40係裝設於該機座10上且沿著該鋼筋加工區間100之長度方向L依序排列,其中之一所述鋼筋彎曲裝置30鄰近該鋼筋加工區間100之第一區段101,另一所述鋼筋彎曲裝置40則鄰近該鋼筋加工區間100之第二區段102,用以分別受控執行鋼筋之彎曲加工動作。
As shown in Figures 1A, 1B and 2, the two steel
如圖1A、圖1B至圖2所示,每一所述鋼筋彎曲裝置30、40皆包括一側擋板31、41、一旋轉驅動組件32、42、一折彎構件33、43、一彎曲模桿34、44以及一模桿驅動組件35、45,所述側擋板31、41設於該機座10頂部於該鋼筋加工區間100之第一側103,所述側擋板31、41中設有一連接孔311、411。所述旋轉驅動組件32、42設於該機座10頂部之該鋼筋加工區間100之第二側104,所述旋轉驅動組件32、42可選用油壓馬達,且所述旋轉驅動組件32、42具有一旋轉軸321、421,所述折彎構件33、43連接所述旋轉軸321、421,所述折彎構件33、43包括一構件基部331、431以及一偏心桿332、432,該構件基部331、431位於該鋼筋加工區間100之第二側104且固接該旋轉驅動組件之旋轉軸321、421,該偏心桿332、432固接於該構件基部331、431上且相對於該旋轉軸321、421呈偏心狀,所述偏心桿332、432位於該鋼筋加工區間100中且朝側擋
板31、41方向凸伸,用以托持待彎曲加工的鋼筋條,且能藉由所述旋轉驅動組件32、42受控驅動折彎構件33、43旋轉,使所述偏心桿332、432以旋轉軸321、421為旋轉中心能由位置在下的起始位置往上旋轉及反向旋轉復位。
As shown in FIGS. 1A, 1B and 2, each of the steel
如圖1A、圖1B至圖2所示,該彎曲模桿34、44係可以是圓柱形桿件,且該彎曲模桿34、44係能直線運動地穿設於該旋轉軸321、421中,該模桿驅動組件35、45可以選用油壓缸、氣壓缸或其等效的驅動組件,該模桿驅動組件35、45裝設於該機座10頂部之該鋼筋加工區間100之第二側104,且連接該彎曲模桿34、44,用以受控驅動彎曲模桿34、44自於該鋼筋加工區間100之第二側104移動至該側擋板31、41且能穿設連接孔311、411中以及反向移動復位,並以彎曲模桿34、44作為鋼筋彎曲加工的抵靠部件,而由旋轉驅動組件32、42驅動之折彎構件33、43執行鋼筋條之彎曲加工。
As shown in Figures 1A and 1B to Figure 2, the bending
如圖1A、圖1B至圖2所示,每一所述鋼筋彎曲裝置30、40可以裝設於機座10上,或者,每一所述鋼筋彎曲裝置30、40分別裝設一底座36、46上,並藉由底座36、46裝設於機座10的導軌11上,藉由所述底座36、46與導軌11的結合,使底座36、46能沿著導軌11移動及調整位置後,以鎖固件予以鎖固定位。
As shown in FIGS. 1A, 1B and 2, each of the steel
如圖1A、圖1B至圖2所示,該鋼筋側彎裝置50係裝設於該機座10上,且鄰近該鋼筋加工區間100之第一區段101,並能受控對鋼筋條執行側彎加工動作。該鋼筋側彎裝置50包括一限位座51、一角度限位件52、一側推構件53以及一側推驅動組件54,該限位座51裝設於機座10上,該限位座51具有一底板511以及設於底板511上的一端擋板512,該底板511位於該鋼筋加工區間100之第一區段101,該端擋板512位於該鋼筋加工區間100之外側且鄰接第一區段101。基本上,該底板511之頂面係與兩所述鋼筋彎曲裝置30之偏心桿332於起始位置時之頂緣等高。
As shown in Figure 1A, Figure 1B to Figure 2, the steel bar
如圖1A、圖1B至圖2所示,該角度限位件52裝設於端擋板512面向該鋼筋加工區間100之側面上且鄰近該鋼筋加工區間100之第一側103,該角度限位件52具有自該鋼筋加工區間100之第一區段101朝外且向上傾斜的一斜面521。該側推驅動組件54連接側推構件53裝設該機座10上,且能受控驅動側推構件53於該鋼筋加工區間100之第二側104朝該角度限位件52之方向移動及復位。於本較佳實施例中,該側推構件53面向所述鋼筋彎曲裝置30、40一側設置一邊板55,邊板55能與側推構件53同為側推驅動組件54驅動,邊板55能結合端擋板512產生對鋼筋條的限位作用。
As shown in FIGS. 1A, 1B and 2, the
如圖1A、圖1B至圖2所示,前述中,該角度限位件52可固定於該端擋板512上,一般而言,依法令規定該角度限位件52之斜面521相對於底板511之傾斜角度為135度。或者,該角度限位件52也可以相對於端擋板512調整其斜面521相對於底板511的傾斜角度之構造,其中,該端擋板512鄰近鋼筋加工區間100之第一側103位置設有一樞接孔以及樞接孔為圓心之弧形孔。該角度限位件52的下端穿設樞接元件樞設於該端擋板512的樞接孔,該角度限位件52的上端結合鎖固組件穿設弧形孔而鎖固於端擋板512上,使該角度限位件52能夠調整其斜面521相對於底板511的傾斜角度。
As shown in FIGS. 1A, 1B and 2, in the foregoing, the
如圖1A、圖1B至圖2所示,該鋼筋側彎裝置50可以裝設於機座10上,或者,該鋼筋側彎裝置50之限位座51裝設於機座10的導軌11上,藉由所述限位座51與導軌11的結合,使限位座51能沿著導軌11移動及調整位置後予以鎖固定位,用以調整鋼筋側彎裝置50的位置。
As shown in Figures 1A and 1B to Figure 2, the steel bar
如圖1A、圖1B至圖3所示,關於本發明鋼筋彎曲機應用於將直條狀鋼筋條彎曲成繫鋼筋之使用方式,其係依據預定形狀及尺寸之繫鋼筋截取預定長度的直條狀鋼筋條60,並將一支鋼筋條60或多支鋼筋條60平置於機座10的鋼筋加工區間100中,當鋼筋條60為多支時,該多支鋼筋條60係平行併列在
鋼筋加工區間100中,鋼筋彎曲機能受控依序執行對鋼筋條60的彎曲加工動作。其中,於起始狀態之鋼筋彎曲機中,兩所述鋼筋彎曲裝置30之折彎構件33的偏心桿332位於位置在下的起始位置,該多支鋼筋條60係平行併列在該鋼筋側彎裝置50的限位座51之端擋板512與該鋼筋推送裝置20之推抵部件22之間的鋼筋加工區間100中,該多支鋼筋條60之一端接觸該限位座51之端擋板512,且平置在限位座51之底板511以及兩所述偏心桿332上。
As shown in Figure 1A, Figure 1B to Figure 3, the steel bending machine of the present invention is applied to the use of straight bars to bend into tie bars, which is based on a predetermined shape and size of tie bars to cut a predetermined length of straight bar Shaped steel bars 60, and one
當鋼筋彎曲機執行鋼筋條之彎曲加工動作時,其步驟如下:固定鋼筋條60之步驟:如圖3及圖4A、圖4B所示,其係兩所述鋼筋彎曲裝置30、40之模桿驅動組件35、45受控驅動彎曲模桿34、44分別伸向位置對應的側擋板31、41,兩彎曲模桿34並進一步穿設於側擋板31、41的連接孔311、411中,兩彎曲模桿34、44壓抵在該多支鋼筋條60上,將該多支鋼筋條60予以平壓固定;彎曲鋼筋條60之第一端61之步驟:如圖5所示,其係由鄰近該鋼筋加工區間100之第一區段101的鋼筋彎曲裝置30之旋轉驅動組件32受控驅動折彎構件33旋轉,使折彎構件33將該多支鋼筋條60原本抵接端擋板512的一端向上彎折90度後,該旋轉驅動組件32再驅動折彎構件33反向旋轉復位;推送鋼筋條60之步驟:如圖6所示,其係由鋼筋推送裝置20之推送驅動組件21受控驅動推抵部件22將該多支鋼筋條60被彎折向上的第一端61推向該端擋板512,直至該多支鋼筋條60向上彎折90的部分接觸該端擋板512。 When the steel bar bending machine performs the bending processing action of the steel bar, the steps are as follows: the step of fixing the steel bar 60: as shown in Figure 3, Figure 4A, and Figure 4B, it is the mold bar of the two steel bending devices 30 and 40 The driving components 35, 45 are controlled to drive the bending mold rods 34, 44 to the corresponding side baffles 31, 41, respectively, and the two bending mold rods 34 are further penetrated in the connecting holes 311, 411 of the side baffles 31, 41 , The two bending mold bars 34, 44 are pressed against the multi-supported steel bar 60, and the multi-supported steel bar 60 is fixed by flat compression; the steps of bending the first end 61 of the steel bar 60: as shown in Figure 5, The rotating drive assembly 32 of the steel bar bending device 30 adjacent to the first section 101 of the steel bar processing section 100 controls the rotation of the bending member 33 so that the bending member 33 originally abuts the end stop of the multiple steel bars 60 After one end of the plate 512 is bent upwards by 90 degrees, the rotating drive assembly 32 drives the bending member 33 to rotate and reset in reverse; the step of pushing the steel bar 60: as shown in Fig. 6, it is driven by the pushing device 20 of the steel bar The component 21 is driven by the controlled driving and abutting member 22 to push the first end 61 of the multi-reinforcement bar 60 that is bent upward toward the end baffle 512, until the portion of the multi-reinforcement bar 60 that is bent upward 90 contacts the end baffle.板512.
推壓鋼筋條60之第一端61側彎之步驟:如圖7A、圖7B所示,由鋼筋側彎裝置50之側推驅動組件54受控驅動側推構件53及其側面的邊板55,將該多支鋼筋條60向上彎折90度的彎折部分朝角度限位件52方向側向推彎,使該多支鋼筋條60的第一端61彎折成側向偏斜為135度的彎鈎部61A,前述中,邊板55搭配端擋
板512相對限制鋼筋條60之第一端61,使側推構件53能平順地將該多支鋼筋條60向上彎折90度的彎折部分朝角度限位件52方向側向推彎;彎曲鋼筋條60之第二端62之步驟:如圖8所示,其係由側推構件53持續推抵該多支鋼筋條60之彎鈎部61A的狀態,由鄰近該鋼筋加工區間100之第二區段102的鋼筋彎曲裝置40之旋轉驅動組件42受控驅動折彎構件43旋轉,使折彎構件43將該多支鋼筋條60的第二端62向上彎折90度的彎折部或是彎折大於90度之倒鈎部62A而形成預狀形狀之繫鋼筋60A,接續該旋轉驅動組件42再驅動折彎構件43反向旋轉復位;取出完成彎曲加工的繫鋼筋60A:其係鋼筋側彎裝置50之側推驅動組件54受控驅動側推構件53回復至起始位置,該鋼筋推送裝置20之推送驅動組件21受控驅動推抵部件22回復至起始位置,以及兩所述鋼筋彎曲裝置30、40之模桿驅動組件35、45受控驅動彎曲模桿34、44退離位置對應的側擋板31、41並回復至起始位置,再將該多支彎曲加工成形的繫鋼筋60A自機座10的鋼筋加工區間100中取出。
Steps for pushing the
經由本發明鋼筋彎曲機彎曲加工後之繫鋼筋,如圖9A及圖9B所示,該繫鋼筋60A一端之彎鈎部61A除了維持符合法令規定之135度斜角之形狀外,進一步令彎鈎部61A側向偏斜一角度,該繫鋼筋60A另一端則可形成彎折為90度的彎折部或是彎折大於90度之倒鈎部62A,如此,藉由彎鈎部61A相對於通過繫鋼筋60A之本體與彎折部62A之中心線之參考平面600上呈偏斜一角度,於繫鋼筋60A一端之彎鈎部61A勾接柱鋼筋,繫鋼筋60A另一端之彎折部或倒鉤部62A搭接在相對側之另一柱鋼筋之組裝作業中,其能利用彎鈎部61A側向偏斜之構造,彎鈎部61A能輕易地穿過兩相鄰柱鋼筋之間,以及利用繫鋼筋62A之轉動動作,即能使繫鋼筋60A簡便而容易地使彎鈎部61A與彎折部或倒鉤
部62A鈎接於兩柱鋼筋之間,有效地提昇繫鋼筋60A組接柱鋼筋的組裝效率,並能達到法定繫鋼筋60A必須穩固連接柱鋼筋之規定。
The tie bars that are bent by the steel bar bending machine of the present invention are shown in Figures 9A and 9B. The
10:機座 10: Base
100:鋼筋加工區間 100: Rebar processing interval
101:第一區段 101: The first section
102:第二區段 102: second section
L:鋼筋加工區間之長度方向 L: The length direction of the steel bar processing section
11:導軌 11: Rail
20:鋼筋推送裝置 20: Rebar pushing device
21:推送驅動組件 21: Push drive components
22:推抵部件 22: Push the component
23:調整座 23: Adjust the seat
30:鋼筋彎曲裝置 30: Rebar bending device
31:側擋板 31: side baffle
32:旋轉驅動組件 32: Rotary drive assembly
332:偏心桿 332: eccentric rod
33:折彎構件 33: Bending member
34:彎曲模桿 34: Bending die rod
36:底座 36: base
40:鋼筋彎曲裝置 40: Rebar bending device
41:側擋板 41: side baffle
42:旋轉驅動組件 42: Rotary drive assembly
43:折彎構件 43: Bending member
431:構件基部 431: component base
44:彎曲模桿 44: Bending die rod
46:底座 46: Base
40:鋼筋彎曲裝置 40: Rebar bending device
50:鋼筋側彎裝置 50: Rebar side bending device
51:限位座 51: limit seat
511:底板 511: bottom plate
512:端擋板 512: End baffle
52:角度限位件 52: Angle limiter
53:側推構件 53: Side push member
55:邊板 55: Side Board
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US6189353B1 (en) * | 1998-02-03 | 2001-02-20 | Kabushiki Kaisha Opton | Bending device and bending method |
TW200534937A (en) * | 2004-04-30 | 2005-11-01 | Jun-Ren Jian | Two-end bending machine for reinforcing bars |
US7293444B2 (en) * | 2005-03-08 | 2007-11-13 | Wafios Aktiengesellschaft | Bending apparatus for rod-shaped and tubular workpieces |
TWM366428U (en) * | 2009-03-16 | 2009-10-11 | Dar Tean Machinery Works Co Ltd | Steel bar bending machine set |
US10537927B2 (en) * | 2009-07-14 | 2020-01-21 | Nippon Steel Corporation | Method for manufacturing a bent member |
CN108348972A (en) * | 2015-08-27 | 2018-07-31 | Mep意大利美普机械制造有限公司 | Ensemble machine for processing wire rod stick and its corresponding processing method |
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