TWI721560B - One-stage mixing method for preparing normal temperature asphalt concrete - Google Patents
One-stage mixing method for preparing normal temperature asphalt concrete Download PDFInfo
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Abstract
一種一階段拌合製備常溫瀝青混凝土之方法,包含一預備步驟、一混合步驟,及一拌合步驟。該預備步驟是在一拌合倉中預拌一乾燥後的粒料。該混合步驟是在該拌合倉中加入一瀝青混合物,所述瀝青混合物包括一瀝青膠泥,及一石油溶劑。其中,該石油溶劑是選自柴油和煤油的其中之一或其組合。該拌合步驟是在135~163℃的溫度下在該拌合倉中繼續拌合。藉由該石油溶劑,瀝青混合物在約80℃即具備流動性,利於與所述粒料拌合,不但僅需要一階段拌合即可完成製程,所述瀝青膠泥相較於原本需儲存於更高溫度的情況,也能大幅降低能源耗損。A one-stage mixing method for preparing normal temperature asphalt concrete includes a preliminary step, a mixing step, and a mixing step. The preliminary step is to premix a dried pellet in a mixing chamber. In the mixing step, an asphalt mixture is added to the mixing bin, and the asphalt mixture includes an asphalt mortar and a petroleum solvent. Wherein, the petroleum solvent is one or a combination selected from diesel and kerosene. The mixing step is to continue mixing in the mixing chamber at a temperature of 135 to 163°C. With this petroleum solvent, the asphalt mixture has fluidity at about 80°C, which facilitates mixing with the pellets. Not only does it require one-stage mixing to complete the process, the asphalt mortar is more stored than originally needed. High temperature conditions can also greatly reduce energy consumption.
Description
本發明是有關於一種工程材料的製備方法,特別是指一種一階段拌合製備常溫瀝青混凝土之方法。The invention relates to a method for preparing engineering materials, in particular to a method for preparing normal temperature asphalt concrete by one-stage mixing.
瀝青路面是目前鋪設公路最常使用的種類,也因為廣泛使用且面積龐大,正面臨維護龐大道路養護面積的問題,如何在考量用料、成本、時效等等因素的情況下,達到維護、修整路面的最大效益,為相關領域從事者費心思量之主要問題。其中,傳統的熱拌瀝青混凝土,雖然有較佳的修補效果,但施作時通常採用銑刨重鋪的方式來執行修復,不僅工程耗時長而容易影響正常交通運輸,機具動員也需花費大量人力、物力,加上施工過程會產生大量瀝青刨除廢料,亦連帶會出現粉塵、廢氣而影響環保,並非完全理想的處理方式。Asphalt pavement is currently the most commonly used type of road paving. Because it is widely used and has a large area, it is facing the problem of maintaining a huge road maintenance area. How to achieve maintenance and repair in consideration of factors such as materials, costs, timeliness, etc. The maximum benefit of the pavement is the main problem for those involved in the related fields. Among them, although the traditional hot-mix asphalt concrete has better repair effects, it is usually repaired by milling and resurfacing during construction. Not only is the project time-consuming and easily affects normal transportation, but also the mobilization of machinery and tools is also costly. A large amount of manpower and material resources, coupled with the construction process will produce a large amount of asphalt removal waste, and there will also be dust, waste gas and environmental protection, which is not a completely ideal treatment method.
除了熱拌瀝青混凝土以外,另有一種以瀝青膠泥與石化溶劑混合而成的油溶瀝青,不須採用高溫混拌,可在常溫狀態下使用。其鋪設於欲修補的位置時,石化溶劑會逐漸揮發,留下的瀝青膠泥則形成具有黏結的效果,可與周遭路面既有的瀝青結合,達成修補的目的。然而,雖然油溶瀝青適合袋裝包裝而供小規模道路修補使用,且具有可常溫使用的便利性,但目前並無針對此種常溫瀝青混凝土的詳細規範,因此在製備過程中例如溶劑的添加量、添加順序、拌合溫度及拌合時間,相較於技術已趨成熟的熱拌瀝青而言,都並無公開資訊可供依循,因此不但在品質上可能因選用的溶劑差異而產生落差,製備時也有可能因未優化的製程而造成不必要的耗能或溶劑使用量。In addition to hot-mix asphalt concrete, there is another oil-soluble asphalt mixed with asphalt mortar and petrochemical solvent. It does not need to be mixed at high temperature and can be used at room temperature. When it is laid on the site to be repaired, the petrochemical solvent will gradually volatilize, and the remaining asphalt mortar will form a bonding effect, which can be combined with the existing asphalt on the surrounding road surface to achieve the purpose of repair. However, although oil-soluble asphalt is suitable for packaging in bags for small-scale road repairs, and has the convenience of being used at room temperature, there is currently no detailed specification for this room temperature asphalt concrete, so during the preparation process, for example, the addition of solvents Compared with the mature technology of hot-mix asphalt, there is no public information to follow. Therefore, not only the quality may vary due to the difference in the selected solvents. , During preparation, it may also cause unnecessary energy consumption or solvent usage due to unoptimized manufacturing process.
中國大陸公開第CN1478821號發明專利揭示一種瀝青路面常溫修補料及製備方法,是在生產瀝青混合料後,在溫度降至60~120℃時加入瀝青混合料0.5~1%的保黏劑混合,溫度再冷卻至60~80℃時,再加入瀝青混合料0.5~0.8%的緩凝劑,重新攪拌混合而製成產品。也就是說,其是使用至少兩階段的拌合,才能確實製成常溫混凝土產品,特別是在添加保黏劑時,是在瀝青膠泥與粒料混合後加入,因保黏劑的基本特性,容易造成拌合程度不均勻,或者也有可能在欲提高拌合均勻度而延長拌合時間的同時,反而導致保黏劑的用量增加,進而產生溶劑中多餘的有害物質在拌合過程中過度揮發的缺點。Chinese Mainland Publication No. CN1478821 Invention Patent discloses a normal temperature repair material for asphalt pavement and its preparation method. After the asphalt mixture is produced, 0.5-1% of the asphalt mixture is mixed with a viscosity-retaining agent when the temperature drops to 60~120℃. When it is cooled to 60~80℃, add 0.5~0.8% retarder of asphalt mixture and re-mix to make the product. That is to say, it uses at least two-stage mixing to actually make normal temperature concrete products, especially when adding a tack-preserving agent, it is added after mixing the asphalt mortar and pellets. Due to the basic characteristics of the tack-preserving agent, It is easy to cause uneven mixing, or it is possible to increase the mixing uniformity and extend the mixing time at the same time, which will increase the amount of adhesion-preserving agent, and cause excess harmful substances in the solvent to be excessively volatilized during the mixing process. Shortcomings.
因此,本發明之目的,即在提供一種相對優化而不需執行多階段拌合的一階段拌合製備常溫瀝青混凝土之方法。Therefore, the purpose of the present invention is to provide a relatively optimized one-stage mixing method for preparing normal temperature asphalt concrete without performing multi-stage mixing.
於是,本發明一階段拌合製備常溫瀝青混凝土之方法,包含下列步驟:Therefore, the method for preparing normal temperature asphalt concrete by mixing in one stage of the present invention includes the following steps:
一預備步驟,在一拌合倉中預拌一乾燥後的粒料;A preliminary step, premixing a dried pellet in a mixing chamber;
一混合步驟,在該拌合倉中加入一瀝青混合物,所述瀝青混合物包括一瀝青膠泥,及一石油溶劑。其中,該石油溶劑是選自柴油和煤油的其中之一或其組合;及In a mixing step, an asphalt mixture is added to the mixing chamber, and the asphalt mixture includes an asphalt mortar and a petroleum solvent. Wherein, the petroleum solvent is selected from one or a combination of diesel and kerosene; and
一拌合步驟,在135~163℃的溫度下在該拌合倉中繼續拌合。In a mixing step, continue mixing in the mixing chamber at a temperature of 135 to 163°C.
本發明之功效在於:在妥善選擇該石油溶劑的情況下,可在與所述瀝青膠泥混合後,使該瀝青混合物在相對低溫即具有流動性,除了易於拌合以外,由於所選用之柴油或煤油的分壓較低,在相對低溫的氣體揮發較慢,可不需使用過多的該石油溶劑,藉此不但能降低有害物質的揮發,且只需要執行一階段的拌合即可完成常溫瀝青混凝土的製程,具有較傳統製程更低耗能、低污染、低成本等優勢。The effect of the present invention is that when the petroleum solvent is properly selected, it can be mixed with the asphalt mortar to make the asphalt mixture fluid at relatively low temperature. In addition to being easy to mix, due to the selected diesel or The partial pressure of kerosene is low, and the gas at relatively low temperature volatilizes slowly. There is no need to use too much of the petroleum solvent, which not only reduces the volatilization of harmful substances, but also requires only one stage of mixing to complete the normal temperature asphalt concrete. The manufacturing process has the advantages of lower energy consumption, low pollution, and low cost compared with traditional manufacturing processes.
參閱圖1,為本發明一階段拌合製備常溫瀝青混凝土之方法之一實施例,該實施例依序包含一預備步驟101、一混合步驟102,及一拌合步驟103。Referring to FIG. 1, it is an embodiment of the method for preparing normal temperature asphalt concrete by one-stage mixing of the present invention. The embodiment includes a
該預備步驟101是在一拌合倉中預拌一乾燥後的粒料,所述粒料是選自6分石、3分石、2分石、砂石,或其任意組合。其中,該拌合倉實質上為一設置有攪拌器具的特定空間。較佳地,所述粒料中以重量百分比例計,3分石、2分石、砂石分別為10%、70%、20%。為了使所述粒料均勻混合,較佳是在未添加任合劑料的情況下乾拌10~15秒。當然,若所述粒料相對較為大量時,自可以均勻混合為原則而調整乾拌的時間。The
該混合步驟102是在該拌合倉中加入一瀝青混合物,所述瀝青混合物包括一瀝青膠泥,及一石油溶劑。以重量百分比例計,所述粒料的較佳重量百分比例為95%,而所述瀝青混合物則為5%。其中,所述瀝青膠泥的黏滯度可選擇常用之AC-10產品,而該石油溶劑是選自柴油和煤油的其中之一或其組合,以重量百分比例計,較佳是所述瀝青膠泥與所述石油溶劑的重量百分比例分別為80%及20%,且所述柴油與煤油的比例分別為10%及10%,也就是說,在該石油溶劑中,柴油與煤油的比例為1:1。要特別說明的是,所述柴油與煤油的配比,可依據不同氣候和溫度條件調整,進而調控後續施工時,瀝青混凝土的硬化速度。In the
該拌合步驟103是在135~163℃的溫度下在該拌合倉中將該粒料與該瀝青混合物繼續拌合30~50秒。同樣地,若是該粒料與該瀝青混合物相對較為大量時,能以均勻混拌且充分反應為原則,適度調整拌合的時間。The mixing
在本實施例中,自預先乾拌所述粒料起,直到加入該瀝青混合物而持續拌合,實質上僅需要執行一階度的拌合即可,相較於需添加二次以上溶劑的製程而言,大幅縮短拌合時間,也因而能減少因拌合動作而產生之有害物質的揮發。另外,使用所述石油溶劑,不但因分壓低而同樣具有減少有害物質揮發的效果,還能在約80℃的相對低溫即使瀝青混合物具備流動性,減少維持儲存溫度所需耗費的能源,也有利於儲存、運送、施工。In this embodiment, starting from the dry mixing of the pellets in advance, until the asphalt mixture is added to continue mixing, essentially only one-stage mixing is required, which is compared with the need to add more than two solvents. In terms of the manufacturing process, the mixing time is greatly shortened, and therefore the volatilization of harmful substances generated by the mixing action can be reduced. In addition, the use of the petroleum solvent not only has the effect of reducing the volatilization of harmful substances due to the low partial pressure, but also has the effect of reducing the volatilization of harmful substances at a relatively low temperature of about 80°C. Even if the asphalt mixture has fluidity, it is also beneficial to reduce the energy required to maintain the storage temperature. For storage, transportation and construction.
綜上所述,本發明一階段拌合製備常溫瀝青混凝土之方法,只需要執行一階段的拌合即可完成製程,藉由溶劑選擇、溫度控制的製程優化,還能減少有害物質的揮發,使得儲存、運送、施工皆更加便利,故確實能達成本發明之目的。In summary, the method for preparing normal temperature asphalt concrete by one-stage mixing of the present invention only needs to perform one-stage mixing to complete the process. By optimizing the process of solvent selection and temperature control, the volatilization of harmful substances can also be reduced. It makes storage, transportation, and construction more convenient, so it can indeed achieve the purpose of the invention.
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
101:預備步驟101: Preliminary steps
102:混合步驟102: mixing steps
103:拌合步驟103: Mixing step
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一方塊流程圖,說明本發明一階段拌合製備常溫瀝青混凝土之方法之一實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Fig. 1 is a block flow diagram illustrating an embodiment of the method for preparing normal temperature asphalt concrete by one-stage mixing according to the present invention.
101:預備步驟 101: Preliminary steps
102:混合步驟 102: mixing steps
103:拌合步驟 103: Mixing step
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TWI602837B (en) * | 2015-07-16 | 2017-10-21 | Asahi Chemical Ind | Partially hydrogenated block copolymer, adhesive composition, adhesive tape, label, modified asphalt composition, modified asphalt mixture, and binder composition for pavement |
CN110054906A (en) * | 2019-05-06 | 2019-07-26 | 湖南云中再生科技股份有限公司 | The method for preparing emulsified asphalt cold in-plant recycling mixture by double gradation designs |
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TWI602837B (en) * | 2015-07-16 | 2017-10-21 | Asahi Chemical Ind | Partially hydrogenated block copolymer, adhesive composition, adhesive tape, label, modified asphalt composition, modified asphalt mixture, and binder composition for pavement |
CN110054906A (en) * | 2019-05-06 | 2019-07-26 | 湖南云中再生科技股份有限公司 | The method for preparing emulsified asphalt cold in-plant recycling mixture by double gradation designs |
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