TWI719796B - A three-dimensional structural nonwoven infuser and manufacturing method thereof - Google Patents

Abstract

A three-dimensional structural nonwoven infuser comprising a first housing and a second housing of non-woven material formed by hot press molding. The first housing comprises a first curved shape on the plane of the opening side, from which a first connecting portion extends. The second housing comprises a second curved shape on the plane of the opening side, from which a second connecting portion extends. The first connecting portion is aligned with and connected to the second connecting portion. The first and second housings include, respectively, a first and second heights extending from the plane of the opening side along a longitudinal direction. The non-woven infuser is formed in a three-dimensional configuration having an accommodating space for receiving a depletable plant material which is completely immersed in and diffused by a liquid provided in the non-woven infuser.

Description

Three-dimensional structure modeling non-woven fabric digester and manufacturing method thereof

The present invention relates to a digester, in particular to a non-woven digester with a three-dimensional structure that is produced by a non-woven material thermocompression molding method and is convenient to carry and use, and a manufacturing method thereof.

Modern people generally have the habit of drinking tea, but due to the busy life and the traditional way of making tea is time-consuming and cumbersome, most people buy simple tea bags and make them directly. At present, the common brewing tea bags on the market mainly have a brewer, which can contain tea leaves, flower slices or other brewing materials. The brewer is connected with a rope body, and the other end of the rope body is fixed with a tag. . When the user puts the infusion device into a cup, the tag hangs on the outer edge of the cup through the rope body. When the cup body is flushed with hot water, a cup of tea can be quickly brewed, and the user can see through Shake the tag to accelerate the release of the brewing material in the digester.

According to the shape and structure of the brewer, the above-mentioned brewing tea bags can be divided into two types: flat tissue paper and bag-shaped. The capacity of the flat digester is small, and the space in which the tea can be fully extended is limited, so it is only suitable for holding broken tea leaves. The flat digester is usually made of cotton material. The cotton material is usually washed with bleach to present a cleaner surface. Therefore, after the flat digester is brewed with hot water, it is easy to produce cotton impurities and dissolve the bleaching agent. Not only does it affect the flavor and quality of tea, but long-term drinking also has an impact on human health.

The bag-shaped digester is made of polyhedrons, and its interior is a three-dimensional space shape, which can hold large granular tea balls, strip-shaped tea leaves or original tea leaves, so that the tea in the digester can get a more fully stretched brewing effect. Since the bag-shaped digester is of a single shape, the industry not only needs to use ultrasonic processing for sealing between the surface bodies, but also needs to use ultrasonic waves on the surface body in order to make the bag-shaped digester present different shapes and shapes. After processing and connecting different shaped parts, the shaped shape can be roughly presented, which makes the production procedure complicated and relatively increases its cost.

The object of the present invention is to provide a three-dimensional structured non-woven fabric digester and a manufacturing method thereof, which uses a non-woven fabric material as a base to form two three-dimensional shells by means of thermo-compression molding, and to accommodate the two butted three-dimensional shells There are consumable plant materials to achieve the effect of fully stretching the tea to give play to the original flavor of the tea.

The purpose of the present invention is to provide a three-dimensional structure modeling non-woven fabric digester and its manufacturing method, which uses a non-woven material as a base to form two three-dimensional shells by means of thermo-compression molding, and ultrasonically weld the two three-dimensional shells. Achieve low production cost, and can be produced quickly and in large quantities.

The purpose of the present invention is to provide a three-dimensional structure modeling non-woven fabric digester and a manufacturing method thereof, which uses various mold shapes to form shells with different three-dimensional shapes by thermocompression, and two three-dimensional shells are connected to form different three-dimensional structures. Shape, in order to achieve the production of a variety of different three-dimensional structure shape of the infusion device, the effect of increasing the fun of the tea maker.

The purpose of the present invention is to provide a three-dimensional structure modeling non-woven fabric digester and its manufacturing method, which by directly forming a hanging body on the digester, so as to achieve low production cost, and can quickly and mass production of digesters effect.

To achieve the above objective, the present invention provides a three-dimensional structured non-woven fabric digester, which includes a first shell and a second shell. The first shell is made of a non-woven fabric material of a first specification by hot pressing. The first shell has a first curved shape on a first opening side plane and extends along a first vertical direction. A high-level three-dimensional modeling structure; the first housing further includes a first connecting portion located on the outer edge of the first housing and extending the first curved surface along the extending direction of the first opening side plane Outside a first width. The second shell is made of a second specification non-woven material by hot pressing. The second shell has a second curved surface on a second opening side plane and extends along a second vertical direction. Highly three-dimensional modeling structure; the second housing further includes a second connecting portion located on the outer edge of the second housing and extending the second curved surface along the extending direction of the second opening side plane Outside a second width. Wherein, by connecting the first connecting portion and the second connecting portion in a joint shape, the non-woven fabric digester forms an accommodating space, and the accommodating space provides a consumable plant material. The non-woven fabric digester is immersed in a liquid to completely infiltrate and diffuse the consumable plant material.

In order to achieve the above purpose, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the first specification and the second specification are equal, and the specification size is 50 grams per square meter to 300 grams Between every square meter.

In order to achieve the above-mentioned objective, in another preferred embodiment of the three-dimensional structured non-woven fabric digester of the present invention, the first connecting portion and the second connecting portion are connected by ultrasonic welding.

In order to achieve the above objective, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the first shell and the second shell are respectively made by cutting.

In order to achieve the above purpose, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the first height is between 10 mm and 40 mm, and the second height is between 10 mm and 40 mm. .

In order to achieve the above objective, in another preferred embodiment of the non-woven fabric digester with a three-dimensional structure of the present invention, the first width and the second width are equal, and the size is between 5 mm and 20 mm.

In order to achieve the above objective, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the joint shape further includes a plurality of welded bodies arranged at intervals, and each welded body has a length, and the length dimension It is between 0.5 mm and 10 mm, and the interval size is between 0.5 mm and 10 mm.

In order to achieve the above-mentioned purpose, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the first housing further includes a first attachment body connected to and extending from the first attachment body. The connecting portion, the first attachment body is integrally formed and directly cut on the first housing, and a first angular displacement movement is performed with the first connecting portion as an axis.

In order to achieve the above objective, in another preferred embodiment of the non-woven digester with a three-dimensional structure of the present invention, the second housing further includes a second attachment body connected to and extending from the second attachment body. The connecting portion, the second attachment body is integrally formed and directly cut on the second housing, and a second angular displacement movement is performed with the second connecting portion as an axis.

In order to achieve the above purpose, in another preferred embodiment of the non-woven fabric digester with a three-dimensional structure of the present invention, the non-woven fabric digester further includes a first decorative body and a second decorative body, and the first decorative body is connected to And extend the first connecting portion; the second decorative body is connected to and extends out of the second connecting portion; the first decorative body and the periphery of the second decorative body are connected to each other by ultrasonic welding, and are integrally formed, respectively, directly Cut on the first shell and the second shell.

In order to achieve the above-mentioned purpose, in another preferred embodiment of the non-woven fabric digester with a three-dimensional structure of the present invention, the non-woven fabric digester further includes a hanging body having a first hanging body and a The second hanging body, one end of the first hanging body is connected at a first distance and extending out of the first connecting part, and is integrally formed and directly cut on the first housing; one end of the second hanging body is A second distance is connected to and extends out of the second connecting portion, and is integrally formed and directly cut on the second shell. The other end of the hanging body is provided with a hanging body, the hanging body can be located outside the cup, so that the non-woven fabric digester is hung in the cup, and the periphery of the hanging body is connected to each other by ultrasonic welding.

In order to achieve the above objective, the present invention further provides a method for manufacturing a three-dimensional structured non-woven fabric digester, which includes the following steps:

Step (a): Provide a hot press molding machine, a cutting machine, an ultrasonic welding machine, a non-woven fabric material and a consumable plant material, the hot press molding machine has a first molding die and a second molding die .

Step (b): respectively locating the non-woven fabric material on the first forming mold and the second forming mold.

Step (c): heat-forming the non-woven fabric material into a plurality of first shells in the first forming mold by the hot press forming machine, and heat-forming into a plurality of second shells in the second forming mold. The first housing has a first curved surface shape on a first opening side plane, and extends along a first vertical direction with a first height three-dimensional modeling structure; the first housing extends outside the first curved surface shape A first connecting portion is extended. The second shell has a second curved surface shape on a second opening side plane, and extends along a second vertical direction with a second height three-dimensional modeling structure; the second shell extends along the second curved surface shape A second connecting portion is extended.

Step (d): putting the consumable plant material into a plurality of the first shells.

Step (e): rotating the second forming mold.

Step (f): abut the first opening side plane and the second opening side plane, and align the first curved surface shape and the second curved surface shape.

Step (g): use the ultrasonic welding machine to weld the first connecting part and the second connecting part to form a plurality of welded bodies each having a length and arranged at intervals.

Step (h): Use the cutting machine to cut and shape the outer edges of the first connecting portion and the second connecting portion, and the outer edges are separated by a width from the curved surface.

In order to achieve the above objective, in another preferred embodiment of the method for manufacturing a three-dimensional structured non-woven digester of the present invention, in step (c), the first housing further has a first hanging body, the The first hanging body extends along the plane of the first opening side, one end is connected to the outer edge of the first connecting portion, and the other end has a first hanging body; the second housing further has a second hanging body, the first Two hanging bodies extend along the plane of the second opening side, one end is connected to the outer edge of the second connecting portion, and the other end is provided with a second hooking body.

The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The selected embodiments in the following description are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.

Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", " The orientation or positional relationship indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing and simplifying the present invention. The description does not indicate or imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation. The term "same" means "substantially the same", and "substantially" usually defines "most but not all of the specified content", for example, the structure is regarded as substantially the same even though there are tolerances in the structure. Therefore, the above-mentioned terms disclosed in the present invention should not be construed as limiting the present invention.

It can be understood that the term "a" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, and in another embodiment, the number of the element The number can be more than one, and the term "one" cannot be understood as a restriction on the number.

Please refer to Figures 1 to 7, which are the preferred embodiments of the non-woven digester with three-dimensional structure of the present invention. Combination and decomposition of three-dimensional structure, top view structure, partial enlargement of area A, partial enlargement of area B, and area C Schematic diagram of partial enlargement and partial enlargement of area D. The present invention provides a three-dimensional structured non-woven fabric digester, which includes a first shell 1 and a second shell 2. The first shell 1 is made by hot press forming a non-woven material of the first specification, and the first shell 1 is directly made by cutting and forming. In a preferred embodiment of the present invention, the non-woven fabric of the first housing 1 is made of polyvinyl chloride (PVC, Polyvinyl Chloride), polyethylene terephthalate (PET, Polyethylene terephthalate), polypropylene (PP, Polypropylene) , At least one of polystyrene (PS, Polystyrene) and polylactic acid (PLA, Polylactic Acid or Polylactide), so the first housing 1 can be disposable.

The first housing 1 has a first curved surface shape 12 on a first opening side plane 11, and extends along a first vertical direction 91 to form a three-dimensional structure with a first height h1. In a preferred embodiment of the present invention, The first height h1 is between 10 mm and 40 mm, so that the outer edge of the first shell 1 will not be damaged due to the hot pressing and stretching during the manufacturing process. The first housing 1 further includes a first connecting portion 13 located on the outer edge of the first housing 1 and extending in the first curved shape along the extending direction of the first opening side plane 11 There is a first width w1 outside 12, and the size of the first width w1 is between 5 mm and 20 mm. Since the first specification size is between 50 grams per square meter and 300 grams per square meter, during production, the first connecting portion 13 on the first opening side plane 11 is formed to have a higher density In a dense state, the outer edge of the first housing 1 is formed in a relatively sparse state.

The second shell 2 is made by hot press forming a non-woven material of the second specification, and the second shell 2 is directly made by cutting and forming. In a preferred embodiment of the present invention, the non-woven fabric material of the second housing 2 is polyvinyl chloride (PVC, Polyvinyl Chloride), polyethylene terephthalate (PET, Polyethylene terephthalate), polypropylene (PP, Polypropylene) , At least one of polystyrene (PS, Polystyrene) and polylactic acid (PLA, Polylactic Acid or Polylactide), so the second housing 2 can be disposable.

The second housing 2 has a second curved surface shape 22 on a second opening side plane 21, and extends along a second vertical direction 92 to form a three-dimensional structure with a second height h2. In a preferred embodiment of the present invention, The second height h2 is between 10 mm and 40 mm, so that the outer edge of the second housing 2 will not be damaged due to the hot pressing and stretching during the manufacturing process. The second housing 2 further includes a second connecting portion 23 located on the outer edge of the second housing 2 and extending in the second curved shape along the extending direction of the second opening side plane 21 22 outside a second width w2, the size of the second width w2 is between 5 mm and 20 mm. Since the second specification size is between 50 grams per square meter and 300 grams per square meter, during production, the second connecting portion 23 on the second opening side plane 21 is formed to have a higher density In a dense state, the outer edge of the second casing 2 is formed in a relatively sparse state.

Since the first connecting portion 13 and the second connecting portion 23 are in a planar state, and the material is denser, when the first vertical direction 91 and the second vertical direction 92 appear to overlap as the same extending direction , The first connecting portion 13 and the second connecting portion 23 can be connected by ultrasonic welding, and the first connecting portion 13 and the second connecting portion 23 can exhibit a joint shape for better connection strength . In a preferred embodiment of the present invention, the joint shape further includes a plurality of welded bodies 3 arranged at intervals s, each welded body 3 has a length L, the length L is between 0.5 mm and 10 mm, and the interval The s size is between 0.5 mm and 10 mm.

After the first connecting portion 13 and the second connecting portion 23 are connected in position, the three-dimensional structure of the first housing 1 and the second housing 2 is used to form an accommodating space 4 for the non-woven fabric digester, The accommodating space 4 is provided for placing a consumable plant material 5, and the consumable plant material 5 is completely infiltrated and diffused by immersing the non-woven fabric digester in a liquid (not released in the figure). In a preferred embodiment of the present invention, the consumable plant material 5 may be a tea leaf, a herbal tea leaf or a dried coffee powder particle, the tea leaf may be commonly used tea tree leaves, and the herbal tea leaf may be dried flowers, leaves, seeds Or a mixture of roots, the dried coffee powder particles can be in the shape of a solidified powdered structure of ground coffee beans.

The present invention will be fully understood from the goldfish-shaped diagram in the preferred implementation state with the following description, so that those who are familiar with the art can complete it. However, the implementation of this case is not limited by the following embodiments. The first housing 1 of the present invention further includes a first attachment body 14. In the preferred embodiment of the present invention, the first attachment body 14 is the tail of a goldfish, and the first attachment body 14 is connected to and extends from the first attachment body 14 The connecting portion 13 and the first attachment body 14 are integrally formed and cut directly on the first housing 1. When the non-woven fabric digester is immersed in the liquid (not released in the figure), the first attachment body 14 will follow the flow of the liquid and perform a first angular displacement movement θ1 with the first connecting portion 13 as the axis. , Forming the goldfish's tail dynamically shakes.

The second housing 2 of the present invention further includes a second attachment body 24. In the preferred embodiment of the present invention, the second attachment body 24 is the tail of a goldfish, and the second attachment body 24 is connected to and extends from the second attachment body 24. The connecting portion 23 and the second attachment body 24 are integrally formed and directly cut on the second housing 2. When the non-woven fabric digester is immersed in the liquid (not shown in the figure), the second attachment body 24 will follow the flow of the liquid and perform a second angular displacement movement θ2 with the second connecting portion 23 as the axis. , Forming the goldfish's tail dynamically shakes.

The non-woven fabric digester of the present invention further includes a first decorative body 15 and a second decorative body 25. The first decorative body 15 and the second decorative body 25 are the side fins of goldfish in the preferred embodiment of the present invention. Of course, the side fins of goldfish have one on each side, and only one is described here. The first decorative body 15 is connected to and extends from the first connecting portion 13, and is integrally formed and directly cut on the first shell 1. The second decorative body 25 is connected to and extends out of the second connecting portion 23, and is integrally formed and directly cut on the second housing 2. The outer edges of the first decorative body 15 and the second decorative body 25 are oversized Sonic welding is connected to each other. Of course, for ease of production, the first decorative body 15 and the second decorative body 25 are connected to each other by ultrasonic welding, and then they are integrally formed and directly cut on the first shell 1 and the second shell.体2上。 Body 2.

The above is to enable the first housing 1, the second housing 2, the first attachment body 14, the second attachment body 24, the first decorative body 15 and the second decorative body 25 to be ultrasonically welded The first connecting portion 13 is slightly larger than the first width w1 at the connection between the first attachment body 14 and the first decorative body 15 and the first housing 1; the second connecting portion 23 is The connection point between the second attachment body 24 and the second decoration body 25 and the second shell 2 is slightly larger than the second width w2, and the joint shape will make the mutual connection into one body with better strength combination.

In a preferred embodiment of the present invention, the non-woven fabric digester further includes a hanging body 6. When the hanging body 6 is connected to a triangle bag or a tissue paper tea bag, it will be connected by glue or needle connection. When immersed in a high-temperature liquid, there is a concern that some chemical substances may be melted by the melted glue or nail needles. Therefore, the hanging body 6 of the present invention is designed to have a first hanging body 61 and a second hanging body 62. One end of a hanging body 61 is connected by a first distance d1 and extends out of the first connecting portion 13, and is integrally formed and directly cut on the first housing 1; one end of the second hanging body 62 is formed with a second The distance d2 is connected to and extends out of the second connecting portion 23, and is integrally formed and directly cut on the second housing 2. Therefore, when the first shell 1 and the second shell 2 are made and cut, the first hanging body 61 and the second hanging body 62 are cut out at the same time, which not only reduces the production time and process steps, but also prevents The non-woven fabric digester melts the doubt of chemical substances. The other end of the hanging body 6 has a hanging body 63, 63a, the hanging body 63, 63a can be located outside the cup body (not shown in the figure), so that the non-woven fabric digester is hung on the cup body (Not shown in the figure), when the first housing 1, the second housing 2, the first attachment 14, the second attachment 24, and the first decoration are connected to each other by ultrasonic welding. When the body 15 and the second decorative body 25, the outer edges of the clip bodies 63, 63a are connected to each other in an ultrasonic welding manner at the same time, so as to achieve the effect of low production cost and rapid and mass production. Of course, the outer edges of the clip bodies 63 and 63a can also be only cut out without being connected to each other by means of ultrasonic welding, and the same effect can also be achieved.

Please refer to FIG. 8, which is a block diagram of a preferred embodiment of the method for manufacturing a non-woven fabric digester with a three-dimensional structure of the present invention. The present invention further provides a method for manufacturing a non-woven fabric digester with a three-dimensional structure, which includes the following steps:

Step 101: Provide a thermo-compression molding machine, a cutting machine, an ultrasonic welding machine, a non-woven fabric material, and a consumable plant material. The thermo-compression molding machine has a first molding die and a second molding die.

Step 102: respectively locating the non-woven fabric material on the first forming mold and the second forming mold.

Step 103: forming a plurality of first shells and a plurality of second shells. The non-woven fabric material is heated and formed into a plurality of first shells in the first forming mold by the hot press forming machine, and the second shell is formed into a plurality of second shells in the second forming mold by heating. The first housing has a first curved surface shape on a first opening side plane, and extends along a first vertical direction with a first height three-dimensional modeling structure; the first housing extends outside the first curved surface shape A first connecting portion is extended. The second shell has a second curved surface shape on a second opening side plane, and extends along a second vertical direction with a second height three-dimensional modeling structure; the second shell extends along the second curved surface shape A second connecting portion is extended. In a preferred embodiment of the present invention, the first housing further has a first hanging body, the first hanging body extends along the plane of the first opening side, one end is connected to the outer edge of the first connecting portion, and the other end has A first hook; the second housing further has a second hanging body, the second hanging body extends along the plane of the second opening side, one end is connected to the outer edge of the second connecting portion, and the other end has a The second card hanging body.

Step 104: Put the consumable plant material into a plurality of the first housings.

Step 105: Rotate the second forming mold.

Step 106: abut the first opening side plane and the second opening side plane, and align the first curved surface shape and the second curved surface shape.

Step 107: Use the ultrasonic welding machine to weld the first connecting portion and the second connecting portion to form a plurality of welding bodies each having a length and arranged at intervals.

Step 108: Use the cutting machine to cut and shape the outer edges of the first connecting portion and the second connecting portion, and the outer edges are separated by a width from the curved surface.

In summary, the non-woven fabric digester 1 with a three-dimensional structure of the present invention has the following functions:

1. Various shapes of molds can be used to achieve different shapes by hot pressing to achieve the effect of making a variety of different shapes of digesters.

2. Hot press molding to achieve low production cost, and can be quickly and mass-produced.

3. By directly forming the hanging body on the digester, the production cost is low, and the digester can be made quickly and in large quantities.

The above are only preferred embodiments of the present invention, and are not used to limit the scope of implementation of the present invention. Without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding actions according to the present invention. Changes and deformations, but these corresponding changes and deformations should belong to the protection scope of the appended claims of the present invention.

1: the first shell 11: First opening side plane 12: The first curved surface shape 13: The first connection part 14: The first attachment 15: The first decorative body 2: second shell 21: Side plane of the second opening 22: Second curved surface shape 23: The second connecting part 24: second attachment 25: The second decorative body 3: Fusion body 4: accommodating space 5: Consumable plant material 6: Hanging body 61: The first hanging body 62: The second hanging body 63, 63a: card hanging body 91: first vertical direction 92: second vertical direction h1: first height h2: second height w1: first width w2: second width L: length s: interval θ1: first angular displacement movement θ2: The second angular displacement movement d1: first distance d2: second distance 101: Provide a hot press molding machine, a cutting machine, an ultrasonic welding machine, a non-woven material and a consumable plant material, the hot press molding machine has a first molding die and a second molding die 102: The non-woven material is respectively located on the first forming mold and the second forming mold 103: Molding a plurality of first shells and a plurality of second shells 104: Put the consumable plant material into a plurality of the first shells 105: Rotate the second molding die. 106: abut the first opening side plane and the second opening side plane, and align the first curved surface shape and the second curved surface shape 107: Use the ultrasonic welding machine to weld the first connecting portion and the second connecting portion 108: Cut and shape the outer edges of the first connecting portion and the second connecting portion with the cutting machine, and the outer edge is a width away from the curved surface shape

FIG. 1 is a schematic diagram of a combined three-dimensional structure of a preferred embodiment of a non-woven fabric digester with a three-dimensional structure of the present invention. Figure 2 is an exploded three-dimensional structure diagram of a preferred embodiment of a non-woven digester with three-dimensional structure of the present invention. 3 is a schematic top view of the structure of a preferred embodiment of the non-woven fabric digester with a three-dimensional structure of the present invention. Fig. 4 is a partial enlarged schematic diagram of area A in Fig. 3 of the present invention. Fig. 5 is a partial enlarged schematic diagram of area B in Fig. 3 of the present invention. Fig. 6 is a partial enlarged schematic diagram of area C in Fig. 3 of the present invention. Fig. 7 is a partial enlarged schematic diagram of area D in Fig. 1 of the present invention. Fig. 8 is a block diagram of a preferred embodiment of the method for manufacturing a non-woven fabric digester with a three-dimensional structure of the present invention.

1: the first shell

11: First opening side plane

12: The first curved surface shape

13: The first connection part

14: The first attachment

15: The first decorative body

2: second shell

21: Side plane of the second opening

22: Second curved surface shape

23: The second connecting part

24: second attachment

25: The second decorative body

4: accommodating space

5: Consumable plant material

61: The first hanging body

62: The second hanging body

63, 63a: card hanging body

91: first vertical direction

92: second vertical direction

h1: first height

h2: second height

w1: first width

w2: second width

θ1: first angular displacement movement

θ2: The second angular displacement movement

d1: first distance

d2: second distance

Claims (6)

A non-woven fabric digester with a three-dimensional structure, comprising: a first shell made of a non-woven material of a first specification by hot press molding; the first shell has a first curved surface on a first opening side plane A three-dimensional shape structure with a first height extending along a first vertical direction, the first height being between 10 mm and 40 mm; the first housing further includes a first connecting portion, the first connecting The portion is located on the outer edge of the first casing and extends along the first opening side plane extending direction outside the first curved shape by a first width; a second casing is formed by hot pressing with a second specification non-woven material Production, the first shell and the second shell are respectively made by cutting and forming, the first specification and the second specification are equal, and the specification size is 50 grams per square meter to 300 grams per square meter In between, the second housing has a second curved surface shape on a second opening side plane, and extends along a second vertical direction with a second height three-dimensional structure, the second height being 10 mm to 40 mm Millimeters; the second housing further includes a second connecting portion located on the outer edge of the second housing and extending out of the second curved surface along the extending direction of the second opening side plane The second width, the first width and the second width are equal, and the size is between 5 mm to 20 mm; a hanging body, the hanging body has a first hanging body and a second hanging body Body, one end of the first hanging body is connected at a first distance and extends out of the first connecting part, and is integrally formed and directly cut on the first housing; one end of the second hanging body is at a second distance Is connected to and extends out of the second connecting portion, and is integrally formed and directly cut on the second housing; wherein, by connecting the first connecting portion and the second connecting portion in an ultrasonic welding manner, the first connecting portion The part and the second connecting part are aligned and connected in a joint shape, the joint shape further includes a plurality of welded bodies arranged at intervals, each welded body has a length, and the length dimension is between 0.5 mm and 10 mm, and The interval size is between 0.5 mm and 10 mm, and the non-woven fabric digester is formed with a housing The accommodating space is provided for placing a consumable plant material, and the consumable plant material is completely infiltrated and diffused by immersing the non-woven fabric digester in a liquid. The non-woven fabric digester with a three-dimensional structure as described in item 1 of the scope of the patent application, wherein the first housing further includes a first attachment, the first attachment is connected to and extends out of the first connecting portion, the The first attachment body is integrally formed and directly cut on the first shell, and performs a first angular displacement movement with the first connecting portion as the axis; the second shell further includes a second attachment body, the The second attachment body is connected to and extends from the second connecting portion, and the second attachment body is integrally formed and directly cut on the second housing, and performs a second angular displacement movement with the second connecting portion as the axis. . The non-woven fabric digester with a three-dimensional structure as described in item 1 of the scope of patent application, wherein the non-woven fabric digester further includes a first decorative body and a second decorative body, and the first decorative body is connected to and extends out of the The first connecting portion, the second decorative body is connected to and extending out of the second connecting portion; the first decorative body and the outer periphery of the second decorative body are connected to each other in an ultrasonic welding manner, and the integral molding is directly cut on the On the first shell and the second shell. For example, the three-dimensional structure of the non-woven fabric digester described in the scope of the patent application, wherein the other end of the hanging body has a hanging body, the hanging body can be located outside the cup, so that the non-woven fabric digester hangs Hung in the cup body, and the outer periphery of the card hanger is connected to each other by ultrasonic welding. A method for manufacturing a three-dimensional structured non-woven fabric digester includes the following steps: (a) Providing a thermo-compression molding machine, a cutting machine, an ultrasonic welding machine, a non-woven fabric material and a consumable plant material. The hot press molding machine has a first molding die and a second molding die. The size of the non-woven material is between 50 grams per square meter to 300 grams per square meter; (b) the non-woven material is located on the second A molding die and the second molding die; (c) The non-woven fabric material is heat-formed in the first molding die into a plurality of first shells by the hot press forming machine, and heated and formed into a plurality of second shells in the second molding mold; The body has a first curved surface shape on a first opening side plane, and extends along a first vertical direction with a first height three-dimensional modeling structure, the first height being between 10 mm and 40 mm; the first A first connecting portion extends from the casing along the first curved surface; the first casing has a first hanging body, one end of the first hanging body is connected at a first distance and extends out of the first connection Part, and integrally formed and cut directly on the first shell; the second shell has a second curved surface on a second opening side plane, and extends along a second vertical direction to a second height A three-dimensional modeling structure, the second height is between 10 mm and 40 mm; the second shell extends along the second curved surface with a second connecting portion; the second shell has a second hanging body, One end of the second hanging body is connected at a second distance and extends out of the second connecting part, and is integrally formed and directly cut on the second shell; (d) putting the consumable plant material into a plurality of the (E) rotating the second forming mold; (f) abutting the first opening side plane and the second opening side plane, and aligning the first curved surface shape and the second curved surface Shape; (g) using the ultrasonic welding machine to weld the first connecting portion and the second connecting portion to form a plurality of welded bodies each having a length and arranged at intervals, each welded body having a length, and the length dimension is Between 0.5 mm and 10 mm, and the interval size is between 0.5 mm and 10 mm; and welding the first hanging body and the second hanging body; (h) cutting and forming the The outer edges of the first connecting portion, the second connecting portion, the first hanging body, and the second hanging body are separated from the curved surface by a width, and the width is between 5 mm and 20 mm. The method for manufacturing a non-woven fabric digester with a three-dimensional structure as described in item 5 of the scope of patent application, wherein in step (c), the first hanging body extends along the plane of the first opening side, and one end is connected to the first The outer edge of the connecting portion has a first hooking body at the other end; the second hanging body extends along the plane of the second opening side, one end is connected to the outer edge of the second connecting portion, and the other end has a second hooking body.

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