TWI718918B - Fruit auxiliary packaging system and its packaging method - Google Patents
Fruit auxiliary packaging system and its packaging method Download PDFInfo
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- TWI718918B TWI718918B TW109111233A TW109111233A TWI718918B TW I718918 B TWI718918 B TW I718918B TW 109111233 A TW109111233 A TW 109111233A TW 109111233 A TW109111233 A TW 109111233A TW I718918 B TWI718918 B TW I718918B
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Abstract
一種水果的輔助分裝系統及其分裝方法,該輔助分裝系統包含一與至少一分級裝置訊號連接的資料庫、至少一訊號連接該資料庫的標示裝置、至少一讀取裝置,及一訊號連接該資料庫的運算分析模組。該等水果在設置完標記後,便不需要存放在分類區,而可移動至倉儲或其它暫存區擺放,且不需刻意分類,當需要分裝時,以該運算分析模組根據不同的裝貨需求計算出分裝方式,再將水果逐個取出,並以該至少一讀取裝置確認分級數據,最後依據該運算分析模組的指示將水果分裝成箱,可配合自動分類機具,利於產線自動化。An auxiliary packaging system for fruits and a packaging method thereof. The auxiliary packaging system includes a database connected with at least one grading device signal, at least one marking device connected with the database signal, at least one reading device, and a The signal is connected to the calculation analysis module of the database. After the fruits are marked, they do not need to be stored in the sorting area, but can be moved to storage or other temporary storage areas for placement, and do not need to be sorted deliberately. When they need to be divided, the calculation analysis module is used according to different Calculate the packing method according to the loading requirements, then take out the fruits one by one, and confirm the classification data with the at least one reading device, and finally divide the fruits into boxes according to the instructions of the calculation analysis module, which can be used with automatic classification machines, Conducive to production line automation.
Description
本發明是有關於一種輔助分裝系統及分裝方法,特別是指一種水果的輔助分裝系統及其分裝方法。The invention relates to an auxiliary packaging system and a packaging method, in particular to a fruit auxiliary packaging system and a packaging method.
一般水果在採收後,會依據秤重結果及品質將水果分類裝箱(例如鳳梨),為了改善傳統人工秤重分類的費時費工,現時有改良式的秤重分類系統,其是讓水果沿輸送帶依序通過彼此相間隔設置的秤重站,每一秤重站會對經過的水果進行秤重,當測出的重量符合該秤重站的標準時,便會以推斗或推桿將水果推出輸送帶外,若不符合便讓水果通過,以將水果送至下一個秤重站檢測。透過這種秤重分類的方式可快速地將大量的水果依重量分類,達到節省工時及人力之功效。Generally, after the fruits are harvested, the fruits are sorted and packed according to the weighing results and quality (such as pineapples). In order to improve the time and labor of traditional manual weighing and sorting, there is an improved weighing and sorting system that allows the fruit to Along the conveyor belt, it will pass through weighing stations spaced apart from each other in sequence. Each weighing station will weigh the passing fruits. When the measured weight meets the standard of the weighing station, it will push bucket or push rod. Push the fruit out of the conveyor belt, and if it does not meet, let the fruit pass so that the fruit can be sent to the next weighing station for inspection. Through this weighing and sorting method, a large number of fruits can be quickly sorted by weight, which saves time and manpower.
在該等水果被分類後,需依照需求將該等水果進行裝箱或分裝,但因為現時市場對於商品的需求越趨多元化,因此並非單純的將相同量級的水果一起裝箱即可,還有可能要將不同量級的水果相互搭配出貨,如此一來,在前述的大量分類後,作業人員仍需到不同量級區域拿取水果來進行裝箱,這種作業方式勢必會導致裝箱作業的速度下降,在分類快速但分裝緩慢的影響下,容易造成水果在分類區被大量擱置而造成產線的堵塞,影響產線順暢性。After the fruits are sorted, they need to be boxed or subpackaged according to demand. However, because the demand for commodities in the market is becoming more and more diversified, it is not simply a matter of boxing fruits of the same magnitude. It is also possible that fruits of different levels must be matched and shipped. As a result, after the aforementioned large number of classifications, operators still need to go to areas of different levels to pick up fruits for packing. This method of operation is bound to As a result, the speed of packing operations decreases. Under the influence of fast sorting but slow packing, it is easy to cause a large number of fruits to be left in the sorting area, causing blockage of the production line and affecting the smoothness of the production line.
因此,本發明之目的,即在提供一種可降低產線負擔的水果輔助分裝系統。Therefore, the purpose of the present invention is to provide a fruit auxiliary packaging system that can reduce the burden on the production line.
於是,本發明水果的輔助分裝系統,配合至少一分級裝置使用,該輔助分裝系統包含一與該至少一分級裝置訊號連接的資料庫、至少一訊號連接該資料庫的標示裝置、至少一讀取裝置,及一訊號連接該資料庫的運算分析模組。Therefore, the auxiliary packaging system for fruits of the present invention is used in conjunction with at least one grading device. The auxiliary packaging system includes a database signal-connected to the at least one grading device, at least one marking device signal-connected to the database, and at least one The reading device and a signal are connected to the operation analysis module of the database.
該資料庫用於將每一個被檢測的水果建立編號,並由該至少一分級裝致中取得相對應的分級數據後儲存。該至少一標示裝置用於對每一個檢測後的水果設置一標記。該至少一讀取裝置用於感應該等水果上的標記,以在該資料庫中找到相對應的編號及分級數據。該運算分析模組透過該資料庫中的分級數據計算該等水果的分裝方式。The database is used to establish a number for each detected fruit, and obtain the corresponding grading data from the at least one grading device and store it. The at least one labeling device is used to set a label for each detected fruit. The at least one reading device is used for sensing the marks on the fruits to find the corresponding number and grading data in the database. The calculation analysis module calculates the sorting method of the fruits through the grading data in the database.
本發明之另一目的,即在提供一種配合上述輔助分裝系統的水果分裝方法。Another object of the present invention is to provide a fruit dispensing method that cooperates with the above-mentioned auxiliary dispensing system.
於是,本發明水果的分裝方法,包含一檢測步驟、一標記步驟,及一讀取步驟。在該檢測步驟中,透過至少一分級裝置依序對多個水果進行檢測,該至少一分級裝置的分級數據透過有線或無線通訊方式傳送至該資料庫中,該資料庫將該等水果編號及相對應的分級數據建檔儲存。Therefore, the fruit packaging method of the present invention includes a detection step, a marking step, and a reading step. In the detection step, a plurality of fruits are sequentially detected through at least one grading device, the grading data of the at least one grading device is transmitted to the database through wired or wireless communication, and the database is the number of the fruit and The corresponding hierarchical data is filed and stored.
在該標記步驟中,該至少一標示裝置依據該資料庫中的資料,對檢測後的水果依序設置標記。在該讀取步驟中,透過該至少一讀取裝置感應每一個水果上的標記,以該運算分析模組透過該資料庫中的分級數據計算分裝方式,接著在該資料庫中找到相對應的編號及分級數據,並以此作為依據,將該水果進行分類及分裝。In the marking step, the at least one marking device sequentially sets markings on the detected fruits according to the data in the database. In the reading step, the mark on each fruit is sensed through the at least one reading device, and the calculation analysis module calculates the sub-packaging method through the classification data in the database, and then finds the corresponding in the database The number and grading data of the fruit are used as a basis to classify and pack the fruit.
本發明之功效在於:該等水果在設置完標記後,便不需要存放在分類區,而可移動至倉儲或其它暫存區擺放,且不需刻意分類,當需要分裝時,以該運算分析模組根據不同的裝貨需求計算出分裝方式,再將水果逐個取出,並以該至少一讀取裝置確認分級數據,最後依據該運算分析模組的指示將水果分裝成箱,可配合自動分類機具,而利於產線自動化。The effect of the present invention is that the fruits do not need to be stored in the sorting area after the marks are set, but can be moved to storage or other temporary storage areas for placement, and there is no need to deliberately sort. The calculation analysis module calculates the packing method according to different loading requirements, and then takes out the fruits one by one, and confirms the classification data with the at least one reading device, and finally divides the fruits into boxes according to the instructions of the calculation analysis module. It can be used with automatic sorting machines to facilitate the automation of the production line.
參閱圖1,本發明水果的輔助分裝系統之一實施例,配合複數分級裝置1使用,在本實施例中,水果是以鳳梨為例,但實際應用上並不以此為限。該輔助分裝系統包含一可訊號連接該等分級裝置1的資料庫21、複數訊號連接該資料庫21的標示裝置22、複數訊號連接該資料庫21的讀取裝置23,及一訊號連接該資料庫21及該等讀取裝置23的運算分析模組24。在本實施例中,該資料庫21及該運算分析模組24可為具連線無線網路功能之電腦,但不以此為限。Referring to Fig. 1, an embodiment of the auxiliary fruit packaging system of the present invention is used in conjunction with a plurality of
本發明水果的分裝方法包含一檢測步驟、一標記步驟,及一讀取步驟。在該檢測步驟中,多個水果3依序通過複數分級裝置1,每一分級裝置1在檢測完一水果3後可獲得一分級數據,在本實施例中,每一分級裝置1可用來量測該等水果3的重量,該分級數據便為秤重讀數或重量分級,此外,也可以透過光的透射、超音波、音波,或近紅外線等非破壞性檢測方式,得出每一個水果3的品質分級以作為該分級數據,前述品質分級可以依照肉聲果、鼓聲果,及病果來分級,也可以依糖酸度、質地,或成熟度來分級,不以前述為限。該資料庫21可對每一水果3進行編號,並透過有線或無線通訊獲取該等分級裝置1的分級數據,以將該等水果3的編號與相對應的分級數據一同儲存。The fruit packaging method of the present invention includes a detection step, a marking step, and a reading step. In this detection step, a plurality of
在該標記步驟中,該等標示裝置22依據該資料庫21中的資料,對檢測後的該等水果3依序設置標記31,每一個水果3上的標31記對應編號及該水果3先前測得的分級數據,較佳的情況是,該等標示裝置22分別配置在該等分級裝置1的產線下游處,當每一個水果3通過一分級裝置1之檢測後,相對應的標示裝置22馬上對該水果3設置標記31,當多個水果3同時通過多個分級裝置1時,由於該資料庫21能區分該等分級裝置1,因此該等標示裝置22仍可將正確的編號及分級數據標記到正確的水果3上。標記的方法可以是印製及貼設顯示有條碼、二維條碼或RFID的標籤貼紙,但不以此為限。設置標記31後的該等水果3可以如習知般暫置於分類區,但也可以將該等水果3轉移至倉庫或其它的暫存區中,且不一定要分類擺放。In the labeling step, the
當需要進行分裝時,可進行該讀取步驟,在該讀取步驟中,該運算分析模組24可依照輸入的分裝規則,以該資料庫21的分級數據計算分裝方式。使用者可透過人工或自動搬運裝置取出該等水果3,並透過該等讀取裝置23感應每一個水果3上的標記,且每一讀取裝置23在讀取標記後,可由該資料庫21獲取該水果3的相對應編號及分級數據,如此一來,便能根據該運算分析模組24的計算結果,以該等水果3的分級數據為基準進行分裝。When sub-packaging is required, the reading step can be performed. In the reading step, the
需要特別說明的是,當該等讀取裝置23為手機或平板等具有顯示功能之裝置時,能在獲取每一水果3的編號及分級數據後,由該運算分析模組24直接獲得相對應的分析結果並顯示於該等讀取裝置23上,也就是讓手持該等讀取裝置23的工作人員,能直接了解所讀取的水果3需被分裝到那一箱中,以大幅減少比對時間。It should be particularly noted that when the
此外,除了以人工方式分裝該等水果3外,也可以透過自動化機械來進行,此時該等讀取裝置23可以是RFID閘道或其它自動化讀取器,以快速讀取該等水果3的分級數據,並透過該運算分析模組24快速引導分裝,有利於全產線自動化及智慧化。In addition, in addition to manual packaging of the
綜上所述,本發明在該等標示裝置22設置完標記31後,便可將該等水果3儲存至其它的暫存空間,達到緩衝流量的功效,避免產線堵塞,且透過該運算分析模組24能快速計算該等水果3的分裝方式,故確實能達成本發明之目的。To sum up, the present invention can store the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
1:分級裝置 21:資料庫 22:標示裝置 23:讀取裝置 24:運算分析模組 3:水果 31:標記1: Grading device 21: Database 22: Marking device 23: Reading device 24: Operational analysis module 3: fruit 31: Mark
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,為本發明水果的輔助分裝系統之一實施例。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Fig. 1 is a schematic diagram showing an embodiment of the auxiliary fruit distributing system of the present invention.
1:分級裝置 1: Grading device
21:資料庫 21: Database
22:標示裝置 22: Marking device
23:讀取裝置 23: Reading device
24:運算分析模組 24: Operational analysis module
3:水果 3: fruit
31:標記 31: Mark
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