TWI716974B - Hot compression molding machine - Google Patents

Hot compression molding machine Download PDF

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TWI716974B
TWI716974B TW108129690A TW108129690A TWI716974B TW I716974 B TWI716974 B TW I716974B TW 108129690 A TW108129690 A TW 108129690A TW 108129690 A TW108129690 A TW 108129690A TW I716974 B TWI716974 B TW I716974B
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mold
hot press
cover
forming machine
machine according
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TW108129690A
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Chinese (zh)
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TW202108340A (en
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田文森
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大田油壓機工業股份有限公司
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Abstract

A hot compression molding machine includes a base, a shield, and at least a temperature controlling fluid channel. The base holds a first mold. The shield includes a hollow housing space and is connected with at least a shield driving device driving the shield to move toward or away from the base. The housing space is able to house a second mold which is connected with at least a vertically driving device driving the second mold to move toward or away from the first mold. The temperature controlling fluid channel is connected between at least a temperature controlling fluid source and the housing space, such that the temperature controlling fluid is applied for directly controlling the temperature of the first and second molds, achieving an efficient temperature controlling the energy saving function.

Description

熱壓成型機Hot press forming machine

本發明係與熱壓成型機有關,尤指一種利用罩體及溫控流體直接對模具控溫,以達快速昇降溫、縮短製程時間及節省能源之熱壓成型機。 The present invention relates to a hot press forming machine, in particular to a hot press forming machine that uses a cover and a temperature control fluid to directly control the temperature of the mold to achieve rapid temperature rise and fall, shorten the process time, and save energy.

傳統的單層熱壓成型機,於模具座上設有溫控流道,可供切換冷熱流體,以利對模具及其內的鞋材進行加熱塑型及降溫定型。但由於模具及模具座需重複加熱及降溫耗費大量能量。目前業界有開發出另一種雙層熱壓成型機,以單一油壓缸推動上下分層設置的模具座,而兩層的模具座分別控制加熱及降溫,藉以達到節能環保的目的。 The traditional single-layer hot press molding machine is equipped with a temperature-controlled flow channel on the mold base, which can switch between hot and cold fluids to facilitate heating and molding of the mold and the shoe material in it and cooling and setting. However, repeated heating and cooling of the mold and mold base consume a lot of energy. At present, the industry has developed another double-layer thermoforming machine, which uses a single hydraulic cylinder to push the mold holders arranged in layers up and down, and the two-layer mold holders control heating and cooling separately to achieve the purpose of energy saving and environmental protection.

然而,不論是習用的單層或雙層熱壓成型機,由於模具會依照生產產品之不同而常需更換,為了節省模具的生產成本,大多是於機台上先設置一熱板或冷板,再將模具固定於熱板或冷板上,加熱或降溫時係直接對熱板或冷板加熱或冷卻,再透過熱傳導的方式對模具間接加熱或冷卻。如此一來,熱板或冷板本身於昇降溫即會耗費掉相當的能源外,透過熱傳導間接對模具加熱或冷卻更會造成昇降溫所需時間增加,無法縮短製程時間。 However, whether it is a conventional single-layer or double-layer thermoforming machine, the mold often needs to be replaced depending on the product being produced. In order to save the production cost of the mold, a hot plate or a cold plate is usually installed on the machine. , And then fix the mold on the hot plate or cold plate. When heating or cooling, the hot plate or cold plate is directly heated or cooled, and then the mold is indirectly heated or cooled by heat conduction. In this way, the heating or cooling of the hot plate or the cold plate itself consumes considerable energy when raising and lowering the temperature. Indirectly heating or cooling the mold through heat conduction will increase the time required for raising and lowering the temperature and cannot shorten the process time.

為解決上述課題,本發明揭露一種熱壓成型機,其可利用設置於機台上方之驅動件,來驅動雙層模具各別開合模,並可避免驅動件因昇降溫液體滲漏或噴灑,導致驅動件易鏽蝕、降低使用壽命之缺陷。 In order to solve the above-mentioned problems, the present invention discloses a hot press molding machine, which can use a driving part arranged above the machine table to drive the double-layer mold to open and close the molds separately, and to prevent the driving part from leaking or spraying due to the heating and cooling liquid , Causing the driving parts to rust easily and reduce the service life.

為達上述目的,本發明一項實施例提供一種熱壓成型機,其包括:一底座,其上可供設置至少一第一模具;一罩體,其具有一中空之容置空間,且罩體係連接於至少一罩體驅動裝置,以驅動所述罩體往所述底座接近或遠離者,其中,所述容置空間內可供設置至少一第二模具,所述第二模具係連接於至少一升降驅動裝置,以驅動第二模具往所述第一模具接近或遠離者;至少一溫控流體通道,所述溫控流體通道係連通於至少一溫控流體源及所述容置空間之間。 To achieve the above objective, an embodiment of the present invention provides a hot press forming machine, which includes: a base on which at least one first mold can be set; a cover with a hollow accommodating space and a cover The system is connected to at least one cover body driving device to drive the cover body toward or away from the base, wherein at least one second mold can be provided in the accommodation space, and the second mold is connected to At least one lifting drive device to drive the second mold toward or away from the first mold; at least one temperature-controlled fluid channel, the temperature-controlled fluid channel is connected to at least one temperature-controlled fluid source and the accommodating space between.

於本發明一實施例中,所述溫控流體源係可為蒸氣、高溫空氣、冷卻水或冷卻空氣至少其中之一者。 In an embodiment of the present invention, the temperature control fluid source may be at least one of steam, high temperature air, cooling water, or cooling air.

於本發明一實施例中,所述罩體相對於所述底座端係為一開放端。 In an embodiment of the present invention, the cover is an open end relative to the base end.

於本發明一實施例中,所述罩體驅動裝置係可為油壓缸、氣動缸或電動缸至少其中之一者。 In an embodiment of the present invention, the cover driving device may be at least one of a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder.

於本發明一實施例中,所述升降驅動裝置係為一動力缸,所述動力缸具有一驅動軸,所述驅動軸之端部係連結於所述第二模具。 In an embodiment of the present invention, the lifting drive device is a power cylinder, the power cylinder has a drive shaft, and the end of the drive shaft is connected to the second mold.

於本發明一實施例中,所述動力缸可為油壓缸、氣動缸或電動缸至少其中之一者。 In an embodiment of the present invention, the power cylinder may be at least one of a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder.

於本發明一實施例中,所述驅動軸之端部係設有一固定板,所述固定板係可供所述第二模具固定設置者。 In an embodiment of the present invention, a fixing plate is provided at the end of the drive shaft, and the fixing plate can be used to fix the second mold.

於本發明一實施例中,所述固定板係為一具有複數鏤空之格柵板。 In an embodiment of the present invention, the fixing plate is a grid plate with plural hollows.

於本發明一實施例中,所述固定板表面具有複數突起。 In an embodiment of the present invention, the surface of the fixing plate has a plurality of protrusions.

於本發明一實施例中,所述底座兩側各設有一側板,各側板之頂端設有一頂板,所述頂板係可供所述罩體驅動裝置及升降驅動裝置設置者。 In an embodiment of the present invention, side panels are provided on both sides of the base, and a top panel is provided at the top of each side panel, and the top panel is provided for the cover driving device and the lifting driving device.

藉此,本發明係利用所述罩體及溫控流體通道之設置,當溫控流體自溫控流體通道進入罩體後,可直接對第一、第二模具直接控溫,以達快速昇降溫、縮短製程時間之目的,再者,由於省去了熱板即冷板之設置更可節省製程所需耗費能源。 Therefore, the present invention utilizes the setting of the cover body and the temperature control fluid channel. When the temperature control fluid enters the cover body from the temperature control fluid channel, the temperature of the first and second molds can be directly controlled to achieve rapid lifting The purpose of reducing the temperature and shortening the process time. Furthermore, since the setting of the hot plate or cold plate is omitted, the energy required for the process can be saved.

10:底座 10: Base

11:側板 11: side panel

12:頂板 12: Top plate

20:罩體 20: Hood

21:開放端 21: open end

22:容置空間 22: Housing space

30:罩體驅動裝置 30: Cover drive device

40:升降驅動裝置 40: Lifting drive device

41:動力缸 41: Power cylinder

42:驅動軸 42: drive shaft

43:固定板 43: fixed plate

50:溫控流體通道 50: Temperature control fluid channel

51:溫控流體源 51: Temperature control fluid source

90:第一模具 90: The first mold

91:第二模具 91: The second mold

[圖1]係為本發明之結構正面示意圖。 [Figure 1] is a schematic front view of the structure of the present invention.

[圖2]係為本發明之結構側面示意圖。 [Figure 2] is a schematic side view of the structure of the present invention.

[圖3]係為本發明動作示意圖(一)。 [Figure 3] is a schematic diagram of the action of the present invention (1).

[圖4]係為本發明動作示意圖(二)。 [Figure 4] is a schematic diagram of the action of the present invention (2).

[圖5]係為本發明模具昇溫動作示意圖。 [Figure 5] is a schematic diagram of the heating action of the mold of the present invention.

[圖6]係為本發明模具降溫動作示意圖。 [Figure 6] is a schematic diagram of the cooling action of the mold of the present invention.

為便於說明本發明於上述創作內容一欄中所表示的中心思想,茲以具體實施例表達。實施例中各種不同物件係按適於列舉說明之比例,而非按 實際元件的比例與以繪製,合先敘明。 In order to facilitate the description of the central idea of the present invention expressed in the column of above-mentioned creation content, specific embodiments are used to express it. The various objects in the embodiments are in proportions suitable for enumeration, not according to The proportions of the actual components and the drawing are described first.

請參閱圖1至圖2所示,係為本發明一種雙層熱壓成型機,其包括: Please refer to Figures 1 to 2, which is a double-layer hot press forming machine of the present invention, which includes:

一底座10,所述底座10兩側各設有一側板11,各側板11頂端設有一頂板12,其中,底座10上可供設置至少一第一模具90。 A base 10 is provided with side plates 11 on both sides of the base 10, and a top plate 12 is provided on the top of each side plate 11, wherein at least one first mold 90 can be provided on the base 10.

一罩體20,所述罩體20係設置於所述底座10、所述等側板11及所述頂板12,所述罩體20相對於所述底座10之一端係為一開放端21,且所述罩體20有一中空之容置空間22。 A cover body 20, the cover body 20 is arranged on the base 10, the equal side plate 11 and the top plate 12, the cover body 20 is an open end 21 with respect to one end of the base 10, and The cover body 20 has a hollow accommodating space 22.

至少一罩體驅動裝置30,所述罩體驅動裝置30係可為油壓缸、氣動缸或電動缸至少其中之一者,其缸體係設置於所述頂板12處,前述缸體之軸端係連接於所述罩體20,以驅動所述罩體20往所述底座10接近或遠離者。 At least one cover driving device 30. The cover driving device 30 can be at least one of a hydraulic cylinder, a pneumatic cylinder or an electric cylinder. The cylinder system is arranged at the top plate 12, and the shaft end of the cylinder is It is connected to the cover body 20 to drive the cover body 20 toward or away from the base 10.

至少一升降驅動裝置40,所述升降驅動裝置40係為一動力缸41,所述動力缸41可為油壓缸、氣動缸或電動缸至少其中之一者。所述動力缸41具有一驅動軸42,所述動力缸41係設置於所述頂板12處,所述驅動軸42係穿伸入所述罩體20之容置空間22內;再者,所述驅動軸42之端部係設有一固定板43,所述固定板43係可供一第二模具91固定設置,俾以供驅動所述第二模具91往所述第一模具90接近或遠離者;其中,在可能的實施例中,所述固定板43係為一具有複數鏤空之格柵板,而在其他可能的實施例中,所述固定板43表面具有複數突起,以使第二模具91與固定板43表面形成有複數間隙。 At least one lifting drive device 40, the lifting drive device 40 is a power cylinder 41, and the power cylinder 41 can be at least one of a hydraulic cylinder, a pneumatic cylinder or an electric cylinder. The power cylinder 41 has a drive shaft 42, the power cylinder 41 is arranged at the top plate 12, and the drive shaft 42 penetrates into the housing space 22 of the cover 20; The end of the drive shaft 42 is provided with a fixed plate 43, which can be used to fix a second mold 91, so as to drive the second mold 91 toward or away from the first mold 90 Wherein, in a possible embodiment, the fixed plate 43 is a grid plate with a plurality of hollows, and in other possible embodiments, the surface of the fixed plate 43 has a plurality of protrusions, so that the second A plurality of gaps are formed on the surface of the mold 91 and the fixed plate 43.

至少一溫控流體通道50,所述溫控流體通道50係連通於至少一溫控流體源51,溫控流體通道50接至罩體20而連通容置空間22,以提供溫控流體進入容置空間22內而對第一模具90與第二模具91於閉合時加熱。其中,所述溫控流體源51係可為蒸氣、高溫空氣、冷卻水或冷卻空氣至少其中之一者。於本 實施例中,溫控流體通道50係穿經罩體20而連接固定板43。 At least one temperature-controlled fluid channel 50 is connected to at least one temperature-controlled fluid source 51. The temperature-controlled fluid channel 50 is connected to the cover 20 and communicates with the accommodating space 22 to provide the temperature-controlled fluid entering the volume It is placed in the space 22 to heat the first mold 90 and the second mold 91 when they are closed. Wherein, the temperature control fluid source 51 may be at least one of steam, high temperature air, cooling water or cooling air. Yu Ben In the embodiment, the temperature control fluid channel 50 passes through the cover body 20 to connect to the fixing plate 43.

如圖1及圖2所示,所述罩體20係位於遠離所述底座10之處,使得所述所述罩體20之開放端21呈現開放狀,且所述第二模具91亦位於遠離所述第一模具90之處,而露出模具內部的模穴,以利使用者可將待加工之鞋材置入於模穴內。 As shown in FIGS. 1 and 2, the cover body 20 is located far away from the base 10, so that the open end 21 of the cover body 20 is open, and the second mold 91 is also located far away The first mold 90 exposes a cavity inside the mold so that the user can put the shoe material to be processed into the cavity.

請參圖3及圖4所示,當待加工鞋材置入後,所述升降驅動裝置40驅動所述第二模具91往所述第一模具90接近,使第一模具90與第二模具91閉合。而所述罩體驅動裝置30則驅動所述罩體20往所述底座10接近,並使得所述罩體20之開放端21與底座10閉合。 Please refer to Figures 3 and 4, when the shoe material to be processed is placed, the lifting driving device 40 drives the second mold 91 to approach the first mold 90, so that the first mold 90 and the second mold 91 closed. The cover driving device 30 drives the cover 20 to approach the base 10 and closes the open end 21 of the cover 20 and the base 10.

再請參閱圖5所示,所述溫控流體源51係切換為蒸氣、高溫空氣,當溫控流體進入容置空間22內時,可直接對所述第一模具90與第二模具91加熱,以進行鞋材的熱壓加工。且由於固定板43的鏤空或突起設計,使得溫控流體可自各個方向對模具加熱,縮短昇溫所需要的製程時間。 Please refer to FIG. 5 again, the temperature control fluid source 51 is switched to steam and high temperature air. When the temperature control fluid enters the accommodating space 22, it can directly heat the first mold 90 and the second mold 91 , In order to carry out the hot pressing processing of shoe materials. Moreover, due to the hollow or protrusion design of the fixing plate 43, the temperature control fluid can heat the mold from all directions, shortening the process time required for heating.

最後,參閱圖6所示,當鞋材熱壓加工程序完成後,切換為冷卻水或冷卻空氣之溫控流體源51’,例如,當溫控流體為冷卻水時,可直接對第一模具90與第二模具91噴灑降溫,甚至使第一模具90與第二模具91直接浸泡於溫控流體內,俾以達到快速降溫之目的。 Finally, referring to Fig. 6, when the shoe material hot pressing process is completed, the temperature control fluid source 51' is switched to cooling water or cooling air. For example, when the temperature control fluid is cooling water, the first mold The temperature of the first mold 90 and the second mold 91 are sprayed to cool down, so that the first mold 90 and the second mold 91 are directly immersed in the temperature control fluid to achieve the purpose of rapid temperature reduction.

雖然本發明是以數個最佳實施例作說明,精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。以上所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。 Although the present invention is described in several preferred embodiments, those skilled in the art can make various changes in various forms without departing from the spirit and scope of the present invention. The above-mentioned embodiments are only used to illustrate the present invention, and are not used to limit the scope of the present invention. Any modification or change that does not violate the spirit of the present invention falls within the scope of the patent application of the present invention.

10:底座 10: Base

11:側板 11: side panel

12:頂板 12: Top plate

20:罩體 20: Hood

21:開放端 21: open end

22:容置空間 22: Housing space

30:罩體驅動裝置 30: Cover drive device

40:升降驅動裝置 40: Lifting drive device

41:動力缸 41: Power cylinder

42:驅動軸 42: drive shaft

43:固定板 43: fixed plate

50:溫控流體通道 50: Temperature control fluid channel

51:溫控流體源 51: Temperature control fluid source

90:第一模具 90: The first mold

91:第二模具 91: The second mold

Claims (10)

一種熱壓成型機,其包括:一底座,其上可供設置至少一第一模具;一罩體,其具有一中空之容置空間,且所述罩體係連接於至少一罩體驅動裝置,以驅動所述罩體往所述底座接近或遠離者,其中,所述容置空間內可供設置至少一第二模具,所述第二模具係連接於至少一升降驅動裝置,以驅動第二模具往所述第一模具接近或遠離者;以及至少一溫控流體通道,所述溫控流體通道係連通於至少一溫控流體源,且所述溫控流體通道接至該罩體而連通該容置空間,以提供溫控流體進入所述容置空間內而對所述第一模具與所述第二模具於閉合時加熱。 A hot press forming machine, comprising: a base on which at least one first mold can be arranged; a cover having a hollow accommodating space, and the cover system is connected to at least one cover driving device, To drive the cover to move closer to or away from the base, wherein at least one second mold can be provided in the accommodating space, and the second mold is connected to at least one lifting driving device to drive the second The mold is close to or far from the first mold; and at least one temperature-controlled fluid channel, the temperature-controlled fluid channel is connected to at least one temperature-controlled fluid source, and the temperature-controlled fluid channel is connected to the cover to communicate The accommodating space provides temperature control fluid to enter the accommodating space to heat the first mold and the second mold when they are closed. 如請求項1所述之熱壓成型機,其中,所述溫控流體源係可為蒸氣、高溫空氣、冷卻水或冷卻空氣至少其中之一者。 The hot press forming machine according to claim 1, wherein the temperature control fluid source can be at least one of steam, high temperature air, cooling water, or cooling air. 如請求項1所述之熱壓成型機,其中,所述罩體相對於所述底座之一端係為一開放端。 The hot press forming machine according to claim 1, wherein one end of the cover body relative to the base is an open end. 如請求項1所述之熱壓成型機,其中,所述罩體驅動裝置係可為油壓缸、氣動缸或電動缸至少其中之一者。 The hot press forming machine according to claim 1, wherein the cover driving device can be at least one of a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder. 如請求項1所述之熱壓成型機,其中,所述升降驅動裝置係為一動力缸,所述動力缸具有一驅動軸,所述驅動軸之端部係連結於所述第二模具。 The hot press molding machine according to claim 1, wherein the lifting drive device is a power cylinder, the power cylinder has a drive shaft, and an end of the drive shaft is connected to the second mold. 請求項5所述之熱壓成型機,其中,所述動力缸可為油壓缸、氣動缸或電動缸至少其中之一者。 The hot press forming machine according to claim 5, wherein the power cylinder may be at least one of a hydraulic cylinder, a pneumatic cylinder, or an electric cylinder. 如請求項5所述之熱壓成型機,其中,所述驅動軸之端部係 設有一固定板,所述固定板係可供所述第二模具固定設置者,且所述溫控流體通道係穿經該罩體而連接該固定板。 The hot press forming machine according to claim 5, wherein the end of the drive shaft is A fixing plate is provided, and the fixing plate can be used for fixing the second mold, and the temperature control fluid channel passes through the cover body to connect to the fixing plate. 如請求項7所述之熱壓成型機,其中,所述固定板係為一具有複數鏤空之格柵板,所述溫控流體進入所述容置空間內而可經所述鏤空自各個方向對模具加熱。 The hot press forming machine according to claim 7, wherein the fixed plate is a grid plate with a plurality of hollows, and the temperature control fluid can enter the accommodating space through the hollows from various directions Heat the mold. 如請求項7所述之熱壓成型機,其中,所述固定板表面具有複數突起。 The hot press forming machine according to claim 7, wherein the surface of the fixing plate has a plurality of protrusions. 如請求項1所述之熱壓成型機,其中,所述底座兩側各設有一側板,各側板之頂端設有一頂板,所述頂板係可供所述罩體驅動裝置及升降驅動裝置設置者。The hot press forming machine according to claim 1, wherein a side plate is provided on both sides of the base, and a top plate is provided at the top of each side plate, and the top plate can be provided with the cover driving device and the lifting driving device .
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* Cited by examiner, † Cited by third party
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US20060103052A1 (en) * 1991-03-29 2006-05-18 Reetz William R Method of forming a thermoactive binder composite
CN1701942A (en) * 2004-05-28 2005-11-30 株式会社小松制作所 Thermal transfer press device
TWM360124U (en) * 2008-11-28 2009-07-01 Dah Tyan Hydraulic Machine Ind Co Ltd Vacuum cover device for heat press molding machine
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