TWI714315B - High-molecular paint spraying device and method in pipeline - Google Patents
High-molecular paint spraying device and method in pipeline Download PDFInfo
- Publication number
- TWI714315B TWI714315B TW108137717A TW108137717A TWI714315B TW I714315 B TWI714315 B TW I714315B TW 108137717 A TW108137717 A TW 108137717A TW 108137717 A TW108137717 A TW 108137717A TW I714315 B TWI714315 B TW I714315B
- Authority
- TW
- Taiwan
- Prior art keywords
- spray gun
- pipe
- generating unit
- magnetic
- paint
- Prior art date
Links
Images
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
一種管道內高分子塗料噴塗裝置,包括:一管道;一噴槍模組,包括一架體、一噴槍、一塗料輸送管、一第一磁性產生單元及一第二磁性產生單元,其中該塗料輸送管連接於該噴槍,該第一磁性產生單元用以固定於該架體上並環設於該管道外,且該第二磁性產生單元用以套設於該噴槍上;以及一移動控制單元,用以移動該管道及該噴槍模組之其中一者,藉此使該第一磁性產生單元與第二磁性產生單元同動,該第二磁性產生單元對應於該第一磁性產生單元,且該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心。 A spraying device for polymer paint in a pipeline, comprising: a pipeline; a spray gun module, including a frame, a spray gun, a paint delivery pipe, a first magnetism generating unit and a second magnetism generating unit, wherein the paint is conveyed The pipe is connected to the spray gun, the first magnetic generating unit is used to be fixed on the frame and arranged around the pipe, and the second magnetic generating unit is used to sleeve the spray gun; and a movement control unit, Used to move one of the pipe and the spray gun module, thereby making the first magnetism generating unit and the second magnetism generating unit move simultaneously, the second magnetism generating unit corresponds to the first magnetism generating unit, and the The magnetic action between the first and second magnetic generating units makes the spray gun positioned on the axis of the pipe.
Description
本發明是有關於一種管道內高分子塗料噴塗裝置及方法,且特別是有關於一種高深徑比管道內高分子塗料噴塗裝置及方法。 The invention relates to a spraying device and method for polymer coating in pipelines, and more particularly to a spraying device and method for polymer coatings in pipelines with a high aspect ratio.
隨著管道運輸的優越性越來越被人們所認識,構造管道的介質也越來越複雜,但管道防護措施卻時時跟不上。近幾十年來,大量管道的管線穿孔破壞嚴重,除了造成洩漏事故而污染環境外,還極易引發爆炸和火災。特別是石油天然氣管道的建設,實現管線安全運行尤為重要,最大限度地降低管道腐蝕造成的危害,不僅是經濟問題,也是社會問題。 As the superiority of pipeline transportation is more and more recognized by people, the medium for constructing pipelines is becoming more and more complex, but pipeline protection measures cannot keep up. In recent decades, the perforation of a large number of pipelines has been severely damaged. In addition to causing leakage accidents and polluting the environment, it is also extremely easy to cause explosions and fires. Especially for the construction of oil and natural gas pipelines, it is very important to realize the safe operation of pipelines. Minimizing the harm caused by pipeline corrosion is not only an economic problem, but also a social problem.
目前,金屬管道的防腐技術有了很大的發展,但仍存在尚未解決的技術問題,具體為:大管徑金屬管道的防腐措施較易實施,但是,對於小管徑金屬管道的防腐,因受管徑尺寸限制,管內實施防腐難度大,跟蹤檢測防腐層品質十分困難,而防腐層局部漏失便會造成防腐失效。由此可見,設計出一種對小管徑金屬管道實施管內防腐的裝置是目前急需解決的問題。另外,對地熱用高深徑比的金屬管道實施管內防水垢的裝置也是需解決的問題。 At present, the anti-corrosion technology of metal pipelines has been greatly developed, but there are still unresolved technical problems. Specifically, the anti-corrosion measures of large-diameter metal pipelines are easier to implement. Limited by the size of the pipe diameter, it is difficult to implement anti-corrosion in the pipe, and it is very difficult to track the quality of the anti-corrosion layer, and the local leakage of the anti-corrosion layer will cause the corrosion failure. It can be seen that designing a device for in-pipe anti-corrosion of small diameter metal pipes is a problem that needs to be solved urgently. In addition, it is also a problem that needs to be solved by implementing a device for preventing scale in the metal pipes with high aspect ratio for geothermal heating.
大陸專利申請案(公開號CN202909898U)揭示一種小管徑金屬管道防腐裝置,包括向小管徑金屬管道的內壁噴塗防腐層而進行噴漆防腐作業的噴漆裝置、管道移動控制裝置,其中:該管道移動控制裝置包括用於固定安裝該小管徑金屬管道的行走架,該行走架置於支撐架上設有的軌道上,該行走架上設有驅動裝置,該驅動裝置驅動該行走架在該軌道上做正反向直線運動,以使在所述噴漆裝置進 行噴漆防腐作業時該行走架上的該小管徑金屬管道與該噴漆裝置之間進行相對運動,使該噴漆裝置實現對該小管徑金屬管道的內壁進行油漆噴塗。本實用新型可對各種小管徑金屬管道進行快速、高效的內防腐作業,防腐層品質可靠,內防腐效果好。 The mainland patent application (Publication No. CN202909898U) discloses a small-diameter metal pipeline anticorrosion device, including a paint spraying device and a pipeline movement control device for spraying an anticorrosive coating on the inner wall of a small-diameter metal pipeline to perform painting anticorrosion operations, wherein: the pipeline The movement control device includes a walking frame for fixed installation of the small-diameter metal pipe, the walking frame is placed on a track provided on the supporting frame, and a driving device is provided on the walking frame, and the driving device drives the walking frame on the Make positive and negative linear motions on the track to make the paint spraying device enter When performing paint spraying and anticorrosion operations, relative movement between the small-diameter metal pipe on the walking frame and the paint spraying device enables the paint spraying device to spray paint on the inner wall of the small-diameter metal pipe. The utility model can perform fast and efficient internal anti-corrosion operations on various small-diameter metal pipelines, the quality of the anti-corrosion layer is reliable, and the internal anti-corrosion effect is good.
然而,該專利文獻是利用可調定心元件在該噴漆裝置進行噴漆防腐作業時與該小管徑金屬管道的內壁滾動(例如支撐輪滾動)接觸,而使進入該小管徑金屬管道內的該噴漆槍與該小管徑金屬管道同軸心。因此,噴槍須先正向伸入管道內最深處後,然後才能開始進行噴漆並漸漸反向離開該管道,以避免剛噴完的油漆被支撐輪滾動破壞,如此一來將會使油漆乾燥時間延後,進而延長整個製程時間。 However, the patent document uses an adjustable centering element to roll in contact with the inner wall of the small-diameter metal pipe (for example, the support wheel rolls) when the paint spraying device performs the painting and anti-corrosion operation, so as to enter the small-diameter metal pipe The paint spray gun is coaxial with the small diameter metal pipe. Therefore, the spray gun must first extend into the deepest part of the pipe, and then start painting and gradually leave the pipe in the reverse direction to prevent the paint that has just been sprayed from being damaged by the support wheel, which will cause the paint to dry time Delay, thereby extending the entire process time.
因此,便有需要提供一種管道內高分子塗料噴塗裝置及方法,解決前述的問題。 Therefore, there is a need to provide a device and method for spraying polymer coatings in pipelines to solve the aforementioned problems.
本發明之一目的是提供一種管道內高分子塗料噴塗裝置,其利用該第一及第二磁性產生單元之間的磁性作用使噴槍定位。 One object of the present invention is to provide a spraying device for polymer paint in a pipeline, which utilizes the magnetic action between the first and second magnetism generating units to position the spray gun.
依據上述之目的,本發明提供一種管道內高分子塗料噴塗裝置,包括:一架體、一管道;一噴槍模組,包括一噴槍、一塗料輸送管、一第一磁性產生單元及一第二磁性產生單元,其中該塗料輸送管連接於該噴槍,該第一磁性產生單元用以固定於該架體上並環設於該管道外,且該第二磁性產生單元用以套設於該噴槍上;以及一移動控制單元,用以移動該管道及該噴槍模組之其中一者,藉此使該第一磁性產生單元與第二磁性產生單元同動,該第二磁性產生單元對應於該第一磁性產生單元,且該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心。 According to the above objective, the present invention provides a high-molecular paint spraying device in a pipeline, comprising: a frame, a pipeline; a spray gun module, including a spray gun, a paint delivery pipe, a first magnetic generating unit and a second A magnetic generating unit, wherein the paint delivery pipe is connected to the spray gun, the first magnetic generating unit is used to be fixed on the frame body and arranged around the pipe, and the second magnetic generating unit is used to sleeve the spray gun On; and a movement control unit for moving one of the pipe and the spray gun module, thereby causing the first magnetism generating unit and the second magnetism generating unit to move simultaneously, the second magnetism generating unit corresponding to the The first magnetism generating unit, and the magnetic action between the first and second magnetism generating units enables the spray gun to be positioned on the axis of the pipe.
在進行噴塗時,由於本發明是利用該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心附 近,進而使該噴槍及該塗料輸送管與該管道的內壁不會接觸,因此噴槍不須先相對地伸入管道內最深處後,才能開始進行噴塗。本發明之噴槍只要伸入管道內後即可開始進行噴塗,而且剛噴完的塗料不會受到噴槍的移動而遭到破壞,如此一來將會使塗料乾燥時間提早,進而縮短整個製程時間。再者,本發明之噴槍也可以伸入及伸出管道反覆多次噴塗,而多次噴塗之塗層也不會受到噴槍的移動而遭到破壞。 When spraying, because the present invention uses the magnetic effect between the first and second magnetism generating units to position the spray gun on the axis of the pipe. In order to prevent the spray gun and the paint delivery pipe from contacting the inner wall of the pipe, the spray gun does not need to be relatively extended into the deepest part of the pipe before spraying. The spray gun of the present invention can start spraying as long as it extends into the pipeline, and the paint just sprayed will not be damaged by the movement of the spray gun, so that the drying time of the paint will be earlier and the entire process time will be shortened. Furthermore, the spray gun of the present invention can also be extended into and out of the pipe for repeated spraying, and the coating sprayed multiple times will not be damaged by the movement of the spray gun.
1‧‧‧管道內高分子塗料噴塗裝置 1‧‧‧Polymer paint spraying device in pipeline
10‧‧‧管道 10‧‧‧Pipe
12‧‧‧支撐架 12‧‧‧Support frame
120‧‧‧塗料 120‧‧‧Coating
13‧‧‧移動控制單元 13‧‧‧Mobile control unit
130‧‧‧行走架 130‧‧‧Walking frame
15‧‧‧噴塗單元 15‧‧‧Spray unit
155‧‧‧塗料罐 155‧‧‧Paint Can
159‧‧‧噴槍模組 159‧‧‧Spray Gun Module
1590‧‧‧架體 1590‧‧‧Frame
1591‧‧‧第一磁性產生單元 1591‧‧‧The first magnetic generating unit
1591a‧‧‧第一磁性元件 1591a‧‧‧The first magnetic element
1592b‧‧‧第一磁性元件 1592b‧‧‧The first magnetic element
1591c‧‧‧第一磁性元件 1591c‧‧‧The first magnetic element
1592‧‧‧第二磁性產生單元 1592‧‧‧Second Magnetic Generating Unit
1592a‧‧‧第二磁性元件 1592a‧‧‧Second magnetic element
1592b‧‧‧第二磁性元件 1592b‧‧‧Second magnetic element
1592c‧‧‧第二磁性元件 1592c‧‧‧Second magnetic element
1593‧‧‧塗料輸送管 1593‧‧‧Paint delivery pipe
1594‧‧‧噴槍 1594‧‧‧Spray gun
2‧‧‧管道內高分子塗料噴塗裝置 2‧‧‧Polymer paint spraying device in pipeline
20‧‧‧管道 20‧‧‧Pipe
22‧‧‧支撐架 22‧‧‧Support frame
220‧‧‧塗料 220‧‧‧Coating
23‧‧‧移動控制單元 23‧‧‧Mobile control unit
230‧‧‧行走架 230‧‧‧Walking frame
259‧‧‧噴槍模組 259‧‧‧Spray Gun Module
2590‧‧‧架體 2590‧‧‧Frame
2591‧‧‧第一磁性產生單元 2591‧‧‧The first magnetic generating unit
2592‧‧‧第二磁性產生單元 2592‧‧‧Second Magnetic Generating Unit
2593‧‧‧塗料輸送管 2593‧‧‧Paint delivery pipe
2594‧‧‧噴槍 2594‧‧‧Spray gun
3‧‧‧管道內高分子塗料噴塗裝置 3‧‧‧Polymer paint spraying device in pipeline
30‧‧‧管道 30‧‧‧Pipe
301‧‧‧彎管 301‧‧‧Elbow
32‧‧‧支撐架 32‧‧‧Support frame
320‧‧‧塗料 320‧‧‧Coating
359‧‧‧噴槍模組 359‧‧‧Spray Gun Module
3591‧‧‧第一磁性產生單元 3591‧‧‧The first magnetic generating unit
3592‧‧‧第二磁性產生單元 3592‧‧‧Second Magnetic Generating Unit
3593‧‧‧塗料輸送管 3593‧‧‧Paint delivery pipe
3594‧‧‧噴槍 3594‧‧‧Spray gun
F1‧‧‧作用力 F1‧‧‧Force
F1’‧‧‧作用力 F1’‧‧‧Force
F2‧‧‧作用力 F2‧‧‧Force
F2’‧‧‧作用力 F2’‧‧‧Force
F3‧‧‧作用力 F3‧‧‧Force
F3’‧‧‧作用力 F3’‧‧‧Force
G‧‧‧重量 G‧‧‧weight
N‧‧‧N極 N‧‧‧N pole
S‧‧‧S極 S‧‧‧S pole
圖1a~1c為本發明之第一實施例之管道內高分子塗料噴塗裝置示意圖。 1a~1c are schematic diagrams of a spraying device for polymer coating in a pipeline according to the first embodiment of the present invention.
圖2為本發明之第一實施例之噴槍模組及管道之構造示意圖。 2 is a schematic diagram of the structure of the spray gun module and the pipe of the first embodiment of the present invention.
圖3a為本發明之一實施例之噴槍模組之構造示意圖。 Fig. 3a is a schematic structural diagram of a spray gun module according to an embodiment of the present invention.
圖3b為本發明之另一實施例之噴槍模組之構造示意圖。 Fig. 3b is a schematic diagram of the structure of a spray gun module according to another embodiment of the present invention.
圖4a~4c為本發明之第二實施例之管道內高分子塗料噴塗裝置示意圖。 4a to 4c are schematic diagrams of a spraying device for polymer coating in a pipeline according to a second embodiment of the present invention.
圖5為本發明之第二實施例之噴槍模組及管道之構造示意圖。 FIG. 5 is a schematic diagram of the structure of the spray gun module and the pipe of the second embodiment of the present invention.
圖6a~6c為本發明之第三實施例之管道內高分子塗料噴塗裝置示意圖。 6a to 6c are schematic diagrams of a spraying device for polymer coating in a pipeline according to a third embodiment of the present invention.
圖7a~7c為本發明之另一實施例之管道內高分子塗料噴塗裝置示意圖。 Figures 7a-7c are schematic diagrams of a spraying device for polymer coating in a pipeline according to another embodiment of the present invention.
為讓本發明之上述目的、特徵和特點能更明顯易懂,茲配合圖式將本發明相關實施例詳細說明如下。 In order to make the above-mentioned objectives, features and characteristics of the present invention more obvious and understandable, the relevant embodiments of the present invention are described in detail below in conjunction with the drawings.
請參考圖1a~1c,其顯示本發明之第一實施例之管道內高分子塗料噴塗裝置1示意圖。在本實施例中,管道10之管徑約為2吋~20吋及管長為3公尺~15公尺之高深徑比管道。該管道10可為金屬所製,並作為地熱給水取水之用,管徑較佳地約為
3吋~5吋及管長較佳地約為4公尺~10公尺。在其他實施例中,該管道10可為其他材料(例如塑膠)所製。
Please refer to FIGS. 1a to 1c, which show a schematic diagram of the polymer
本案之管道內高分子塗料噴塗裝置1包括噴塗單元15及移動控制單元13及支撐架12。該移動控制單元13包括用於固定安裝管道10的行走架130,該行走架130設置於支撐架12上設有的軌道(圖未示)上,該行走架130上設有驅動單元(圖未示)。舉例,該驅動單元可包括安裝在該行走架130上的電機、傳動構件,該電機的控制端與電機控制器的控制端連接,該傳動構件包括轉輪、傳動帶,該傳動帶套設在該轉輪和該行走架130設有的輪子上,該轉輪的驅動軸經由減速器、聯軸器與該電機的輸出軸連接,該轉輪經由該電機的驅動而帶動該傳動帶,繼而傳動帶帶動該行走架上的該輪子運轉。在實際應用中,該電機可選為變頻電機,相應地該電機控制器為變頻器。
The polymer
該驅動單元可驅動該行走架130在該軌道上做正反向直線運動,以使在該噴塗單元15進行噴塗漆防腐或防水垢作業時,該行走架130上的管道10與該噴塗單元15之間進行相對運動,使該噴塗單元15實現對該管道10的內壁進行噴塗。該支撐架12也可設計為可移動式支撐架。
The driving unit can drive the
該噴塗單元15包括塗料罐155及噴槍模組159,該噴槍模組159包括塗料輸送管1593及噴槍1594。該塗料輸送管1593可為空心硬管。舉例,該噴塗單元15更包括空氣壓縮機(圖未示)的輸出口經由分配閥(圖未示)、控制閥門(圖未示)與該儲氣罐(圖未示)的輸入口連接。該儲氣罐的一個輸出口經由霧化啟閉閥門(圖未示)與該塗料輸送管1593的一個輸入口連接,該儲氣罐的另一個輸出口經由塗料罐閥門(圖未示)與塗料罐155的輸入口連接,該塗料罐的輸出口與該塗料輸送管1593的另一個輸入口連接,該塗料輸送管1593的兩個該輸入口位於該塗料輸送管1593的閉口端一側,該塗料輸送管1593的開口端一側的出口連接該噴槍1594。該塗料輸送管1593固設於該支撐架12上。該噴槍1594
藉由該塗料輸送管1593而固定於該支撐架12上。
The spraying
請參考圖2,該噴槍模組159更包括一架體1590、一第一磁性產生單元1591,該第一磁性產生單元1591固定於該架體1590並環設於該管道10外,例如該第一磁性產生單元1591可為永久磁鐵或電磁鐵,並固定於該架體1590上,且該架體1590固設於該支撐架12上。該第一磁性產生單元1591藉由該架體1590而固定於該支撐架12上。該噴槍1594也藉由該噴槍模組159更包括一第二磁性產生單元1592,用以套設於該噴槍1594上,例如該第二磁性產生單元1592也可為永久磁鐵或電磁鐵。該第二磁性產生單元1592藉由該噴槍1594及該塗料輸送管1593而固定於該支撐架12上。該第二磁性產生單元1592用以與該第一磁性產生單元1591同動並對應於該第一磁性產生單元1591,且該第一及第二磁性產生單元1591、1592兩者之間的磁性作用可彼此產生相斥或相吸的作用。
Please refer to FIG. 2, the
請參考圖3a,在本實施例中,當該第一磁性產生單元1591包括至少三個第一磁性元件1591a、1591b、1591c向內產生N極,該第二磁性產生單元1592也包括至少三個第二磁性元件1592a、1592b、1592c向外產生N極,且該三個第二磁性元件1592a、1592b、1592c分別對應於該三個第一磁性元件1591a、1591b、1591c時,則該第一及第二磁性產生單元1591、1592之間的磁性作用可彼此產生相斥的作用。舉例,該管道內高分子塗料噴塗裝置更包括處理器,其具有多個晶片及IC積體電路,可調整該些第一磁性元件1591a、1591b、1591c或該些第二磁性元件1592a、1592b、1592c(例如電磁鐵)的磁力。調整上述相斥的作用在該噴槍1594上所產生的作用力F1、F2、F3,藉此該作用力F1、F2、F3與該噴槍1594之重量G之總合力可使該噴槍1594懸浮於該管道10之軸心附近。舉例,若該噴槍1594之重量G為500克重,則可調整F1的垂直分力為1500克重、F2及F3的垂直分力皆為500克重,使該作用力F1、F2、F3與該重量G之垂直分力
的總合為零,進而使該噴槍1594懸浮。如請再參考圖2,若該管道10具有順磁性,則該三個第一磁性元件1591a、1591b、1591c會將該管道10進行導磁而向內產生N極。
3a, in this embodiment, when the first
請參考圖3b,在另一實施例中,當該第一磁性產生單元1591包括至少三個第一磁性元件1591a、1591b、1591c(例如向內產生S極),該第二磁性產生單元1592也包括至少三個第二磁性元件1592a、1592b、1592c(例如向外產生N極),且該三個第二磁性元件1592a、1592b、1592c分別對應於該三個第一磁性元件1591a、1591b、1591c時,則該第一及第二磁性產生單元1591、1592之間的磁性作用可彼此產生相吸的作用。同理,調整上述相吸的作用在該噴槍1594上所產生的作用力F1’、F2’、F3’,藉此該作用力F1’、F2’、F3’與該噴槍1594之重量G之總合力可使該噴槍1594懸浮於該管道10之軸心附近。請再參考圖2,若該管道10具有順磁性,則該三個第一磁性元件1591a、1591b、1591c會將該管道10進行導磁而向內產生S極。
Please refer to FIG. 3b. In another embodiment, when the first
在進行該塗料120之噴塗時,該第一及第二磁性產生單元1591、1592之間的磁性作用可使該噴槍1594定位於該管道10之軸心附近,進而使該噴槍1594及該塗料輸送管1593與該管道10的內壁不會接觸,並使進入該管道10內的該噴槍1594與該管道10同軸心,同軸心的設計有利於均勻噴塗。調整該第二磁性產生單元1592所環繞之直徑,則可適用於各種管徑的管道。
During the spraying of the
請再參考圖1a~1c,本發明的工作流程為: Please refer to Figures 1a~1c again, the workflow of the present invention is:
一、工作準備作業: 1. Work preparation:
將管道內需要進行防腐或防水垢處理的管道10安裝固定在行走架130上,行走架130設置於支撐架12的軌道上,管道10可與行走架130同步移動。通過電機控制單元137對電機135的控制,操控行走架130在軌道上的直線運動方向、運動速度。
Install and fix the
二、進行管道內壁高分子塗料(例如油漆)噴塗作 業: Second, carry out the spraying of polymer coatings (such as paint) on the inner wall of the pipeline industry:
通過電機135控制行走架130向右移動(圖1a及1b顯示行走架130從右向左移動)使管道10隨之向右移動,而靜止不動的噴槍1594則相對地伸入管道10內,並調整行走架30至適當的移動速度。該行走架130移動的同時,也開啟空氣壓縮機,打開控制閥門,給儲氣罐充氣,充滿壓縮氣體至規定壓力後,打開塗料罐閥門儲氣罐輸出至塗料罐155的壓縮空氣使塗料罐155內的塗料120加壓,以利於塗料120流動噴出,於是塗料120經由塗料輸送管1593進入噴槍1594。然後打開霧化啟閉閥門,儲氣罐輸出的壓縮空氣控制噴槍1594開啟,噴槍1594將塗料120霧化噴出,使該噴槍1594開始進行噴塗。
The motor 135 controls the
當該噴槍1594及塗料輸送管1593相對地伸入管道10內的最深處時(圖1b中管道10的最左端),此時停止電機控制單元對電機的驅動,行走架130停止移動,關閉霧化啟閉閥門,因無壓縮空氣輸送至噴槍1594而使噴槍1594停止噴塗,關閉控制閥門、塗料罐閥門。
When the
通過電機控制行走架130向左移動(圖1b及1c顯示行走架130從左向右移動)使管道10隨之向左移動,使該噴槍1594相對地離開管道10(圖1c中管道10的最右端外),則噴塗作業完成。
The motor controls the
在實際使用中,可根據管內防腐蝕或防水垢範圍要求(如整個管道內)來適當安排行走架130的初始位置。通過本發明之塗料的噴塗可對管道的整個管道內壁、局部內壁進行管內防腐蝕或防水垢處理。
In actual use, the initial position of the
在進行噴塗時,由於本發明是利用該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心附近,進而使該噴槍及該塗料輸送管與該管道的內壁不會接觸,因此噴槍不須先相對地伸入管道內最深處後,才能開始進行噴塗。本發明之噴槍只要伸入管道內後即可開始進行噴塗,而且剛噴完 的塗料不會受到噴槍的移動而遭到破壞,如此一來將會使塗料乾燥時間提早,進而縮短整個製程時間。再者,本發明之噴槍也可以伸入及伸出管道反覆多次噴塗,而多次噴塗之塗層也不會受到噴槍的移動而遭到破壞。 When spraying, because the present invention utilizes the magnetic effect between the first and second magnetism generating units to position the spray gun near the axis of the pipe, and then make the spray gun, the paint delivery pipe and the inner part of the pipe The wall will not touch, so the spray gun does not need to be relatively extended into the deepest part of the pipe before spraying. The spray gun of the present invention can start spraying as long as it extends into the pipe, and it has just finished spraying The paint will not be damaged by the movement of the spray gun, which will make the drying time of the paint earlier and shorten the entire process time. Furthermore, the spray gun of the present invention can also be extended into and out of the pipe for repeated spraying, and the coating sprayed multiple times will not be damaged by the movement of the spray gun.
請參考圖4a~4c,其顯示本發明之第二實施例之管道內高分子塗料噴塗裝置示意圖。第二實施例的高分子塗料噴塗裝置2大體上類似於第一實施例的高分子塗料噴塗裝置1,類似的元件標示類似的標號。第二實施例的高分子塗料噴塗裝置2與第一實施例的高分子塗料噴塗裝置1不同的地方在於:該支撐架22用以支撐該管道20(例如利用滾輪支撐方式,將該管道20設置於該支撐架22上,圖未示),而該移動控制單元23用以移動該噴槍模組259(亦即該噴槍模組259設置該行走架230上並隨該行走架230移動)。該塗料輸送管2593固設於該移動控制單元23之行走架230上,該噴槍2594藉由該塗料輸送管2593而固定於該移動控制單元23之行走架230上。
Please refer to FIGS. 4a to 4c, which show a schematic diagram of a polymer coating spraying device in a pipeline according to a second embodiment of the present invention. The polymer
請參考圖5,當該噴槍2594插入該管道20後,該第一磁性產生單元2591固定於該架體2590上並環設於該管道20外,該架體2590固設於該移動控制單元23之行走架230上。該第一磁性產生單元2591藉由該架體2590而固定於該移動控制單元23之行走架230上。該第二磁性產生單元2592套設於該噴槍2594上。該第二磁性產生單元2592藉由該噴槍2594及該塗料輸送管2593而固定於該移動控制單元23之行走架230上。該第二磁性產生單元2592用以與該第一磁性產生單元2591同動並對應於該第一磁性產生單元2591,且該第一及第二磁性產生單元2591、2592兩者之間的磁性作用可彼此產生相斥或相吸的作用。
Please refer to FIG. 5, when the
在進行該塗料220之噴塗時,該第一及第二磁性產生單元2591、2592之間的磁性作用可使該噴槍2594定位於該管道20之軸心附近,進而使該噴槍2594及該塗料輸送管2593與該管道20的內壁不會接觸,並使進入該管道20內的該噴槍2594
與該管道20同軸心,同軸心的設計有利於均勻噴塗。
When the
由於本發明是利用該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心附近,進而使該噴槍及該塗料輸送管與該管道的內壁不會接觸,因此噴槍不須先相對地伸入管道內最深處後,才能開始進行噴塗。本發明之噴槍只要伸入管道內後即可開始進行噴塗,而且剛噴完的塗料不會受到噴槍的移動而遭到破壞,如此一來將會使塗料乾燥時間提早,進而縮短整個製程時間。再者,本發明之噴槍也可以伸入及伸出管道反覆多次噴塗,而多次噴塗之塗層也不會受到噴槍的移動而遭到破壞。 Since the present invention utilizes the magnetic action between the first and second magnetism generating units to position the spray gun near the axis of the pipeline, so that the spray gun and the paint delivery pipe will not contact the inner wall of the pipeline, Therefore, the spray gun does not need to be relatively extended into the deepest part of the pipe before spraying can be started. The spray gun of the present invention can start spraying as long as it extends into the pipeline, and the paint just sprayed will not be damaged by the movement of the spray gun, so that the drying time of the paint will be earlier and the entire process time will be shortened. Furthermore, the spray gun of the present invention can also be extended into and out of the pipe for repeated spraying, and the coating sprayed multiple times will not be damaged by the movement of the spray gun.
請參考圖6a~6c,其顯示本發明之第三實施例之管道內高分子塗料噴塗裝置示意圖。第三實施例的高分子塗料噴塗裝置3大體上類似於第二實施例的高分子塗料噴塗裝置2,類似的元件標示類似的標號。第三實施例的高分子塗料噴塗裝置3與第二實施例的高分子塗料噴塗裝置2不同的地方在於:第三實施例的高分子塗料噴塗裝置3不需要上述的移動控制單元;該噴槍模組359包括多個第一磁性產生單元3591,用以依序環設於該管道30外;該噴槍模組359更包括多個第二磁性產生單元3592,用以依序套設於該噴槍3594及該塗料輸送管3593上;該支撐架32用以支撐該管道30及該些第一磁性產生單元3591。較佳地,該管道30不具有順磁性。
Please refer to FIGS. 6a to 6c, which show a schematic diagram of a spraying device for polymer coating in a pipeline according to a third embodiment of the present invention. The polymer
舉例,可類似於磁浮列車前進退後的行車原理,調整該些第一磁性產生單元3591與該些第二磁性產生單元3592兩者之間的相斥或相吸的作用,可使該噴槍模組359之該噴槍3594、該塗料輸送管3593及該些個第一磁性產生單元3591前進或後退。再者,在進行該塗料之噴塗時,該些第一磁性產生單元3591與該些第二磁性產生單元3592兩者之間的磁性作用也可使該噴槍3594及該塗料輸送管3593定位於該管道30之軸心附近,使該噴槍3594及該塗料輸送管3593與該管道30的內壁不會接
觸,並使進入該管道30內的該噴槍3594與該管道30同軸心,同軸心的設計有利於均勻噴塗。
For example, it is possible to adjust the repulsion or attraction between the first
請參考圖7a~7c,在另一實施例中,當該塗料輸送管3593為空心軟管時,則該噴塗模組359可用以噴塗具有彎管301之管道30。
Please refer to FIGS. 7a-7c. In another embodiment, when the
在進行噴塗時,由於本發明是利用該些第一磁性產生單元與該些第二磁性產生單元兩者之間的磁性作用使該噴槍定位於該管道之軸心附近,進而使該噴槍及該塗料輸送管與該管道的內壁不會接觸,因此噴槍不須先相對地伸入管道內最深處後,才能開始進行噴塗。本發明之噴槍只要伸入管道內後即可開始進行噴塗,而且剛噴完的塗料不會受到噴槍的移動而遭到破壞,如此一來將會使塗料乾燥時間提早,進而縮短整個製程時間。再者,本發明之噴槍也可以伸入及伸出管道反覆多次噴塗,而多次噴塗之塗層也不會受到噴槍的移動而遭到破壞。 When spraying, because the present invention utilizes the magnetic effect between the first magnetism generating units and the second magnetism generating units to position the spray gun near the axis of the pipe, so that the spray gun and the The paint delivery pipe does not touch the inner wall of the pipe, so the spray gun does not need to be relatively extended into the deepest part of the pipe before spraying. The spray gun of the present invention can start spraying as long as it extends into the pipeline, and the paint just sprayed will not be damaged by the movement of the spray gun, so that the drying time of the paint will be earlier and the entire process time will be shortened. Furthermore, the spray gun of the present invention can also be extended into and out of the pipe for repeated spraying, and the coating sprayed multiple times will not be damaged by the movement of the spray gun.
本發明更提供一種管道內高分子塗料噴塗方法,包括下列步驟:提供一管道及一噴槍模組,其中該噴槍模組一架體、包括一噴槍、一塗料輸送管、一第一磁性產生單元及一第二磁性產生單元,該塗料輸送管連接於該噴槍,且該第一磁性產生單元用以固定於該架體上並環設於該管道外,該第二磁性產生單元用以套設於該噴槍上;移動一管道及一噴槍模組之其中一者,使該第一磁性產生單元與第二磁性產生單元同動,該第二磁性產生單元對應於該第一磁性產生單元,且該第一及第二磁性產生單元之間的磁性作用使該噴槍定位於該管道之軸心;以及,當該噴槍伸入該管道內,則開始進行噴塗。 The present invention further provides a method for spraying polymer paint in a pipeline, including the following steps: providing a pipeline and a spray gun module, wherein the spray gun module has a frame, including a spray gun, a paint delivery pipe, and a first magnetic generating unit And a second magnetism generating unit, the paint delivery pipe is connected to the spray gun, and the first magnetism generating unit is used to be fixed on the frame and arranged around the pipe, and the second magnetism generating unit is used for sheathing On the spray gun; move one of a pipe and a spray gun module to make the first magnetism generating unit and the second magnetism generating unit move simultaneously, the second magnetism generating unit corresponding to the first magnetism generating unit, and The magnetic action between the first and second magnetism generating units makes the spray gun positioned on the axis of the pipe; and when the spray gun extends into the pipe, spraying is started.
綜上所述,乃僅記載本發明為呈現解決問題所採用的技術手段之較佳實施方式或實施例而已,並非用來限定本發明專利實施之範圍。即凡與本發明專利申請範圍文義相符,或依本發明專利範圍所做的均等變化與修飾,皆為本發明專利範圍所涵蓋。 To sum up, it only describes the preferred implementations or examples of the technical means adopted by the present invention to solve the problems, and is not used to limit the scope of implementation of the patent of the present invention. That is to say, all the equivalent changes and modifications made in accordance with the scope of the patent application of the present invention or made in accordance with the scope of the patent of the present invention are covered by the scope of the present patent.
1‧‧‧管道內高分子塗料噴塗裝置 1‧‧‧Polymer paint spraying device in pipeline
10‧‧‧管道 10‧‧‧Pipe
12‧‧‧支撐架 12‧‧‧Support frame
120‧‧‧塗料 120‧‧‧Coating
13‧‧‧移動控制單元 13‧‧‧Mobile control unit
130‧‧‧行走架 130‧‧‧Walking frame
15‧‧‧噴塗單元 15‧‧‧Spray unit
155‧‧‧塗料罐 155‧‧‧Paint Can
159‧‧‧噴槍模組 159‧‧‧Spray Gun Module
1591‧‧‧第一磁性產生單元 1591‧‧‧The first magnetic generating unit
1592‧‧‧第二磁性產生單元 1592‧‧‧Second Magnetic Generating Unit
1593‧‧‧塗料輸送管 1593‧‧‧Paint delivery pipe
1594‧‧‧噴槍 1594‧‧‧Spray gun
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108137717A TWI714315B (en) | 2019-10-18 | 2019-10-18 | High-molecular paint spraying device and method in pipeline |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108137717A TWI714315B (en) | 2019-10-18 | 2019-10-18 | High-molecular paint spraying device and method in pipeline |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI714315B true TWI714315B (en) | 2020-12-21 |
TW202116424A TW202116424A (en) | 2021-05-01 |
Family
ID=74670061
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108137717A TWI714315B (en) | 2019-10-18 | 2019-10-18 | High-molecular paint spraying device and method in pipeline |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI714315B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106670085A (en) * | 2016-12-26 | 2017-05-17 | 重庆市永川区泰兴机械厂 | Spraying method for coating on inner wall of pipeline |
CN206304950U (en) * | 2016-11-10 | 2017-07-07 | 天津市昊航复合管业有限公司 | A kind of pipe coating equipment |
-
2019
- 2019-10-18 TW TW108137717A patent/TWI714315B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN206304950U (en) * | 2016-11-10 | 2017-07-07 | 天津市昊航复合管业有限公司 | A kind of pipe coating equipment |
CN106670085A (en) * | 2016-12-26 | 2017-05-17 | 重庆市永川区泰兴机械厂 | Spraying method for coating on inner wall of pipeline |
Also Published As
Publication number | Publication date |
---|---|
TW202116424A (en) | 2021-05-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN206838368U (en) | A kind of metallic conduit surface paint spraying device | |
CN103480547A (en) | Multi-pipe inner-outer-wall simultaneous-plastic-coating continuous-type production process | |
CN203743090U (en) | Magnetic jet pump | |
TWI714315B (en) | High-molecular paint spraying device and method in pipeline | |
US20120152399A1 (en) | F.U.N tunnel(s) | |
CN105396769A (en) | Manufacturing method of epoxy resin pipeline | |
CN203508338U (en) | Continuous type production device for simultaneously carrying out plastic coating on inner and outer walls of multiple pipes | |
CN105363656A (en) | Method for lowering water conveying pipe head losses | |
JPWO2009044764A1 (en) | Fluid transfer device and fluid transfer method | |
CN102671828A (en) | In-pipe painting machine and painting method | |
CN204820102U (en) | Seamless steel pipe inner wall spraying solidification all -in -one | |
CN202290476U (en) | Inner and outer wall spray coating system of fusion bonded epoxy powder steel pipe | |
CN103480545B (en) | Continuous production equipment for simultaneously coating inner and outer walls of multiple pipes | |
CN207521206U (en) | A kind of spray equipment of inner wall of the pipe | |
CN104179757B (en) | A kind of Friction Reduction by Micro-bubbles pipeline | |
CN108657464A (en) | Large aircraft washing and disinfection car with a variety of cleaning models | |
CN105013640A (en) | Spraying type pretreatment equipment | |
JPS61268386A (en) | Method for lining linner wall surface of pipe | |
RU2305011C2 (en) | Coating application method on inner surface of tube and apparatus for performing the same | |
CN210187950U (en) | Multi-ball cleaning device | |
CN206571464U (en) | A kind of wax control antisludging equipment | |
CN105964457B (en) | A kind of equipment for cylindrical element inner-wall spraying | |
CN216459544U (en) | Coating equipment for pipeline | |
CN206440542U (en) | Intelligent glasses orient fall-down test fixing device | |
CN107803291A (en) | Anti-corrosion spray device in bend pipe |