TWI713410B - Electromagnetic induction heating device - Google Patents
Electromagnetic induction heating device Download PDFInfo
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
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Abstract
Description
本案是關於一種電磁感應加熱裝置,且特別是具有鍋具檢測功能之電磁感應加熱裝置。 This case is about an electromagnetic induction heating device, and especially an electromagnetic induction heating device with a pot detection function.
在一些傳統的電磁爐中,其檢測鍋具的方式是,先向諧振電路發出一個激勵脈衝,然後計算諧振電路的感應脈衝數量來判斷鍋具是否已置於其上。然而,前述檢測方式容易受雜訊干擾而出現誤判之問題,影響用戶之使用體驗。 In some traditional induction cookers, the way to detect the pot is to send an excitation pulse to the resonance circuit first, and then calculate the number of induction pulses in the resonance circuit to determine whether the pot has been placed on it. However, the aforementioned detection methods are susceptible to interference from noise and cause misjudgment, which affects the user experience.
再者,傳統的電磁爐並無法判斷鍋具的材質,對於不同材質的鍋具均使用同一套加熱控制參數,若使用者使用不含鐵或者含鐵量少的鍋具,會導致電磁感應加熱裝置無法對鍋具進行加熱,或是無法達到電磁爐的最大加熱功率。若無法達到電磁爐的最大加熱功率,將造成電磁爐的內部電路發熱嚴重的問題,從而導致整個系統運行不穩定,縮短電磁感應加熱裝置的可使用壽命。 Furthermore, the traditional induction cooker cannot determine the material of the cookware. The same set of heating control parameters are used for cookware of different materials. If the user uses a cookware that does not contain iron or contains less iron, it will cause an electromagnetic induction heating device The pot cannot be heated, or the maximum heating power of the induction cooker cannot be reached. If the maximum heating power of the induction cooker cannot be reached, it will cause serious heating problems in the internal circuit of the induction cooker, resulting in unstable operation of the entire system and shortening the useful life of the electromagnetic induction heating device.
進一步,傳統的電磁爐在加熱過程判斷鍋具是否被移走時,最少需要一個市電週期才能判斷出鍋具是否被移走,判斷所需的時間較長,而且傳統的移鍋判斷方式易受電磁爐工作的影響,易出現誤判。如出現誤判,即鍋具移走後,電磁爐未關閉其功率輸出,將導致內部電路的溫 度迅速上升。若使用者又突然地將鍋具放回,其內部電路又會產生強大的瞬時電流,如此將造成內部電路發熱嚴重,甚至會損壞電磁爐。 Furthermore, when the traditional induction cooker judges whether the pot has been removed during the heating process, it takes at least one mains cycle to determine whether the pot has been removed, which takes a long time to determine, and the traditional judging method of removing the pot is easily affected by the induction cooker. The influence of work is prone to misjudgment. If a misjudgment occurs, that is, after the cookware is removed, the induction cooker does not turn off its power output, which will cause the internal circuit to become warm. The degree rose rapidly. If the user suddenly puts back the pot, its internal circuit will generate a strong instantaneous current, which will cause serious heating of the internal circuit and even damage the induction cooker.
在一實施例中,電磁感應加熱裝置包含電源產生單元、脈衝產生單元、諧振單元、電流偵測單元、相位偵測單元及控制單元。電源輸入端接收交流電源。電源產生單元根據交流電源產生一直流電源。脈衝產生單元在電磁感應加熱裝置上電啟動後之鍋具檢測模式中產生具有預設檢測頻率之第一脈衝寬度調變訊號。諧振單元耦接在電源產生單元與脈衝產生單元之間,諧振單元根據直流電源在鍋具檢測模式中產生一諧振電流。電流偵測單元耦接諧振單元,電流偵測單元根據諧振電流產生一第一電流訊號。相位偵測單元耦接脈衝產生單元及電流偵測單元,相位偵測單元在鍋具檢測模式中偵測第一脈衝寬度調變訊號之負緣與第一電流訊號之負緣,並計算第一脈衝寬度調變訊號之負緣與第一電流訊號之負緣之間的第一時間寬度。控制單元耦接相位偵測單元及脈衝產生單元,控制單元在鍋具檢測模式中控制脈衝產生單元產生第一脈衝寬度調變訊號,並根據第一時間寬度決定是否控制脈衝產生單元產生具有一預設工作頻率之一第二脈衝寬度調變訊號,使電磁感應加熱裝置由鍋具檢測模式切換至加熱模式。 In one embodiment, the electromagnetic induction heating device includes a power generation unit, a pulse generation unit, a resonance unit, a current detection unit, a phase detection unit, and a control unit. The power input terminal receives AC power. The power generation unit generates DC power according to the AC power. The pulse generating unit generates a first pulse width modulation signal with a preset detection frequency in the pot detection mode after the electromagnetic induction heating device is powered on. The resonant unit is coupled between the power generating unit and the pulse generating unit, and the resonant unit generates a resonant current in the pot detection mode according to the DC power source. The current detection unit is coupled to the resonance unit, and the current detection unit generates a first current signal according to the resonance current. The phase detection unit is coupled to the pulse generation unit and the current detection unit. The phase detection unit detects the negative edge of the first pulse width modulation signal and the negative edge of the first current signal in the pot detection mode, and calculates the first The first time width between the negative edge of the pulse width modulation signal and the negative edge of the first current signal. The control unit is coupled to the phase detection unit and the pulse generation unit. In the pot detection mode, the control unit controls the pulse generation unit to generate a first pulse width modulation signal, and determines whether to control the pulse generation unit to generate a pulse width modulation signal according to the first time width. A second pulse width modulation signal of one of the operating frequencies is set to switch the electromagnetic induction heating device from the pot detection mode to the heating mode.
100:電源輸入端 100: power input
1001:正極端 1001: positive extreme
1002:負極端 1002: negative terminal
101:電源產生單元 101: power generation unit
1011:整流單元 1011: rectifier unit
1012:濾波單元 1012: filter unit
102:脈衝產生單元 102: Pulse generating unit
103:開關單元 103: switch unit
1031:第一開關 1031: First switch
1032:第二開關 1032: second switch
104:諧振單元 104: Resonant unit
1041:第一電容 1041: first capacitor
1042:第二電容 1042: second capacitor
1043:線圈 1043: coil
105:電流偵測單元 105: current detection unit
1051:感測電路 1051: Sensing circuit
1052:轉換電路 1052: conversion circuit
106:相位偵測單元 106: Phase detection unit
107:控制單元 107: Control Unit
110:零點偵測單元 110: Zero detection unit
C01:第一電流訊號 C01: The first current signal
C02:第二電流訊號 C02: second current signal
C03:第三電流訊號 C03: The third current signal
C04:第四電流訊號 C04: The fourth current signal
S1:控制訊號 S1: Control signal
S2:過零偵測訊號 S2: Zero-crossing detection signal
T1:第一時間寬度 T1: first time width
T2:第二時間寬度 T2: second time width
N1:第一連接點 N1: the first connection point
N2:第二連接點 N2: second connection point
S01-S05:步驟 S01-S05: Step
S031-S033:步驟 S031-S033: Step
S041-S042:步驟 S041-S042: steps
S07-S12:步驟 S07-S12: steps
GATA1:第一脈衝寬度調變訊號 GATA1: The first pulse width modulation signal
GATA2:第二脈衝寬度調變訊號 GATA2: second pulse width modulation signal
GATA3:第三脈衝寬度調變訊號 GATA3: third pulse width modulation signal
GATA4:第四脈衝寬度調變訊號 GATA4: The fourth pulse width modulation signal
[圖1]為根據本案之電磁感應加熱裝置操作於鍋具檢測模式之一實施例之電路示意圖。 [Figure 1] is a schematic circuit diagram of an embodiment of the electromagnetic induction heating device operating in the pot detection mode according to the present application.
[圖2]為根據本案之電磁感應加熱裝置操作於加熱模式之另一實施例之電路示意圖。 [Figure 2] is a schematic circuit diagram of another embodiment of the electromagnetic induction heating device operating in the heating mode according to the present application.
[圖3]為圖1、2之電磁感應加熱裝置產生之脈衝寬度調變訊號及電流訊號之波形圖。 [Figure 3] is the waveform diagram of the pulse width modulation signal and current signal generated by the electromagnetic induction heating device of Figures 1 and 2.
[圖4]為根據本案之電磁感應加熱裝置之鍋具檢測方法之一實施例之流程圖。 [Figure 4] is a flow chart of an embodiment of the pot detection method of the electromagnetic induction heating device according to the present application.
[圖5]為圖4之鍋具檢測方法之一實施態樣之流程圖。 [Figure 5] is a flow chart of one implementation aspect of the pot detection method of Figure 4.
[圖6]為根據本案之電磁感應加熱裝置於加熱模式中之鍋具檢測方法之一實施例之流程圖。 [Figure 6] is a flow chart of an embodiment of the pot detection method of the electromagnetic induction heating device in the heating mode according to the present application.
圖1及圖2分別為根據本案之電磁感應加熱裝置操作於鍋具檢測模式及加熱模式之一實施例之電路示意圖。在電磁感應加熱裝置上電啟動後,電磁感應加熱裝置先進入鍋具檢測模式,電磁感應加熱裝置檢測是否有鍋具置於其上。待有鍋具置於電磁感應加熱裝置之後,電磁感應加熱裝置由鍋具檢測模式切換至加熱模式,以對鍋具及鍋具中之食材加熱。 Fig. 1 and Fig. 2 are circuit diagrams of an embodiment of the electromagnetic induction heating device operating in the pot detection mode and the heating mode according to the present invention. After the electromagnetic induction heating device is powered on, the electromagnetic induction heating device first enters the pot detection mode, and the electromagnetic induction heating device detects whether a pot is placed on it. After the pot is placed in the electromagnetic induction heating device, the electromagnetic induction heating device is switched from the pot detection mode to the heating mode to heat the pot and the ingredients in the pot.
請合併參照圖1及圖2,電磁感應加熱裝置包含電源產生單元101、諧振單元104、脈衝產生單元102、電流偵測單元105、相位偵測單元106及控制單元107。諧振單元104耦接在電源產生單元101與脈衝產生單元102之間,脈衝產生單元102耦接控制單元107。電流偵測單元105耦接諧振單元104與相位偵測單元106。相位偵測單元106耦接在脈衝產生單元102與控制單元107之間,且耦接在電流偵測單元105與控制單元107之間。
1 and 2 together, the electromagnetic induction heating device includes a
電源產生單元101產生直流電源,諧振單元104根據直流電源進行諧振以產生諧振電流。電流偵測單元105根據諧振單元104在鍋具檢測模式中產生之諧振電流產生電流訊號C01(以下稱為第一電流訊號C01)。
The
脈衝產生單元102係受控於控制單元107。在鍋具檢測模式中,如圖1所示,脈衝產生單元102可受控制單元107發送之控制訊號S1控制而產生具有預設檢測頻率之脈衝寬度調變(Pulse Width Modulation;PWM)訊號GATA1(以下稱為第一脈衝寬度調變訊號GATA1);如圖2所示,在加熱模式中,脈衝產生單元102可受控制單元107發送之控制訊號S1控制而產生具有預設工作頻率之脈衝寬度調變訊號GATA2(以下稱為第二脈衝寬度調變訊號GATA2)。
The
相位偵測單元106在鍋具檢測模式中接收電流偵測單元105產生之第一電流訊號C01,且接收脈衝產生單元102產生之第一脈衝寬度調變訊號GATA1。相位偵測單元106偵測第一脈衝寬度調變訊號GATA1之負緣。當相位偵測單元106偵測出第一脈衝寬度調變訊號GATA1之負緣時,相位偵測單元106偵測第一電流訊號C01之負緣,以產生第一脈衝寬度調變訊號GATA1之負緣與第一電流訊號C01之負緣之間之時間寬度T1(以下稱為第一時間寬度T1),如圖3所示。
The
在運作上,請合併參照圖1至圖4,圖4為根據本案之電磁感應加熱裝置之鍋具檢測方法之一實施例之流程圖。在鍋具檢測模式中,控制單元107控制脈衝產生單元102產生前述具有預設檢測頻率之第一脈衝寬度調變訊號GATA1(步驟S01),相位偵測單元106計算第一脈衝寬度
調變訊號GATA1之負緣與第一電流訊號C01之負緣之間之第一時間寬度T1(步驟S02),控制單元107根據第一時間寬度T1判斷是否已有鍋具置於其上(步驟S03),以決定是否控制脈衝產生單元102產生前述具有預設工作頻率之第二脈衝寬度調變訊號GATA2(步驟S04),也就是當控制單元107判定已有鍋具置於其上時(判斷結果為「是」),控制單元107控制脈衝產生單元102產生第二脈衝寬度調變訊號GATA2,使電磁感應加熱裝置由鍋具檢測模式切換至加熱模式。基此,本案可防止因未放置鍋具而電磁感應加熱裝置卻開啟功率,導致電磁感應加熱裝置工作在不穩定之狀態。
In operation, please refer to FIGS. 1 to 4 together. FIG. 4 is a flow chart of an embodiment of the pot detection method of the electromagnetic induction heating device according to the present application. In the pot detection mode, the
在一實施例中,電磁感應加熱裝置更包含電源輸入端100,電源輸入端100可具有正極端1001及負極端1002。電源輸入端100耦接電源產生單元101,且電源產生單元101耦接在電源輸入端100與諧振單元104之間。電源輸入端100可接收來自外部電源之一交流電源,電源產生單元101可自電源輸入端100接收前述之交流電源,並轉換交流電源而產生直流電源,使諧振單元104產生諧振電流。
In one embodiment, the electromagnetic induction heating device further includes a
再者,電磁感應加熱裝置更包含零點偵測單元110,零點偵測單元110耦接於電源輸入端100的正極端1001與負極端1002,且零點偵測單元110耦接於電源輸入端100與控制單元107之間。零點偵測單元110可偵測交流電源(即,市電)之過零點(zero-crossing)並產生過零偵測訊號S2,零點偵測單元110並將過零偵測訊號S2發送至控制單元107,控制單元107根據過零偵測訊號S2自過零點計數一預設時間長度,使市電達到峰值。以50Hz頻率的AC電源為例,預設時間長度可為5ms,以60Hz
頻率的AC電源為例,預設時間長度可為4.17ms。在鍋具檢測模式中,相位偵測單元106係於市電達到峰值時之一預設時間點執行步驟S02以計算第一時間寬度T1。
Furthermore, the electromagnetic induction heating device further includes a zero
再者,在步驟S03中,控制單元107係將第一時間寬度T1轉換為相位角度(以下稱為第一相位角度),控制單元107比較第一相位角度與一預設角度(以下稱為第一預設角度),控制單元107再根據比較結果決定是否執行步驟S04。詳細而言,控制單元107係根據第一時間寬度T1與第一脈衝寬度調變訊號GATA1之週期時間(第一脈衝寬度調變訊號GATA1的週期時間與預設檢測頻率之間係互為倒數)之間計算出一比值,控制單元107將前述比值乘以360度以計算出第一相位角度(步驟S031),控制單元107接著判斷第一相位角度是否小於第一預設角度(步驟S032),當第一相位角度小於第一預設角度時(判斷結果為「是」),表示已有鍋具置於電磁感應加熱裝置,控制單元107控制脈衝產生單元102產生第二脈衝寬度調變訊號GATA2(步驟S04),使電磁感應加熱裝置根據第二脈衝寬度調變訊號GATA2運作而對鍋具及鍋具中之食材進行加熱。
Furthermore, in step S03, the
舉例來說,以第一時間寬度T1及第一脈衝寬度調變訊號GATA1之週期時間分別為6μs及33μs為例,控制單元107在步驟S031中係根據6μs與33μs之間為0.18之比值乘以360度而計算出為65度之第一相位角度,若第一預設角度為82度,控制單元107在步驟S032中判斷出為65度之第一相位角度小於為82度之第一預設角度(判斷結果為「是」),控制單元107即控制脈衝產生單元102產生第二脈衝寬度調變訊號GATA2
(步驟S04)。
For example, taking the first time width T1 and the cycle time of the first pulse width modulation signal GATA1 as 6 μs and 33 μs, respectively, in step S031, the
在一實施例中,在步驟S032中,當控制單元107判斷出第一相位角度大於第一預設角度時(判斷結果為「否」),例如第一相位角度為90度,表示無鍋具置於電磁感應加熱裝置,此時,控制單元107可控制電磁感應加熱裝置關閉(步驟S05)。或者,在其他的實施例中,控制單元107亦可等待一預設時間長度,例如,一分鐘,控制單元107在一分鐘內控制脈衝產生單元102繼續產生第一脈衝寬度調變訊號GATA1(步驟S01),控制單元107在一分鐘內於市電達到峰值時計算第一脈衝寬度調變訊號GATA1之負緣與第一電流訊號C01之負緣之間之第一時間寬度T1(步驟S02),並計算第一相位角度(步驟S031),控制單元107判斷第一相位角度是否小於第一預設角度(步驟S032)。若控制單元107在一分鐘內均未判斷出第一相位角度小於第一預設角度,控制單元107始控制電磁感應加熱裝置關閉(步驟S05)。
In one embodiment, in step S032, when the
基此,本案以相位角度偵測有無鍋具置於其上,相較於先前技術,其偵測方式較不易受雜訊干擾,較不容易出現誤判之情況,具有較高的偵測準確度而提升用戶之使用體驗。 Based on this, this case uses a phase angle to detect the presence or absence of a pot on it. Compared with the previous technology, its detection method is less susceptible to noise interference, less prone to misjudgment, and has a higher detection accuracy. And to enhance the user experience.
在一實施例中,如圖1及圖2所示,諧振單元104包含第一電容1041、第二電容1042及線圈1043,線圈1043可以電感來實現。第一電容1041耦接第二電容1042。線圈1043之一端耦接第一開關1031及第二開關1032之間之第一連接點N1,線圈1043之另一端耦接第一電容1041及第二電容1042之間之第二連接點N2,也就是線圈1043耦接在第一連接點N1與第二連接點N2之間。基此,在脈衝寬度調變訊號GATA1、GATA2及其
他脈衝寬度調變訊號之動作期間,線圈1043進行諧振,線圈1043於第一開關1031與第二開關1032交互導通時根據電源產生單元101產生之直流電源與第一電容1041及第二電容1042交互產生振盪,諧振單元104產生諧振電流。
In an embodiment, as shown in FIGS. 1 and 2, the
再者,電磁感應加熱裝置更可包含開關單元103,開關單元103耦接在諧振單元104與脈衝產生單元102之間。開關單元103接收脈衝產生單元102產生之脈衝寬度調變訊號,脈衝寬度調變訊號係作為開關單元103導通或截止之開關控制訊號。舉例來說,在鍋具檢測模式中,開關單元103係根據第一脈衝寬度調變訊號GATA1之高位準導通,在加熱模式中,開關單元103係根據第二脈衝寬度調變訊號GATA2之高位準導通。諧振單元104在開關單元103導通時可根據直流電源產生諧振電流。
Furthermore, the electromagnetic induction heating device may further include a
在一實施例中,在步驟S05中,控制單元107可控制脈衝產生單元102產生具有責任週期(duty cycle)為零之脈衝寬度調變訊號(即,零位準訊號),以控制開關單元103截止而關閉電磁感應加熱裝置。
In one embodiment, in step S05, the
在一實施例中,當鍋具置於電磁感應加熱裝置時,在步驟S03中,控制單元107更可根據前述之第一相位角度判斷出鍋具之材質,並根據鍋具之材質對應控制脈衝產生單元102在加熱模式中產生之脈衝寬度調變訊號之預設工作頻率之下限值,因脈衝寬度調變訊號之預設工作頻率係與電磁感應加熱裝置之加熱功率成反比。詳細而言,請合併參照圖1至圖5,當控制單元107在步驟S032中判斷出第一相位角度小於第一預設角度時(判斷結果為「是」),控制單元107進一步判斷第一相位角度是否小於另一預設角度(以下稱為第二預設角度)(步驟S033)。
In one embodiment, when the pot is placed in the electromagnetic induction heating device, in step S03, the
當第一相位角度大於第二預設角度時(即,第一相位角度位於第一預設角度與第二預設角度之間)(判斷結果為「否」),表示鍋具之材質為鐵或430不鏽鋼,此時,控制單元107控制脈衝產生單元102在加熱模式中產生之第二脈衝寬度調變訊號GATA2之預設工作頻率可達到對應於電磁感應加熱裝置之最大加熱功率之一下限頻率值(步驟S042),即預設工作頻率係大於或等於下限頻率值,也就是電磁感應加熱裝置可以最大加熱功率對材質為鐵或430不鏽鋼之鍋具進行加熱;另一方面,當第一相位角度小於第二預設角度時(即,第一相位角度小於第一預設角度且小於第二預設角度)(判斷結果為「是」),表示鍋具之材質為304不鏽鋼,此時,控制單元107控制脈衝產生單元102在加熱模式中產生之第二脈衝寬度調變訊號GATA2的預設工作頻率係大於下限頻率值(步驟S041),也就是電磁感應加熱裝置係以較小之加熱功率對材質為304不鏽鋼之鍋具進行加熱。
When the first phase angle is greater than the second preset angle (that is, the first phase angle is between the first preset angle and the second preset angle) (the judgment result is "No"), it means that the cookware is made of iron Or 430 stainless steel. At this time, the
如此一來,可避免因材質為304不鏽鋼之鍋具而造成電磁感應加熱裝置無法達到最大加熱功率的問題,以及開關單元103以及線圈1043因電磁感應加熱裝置無法達到最大加熱功率而嚴重發熱的問題,進而避免系統之運行不穩定而縮短電磁感應加熱裝置的可使用壽命。
In this way, the problem that the electromagnetic induction heating device cannot reach the maximum heating power due to the pots made of 304 stainless steel can be avoided, and the problem that the
在一實施例中,電磁感應加熱裝置之設計者可設計控制單元107控制脈衝產生單元102產生為30KHz之預設檢測頻率,並將材質為430不鏽鋼、鐵或304不鏽鋼之鍋具分別置於電磁感應加熱裝置,設計者可以設計控制單元107根據各不同材質之鍋具計算出對應之第一相位角度,並據以設定第一預設角度及第二預設角度。舉例來說,控制單元107根據材
質為430不鏽鋼或鐵之鍋具計算出之第一相位角度係位在70度至80度之範圍間,控制單元107根據材質為304不鏽鋼之鍋具計算出之第一相位角度係位在60度至70度之範圍間。於此,第一預設角度可為82度,第二預設角度可為70度,控制單元107即可根據為82度之第一預設角度及為70度之第二預設角度判斷出鍋具之材質,以產生對應之控制訊號S1來控制脈衝產生單元102。
In one embodiment, the designer of the electromagnetic induction heating device can design the
在一實施例中,在加熱模式中,電磁感應加熱裝置具有一移鍋偵測功能,控制單元107可判斷鍋具是否自電磁感應加熱裝置移開,以判斷是否需控制電磁感應加熱裝置由加熱模式切換至鍋具檢測模式,或控制電磁感應加熱裝置關閉。詳細而言,如圖2所示,電流偵測單元105在加熱模式中更可根據諧振單元104產生之諧振電流產生電流訊號C02(以下稱為第二電流訊號C02),在加熱模式中,當第二脈衝寬度調變訊號GATA2的工作頻率係大於前述之預設檢測頻率時(例如工作頻率及預設檢測頻率分別為40KHz及30KHz,為40KHz之工作頻率係大於為30KHz之預設檢測頻率),控制單元107係根據第二電流訊號C02之電流值判斷是否需控制電磁感應加熱裝置離開加熱模式。
In one embodiment, in the heating mode, the electromagnetic induction heating device has a pan-moving detection function, and the
請合併參照圖1至圖3及圖6,在加熱模式中,當第二脈衝寬度調變訊號GATA2的工作頻率係大於預設檢測頻率時,控制單元107判斷電流偵測單元105在先後兩時間點產生之第二電流訊號C02之間的電流差值是否大於一預設差值(步驟S11),當前述之電流差值大於預設差值時(判斷結果為「是」),表示鍋具已自電磁感應加熱裝置移開,此時,控制單元107再控制電磁感應加熱裝置由加熱模式切換至鍋具檢測模式,或
控制電磁感應加熱裝置關閉(步驟S12);當前述之電流差值小於預設差值時(判斷結果為「否」),表示鍋具未自電磁感應加熱裝置移開,此時,控制單元107控制電磁感應加熱裝置繼續操作在加熱模式(步驟S10)而不需控制電磁感應加熱裝置改變其操作模式。
Please refer to Figures 1 to 3 and Figure 6 together. In the heating mode, when the operating frequency of the second pulse width modulation signal GATA2 is greater than the preset detection frequency, the
另一方面,在加熱模式中,當脈衝產生單元102產生之第二脈衝寬度調變訊號GATA2之工作頻率小於或等於預設檢測頻率(例如,工作頻率及預設檢測頻率係分別為25KHz及30KHz,為25KHz之工作頻率係小於為30KHz之預設檢測頻率)時,控制單元107在加熱模式中係根據第二脈衝寬度調變訊號GATA2之負緣與第二電流訊號C02之負緣之間的時間寬度T2(以下稱為第二時間寬度T2)判斷鍋具是否自電磁感應加熱裝置移開,以判斷是否需控制電磁感應加熱裝置改變其操作模式。
On the other hand, in the heating mode, when the working frequency of the second pulse width modulation signal GATA2 generated by the
詳細而言,在加熱模式中,如圖3及圖6所示,相位偵測單元106更偵測第二脈衝寬度調變訊號GATA2之負緣與第二電流訊號C02之負緣,相位偵測單元106在加熱模式中更於市電達到峰值時計算第二脈衝寬度調變訊號GATA2之負緣與第二電流訊號C02之負緣之間的第二時間寬度T2(步驟S07),控制單元107根據第二時間寬度T2與第二脈衝寬度調變訊號GATA2之週期時間(例如,具有25KHz之工作頻率之第二脈衝寬度調變訊號GATA2的週期時間為40μs)之間的比值計算出相位角度(以下稱為第二相位角度)(步驟S08),控制單元107判斷第二相位角度是否小於第一預設角度(步驟S09),當第二相位角度小於第一預設角度時(判斷結果為「是」),表示鍋具未自電磁感應加熱裝置移開,此時,控制單元107控制電磁感應加熱裝置繼續操作在加熱模式(步驟S10)而不
需控制電磁感應加熱裝置改變其操作模式;當第二相位角度大於或等於第一預設角度時(判斷結果為「否」),表示鍋具已自電磁感應加熱裝置移開,此時,控制單元107控制電磁感應加熱裝置由加熱模式切換至鍋具檢測模式,或控制電磁感應加熱裝置關閉(步驟S12)。其中,步驟S07、S08之計算已詳述於前,於此不再贅述。
In detail, in the heating mode, as shown in FIGS. 3 and 6, the
如此一來,前述之移鍋偵測功能可避免因使用者頻繁地將鍋具自電磁感應加熱裝置移開後又將鍋具置於電磁感應加熱裝置而容易造成線圈1043和開關單元103嚴重發熱之問題,嚴重者甚至會造成開關管損壞而使電磁感應加熱裝置無法正常運作。
In this way, the aforementioned pan-moving detection function can prevent the
在一實施例中,在步驟S12中,若控制單元107控制電磁感應加熱裝置操作於鍋具檢測模式,控制單元107可等待預設時間長度,例如前述之一分鐘,若在一分鐘內電流偵測單元105產生之第二電流訊號C02均小於預設電流值,表示一分鐘內均無鍋具置於電磁感應加熱裝置,控制單元107始控制電磁感應加熱裝置關閉。
In one embodiment, in step S12, if the
在一實施例中,如圖1及圖2所示,電流偵測單元105可包含感測電路1051及轉換電路1052,電流偵測單元105產生之第一電流訊號C01及第二電流訊號C02係為數位訊號。電源產生單元101包含整流單元1011及濾波單元1012。整流單元1011耦接電源輸入端100,整流單元1011可以全橋整流器實現。濾波單元1012耦接於整流單元1011與諧振單元104之間,濾波單元1012可包含電感以及耦接於電感之電容。整流單元1011能將自電源輸入端100輸入之交流電源進行整流而產生直流電源。濾波單元1012能對整流單元1011產生之直流電源進行濾波。諧振單元104之線圈
1043接著再根據濾波後之直流電源產生加熱訊號。
In one embodiment, as shown in FIGS. 1 and 2, the
在一實施例中,脈衝產生單元102係產生互為反相之兩脈衝寬度調變訊號。如圖1所示,在鍋具檢測模式中,脈衝產生單元102更產生第三脈衝寬度調變訊號GATA3,第三脈衝寬度調變訊號GATA3與第一脈衝寬度調變訊號GATA1之間係互為反相,也就是在相同時間點,當第一脈衝寬度調變訊號GATA1處於高位準時,第三脈衝寬度調變訊號GATA3係處於低位準,當第一脈衝寬度調變訊號GATA1處於低位準時,第三脈衝寬度調變訊號GATA3係處於高位準。如圖2所示,在加熱模式中,脈衝產生單元102更產生第四脈衝寬度調變訊號GATA4,第四脈衝寬度調變訊號GATA4與第二脈衝寬度調變訊號GATA2之間係互為反相。
In one embodiment, the
基此,開關單元103可包含第一開關1031及第二開關1032。第二開關1032與第一開關1031之間係擇一地導通。在鍋具檢測模式中,第一開關1031係接收第一脈衝寬度調變訊號GATA1並根據第一脈衝寬度調變訊號GATA1之高電位導通,第二開關1032係接收第三脈衝寬度調變訊號GATA3並根據第三脈衝寬度調變訊號GATA3之高電位導通。在加熱模式中,第一開關1031係接收第二脈衝寬度調變訊號GATA2並根據第二脈衝寬度調變訊號GATA2之高電位導通,第二開關1032係接收第四脈衝寬度調變訊號GATA4並根據第四脈衝寬度調變訊號GATA4之高電位導通。
Based on this, the
於是,在鍋具檢測模式中,電流偵測單元105可在第一開關1031導通時根據諧振電流產生第一電流訊號C01,並在第二開關1032導通時根據諧振電流產生第三電流訊號C03。如圖1所示,相位偵測單元106接
收脈衝寬度調變訊號GATA1、GATA3及電流訊號C01、C03,控制單元107即可根據第一脈衝寬度調變訊號GATA1之負緣及第一電流訊號C01之負緣之間之第一時間寬度T1進行鍋具有無及鍋具材質之檢測,且根據第三脈衝寬度調變訊號GATA3之負緣及第三電流訊號C03之負緣之間之第三時間寬度進行鍋具有無及鍋具材質之檢測。
Therefore, in the pot detection mode, the
同樣地,在加熱模式中,電流偵測單元105可在第一開關1031導通時根據諧振電流產生第二電流訊號C02,並在第二開關1032導通時根據諧振電流產生第四電流訊號C04。如圖2所示,相位偵測單元106接收脈衝寬度調變訊號GATA2、GATA4及電流訊號C02、C04,控制單元107即可根據第二脈衝寬度調變訊號GATA2之負緣及第二電流訊號C02之負緣之間的第二時間寬度T2執行其移鍋偵測功能,且根據第四脈衝寬度調變訊號GATA4之負緣及第四電流訊號C04之負緣之間的第四時間寬度執行其移鍋偵測功能。
Similarly, in the heating mode, the
在一實施例中,第一開關1031及第二開關1032可以絕緣柵雙極電晶體(Insulated Gate Bipolar Transistor;IGBT)實現;控制單元107可為微控制器、內嵌式控制器或中央處理單元,控制單元107可執行韌體(firmware)以執行計算及判斷步驟等;電磁感應加熱裝置可為電磁爐或電磁灶。
In an embodiment, the
綜上所述,根據本案之電磁感應加熱裝置之一實施例,電磁感應加熱裝置可以定時地測量相位角度,以偵測有無鍋具置於其上,其偵測方式較不易受雜訊干擾,具有較高的準確度;並且,相位角度與鍋具材質之間呈高度相關,電磁感應加熱裝置可由相位角度辨識鍋具之材質,並 對應地調整加熱參數,使電磁感應加熱裝置運行在安全穩定的狀態,以延長其可使用壽命,且相位角度受鍋具大小、形狀等因素影響較小,在判斷鍋具材質上準確率更高。進一步,電磁感應加熱裝置還具有移鍋偵測功能,電磁感應加熱裝置可即時且自動地關閉或切換至鍋具檢測模式,保護電磁感應加熱裝置。基此,本案具有雜訊干擾較小、準確率高、實現成本低、無需複雜的演算法及響應速度快之優點。 To sum up, according to an embodiment of the electromagnetic induction heating device in this case, the electromagnetic induction heating device can periodically measure the phase angle to detect whether a pot is placed on it, and its detection method is less susceptible to noise interference. It has high accuracy; and the phase angle is highly correlated with the material of the pot. The electromagnetic induction heating device can identify the material of the pot by the phase angle, and Adjust the heating parameters accordingly to make the electromagnetic induction heating device run in a safe and stable state to extend its service life, and the phase angle is less affected by factors such as the size and shape of the pot, and has a higher accuracy in judging the pot material . Furthermore, the electromagnetic induction heating device also has a pan-moving detection function, and the electromagnetic induction heating device can instantly and automatically shut down or switch to the pan detection mode to protect the electromagnetic induction heating device. Based on this, this case has the advantages of less noise interference, high accuracy, low implementation cost, no need for complex algorithms, and fast response speed.
雖然本案已以實施例揭露如上然其並非用以限定本案,任何所屬技術領域中具有通常知識者,在不脫離本案之精神和範圍內,當可作些許之更動與潤飾,故本案之保護範圍當視後附之專利申請範圍所界定者為準。 Although this case has been disclosed by the examples above, it is not intended to limit the case. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the case. Therefore, the scope of protection of this case The scope of the patent application attached hereafter shall prevail.
S01-S05:步驟 S01-S05: Step
S031-S032:步驟 S031-S032: steps
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US20120248098A1 (en) * | 2011-03-28 | 2012-10-04 | Samsung Electronics Co., Ltd. | Control method of induction heating cooker |
US20190045586A1 (en) * | 2017-08-04 | 2019-02-07 | Lg Electronics Inc. | Induction heat cooking apparatus and operating method thereof |
TW201935998A (en) * | 2018-01-31 | 2019-09-01 | 盛群半導體股份有限公司 | Electromagnetic induction heating device and protection control circuit thereof |
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US20120248098A1 (en) * | 2011-03-28 | 2012-10-04 | Samsung Electronics Co., Ltd. | Control method of induction heating cooker |
US20190045586A1 (en) * | 2017-08-04 | 2019-02-07 | Lg Electronics Inc. | Induction heat cooking apparatus and operating method thereof |
TW201935998A (en) * | 2018-01-31 | 2019-09-01 | 盛群半導體股份有限公司 | Electromagnetic induction heating device and protection control circuit thereof |
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