TWI713281B - Stator and fan and motor including the stator - Google Patents
Stator and fan and motor including the stator Download PDFInfo
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- TWI713281B TWI713281B TW108128100A TW108128100A TWI713281B TW I713281 B TWI713281 B TW I713281B TW 108128100 A TW108128100 A TW 108128100A TW 108128100 A TW108128100 A TW 108128100A TW I713281 B TWI713281 B TW I713281B
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- insulating sleeve
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- iron core
- bent pin
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/0094—Structural association with other electrical or electronic devices
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/32—Windings characterised by the shape, form or construction of the insulation
- H02K3/34—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
- H02K3/345—Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Insulation, Fastening Of Motor, Generator Windings (AREA)
Abstract
Description
本發明係關於一種風扇及其構件,尤其是一種風扇、馬達及其定子的線圈組電性連接構造者。 The present invention relates to a fan and its components, in particular to a structure for electrically connecting the coil assembly of a fan, a motor and its stator.
請參照第1圖,其係一種習知的風扇8,該習知的風扇8具有一扇框81、一電路板82、一定子83及一轉子84,該扇框81具有一軸管811,該電路板82及該定子83位於該軸管811外周,該定子83可驅動該轉子84旋轉。其中,該定子83具有一鐵芯831,一絕緣套832結合該鐵芯831,一線圈組833捲繞結合於該絕緣套832,數個導體銷834固定於該絕緣套832且電性連接該線圈組833,該數個導體銷834貫穿該電路板82並銲接於該電路板82背向該絕緣套832的表面,以與該電路板82電性連接。類似於該習知的風扇8的一實施例已揭露於中華民國公開第200830671號及中國公開第107453556號等專利申請案當中。
Please refer to Figure 1, which is a
由於前述的習知風扇8,其定子83的數個導體銷834需貫穿該電路板82,並在該電路板82背向該絕緣套832的表面進行銲接,故整體風扇8的軸向高度將受限於安裝及組裝所需空間而難以減縮。
Because of the aforementioned
請參照第2圖,其係一種習知的薄型風扇9,該習知的薄型風扇9具有一扇框91、一電路板92、一定子93及一轉子94,該扇框91具有一軸管911,該電路板92及該定子93位於該軸管911外周,該定子93可驅
動該轉子94旋轉。其中,該定子93具有一鐵芯931,一絕緣套932結合該鐵芯931,一線圈組933捲繞結合於該絕緣套932,並拉出至少一漆包線934銲接於該電路板92朝向該絕緣套932的表面,藉以省下前述風扇8(標示於第1圖中)在電路板82下方所需的安裝及組裝空間,以助薄型化之發展。類似於該習知的薄型風扇9的一實施例已揭露於中國公開第102996474A號及第105281532A號等專利申請案當中。
Please refer to Figure 2, which is a conventional
惟,在軸向高度低的薄型風扇9中,其定子93都是採用極細線徑的漆包線934捲繞形成該線圈組933,因而容易在拉線銲接的過程中不慎造成該漆包線934掉漆、刮傷甚或斷裂毀損等狀況,從而無法與該電路板92正常電性連接,使該定子93產生交變磁場的效率降低,甚或無法產生交變磁場,致該薄型風扇9無法維持正常運轉。此外,拉引該漆包線934至該電路板92時,還要注意該漆包線934的張力,過緊易有繃斷的風險,過鬆則有被該轉子94旋轉時絞斷的風險,故銲接組裝的效率與品質亦難以提升。
However, in the
有鑑於此,習知的風扇確實仍有加以改善之必要。 In view of this, the conventional fan does still have to be improved.
為解決上述問題,本發明的目的是提供一種風扇、馬達及其定子,該定子具有硬質的彎折接腳可銲接於電路板朝向絕緣套的表面,組裝時不需拉引漆包線至電路板,不僅較易於組裝,還可有效降低損傷漆包線的機會,且不會增加該風扇或馬達的軸向高度。 In order to solve the above problems, the object of the present invention is to provide a fan, a motor and a stator thereof. The stator has hard bent pins that can be welded to the surface of the circuit board facing the insulating sleeve, and there is no need to pull the enameled wire to the circuit board during assembly. Not only is it easier to assemble, it can also effectively reduce the chance of damage to the enameled wire without increasing the axial height of the fan or motor.
本發明的次一目的是提供一種風扇、馬達及其定子,該定子的彎折接腳可不影響轉子的旋轉順暢度。 The second objective of the present invention is to provide a fan, a motor and a stator thereof, the bent pins of the stator may not affect the smoothness of the rotation of the rotor.
本發明的又一目的是提供一種風扇、馬達及其定子,其彎折接腳可以與絕緣套穩固結合。 Another object of the present invention is to provide a fan, a motor and a stator thereof, the bent pins of which can be firmly combined with the insulating sleeve.
本發明的再一目的是提供一種風扇、馬達及其定子,可以避免銲點與轉子發生摩擦,使轉子可維持良好的旋轉順暢度。 Another object of the present invention is to provide a fan, a motor and a stator thereof, which can avoid friction between the solder joints and the rotor, so that the rotor can maintain good rotation smoothness.
本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。 The directionality described in the full text of the present invention or its similar terms, such as "front", "rear", "left", "right", "up (top)", "down (bottom)", "inner", "outer" , "Side", etc., mainly refer to the directions of the attached drawings. The directional or similar terms are only used to help explain and understand the embodiments of the present invention, and are not used to limit the present invention.
本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。 The elements and components described in the full text of the present invention use the quantifiers "one" or "one" for convenience and to provide the general meaning of the scope of the present invention; the present invention should be interpreted as including one or at least one, and single The concept of also includes the plural, unless it clearly implies other meanings.
本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。 The approximate terms such as "combination", "combination" or "assembly" mentioned in the full text of the present invention mainly include the types that can be separated without destroying the components after being connected, or the components can not be separated after being connected, which are common knowledge in the field Those can be selected based on the materials of the components to be connected or assembly requirements.
本發明提供一種馬達定子,用以驅動一轉子旋轉,包含:一鐵芯;一絕緣套,結合該鐵芯;一線圈組,捲繞結合於該絕緣套;及數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及電性連接該線圈組,該鐵芯與該轉子的一磁性件徑向相對時,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內,且各該彎折接腳的第二端係用以銲接於一電路板的朝向該絕緣套的表面。 The present invention provides a motor stator for driving a rotor to rotate, comprising: an iron core; an insulating sleeve combined with the iron core; a coil assembly wound and combined with the insulating sleeve; and several bending pins, each The first end of the bent pin penetrates the insulating sleeve and is electrically connected to the coil assembly. When the iron core is radially opposite to a magnetic part of the rotor, the second end of each bent pin is located at the The second end of each bent pin is used for welding on the surface of a circuit board facing the insulating sleeve within the range of the inner diameter enclosed by the magnetic member.
本發明另提供一種馬達,包含:一基座,具有一軸接部;一電路板,設於該軸接部的外周;一定子,設於該軸接部的外周,具有一絕緣套結合一鐵芯,一線圈組捲繞結合於該絕緣套,數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及電性連接該線圈組,第二端銲接於該電路板的朝向 該絕緣套的表面;及一轉子,可旋轉地連接該軸接部,該轉子具有一磁性件與該鐵芯徑向相對,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內。 The present invention also provides a motor, which includes: a base with a shaft connection part; a circuit board arranged on the outer circumference of the shaft connection part; a stator arranged on the outer circumference of the shaft connection part with an insulating sleeve combined with an iron Core, a coil group is wound and combined with the insulating sleeve, and a plurality of bent pins, the first end of each bent pin penetrates the insulating sleeve and is electrically connected to the coil group, and the second end is welded to the The direction of the circuit board The surface of the insulating sleeve; and a rotor rotatably connected to the shaft joint portion, the rotor has a magnetic member diametrically opposed to the iron core, and the second end of each of the bent pins is located around the magnetic member Within the range of the inner diameter formed.
本發明另提供一種風扇,具有上述的馬達,且該轉子具有一轉軸可旋轉地連接該軸接部,該轉軸連接一輪轂,數個扇葉位於該輪轂外周,該磁性件設於該輪轂內並與該鐵芯徑向相對。 The present invention also provides a fan having the above-mentioned motor, and the rotor has a rotating shaft rotatably connected to the shaft joint, the rotating shaft is connected to a hub, a plurality of fan blades are located on the outer periphery of the hub, and the magnetic member is arranged in the hub It is diametrically opposed to the iron core.
據此,本發明的風扇、馬達及其定子,藉由使該定子具有硬質的彎折接腳,並由該彎折接腳銲接於電路板朝向絕緣套的表面,而不會增加該風扇或馬達的軸向高度;還能在銲接該定子與該電路板時,不再需要拉引漆包線至該電路板,且可直接將該彎折接腳的第二端銲接結合至該電路板,而不需要調整漆包線的張力,故可快速地完成銲接,且可以有效降低風扇或馬達因漆包線損傷而故障的機率。 Accordingly, the fan, the motor and the stator of the present invention, by making the stator have a hard bent pin, and the bent pin is welded to the surface of the circuit board facing the insulating sleeve without increasing the fan or The axial height of the motor; when welding the stator and the circuit board, it is no longer necessary to pull the enameled wire to the circuit board, and the second end of the bent pin can be directly welded to the circuit board, and There is no need to adjust the tension of the enameled wire, so the welding can be completed quickly, and the probability of failure of the fan or motor due to the damage of the enameled wire can be effectively reduced.
此外,上述的電性連接方式,還可使該電路板設為單面佈線的型態,不僅有助降低電路板的製造成本,同時也有助降低整體風扇或馬達的軸向高度。又,具有該定子的風扇或馬達運作時,其轉子中的磁性件也不會磁吸該數個彎折接腳,故可維持良好的旋轉順暢度。 In addition, the above-mentioned electrical connection method can also make the circuit board a single-sided wiring type, which not only helps reduce the manufacturing cost of the circuit board, but also helps reduce the axial height of the overall fan or motor. In addition, when the fan or motor with the stator is operating, the magnetic parts in the rotor will not magnetically attract the plurality of bent pins, so that good rotation smoothness can be maintained.
其中,該鐵芯具有數個極柱部,各該彎折接腳的第二端可以對位於相鄰的二前述極柱部之間且軸向上不被該線圈組遮蔽。如此,銲接作業可更容易進行,具有提升組裝效率的功效。 Wherein, the iron core has a plurality of pole portions, and the second end of each bent pin can be located between two adjacent pole portions without being shielded by the coil assembly in the axial direction. In this way, the welding operation can be performed more easily, which has the effect of improving the assembly efficiency.
其中,該鐵芯具有數個極柱部,該絕緣套具有一中心環部外周連接有數個延伸部,各該彎折接腳的第一端可以結合於該中心環部。如此,各該彎折接腳與該絕緣套的結合深度可以較大,具有提升結合穩固性的功效。 Wherein, the iron core has a plurality of pole portions, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery thereof, and the first end of each bent pin can be combined with the central ring portion. In this way, the bonding depth of each of the bent pins and the insulating sleeve can be larger, which has the effect of improving the bonding stability.
其中,該絕緣套的中心環部可以呈多邊形,各該彎折接腳的第一端可以對位該中心環部的角隅處。如此,可確保該絕緣套包覆各該彎折接 腳的部位具有足夠的厚度與強度,使各該彎折接腳可更穩固地結合該絕緣套而不易脫落或轉動,具有提升結合穩固性的功效。 Wherein, the central ring portion of the insulating sleeve can be polygonal, and the first end of each bent pin can be aligned with the corner of the central ring portion. In this way, it can be ensured that the insulating sleeve covers the bent joints The part of the foot has sufficient thickness and strength, so that each of the bent pins can be more firmly combined with the insulating sleeve and is not easy to fall off or rotate, and has the effect of improving the stability of the combination.
其中,該絕緣套的中心環部具有數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並可以與該中心環部的頂面齊平。如此,可以讓該線圈組的接線張力不會過高也不會過低,以降低接線繃斷的機會。 Wherein, the central ring portion of the insulating sleeve has a plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through holes and can be flush with the top surface of the central ring portion. In this way, the wire tension of the coil assembly can be kept neither too high nor too low, so as to reduce the chance of wire breakage.
其中,該絕緣套的中心環部具有數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並可以凸出該中心環部的頂面。如此,在適度的繞線張力下,該彎折接腳可以維持些微凸出該中心環部的頂面而不必壓回,或是可以藉由微調該彎折接腳凸出該中心環部頂面的高度,使該線圈組的接線張力適當,具有簡化製程或是能有效避免接線繃斷的功效。 Wherein, the central ring portion of the insulating sleeve has a plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through hole and can protrude from the top surface of the central ring portion. In this way, under moderate winding tension, the bent pin can maintain slightly protruding from the top surface of the center ring without pressing back, or the bent pin can be protruded from the top of the center ring by fine-tuning The height of the surface makes the wiring tension of the coil assembly appropriate, which has the effect of simplifying the manufacturing process or effectively avoiding wire breakage.
其中,各該彎折接腳可以呈L形而具有一垂直部及一水平部,該垂直部的自由端形成該第一端,該水平部的自由端形成該第二端,各該彎折接腳的垂直部可以穿入該絕緣套及電性連接該線圈組,各該彎折接腳的水平部可以對位在該電路板朝向該絕緣套的表面。如此,各該彎折接腳可易於成型及結合該絕緣套,且能直接對位到待銲接的位置,具有提升組裝效率及銲接效率等功效。 Wherein, each of the bent pins may be L-shaped and have a vertical part and a horizontal part, the free end of the vertical part forms the first end, the free end of the horizontal part forms the second end, and each bent The vertical part of the pin can penetrate the insulating sleeve and be electrically connected to the coil assembly, and the horizontal portion of each bent pin can be aligned on the surface of the circuit board facing the insulating sleeve. In this way, each of the bent pins can be easily formed and combined with the insulating sleeve, and can be directly aligned to the position to be welded, which has the effects of improving assembly efficiency and welding efficiency.
其中,各該彎折接腳的水平部可以沿著該轉子的徑向延伸。如此,各該彎折接腳的第二端可以位於二相鄰極柱部之間相對較寬敞而便於銲接處,具有提升銲接效率的功效。 Wherein, the horizontal portion of each bent pin may extend along the radial direction of the rotor. In this way, the second end of each bent pin can be located between the two adjacent pole portions which is relatively spacious and convenient for welding, which has the effect of improving welding efficiency.
其中,該鐵芯具有數個極柱部,各該極柱部連接有一極靴部,該絕緣套具有一中心環部外周連接有數個延伸部,該數個延伸部分別對位該鐵芯的數個極柱部,各該延伸部的外端連接一端板,該絕緣套的數個端板分別對位該鐵芯的數個極靴部,該數個彎折接腳的第一端可以連接於該端板。如此,具有提升組裝效率的功效。 Wherein, the iron core has a plurality of pole portions, each of the pole portions is connected with a pole shoe portion, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery, and the plurality of extension portions are respectively aligned with the core A plurality of pole parts, the outer end of each extension part is connected to an end plate, the plurality of end plates of the insulating sleeve are respectively aligned with the plurality of pole shoe parts of the iron core, and the first ends of the plurality of bent pins can be Connect to the end plate. In this way, it has the effect of improving assembly efficiency.
其中,連接有該彎折接腳的該端板朝向該電路板的表面可以具有呈徑向貫通的一缺槽,該彎折接腳呈L形且彎折處的局部可以位於該缺槽中。如此,即可不必為了設置該數個彎折接腳所需的空間而增加整體馬達的軸向高度,具有維持低軸向高度的功效。 Wherein, the surface of the end plate that is connected with the bent pin facing the circuit board may have a notch that penetrates in a radial direction, the bent pin is L-shaped and a part of the bent portion may be located in the notch . In this way, there is no need to increase the axial height of the overall motor in order to provide the space required for the plurality of bent pins, which has the effect of maintaining a low axial height.
其中,該鐵芯具有一最大徑向範圍,各該彎折接腳的第二端可以位於該最大徑向範圍內。如此,各該彎折接腳的第二端上的銲點可較不易伸入該轉子下方,進而避免銲點與該轉子發生摩擦,具有提升轉子的旋轉順暢度的功效。 Wherein, the iron core has a maximum radial range, and the second end of each bent pin can be located within the maximum radial range. In this way, the welding spot on the second end of each bent pin is less likely to extend under the rotor, thereby avoiding friction between the welding spot and the rotor, and having the effect of improving the smoothness of rotation of the rotor.
其中,該絕緣套的各該延伸部具有一徑向長度,該數個延伸部從連接該中心環部處起算,在該徑向長度的三分之二處共同構成一徑向範圍,各該彎折接腳的第二端可以位於該徑向範圍內。如此,可以確保各該彎折接腳的第二端上的銲點不會伸入該轉子下方,進而避免銲點與該轉子發生摩擦,具有提升轉子的旋轉順暢度的功效。 Wherein, each of the extension portions of the insulating sleeve has a radial length, and the multiple extension portions are counted from the point connecting the central ring portion, and form a radial range at two-thirds of the radial length. The second end of the bent pin may be located within the radial range. In this way, it can be ensured that the welding spot on the second end of each bent pin will not extend under the rotor, thereby avoiding friction between the welding spot and the rotor, and having the effect of improving the rotation smoothness of the rotor.
1:基座 1: base
11:底板 11: bottom plate
12:軸接部 12: Shaft joint
121:軸管 121: Shaft tube
122:軸管內裝組件 122: Shaft tube internal components
2:電路板 2: circuit board
2a:第一表面 2a: first surface
2b:第二表面 2b: second surface
21:接點 21: Contact
3:定子 3: stator
31:鐵芯 31: iron core
311:極柱部 311: pole
312:極靴部 312: Pole Boots
32:絕緣套 32: Insulation sleeve
321:中心環部 321: Center Ring
321a:頂面 321a: Top surface
322:延伸部 322: Extension
323:端板 323: end plate
324:穿孔 324: Piercing
325:缺槽 325: missing slot
33:線圈組 33: coil group
34:彎折接腳 34: Bend pin
34a:第一端 34a: first end
34b:第二端 34b: second end
341:垂直部 341: Vertical
342:水平部 342: horizontal part
4:轉子 4: Rotor
41:轉軸 41: shaft
42:輪轂 42: Wheel hub
43:磁性件 43: magnetic parts
44:扇葉 44: fan blade
L:徑向長度 L: Radial length
C:角隅 C: Corner
D1:內徑範圍 D1: Inner diameter range
D2:最大徑向範圍 D2: Maximum radial range
D3:徑向範圍 D3: Radial range
8:風扇 8: Fan
81:扇框 81: fan frame
811:軸管 811: Shaft tube
82:電路板 82: circuit board
83:定子 83: stator
831:鐵芯 831: iron core
832:絕緣套 832: Insulation sleeve
833:線圈組 833: Coil Group
834:導體銷 834: Conductor pin
84:轉子 84: Rotor
9:薄型風扇 9: Thin fan
91:扇框 91: fan frame
911:軸管 911: Shaft tube
92:電路板 92: circuit board
93:定子 93: stator
931:鐵芯 931: iron core
932:絕緣套 932: Insulation sleeve
933:線圈組 933: Coil Group
934:漆包線 934: enameled wire
94:轉子 94: Rotor
〔第1圖〕一種習知風扇的結構圖。 [Figure 1] A structural diagram of a conventional fan.
〔第2圖〕一種習知薄型風扇的結構圖。 [Figure 2] A structural diagram of a conventional thin fan.
〔第3圖〕本發明第一實施例的分解立體圖。 [Figure 3] An exploded perspective view of the first embodiment of the present invention.
〔第4圖〕沿第3圖A-A線的俯視圖。 [Figure 4] A top view along the line A-A in Figure 3.
〔第5圖〕沿第4圖B-B線對整體馬達的剖面圖。 [Figure 5] A cross-sectional view of the integral motor along the line B-B in Figure 4.
〔第6圖〕本發明第一實施例的彎折接腳的第一端凸出絕緣套頂面時的剖面圖。 [Figure 6] A cross-sectional view of the first embodiment of the present invention when the first end of the bent pin protrudes from the top surface of the insulating sleeve.
〔第7圖〕本發明第二實施例的俯視圖。 [Figure 7] A top view of the second embodiment of the present invention.
〔第8圖〕本發明第二實施例的剖面圖。 [Figure 8] A cross-sectional view of the second embodiment of the present invention.
為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:請參照第3圖所示,其係本發明馬達的第一實施例,係包含一基座1、一電路板2、一定子3及一轉子4,該電路板2及該定子3設於該基座1,該轉子4可受該定子3驅動旋轉。
In order to make the above and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings: Please refer to Figure 3. It is the first embodiment of the motor of the present invention. It includes a
請參照第3、5圖所示,該基座1具有一底板11,一軸接部12連接該底板11且可供該轉子4可旋轉地連接。在本實施例中,該軸接部12可以具有一軸管121及一軸管內裝組件122,該軸管121可以是一體成型或可拆裝地結合於該底板11的金屬或塑膠管體,該軸管內裝組件122位於該軸管121內部,該軸管內裝組件122可以包含軸承、定位套、耐磨片或扣持件等構件。
Referring to FIGS. 3 and 5, the
該電路板2設於該軸接部12的外周,在本實施例中,該電路板2具有相對的一第一表面2a及一第二表面2b,該第一表面2a具有可供該定子3電性連接的數個接點21。該電路板2的第二表面2b朝向該底板11,該電路板2可以直接或間接地結合固定於該底板11;在其他實施例中,該電路板2也可以選擇固定於該軸接部12。又,該電路板2可以為以電木或玻璃纖維為基板的型態,或是柔性電路板(Flexible Printed Circuit,FPC)等,本發明不加以限制。
The
請參照第4、5圖所示,該定子3設於該軸接部12的外周,用以驅動該轉子4旋轉。該定子3具有一鐵芯31,該鐵芯31可由數個矽鋼片堆疊形成;一絕緣套32結合該鐵芯31,該絕緣套32可以分不同部位而共同組
裝結合於該鐵芯31,或由一體射出成型方式使該絕緣套32包覆結合該鐵芯31。詳言之,該鐵芯31具有數個極柱部311環狀排列於該軸接部12的外周,各該極柱部311的外端連接有一極靴部312;該絕緣套32則具有一中心環部321可供該轉子4貫穿,該中心環部321外周連接有數個延伸部322,各該延伸部322的外端連接一端板323。其中,該絕緣套32的數個延伸部322分別對位該鐵芯31的數個極柱部311,該絕緣套32的數個端板323則分別對位該鐵芯31的數個極靴部312。
Please refer to Figures 4 and 5, the
該定子3具有一線圈組33捲繞結合於該絕緣套32的數個延伸部322。該定子3另具有數個彎折接腳34,各該彎折接腳34的第一端34a與第二端34b非呈軸向相對以形成彎折狀,各該彎折接腳34的第一端34a連接於該絕緣套32,第二端34b則銲接於該電路板2的朝向該絕緣套32的表面(即該電路板2的第一表面2a)。例如但不限制地,本實施例的各該彎折接腳34可概呈L形而具有一垂直部341及一水平部342,該垂直部341的自由端形成前述的第一端34a,該水平部342的自由端則形成前述的第二端34b。如此,各該彎折接腳34的垂直部341可以穿入該絕緣套32及電性連接該線圈組33,各該彎折接腳34的水平部342則可以對位在該電路板2的第一表面2a上方,以便將該第二端34b銲接結合該電路板2。
The
其中,該絕緣套32另可以在任意處設有數個軸向貫穿的穿孔324,以供各該彎折接腳34的第一端34a連接,而各該彎折接腳34的第二端34b則較佳對位於相鄰的二前述極柱部311之間,且軸向上不被該線圈組33遮蔽,使得銲接作業能較容易進行。例如但不限制地,可以選擇使該數個穿孔324設於該絕緣套32的中心環部321,以供各該彎折接腳34的第一端34a結合,另使各該彎折接腳34的水平部342可以沿著該轉子4的徑向延伸,令各該彎折接腳34的第二端34b可以位於二相鄰極柱部311之間相對較寬敞而
便於銲接處。其中,各該彎折接腳34結合於該絕緣套32的中心環部321處較無需要閃避的構件(例如不需考慮是否會與該鐵心31產生干涉),故各該彎折接腳34與該絕緣套32於此處的結合深度可以較大,從而可以提升各該彎折接腳34與該絕緣套32的結合穩固性。
Wherein, the insulating
更進一步地,本實施例還可使該絕緣套32的中心環部321呈多邊形,且多邊形的角隅C處大約對位於二相鄰極柱部311之間的中點,並使各該彎折接腳34的第一端34a大致上對位至該中心環部321的角隅C處,以確保該絕緣套32包覆各該彎折接腳34的部位具有足夠的厚度與強度,使各該彎折接腳34可更穩固地結合該絕緣套32而不易脫落或轉動。
Furthermore, in this embodiment, the
此外,該線圈組33可以在各該彎折接腳34的第一端34a些微凸出該中心環部321頂面321a的情況下與各該彎折接腳34電連接,隨後再將各該彎折接腳34的第一端34a下壓,使各該彎折接腳34的第一端34a與該中心環部321的頂面321a齊平,讓該線圈組33的接線張力不會過高也不會過低;或者在適度的繞線張力下,各該彎折接腳34的第一端34a也可以維持些微凸出該中心環部321頂面321a而不必壓回(第6圖所示),或是藉由微調該彎折接腳34凸出該中心環部321頂面321a的高度,使該線圈組33的接線張力適當。
In addition, the
請參照第3、5圖所示,該轉子4具有一轉軸41可旋轉地連接該軸接部12,該轉軸41連接一輪轂42,該輪轂42內具有一磁性件43與該鐵芯31徑向相對,以受該定子3所產生的交變磁場作用而帶動整體轉子4旋轉。
Please refer to Figures 3 and 5, the
請參照第4、5圖所示,值得注意的是,該轉子4的磁性件43可圈圍形成一內徑範圍D1;該鐵芯31具有一最大徑向範圍D2,在本實施例中,該最大徑向範圍D2係由該數個極靴部312的最外緣所共同圈劃形成;該
絕緣套32的各該延伸部322具有一徑向長度L,該數個延伸部322從連接該中心環部321處起算,在該徑向長度L的三分之二處共同構成另一徑向範圍D3。各該彎折接腳34的第二端34b至少應位於該內徑範圍D1內,以避免該磁性件43磁吸各該彎折接腳34而影響該轉子4的旋轉順暢度。較佳地,各該彎折接腳34的第二端34b可以位於該最大徑向範圍D2內,更佳位於該徑向範圍D3內,以確保各該彎折接腳34的第二端34b上的銲點可以不伸入該轉子4較鄰近該底板11的部位下方,避免銲點與該轉子4發生摩擦。
Please refer to Figures 4 and 5. It is worth noting that the
請參照第3、5圖所示,據由前述結構,組裝本實施例的馬達時,只要將該電路板2及該定子3套於該軸接部12的外周,並使該定子3的數個彎折接腳34的第二端34b分別對位於該電路板2上的數個接點21,即可將各該彎折接腳34的第二端34b與對應的接點21銲接結合,而不需要拉線的動作,使得電性連接該電路板2及該定子3的程序變得快速且精準。
Please refer to Figures 3 and 5. According to the aforementioned structure, when assembling the motor of this embodiment, only the
請參照第7、8圖所示,其係本發明馬達的第二實施例,本實施例則可選擇使各該彎折接腳34的第一端34a連接於該絕緣套32的端板323。各該彎折接腳34的第二端34b則只要在該磁性件43所圈圍形成的內徑範圍D1內即可,例如可以位於二相鄰極柱部311之間相對較寬敞而便於銲接處;或是如本實施例圖式所示,使各該彎折接腳34的水平部342沿著該軸接部12的徑向朝外延伸而位於該定子3的外緣下方。惟,此處的空間狹小,故本實施例的絕緣套32可以在其端板323朝向該電路板2的表面設一缺槽325,該缺槽325呈徑向貫通該端板323的內、外表面,使呈L形的各該彎折接腳34的彎折處(該垂直部341與該水平部342的連接處附近)可以有局部位於該缺槽325中。如此,即可不必為了設置該數個彎折接腳34所需的空間而增加整體馬達的軸向高度。
Please refer to Figures 7 and 8, which is the second embodiment of the motor of the present invention. In this embodiment, the
又,請參照第3圖所示,本發明另提供一種風扇,具有前述實
施例之任一馬達,且其轉子4另具有數個扇葉44位於該輪轂42外周,以於該轉子4旋轉時導引空氣流動。本發明不限制該數個扇葉44的型態,而是著重在該風扇中的定子3具有上述結構特徵,故於此亦不再詳述風扇的轉子4型態。
Also, please refer to Figure 3, the present invention also provides a fan with the foregoing practical
In any motor of the embodiment, the
綜上所述,本發明的風扇、馬達及其定子,藉由使該定子具有硬質的彎折接腳,並由該彎折接腳銲接於電路板朝向絕緣套的表面,而不會增加該風扇或馬達的軸向高度;還能在銲接該定子與該電路板時,不再需要拉引漆包線至該電路板,且可直接將該彎折接腳的第二端銲接結合至該電路板,而不需要調整漆包線的張力,故可快速地完成銲接,且可以有效降低風扇或馬達因漆包線損傷而故障的機率。 In summary, in the fan, motor and stator of the present invention, the stator has a hard bent pin, and the bent pin is welded to the surface of the circuit board facing the insulating sleeve without increasing the The axial height of the fan or the motor; it is no longer necessary to pull the enameled wire to the circuit board when welding the stator and the circuit board, and the second end of the bent pin can be directly welded to the circuit board Without the need to adjust the tension of the enameled wire, the welding can be completed quickly, and the probability of failure of the fan or motor due to the damage of the enameled wire can be effectively reduced.
此外,上述的電性連接方式,還可使該電路板設為單面佈線的型態,不僅有助降低電路板的製造成本,同時也有助降低整體風扇或馬達的軸向高度。又,具有該定子的風扇或馬達運作時,其轉子中的磁性件也不會磁吸該數個彎折接腳,故可維持良好的旋轉順暢度。 In addition, the above-mentioned electrical connection method can also make the circuit board a single-sided wiring type, which not only helps reduce the manufacturing cost of the circuit board, but also helps reduce the axial height of the overall fan or motor. In addition, when the fan or motor with the stator is operating, the magnetic parts in the rotor will not magnetically attract the plurality of bent pins, so that good rotation smoothness can be maintained.
雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art without departing from the spirit and scope of the present invention may make various changes and modifications relative to the above-mentioned embodiments. The technical scope of the invention is protected. Therefore, the scope of protection of the invention shall be subject to the scope of the attached patent application.
1:基座 1: base
11:底板 11: bottom plate
12:軸接部 12: Shaft joint
121:軸管 121: Shaft tube
122:軸管內裝組件 122: Shaft tube internal components
2:電路板 2: circuit board
2a:第一表面 2a: first surface
2b:第二表面 2b: second surface
21:接點 21: Contact
3:定子 3: stator
31:鐵芯 31: iron core
311:極柱部 311: pole
312:極靴部 312: Pole Boots
32:絕緣套 32: Insulation sleeve
321:中心環部 321: Center Ring
321a:頂面 321a: Top surface
322:延伸部 322: Extension
323:端板 323: end plate
324:穿孔 324: Piercing
33:線圈組 33: coil group
34:彎折接腳 34: Bend pin
34a:第一端 34a: first end
34b:第二端 34b: second end
341:垂直部 341: Vertical
342:水平部 342: horizontal part
4:轉子 4: Rotor
41:轉軸 41: shaft
42:輪轂 42: Wheel hub
43:磁性件 43: magnetic parts
44:扇葉 44: fan blade
L:徑向長度 L: Radial length
D1:內徑範圍 D1: Inner diameter range
D2:最大徑向範圍 D2: Maximum radial range
D3:徑向範圍 D3: Radial range
Claims (23)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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TW108128100A TWI713281B (en) | 2019-08-07 | 2019-08-07 | Stator and fan and motor including the stator |
CN201910768061.5A CN112350520B (en) | 2019-08-07 | 2019-08-20 | Fan, motor and stator thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108128100A TWI713281B (en) | 2019-08-07 | 2019-08-07 | Stator and fan and motor including the stator |
Publications (2)
Publication Number | Publication Date |
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TWI713281B true TWI713281B (en) | 2020-12-11 |
TW202107799A TW202107799A (en) | 2021-02-16 |
Family
ID=74367782
Family Applications (1)
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TW108128100A TWI713281B (en) | 2019-08-07 | 2019-08-07 | Stator and fan and motor including the stator |
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TW200830671A (en) * | 2006-08-31 | 2008-07-16 | Nidec Corp | Fan and motor used thereto |
CN102996474A (en) * | 2011-09-09 | 2013-03-27 | 建准电机工业股份有限公司 | Heat dissipation fan and assembling method thereof |
CN105281532A (en) * | 2014-07-03 | 2016-01-27 | 日本电产株式会社 | Spindle motor, disk drive apparatus, and electronic device |
CN107786043A (en) * | 2016-08-25 | 2018-03-09 | 佛山市建准电子有限公司 | Motor and its stator |
TWI629853B (en) * | 2016-09-19 | 2018-07-11 | 佛山市建準電子有限公司 | Motor stator and the manufacturing method thereof |
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JP3020540B2 (en) * | 1990-03-24 | 2000-03-15 | 日本電産株式会社 | Spindle motor |
JPH0646543A (en) * | 1992-05-28 | 1994-02-18 | Fuji Electric Co Ltd | Winding terminal and winding method for magnetic disc driving spindle motor |
JP2011135627A (en) * | 2009-12-22 | 2011-07-07 | Nippon Densan Corp | Motor |
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TW200830671A (en) * | 2006-08-31 | 2008-07-16 | Nidec Corp | Fan and motor used thereto |
CN102996474A (en) * | 2011-09-09 | 2013-03-27 | 建准电机工业股份有限公司 | Heat dissipation fan and assembling method thereof |
CN105281532A (en) * | 2014-07-03 | 2016-01-27 | 日本电产株式会社 | Spindle motor, disk drive apparatus, and electronic device |
CN107786043A (en) * | 2016-08-25 | 2018-03-09 | 佛山市建准电子有限公司 | Motor and its stator |
TWI629853B (en) * | 2016-09-19 | 2018-07-11 | 佛山市建準電子有限公司 | Motor stator and the manufacturing method thereof |
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CN112350520B (en) | 2022-03-11 |
CN112350520A (en) | 2021-02-09 |
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