TWI713281B - Stator and fan and motor including the stator - Google Patents

Stator and fan and motor including the stator Download PDF

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Publication number
TWI713281B
TWI713281B TW108128100A TW108128100A TWI713281B TW I713281 B TWI713281 B TW I713281B TW 108128100 A TW108128100 A TW 108128100A TW 108128100 A TW108128100 A TW 108128100A TW I713281 B TWI713281 B TW I713281B
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Taiwan
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insulating sleeve
bent
iron core
bent pin
motor
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TW108128100A
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Chinese (zh)
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TW202107799A (en
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洪銀樹
黃豐真
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大陸商昆山廣興電子有限公司
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Priority to TW108128100A priority Critical patent/TWI713281B/en
Priority to CN201910768061.5A priority patent/CN112350520B/en
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Publication of TWI713281B publication Critical patent/TWI713281B/en
Publication of TW202107799A publication Critical patent/TW202107799A/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/0094Structural association with other electrical or electronic devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/32Windings characterised by the shape, form or construction of the insulation
    • H02K3/34Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation
    • H02K3/345Windings characterised by the shape, form or construction of the insulation between conductors or between conductor and core, e.g. slot insulation between conductor and core, e.g. slot insulation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

A stator and a fan and a motor including the stator are provided to overcome various issues caused by pulling and welding the enameled copper wire to the circuit board. The motor includes a base having a shaft-coupling portion, a circuit board mounted around the shaft-coupling portion, a stator having an insulation bobbin coupled with an iron core and a coil unit coupled with the insulation bobbin, and a rotor having a magnet radially facing the iron core. The stator further includes a plurality of bent pins electrically connected to the coil unit. Each of the plurality of bent pins has a first end connected to the insulation bobbin, as well as a second end welded to a face of the circuit board facing the insulation bobbin. The second end of each bent pin is within the space delimited by an inner periphery of the magnet.

Description

風扇、馬達及其定子 Fan, motor and its stator

本發明係關於一種風扇及其構件,尤其是一種風扇、馬達及其定子的線圈組電性連接構造者。 The present invention relates to a fan and its components, in particular to a structure for electrically connecting the coil assembly of a fan, a motor and its stator.

請參照第1圖,其係一種習知的風扇8,該習知的風扇8具有一扇框81、一電路板82、一定子83及一轉子84,該扇框81具有一軸管811,該電路板82及該定子83位於該軸管811外周,該定子83可驅動該轉子84旋轉。其中,該定子83具有一鐵芯831,一絕緣套832結合該鐵芯831,一線圈組833捲繞結合於該絕緣套832,數個導體銷834固定於該絕緣套832且電性連接該線圈組833,該數個導體銷834貫穿該電路板82並銲接於該電路板82背向該絕緣套832的表面,以與該電路板82電性連接。類似於該習知的風扇8的一實施例已揭露於中華民國公開第200830671號及中國公開第107453556號等專利申請案當中。 Please refer to Figure 1, which is a conventional fan 8. The conventional fan 8 has a fan frame 81, a circuit board 82, a stator 83, and a rotor 84. The fan frame 81 has a shaft tube 811. The circuit board 82 and the stator 83 are located on the outer circumference of the shaft tube 811, and the stator 83 can drive the rotor 84 to rotate. The stator 83 has an iron core 831, an insulating sleeve 832 is combined with the iron core 831, a coil group 833 is wound and combined with the insulating sleeve 832, and a plurality of conductor pins 834 are fixed to the insulating sleeve 832 and electrically connected to the In the coil assembly 833, the conductor pins 834 penetrate the circuit board 82 and are soldered to the surface of the circuit board 82 facing away from the insulating sleeve 832 to be electrically connected with the circuit board 82. An embodiment similar to the conventional fan 8 has been disclosed in patent applications such as Republic of China Publication No. 200830671 and China Publication No. 107453556.

由於前述的習知風扇8,其定子83的數個導體銷834需貫穿該電路板82,並在該電路板82背向該絕緣套832的表面進行銲接,故整體風扇8的軸向高度將受限於安裝及組裝所需空間而難以減縮。 Because of the aforementioned conventional fan 8, the conductor pins 834 of the stator 83 need to penetrate the circuit board 82 and weld on the surface of the circuit board 82 away from the insulating sleeve 832, so the axial height of the overall fan 8 will be It is difficult to reduce the space required for installation and assembly.

請參照第2圖,其係一種習知的薄型風扇9,該習知的薄型風扇9具有一扇框91、一電路板92、一定子93及一轉子94,該扇框91具有一軸管911,該電路板92及該定子93位於該軸管911外周,該定子93可驅 動該轉子94旋轉。其中,該定子93具有一鐵芯931,一絕緣套932結合該鐵芯931,一線圈組933捲繞結合於該絕緣套932,並拉出至少一漆包線934銲接於該電路板92朝向該絕緣套932的表面,藉以省下前述風扇8(標示於第1圖中)在電路板82下方所需的安裝及組裝空間,以助薄型化之發展。類似於該習知的薄型風扇9的一實施例已揭露於中國公開第102996474A號及第105281532A號等專利申請案當中。 Please refer to Figure 2, which is a conventional thin fan 9 having a fan frame 91, a circuit board 92, a stator 93 and a rotor 94, and the fan frame 91 has a shaft tube 911 , The circuit board 92 and the stator 93 are located on the outer circumference of the shaft tube 911, and the stator 93 can drive The rotor 94 rotates. Wherein, the stator 93 has an iron core 931, an insulating sleeve 932 is combined with the iron core 931, a coil assembly 933 is wound and joined to the insulating sleeve 932, and at least one enameled wire 934 is drawn out and welded to the circuit board 92 toward the insulation The surface of the sleeve 932 saves the installation and assembly space required by the aforementioned fan 8 (marked in Figure 1) under the circuit board 82 to facilitate the development of thinning. An embodiment similar to the conventional thin fan 9 has been disclosed in Chinese Patent Application No. 102996474A and No. 105281532A.

惟,在軸向高度低的薄型風扇9中,其定子93都是採用極細線徑的漆包線934捲繞形成該線圈組933,因而容易在拉線銲接的過程中不慎造成該漆包線934掉漆、刮傷甚或斷裂毀損等狀況,從而無法與該電路板92正常電性連接,使該定子93產生交變磁場的效率降低,甚或無法產生交變磁場,致該薄型風扇9無法維持正常運轉。此外,拉引該漆包線934至該電路板92時,還要注意該漆包線934的張力,過緊易有繃斷的風險,過鬆則有被該轉子94旋轉時絞斷的風險,故銲接組裝的效率與品質亦難以提升。 However, in the thin fan 9 with a low axial height, the stator 93 is wound with a very thin enameled wire 934 to form the coil assembly 933, so it is easy to accidentally cause the enameled wire 934 to drop paint during the wire drawing process. , Scratches, or even fractures, etc., so that it cannot be electrically connected to the circuit board 92 normally, which reduces the efficiency of the stator 93 for generating an alternating magnetic field, or even cannot generate an alternating magnetic field, so that the thin fan 9 cannot maintain normal operation. In addition, when pulling the enameled wire 934 to the circuit board 92, pay attention to the tension of the enameled wire 934. If it is too tight, there is a risk of breaking, and if it is too loose, there is a risk of being broken when the rotor 94 rotates. Therefore, welding assembly Its efficiency and quality are difficult to improve.

有鑑於此,習知的風扇確實仍有加以改善之必要。 In view of this, the conventional fan does still have to be improved.

為解決上述問題,本發明的目的是提供一種風扇、馬達及其定子,該定子具有硬質的彎折接腳可銲接於電路板朝向絕緣套的表面,組裝時不需拉引漆包線至電路板,不僅較易於組裝,還可有效降低損傷漆包線的機會,且不會增加該風扇或馬達的軸向高度。 In order to solve the above problems, the object of the present invention is to provide a fan, a motor and a stator thereof. The stator has hard bent pins that can be welded to the surface of the circuit board facing the insulating sleeve, and there is no need to pull the enameled wire to the circuit board during assembly. Not only is it easier to assemble, it can also effectively reduce the chance of damage to the enameled wire without increasing the axial height of the fan or motor.

本發明的次一目的是提供一種風扇、馬達及其定子,該定子的彎折接腳可不影響轉子的旋轉順暢度。 The second objective of the present invention is to provide a fan, a motor and a stator thereof, the bent pins of the stator may not affect the smoothness of the rotation of the rotor.

本發明的又一目的是提供一種風扇、馬達及其定子,其彎折接腳可以與絕緣套穩固結合。 Another object of the present invention is to provide a fan, a motor and a stator thereof, the bent pins of which can be firmly combined with the insulating sleeve.

本發明的再一目的是提供一種風扇、馬達及其定子,可以避免銲點與轉子發生摩擦,使轉子可維持良好的旋轉順暢度。 Another object of the present invention is to provide a fan, a motor and a stator thereof, which can avoid friction between the solder joints and the rotor, so that the rotor can maintain good rotation smoothness.

本發明全文所述方向性或其近似用語,例如「前」、「後」、「左」、「右」、「上(頂)」、「下(底)」、「內」、「外」、「側面」等,主要係參考附加圖式的方向,各方向性或其近似用語僅用以輔助說明及理解本發明的各實施例,非用以限制本發明。 The directionality described in the full text of the present invention or its similar terms, such as "front", "rear", "left", "right", "up (top)", "down (bottom)", "inner", "outer" , "Side", etc., mainly refer to the directions of the attached drawings. The directional or similar terms are only used to help explain and understand the embodiments of the present invention, and are not used to limit the present invention.

本發明全文所記載的元件及構件使用「一」或「一個」之量詞,僅是為了方便使用且提供本發明範圍的通常意義;於本發明中應被解讀為包括一個或至少一個,且單一的概念也包括複數的情況,除非其明顯意指其他意思。 The elements and components described in the full text of the present invention use the quantifiers "one" or "one" for convenience and to provide the general meaning of the scope of the present invention; the present invention should be interpreted as including one or at least one, and single The concept of also includes the plural, unless it clearly implies other meanings.

本發明全文所述「結合」、「組合」或「組裝」等近似用語,主要包含連接後仍可不破壞構件地分離,或是連接後使構件不可分離等型態,係本領域中具有通常知識者可以依據欲相連之構件材質或組裝需求予以選擇者。 The approximate terms such as "combination", "combination" or "assembly" mentioned in the full text of the present invention mainly include the types that can be separated without destroying the components after being connected, or the components can not be separated after being connected, which are common knowledge in the field Those can be selected based on the materials of the components to be connected or assembly requirements.

本發明提供一種馬達定子,用以驅動一轉子旋轉,包含:一鐵芯;一絕緣套,結合該鐵芯;一線圈組,捲繞結合於該絕緣套;及數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及電性連接該線圈組,該鐵芯與該轉子的一磁性件徑向相對時,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內,且各該彎折接腳的第二端係用以銲接於一電路板的朝向該絕緣套的表面。 The present invention provides a motor stator for driving a rotor to rotate, comprising: an iron core; an insulating sleeve combined with the iron core; a coil assembly wound and combined with the insulating sleeve; and several bending pins, each The first end of the bent pin penetrates the insulating sleeve and is electrically connected to the coil assembly. When the iron core is radially opposite to a magnetic part of the rotor, the second end of each bent pin is located at the The second end of each bent pin is used for welding on the surface of a circuit board facing the insulating sleeve within the range of the inner diameter enclosed by the magnetic member.

本發明另提供一種馬達,包含:一基座,具有一軸接部;一電路板,設於該軸接部的外周;一定子,設於該軸接部的外周,具有一絕緣套結合一鐵芯,一線圈組捲繞結合於該絕緣套,數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及電性連接該線圈組,第二端銲接於該電路板的朝向 該絕緣套的表面;及一轉子,可旋轉地連接該軸接部,該轉子具有一磁性件與該鐵芯徑向相對,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內。 The present invention also provides a motor, which includes: a base with a shaft connection part; a circuit board arranged on the outer circumference of the shaft connection part; a stator arranged on the outer circumference of the shaft connection part with an insulating sleeve combined with an iron Core, a coil group is wound and combined with the insulating sleeve, and a plurality of bent pins, the first end of each bent pin penetrates the insulating sleeve and is electrically connected to the coil group, and the second end is welded to the The direction of the circuit board The surface of the insulating sleeve; and a rotor rotatably connected to the shaft joint portion, the rotor has a magnetic member diametrically opposed to the iron core, and the second end of each of the bent pins is located around the magnetic member Within the range of the inner diameter formed.

本發明另提供一種風扇,具有上述的馬達,且該轉子具有一轉軸可旋轉地連接該軸接部,該轉軸連接一輪轂,數個扇葉位於該輪轂外周,該磁性件設於該輪轂內並與該鐵芯徑向相對。 The present invention also provides a fan having the above-mentioned motor, and the rotor has a rotating shaft rotatably connected to the shaft joint, the rotating shaft is connected to a hub, a plurality of fan blades are located on the outer periphery of the hub, and the magnetic member is arranged in the hub It is diametrically opposed to the iron core.

據此,本發明的風扇、馬達及其定子,藉由使該定子具有硬質的彎折接腳,並由該彎折接腳銲接於電路板朝向絕緣套的表面,而不會增加該風扇或馬達的軸向高度;還能在銲接該定子與該電路板時,不再需要拉引漆包線至該電路板,且可直接將該彎折接腳的第二端銲接結合至該電路板,而不需要調整漆包線的張力,故可快速地完成銲接,且可以有效降低風扇或馬達因漆包線損傷而故障的機率。 Accordingly, the fan, the motor and the stator of the present invention, by making the stator have a hard bent pin, and the bent pin is welded to the surface of the circuit board facing the insulating sleeve without increasing the fan or The axial height of the motor; when welding the stator and the circuit board, it is no longer necessary to pull the enameled wire to the circuit board, and the second end of the bent pin can be directly welded to the circuit board, and There is no need to adjust the tension of the enameled wire, so the welding can be completed quickly, and the probability of failure of the fan or motor due to the damage of the enameled wire can be effectively reduced.

此外,上述的電性連接方式,還可使該電路板設為單面佈線的型態,不僅有助降低電路板的製造成本,同時也有助降低整體風扇或馬達的軸向高度。又,具有該定子的風扇或馬達運作時,其轉子中的磁性件也不會磁吸該數個彎折接腳,故可維持良好的旋轉順暢度。 In addition, the above-mentioned electrical connection method can also make the circuit board a single-sided wiring type, which not only helps reduce the manufacturing cost of the circuit board, but also helps reduce the axial height of the overall fan or motor. In addition, when the fan or motor with the stator is operating, the magnetic parts in the rotor will not magnetically attract the plurality of bent pins, so that good rotation smoothness can be maintained.

其中,該鐵芯具有數個極柱部,各該彎折接腳的第二端可以對位於相鄰的二前述極柱部之間且軸向上不被該線圈組遮蔽。如此,銲接作業可更容易進行,具有提升組裝效率的功效。 Wherein, the iron core has a plurality of pole portions, and the second end of each bent pin can be located between two adjacent pole portions without being shielded by the coil assembly in the axial direction. In this way, the welding operation can be performed more easily, which has the effect of improving the assembly efficiency.

其中,該鐵芯具有數個極柱部,該絕緣套具有一中心環部外周連接有數個延伸部,各該彎折接腳的第一端可以結合於該中心環部。如此,各該彎折接腳與該絕緣套的結合深度可以較大,具有提升結合穩固性的功效。 Wherein, the iron core has a plurality of pole portions, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery thereof, and the first end of each bent pin can be combined with the central ring portion. In this way, the bonding depth of each of the bent pins and the insulating sleeve can be larger, which has the effect of improving the bonding stability.

其中,該絕緣套的中心環部可以呈多邊形,各該彎折接腳的第一端可以對位該中心環部的角隅處。如此,可確保該絕緣套包覆各該彎折接 腳的部位具有足夠的厚度與強度,使各該彎折接腳可更穩固地結合該絕緣套而不易脫落或轉動,具有提升結合穩固性的功效。 Wherein, the central ring portion of the insulating sleeve can be polygonal, and the first end of each bent pin can be aligned with the corner of the central ring portion. In this way, it can be ensured that the insulating sleeve covers the bent joints The part of the foot has sufficient thickness and strength, so that each of the bent pins can be more firmly combined with the insulating sleeve and is not easy to fall off or rotate, and has the effect of improving the stability of the combination.

其中,該絕緣套的中心環部具有數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並可以與該中心環部的頂面齊平。如此,可以讓該線圈組的接線張力不會過高也不會過低,以降低接線繃斷的機會。 Wherein, the central ring portion of the insulating sleeve has a plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through holes and can be flush with the top surface of the central ring portion. In this way, the wire tension of the coil assembly can be kept neither too high nor too low, so as to reduce the chance of wire breakage.

其中,該絕緣套的中心環部具有數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並可以凸出該中心環部的頂面。如此,在適度的繞線張力下,該彎折接腳可以維持些微凸出該中心環部的頂面而不必壓回,或是可以藉由微調該彎折接腳凸出該中心環部頂面的高度,使該線圈組的接線張力適當,具有簡化製程或是能有效避免接線繃斷的功效。 Wherein, the central ring portion of the insulating sleeve has a plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through hole and can protrude from the top surface of the central ring portion. In this way, under moderate winding tension, the bent pin can maintain slightly protruding from the top surface of the center ring without pressing back, or the bent pin can be protruded from the top of the center ring by fine-tuning The height of the surface makes the wiring tension of the coil assembly appropriate, which has the effect of simplifying the manufacturing process or effectively avoiding wire breakage.

其中,各該彎折接腳可以呈L形而具有一垂直部及一水平部,該垂直部的自由端形成該第一端,該水平部的自由端形成該第二端,各該彎折接腳的垂直部可以穿入該絕緣套及電性連接該線圈組,各該彎折接腳的水平部可以對位在該電路板朝向該絕緣套的表面。如此,各該彎折接腳可易於成型及結合該絕緣套,且能直接對位到待銲接的位置,具有提升組裝效率及銲接效率等功效。 Wherein, each of the bent pins may be L-shaped and have a vertical part and a horizontal part, the free end of the vertical part forms the first end, the free end of the horizontal part forms the second end, and each bent The vertical part of the pin can penetrate the insulating sleeve and be electrically connected to the coil assembly, and the horizontal portion of each bent pin can be aligned on the surface of the circuit board facing the insulating sleeve. In this way, each of the bent pins can be easily formed and combined with the insulating sleeve, and can be directly aligned to the position to be welded, which has the effects of improving assembly efficiency and welding efficiency.

其中,各該彎折接腳的水平部可以沿著該轉子的徑向延伸。如此,各該彎折接腳的第二端可以位於二相鄰極柱部之間相對較寬敞而便於銲接處,具有提升銲接效率的功效。 Wherein, the horizontal portion of each bent pin may extend along the radial direction of the rotor. In this way, the second end of each bent pin can be located between the two adjacent pole portions which is relatively spacious and convenient for welding, which has the effect of improving welding efficiency.

其中,該鐵芯具有數個極柱部,各該極柱部連接有一極靴部,該絕緣套具有一中心環部外周連接有數個延伸部,該數個延伸部分別對位該鐵芯的數個極柱部,各該延伸部的外端連接一端板,該絕緣套的數個端板分別對位該鐵芯的數個極靴部,該數個彎折接腳的第一端可以連接於該端板。如此,具有提升組裝效率的功效。 Wherein, the iron core has a plurality of pole portions, each of the pole portions is connected with a pole shoe portion, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery, and the plurality of extension portions are respectively aligned with the core A plurality of pole parts, the outer end of each extension part is connected to an end plate, the plurality of end plates of the insulating sleeve are respectively aligned with the plurality of pole shoe parts of the iron core, and the first ends of the plurality of bent pins can be Connect to the end plate. In this way, it has the effect of improving assembly efficiency.

其中,連接有該彎折接腳的該端板朝向該電路板的表面可以具有呈徑向貫通的一缺槽,該彎折接腳呈L形且彎折處的局部可以位於該缺槽中。如此,即可不必為了設置該數個彎折接腳所需的空間而增加整體馬達的軸向高度,具有維持低軸向高度的功效。 Wherein, the surface of the end plate that is connected with the bent pin facing the circuit board may have a notch that penetrates in a radial direction, the bent pin is L-shaped and a part of the bent portion may be located in the notch . In this way, there is no need to increase the axial height of the overall motor in order to provide the space required for the plurality of bent pins, which has the effect of maintaining a low axial height.

其中,該鐵芯具有一最大徑向範圍,各該彎折接腳的第二端可以位於該最大徑向範圍內。如此,各該彎折接腳的第二端上的銲點可較不易伸入該轉子下方,進而避免銲點與該轉子發生摩擦,具有提升轉子的旋轉順暢度的功效。 Wherein, the iron core has a maximum radial range, and the second end of each bent pin can be located within the maximum radial range. In this way, the welding spot on the second end of each bent pin is less likely to extend under the rotor, thereby avoiding friction between the welding spot and the rotor, and having the effect of improving the smoothness of rotation of the rotor.

其中,該絕緣套的各該延伸部具有一徑向長度,該數個延伸部從連接該中心環部處起算,在該徑向長度的三分之二處共同構成一徑向範圍,各該彎折接腳的第二端可以位於該徑向範圍內。如此,可以確保各該彎折接腳的第二端上的銲點不會伸入該轉子下方,進而避免銲點與該轉子發生摩擦,具有提升轉子的旋轉順暢度的功效。 Wherein, each of the extension portions of the insulating sleeve has a radial length, and the multiple extension portions are counted from the point connecting the central ring portion, and form a radial range at two-thirds of the radial length. The second end of the bent pin may be located within the radial range. In this way, it can be ensured that the welding spot on the second end of each bent pin will not extend under the rotor, thereby avoiding friction between the welding spot and the rotor, and having the effect of improving the rotation smoothness of the rotor.

〔本發明〕 〔this invention〕

1:基座 1: base

11:底板 11: bottom plate

12:軸接部 12: Shaft joint

121:軸管 121: Shaft tube

122:軸管內裝組件 122: Shaft tube internal components

2:電路板 2: circuit board

2a:第一表面 2a: first surface

2b:第二表面 2b: second surface

21:接點 21: Contact

3:定子 3: stator

31:鐵芯 31: iron core

311:極柱部 311: pole

312:極靴部 312: Pole Boots

32:絕緣套 32: Insulation sleeve

321:中心環部 321: Center Ring

321a:頂面 321a: Top surface

322:延伸部 322: Extension

323:端板 323: end plate

324:穿孔 324: Piercing

325:缺槽 325: missing slot

33:線圈組 33: coil group

34:彎折接腳 34: Bend pin

34a:第一端 34a: first end

34b:第二端 34b: second end

341:垂直部 341: Vertical

342:水平部 342: horizontal part

4:轉子 4: Rotor

41:轉軸 41: shaft

42:輪轂 42: Wheel hub

43:磁性件 43: magnetic parts

44:扇葉 44: fan blade

L:徑向長度 L: Radial length

C:角隅 C: Corner

D1:內徑範圍 D1: Inner diameter range

D2:最大徑向範圍 D2: Maximum radial range

D3:徑向範圍 D3: Radial range

〔習用〕 [Traditional]

8:風扇 8: Fan

81:扇框 81: fan frame

811:軸管 811: Shaft tube

82:電路板 82: circuit board

83:定子 83: stator

831:鐵芯 831: iron core

832:絕緣套 832: Insulation sleeve

833:線圈組 833: Coil Group

834:導體銷 834: Conductor pin

84:轉子 84: Rotor

9:薄型風扇 9: Thin fan

91:扇框 91: fan frame

911:軸管 911: Shaft tube

92:電路板 92: circuit board

93:定子 93: stator

931:鐵芯 931: iron core

932:絕緣套 932: Insulation sleeve

933:線圈組 933: Coil Group

934:漆包線 934: enameled wire

94:轉子 94: Rotor

〔第1圖〕一種習知風扇的結構圖。 [Figure 1] A structural diagram of a conventional fan.

〔第2圖〕一種習知薄型風扇的結構圖。 [Figure 2] A structural diagram of a conventional thin fan.

〔第3圖〕本發明第一實施例的分解立體圖。 [Figure 3] An exploded perspective view of the first embodiment of the present invention.

〔第4圖〕沿第3圖A-A線的俯視圖。 [Figure 4] A top view along the line A-A in Figure 3.

〔第5圖〕沿第4圖B-B線對整體馬達的剖面圖。 [Figure 5] A cross-sectional view of the integral motor along the line B-B in Figure 4.

〔第6圖〕本發明第一實施例的彎折接腳的第一端凸出絕緣套頂面時的剖面圖。 [Figure 6] A cross-sectional view of the first embodiment of the present invention when the first end of the bent pin protrudes from the top surface of the insulating sleeve.

〔第7圖〕本發明第二實施例的俯視圖。 [Figure 7] A top view of the second embodiment of the present invention.

〔第8圖〕本發明第二實施例的剖面圖。 [Figure 8] A cross-sectional view of the second embodiment of the present invention.

為讓本發明之上述及其他目的、特徵及優點能更明顯易懂,下文特舉本發明之較佳實施例,並配合所附圖式,作詳細說明如下:請參照第3圖所示,其係本發明馬達的第一實施例,係包含一基座1、一電路板2、一定子3及一轉子4,該電路板2及該定子3設於該基座1,該轉子4可受該定子3驅動旋轉。 In order to make the above and other objects, features and advantages of the present invention more comprehensible, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings: Please refer to Figure 3. It is the first embodiment of the motor of the present invention. It includes a base 1, a circuit board 2, a stator 3, and a rotor 4. The circuit board 2 and the stator 3 are arranged on the base 1. The rotor 4 can The stator 3 is driven to rotate.

請參照第3、5圖所示,該基座1具有一底板11,一軸接部12連接該底板11且可供該轉子4可旋轉地連接。在本實施例中,該軸接部12可以具有一軸管121及一軸管內裝組件122,該軸管121可以是一體成型或可拆裝地結合於該底板11的金屬或塑膠管體,該軸管內裝組件122位於該軸管121內部,該軸管內裝組件122可以包含軸承、定位套、耐磨片或扣持件等構件。 Referring to FIGS. 3 and 5, the base 1 has a bottom plate 11, and a shaft connection portion 12 is connected to the bottom plate 11 and can be rotatably connected to the rotor 4. In this embodiment, the shaft connecting portion 12 may have a shaft tube 121 and a shaft tube internal assembly 122. The shaft tube 121 may be a metal or plastic tube body that is integrally formed or detachably coupled to the bottom plate 11. The shaft tube internal assembly 122 is located inside the shaft tube 121, and the shaft tube internal assembly 122 may include components such as bearings, positioning sleeves, wear plates or fasteners.

該電路板2設於該軸接部12的外周,在本實施例中,該電路板2具有相對的一第一表面2a及一第二表面2b,該第一表面2a具有可供該定子3電性連接的數個接點21。該電路板2的第二表面2b朝向該底板11,該電路板2可以直接或間接地結合固定於該底板11;在其他實施例中,該電路板2也可以選擇固定於該軸接部12。又,該電路板2可以為以電木或玻璃纖維為基板的型態,或是柔性電路板(Flexible Printed Circuit,FPC)等,本發明不加以限制。 The circuit board 2 is arranged on the outer periphery of the shaft connection portion 12. In this embodiment, the circuit board 2 has a first surface 2a and a second surface 2b opposite to each other. The first surface 2a has a space for the stator 3 Several contacts 21 electrically connected. The second surface 2b of the circuit board 2 faces the bottom plate 11. The circuit board 2 can be directly or indirectly fixed to the bottom plate 11; in other embodiments, the circuit board 2 can also be optionally fixed to the shaft joint 12 . In addition, the circuit board 2 can be a type with bakelite or glass fiber as a substrate, or a flexible printed circuit (FPC), etc., and the present invention is not limited.

請參照第4、5圖所示,該定子3設於該軸接部12的外周,用以驅動該轉子4旋轉。該定子3具有一鐵芯31,該鐵芯31可由數個矽鋼片堆疊形成;一絕緣套32結合該鐵芯31,該絕緣套32可以分不同部位而共同組 裝結合於該鐵芯31,或由一體射出成型方式使該絕緣套32包覆結合該鐵芯31。詳言之,該鐵芯31具有數個極柱部311環狀排列於該軸接部12的外周,各該極柱部311的外端連接有一極靴部312;該絕緣套32則具有一中心環部321可供該轉子4貫穿,該中心環部321外周連接有數個延伸部322,各該延伸部322的外端連接一端板323。其中,該絕緣套32的數個延伸部322分別對位該鐵芯31的數個極柱部311,該絕緣套32的數個端板323則分別對位該鐵芯31的數個極靴部312。 Please refer to Figures 4 and 5, the stator 3 is provided on the outer circumference of the shaft connection portion 12 to drive the rotor 4 to rotate. The stator 3 has an iron core 31 which can be formed by stacking several silicon steel sheets; an insulating sleeve 32 is combined with the iron core 31, and the insulating sleeve 32 can be divided into different parts and assembled together. It is installed and combined with the iron core 31, or the insulating sleeve 32 is covered and combined with the iron core 31 by integral injection molding. In detail, the iron core 31 has a plurality of pole portions 311 arranged annularly on the outer circumference of the shaft connecting portion 12, and the outer end of each pole portion 311 is connected with a pole shoe portion 312; the insulating sleeve 32 has a The central ring portion 321 can allow the rotor 4 to penetrate therethrough. A plurality of extension portions 322 are connected to the outer periphery of the central ring portion 321. The outer end of each extension portion 322 is connected to an end plate 323. Wherein, the extension portions 322 of the insulating sleeve 32 are respectively aligned with the plurality of pole portions 311 of the iron core 31, and the plurality of end plates 323 of the insulating sleeve 32 are respectively aligned with the plurality of pole shoes of the iron core 31部312.

該定子3具有一線圈組33捲繞結合於該絕緣套32的數個延伸部322。該定子3另具有數個彎折接腳34,各該彎折接腳34的第一端34a與第二端34b非呈軸向相對以形成彎折狀,各該彎折接腳34的第一端34a連接於該絕緣套32,第二端34b則銲接於該電路板2的朝向該絕緣套32的表面(即該電路板2的第一表面2a)。例如但不限制地,本實施例的各該彎折接腳34可概呈L形而具有一垂直部341及一水平部342,該垂直部341的自由端形成前述的第一端34a,該水平部342的自由端則形成前述的第二端34b。如此,各該彎折接腳34的垂直部341可以穿入該絕緣套32及電性連接該線圈組33,各該彎折接腳34的水平部342則可以對位在該電路板2的第一表面2a上方,以便將該第二端34b銲接結合該電路板2。 The stator 3 has a plurality of extension portions 322 wound and joined to the insulating sleeve 32 with a coil assembly 33. The stator 3 further has a plurality of bent pins 34. The first end 34a and the second end 34b of each bent pin 34 are not axially opposed to form a bent shape. The first end of each bent pin 34 One end 34a is connected to the insulating sleeve 32, and the second end 34b is soldered to the surface of the circuit board 2 facing the insulating sleeve 32 (ie, the first surface 2a of the circuit board 2). For example, but not limitation, each of the bent pins 34 of this embodiment may be roughly L-shaped and have a vertical portion 341 and a horizontal portion 342. The free end of the vertical portion 341 forms the aforementioned first end 34a. The free end of the horizontal portion 342 forms the aforementioned second end 34b. In this way, the vertical portion 341 of each bent pin 34 can penetrate the insulating sleeve 32 and be electrically connected to the coil assembly 33, and the horizontal portion 342 of each bent pin 34 can be aligned with the circuit board 2 Above the first surface 2a, so as to weld the second end 34b to the circuit board 2.

其中,該絕緣套32另可以在任意處設有數個軸向貫穿的穿孔324,以供各該彎折接腳34的第一端34a連接,而各該彎折接腳34的第二端34b則較佳對位於相鄰的二前述極柱部311之間,且軸向上不被該線圈組33遮蔽,使得銲接作業能較容易進行。例如但不限制地,可以選擇使該數個穿孔324設於該絕緣套32的中心環部321,以供各該彎折接腳34的第一端34a結合,另使各該彎折接腳34的水平部342可以沿著該轉子4的徑向延伸,令各該彎折接腳34的第二端34b可以位於二相鄰極柱部311之間相對較寬敞而 便於銲接處。其中,各該彎折接腳34結合於該絕緣套32的中心環部321處較無需要閃避的構件(例如不需考慮是否會與該鐵心31產生干涉),故各該彎折接腳34與該絕緣套32於此處的結合深度可以較大,從而可以提升各該彎折接腳34與該絕緣套32的結合穩固性。 Wherein, the insulating sleeve 32 may further be provided with a plurality of axially penetrating through holes 324 at any position for connecting the first end 34a of each bent pin 34, and the second end 34b of each bent pin 34 Preferably, the pair is located between the two adjacent pole portions 311 and is not shielded by the coil assembly 33 in the axial direction, so that the welding operation can be performed more easily. For example, but without limitation, the plurality of through holes 324 may be provided in the central ring portion 321 of the insulating sleeve 32 for the first end 34a of each bent pin 34 to be combined, and each bent pin The horizontal portion 342 of 34 can extend along the radial direction of the rotor 4, so that the second end 34b of each bent pin 34 can be located between two adjacent pole portions 311 to be relatively spacious and Convenient for welding. Wherein, each of the bent pins 34 is coupled to the central ring portion 321 of the insulating sleeve 32, and there is no need to avoid components (for example, it does not need to consider whether it will interfere with the core 31), so each of the bent pins 34 The bonding depth with the insulating sleeve 32 here can be greater, so that the bonding stability of each of the bent pins 34 and the insulating sleeve 32 can be improved.

更進一步地,本實施例還可使該絕緣套32的中心環部321呈多邊形,且多邊形的角隅C處大約對位於二相鄰極柱部311之間的中點,並使各該彎折接腳34的第一端34a大致上對位至該中心環部321的角隅C處,以確保該絕緣套32包覆各該彎折接腳34的部位具有足夠的厚度與強度,使各該彎折接腳34可更穩固地結合該絕緣套32而不易脫落或轉動。 Furthermore, in this embodiment, the central ring portion 321 of the insulating sleeve 32 can be polygonal, and the corner C of the polygon is approximately aligned with the midpoint between two adjacent pole portions 311, and each of the bends The first end 34a of the folded pin 34 is substantially aligned to the corner C of the central ring portion 321, so as to ensure that the part where the insulating sleeve 32 covers each of the folded pins 34 has sufficient thickness and strength to make Each of the bent pins 34 can be more firmly combined with the insulating sleeve 32 and is not easy to fall off or rotate.

此外,該線圈組33可以在各該彎折接腳34的第一端34a些微凸出該中心環部321頂面321a的情況下與各該彎折接腳34電連接,隨後再將各該彎折接腳34的第一端34a下壓,使各該彎折接腳34的第一端34a與該中心環部321的頂面321a齊平,讓該線圈組33的接線張力不會過高也不會過低;或者在適度的繞線張力下,各該彎折接腳34的第一端34a也可以維持些微凸出該中心環部321頂面321a而不必壓回(第6圖所示),或是藉由微調該彎折接腳34凸出該中心環部321頂面321a的高度,使該線圈組33的接線張力適當。 In addition, the coil assembly 33 can be electrically connected to each bending pin 34 when the first end 34a of each bending pin 34 slightly protrudes from the top surface 321a of the central ring portion 321, and then each of the bending pins 34 The first end 34a of the bent pin 34 is pressed down so that the first end 34a of each bent pin 34 is flush with the top surface 321a of the central ring portion 321, so that the wiring tension of the coil assembly 33 will not be excessive. High and not too low; or under moderate winding tension, the first end 34a of each bent pin 34 can also maintain slightly protruding from the top surface 321a of the central ring portion 321 without being pressed back (Figure 6 As shown), or by finely adjusting the height of the bent pin 34 protruding from the top surface 321a of the central ring portion 321, the wiring tension of the coil assembly 33 can be made proper.

請參照第3、5圖所示,該轉子4具有一轉軸41可旋轉地連接該軸接部12,該轉軸41連接一輪轂42,該輪轂42內具有一磁性件43與該鐵芯31徑向相對,以受該定子3所產生的交變磁場作用而帶動整體轉子4旋轉。 Please refer to Figures 3 and 5, the rotor 4 has a rotating shaft 41 rotatably connected to the shaft connecting portion 12, the rotating shaft 41 is connected to a hub 42, the hub 42 has a magnetic member 43 and the core 31 diameter To face each other, the whole rotor 4 is driven to rotate by the alternating magnetic field generated by the stator 3.

請參照第4、5圖所示,值得注意的是,該轉子4的磁性件43可圈圍形成一內徑範圍D1;該鐵芯31具有一最大徑向範圍D2,在本實施例中,該最大徑向範圍D2係由該數個極靴部312的最外緣所共同圈劃形成;該 絕緣套32的各該延伸部322具有一徑向長度L,該數個延伸部322從連接該中心環部321處起算,在該徑向長度L的三分之二處共同構成另一徑向範圍D3。各該彎折接腳34的第二端34b至少應位於該內徑範圍D1內,以避免該磁性件43磁吸各該彎折接腳34而影響該轉子4的旋轉順暢度。較佳地,各該彎折接腳34的第二端34b可以位於該最大徑向範圍D2內,更佳位於該徑向範圍D3內,以確保各該彎折接腳34的第二端34b上的銲點可以不伸入該轉子4較鄰近該底板11的部位下方,避免銲點與該轉子4發生摩擦。 Please refer to Figures 4 and 5. It is worth noting that the magnetic member 43 of the rotor 4 can enclose an inner diameter range D1; the iron core 31 has a maximum radial range D2. In this embodiment, The maximum radial range D2 is formed by the outermost edges of the pole shoe portions 312. Each extension portion 322 of the insulating sleeve 32 has a radial length L. The multiple extension portions 322 start from the point connecting the central ring portion 321, and form another radial direction at two-thirds of the radial length L. Range D3. The second end 34b of each bent pin 34 should at least be located within the inner diameter range D1 to prevent the magnetic member 43 from magnetically attracting each bent pin 34 to affect the smooth rotation of the rotor 4. Preferably, the second end 34b of each bent pin 34 may be located within the maximum radial range D2, and more preferably within the radial range D3, to ensure that the second end 34b of each bent pin 34 The upper welding spot may not extend below the part of the rotor 4 near the bottom plate 11 to avoid friction between the welding spot and the rotor 4.

請參照第3、5圖所示,據由前述結構,組裝本實施例的馬達時,只要將該電路板2及該定子3套於該軸接部12的外周,並使該定子3的數個彎折接腳34的第二端34b分別對位於該電路板2上的數個接點21,即可將各該彎折接腳34的第二端34b與對應的接點21銲接結合,而不需要拉線的動作,使得電性連接該電路板2及該定子3的程序變得快速且精準。 Please refer to Figures 3 and 5. According to the aforementioned structure, when assembling the motor of this embodiment, only the circuit board 2 and the stator 3 need to be placed on the outer circumference of the shaft joint 12, and the number of the stator 3 The second ends 34b of the bent pins 34 respectively align with the contact points 21 on the circuit board 2, that is, the second ends 34b of each bent pin 34 can be welded to the corresponding contact points 21, No wire pulling action is required, so that the procedure of electrically connecting the circuit board 2 and the stator 3 becomes fast and accurate.

請參照第7、8圖所示,其係本發明馬達的第二實施例,本實施例則可選擇使各該彎折接腳34的第一端34a連接於該絕緣套32的端板323。各該彎折接腳34的第二端34b則只要在該磁性件43所圈圍形成的內徑範圍D1內即可,例如可以位於二相鄰極柱部311之間相對較寬敞而便於銲接處;或是如本實施例圖式所示,使各該彎折接腳34的水平部342沿著該軸接部12的徑向朝外延伸而位於該定子3的外緣下方。惟,此處的空間狹小,故本實施例的絕緣套32可以在其端板323朝向該電路板2的表面設一缺槽325,該缺槽325呈徑向貫通該端板323的內、外表面,使呈L形的各該彎折接腳34的彎折處(該垂直部341與該水平部342的連接處附近)可以有局部位於該缺槽325中。如此,即可不必為了設置該數個彎折接腳34所需的空間而增加整體馬達的軸向高度。 Please refer to Figures 7 and 8, which is the second embodiment of the motor of the present invention. In this embodiment, the first end 34a of each bent pin 34 can be connected to the end plate 323 of the insulating sleeve 32. . The second end 34b of each bent pin 34 only needs to be within the inner diameter range D1 enclosed by the magnetic member 43. For example, it may be relatively spacious and convenient for welding. Or as shown in the drawings of this embodiment, the horizontal portion 342 of each bent pin 34 extends outward along the radial direction of the shaft connection portion 12 and is located below the outer edge of the stator 3. However, the space here is narrow, so the insulating sleeve 32 of this embodiment can be provided with a notch 325 on the surface of the end plate 323 facing the circuit board 2, and the notch 325 radially penetrates the inner part of the end plate 323. On the outer surface, the bending part of each bending pin 34 (near the connection point of the vertical part 341 and the horizontal part 342) in the L-shape can be partially located in the notch 325. In this way, there is no need to increase the axial height of the overall motor in order to provide the space required for the plurality of bent pins 34.

又,請參照第3圖所示,本發明另提供一種風扇,具有前述實 施例之任一馬達,且其轉子4另具有數個扇葉44位於該輪轂42外周,以於該轉子4旋轉時導引空氣流動。本發明不限制該數個扇葉44的型態,而是著重在該風扇中的定子3具有上述結構特徵,故於此亦不再詳述風扇的轉子4型態。 Also, please refer to Figure 3, the present invention also provides a fan with the foregoing practical In any motor of the embodiment, the rotor 4 further has several fan blades 44 on the outer circumference of the hub 42 to guide the air flow when the rotor 4 rotates. The present invention does not limit the shape of the plurality of fan blades 44, but emphasizes that the stator 3 in the fan has the above-mentioned structural features, so the shape of the rotor 4 of the fan will not be described in detail here.

綜上所述,本發明的風扇、馬達及其定子,藉由使該定子具有硬質的彎折接腳,並由該彎折接腳銲接於電路板朝向絕緣套的表面,而不會增加該風扇或馬達的軸向高度;還能在銲接該定子與該電路板時,不再需要拉引漆包線至該電路板,且可直接將該彎折接腳的第二端銲接結合至該電路板,而不需要調整漆包線的張力,故可快速地完成銲接,且可以有效降低風扇或馬達因漆包線損傷而故障的機率。 In summary, in the fan, motor and stator of the present invention, the stator has a hard bent pin, and the bent pin is welded to the surface of the circuit board facing the insulating sleeve without increasing the The axial height of the fan or the motor; it is no longer necessary to pull the enameled wire to the circuit board when welding the stator and the circuit board, and the second end of the bent pin can be directly welded to the circuit board Without the need to adjust the tension of the enameled wire, the welding can be completed quickly, and the probability of failure of the fan or motor due to the damage of the enameled wire can be effectively reduced.

此外,上述的電性連接方式,還可使該電路板設為單面佈線的型態,不僅有助降低電路板的製造成本,同時也有助降低整體風扇或馬達的軸向高度。又,具有該定子的風扇或馬達運作時,其轉子中的磁性件也不會磁吸該數個彎折接腳,故可維持良好的旋轉順暢度。 In addition, the above-mentioned electrical connection method can also make the circuit board a single-sided wiring type, which not only helps reduce the manufacturing cost of the circuit board, but also helps reduce the axial height of the overall fan or motor. In addition, when the fan or motor with the stator is operating, the magnetic parts in the rotor will not magnetically attract the plurality of bent pins, so that good rotation smoothness can be maintained.

雖然本發明已利用上述較佳實施例揭示,然其並非用以限定本發明,任何熟習此技藝者在不脫離本發明之精神和範圍之內,相對上述實施例進行各種更動與修改仍屬本發明所保護之技術範疇,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed using the above-mentioned preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with the art without departing from the spirit and scope of the present invention may make various changes and modifications relative to the above-mentioned embodiments. The technical scope of the invention is protected. Therefore, the scope of protection of the invention shall be subject to the scope of the attached patent application.

1:基座 1: base

11:底板 11: bottom plate

12:軸接部 12: Shaft joint

121:軸管 121: Shaft tube

122:軸管內裝組件 122: Shaft tube internal components

2:電路板 2: circuit board

2a:第一表面 2a: first surface

2b:第二表面 2b: second surface

21:接點 21: Contact

3:定子 3: stator

31:鐵芯 31: iron core

311:極柱部 311: pole

312:極靴部 312: Pole Boots

32:絕緣套 32: Insulation sleeve

321:中心環部 321: Center Ring

321a:頂面 321a: Top surface

322:延伸部 322: Extension

323:端板 323: end plate

324:穿孔 324: Piercing

33:線圈組 33: coil group

34:彎折接腳 34: Bend pin

34a:第一端 34a: first end

34b:第二端 34b: second end

341:垂直部 341: Vertical

342:水平部 342: horizontal part

4:轉子 4: Rotor

41:轉軸 41: shaft

42:輪轂 42: Wheel hub

43:磁性件 43: magnetic parts

44:扇葉 44: fan blade

L:徑向長度 L: Radial length

D1:內徑範圍 D1: Inner diameter range

D2:最大徑向範圍 D2: Maximum radial range

D3:徑向範圍 D3: Radial range

Claims (23)

一種馬達定子,用以驅動一轉子旋轉,包含:一鐵芯;一絕緣套,結合該鐵芯;一線圈組,捲繞結合於該絕緣套;及數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及電性連接該線圈組,該鐵芯與該轉子的一磁性件徑向相對時,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內,且各該彎折接腳的第二端係用以銲接於一電路板的朝向該絕緣套的表面。 A motor stator used to drive a rotor to rotate, comprising: an iron core; an insulating sleeve combined with the iron core; a coil set wound and combined with the insulating sleeve; and a plurality of bending pins, each of which is bent The first end of the pin penetrates the insulating sleeve and is electrically connected to the coil assembly. When the core is radially opposite to a magnetic piece of the rotor, the second end of each bent pin is located at the position of the magnetic piece. Within the range of the inner diameter formed by the circle, and the second end of each bent pin is used for welding on a surface of a circuit board facing the insulating sleeve. 如請求項1之馬達定子,其中,該鐵芯具有數個極柱部,各該彎折接腳的第二端對位於相鄰的二前述極柱部之間且軸向上不被該線圈組遮蔽。 For example, the motor stator of claim 1, wherein the iron core has a plurality of pole portions, and the second end pair of each bent pin is located between two adjacent pole portions and is not axially affected by the coil assembly Obscured. 如請求項1之馬達定子,其中,該鐵芯具有數個極柱部,該絕緣套具有一中心環部外周連接有數個延伸部,各該彎折接腳的第一端結合於該中心環部。 For example, the motor stator of claim 1, wherein the iron core has a plurality of pole portions, the insulating sleeve has a center ring portion and a plurality of extension portions are connected to the outer circumference thereof, and the first end of each bent pin is connected to the center ring unit. 如請求項3之馬達定子,其中,各該彎折接腳呈L形而具有一垂直部及一水平部,該垂直部的自由端形成該第一端,該水平部的自由端形成該第二端,各該彎折接腳的垂直部穿入該絕緣套及電性連接該線圈組,各該彎折接腳的水平部對位在該電路板朝向該絕緣套的表面。 For example, the motor stator of claim 3, wherein each of the bent pins is L-shaped and has a vertical portion and a horizontal portion, the free end of the vertical portion forms the first end, and the free end of the horizontal portion forms the first end At two ends, the vertical portion of each bent pin penetrates the insulating sleeve and is electrically connected to the coil assembly, and the horizontal portion of each bent pin is aligned on the surface of the circuit board facing the insulating sleeve. 如請求項4之馬達定子,其中,各該彎折接腳的水平部沿著該轉子的徑向延伸。 Such as the motor stator of claim 4, wherein the horizontal portion of each bent pin extends along the radial direction of the rotor. 如請求項3之馬達定子,其中,該絕緣套的中心環部呈多邊形,各該彎折接腳的第一端對位該中心環部的角隅處。 For example, the motor stator of claim 3, wherein the central ring portion of the insulating sleeve is polygonal, and the first end of each bent pin is aligned with the corner of the central ring portion. 如請求項3之馬達定子,其中,該絕緣套的中心環部具有 數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並與該中心環部的頂面齊平。 Such as the motor stator of claim 3, wherein the central ring portion of the insulating sleeve has A plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through hole and is flush with the top surface of the central ring portion. 如請求項3之馬達定子,其中,該絕緣套的中心環部具有數個軸向貫穿的穿孔,各該彎折接腳的第一端結合該穿孔並凸出該中心環部的頂面。 For example, the motor stator of claim 3, wherein the central ring portion of the insulating sleeve has a plurality of axially penetrating through holes, and the first end of each bent pin is combined with the through hole and protrudes from the top surface of the central ring portion. 如請求項1之馬達定子,其中,該鐵芯具有數個極柱部,各該極柱部連接有一極靴部,該絕緣套具有一中心環部外周連接有數個延伸部,該數個延伸部分別對位該鐵芯的數個極柱部,各該延伸部的外端連接一端板,該絕緣套的數個端板分別對位該鐵芯的數個極靴部,該數個彎折接腳的第一端連接於該端板。 For example, the motor stator of claim 1, wherein the iron core has a plurality of pole portions, each of the pole portions is connected with a pole shoe portion, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery thereof, and the plurality of extension portions The parts are respectively aligned with the pole parts of the iron core, the outer end of each extension part is connected to an end plate, the end plates of the insulating sleeve are respectively aligned with the pole shoe parts of the iron core, and the plurality of bent The first end of the folding pin is connected to the end plate. 如請求項9之馬達定子,其中,連接有該彎折接腳的該端板朝向該電路板的表面具有呈徑向貫通的一缺槽,該彎折接腳呈L形且彎折處的局部位於該缺槽中。 For example, the motor stator of claim 9, wherein the surface of the end plate connected with the bent pin facing the circuit board has a slot penetrating in a radial direction, and the bent pin is L-shaped and has a bent portion Partially located in the groove. 如請求項1至10項中任一之馬達定子,其中,該鐵芯具有一最大徑向範圍,各該彎折接腳的第二端位於該最大徑向範圍內。 For example, the motor stator according to any one of claims 1 to 10, wherein the iron core has a maximum radial range, and the second end of each bent pin is located within the maximum radial range. 如請求項3至10項中任一之馬達定子,其中,該絕緣套的各該延伸部具有一徑向長度,該數個延伸部從連接該中心環部處起算,在該徑向長度的三分之二處共同構成一徑向範圍,各該彎折接腳的第二端位於該徑向範圍內。 For example, the motor stator of any one of claims 3 to 10, wherein each of the extension portions of the insulating sleeve has a radial length, and the plurality of extension portions are calculated from the point where the central ring portion is connected, and the radial length is Two thirds together constitute a radial range, and the second end of each bent pin is located in the radial range. 一種馬達,包含:一基座,具有一軸接部;一電路板,設於該軸接部的外周;一定子,設於該軸接部的外周,具有一絕緣套結合一鐵芯,一線圈組捲繞結合於該絕緣套,數個彎折接腳,各該彎折接腳的第一端穿入於該絕緣套及 電性連接該線圈組,第二端銲接於該電路板朝向該絕緣套的表面;及一轉子,可旋轉地連接該軸接部,該轉子具有一磁性件與該鐵芯徑向相對,各該彎折接腳的第二端位於該磁性件所圈圍形成的內徑範圍內。 A motor includes: a base with a shaft connection part; a circuit board arranged on the outer circumference of the shaft connection part; a stator arranged on the outer circumference of the shaft connection part with an insulating sleeve combined with an iron core and a coil The assembly is wound and combined with the insulating sleeve, a number of bent pins, the first end of each bent pin penetrates the insulating sleeve and The coil assembly is electrically connected, and the second end is welded to the surface of the circuit board facing the insulating sleeve; and a rotor is rotatably connected to the shaft connection portion, the rotor has a magnetic member diametrically opposed to the iron core, each The second end of the bent pin is located within the inner diameter range formed by the magnetic member. 如請求項13之馬達,其中,該鐵芯具有數個極柱部,各該彎折接腳的第二端對位於相鄰的二前述極柱部之間且軸向上不被該線圈組遮蔽。 Such as the motor of claim 13, wherein the iron core has a plurality of pole portions, and the second end pair of each bent pin is located between two adjacent pole portions and is not shielded by the coil assembly in the axial direction . 如請求項13之馬達,其中,該鐵芯具有數個極柱部,該絕緣套具有一中心環部外周連接有數個延伸部,各該彎折接腳的第一端結合於該中心環部。 Such as the motor of claim 13, wherein the iron core has a plurality of pole portions, the insulating sleeve has a center ring portion and a plurality of extension portions are connected to the outer circumference thereof, and the first end of each bent pin is connected to the center ring portion . 如請求項15之馬達,其中,該絕緣套的中心環部呈多邊形,各該彎折接腳的第一端對位該中心環部的角隅處。 Such as the motor of claim 15, wherein the center ring portion of the insulating sleeve is polygonal, and the first end of each bent pin is aligned with the corner of the center ring portion. 如請求項13之馬達,其中,各該彎折接腳呈L形而具有一垂直部及一水平部,該垂直部的自由端形成該第一端,該水平部的自由端形成該第二端,各該彎折接腳的垂直部穿入該絕緣套及電性連接該線圈組,各該彎折接腳的水平部對位在該電路板朝向該絕緣套的表面。 Such as the motor of claim 13, wherein each of the bent pins is L-shaped and has a vertical portion and a horizontal portion, the free end of the vertical portion forms the first end, and the free end of the horizontal portion forms the second end At the end, the vertical portion of each bent pin penetrates the insulating sleeve and is electrically connected to the coil assembly, and the horizontal portion of each bent pin is aligned on the surface of the circuit board facing the insulating sleeve. 如請求項17之馬達,其中,各該彎折接腳的水平部沿著該轉子的徑向延伸。 The motor of claim 17, wherein the horizontal portion of each bent pin extends along the radial direction of the rotor. 如請求項13之馬達,其中,該鐵芯具有數個極柱部,各該極柱部連接有一極靴部,該絕緣套具有一中心環部外周連接有數個延伸部,該數個延伸部分別對位該鐵芯的數個極柱部,各該延伸部的外端連接一端板,該絕緣套的數個端板分別對位該鐵芯的數個極靴部,該數個彎折接腳的第一端連接於該端板。 For example, the motor of claim 13, wherein the iron core has a plurality of pole portions, each of the pole portions is connected with a pole shoe portion, the insulating sleeve has a central ring portion and a plurality of extension portions are connected to the outer periphery thereof, and the plurality of extension portions Do not align several pole parts of the iron core, the outer ends of each extension part are connected to one end plate, the several end plates of the insulating sleeve are respectively aligned with the several pole shoe parts of the iron core, and the several bend The first end of the pin is connected to the end plate. 如請求項19之馬達,其中,連接有該彎折接腳的該端板朝向該電路板的表面具有呈徑向貫通的一缺槽,該彎折接腳呈L形且彎折處的 局部位於該缺槽中。 Such as the motor of claim 19, wherein the surface of the end plate connected with the bent pin facing the circuit board has a slot that penetrates in a radial direction, and the bent pin is L-shaped and the bent portion is Partially located in the groove. 如請求項13至20項中任一之馬達,其中,該鐵芯具有一最大徑向範圍,各該彎折接腳的第二端位於該最大徑向範圍內。 For example, the motor of any one of claims 13 to 20, wherein the iron core has a maximum radial range, and the second end of each bent pin is located within the maximum radial range. 如請求項15至20項中任一之馬達,其中,該絕緣套的各該延伸部具有一徑向長度,該數個延伸部從連接該中心環部處起算,在該徑向長度的三分之二處共同構成一徑向範圍,各該彎折接腳的第二端位於該徑向範圍內。 For example, the motor of any one of claims 15 to 20, wherein each of the extensions of the insulating sleeve has a radial length, and the plurality of extensions are calculated from the point where the central ring portion is connected, and are within three times of the radial length. The two parts together form a radial range, and the second end of each bent pin is located in the radial range. 一種風扇,具有如請求項13至22項中任一之馬達,且該轉子具有一轉軸可旋轉地連接該軸接部,該轉軸連接一輪轂,數個扇葉位於該輪轂外周,該磁性件設於該輪轂內並與該鐵芯徑向相對。 A fan having a motor as claimed in any one of claims 13 to 22, and the rotor has a rotating shaft rotatably connected to the shaft joint portion, the rotating shaft is connected to a hub, a plurality of fan blades are located on the outer periphery of the hub, and the magnetic member It is arranged in the hub and radially opposite to the iron core.
TW108128100A 2019-08-07 2019-08-07 Stator and fan and motor including the stator TWI713281B (en)

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