TWI712737B - Wind power generator diagnosis system and method, and wind power generator diagnosis device - Google Patents

Wind power generator diagnosis system and method, and wind power generator diagnosis device Download PDF

Info

Publication number
TWI712737B
TWI712737B TW108120579A TW108120579A TWI712737B TW I712737 B TWI712737 B TW I712737B TW 108120579 A TW108120579 A TW 108120579A TW 108120579 A TW108120579 A TW 108120579A TW I712737 B TWI712737 B TW I712737B
Authority
TW
Taiwan
Prior art keywords
lubricating oil
sensor
mentioned
abnormality
speed
Prior art date
Application number
TW108120579A
Other languages
Chinese (zh)
Other versions
TW202006248A (en
Inventor
小島恭子
佐伯満
相川慎一郎
Original Assignee
日商日立製作所股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商日立製作所股份有限公司 filed Critical 日商日立製作所股份有限公司
Publication of TW202006248A publication Critical patent/TW202006248A/en
Application granted granted Critical
Publication of TWI712737B publication Critical patent/TWI712737B/en

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Abstract

本發明提供一種風力發電機診斷系統,其可藉由狀態監視感測器監視風力發電機之狀態,而準確且迅速地判斷有無伴有潤滑油採取之分析之必要性、有無潤滑油更換、或零件更換等保養作業之必要性。 本發明之風力發電機之診斷系統係自具有增速機與發電機之風力發電機收集資訊,並基於收集之資訊判斷風力發電機之異常者,且具有:感測器,其將供給至增速機之潤滑油之異常與增速機之異常作為感測器資訊輸出;及記憶部,其記憶對每個感測器資訊所決定之基準值;且具備處理裝置,該處理裝置執行:第1處理,其係基於對每個感測器資訊所決定之基準值與感測器資訊,判定潤滑油與增速機之異常度;第2處理,其係基於第1處理中之判別結果,判定是否需要伴有潤滑油之採取之潤滑油分析;及第3處理,其係將第2處理之判定結果輸出至其他終端。The present invention provides a wind power generator diagnosis system, which can monitor the state of the wind power generator by a state monitoring sensor, and accurately and quickly determine whether there is a need for analysis of the lubricant, whether the lubricant is replaced, or The necessity of maintenance operations such as replacement of parts. The diagnostic system of the wind power generator of the present invention collects information from the wind power generator with the speed increaser and the generator, and judges the abnormality of the wind power generator based on the collected information, and has: a sensor which supplies the power generator The abnormality of the lubricating oil of the speed machine and the abnormality of the speed-increasing machine are output as the sensor information; and the memory part, which memorizes the reference value determined for each sensor information; and is equipped with a processing device, which executes: 1 processing, which is based on the reference value determined for each sensor information and sensor information, to determine the degree of abnormality of the lubricating oil and the speed increaser; the second processing, which is based on the discrimination result in the first processing, Determine whether the lubricating oil analysis accompanied by the taking of lubricating oil is required; and the third process, which outputs the determination result of the second process to other terminals.

Description

風力發電機診斷系統與方法、以及風力發電機診斷裝置Wind power generator diagnosis system and method, and wind power generator diagnosis device

本發明係關於一種風力發電機診斷系統及方法,尤其係關於一種風力發電機等之增速機所使用之潤滑油之劣化診斷與增速機之狀態診斷技術。 The present invention relates to a diagnosis system and method for wind power generators, and more particularly to a diagnosis technology for the deterioration of lubricating oil used in speed increasers such as wind power generators and the condition diagnosis technology of speed increasers.

於進行風力發電機之增速機之維修.保養上,增速機之潤滑油之性狀診斷為重要之技術。於潤滑油之性狀診斷中,按大致分類,診斷潤滑油之經時性氧化劣化與因水、塵埃或磨耗粉等外部混入物所致之污染之2種。 In the maintenance of the speed increaser of the wind turbine. In terms of maintenance, the diagnosis of the properties of the lubricating oil of the speed increaser is an important technology. In the diagnosis of the properties of lubricating oil, according to the general classification, two types are diagnosed: the time-dependent oxidative deterioration of the lubricating oil and the pollution caused by external mixing materials such as water, dust or abrasion powder.

作為潤滑油之氧化劣化,有因基礎油之氧化所致之劣化、因添加劑之消耗所致之劣化等。由於潤滑油之氧化劣化,有時會導致發生耐磨耗性之降低、黏度及黏度指數之變化、防銹性之降低、防腐蝕性之降低等,結果會促進增速機之磨耗或材料疲勞。 As the oxidative degradation of lubricating oil, there are degradation caused by oxidation of base oil, degradation caused by consumption of additives, and the like. Due to the oxidation and degradation of lubricating oil, it sometimes leads to a decrease in wear resistance, a change in viscosity and viscosity index, a decrease in rust resistance, and a decrease in corrosion resistance. As a result, it will promote the wear of the speed increaser or material fatigue. .

增速機之潤滑油有時係以預先設定之週期採取微量,送至分析感測器等,進行黏度、污染度、總酸值、金屬濃度等分析,進行性狀監視。 The lubricating oil of the speed-increasing machine is sometimes taken in a small amount at a preset cycle and sent to the analysis sensor, etc., for analysis of viscosity, pollution degree, total acid value, metal concentration, etc., and performance monitoring.

又,藉由設置於風力發電機之感測器群(例如,輸出、發電機轉速、 發電量、油溫、油壓、加速度等之感測器)進行狀態監視。先前,作為潤滑油之性狀診斷,有例如記載於專利文獻1者。 In addition, by the sensor group (for example, output, generator speed, Sensors for power generation, oil temperature, oil pressure, acceleration, etc.) for status monitoring. Heretofore, as the diagnosis of properties of lubricating oil, there is, for example, one described in Patent Document 1.

於專利文獻1,揭示有基於由光學感測器檢測出之顏色特定出潤滑油中之污染物質之種類。 In Patent Document 1, it is disclosed that the types of contaminants in lubricating oil are specified based on the color detected by the optical sensor.

[先前技術文獻] [Prior Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2012-117951號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2012-117951

於潤滑油,為了維持潤滑性能包含有各種添加劑。例如,於潤滑條件嚴苛且接觸部分之壓力較高之情形,或於滑動速度較小或油之黏度過低之情形時,摩擦面之間的潤滑油之膜變薄,摩擦阻力變大而發生磨耗。將該狀態稱為邊界潤滑,於極端之情形時引起燒蝕。於此種邊界潤滑之狀態下發揮使摩擦或磨耗減少之作用者為添加劑,例如有油性劑、抗磨耗劑、極壓添加劑(極壓劑),有時亦將其等統稱為耐荷重添加劑。又,作為其他添加劑,亦有例如抗氧化劑或消泡劑之類者。 For lubricating oil, various additives are included in order to maintain lubricating performance. For example, when the lubrication conditions are severe and the pressure of the contact part is high, or when the sliding speed is low or the viscosity of the oil is too low, the film of lubricating oil between the friction surfaces becomes thinner and the friction resistance becomes larger. Abrasion occurs. This state is called boundary lubrication, which causes ablation in extreme cases. Additives that play the role of reducing friction or abrasion in this state of boundary lubrication include oiliness agents, antiwear agents, and extreme pressure additives (extreme pressure agents), sometimes collectively referred to as load-resistant additives. In addition, as other additives, there are, for example, antioxidants or defoamers.

添加劑相對於潤滑油包含特定之比例(濃度)對於維持所期望之潤滑性能而言為必須。先前,作為潤滑油之劣化診斷,如專利文獻1所記載般,提出檢測污染物質所致之劣化之技術,但未提出針對遠距離診斷潤滑油之 添加劑之劣化(添加劑之減少)之方法有效者。 The specific ratio (concentration) of the additive relative to the lubricating oil is necessary to maintain the desired lubricating performance. Previously, as the deterioration diagnosis of lubricating oil, as described in Patent Document 1, a technique for detecting deterioration caused by pollutants was proposed, but no technique for remote diagnosis of lubricating oil was proposed. The method of deterioration of additives (reduction of additives) is effective.

對於風力發電機,要求高等級且穩定之運轉與發電量。因此,具備於故障等異常發生之前之階段偵測異常之預兆診斷之功能,並要求停工時間之削減。又,因使用如增速機之高價零件,故亦要求藉由預兆診斷將故障防範於未然。 For wind turbines, high-level and stable operation and power generation are required. Therefore, it has the function of detecting anomalies in the stage before the occurrence of anomalies such as failures, and requires the reduction of downtime. In addition, due to the use of high-priced parts such as speed-increasing machines, it is also required to prevent failures in the first place through predictive diagnosis.

如風力發電機之增速機般,於使用潤滑油之機械中,謀求可長期不更換零件地使用。實際上,大多情況下以每三個月、每年等決定之週期對每個零件進行定期檢查。例如,增速機之潤滑油之更換花費高額之費用,大多情況下停止風力發電機並定期地進行更換,但有更換狀態良好且仍可使用之潤滑油之情形。另一方面,有未注意到於早期產生磨耗粉、或水混入等異常,導致增速機故障之情形。若延長潤滑油之更換週期,則因可實現風車停止所產生之發電量損耗削減或潤滑油更換成本削減,故成為發電企業之利益。然而,一般而言,由於潤滑油之氧化劣化,導致潤滑性能容易降低而容易進行磨耗,故為了延長潤滑油之使用期間,期望除潤滑油之狀態以外,併用增速機等旋轉機械之狀態監視。 Like the speed-increasing machine of wind turbines, in machinery that uses lubricating oil, it can be used for a long time without replacing parts. In fact, in most cases, every part is regularly inspected at a cycle determined every three months or every year. For example, the replacement of the lubricating oil of the speed-increasing machine costs a high cost. In most cases, the wind turbine is stopped and replaced regularly, but there are cases where the lubricating oil that is in good condition and still usable is replaced. On the other hand, there are cases in which abnormalities such as abrasion powder or water mixing in the early stage have not been noticed, causing the speed increaser to malfunction. If the lubricating oil replacement cycle is extended, the power generation loss caused by the windmill shutdown or the lubricating oil replacement cost can be reduced, so it becomes the benefit of the power generation company. However, in general, due to the oxidation and degradation of lubricating oil, the lubricating performance is easy to decrease and wear easily. Therefore, in order to prolong the use period of lubricating oil, it is desirable to monitor the state of rotating machinery such as speed increaser in addition to the state of the lubricating oil. .

本發明之目的在於提供一種風力發電機診斷系統及方法,其等係藉由狀態監視感測器進行風力發電機之狀態之監視,可準確且迅速地判斷有無伴有潤滑油採取之分析之必要性、有無更換潤滑油、或更換零件等保養作業之必要性。 The purpose of the present invention is to provide a wind turbine diagnostic system and method, which monitor the state of the wind turbine through a state monitoring sensor, which can accurately and quickly determine whether there is a need for lubricating oil analysis The necessity of maintenance operations such as replacement of lubricating oil or replacement parts.

為達成上述目的,本發明之風力發電機之診斷系統之一例係一種風力發電機之診斷系統,其自具有增速機與發電機之風力發電機收集資訊,並基於收集之資訊判斷風力發電機之異常,且具有:感測器,其為了監視風力發電機之狀態,檢測供給至增速機之潤滑油之1個以上之潤滑油性狀,將潤滑油之異常與增速機之異常作為感測器資訊而輸出;及記憶部,其記憶對每個感測器資訊所決定之基準值;且具備處理裝置,該處理裝置執行:第1處理,其係基於對每個感測器資訊所決定之基準值與感測器資訊,判定潤滑油及增速機之異常度;第2處理,其係基於由第1處理判別之潤滑油之異常度及增速機之異常,判定是否需要伴有潤滑油之採取之潤滑油分析、是否需要潤滑油更換、及是否需要增速機零件更換;及第3處理,其係將第2處理之判定結果輸出至其他終端。 In order to achieve the above objective, one example of the diagnosis system for a wind turbine of the present invention is a diagnosis system for a wind turbine, which collects information from a wind turbine with a speed increaser and a generator, and judges the wind turbine based on the collected information The abnormality, and has: a sensor, in order to monitor the state of the wind turbine, detect more than one lubricating oil properties of the lubricating oil supplied to the speed increaser, and regard the abnormality of the lubricant and the abnormality of the speed increaser as The sensor information is output; and the memory unit, which memorizes the reference value determined for each sensor information; and is equipped with a processing device, the processing device performs: the first processing, which is based on the information for each sensor The determined reference value and sensor information determine the abnormality of the lubricating oil and the speed increaser; the second process is based on the abnormality of the lubricant and the abnormality of the speed increaser judged by the first process to determine whether it is necessary Lubricant analysis accompanied by the adoption of lubricating oil, whether it is necessary to replace the lubricating oil, and whether it is necessary to replace the parts of the speed increaser; and the third process, which outputs the judgment result of the second process to other terminals.

根據本發明,可基於自能夠直接偵測潤滑油性狀之狀態之感測器輸出之資訊,準確地判斷有無伴有潤滑油採取之詳細之潤滑油分析之必要性。並可謀求潤滑油更換週期之最佳化、風車之可靠性提高、風車發電量提高。 According to the present invention, based on the information output from the sensor capable of directly detecting the state of the lubricating oil, it is possible to accurately determine whether the lubricating oil is accompanied by the necessity of detailed lubricating oil analysis. It can also seek to optimize the lubricating oil replacement cycle, improve the reliability of the windmill, and increase the power generation of the windmill.

上述以外之問題、構成及效果係根據以下之實施形態之說明而明瞭。 The problems, constitution, and effects other than the above are clarified based on the description of the following embodiments.

1:風力發電機 1: wind turbine

2:塔架 2: Tower

3:機艙 3: cabin

4:輪轂 4: Wheel hub

5:葉片 5: Blade

30:機艙間隔壁 30: Engine room partition

31:主軸 31: Spindle

32:縮緊盤 32: shrink disk

33:增速機 33: Speed increaser

34:發電機 34: Generator

35:主框架 35: main frame

36:散熱器 36: radiator

37:潤滑油槽 37: Lubricating oil tank

38:聯軸節 38: coupling

200:場區 200: field

200a:場區 200a: field

200b:場區 200b: field

200c:場區 200c: field

210:伺服器 210: server

220:彙集伺服器 220: Convergence Server

230:網路 230: Network

240:中央伺服器 240: Central Server

301:潤滑油供給器件 301: Lubricant Supply Device

302:旋轉機械 302: Rotating Machinery

303:測定部 303: Measurement Department

304:感測器群 304: Sensor Group

305:過濾器 305: filter

901:第1感測器資訊 901: first sensor information

902:第2感測器資訊 902: 2nd sensor information

903:第1感測器資訊 903: first sensor information

1001:資料 1001: data

1002:將來之值 1002: future value

1003:實測值 1003: measured value

1004A:預測值 1004A: predicted value

1004B:預測值 1004B: predicted value

2101:發電企業PC 2101: Power Generation Enterprise PC

2102:保養公司PC 2102: Maintenance company PC

2401:CPU 2401: CPU

2402:記憶裝置 2402: memory device

2403:記憶體(輸入輸出裝置) 2403: Memory (input and output device)

2404:狀態判別部 2404: State Judgment Department

2405:採取需要與否判別部 2405: Adopt the need or not judgment department

2406:報告部 2406: Report Department

2407:對策判定部 2407: Countermeasure Judgment Department

2410:I/F 2410: I/F

2411:運轉參數資料(輸入裝置) 2411: Operating parameter data (input device)

2412:感測器資料 2412: Sensor data

2413:添加劑濃度資料 2413: Additive concentration data

S601~S606:步驟 S601~S606: steps

S609~S613:步驟 S609~S613: steps

S2001~S2019:步驟 S2001~S2019: steps

△E:色差 △E: color difference

圖1係風力發電機之概略整體構成圖。 Figure 1 is a schematic diagram of the overall structure of the wind generator.

圖2係表示利用ICP元素分析之潤滑油中之磷濃度測定結果之曲線圖。 Figure 2 is a graph showing the results of determination of phosphorus concentration in lubricating oil by ICP element analysis.

圖3係表示利用LC測定所得之潤滑油中之磷系極壓添加劑濃度測定結果之曲線圖。 Figure 3 is a graph showing the results of determination of the concentration of phosphorus extreme pressure additives in lubricating oil obtained by LC measurement.

圖4係表示潤滑油中之添加劑濃度與色度之相關之曲線圖。 Figure 4 is a graph showing the correlation between the concentration of additives in lubricating oil and chromaticity.

圖5係表示潤滑油中之添加劑濃度與色度之相關之曲線圖。 Figure 5 is a graph showing the correlation between the concentration of additives in lubricating oil and chromaticity.

圖6係表示潤滑油中之兩種添加劑濃度與色度之相關之曲線圖。 Figure 6 is a graph showing the correlation between the concentration of two additives in lubricating oil and chromaticity.

圖7係表示潤滑油中之添加劑消耗(添加劑分解產生氧化產物)時之R、G、B之各值之變化之情況之曲線圖。 Figure 7 is a graph showing the changes in the values of R, G, and B when the additives in the lubricating oil are consumed (decomposition of additives to produce oxidation products).

圖8係表示於潤滑油中生成磨耗粉時之R、G、B之各值之變化之情況之曲線圖。 Figure 8 is a graph showing the changes in the values of R, G, and B when abrasion powder is generated in lubricating oil.

圖9係具有潤滑油供給系統之風力發電機之潤滑油之監視系統之概略圖。 Fig. 9 is a schematic diagram of a monitoring system for lubricating oil of a wind turbine with a lubricating oil supply system.

圖10係具備潤滑油用感測器之旋轉機械之概念圖。 Figure 10 is a conceptual diagram of a rotating machine equipped with a sensor for lubricating oil.

圖11係潤滑油診斷流程圖。 Figure 11 is a flow chart of lubricant diagnosis.

圖12係表示潤滑油剩餘壽命推測之概念之曲線圖。 Fig. 12 is a graph showing the concept of estimation of remaining life of lubricating oil.

圖13係表示潤滑油剩餘壽命推測之概念之曲線圖。 Figure 13 is a graph showing the concept of predicting the remaining life of lubricating oil.

圖14係表示潤滑油剩餘壽命推測之概念之曲線圖。 Figure 14 is a graph showing the concept of the remaining life estimation of lubricating oil.

圖15係表示利用光學式感測器檢測潤滑油中之磨耗粉之一例之曲線圖。 Fig. 15 is a graph showing an example of using an optical sensor to detect abrasion powder in lubricating oil.

圖16係表示利用光學式感測器檢測水混入潤滑油中之一例之曲線圖。 Fig. 16 is a graph showing an example of detecting water mixed into lubricating oil using an optical sensor.

圖17係表示風車運轉時間與增速機之健全度之相關之圖。 Fig. 17 is a graph showing the correlation between the operating time of the windmill and the soundness of the speed increaser.

圖18係表示對應於增速機之狀態之保養應對之圖。 Figure 18 is a diagram showing the maintenance response corresponding to the state of the speed increaser.

圖19係中央伺服器之概略構成圖。 Figure 19 is a schematic configuration diagram of the central server.

圖20係對策判定部之處理流程圖。 Fig. 20 is a processing flowchart of the countermeasure determination unit.

圖21係風力發電機之增速機之診斷系統之概略構成圖。 Figure 21 is a schematic diagram of the diagnostic system of the speed increaser of the wind turbine.

圖22係風力發電機之增速機之診斷系統之概略構成圖。 Figure 22 is a schematic diagram of the diagnostic system of the speed increaser of the wind turbine.

圖23(a)、(b)係表示潤滑油之添加劑濃度之經年變化之圖。 Figure 23 (a) and (b) are graphs showing the changes in lubricant additive concentration over the years.

圖24係中央伺服器之概略構成圖。 Figure 24 is a schematic configuration diagram of the central server.

首先,於詳細地說明本發明之實施形態之前,對完成本發明之經過進行說明。 First, before describing the embodiments of the present invention in detail, the process of completing the present invention will be described.

近年來,藉由零件之剩餘壽命評估技術等之進步,具有旋轉零件之機械(以下,稱為旋轉機械)之預防性維修、計劃性保養正在普及。潤滑油之氧化劣化所致之潤滑功能降低或潤滑油中之磨耗粉及塵埃等污染粒子會誘發與旋轉機械之故障相關之軸承、齒輪等旋轉機械之磨耗損傷,故潤滑油之監視技術尤為重要。 In recent years, with advances in parts remaining life evaluation technology, etc., preventive maintenance and planned maintenance of machines with rotating parts (hereinafter referred to as rotating machines) are spreading. Decreased lubrication function due to oxidative deterioration of lubricating oil or contaminant particles such as abrasion powder and dust in lubricating oil can induce abrasion and damage of rotating machinery such as bearings and gears related to the failure of rotating machinery, so lubricating oil monitoring technology is particularly important .

適用本發明之裝置之一例即風力發電機中,為了降低構成要素間之機械性摩擦係數而使用潤滑油等。以下,以風力發電機之潤滑油為例而說明潤滑油之監視技術。 One example of the device to which the present invention is applied is a wind power generator that uses lubricating oil or the like in order to reduce the mechanical friction coefficient between the components. In the following, the lubricating oil monitoring technology of the wind turbine is taken as an example.

於圖1,表示順風型之風力發電機之概略整體構成圖。圖1中,以虛線表示配置於機艙3內之各機器。如圖1所示,風力發電機1具備:受風而旋轉之葉片5、支持葉片5之輪轂4、機艙3、及將機艙3於水平面內可旋動地支持之塔架2。 Figure 1 shows a schematic overall configuration diagram of a downwind type wind turbine. In FIG. 1, each machine arranged in the nacelle 3 is shown by dotted lines. As shown in Fig. 1, the wind power generator 1 is provided with blades 5 that are rotated by wind, a hub 4 that supports the blades 5, a nacelle 3, and a tower 2 that rotatably supports the nacelle 3 in a horizontal plane.

於機艙3內具備:主軸31,其連接於輪轂4,與輪轂4一起旋轉;縮緊盤32,其連結於主軸31;增速機33,其經由縮緊盤32連接於主軸31而將旋轉速度進行增速;及發電機34,其經由聯軸節38以經增速機33增速之旋轉速度使轉子旋轉而發電運轉。 The nacelle 3 is equipped with: a main shaft 31 connected to the hub 4 and rotates with the hub 4; a shrink disk 32 connected to the main shaft 31; and a speed increaser 33 connected to the main shaft 31 via a shrink disk 32 to rotate The speed is increased; and the generator 34, which rotates the rotor through the coupling 38 at the speed increased by the speed increaser 33 to generate electricity.

將葉片5之旋轉能量傳遞至發電機34之部位稱為動力傳遞部,主軸31、縮緊盤32、增速機33及聯軸節38包含於動力傳遞部。且,增速機33及發電機34保持於主框架35上。又,於主框架35上,設置有1個或複數個貯存潤滑油以用於動力傳遞部之潤滑之潤滑油槽37。又,於機艙3內,於較機艙間隔壁30更靠上風側配置有散熱器36。使發電機34或增速機33中循環有使用外部大氣而由散熱器36冷卻之冷卻水而冷卻發電機34或增速機33。於圖1,以所謂順風型風車為例進行說明,但本實施形態當然可適應於逆風型風車。 The part where the rotational energy of the blade 5 is transmitted to the generator 34 is called the power transmission part, and the main shaft 31, the shrink disk 32, the speed increaser 33, and the coupling 38 are included in the power transmission part. In addition, the speed increaser 33 and the generator 34 are held on the main frame 35. In addition, one or more lubricating oil grooves 37 for storing lubricating oil for the lubrication of the power transmission part are provided on the main frame 35. Moreover, in the nacelle 3, a radiator 36 is arranged on the windward side of the nacelle partition wall 30. The generator 34 or the speed increaser 33 is circulated with cooling water cooled by the radiator 36 using the outside atmosphere to cool the generator 34 or the speed increaser 33. In Fig. 1, a so-called downwind windmill is taken as an example for description, but this embodiment can of course be adapted to an upwind windmill.

風力發電機中,對多數旋轉機械使用潤滑油。例如,於圖1中,對主軸31、增速機33、發電機34、未圖示之轉向、俯仰等之軸承供給潤滑油。根據風速改變葉片之俯仰角度並控制輸出之控制係葉片之俯仰控制,為了不浪費地受風而使風車之朝向追隨風向之機艙之方位控制係轉向控 制。 In wind turbines, lubricating oil is used for most rotating machinery. For example, in FIG. 1, lubricating oil is supplied to the bearings of the main shaft 31, the speed increaser 33, the generator 34, and the steering, pitch, etc. not shown. The control system that changes the pitch angle of the blades according to the wind speed and controls the output is the pitch control of the blades. In order not to be wasted by the wind, the direction control system of the nacelle that follows the wind direction is steering control. system.

除此種動力傳遞部以外,關於包含用於進行轉向控制或俯仰控制之旋轉機械之旋轉機械必須藉由強制循環供給潤滑油。潤滑油減少旋轉機械之旋轉部分之摩擦,防止零件之磨耗或破損、或能量損失。然而,若由於潤滑油之經時性劣化導致產生潤滑性能降低,或由於磨耗粒子、塵埃等混入潤滑油導致發生污染,則摩擦係數增加,風力發電機之故障風險增大。 In addition to such a power transmission unit, a rotating machine including a rotating machine for steering control or pitch control must be supplied with lubricating oil by forced circulation. Lubricating oil reduces the friction of the rotating parts of the rotating machinery and prevents the wear or damage of the parts, or energy loss. However, if the lubricating performance is reduced due to the deterioration of the lubricating oil over time, or contamination occurs due to the mixing of abrasive particles and dust into the lubricating oil, the friction coefficient increases and the risk of failure of the wind turbine increases.

若風力發電機發生故障,則由於發生故障零件更換之成本、停電中之發電收入減少等大量之成本損失,故期望有利用剩餘壽命預測、預兆偵測之早期零件準備、停電期間縮短等對策。尤其,作為重要零件之增速機係若潤滑油之性能降低則故障風險增大,因此用於儘可能於早期推測潤滑油之剩餘壽命或更換時期之技術較為重要。 If the wind turbine fails, there will be a large amount of cost loss due to the cost of replacing the failed parts and the reduction of power generation revenue during a power outage. Therefore, it is expected that there will be countermeasures such as the use of remaining life prediction, early part preparation for omen detection, and shortening of the power outage period. In particular, if the performance of the lubricating oil is reduced, the speed-increasing machine, which is an important part, will increase the risk of failure. Therefore, it is important to estimate the remaining life or replacement period of the lubricating oil as early as possible.

作為用於評估潤滑油之特性之監視對象參數,考慮有黏度、總酸值測定、成分元素分析等各種者。 As the monitoring target parameters used to evaluate the characteristics of lubricating oil, various types such as viscosity, total acid value measurement, and component element analysis are considered.

然而,於設想風力發電機之潤滑油作為監視對象之情形時,例如黏度之特性評估中,由於風車發電機之增速機之潤滑油係使用化學性非常穩定之合成油,黏度幾乎未變化,故僅此不適於作為剩餘壽命推測之指標。又,於表示基於氧化之劣化之總酸值測定中,由於風車發電機之增速機之潤滑油係使用對於氧化非常穩定之合成油,總酸值幾乎未變化,因此僅此不適於作為剩餘壽命推測之指標。 However, when it is assumed that the lubricating oil of a wind turbine generator is used as a monitoring object, such as in the evaluation of the characteristics of viscosity, since the lubricating oil of the speed increaser of the wind turbine generator uses a chemically stable synthetic oil, the viscosity hardly changes. Therefore, this is only not suitable as an indicator of remaining life estimation. In addition, in the measurement of the total acid value that represents the degradation based on oxidation, since the lubricating oil of the speed increaser of the wind turbine generator uses a synthetic oil that is very stable to oxidation, the total acid value is almost unchanged, so this is not suitable as the remaining Index of life expectancy.

又,亦考慮測定潤滑油所含有之微粒子粉或水分之方法,但於潤滑油中檢測出該等含有物之時點,有已產生磨耗或漏泄之可能性,而期望於檢測出微粒子粉或水分之前檢測出預兆。又,風車發電機之增速機之潤滑油於黏度較高且混入多數氣泡之狀態下循環,故於設置微粒計數器或鐵粉濃度計進行粒子計測之粒子計測法中難以識別氣泡與粒子。又,原理上無法藉由微粒計數器或鐵粉濃度計而計測下述之潤滑油之添加劑之消耗。 In addition, the method of measuring the particulate powder or moisture contained in the lubricating oil is also considered. However, when the lubricating oil is detected, there is a possibility of wear or leakage. It is expected that the particulate powder or moisture is detected An omen was detected before. In addition, the lubricating oil of the speed increaser of the wind turbine generator circulates in a state where the viscosity is high and many bubbles are mixed, so it is difficult to identify the bubbles and particles in the particle measurement method where a particle counter or an iron powder concentration meter is installed for particle measurement. In addition, in principle, it is impossible to measure the consumption of the additives of the lubricating oil described below with a particle counter or an iron powder concentration meter.

藉由以上,為了早期推測風力發電機之潤滑油剩餘壽命,需要風力發電機之潤滑油之新性能評估方法。 Based on the above, in order to predict the remaining life of wind turbine lubricants early, a new performance evaluation method for wind turbine lubricants is needed.

然,如上所述,為了維持潤滑性能於潤滑油包含各種添加劑。例如油性劑、抗磨耗劑、極壓添加劑(極壓劑)等耐荷重添加劑、抗氧化劑或消泡劑等。於風力發電機之增速機之潤滑油,包含單獨或複數個該等添加劑。 However, as mentioned above, in order to maintain lubricating performance, lubricating oil contains various additives. For example, oily agents, anti-wear agents, extreme pressure additives (extreme pressure agents) and other load-resistant additives, antioxidants or defoamers, etc. The lubricating oil used in the speed-increasing machine of wind turbines contains single or plural of these additives.

油性劑吸附於金屬表面而形成吸附膜,該吸附膜妨礙處於邊界潤滑狀態之金屬與金屬之直接接觸,發揮使摩擦、磨耗減少之作用。作為油性劑,可使用對金屬表面吸附力較大之高級脂肪酸、高級乙醇及胺、酯、金屬皂等。 The oily agent is adsorbed on the metal surface to form an adsorption film. The adsorption film hinders the direct contact between the metal and the metal in the boundary lubrication state, and plays the role of reducing friction and abrasion. As the oily agent, higher fatty acids, higher alcohols, amines, esters, metal soaps, etc., which have a large adsorption force on the metal surface can be used.

較油性劑對嚴格之荷重條件下之磨耗防止更有效果者為抗磨耗劑,一般多使用磷酸酯、亞磷酸酯、硫代磷酸鹽。抗磨耗劑使用於渦輪機油、 耐磨耗液壓油等。 The oily agent is more effective in preventing abrasion under strict load conditions, and the anti-wear agent is generally used phosphate, phosphite, and thiophosphate. Antiwear agent is used in turbine oil, Wear-resistant hydraulic oil, etc.

於邊界潤滑狀態最嚴格之條件之高荷重狀態之接觸面中,摩擦面之溫度變得非常高,油性劑之吸附膜脫附而失去效果,但極壓添加劑係包含硫、氯、磷等之化學性活性物質,因此與金屬面反應,形成包含硫、氯、磷等之化合物,成為切斷力較小之覆膜,而防止磨耗、燒蝕、熔合。 In the contact surface under the most severe condition of boundary lubrication, the temperature of the friction surface becomes very high, and the adsorption film of the oily agent desorbs and loses its effect. However, the extreme pressure additives include sulfur, chlorine, phosphorus, etc. The chemically active material therefore reacts with the metal surface to form compounds containing sulfur, chlorine, phosphorus, etc., forming a coating with a small cutting force, preventing abrasion, ablation, and fusion.

作為極壓添加劑,一般為包含硫、氯、磷等之物質,除了硫化油脂、硫化酯、硫化物、氯化烴等以外,亦使用環烷酸鉛、或同一分子內包含硫、磷、氯中之二種以上之元素之化合物。作為具體之極壓添加劑,有硫化鯨蠟油、硫化脂肪酯、二苄基二硫化物(dibenzyl disulfide)、烷基多硫化物、烯烴多硫化物、黃原醯硫化物(xanthic sulfide)、氯化石蠟、三氯硬脂酸甲酯、環烷酸鉛、烷基硫代磷酸胺、氯烷基黃原酸酯(chloroalkyl xanthate)、酚醛硫代胺基甲酸酯、三苯基硫代磷酸酯(TPPT:Triphenyl Phosphorothionate)、4,4'-亞甲基雙(二硫代胺基甲酸酯)等。 As extreme pressure additives, generally substances containing sulfur, chlorine, phosphorus, etc., in addition to sulfurized fats, sulfurized esters, sulfides, chlorinated hydrocarbons, etc., lead naphthenate, or sulfur, phosphorus, chlorine in the same molecule A compound of more than two elements. As specific extreme pressure additives, there are sulfurized cetyl oil, sulfurized fatty ester, dibenzyl disulfide, alkyl polysulfide, olefin polysulfide, xanthic sulfide, chlorine Fossil wax, methyl trichlorostearate, lead naphthenate, alkyl thiophosphoric acid amine, chloroalkyl xanthate (chloroalkyl xanthate), phenolic thiocarbamate, triphenyl phosphorothioate Ester (TPPT: Triphenyl Phosphorothionate), 4,4'-methylene bis(dithiocarbamate), etc.

抗氧化劑係用於防止因基礎油之氧化而劣化。抗氧化劑有3種。其等係:自由基抑制劑(Free Radical Inhibitor),其抑制氧化初期之自由基(radical)生成,使烴之氧化反應之連鎖停止;過氧化物分解劑(Peroxide Decomposer),其發揮將生成之過氧化物分解,變成穩定之非自由基化合物之作用;及金屬減活劑(Metal Deactivator),其形成強韌之吸附膜(鈍化防腐蝕皮膜)。金屬減活劑之作用係不使鐵或銅因潤滑油氧化而生成之過 氧化物之金屬腐蝕性而熔解。 Antioxidant is used to prevent deterioration due to oxidation of base oil. There are 3 kinds of antioxidants. These are: Free Radical Inhibitor, which inhibits the formation of radicals in the initial stage of oxidation, and stops the chain of oxidation reactions of hydrocarbons; Peroxide Decomposer, which produces The peroxide decomposes and becomes a stable non-radical compound; and the metal deactivator (Metal Deactivator), which forms a strong adsorption film (passivation anti-corrosion film). The role of metal deactivator is to prevent the formation of iron or copper due to the oxidation of lubricating oil The oxide metal is corrosive and melts.

作為具體之抗氧化劑,有苯酚衍生物(2,6-二-第三-丁基對甲酚(BHT)、2,6-二-第三-丁基對苯酚(DBP)、4,4'-亞甲基雙(2,6-二烷基苯酚)等)、胺衍生物(2,6-二烷基-α-二甲胺基對甲酚、4,4'-四甲基二胺基二苯甲烷、辛基化苯基萘胺、二辛基-二苯基胺、二壬基二苯基胺、吩噻嗪、2,2,4-三甲基二羥基喹啉等)、金屬二硫代磷酸酯、烷基硫化物等、1,4-二氧基聯蒽醌(別名:醌茜)、1,2-二氧基聯蒽醌(別名:茜素)、苯并三唑、烷基苯并三唑等。 As specific antioxidants, there are phenol derivatives (2,6-di-tertiary-butyl-p-cresol (BHT), 2,6-di-tertiary-butyl-p-phenol (DBP), 4,4' -Methylene bis(2,6-dialkylphenol), etc.), amine derivatives (2,6-dialkyl-α-dimethylamino-p-cresol, 4,4'-tetramethyldiamine Diphenylmethane, octylated phenylnaphthylamine, dioctyl-diphenylamine, dinonyldiphenylamine, phenothiazine, 2,2,4-trimethyldihydroxyquinoline, etc.), Metal dithiophosphate, alkyl sulfide, etc., 1,4-dioxybianthraquinone (alias: quinizarin), 1,2-dioxydianthraquinone (alias: alizarin), benzotriazole Azole, alkyl benzotriazole, etc.

作為消泡劑之例,已知有矽系消泡劑、界面活性劑、聚醚、高級乙醇。於齒輪油般高黏度之潤滑油中,若產生氣泡則難以消滅,並會導致潤滑性能降低所致之零件損傷產生、空蝕產生、油壓效率降低、冷卻能力降低等影響。 As examples of defoamers, silicon-based defoamers, surfactants, polyethers, and higher alcohols are known. In a lubricating oil with a high viscosity like gear oil, it is difficult to eliminate air bubbles if it is generated, and it will cause damage to parts caused by reduced lubrication performance, cavitation, reduction of oil pressure efficiency, and reduction of cooling capacity.

該等添加劑(耐荷重添加劑、抗氧化劑、消防材)相對於潤滑油僅含有特定之比例(濃度)對於維持所期望之潤滑性能而言為必須。然而,如上所述,先前雖如專利文獻1所記載般,提出有檢測污染物質所致之劣化、水分混入所致之劣化等之技術,但期望直接計測潤滑油自身之成分,尤其係潤滑油之添加劑濃度等之變化。 These additives (load-resistant additives, antioxidants, fire-fighting materials) containing only a specific ratio (concentration) with respect to the lubricating oil are necessary to maintain the desired lubricating performance. However, as described in Patent Document 1, a technique for detecting deterioration caused by pollutants and deterioration caused by the incorporation of moisture has been proposed. However, it is desirable to directly measure the components of the lubricating oil itself, especially the lubricating oil. The concentration of additives, etc.

因此,本發明人等關於藉由監視潤滑油所含之添加劑之狀態、尤其濃度推移而針對潤滑油之劣化進行預兆診斷之方法進行比較研討。 Therefore, the inventors of the present invention conducted comparative studies on methods of predictive diagnosis of lubricant deterioration by monitoring the state of the additives contained in the lubricant, especially the concentration transition.

圖2表示藉由作為成分分析方法之一所知之ICP(Inductively Coupled Plasma:感應耦合電漿)元素分析進行作為潤滑油中之極壓添加劑之成分之磷濃度測定之結果。橫軸為經過時間(月數),縱軸為磷(P)濃度(ppm)。其結果,經過時間與磷濃度之間未見到有意義之關係。此暗示元素分析精度對於用於預兆診斷之精度可能不充分。 Fig. 2 shows the results of determination of phosphorus concentration as a component of extreme pressure additives in lubricating oil by ICP (Inductively Coupled Plasma) elemental analysis known as one of the component analysis methods. The horizontal axis represents the elapsed time (months), and the vertical axis represents the phosphorus (P) concentration (ppm). As a result, no meaningful relationship was seen between the elapsed time and the phosphorus concentration. This implies that the accuracy of element analysis may not be sufficient for the accuracy used for predictive diagnosis.

圖3係表示藉由LC/MS(Liquid Chromatography Mass Spectrometry;液體色譜法/質譜測定法:以下LC測定)所得之伴隨風車運轉之潤滑油中之磷系極壓添加劑之消耗行為(減少)之結果之曲線圖。於該例中,磷系極壓添加劑(極壓劑)具體而言為TPPT。橫軸為經過時間(月數),縱軸為TPPT濃度(對於新油之相對值)。其結果,經過時間與濃度之間見到有意義之關係,濃度隨著經過月數而線性降低。 Figure 3 shows the results of the consumption behavior (reduction) of phosphorus-based extreme pressure additives in lubricating oil accompanying windmill operation by LC/MS (Liquid Chromatography Mass Spectrometry; liquid chromatography/mass spectrometry: the following LC measurement) The graph. In this example, the phosphorus-based extreme pressure additive (extreme pressure agent) is specifically TPPT. The horizontal axis is the elapsed time (months), and the vertical axis is the TPPT concentration (relative value for new oil). As a result, a meaningful relationship is seen between the elapsed time and the concentration, and the concentration decreases linearly with the elapse of months.

於LC測定中,可高精度且高感度地僅定量潤滑油中之添加劑。 In LC measurement, only additives in lubricating oil can be quantified with high accuracy and sensitivity.

根據以上研討,可知為了隨時間監視潤滑油中之添加劑之濃度之變化,維持管理添加劑之功能,適用如LC測定般可直接測定潤滑油中之添加劑濃度之測定方法。又可知,此時若潤滑劑中之添加劑之濃度低於特定閾值,則潤滑油之性能變得不充分,而會導致裝置之故障。 Based on the above research, it can be known that in order to monitor the changes in the concentration of additives in lubricating oil over time and maintain the function of managing additives, a measurement method that can directly determine the concentration of additives in lubricating oil like LC measurement is applicable. It is also known that if the concentration of additives in the lubricant is lower than a certain threshold at this time, the performance of the lubricant will become insufficient, which will cause the device to malfunction.

藉由該等,作為用於早期推測風力發電機之潤滑油剩餘壽命之風力發電機之潤滑油之新性能評估方法,潤滑油中之添加劑、尤其極壓劑之濃 度測定較為有效。 With these, as a new performance evaluation method for wind turbine lubricating oil used to predict the remaining life of the wind turbine lubricating oil, the additives in the lubricating oil, especially the extreme pressure agent, are concentrated Degree measurement is more effective.

除LC測定以外,作為可準確地直接測定潤滑油中之添加劑之濃度之方法,有傅立葉變換紅外光譜法(FT-IR)、核磁共振(NMR)等。 In addition to LC measurement, there are Fourier Transform Infrared Spectroscopy (FT-IR), Nuclear Magnetic Resonance (NMR), etc. as methods that can accurately and directly determine the concentration of additives in lubricating oil.

藉由LC測定、FT-IR、NMR等,準確地直接測定潤滑油中之添加劑之濃度,藉此可監視潤滑油之添加劑之劣化(減少)。然而,於該等分析方法中,因不僅需要伴隨潤滑油之樣本採取之風力發電機之停止,分析亦需要時間,故期望可簡單且準確地測定潤滑油之添加劑之濃度。又,因風力發電機大多設置於山區或海上,故期望藉由線上遠距離監視來測定潤滑油之添加劑濃度。 By LC measurement, FT-IR, NMR, etc., the concentration of additives in lubricating oil can be accurately and directly measured, thereby monitoring the deterioration (reduction) of additives in lubricating oil. However, in these analysis methods, it is not only necessary to stop the wind turbine that is taken with the sample of lubricating oil, but also time is required for the analysis, so it is desirable to be able to easily and accurately determine the concentration of additives in lubricating oil. In addition, since wind turbines are mostly installed in mountainous or offshore areas, it is desirable to measure the concentration of lubricant additives through online remote monitoring.

發明者進行各種研討後結果發現:可使用基於光學式感測器之計測資料所求得之色度資料測定潤滑油之添加劑之濃度。此處,光學式感測器係基於潤滑油之可見光透過率或反射率定量表現顏色者。於上述之例中,作為添加劑,雖使用極壓劑之TPPT進行說明,但除此以外,於作為耐荷重添加劑之油性劑、抗磨耗劑、其他極壓添加劑、抗氧化劑、消防劑中,有濃度與色度之相關之情形時亦可適應。 The inventors conducted various studies and found that the chromaticity data obtained based on the measurement data of the optical sensor can be used to determine the concentration of lubricant additives. Here, the optical sensor is one that quantitatively expresses color based on the visible light transmittance or reflectance of the lubricant. In the above example, although the TPPT of the extreme pressure agent is used as the additive, in addition, there are oily agents, anti-wear agents, other extreme pressure additives, antioxidants, and fire-fighting agents as load-resistant additives It can also be adapted when the density and chroma are related.

發明者之研討結果判明,於藉由LC測定等求得之潤滑油中之添加劑之濃度、潤滑油之著色度(色度),有如圖4所示之相關。圖4係表示潤滑油中之極壓劑濃度與色度之相關之圖。縱軸表示藉由LC測定等求得之潤滑油中之添加劑之濃度,橫軸表示基於光學式感測器之計測資料求得之色 度。此處,於圖4中色度係按以由RGB之組合構成之顏色空間計算之色差(△E)表示。 As a result of the inventor’s research, it was found that the concentration of additives in lubricating oil and the chromaticity (chromaticity) of lubricating oil obtained by LC measurement etc. are related as shown in Fig. 4. Figure 4 is a graph showing the correlation between the concentration of extreme pressure agent in lubricating oil and chromaticity. The vertical axis represents the concentration of additives in lubricating oil obtained by LC measurement, etc., and the horizontal axis represents the color obtained based on the measurement data of the optical sensor. degree. Here, the chromaticity in FIG. 4 is represented by the color difference (ΔE) calculated in a color space composed of a combination of RGB.

圖4中之△E之定義係△E=(R2+G2+B2)1/2 The definition of △E in Figure 4 is △E=(R 2 +G 2 +B 2 ) 1/2

R、G、B意為加法混合中之光之三原色(Red(紅)、Green(綠)、Blue(藍)),按顏色座標之數值表示,表現為(R、G、B)。再者,由24 bpp(24 bit per pixel、每個像素24位元)編碼之RGB色度係由表示紅、綠、藍之亮度之3個8位元符號之整數(0至255)表示。例如,(0,0,0)表示黑,(255,255,255)表示白、(255,0,0)表示紅,(0,255,0)表示綠,(0,0,255)表示藍。再者,作為色度之表示,除RGB表色系以外,有XYZ表色系、L*a*b*表色系、L*u*v*表色系等多種,該等可進行數學轉換而展開為各種表色系,亦可以其他表色系表示色度。 R, G, and B mean the three primary colors of light in additive mixing (Red, Green, and Blue). They are represented by the numerical value of the color coordinates and expressed as (R, G, B). Furthermore, the RGB chromaticity coded by 24 bpp (24 bit per pixel, 24 bits per pixel) is represented by three 8-bit integers (0 to 255) representing the brightness of red, green, and blue. For example, (0,0,0) means black, (255,255,255) means white, (255,0,0) means red, (0,255,0) means green, (0,0,255) means blue. Furthermore, as the expression of chromaticity, in addition to the RGB color system, there are XYZ color system, L*a*b* color system, L*u*v* color system, etc., which can be mathematically converted And it is expanded into various color systems, and other color systems can also express chromaticity.

若針對每個添加劑,如圖4所示預先求出藉由LC測定等求得之潤滑油中之添加劑之濃度、與基於光學式感測器之測定資料求得之潤滑油之色度之關係,則於監視潤滑油時,可獲得基於光學式感測器之測定資料求得之潤滑油之色度,並基於潤滑油之色度,測定潤滑油之添加劑之濃度。 For each additive, as shown in Figure 4, the relationship between the concentration of the additive in the lubricating oil obtained by LC measurement etc. and the chromaticity of the lubricating oil obtained based on the measurement data of the optical sensor is calculated in advance. , When monitoring lubricating oil, the chromaticity of the lubricating oil obtained based on the measurement data of the optical sensor can be obtained, and the concentration of the additive of the lubricating oil can be determined based on the chromaticity of the lubricating oil.

如此,明確成為潤滑油之劣化之指標之潤滑油中添加劑之減少(消耗度)係自藉由光學式感測器計測之色度而求得。藉此,與LC測定、或FT-IR、NMR等之分析相比可簡單地測定潤滑油之添加劑濃度。又,若將光學式感測器設置於機艙內,則亦可線上遠距離監視風力發電機之潤滑油。 In this way, the reduction (consumption) of additives in the lubricant, which is clearly an indicator of the deterioration of the lubricant, is obtained from the chromaticity measured by the optical sensor. By this, compared with LC measurement, FT-IR, NMR, etc. analysis, the concentration of lubricant additives can be easily measured. Moreover, if the optical sensor is installed in the nacelle, it is also possible to monitor the lubricating oil of the wind power generator from a distance online.

於圖4,雖表示於潤滑油包含極壓劑作為添加劑之情形,但作為添加劑,亦可適應於作為耐荷重添加劑之油性劑、抗磨耗劑、其他極壓添加劑、抗氧化劑、及消防劑等。 As shown in Figure 4, although the lubricant contains extreme pressure agents as additives, as additives, it can also be adapted to oiliness agents, anti-wear agents, other extreme pressure additives, antioxidants, and fire-fighting agents as load-resistant additives. .

作為其一例,於圖5表示潤滑油中之極壓劑TPPT濃度與色度之相關。作為潤滑油之劣化之指標之添加劑之消耗度與色度具有相關之理由如以下所說明。添加劑於齒輪或軸承之滑動面作用便會分解,添加劑之分解產物係苯酚系之氧化物或如苯醌之氧化產物,該等著色為黃色~紅褐色。例如,若作為抗氧化劑之BHT、或作為極壓劑之TPPT進行分解,則產生著色化合物。氧化前之BHT、TPPT大致為無色。藉由該等,潤滑油之劣化與分解產物即著色化合物之增加具有正相關。因此,藉由色度計測,可求出潤滑油之劣化度。 As an example, Figure 5 shows the relationship between the concentration of extreme pressure agent TPPT and chromaticity in lubricating oil. The reasons why the consumption of additives, which are indicators of deterioration of lubricating oil, are related to chromaticity are explained below. Additives are decomposed when they act on the sliding surface of gears or bearings. The decomposition products of additives are phenolic oxides or oxidation products such as benzoquinone, which are colored yellow to reddish brown. For example, if BHT as an antioxidant or TPPT as an extreme pressure agent is decomposed, a coloring compound is produced. BHT and TPPT before oxidation are roughly colorless. With these, the deterioration of the lubricating oil has a positive correlation with the increase of the decomposition product, that is, the coloring compound. Therefore, the degree of deterioration of lubricating oil can be obtained by colorimetric measurement.

有潤滑油中包含複數種添加劑之情形。於此情形時,亦係若預先求出藉由LC測定等求得之潤滑油中之各添加劑之濃度、與基於光學式感測器之測定資料求得之潤滑油之色度之關係,則於監視潤滑油時,基於根據光學式感測器之測定資料求得之潤滑油之色度,可測定潤滑油中之各添加劑之濃度。 There are cases where the lubricant contains multiple additives. In this case, if the concentration of each additive in the lubricating oil obtained by LC measurement, etc., and the chromaticity of lubricating oil obtained based on the measurement data of the optical sensor are calculated in advance, then When monitoring lubricating oil, based on the chromaticity of the lubricating oil obtained from the measurement data of the optical sensor, the concentration of each additive in the lubricating oil can be measured.

圖6係表示作為添加劑之極壓劑(ZDDP)與抗氧化劑(BHT)兩種添加劑之添加劑濃度與色度之相關之圖。根據該圖可知,極壓劑與抗氧化劑之消耗速度不同。此種消耗速度不同之添加劑之濃度亦可基於根據光學式感測 器之測定資料求得之色度進行測定。 Figure 6 is a graph showing the correlation between additive concentration and chromaticity of two additives, extreme pressure agent (ZDDP) and antioxidant (BHT). According to the figure, the consumption rate of extreme pressure agent and antioxidant is different. The concentration of such additives with different consumption rates can also be based on optical sensing Measure the chromaticity obtained from the measurement data of the instrument.

進而,本發明者發現:基於光學式感測器之計測資料,可識別潤滑油之添加劑之消耗(劣化)與潤滑油之污染。即,對於本發明之適應領域之一的風力發電之增速機所使用之潤滑油之添加劑,若預先求出潤滑油中之各添加劑之濃度與基於光學式感測器之測定資料求得之潤滑油之色度之關係,則於監視潤滑油時,可基於光學式感測器之測定資料推測潤滑油之添加劑之濃度。藉此,可判斷潤滑油之劣化度。 Furthermore, the inventors discovered that based on the measurement data of the optical sensor, the consumption (deterioration) of lubricant additives and the contamination of lubricant can be identified. That is, for the additives of lubricating oil used in the speed-increasing machine of wind power generation, which is one of the applicable fields of the present invention, if the concentration of each additive in the lubricating oil is obtained in advance and the measurement data based on the optical sensor is obtained The relationship between lubricating oil's chromaticity, when monitoring lubricating oil, can estimate the concentration of lubricating oil additives based on the measurement data of the optical sensor. By this, the degree of deterioration of the lubricating oil can be judged.

圖7係表示潤滑油中之極壓劑消耗、即極壓劑分解並生成氧化產物時之R、G、B之各值之變化之情況之圖。橫軸為經過時間(月數),縱軸為R、G、B之值。如圖7所示,於添加劑之消耗中,R、G、B中主要係B值大幅度降低。於添加劑為抗氧化劑、抗磨耗劑等之情形時,發現同樣之RGB值之變化。 Figure 7 is a graph showing the changes in the values of R, G, and B when the extreme pressure agent is consumed in lubricating oil, that is, when the extreme pressure agent decomposes and generates oxidation products. The horizontal axis is the elapsed time (months), and the vertical axis is the value of R, G, and B. As shown in Figure 7, in the consumption of additives, the value of B among R, G, and B is greatly reduced. When the additives are antioxidants, anti-wear agents, etc., the same changes in RGB values are found.

另一方面,圖8係表示於潤滑油中生成磨耗粉時之R、G、B之各值之變化之情況之圖。與圖7同樣,橫軸為經過時間(月數),縱軸為R、G、B之值。如圖8所示,於污染之情形時,R、G、B之所有值大幅下降。此係若由於磨耗粉或塵埃導致發生潤滑油污染,則該等固形物成分於潤滑油中漂浮,故可見光透過率降低。同樣地,若發生水混入,則潤滑油渾濁,因此導致可見光透過率降低。因此,藉由利用光學式感測器計測潤滑油,除測定潤滑油之添加劑之濃度以外,可檢測磨耗粉或塵埃所致之潤滑油污染、如水混入之污染,並自RGB之各個值之變化,可識別潤滑油之劣化與 污染。 On the other hand, Fig. 8 is a graph showing the changes in the values of R, G, and B when abrasion powder is generated in the lubricant. As in Fig. 7, the horizontal axis represents the elapsed time (months), and the vertical axis represents the values of R, G, and B. As shown in Figure 8, in the case of pollution, all the values of R, G, and B drop significantly. In this case, if lubricant contamination occurs due to abrasion powder or dust, these solid components float in the lubricant, so the visible light transmittance decreases. Similarly, if water is mixed in, the lubricating oil becomes turbid, and therefore, the visible light transmittance decreases. Therefore, by using an optical sensor to measure lubricating oil, in addition to measuring the concentration of lubricating oil additives, it is possible to detect lubricating oil pollution caused by abrasion powder or dust, such as water mixing, and changes from each value of RGB , Can identify the deterioration and Pollution.

於潤滑油之劣化與污染較輕微,且為無需更換潤滑油或更換零件之程度之情形時,自時間與成本之方面而言,停止風力發電機,自風力發電機之增速機採取潤滑油,並進行LC測定、FT-IR、NMR等組成分析、元素分析、微粒子計測、黏度測定、總酸值分析並不適合。因此,由設置於增速機之潤滑油中之包含光學式感測器在內之各種感測器檢測潤滑油之性狀,基於其感測器資訊(表示潤滑油之物理化學性狀態之數值)即時判別潤滑油之異常度之程度,並根據其判別結果,在增速機發生故障之前之適當之時點促進用於詳細之潤滑油分析之潤滑油採取。藉此,可藉由進行適當之潤滑油更換或過濾器更換、或零件之更換等將故障防範於未然,又可藉由迅速地進行修理等應對處理而有效率地管理風力發電機。 When the deterioration and pollution of the lubricating oil is relatively minor, and there is no need to replace the lubricating oil or replacement parts, in terms of time and cost, stop the wind turbine and use the lubricating oil from the speed increaser of the wind turbine It is not suitable for LC measurement, FT-IR, NMR and other composition analysis, element analysis, fine particle measurement, viscosity measurement, and total acid value analysis. Therefore, various sensors including optical sensors installed in the lubricating oil of the speed-increasing gear detect the properties of the lubricating oil, based on the sensor information (a value representing the physical and chemical properties of the lubricating oil) Immediately determine the degree of abnormality of the lubricating oil, and according to the result of the determination, promote the use of lubricating oil for detailed lubricating oil analysis at an appropriate time before the speed increaser malfunctions. Thereby, it is possible to prevent failures in advance by performing appropriate lubricant replacement, filter replacement, or replacement of parts, and the wind turbine can be efficiently managed by quick repairs and other countermeasures.

作為應由潤滑油性狀感測器測定之潤滑油性狀,有潤滑油之溫度、色度、黏度、密度、介電常數、導電率、及污染等級(ISO(International Organization for Standardization:國際標準化機構)編碼、NAS(National Aerospace Standard:國家航太標準)等級)等。因各潤滑油性狀感測器可測定之潤滑油性狀係根據感測器之規格而不同(亦存在不僅可測定1個且亦可測定2個以上之潤滑油性狀之感測器),故實際而言,搭載於增速機之潤滑油性狀感測器之組合係根據欲測定之潤滑油性狀與各感測器之規格而不同。 As the lubricating oil properties that should be measured by the lubricating oil property sensor, there are lubricating oil's temperature, color, viscosity, density, dielectric constant, conductivity, and pollution level (ISO (International Organization for Standardization: International Standardization) Agency) code, NAS (National Aerospace Standard: National Aerospace Standard) level), etc. Because the lubricating oil properties that can be measured by each lubricating oil property sensor are different according to the specifications of the sensor (there are also sensors that can measure not only one but also two or more lubricating oil properties) Therefore, in actuality, the combination of the lubricating oil property sensor mounted on the speed-increasing machine is different according to the lubricating oil property to be measured and the specifications of each sensor.

以下,針對本發明之實施形態,使用圖式進行詳細說明。但,本發 明並非限定於以下所示實施形態之記載內容而解釋。本領域技術人員容易理解於不脫離本發明之思想或主旨之範圍內,可變更其具體構成。 Hereinafter, the embodiments of the present invention will be described in detail using drawings. But this hair The explanation is not limited to the description of the embodiment shown below. Those skilled in the art can easily understand that the specific structure of the present invention can be changed without departing from the concept or spirit of the present invention.

於以下說明之發明構成中,有時對同一部分或具有同樣功能之部分於不同圖式間共通地使用同一符號,並省略重複說明。 In the configuration of the invention described below, the same symbol may be used in common among different drawings for the same part or part with the same function, and repeated descriptions are omitted.

具有同一或同樣功能之要素有複數個之情形時,有對同一符號標註不同添加字母而說明之情形。但無需區別複數個要素之情形時,有省略添加字母而說明之情形。 When there are multiple elements with the same or the same function, there are cases where the same symbol is marked with different additional letters. However, when there is no need to distinguish between multiple elements, there are cases where the addition of letters is omitted.

本說明書等之「第1」、「第2」、「第3」等記號係用於識別構成要素而標註者,並非限定數量、順序、或其內容。又,用於識別構成要素之編號係於每個語境所使用,一個語境所使用之編號,於其他語境中未必表示同一構成。又,並不妨礙以某編號所識別出之構成要素兼具以其他編號所識別出之構成要素之功能。 The symbols such as "1st", "2nd" and "3rd" in this manual are used to identify the constituent elements and are not limited in quantity, order, or content. In addition, the numbers used to identify the constituent elements are used in each context, and the numbers used in one context may not necessarily represent the same composition in other contexts. In addition, it does not prevent the component identified by a certain number from having the function of the component identified by other numbers.

有為了容易理解發明,而圖式等中所示之各構成之位置、大小、形狀、範圍等不表示實際之位置、大小、形狀、範圍等之情形。因此,本發明未必限定於圖式等所揭示之位置、大小、形狀、範圍等。 In order to facilitate the understanding of the invention, the position, size, shape, range, etc. of each component shown in the drawings and the like do not indicate the actual position, size, shape, range, etc. Therefore, the present invention is not necessarily limited to the position, size, shape, range, etc. disclosed in the drawings and the like.

[實施例1] [Example 1]

實施例1係為了監視供給至風力發電機之機械驅動部之潤滑油,由設置於增速機之潤滑油中之包含光學式感測器在內之各種感測器檢測潤滑油 性狀、用於掌握旋轉機械之狀態之增速機之加速度,並基於其感測器資訊(表示潤滑油之物理化學狀態之數值)即時判別潤滑油之異常度之程度、旋轉機械之狀態。且,實施例1為根據判別結果於增速機發生故障之前之適當之時點促進用於詳細之潤滑油分析之潤滑油採取、潤滑油更換、過濾器更換、及零件更換之風力發電機之診斷系統。該系統具備輸入裝置、處理裝置、記憶裝置、及輸出裝置。記憶裝置記憶潤滑油之添加劑之濃度與光學式感測器之資料即色度之相對關係,處理裝置基於計測潤滑油之色度之光學式感測器資料,推測自潤滑油之色度特性求得之潤滑油中之添加劑濃度成為特定閾值以下(基準值)之時間。 The first embodiment is to monitor the lubricating oil supplied to the mechanical drive part of the wind turbine. The lubricating oil is detected by various sensors including optical sensors in the lubricating oil of the speed increaser. Properties, acceleration of speed-increasing machine used to grasp the state of rotating machinery, and based on its sensor information (numerical value representing the physical and chemical state of the lubricant) to instantly determine the degree of abnormality of the lubricant and the state of the rotating machinery. In addition, Example 1 is to facilitate the diagnosis of the wind turbine for detailed lubricating oil analysis, lubricating oil collection, lubricating oil replacement, filter replacement, and parts replacement at an appropriate time point before the failure of the speed increaser based on the judgment result system. The system includes an input device, a processing device, a memory device, and an output device. The memory device memorizes the relative relationship between the concentration of lubricant additives and the data of the optical sensor, namely the chromaticity. The processing device is based on the optical sensor data that measures the chromaticity of the lubricant, and infers from the chromaticity characteristics of the lubricant. The time when the concentration of the additive in the obtained lubricating oil becomes below a certain threshold value (reference value).

又,實施例1係使用利用具備處理裝置、記憶裝置、輸入裝置、及輸出裝置之伺服器之光學式潤滑油感測器之風力發電機診斷系統及方法。於該方法,執行以下步驟:首先,第1步驟,其係為了掌握潤滑油之性狀,取得風力發電機之潤滑油之色度資料;第2步驟,其係測定樣本所含有之添加劑之濃度;第3步驟,其係將測定之添加劑之濃度按時間序列地存儲於記憶裝置並設為添加劑濃度資料;及第4步驟,其係藉由處理裝置處理添加劑濃度資料,推測添加劑之濃度成為特定閾值之時間。 In addition, Embodiment 1 is a wind turbine diagnosis system and method using an optical lubricating oil sensor of a server equipped with a processing device, a memory device, an input device, and an output device. In this method, the following steps are performed: first, the first step is to obtain the chromaticity data of the lubricating oil of the wind turbine in order to grasp the properties of the lubricant; the second step is to determine the concentration of the additives contained in the sample; The third step is to store the measured additive concentration in the memory device in time series and set it as additive concentration data; and the fourth step is to process the additive concentration data by the processing device to infer the concentration of the additive to a specific threshold Time.

(1.系統整體構成) (1. Overall system structure)

圖9表示具有潤滑油供給系統之風力發電機之潤滑油之監視系統之概略圖。於圖9中,為說明而提取圖1之風力發電機1之機艙3部分而表示。於機艙3內部,有主軸31、增速機33、發電機34、未圖示之轉向、俯仰等軸承,自潤滑油槽37對其等供給潤滑油。 Fig. 9 shows a schematic diagram of a monitoring system for lubricating oil of a wind power generator with a lubricating oil supply system. In FIG. 9, the nacelle 3 of the wind turbine 1 of FIG. 1 is extracted and shown for explanation. Inside the nacelle 3, there are a main shaft 31, a speed increaser 33, a generator 34, and bearings such as steering and pitch not shown in the figure. Lubricating oil is supplied to them from a lubricating oil tank 37.

如圖9所示,風力發電機1通常複數個設置於同一地點內,將其統稱為場區200a等。於各個風力發電機1,於潤滑油之供給系統設置各種感測器(未圖示),反映潤滑油之狀態之感測器信號彙集於機艙3內之伺服器210。又,自各風力發電機1之伺服器210所得之感測器信號發送至每個場區所配置之彙集伺服器220。將來自彙集伺服器220之資料經由網路230發送至中央伺服器240。亦向中央伺服器240發送來自其他場區200b或200c之資料。又,中央伺服器240可經由彙集伺服器220或伺服器210,對各風力發電機1發送指示。 As shown in FIG. 9, a plurality of wind power generators 1 are usually installed in the same place, and they are collectively referred to as a field 200a and the like. In each wind turbine 1, various sensors (not shown) are installed in the lubricating oil supply system, and sensor signals reflecting the state of the lubricating oil are collected in the server 210 in the nacelle 3. In addition, the sensor signal obtained from the server 210 of each wind turbine 1 is sent to the aggregation server 220 configured in each field. The data from the aggregation server 220 is sent to the central server 240 via the network 230. It also sends data from other fields 200b or 200c to the central server 240. In addition, the central server 240 can send instructions to each wind turbine 1 via the aggregation server 220 or the server 210.

(2.感測器配置) (2. Sensor configuration)

圖10係具備潤滑油用感測器之旋轉機械之概念圖。潤滑油自泵等潤滑油供給器件301供給至旋轉機械302。潤滑油供給器件301連接於潤滑油槽37,接受潤滑油之供給。旋轉機械302除包含例如增速機33等產生機械接觸之部位以外,亦包含用於進行轉向、俯仰控制之動力傳遞部。 Figure 10 is a conceptual diagram of a rotating machine equipped with a sensor for lubricating oil. Lubricating oil is supplied to the rotating machine 302 from a lubricating oil supply device 301 such as a pump. The lubricating oil supply device 301 is connected to the lubricating oil tank 37 and receives the supply of lubricating oil. The rotating machine 302 includes, for example, the speed-increasing gear 33 and other parts that make mechanical contact, it also includes a power transmission unit for steering and pitch control.

感測器群304係為了偵測潤滑油之狀態,而配置於潤滑油之流路等。實施例1中,於自連接於旋轉機械302之潤滑油之排油口之潤滑油之流路分支之流路(潤滑油路徑之終端附近)設置測定部303,對該測定部303導入潤滑油之一部分,並於測定部303設置感測器群304。未將測定部303設置於潤滑油之主流路之原因在於將測定部303之潤滑油之流速調整為適合偵測潤滑油之狀態之流速。自旋轉機械302排出之潤滑油經由過濾器305返回至槽37。再者,過濾器305並非必須。感測器群304測定潤滑油之各種 參數。例如,作為物理量,除光學式感測器之色度以外,亦有溫度、油壓等。溫度、油壓等可使用公知之感測器測定。可基於該等參數之時間性變化,評估潤滑油之狀態。該等溫度等之感測器雖並非必須,但較佳為設置該等感測器以更詳細地檢測潤滑油之狀態。 The sensor group 304 is arranged in the flow path of the lubricant in order to detect the state of the lubricant. In the first embodiment, the flow path (near the end of the lubricating oil path) branched from the flow path of the lubricating oil connected to the lubricating oil outlet of the rotating machine 302 is provided with the measuring part 303, and the lubricating oil is introduced into the measuring part 303 A part of the sensor group 304 is installed in the measuring unit 303. The reason why the measuring part 303 is not arranged in the main flow path of the lubricating oil is to adjust the flow rate of the lubricating oil of the measuring part 303 to a flow rate suitable for detecting the state of the lubricating oil. The lubricating oil discharged from the rotating machine 302 returns to the tank 37 through the filter 305. Furthermore, the filter 305 is not necessary. Sensor group 304 measures various types of lubricants parameter. For example, as physical quantities, in addition to the chromaticity of the optical sensor, there are also temperature, oil pressure, etc. Temperature, oil pressure, etc. can be measured using a well-known sensor. Based on the temporal changes of these parameters, the state of the lubricant can be evaluated. Although the sensors for the temperature etc. are not necessary, it is better to provide the sensors to detect the state of the lubricant in more detail.

且,實施例1中,於感測器群304,包含具備可見光源與受光元件且計測潤滑油之可見光透過率之光學式感測器。藉由光學式感測器,測定潤滑油之色度資訊(R、G、B之值),並自取得之色度資料求出潤滑油中之殘存添加劑量,進行劣化度診斷與剩餘壽命診斷。於基於感測器資料之診斷中,基於光學式感測器之感測器資料或光學式感測器與其他一種或複數種感測器資料進行診斷。光學式感測器即便為求出潤滑油之可見光反射率者,亦可同樣地進行診斷。 Moreover, in the first embodiment, the sensor group 304 includes an optical sensor equipped with a visible light source and a light receiving element and measuring the visible light transmittance of the lubricant. Measure the chromaticity information of the lubricating oil (values of R, G, B) by optical sensors, and obtain the residual additive amount in the lubricating oil from the acquired chromaticity data to diagnose the degree of deterioration and remaining life . In the diagnosis based on sensor data, the diagnosis is based on the sensor data of the optical sensor or the data of the optical sensor and other one or more kinds of sensors. The optical sensor can perform the same diagnosis even if the visible light reflectance of lubricating oil is obtained.

潤滑油由於使用導致品質劣化,無法發揮初始之功能。因此,必須根據品質之劣化狀態,進行更換等維護。為獲知此種維護之時點,可於遠方監視感測器群304所能收集到之資料,對於保養管理之效率上較為有用。感測器群304所收集到之資料例如彙集於機艙3內之伺服器210,其後經由於場區200內彙集資料之彙集伺服器220,發送至彙集複數個場區之資料之中央伺服器240。 The lubricating oil has deteriorated quality due to its use and cannot perform its original function. Therefore, maintenance such as replacement must be performed according to the deterioration state of the quality. In order to know the timing of such maintenance, the data that can be collected from the remote monitoring sensor group 304 is more useful for the efficiency of maintenance management. The data collected by the sensor group 304, for example, is collected in the server 210 in the nacelle 3, and then sent to the central server that collects the data of multiple fields via the aggregation server 220 that collects the data in the field 200 240.

但,對於如LC測定或FT-IR測定、NMR測定般,需要用於測定之設備之分析中,必須停止風力發電機,適當收集潤滑油之樣本,藉由另外設置之設備進行分析。期望該等LC測定、FT-IR測定、NMR測定所測定之 結果亦作為資料另外存儲於中央伺服器240,進行資料之彙集,將該等資料亦考慮在內而掌握潤滑油之性狀。 However, for the analysis of equipment that needs to be used for measurement such as LC measurement, FT-IR measurement, and NMR measurement, the wind generator must be stopped, a sample of lubricating oil must be properly collected, and the analysis shall be performed by additional equipment. Expect the LC measurement, FT-IR measurement, NMR measurement to measure The result is also stored as data in the central server 240 to collect the data, and take the data into consideration to grasp the properties of the lubricant.

又,作為彙集之資料,可不僅包含潤滑油之相關資料,亦包含表示風力發電機之運轉狀況之資料。例如,偵測風力發電機1之振動之加速度感測器(越大則潤滑油之劣化速度越快)、風車輸出值(越大則潤滑油之劣化速度越快)、實際運轉時間(越長則潤滑油之劣化速度越快)、機械溫度(越高則潤滑油之劣化速度越快)、軸之旋轉速度(越快則潤滑油之劣化速度越快)、潤滑油之溫度(越高則潤滑油之劣化速度越快)等。其等可自設置於風力發電機之各處之公知之構成之感測器或裝置之控制信號而收集。 In addition, as the collected data, it can include not only data related to lubricants, but also data representing the operating conditions of the wind turbine. For example, the acceleration sensor that detects the vibration of the wind turbine 1 (the larger the deterioration speed of the lubricant), the output value of the windmill (the larger the deterioration speed of the lubricant), the actual operating time (the longer The deterioration rate of the lubricating oil is faster), the mechanical temperature (the higher the deterioration speed of the lubricating oil), the rotation speed of the shaft (the faster the deterioration speed of the lubricating oil, the faster the deterioration speed of the lubricating oil), the temperature of the lubricating oil (the higher the deterioration speed), The faster the deterioration of the lubricant), etc. They can be collected from the control signals of the sensors or devices of a known configuration installed at various places of the wind turbine.

(3.潤滑油診斷之流程) (3. Process of lubricant diagnosis)

圖11係表示實施例1之潤滑油診斷處理之流程圖。圖11所示之處理係於圖9之伺服器210、彙集伺服器220、中央伺服器240之任一者之控制下進行。以下之例中係由中央伺服器240進行。計算或控制等功能可藉由利用處理器執行存儲於伺服器之記憶裝置之軟體,而與其他硬體協動地實現所設定之處理。再者,與由軟體構成之功能同等之功能亦可由FPGA(Field Programmable Gate Array:場可程式化閘陣列)、ASIC(Application Specific Integrated Circuit:特殊應用積體電路)等硬體實現。 Fig. 11 is a flowchart showing the lubricant diagnosis process of the first embodiment. The processing shown in FIG. 11 is performed under the control of any one of the server 210, the aggregation server 220, and the central server 240 in FIG. 9. The following example is performed by the central server 240. Functions such as calculation or control can be realized by using the processor to execute the software stored in the memory device of the server, and realize the set processing in cooperation with other hardware. Furthermore, the functions equivalent to those formed by software can also be implemented by hardware such as FPGA (Field Programmable Gate Array), ASIC (Application Specific Integrated Circuit), etc.

於中央伺服器240進行控制之情形時,由於其配屬之下具備複數個風力發電機1,故以下處理係對每個風力發電機進行。該處理基本係重複之 處理,開始時點係由計時器等設定,例如每日0點開始處理(S601)。又,中央伺服器240亦可根據操作員之指示於任意之時點進行。 When the central server 240 performs control, since there are a plurality of wind turbines 1 under its distribution, the following processing is performed for each wind turbine. This process is basically repeated The processing start time is set by a timer or the like, for example, processing starts at 0 o'clock every day (S601). In addition, the central server 240 can also perform at any time according to the instructions of the operator.

於處理S602,中央伺服器240檢查潤滑油之更換時期。更換時期之初始值例如在潤滑油於設計溫度動作之前提下,初始設定剩餘壽命。該更換時期可基於實測資料,之後於處理S610進行更新。 In processing S602, the central server 240 checks the replacement time of the lubricant. The initial value of the replacement period, for example, is raised before the lubricating oil operates at the design temperature, and the remaining life is initially set. The replacement period can be based on actual measurement data, and then updated in processing S610.

於為潤滑油之更換時期之情形時,於處理S603進行潤滑油更換。潤滑油更換通常為作業員之作業,故中央伺服器240進行用於對作業員指示應進行更換之時期與對象之顯示或通知。 When it is the time to replace the lubricating oil, replace the lubricating oil in S603. Lubricating oil replacement is usually an operator’s work, so the central server 240 displays or informs the operator of the time and object to be replaced.

於非潤滑油之更換時期之情形時,於處理S604中,中央伺服器240藉由感測器資料診斷潤滑油之性狀。作為感測器資料,除光學式感測器所得之潤滑油之色度資訊以外,亦可使用溫度、油壓、潤滑油所含有之粒子之濃度等。感測器群304測定之資料發送至中央伺服器240,例如中央伺服器藉由將自感測器所得之參數與事先設定之基準值比較,而評估潤滑油之特性。使中央伺服器預先記憶圖4至圖6所示之色度與添加劑濃度之相關、圖7所示之潤滑油中之添加劑消耗(添加劑分解而生成氧化產物)時之R、G、B之各值之變化、於圖8所示之潤滑油中生成磨耗粉時之R、G、B之各值之變化,而用於與感測器資料之比較。於該基準值,除預先設定之閾值以外,亦可使用預先設定之每單位時間之感測器資訊之變化量。 In the case of a non-lubricating oil replacement period, in processing S604, the central server 240 diagnoses the properties of the lubricating oil based on the sensor data. As the sensor data, in addition to the chromaticity information of the lubricant obtained by the optical sensor, temperature, oil pressure, concentration of particles contained in the lubricant, etc. can also be used. The data measured by the sensor group 304 is sent to the central server 240. For example, the central server evaluates the characteristics of the lubricant by comparing the parameters obtained from the sensors with a preset reference value. Make the central server memorize in advance the correlation between chromaticity and additive concentration shown in Figure 4 to Figure 6, and each of R, G, and B when the additive in the lubricating oil is consumed (the additive is decomposed to generate oxidation products) as shown in Figure 7 The change in value, the change in the values of R, G, and B when abrasion powder is generated in the lubricating oil shown in Figure 8, are used for comparison with the sensor data. For the reference value, in addition to the preset threshold value, the preset change of sensor information per unit time can also be used.

若於處理S605、S606中診斷之結果為異常,則於處理S603中進行潤 滑油更換。若無異常,則進行處理S609。於處理S605中,於例如光學式感測器之R、G、B之所有值低於特定之閾值之情形時判斷有污染異常。但,針對污染異常亦可使先前之感測器之資料組合使用。於S606中,於使用圖4~圖6所示之添加劑濃度與色度之相關,藉由由光學式感測器測定之色度求得之添加劑濃度低於特定之閾值之情形時判斷有添加劑劣化度異常。再者,於不藉由色度求出添加劑濃度,而色度小於特定之閾值之情形時,亦可判斷有添加劑劣化度異常。 If the result of diagnosis in processing S605 and S606 is abnormal, then perform lubrication in processing S603 Oil replacement. If there is no abnormality, proceed to processing S609. In the process S605, when, for example, all the values of R, G, and B of the optical sensor are lower than a specific threshold, it is determined that there is a contamination abnormality. However, the data of the previous sensors can also be used in combination for abnormal pollution. In S606, using the correlation between additive concentration and chromaticity shown in Figures 4 to 6, when the additive concentration obtained by the chromaticity measured by the optical sensor is lower than a specific threshold, it is determined that there is an additive The degree of deterioration is abnormal. Furthermore, when the concentration of the additive is not calculated by the chromaticity, but the chromaticity is less than a specific threshold, it can also be judged that there is an abnormality in the deterioration of the additive.

於處理S609中,對中央伺服器240輸入色度測定資料等,按時間序列地保存該資料。 In the process S609, color measurement data and the like are input to the central server 240, and the data are stored in a time series.

若自風力發電機之預防性維修、計劃性保養之觀點出發,則期望於判斷有異常之前,基於潤滑油所含有之添加劑之濃度之推移針對潤滑油之劣化進行預兆診斷。 From the point of view of preventive maintenance and planned maintenance of wind turbines, it is expected that the deterioration of lubricating oil will be diagnosed based on the transition of the concentration of additives contained in the lubricating oil before judging an abnormality.

圖12係表示按時間序列地保存之潤滑油之色度資料取得結果之概念之曲線圖。橫軸表示時間(月數),縱軸表示色度(△E)。與橫軸平行之虛線表示色度為300。此時,TPPT濃度成為50可如例如圖6所示預先藉由實驗求出。例如,將色度設為定點觀測者,繪製直至經過30個月之色度資料700。與圖3同樣,於經過時間與色度之間確認有意義之關係,例如色度隨著時間而線性減少。可自色度資料((R、G、B)之值),使用如圖4~圖6所示之色度(△E)與添加劑濃度之相關關係,求出潤滑油中之極壓劑等添加劑濃度。因此,可自按時間序列地保存之色度測定結果,計算添加劑之 消耗速度。此處,若添加劑濃度成為新品之大致一半,則潤滑油之性能低於容許範圍。此種閾值可實驗性求得。 Fig. 12 is a graph showing the concept of obtaining results of lubricating oil chromaticity data stored in time series. The horizontal axis represents time (months), and the vertical axis represents chromaticity (ΔE). The dashed line parallel to the horizontal axis indicates a chromaticity of 300. At this time, the TPPT concentration to 50 can be determined by experiments in advance as shown in FIG. 6, for example. For example, set the chromaticity as a fixed-point observer and plot the chromaticity data 700 until 30 months have passed. As in Fig. 3, a meaningful relationship is confirmed between elapsed time and chromaticity, for example, chromaticity decreases linearly with time. From chromaticity data (values of (R, G, B)), use the correlation between chromaticity (△E) and additive concentration as shown in Figure 4~Figure 6 to find the extreme pressure agent in the lubricant Additive concentration. Therefore, from the chromaticity measurement results stored in time series, the additive Speed of consumption. Here, if the additive concentration becomes approximately half of the new product, the performance of the lubricating oil is below the allowable range. This threshold can be obtained experimentally.

本例中,於處理S610,預先將閾值設定為50,推測自按時間序列地保存之添加劑濃度測定結果推測之濃度變成50之時點作為更換時期。若為獲得如圖3之實測值之情形,則可以濃度單調地減少為前提,外插資料。 In this example, in the process S610, the threshold value is set to 50 in advance, and it is estimated that the time when the concentration estimated from the additive concentration measurement result stored in a time series becomes 50 is used as the replacement time. If it is to obtain the actual measured value as shown in Figure 3, the data can be extrapolated on the premise that the concentration decreases monotonously.

處理S601之更換時期推測結果可作為潤滑油診斷結果顯示(處理S611)。於圖13及圖14,於縱軸表示自色度求得之添加劑濃度,並表示添加劑濃度與經過時間之關係。 The result of the replacement time estimation in the processing S601 can be displayed as the lubricant diagnosis result (processing S611). In Figure 13 and Figure 14, the vertical axis shows the additive concentration obtained from the chromaticity, and shows the relationship between the additive concentration and the elapsed time.

圖12之例中,表示添加劑為TPPT之情形。估計約50個月後色度到達300。於色度300時,TPPT濃度成為50,故只要將其之前之時點(例如半個月前)設定為新的更換時期即可(處理S610)。於處理S613中,第1循環之處理結束,於下一個循環之處理S602中,根據新的更換時期進行判定處理。 In the example of Fig. 12, the additive is TPPT. It is estimated that the chroma will reach 300 in about 50 months. When the chromaticity is 300, the TPPT concentration becomes 50, so it is only necessary to set the previous time point (for example, half a month ago) as the new replacement time (process S610). In processing S613, the processing of the first cycle ends, and in processing S602 of the next cycle, determination processing is performed according to the new replacement time.

圖13之例中,添加劑為ZnDTP,因約10個月後濃度自新品之狀態變成50,故只要將其之前之時點(例如1個月前)設定為新的更換時期即可。於處理S613中,第1循環之處理結束,於下一個循環之處理S602中,根據新的更換時期進行判定處理。 In the example of Fig. 13, the additive is ZnDTP, and since the concentration of the new product becomes 50 after about 10 months, it is only necessary to set the previous time point (for example, one month ago) as the new replacement period. In processing S613, the processing of the first cycle ends, and in processing S602 of the next cycle, determination processing is performed according to the new replacement time.

圖14之例中,添加劑為BHT,且BHT之閾值為30。因約20個月後濃 度自新品之狀態變成30,故只要將其之前(例如1個月前)設定為新的更換時期即可。於處理S613中,第1循環之處理結束,於下一個循環之處理S602中,根據新的更換時期進行判定處理。 In the example of FIG. 14, the additive is BHT, and the threshold of BHT is 30. Because about 20 months later Since the status of the new product becomes 30, it is only necessary to set the previous (for example, one month ago) as the new replacement period. In processing S613, the processing of the first cycle ends, and in processing S602 of the next cycle, determination processing is performed according to the new replacement time.

再者,例如於S611之後,可將由光學式感測器測定之色度資料轉換為顏色並顯示於顯示畫面。藉由如此將潤滑油之劣化狀態以顏色顯示於顯示畫面,作業員可視覺辨識潤滑油之劣化狀態。藉此,例如,有助於作業員於現場目視潤滑油之狀態時大致掌握潤滑油之劣化狀態。 Furthermore, for example, after S611, the chromaticity data measured by the optical sensor can be converted into colors and displayed on the display screen. By displaying the deterioration state of the lubricant in color on the display screen in this way, the operator can visually recognize the deterioration state of the lubricant. This, for example, helps the operator to roughly grasp the deterioration state of the lubricating oil when visually checking the state of the lubricating oil on site.

於圖15表示利用光學式感測器檢測潤滑油中之磨耗粉之一例,於圖16表示利用光學式感測器檢測水混入潤滑油中之一例。分別於縱軸表示色度(△E),於橫軸表示經過月數。如根據該等之圖及圖8可知,與如添加劑之劣化之△E之單調減少不同,磨耗粉或水混入呈△E之急遽變化。即,若△E自單調減少偏離,則其後,磨耗粉或水混入急遽增大。因此,於△E自單調減少偏離之情形時,研討潤滑油之早期更換。藉此,實施例2中,可計測潤滑油之添加劑之劣化與污染之兩者而進行潤滑油之預兆診斷。又,於△E自單調減少偏離時,其他感測器之輸出亦一併針對磨耗粉或水混入之急遽之增大進行預兆診斷亦有效。 Fig. 15 shows an example of using an optical sensor to detect abrasion powder in the lubricating oil, and Fig. 16 shows an example of using an optical sensor to detect water mixed into the lubricating oil. The chromaticity (△E) is shown on the vertical axis, and the number of months passed on the horizontal axis. As can be seen from these graphs and Fig. 8, unlike the monotonous decrease of ΔE such as the deterioration of additives, the abrasion powder or water mixing shows a rapid change of ΔE. That is, if ΔE deviates from a monotonous decrease, the abrasion powder or water mixing thereafter increases rapidly. Therefore, when the deviation of △E decreases from monotony, the early replacement of lubricating oil is studied. Therefore, in Example 2, both the deterioration and the contamination of the additives of the lubricating oil can be measured for predictive diagnosis of the lubricating oil. In addition, when the deviation of △E decreases monotonically, the output of other sensors is also effective for predictive diagnosis of the sudden increase in abrasive powder or water mixing.

如上所述,藉由使用添加劑濃度測定結果獲知潤滑油中之添加劑之消耗速度,而可早期檢測潤滑油之壽命。因此,藉由適當之潤滑油更換等維護,可防風力發電機之異常於未然。又,亦可將潤滑油之更換週期最佳化。又,可藉由簡易之方法測定添加劑濃度,若將光學式感測器設置於機 艙內,則亦可線上遠距離監視潤滑油中之添加劑之劣化。 As mentioned above, the consumption rate of additives in lubricating oil can be known by using the result of additive concentration measurement, and the life of lubricating oil can be detected early. Therefore, with proper lubricant replacement and other maintenance, the abnormality of the wind turbine can be prevented before it occurs. In addition, the lubricating oil replacement cycle can also be optimized. In addition, the concentration of additives can be measured by a simple method. If the optical sensor is installed in the machine In the cabin, it is also possible to monitor the deterioration of additives in lubricating oil from a distance online.

再者,實施例1中,亦可基於由光學式感測器測定之色度,藉由線上進行磨耗粉所致之污染之預兆診斷、或水混入之預兆診斷。 Furthermore, in Embodiment 1, based on the chromaticity measured by the optical sensor, the prognostic diagnosis of pollution caused by abrasion powder or the prognostic diagnosis of water mixing can also be performed online.

又,亦可將潤滑油之更換週期最佳化。又,可藉由簡易之方法測定添加劑濃度,若將光學式感測器設置於機艙內,則亦可線上遠距離監視潤滑油中之添加劑之劣化。 In addition, the lubricating oil replacement cycle can also be optimized. In addition, the concentration of additives can be measured by a simple method. If an optical sensor is installed in the engine room, the deterioration of additives in lubricating oil can also be monitored remotely online.

[實施例2] [Example 2]

(複數個感測器之預兆診斷與保養報告) (Pregnant diagnosis and maintenance report of multiple sensors)

圖17係於橫軸設為風車運轉時間、於縱軸設為增速機33之健全度且表示兩者之關係之圖。 Fig. 17 is a diagram showing the relationship between the wind turbine operating time on the horizontal axis and the soundness of the speed increaser 33 on the vertical axis.

風車運轉時間T自t=0至t=1(t=0~1)為止,維持表觀上無異常且增速機之健全度較高之狀態。其後,風車運轉時間超過t=1時,開始增速機之磨耗(狀態A)。較佳於開始增速機之磨耗之時點之前進行潤滑油之更換。 The windmill operation time T is from t=0 to t=1 (t=0~1), and maintains the state that there is no abnormality in appearance and the soundness of the speed increaser is high. After that, when the windmill operation time exceeds t=1, the wear of the gearbox starts (state A). It is better to replace the lubricating oil before the time when the wear of the speed increaser starts.

於風車運轉時間為t=1~2時確認增速機之磨耗之開始(狀態A),於接下來之t=2~3時產生振動(狀態B),於t=3~4時產生雜音(狀態C),於t=4~5時產生熱之加熱產生狀態(狀態D),於t=5~6時確認產生煙(狀態E),於風車運轉時間t=6時增速機發生故障(狀態F)。 When the windmill operation time is t=1~2, confirm the start of the wear of the speed increaser (state A), and vibrate when t=2~3 (state B), and generate noise when t=3~4 (State C), heat generation state (state D) where heat is generated at t=4~5, smoke is confirmed at t=5-6 (state E), and the speed increaser occurs at t=6 when the windmill is running Failure (state F).

如圖17所示,雖根據風車之運轉時間而風車之健全度自無異常之狀態之狀態A轉至故障狀態F,但用於掌握各狀態之感測器其種類不同。於配合增速機之各狀態,為了對保養員通知實施適當之對策,需適當地選擇可掌握增速機之各狀態之感測器之種類。 As shown in Fig. 17, although the soundness of the windmill changes from the state A without abnormality to the fault state F according to the operation time of the windmill, the types of sensors used to grasp each state are different. In order to coordinate with each state of the speed increaser, in order to implement appropriate countermeasures to the maintenance staff, it is necessary to appropriately select the type of sensor that can grasp each state of the speed increaser.

如圖17所示,將光學式感測器(色度感測器)、黏度感測器、介電常數感測器、密度感測器、傳導率感測器等可通過風車之運轉時間(t=0~6)之整體掌握增速機之狀態之感測器設為第1群組,將微粒計數器、鐵粉感測器等可於風車之運轉時間(t=1~6)之範圍內掌握增速機之狀態之感測器設為第2群組,將加速度感測器、聲發射(AE)感測器、溫度感測器、煙感測器等可於風車之運轉時間(t=2~6)之範圍掌握增速機之狀態設為第3群組。 As shown in Figure 17, the optical sensor (chromaticity sensor), viscosity sensor, dielectric constant sensor, density sensor, conductivity sensor, etc. can pass the operating time of the windmill ( t=0~6) Set the sensor for the overall control of the speed increaser's state as the first group, set the particle counter, iron powder sensor, etc. to the range of the windmill's operating time (t=1~6) The sensor that controls the state of the speed increaser is set to the second group. The acceleration sensor, acoustic emission (AE) sensor, temperature sensor, smoke sensor, etc. can be used in the operation time of the windmill ( The range of t=2~6) controls the state of the speed increaser as the third group.

圖18係表示對應於第1群組至第3群組之感測器之增速機之狀態之保養應對之圖。於圖18之例中,表示選擇光學式感測器(色度)作為第1群組之感測器、選擇微粒計數器作為第2群組之感測器、選擇加速度感測器作為第3群組之感測器之情形之例。於第1群組至第3群組中,預先根據增速機之異常程度設定感測器之值之閾值。該閾值可根據感測器設定為藉由感測器檢測出異常之徵兆之注意等級與確認異常之等級之警告等級等各種值。例如,屬於第1群組之光學式感測器(色度感測器)將對應於潤滑油之添加劑之濃度之色度△E之值設定為注意等級、警告等級之兩個閾值。 FIG. 18 is a diagram showing the maintenance response to the state of the speed increaser corresponding to the sensors of the first group to the third group. In the example of FIG. 18, it shows that the optical sensor (chromaticity) is selected as the sensor of the first group, the particle counter is selected as the sensor of the second group, and the acceleration sensor is selected as the third group. Examples of the situation of the sensor group. In the first to third groups, the threshold of the sensor value is set in advance according to the abnormality of the speed increaser. The threshold can be set by the sensor to various values such as the attention level for detecting abnormal signs by the sensor and the warning level for confirming the abnormality. For example, the optical sensor (chromaticity sensor) belonging to the first group sets the value of the chromaticity ΔE corresponding to the concentration of the lubricant additive as two thresholds of attention level and warning level.

圖18之保養應對表係例如於未由第1群組之感測器檢測出注意等級之 值之情形時,用於進行「無需保養」之報告。如圖17之增速機之健全度之轉移所說明般,於藉由第1群組之感測器無法檢測出異常之情形時,通常利用第2及第3群組亦無法檢測出異常,但亦有無關潤滑油等,由於其他原因導致符合增速機之故障之預兆之情況,故於圖17之狀態A下亦進行第2及第3群組之感測器之監視。 The maintenance response table in Fig. 18 is for example when the level of attention is not detected by the sensor of the first group In case of value, it is used to report "no maintenance". As illustrated by the transition of the soundness of the speed increaser in Figure 17, when an abnormality cannot be detected by the sensor of the first group, the abnormality cannot be detected by the second and third groups. However, there are also cases that are not related to lubricants, etc., due to other reasons that meet the signs of failure of the speed increaser. Therefore, the second and third groups of sensors are also monitored in the state A of Figure 17.

於圖18中,第1群組之感測器於例如檢測出注意等級之情形時,對保養員通知進行油分析。於第1群組之感測器檢測出警告等級之值之情形時,雖以進行油更換及增速機之檢查之方式進行通知,但設為何內容取決於其他群組之感測器之值。於第2群組檢測出注意等級之情形時,以進行油更換及增速機之檢查之方式進行通知。再者,圖18所示之例係一例,設定感測器之閾值或檢測出閾值之等級之值時對保養員之通知可適當設定為合適之內容。 In FIG. 18, the sensors of the first group, for example, when detecting the level of attention, notify the maintenance staff to perform oil analysis. When the sensor of the first group detects the value of the warning level, it will be notified by the way of oil replacement and inspection of the speed increaser, but the content depends on the value of the sensor of other groups . When the attention level is detected in the second group, it will be notified by the way of oil replacement and speed-increasing machine inspection. Furthermore, the example shown in FIG. 18 is an example. When the threshold value of the sensor is set or the level value of the threshold value is detected, the notification to the maintenance staff can be appropriately set as appropriate content.

圖19係中央伺服器240與風力發電機1之感測器群304之概略構成圖。 FIG. 19 is a schematic configuration diagram of the central server 240 and the sensor group 304 of the wind turbine 1.

中央伺服器240具備記憶裝置2402,該記憶裝置2402用於使由搭載於風力發電機1之色度感測器、黏度感測器、介電常數感測器、密度感測器、傳導率感測器等第1群組感測器、微粒計數器、鐵粉感測器等第2群組之感測器、加速度感測器、聲發射(AE)感測器、溫度感測器、煙感測器等第3群組之感測器群304測定之感測器資訊對應於各個感測器,並作為第1群組之感測器資訊901、第2群組之感測器資訊902、第3群組之感測器903記憶。各感測器資訊作為時間序列資料與時間資訊建立對應地記憶。 The central server 240 is equipped with a memory device 2402, which is used to make the chromaticity sensor, viscosity sensor, dielectric constant sensor, density sensor, and conductivity sensor installed in the wind turbine 1 Sensors and other first group sensors, particle counters, iron powder sensors and other second group sensors, acceleration sensors, acoustic emission (AE) sensors, temperature sensors, smoke sensors The sensor information measured by the sensor group 304 of the third group such as sensors corresponds to each sensor, and is used as the sensor information 901 of the first group, the sensor information 902 of the second group, The sensor 903 of the third group is memorized. Each sensor information is stored in correspondence with time information as time series data.

於第1群組之感測器資訊901、第2群組之感測器資訊902、第3群組之感測器資訊903,針對各群組之各感測器,藉由滑鼠及鍵盤等輸入裝置2411輸入注意等級、警告等級之值,並預先記憶於記憶裝置2402。 The sensor information 901 in the first group, the sensor information 902 in the second group, and the sensor information 903 in the third group, for each sensor in each group, with a mouse and keyboard The input device 2411 inputs the values of the attention level and the warning level, which are stored in the memory device 2402 in advance.

於記憶裝置2402,作為對策判定部2407,記憶有狀態判別程式2404、採取需要與否判別程式2405、報告程式2406,藉由將各種程式讀入至記憶體2403並由CPU(Central Processing Unit:中央處理單元)2401執行而實現各種功能。此處,將藉由狀態判別程式實現之功能稱為狀態判別部2404,將由採取需要與否判別程式實現之功能稱為採取需要與否判別部2405,將由狀態判別程式實現之功能稱為報告部2406。 In the memory device 2402, as the countermeasure determination unit 2407, a state determination program 2404, a need-to-take determination program 2405, and a reporting program 2406 are stored, and various programs are read into the memory 2403 and used by the CPU (Central Processing Unit: central The processing unit) 2401 executes to realize various functions. Here, the function realized by the state discrimination program is called the state discrimination unit 2404, the function realized by the need to adopt discrimination program is called the need discrimination division 2405, and the function realized by the state discrimination program is called the reporting unit. 2406.

狀態判別部2404基於第1群組至第3群組之感測器資訊,執行判別增速機之狀態之處理,例如,於第1群組之感測器,執行判別潤滑油之異常度之程度之處理(第1處理)。採取需要與否判別部2405執行基於由狀態判別部2404判別之結果判別有無進行伴有潤滑油之採取之潤滑油分析之必要性之處理(第2處理)。報告部2406執行於由採取需要與否判別部2405判別需要伴有潤滑油之採取之分析之情形時將其意旨發送至其他終端(圖21、22所示之保養公司PC、發電企業PC)之處理(第3處理)。 Based on the sensor information of the first group to the third group, the state judgment unit 2404 executes the processing of judging the state of the speed increaser. For example, the sensor of the first group executes the judgment of the abnormality of the lubricant Degree of treatment (the first treatment). The adoption necessity judging unit 2405 executes processing for judging the necessity of lubricating oil analysis accompanied by lubricating oil extraction based on the result of the judgment by the state judging unit 2404 (second processing). The report part 2406 is executed when the need to take judgment part 2405 judges that the analysis needs to be accompanied by lubricating oil is sent to other terminals (maintenance company PC, power generation company PC shown in Figures 21 and 22). Treatment (third treatment).

進而,中央伺服器240之對策判定部2407除具備狀態判別部2404、採取需要與否判別部2405、報告部2406以外,亦可具備:變化量算出部,其算出某感測器資訊之前次值與此次值之差量即變化量;變化級判定 部,其基於該變化量與變化量基準值將該變化量之級進行分類;異常零件特定部,其執行於通過第2處理判別需要伴有潤滑油採取之潤滑油分析之情形時,將基於輸出成其判別之基礎之感測器資訊之感測器之設置部位產生異常、或有產生異常之可能性之某零件特定出來之處理;差量值算出部,其算出某感測器資訊與特定值(例如,感測器資訊之初始值)之差量值;及異常原因特定部,其執行基於某感測器資訊與該某感測器資訊之相關潤滑油性狀之過去之潤滑油分析資訊特定出潤滑油之異常原因之處理。 Furthermore, the countermeasure determination unit 2407 of the central server 240 may include a state determination unit 2404, a need-to-take determination unit 2405, and a reporting unit 2406, as well as a change amount calculation unit that calculates the previous value of a certain sensor information The difference with this value is the amount of change; judgment of change level Part, which classifies the level of the change based on the change and the reference value of the change; the abnormal part specific part, which is executed in the second process to determine the need for lubricating oil analysis with lubricating oil, will be based on The sensor information that is the basis for its discrimination is outputted. The sensor’s installation position is abnormal, or a part that has the possibility of abnormality is specified. The difference value calculation unit calculates the sensor information and The difference between the specific value (for example, the initial value of the sensor information); and the abnormal cause specific part, which executes the past lubricant oil based on the sensor information and the relevant lubricant properties of the sensor information The analysis information specifies the treatment of the abnormal cause of the lubricant.

中央伺服器240以可與風力發電機1相互資料通信之方式經由網路230連接,且記憶於風力發電機1之伺服器210之感測器資訊之時間序列資料作為第1群組之感測器資訊即第1感測器資訊901、第2群組之感測器資訊即第2感測器資訊902、及第3群組之感測器資訊即第3感測器資訊903記憶於中央伺服器240之記憶裝置2402。 The central server 240 is connected to the wind turbine 1 via the network 230 in a way of mutual data communication, and the time series data of the sensor information stored in the server 210 of the wind turbine 1 is used as the sensing of the first group The sensor information is the first sensor information 901, the sensor information of the second group is the second sensor information 902, and the sensor information of the third group is the third sensor information 903 are stored in the center The memory device 2402 of the server 240.

於中央伺服器240之記憶裝置2402,作為藉由感測器群304取得之感測器資訊,針對例如包含於第1群組之光學式感測器,預先記憶圖4至圖6所示之色度之濃度之相對關係等,作為潤滑油之性狀資訊,針對藉由光學式感測器求得之色度、潤滑油之溫度、表示旋轉機械之狀態之增速機加速度之各者,記憶有設定之閾值(注意等級、警告等級)。針對其他感測器,亦同樣地預先對感測器值設定注意等級、警告等級等閾值,並使記憶部2402記憶,藉此,狀態判別部2404當然設為其判斷之基準。 The memory device 2402 in the central server 240 is used as the sensor information obtained by the sensor group 304, for example, for the optical sensors included in the first group, pre-stored as shown in FIGS. 4 to 6 The relative relationship of the concentration of chromaticity, etc., as information on the properties of lubricants, is memorized for each of the chromaticity obtained by the optical sensor, the temperature of the lubricant, and the acceleration of the speed increaser indicating the state of the rotating machinery There are set thresholds (attention level, warning level). For other sensors, similarly, thresholds such as caution level and warning level are set in advance for the sensor value, and the memory unit 2402 is memorized, so that the state determination unit 2404 is of course used as a criterion for its judgment.

閾值利用於狀態判別部2404判別潤滑油與增速機33之異常度之程度 時,將對各閾值乘以特定之比例所得之值作為異常度基準值利用。具體而言,作為特定之比例利用50%及80%,將閾值之50%相當之值設為注意等級值,將閾值之80%相當之值設為警告等級。 The threshold value is used in the state discriminating unit 2404 to discriminate the degree of abnormality between the lubricant oil and the gearbox 33 At this time, the value obtained by multiplying each threshold value by a specific ratio is used as the abnormality reference value. Specifically, 50% and 80% are used as specific ratios, a value equivalent to 50% of the threshold value is set as the attention level value, and a value equivalent to 80% of the threshold value is set as the warning level.

狀態判別部2404於某感測器資訊為對應於此之閾值之50%以上且未達80%之情形(於注意等級值以上且未達警告等級值之情形)時於潤滑油或增速機無異常但確認將來異常之可能性較高,為了喚起對今後之感測器資訊變化之注意故判別為「注意」(注意判定),於為閾值之80%以上之情形(警告等級值以上之情形)時視為於潤滑油或增速機確認異常者故判別為「異常」(異常判定),於未達閾值之50%之情形(未達注意等級之情形)時視為未確認異常故判別為「正常」(正常判定)。各閾值基於由風車取得之過去之感測器資訊(潤滑油性狀資訊)與潤滑油之異常度之程度之相關關係之實績而設定。 The state discriminating unit 2404 is used in the lubricating oil or speed-increasing machine when a certain sensor information is 50% or more of the corresponding threshold and less than 80% (in the case of the attention level value or more and the warning level value is not reached) There is no abnormality but the possibility of confirming future abnormalities is high. In order to call attention to the changes of sensor information in the future, it is judged as "Caution" (Caution Judgment), in the case of 80% or more of the threshold (warning level value or more Circumstances) are deemed to be abnormal in the lubricating oil or speed-increasing gear, so it is judged as "abnormal" (abnormality judgment). When it does not reach 50% of the threshold (when the attention level is not reached), it is regarded as unrecognized abnormality. It is "normal" (normal judgment). Each threshold value is set based on the actual performance of the correlation between the past sensor information (lubricant property information) obtained by the windmill and the degree of abnormality of the lubricating oil.

例如,於藉由第1群組之光學式感測器之色度之潤滑油之性狀、第2群組之鐵粉感測器之值,表示潤滑油之異常與增速機之異常之兩者之情形時,向其他終端通知進行增速機零件檢查,於表示潤滑油異常且增速機正常之情形時,將伴有潤滑油之採取之潤滑油分析、或潤滑油之更換輸出至其他終端(參照圖18)。 For example, the properties of lubricating oil based on the chromaticity of the optical sensor in the first group and the value of the iron powder sensor in the second group indicate both the abnormality of the lubricant and the abnormality of the speed increaser. In the case of other terminals, notify other terminals to check the parts of the speed increaser, and when it indicates that the lubricant is abnormal and the speed increaser is normal, output the lubricant analysis accompanied by the use of the lubricant or the replacement of the lubricant to the other Terminal (refer to Figure 18).

再者,於每個感測器資訊(潤滑油性狀、加速度資訊)設定1個閾值,藉由自該閾值決定之2個異常度基準值(注意等級值、警告等級值)判定潤滑油之異常度之程度,但亦可設定3個以上之異常度基準值並將異常度之 程度更細地進行分類。又,亦可取代經由閾值決定複數個異常度基準值,不經由閾值而直接決定複數個異常度基準值並分類異常度之程度。 Furthermore, one threshold value is set for each sensor information (lubricant properties, acceleration information), and the two abnormality reference values (attention level value, warning level value) determined from the threshold value are used to determine the level of lubricant The degree of abnormality, but it is also possible to set more than 3 abnormal degree reference values and The level is more detailed. Also, instead of determining a plurality of abnormality reference values through a threshold value, a plurality of abnormality reference values may be directly determined without using a threshold to classify the degree of abnormality.

再者,若如上所述藉由預先對1個閾值決定複數個比例來定義複數個異常度基準值,則可僅變更該比例之數值而容易變更各異常度基準值。風車之重要度等大多因使用者而不同,若如此可容易變更異常度基準值,則可容易配合使用者之喜好管理風力發電機。 In addition, if a plurality of abnormality reference values are defined by determining a plurality of ratios for one threshold value in advance as described above, it is possible to easily change each abnormality reference value by changing only the numerical value of the ratio. Most of the importance of windmills varies from user to user. If the abnormality reference value can be easily changed in this way, the wind turbine can be easily managed according to the user's preferences.

其次,使用圖20對包含狀態判別部2404、採取需要與否判別部2405與報告部2406之對策判定部2407之處理進行詳細說明。再者,於圖20中,為了簡化說明,以第1群組與第3群組為例說明感測器之種類,但亦可以第1群組與第2群組、或第1至第3群組之全部群組為例。再者,於使用第1群組至第3群組之全部之情形時,狀態判別部2404依序進行以下判定:利用第1群組之感測器資訊之值之判定、利用第2群組之感測器資訊之值之判定、利用第3群組之感測器資訊之值之判定。 Next, the processing of the countermeasure determination unit 2407 including the state determination unit 2404, the need for action determination unit 2405, and the reporting unit 2406 will be described in detail using FIG. 20. Furthermore, in FIG. 20, in order to simplify the description, the first group and the third group are taken as examples to illustrate the types of sensors, but the first group and the second group, or the first to third groups may also be used. Take all groups of the group as an example. Furthermore, when all of the first to third groups are used, the state determination unit 2404 sequentially makes the following determinations: use the value of the sensor information of the first group, and use the second group The determination of the value of the sensor information of the third group is used for the determination of the value of the sensor information.

首先,對狀態判別部2404,輸入表示選擇作為第1群組之感測器之光學式感測器(感測器1)及作為第3群組之感測器之加速度感測器(感測器3)之資訊的資訊(S2002)。 First, input the optical sensor (sensor 1) as the sensor of the first group and the acceleration sensor (sensor 1) as the sensor of the third group to the state determination unit 2404. Information (S2002) of the information of the device 3).

其次,狀態判別部2404自記憶裝置2402讀取對光學式感測器(感測器1)與加速度感測器(感測器3)預先記憶之注意等級值與警告等級值(S2003)。 Next, the state determination unit 2404 reads the pre-stored attention level value and warning level value of the optical sensor (sensor 1) and acceleration sensor (sensor 3) from the memory device 2402 (S2003).

狀態判別部2404判定光學式感測器之值是否為自記憶裝置2402讀取之注意等級以下(S2004),於為注意等級以下之情形時,進行正常判定(S2005),並自報告部2406報告判定結果(S2006)。 The state judging unit 2404 judges whether the value of the optical sensor is below the attention level read from the memory device 2402 (S2004). When it is below the attention level, it performs a normal judgment (S2005) and reports it from the reporting unit 2406 Judgment result (S2006).

於步驟S2004中光學式感測器之值為大於注意等級之值之情形時,進行至步驟S2007,並判定光學式感測器之值是否為注意等級以上且未達警告等級(S2007)。 When the value of the optical sensor in step S2004 is greater than the value of the attention level, proceed to step S2007, and determine whether the value of the optical sensor is above the attention level and does not reach the warning level (S2007).

於光學式感測器之值為注意等級以上且未達警告等級之情形時,進行至步驟S2008,狀態判別部2404針對光學式感測器進行注意判定(S2008)。 When the value of the optical sensor is above the caution level and does not reach the warning level, the process proceeds to step S2008, and the state determination unit 2404 makes a caution judgment for the optical sensor (S2008).

其次,狀態判別部2404判定加速度感測器(感測器3)之值是否未達注意等級(S2009)。於未達注意等級之情形時,針對加速度感測器(感測器3)進行正常判定(S2010)。於此情形時,光學式感測器之值成為超過注意等級,但於加速度感測器中未到達注意等級之狀態。自狀態判別部2404接收資訊之採取需要與否判別部2405進行油分析之判定(S2011),並發送至報告部2406。 Next, the state determination unit 2404 determines whether the value of the acceleration sensor (sensor 3) has not reached the attention level (S2009). When the attention level is not reached, the acceleration sensor (sensor 3) is judged normally (S2010). In this case, the value of the optical sensor exceeds the attention level but does not reach the attention level in the acceleration sensor. The status determination unit 2404 receives the information from the collection necessity determination unit 2405 to determine the oil analysis (S2011), and sends it to the reporting unit 2406.

於步驟S2009中加速度感測器之值為注意等級以上之情形時,進行至步驟S2012,並針對加速度感測器進行注意判定(S2012)。自狀態判別部2404接收注意判定之採取需要與否判別部2405進行油分析及增速機檢查 判定(S2013),並發送至報告部2406。 When the value of the acceleration sensor in step S2009 is higher than the attention level, proceed to step S2012, and perform attention determination for the acceleration sensor (S2012). The state discriminating unit 2404 receives the attention determination of the need to determine whether to take it or not. The discriminating unit 2405 performs oil analysis and speed-increasing machine inspection Determine (S2013), and send to the reporting unit 2406.

於步驟S2007,於光學式感測器之值為注意等級以上且未達警告等級,即感測器之值超過警告值之情形時,進行至步驟S2014,且狀態判別部2404關於光學式感測器進行警告判定(S2014)。 In step S2007, when the value of the optical sensor is above the attention level and does not reach the warning level, that is, when the value of the sensor exceeds the warning value, proceed to step S2014, and the state determination unit 2404 relates to the optical sensor The device performs a warning judgment (S2014).

其次,判定加速度感測器之值是否未達注意等級(S2015),於未達注意等級之情形時,針對加速度感測器進行正常判定(S2016)。該狀態表示光學式感測器之值到達警告等級,但加速度感測器為正常之狀態。採取需要與否判別部2405基於該狀態,進行油更換判定(S2017)。 Secondly, it is determined whether the value of the acceleration sensor has not reached the attention level (S2015). When the value of the acceleration sensor has not reached the attention level, a normal determination is performed for the acceleration sensor (S2016). This state means that the value of the optical sensor reaches the warning level, but the acceleration sensor is in a normal state. Based on this state, the necessity determination unit 2405 performs an oil replacement determination (S2017).

又,於步驟S2015,於加速度感測器之值為注意等級以上之情形時,針對加速度感測器,進行注意判定(S2018)。採取需要與否判別部2405進行油更換及增速機檢查之判定(S2019),並發送至報告部2406。 Moreover, in step S2015, when the value of the acceleration sensor is above the attention level, a attention determination is performed for the acceleration sensor (S2018). The determination of oil replacement and speed-increasing gear inspection is carried out by the necessity determination unit 2405 (S2019), and sent to the reporting unit 2406.

報告部2406若於步驟S2005、步驟S2011、步驟S2017、及步驟S2019中,接收採取需要與否判別部2405進行之判定結果,則根據判定結果將其內容向保養員通知(S2006)。 If the reporting unit 2406 receives the result of the determination made by the selection necessity determination unit 2405 in step S2005, step S2011, step S2017, and step S2019, it notifies the maintenance staff of the content based on the determination result (S2006).

報告部2406於採取需要與否判別部2405判別進行伴有潤滑油採取之潤滑油分析之「有必要」之情形時,為了潤滑油分析公司儘可能快地採取潤滑油並實施詳細之潤滑油分析,藉由將其意旨發送至圖21或圖22所示之發電企業之電腦2101或保養公司之電腦2102等相關方而進行報知。 When the reporting section 2406 adopts the need or not judgment section 2405 judges the “necessary” situation that is accompanied by the lubricating oil analysis, it is for the lubricating oil analysis company to collect the lubricating oil as quickly as possible and implement detailed lubricating oil analysis , By sending its intention to related parties such as the computer 2101 of the power generation company or the computer 2102 of the maintenance company as shown in Fig. 21 or Fig. 22 for notification.

再者,亦可發送至潤滑油分析公司、潤滑油更換公司、零件公司。另一方面,於判別為「無必要」之情形時,發送其意旨之診斷結果。 Furthermore, it can also be sent to lubricant analysis companies, lubricant replacement companies, and parts companies. On the other hand, when it is judged as "unnecessary", the diagnosis result of its intention is sent.

圖21係風力發電機之增速機之診斷系統之概略構成圖。該圖所示之診斷系統具備:搭載於風車之電腦(邊緣PC)210、經由風車場區處理感測器資料之中央伺服器240(伺服器PC)、風車之保養公司使用之電腦(保養公司PC)2102;及發電企業使用之電腦2101。於此例中,發電企業委託伴有潤滑油採取之潤滑油分析、潤滑油更換、零件更換等應對。如圖22般,保養公司亦有委託伴有潤滑油採取之潤滑油分析、潤滑油更換、零件更換等應對之形態。又,亦有發電企業自身實施保養之情形。 Figure 21 is a schematic diagram of the diagnostic system of the speed increaser of the wind turbine. The diagnostic system shown in the figure has: a computer (edge PC) 210 mounted on the windmill, a central server 240 (server PC) that processes sensor data through the windmill area, and a computer used by the maintenance company of the windmill (maintenance company) PC) 2102; and computer 2101 used by power generation companies. In this example, the power generation company commissioned the lubricant analysis, lubricant replacement, and parts replacement to be accompanied by the lubricant. As shown in Figure 22, the maintenance company also entrusts lubricant analysis, lubricant replacement, parts replacement and other response forms accompanied by lubricants. In addition, there are cases where power generation companies themselves implement maintenance.

再者,各電腦具備:作為用於執行各種程式之運算機構之運算處理裝置(例如CPU)、作為用於記憶以該程式為主之各種資料之記憶機構之記憶裝置(例如ROM(Read-Only Memory:唯讀記憶體)、RAM(Random Access Memory:隨機存取記憶體)及快閃記憶體等半導體記憶體、或硬碟驅動器等磁性記憶裝置)、以及用於進行對運算處理裝置及記憶裝置等的資料及指示等之輸入輸出控制之輸入輸出運算處理裝置。進而,於需要對以電腦之操作者為主之人提供資訊之情形時,亦可具備用於顯示運算處理裝置之處理結果等之顯示裝置(例如,液晶監視器等)。又,作為構成本診斷系統之各電腦,不僅利用固定型之終端,亦可利用便攜用之終端(行動電話、智慧型手機、平板終端等)。 Furthermore, each computer has: an arithmetic processing device (such as a CPU) as an arithmetic mechanism for executing various programs, and a memory device (such as a ROM (Read-Only ROM) as a memory mechanism for storing various data based on the program). Memory: read-only memory), RAM (Random Access Memory: random access memory), flash memory and other semiconductor memory, or hard disk drive and other magnetic memory devices), as well as processing devices and memory The input and output operation processing device for the input and output control of the data and instructions of the device. Furthermore, when it is necessary to provide information to a person mainly an operator of a computer, a display device (for example, a liquid crystal monitor, etc.) for displaying the processing result of the arithmetic processing device, etc. may be provided. In addition, as the computers constituting the diagnostic system, not only fixed terminals but also portable terminals (mobile phones, smart phones, tablet terminals, etc.) can be used.

根據實施例2,藉由使用複數種特性不同之感測器,可進行處於增速機之狀態之保養之實施。因此,藉由合適之潤滑油更換等維護,可防風力發電機之異常於未然。又,除光學式感測器以外,亦可基於感測器資訊之值急遽變化之加速度感測器、潤滑油溫感測器之資訊,藉由合適之注意喚起、潤滑油分析、潤滑油更換增速機之零件更換、增速機診斷等維護,可防風力發電機之異常於未然。 According to the second embodiment, by using a plurality of sensors with different characteristics, it is possible to implement maintenance in the state of a speed increaser. Therefore, with proper maintenance such as replacement of lubricating oil, the abnormality of the wind turbine can be prevented in advance. Moreover, in addition to optical sensors, it can also be based on the information of acceleration sensors and lubricating oil temperature sensors whose values change rapidly based on the information of the sensors. Appropriate attention can be invoked, lubricating oil analysis, and lubricating oil replacement. Maintenance such as replacement of parts of the speed-increasing gear and diagnosis of the speed-increasing gear can prevent abnormalities in the wind turbine.

[實施例3] [Example 3]

(壽命推測之修正) (Revision of life expectancy)

於實施例3中,表示使用自感測器所得之資料,進行潤滑油之壽命推測之修正之例。於實施例1中係以風力發電機1之運轉狀況固定不變為前提。但,實際而言風力發電機1之運轉狀況不固定,狀況根據各種原因而變化。 In Example 3, an example of using the data obtained from the sensor to correct the life estimation of the lubricating oil is shown. In Embodiment 1, the premise is that the operating conditions of the wind turbine 1 are fixed. However, in reality, the operating status of the wind turbine 1 is not fixed, and the status changes according to various reasons.

例如,作為人為的運轉狀況之變動,有用於檢查之裝置之停止時期、或用於發電量調整之運轉調整。該等變動參數可作為風力發電機1之運轉參數取得。 For example, as man-made changes in operating conditions, there are stopping periods of devices for inspection, or operating adjustments for power generation adjustment. These variable parameters can be obtained as operating parameters of the wind turbine 1.

如圖9及圖10所說明,可於風力發電機設置各種感測器。來自感測器群304之感測器資料經由伺服器210,發送至彙集伺服器220或中央伺服器240。又,風力發電機1之運轉參數可自進行該控制之伺服器210、彙集伺服器220或中央伺服器240獲得。 As illustrated in Figures 9 and 10, various sensors can be installed on the wind turbine. The sensor data from the sensor group 304 is sent to the aggregation server 220 or the central server 240 via the server 210. Moreover, the operating parameters of the wind turbine 1 can be obtained from the server 210, the aggregation server 220, or the central server 240 that performs the control.

再次使用圖11,說明反映運轉狀況之潤滑油之監視方法。基本處理與實施例1同樣,但在基於感測器資料之診斷處理(S604)中,預先按時間序列地記憶感測器資料或運轉參數,於更換時期推測及更新處理(S610)中利用。 Using Figure 11 again, explain the monitoring method of the lubricating oil that reflects the operating conditions. The basic processing is the same as that of the first embodiment, but in the diagnosis processing based on sensor data (S604), the sensor data or operating parameters are memorized in time series in advance and used in the replacement time estimation and update processing (S610).

為簡化說明,於該例中,作為以向軸承部供給潤滑油之機構為對象表示運轉狀況之運轉參數,使用軸之轉速R(rpm)之控制參數。感測器資料或運轉參數並非限定於此,可利用其它各種者。於實施例3中,各種感測器之資料彙集至中央伺服器240,於此處進行一併處理,但並非限定於此。 In order to simplify the description, in this example, the control parameter of the shaft rotation speed R (rpm) is used as the operating parameter representing the operating status of the mechanism for supplying lubricating oil to the bearing portion. The sensor data or operating parameters are not limited to this, and various other types can be used. In the third embodiment, the data of various sensors are collected to the central server 240 and processed together here, but it is not limited to this.

於中央伺服器240中,於更換時期推測及更新處理(S610)中,取得處理S609中輸入之添加劑濃度測定結果、及處理S604中記憶之軸的轉速R之控制參數。該等資料與時間資料一起按時間序列地存儲於記憶裝置。 In the central server 240, in the replacement time estimation and update process (S610), the additive concentration measurement result input in the process S609 and the control parameter of the rotational speed R of the shaft stored in the process S604 are obtained. The data and time data are stored in the memory device in a time series.

現作為簡單例,對於極壓劑之濃度降低,即極壓劑之消耗,軸之轉速R(rpm)與之相關聯。於此前提下,極壓劑之濃度C(t)可掌握時間t與軸之轉速R之函數,故成為f(t,R)=C(t)。 As a simple example, for the decrease in the concentration of the extreme pressure agent, that is, the consumption of the extreme pressure agent, the shaft speed R (rpm) is related to it. Under this premise, the concentration C(t) of the extreme pressure agent can be grasped as a function of the time t and the rotation speed R of the shaft, so it becomes f(t, R)=C(t).

圖23係表示基於風力發電機1之過去1年之添加劑溫度之資料1001預測將來之值1002而顯示之例之曲線圖。1年之過去資料1003為實測值。將來之資料1004A、1004B為預測值。 FIG. 23 is a graph showing an example of displaying a future value 1002 based on the data 1001 of the additive temperature of the wind turbine 1 in the past year. The past data 1003 for 1 year is the actual measured value. Future data 1004A and 1004B are predicted values.

於圖23(a),將來之運轉狀況不變,轉速R始終固定。於此情形時,極壓劑濃度之將來之值(預測資料)1002與過去1年之資料1001同樣地推移。該情形時,當t1之時點到來,預測極壓劑到達濃度極限。 In Figure 23(a), the future operating conditions will not change, and the speed R will always be fixed. In this case, the future value (prediction data) 1002 of the extreme pressure agent concentration shifts in the same way as the data 1001 of the past year. In this case, when t1 arrives, it is predicted that the extreme pressure agent will reach the concentration limit.

於圖23(b)中,將來之運轉狀況變化,經過1年後之轉速R成為過去1年之2倍。此處,若極壓劑之消耗速度與轉速R成比例,則極壓劑濃度之預測資料未與過去1年同樣地推移,而是如例如圖23(b)之1004B所示,減少比例變大。於此情形時,當短於t1之t2之時點到來,預測到極壓劑之濃度極限。 In Fig. 23(b), the operating conditions change in the future, and the rotation speed R after one year becomes twice that of the past one year. Here, if the consumption rate of the extreme pressure agent is proportional to the rotation speed R, the prediction data of the extreme pressure agent concentration does not change in the same way as in the past year, but as shown in 1004B of Figure 23(b), the reduction ratio changes Big. In this case, when t2, which is shorter than t1, arrives, the extreme pressure agent concentration limit is predicted.

於上文中,使用軸之轉速R作為運轉參數,修正添加劑之推測消耗速度,但亦可使用感測器資料。例如,認為潤滑油之溫度T(℃)與極壓劑之濃度降低相關聯。於此前提下,極壓劑之濃度C(t)可掌握為時間t與溫度T之函數,故可與軸之轉速R之情形同樣地,修正極壓劑之推測消耗速度。 In the above, the shaft speed R is used as the operating parameter to correct the estimated consumption rate of the additive, but sensor data can also be used. For example, it is believed that the temperature T (°C) of lubricating oil is correlated with the decrease in the concentration of extreme pressure agents. Under this premise, the concentration C(t) of the extreme pressure agent can be grasped as a function of the time t and the temperature T, so the estimated consumption rate of the extreme pressure agent can be corrected in the same way as the shaft rotation speed R.

如圖23所示,藉由於預測資料反映表示風力發電機之運轉狀況之運轉參數或感測器資料,而可更準確地判斷極壓劑濃度等表示潤滑油品質之參數超過閾值之時點。 As shown in Fig. 23, since the predicted data reflects the operating parameters or sensor data representing the operating conditions of the wind turbine, it is possible to more accurately determine the point when the extreme pressure agent concentration and other parameters representing the lubricant quality exceed the threshold.

對於表示運轉狀況之參數中,例如如運轉時間或發電目標值般可人為地控制者,可按照運轉排程等,準備將來之資料。 For parameters that indicate operating conditions, such as operating time or power generation target value, which can be controlled artificially, future data can be prepared according to operating schedules.

又,對於如天氣或溫度般無法人為控制者,可自過去之實績資料預測將來之資料。 In addition, for those that cannot be controlled manually, such as weather or temperature, the past performance data can be used to predict future data.

圖24係表示實施例3之中央伺服器240之構成例之方塊圖。關於中央伺服器240,本構成與圖19所示者同樣,標註相同符號,省略說明。輸入輸出裝置2403包含經由網路230與風力發電機1或其伺服器210、彙集伺服器220、或液體色譜質譜儀等添加劑定量分析系統(省略圖示)進行資料互換之網路介面。 FIG. 24 is a block diagram showing a configuration example of the central server 240 of the third embodiment. Regarding the central server 240, the present structure is the same as that shown in FIG. The input and output device 2403 includes a network interface for data exchange with the wind turbine 1 or its server 210, the collection server 220, or an additive quantitative analysis system (not shown) such as a liquid chromatography mass spectrometer via the network 230.

各種運轉參數或感測器資料直接或經由伺服器210或彙集伺服器220,自風力發電機1及其感測器群304輸入至中央伺服器240。該等資料作為時間序列之運轉參數資料2411,或作為時間序列之感測器資料2412,存儲於記憶裝置2402。又,於實施例3中,作為感測器群304之一,例如使用具備可見光源與受光元件並計測潤滑油之色度之光學式感測器。 Various operating parameters or sensor data are input to the central server 240 from the wind turbine 1 and its sensor group 304 directly or via the server 210 or the aggregation server 220. These data are stored in the memory device 2402 as time-series operating parameter data 2411 or as time-series sensor data 2412. Furthermore, in the third embodiment, as one of the sensor groups 304, for example, an optical sensor equipped with a visible light source and a light receiving element and measuring the chromaticity of lubricating oil is used.

自藉由光學式感測器所得之潤滑油之色度,使用如圖4~圖6所示之色度(△E)與添加劑濃度之相關關係,將潤滑油中之添加劑濃度定量。 From the chromaticity of the lubricating oil obtained by the optical sensor, use the correlation between the chromaticity (△E) and the additive concentration as shown in Figure 4 to Figure 6 to quantify the additive concentration in the lubricant.

例如,若使用如圖6所示之色度(△E)與添加劑濃度之相關關係,將如二烷基二硫代磷酸鋅(ZnDTP:Zinc Dialkyldithiophosphate、ZDDP(ZnDTP)與苯酚衍生物(2,6-二-第三-丁基對甲酚(BHT)之具有不同功能之添加劑定量,將其結果使用於診斷,則可進行更準確之診斷。 For example, if the correlation between chromaticity (△E) and additive concentration as shown in Figure 6 is used, it will be like zinc dialkyldithiophosphate (ZnDTP: Zinc Dialkyldithiophosphate, ZDDP (ZnDTP) and phenol derivatives (2, 6-Di-tertiary-butyl-p-cresol (BHT) is a quantitative additive with different functions, and the results can be used in diagnosis to make a more accurate diagnosis.

處理裝置(CPU)2401使用記憶於記憶裝置2402之添加劑濃度資料903、並根據需要使用運轉參數資料2411及感測器資料902,預測添加劑濃度之消耗速度,並輸出至輸出裝置。於圖23所示之例中,藉由表示運轉狀況之運轉參數等修正極壓劑等之推測消耗速度,但亦可將橫軸變為經過時間,使用作為風車運轉資訊之發電機總轉速或總發電量,進行消耗速度之修正。 The processing device (CPU) 2401 uses the additive concentration data 903 stored in the memory device 2402, and uses the operating parameter data 2411 and the sensor data 902 as needed to predict the consumption rate of the additive concentration and output it to the output device. In the example shown in Fig. 23, the estimated consumption speed of extreme pressure agent etc. is corrected by operating parameters indicating the operating conditions, but the horizontal axis may be changed to the elapsed time, and the total rotational speed of the generator or the windmill operating information may be used The total power generation is corrected for the consumption rate.

根據實施例3,藉由反映表示運轉狀況之運轉參數或感測器資料,可更準確地判斷極壓劑濃度等表示潤滑油品質之參數超過閾值之時點。 According to Embodiment 3, by reflecting the operating parameters or sensor data indicating the operating conditions, it is possible to more accurately determine the point at which parameters indicating the quality of lubricating oil, such as the concentration of the extreme pressure agent, exceed the threshold.

如上所述,於實施例3中,為進行風力發電機之主軸、發電機、轉向、俯仰等重要旋轉機械(軸承)或增速機所使用之潤滑油之適當監視,而測定添加劑之濃度。又,藉由於潤滑油之自動供給機構所具備之旋轉機械之排油口之附近設置感測器,而恆定地進行監視(線上監視)。又,藉由監視風力發電機之運轉狀況之參數,而可進行更準確之預測診斷。藉此,可於早期預測潤滑油之更換時期,其結果縮短風力發電機之停止時間,故維護成本降低,發電量提高。 As mentioned above, in Example 3, the concentration of additives is measured for proper monitoring of lubricating oil used in important rotating machinery (bearings) or speed-increasing gears such as the main shaft, generator, steering, and pitch of the wind turbine. In addition, a sensor is installed near the oil discharge port of the rotating machine provided in the automatic lubricating oil supply mechanism, and constant monitoring (online monitoring) is performed. Moreover, by monitoring the parameters of the operating conditions of the wind turbine, more accurate predictive diagnosis can be performed. As a result, the replacement period of lubricating oil can be predicted early. As a result, the stop time of the wind turbine is shortened, so the maintenance cost is reduced and the power generation is increased.

再者,本發明並非限定於上述實施例,包含各種變化例。例如,上述之實施例係為了便於理解地說明本發明而詳細說明者,未必限定於具備說明之全部構成者。又,可將某實施例之構成之一部分置換成其他實施例之構成,又,亦可於某實施例之構成中增加其他實施例之構成。又,對各 實施例之構成之一部分,可進行其他構成之追加、刪除、置換。 In addition, the present invention is not limited to the above-mentioned embodiments, and includes various modifications. For example, the above-mentioned embodiments are explained in detail in order to facilitate the understanding of the present invention, and are not necessarily limited to those having all the explanations. Furthermore, a part of the configuration of a certain embodiment may be replaced with a configuration of other embodiments, and the configuration of a certain embodiment may be added with the configuration of other embodiments. And to each A part of the configuration of the embodiment can be added, deleted, or replaced with other configurations.

例如,於上述之實施例中,作為旋轉機械以風力發電機為例進行說明,但本發明亦可適用於原子能發電機、火力發電機、齒輪電動機、鐵路車輛車輪凸緣、壓縮機、變壓器、可動設備機械、大型泵機械等旋轉機械之潤滑油之添加劑之劣化診斷。 For example, in the above-mentioned embodiment, a wind generator is taken as an example of a rotating machine, but the present invention can also be applied to nuclear power generators, thermal power generators, gear motors, railway vehicle wheel flanges, compressors, transformers, Deterioration diagnosis of lubricant additives in rotating machinery such as movable equipment, machinery, large pump machinery, etc.

S601~S606‧‧‧步驟 S601~S606‧‧‧Step

S609~S613‧‧‧步驟 S609~S613‧‧‧Step

Claims (15)

一種風力發電機之診斷系統,其特徵在於:其係自具有增速機與發電機之風力發電機收集資訊,並基於收集之上述資訊判斷上述風力發電機之異常者,且具備:感測器,其為了監視上述風力發電機之狀態,檢測供給至上述增速機之潤滑油之1個以上之潤滑油性狀,將潤滑油之異常與上述增速機之異常作為感測器資訊而輸出;記憶部,其記憶對每個上述感測器資訊所決定之基準值;及處理裝置,其執行第1處理、第2處理、及第3處理,該第1處理係基於對每個上述感測器資訊所決定之基準值與上述感測器資訊,判定上述潤滑油及上述增速機之異常度,該第2處理係基於由上述第1處理判別之上述潤滑油之異常度及上述增速機之異常,判定是否需要伴有上述潤滑油之採取之潤滑油分析、是否需要潤滑油更換、及是否需要增速機零件更換,該第3處理係將上述第2處理之判定結果輸出至其他終端;且上述感測器係包含光學式感測器且將上述潤滑油之色度作為感測器資訊輸出者;且上述色度係按以由R、G、B之組合構成之顏色空間計算之色差表示;於上述光學式感測器之R、G、B之所有值低於特定之閾值的情形時時,判斷有污染異常;於使用包含於上述潤滑油之添加劑濃度與色度之相關,藉由由光學 式感測器測定之色度求得之添加劑濃度低於特定之閾值之情形時判斷有添加劑劣化度異常。 A diagnostic system for a wind turbine, characterized in that it collects information from a wind turbine with a speed increaser and a generator, and judges the abnormality of the wind turbine based on the collected information, and includes: a sensor , To monitor the state of the wind turbine, detect the properties of more than one lubricating oil supplied to the speed increaser, and output the abnormality of the lubricant and the abnormality of the speed increaser as sensor information ; Memory section, which memorizes the reference value determined for each of the above-mentioned sensor information; and processing means, which executes the first process, the second process, and the third process, the first process is based on each sensor The reference value determined by the sensor information and the sensor information determine the abnormality of the lubricating oil and the speed increaser. The second processing is based on the abnormality of the lubricating oil and the increase determined by the first processing. For the abnormality of the speed engine, it is judged whether the lubricating oil analysis accompanied by the above-mentioned lubricating oil is required, whether the lubricating oil needs to be replaced, and whether the speed-increasing gear parts needs to be replaced, the third processing is to output the determination result of the second processing to Other terminals; and the sensor includes an optical sensor and outputs the chromaticity of the lubricating oil as sensor information; and the chromaticity is a color space composed of a combination of R, G, and B The calculated color difference is expressed; when all the values of R, G, and B of the above optical sensor are lower than a specific threshold, it is judged that there is an abnormal pollution; when using the concentration and chromaticity of the additives contained in the above lubricant Related by optical When the concentration of the additive obtained by the chromaticity measured by the sensor is lower than a specific threshold, it is judged that there is an abnormality in the deterioration of the additive. 如請求項1之風力發電機診斷系統,其中上述潤滑油包含選自抗氧化劑、抗磨耗劑、極壓劑、防銹劑、油性提高劑、消泡劑中之1種以上之添加劑。 The wind turbine diagnostic system of claim 1, wherein the lubricating oil contains one or more additives selected from antioxidants, antiwear agents, extreme pressure agents, rust inhibitors, oily enhancers, and defoamers. 如請求項1之風力發電機診斷系統,其中上述處理裝置於上述感測器資訊表示上述潤滑油之異常與上述增速機之異常之兩者之情形時,將上述潤滑油之更換與上述增速機零件檢查輸出至上述其他終端;且於上述感測器資訊表示上述潤滑油異常且上述增速機正常之情形時,將伴有上述潤滑油之採取之潤滑油分析、或上述潤滑油之更換輸出至上述其他終端。 For example, the wind turbine diagnosis system of claim 1, wherein the processing device replaces the lubricant with the increase when the sensor information indicates both the abnormality of the lubricant and the abnormality of the speed increaser. Speed engine parts inspection output to the above-mentioned other terminals; and when the above-mentioned sensor information indicates that the above-mentioned lubricating oil is abnormal and the above-mentioned speed-up gear is normal, it will be accompanied by the analysis of the above-mentioned lubricating oil, or the above-mentioned lubricating oil. Replace the output to the other terminals mentioned above. 如請求項2之風力發電機診斷系統,其中上述處理裝置於上述感測器資訊表示上述潤滑油之異常與上述增速機之異常之兩者之情形時,將上述潤滑油之更換與上述增速機零件檢查輸出至上述其他終端;且於上述感測器資訊表示上述潤滑油異常且上述增速機正常之情形時,將伴有上述潤滑油之採取之潤滑油分析、或上述潤滑油之更換輸出至上述其他終端。 For example, the wind turbine diagnostic system of claim 2, wherein the processing device replaces the lubricant with the increase when the sensor information indicates both the abnormality of the lubricant and the abnormality of the speed increaser. Speed engine parts inspection output to the above-mentioned other terminals; and when the above-mentioned sensor information indicates that the above-mentioned lubricating oil is abnormal and the above-mentioned speed-up gear is normal, it will be accompanied by the analysis of the above-mentioned lubricating oil, or the above-mentioned lubricating oil. Replace the output to the other terminals mentioned above. 如請求項2之風力發電機診斷系統,其中上述第1處理中之異常度之判定係基於上述風力發電機之累積發電量、累積發電時間等1個以上之運轉參數進行診斷。 Such as the wind turbine diagnosis system of claim 2, wherein the judgment of the degree of abnormality in the above-mentioned first processing is based on the cumulative power generation and cumulative power generation time of the above-mentioned wind power generator and other operating parameters for diagnosis. 如請求項2之風力發電機診斷系統,其中上述基準值係預先決定之閾值、或預先決定之每單位時間之上述感測器資訊之變化量。 Such as the wind turbine diagnostic system of claim 2, wherein the above-mentioned reference value is a predetermined threshold value or a predetermined amount of change of the above-mentioned sensor information per unit time. 如請求項1之風力發電機診斷系統,其中上述感測器係進一步包含選自介電常數感測器、導電率感測器、黏度感測器、污染感測器、鐵粉感測器、水分感測器、溫度感測器中之感測器。 Such as the wind turbine diagnostic system of claim 1, wherein the sensor system further includes a dielectric constant sensor, a conductivity sensor, a viscosity sensor, a pollution sensor, an iron powder sensor, Moisture sensor, temperature sensor in the sensor. 一種風力發電機診斷裝置,其特徵在於具有:接收部,其接收自測定供給至風力發電機之旋轉機械之潤滑油之狀態之第1群組之感測器發送之第1資料,接收自安裝於上述風力發電機之增速機且測定上述增速機之加速度之第3群組之感測器發送之第3資料;記憶裝置,其記憶對應於上述第1群組之感測器及上述第3群組之感測器之基準值;及對策判定部,其執行基於上述第1資料、上述第3資料、及上述基準值判定上述潤滑油及上述增速機之異常度之第1處理,執行基於由上述第1處理判別之上述潤滑油之異常度及上述增速機之異常判定是否需要伴有上述潤滑油之採取之潤滑油分析、是否需要潤滑油 更換、是否需要增速機零件更換之第2處理,將上述第2處理之判定結果輸出至其他終端,藉此,判斷用於保養上述風力發電機之對策方法;且上述第1群組之感測器係包含光學式感測器且將上述潤滑油之色度作為感測器資訊輸出者;且上述色度係按以由R、G、B之組合構成之顏色空間計算之色差表示;於上述光學式感測器之R、G、B之所有值低於特定之閾值的情形時時,判斷有污染異常;於使用包含於上述潤滑油之添加劑濃度與色度之相關,藉由由光學式感測器測定之色度求得之添加劑濃度低於特定之閾值之情形時判斷有添加劑劣化度異常。 A wind power generator diagnostic device, characterized by having: a receiving part that receives the first data sent from the sensor of the first group for measuring the state of the lubricating oil supplied to the rotating machinery of the wind power generator, and receives the first data from the installation The third data sent by the sensor of the third group in the speed-increasing gear of the above-mentioned wind turbine and measuring the acceleration of the speed-increasing machine; the memory device, which memorizes the sensor corresponding to the first group and the aforementioned The reference value of the sensor of the third group; and the countermeasure determination unit, which executes the first process of determining the abnormality of the lubricating oil and the speed increaser based on the first data, the third data, and the reference value , Perform lubricating oil analysis based on the degree of abnormality of the lubricating oil judged by the first process and the abnormality of the speed-increasing machine to determine whether the lubricating oil needs to be accompanied by the use of lubricating oil The second process of replacement, whether it is necessary to replace the parts of the speed increaser, and output the judgment result of the second process to other terminals, thereby determining the countermeasures for maintaining the wind turbine; and the feeling of the first group The sensor includes an optical sensor and outputs the chromaticity of the above-mentioned lubricating oil as sensor information; and the above-mentioned chromaticity is expressed by the color difference calculated in the color space formed by the combination of R, G, and B; When all the values of R, G, and B of the above optical sensor are below a specific threshold, it is judged that there is a pollution abnormality; when using the correlation between the concentration of the additive contained in the above lubricant and the chromaticity, by optical When the concentration of the additive obtained by the chromaticity measured by the sensor is lower than a specific threshold, it is judged that there is an abnormality in the deterioration of the additive. 一種風力發電機之診斷方法,其特徵在於:其係自具有增速機與發電機之風力發電機收集資訊並基於收集之上述資訊判斷上述風力發電機之異常者,且為了監視上述風力發電機之狀態,檢測供給至上述增速機之潤滑油之1個以上之潤滑油性狀,將潤滑油之異常與上述增速機之異常作為感測器資訊而輸出,記憶對上述每個感測器資訊所決定之基準值,執行基於對上述每個感測器資訊所決定之基準值與上述感測器資訊判定上述潤滑油及上述增速機之異常度之第1處理,執行基於由上述第1處理判別之上述潤滑油之異常度及上述增速機之 異常判定是否需要伴有上述潤滑油之採取之潤滑油分析、是否需要潤滑油更換、及是否需要增速機零件更換之第2處理,並執行將上述第2處理之判定結果輸出至其他終端之第3處理;且上述感測器係包含光學式感測器且將上述潤滑油之色度作為感測器資訊輸出者;且上述色度係按以由R、G、B之組合構成之顏色空間計算之色差表示;於上述光學式感測器之R、G、B之所有值低於特定之閾值的情形時時,判斷有污染異常;於使用包含於上述潤滑油之添加劑濃度與色度之相關,藉由由光學式感測器測定之色度求得之添加劑濃度低於特定之閾值之情形時判斷有添加劑劣化度異常。 A method for diagnosing a wind power generator, characterized in that it collects information from a wind power generator having a speed increaser and a generator, and judges the abnormality of the wind power generator based on the collected information, and in order to monitor the wind power generator Detect the properties of more than one lubricating oil supplied to the above-mentioned speed-increasing gear, output the abnormality of the lubricant and the above-mentioned speed-increasing gear as sensor information, and memorize each of the above-mentioned sensing The reference value determined by the sensor information is executed based on the reference value determined for each sensor information and the sensor information to determine the abnormality of the lubricating oil and the speed increaser. The abnormal degree of the above-mentioned lubricant and the above-mentioned speed-increasing machine judged by the first The abnormal determination requires the second processing of lubricating oil analysis accompanied by the above-mentioned lubricating oil, whether it is necessary to replace the lubricating oil, and whether it is necessary to replace the parts of the speed increaser, and execute the judgment result of the second processing to output to other terminals The third process; and the sensor includes an optical sensor and outputs the chromaticity of the lubricating oil as sensor information; and the chromaticity is a color composed of a combination of R, G, and B Chromatic aberration of spatial calculation; when all the values of R, G, B of the above optical sensor are lower than a specific threshold, it is judged that there is an abnormal pollution; when using the concentration and chromaticity of additives contained in the above lubricant In relation to this, when the additive concentration obtained by the chromaticity measured by the optical sensor is lower than a specific threshold value, it is judged that there is an abnormality in the degradation degree of the additive. 如請求項9之風力發電機診斷方法,其中上述潤滑油包含選自抗氧化劑、抗磨耗劑、極壓劑、防銹劑、油性提高劑、消泡劑中之1種以上之添加劑。 The wind power generator diagnosis method of claim 9, wherein the above-mentioned lubricating oil contains at least one additive selected from the group consisting of antioxidants, antiwear agents, extreme pressure agents, rust inhibitors, oiliness enhancers, and defoamers. 如請求項9之風力發電機診斷方法,其中於上述感測器資訊表示上述潤滑油之異常與上述增速機之異常之兩者之情形時,將上述潤滑油之更換與上述增速機零件檢查輸出至上述其他終端,且於上述感測器資訊表示上述潤滑油異常且上述增速機正常之情形時,將伴有上述潤滑油之採取之潤滑油分析、或上述潤滑油之更換輸出至上述其他終端。 For example, the wind turbine diagnosis method of claim 9, wherein when the sensor information indicates both the abnormality of the lubricant and the abnormality of the speed increaser, replace the lubricant with the speed increaser parts The inspection is output to the above-mentioned other terminals, and when the above-mentioned sensor information indicates that the above-mentioned lubricating oil is abnormal and the above-mentioned speed-increasing gear is normal, output the lubricating oil analysis accompanied by the above-mentioned lubricating oil or the replacement of the above-mentioned lubricating oil The other terminals mentioned above. 如請求項10之風力發電機診斷方法,其中於上述感測器資訊表示上述潤滑油之異常與上述增速機之異常之兩者之情形時,將上述潤滑油之更換與上述增速機零件檢查輸出至上述其他終端,且於上述感測器資訊表示上述潤滑油異常且上述增速機正常之情形時,將伴有上述潤滑油之採取之潤滑油分析、或上述潤滑油之更換輸出至上述其他終端。 For example, the wind turbine diagnosis method of claim 10, wherein when the sensor information indicates both the abnormality of the above-mentioned lubricating oil and the abnormality of the above-mentioned speed-increasing gear, the replacement of the above-mentioned lubricant and the parts of the speed-increasing gear The inspection is output to the above-mentioned other terminals, and when the above-mentioned sensor information indicates that the above-mentioned lubricating oil is abnormal and the above-mentioned speed-increasing gear is normal, output the lubricating oil analysis accompanied by the above-mentioned lubricating oil or the replacement of the above-mentioned lubricating oil The other terminals mentioned above. 如請求項10之風力發電機診斷方法,其中上述第1處理中之異常度之判定係基於上述風力發電機之累積發電量、累積發電時間等1個以上之運轉參數進行診斷。 Such as the wind turbine diagnosis method of claim 10, wherein the judgment of the abnormality in the first processing is based on the cumulative power generation of the wind power generator, cumulative power generation time and other operating parameters for diagnosis. 如請求項10之風力發電機診斷方法,其中上述基準值係預先決定之閾值、或預先決定之每單位時間之上述感測器資訊之變化量。 For example, the wind turbine diagnosis method of claim 10, wherein the reference value is a predetermined threshold value or a predetermined change amount of the sensor information per unit time. 如請求項9之風力發電機診斷方法,其中上述感測器係進一步包含選自介電常數感測器、導電率感測器、黏度感測器、污染感測器、鐵粉感測器、水分感測器、溫度感測器中之感測器。 According to claim 9, the wind turbine diagnostic method, wherein the sensor system further comprises a dielectric constant sensor, a conductivity sensor, a viscosity sensor, a pollution sensor, an iron powder sensor, The sensor of moisture sensor and temperature sensor.
TW108120579A 2018-07-17 2019-06-14 Wind power generator diagnosis system and method, and wind power generator diagnosis device TWI712737B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2018-133962 2018-07-17
JP2018133962A JP7032258B2 (en) 2018-07-17 2018-07-17 Wind turbine diagnostic system and method

Publications (2)

Publication Number Publication Date
TW202006248A TW202006248A (en) 2020-02-01
TWI712737B true TWI712737B (en) 2020-12-11

Family

ID=69169669

Family Applications (1)

Application Number Title Priority Date Filing Date
TW108120579A TWI712737B (en) 2018-07-17 2019-06-14 Wind power generator diagnosis system and method, and wind power generator diagnosis device

Country Status (2)

Country Link
JP (1) JP7032258B2 (en)
TW (1) TWI712737B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210389295A1 (en) * 2020-06-10 2021-12-16 Michael M. Khonsari Fluid monitoring
CN114708718A (en) * 2022-06-07 2022-07-05 东方电气风电股份有限公司 Wind generating set temperature cluster control method, device, equipment and medium
JP2023183733A (en) * 2022-06-16 2023-12-28 Ntn株式会社 Control device, terminal device, management system, and management method
JP2023183732A (en) * 2022-06-16 2023-12-28 Ntn株式会社 Control device, management system, and method of management

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011122968A (en) * 2009-12-11 2011-06-23 Jx Nippon Oil & Energy Corp Lubricating oil deterioration monitoring device
CN102425661A (en) * 2011-11-04 2012-04-25 上海电机学院 State monitoring and fault analyzing method and device for gearbox
JP2015064215A (en) * 2013-09-24 2015-04-09 Ntn株式会社 Deterioration detecting device for gear lubricating oil, and status monitoring system for wind turbine power plant

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008045918A (en) * 2006-08-11 2008-02-28 Ntn Corp Method for inspecting amount of addition component of lubricant
JP2016084714A (en) * 2014-10-23 2016-05-19 Ntn株式会社 Abnormality monitoring device of wind power generation device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011122968A (en) * 2009-12-11 2011-06-23 Jx Nippon Oil & Energy Corp Lubricating oil deterioration monitoring device
CN102425661A (en) * 2011-11-04 2012-04-25 上海电机学院 State monitoring and fault analyzing method and device for gearbox
JP2015064215A (en) * 2013-09-24 2015-04-09 Ntn株式会社 Deterioration detecting device for gear lubricating oil, and status monitoring system for wind turbine power plant

Also Published As

Publication number Publication date
JP7032258B2 (en) 2022-03-08
TW202006248A (en) 2020-02-01
JP2020012690A (en) 2020-01-23

Similar Documents

Publication Publication Date Title
TWI712737B (en) Wind power generator diagnosis system and method, and wind power generator diagnosis device
TWI691721B (en) Lubricating oil degradation diagnosis method, lubricating oil monitoring system and method of rotating machinery
Jimenez et al. Developing a predictive maintenance model for vessel machinery
JP7179674B2 (en) Lubricant diagnostic method and lubricating oil monitoring system
US11852294B2 (en) Diagnosis system of lubricating oil and diagnosis method of lubricating oil
Sequeira et al. Analysis of the efficiency of wind turbine gearboxes using the temperature variable
TWI656282B (en) Monitoring system and method for grease of wind turbine
TWI689661B (en) Monitoring system and method for lubricating oil of wind turbine
Tič et al. Enhanced lubricant management to reduce costs and minimise environmental impact
JP7084283B2 (en) Lubricating oil diagnostic system, wind power generator, and module for measuring lubricating oil properties
WO2022163077A1 (en) Lubricating oil diagnosis method, device, and system
WO2023286437A1 (en) Diagnosis method for lubricating oil, diagnosis device for lubricating oil, and diagnosis system for lubricating oil
Lucente Condition monitoring system in wind turbine gearbox
JP7252737B2 (en) Wind turbine grease monitoring system and method
Kareem et al. A condition based model for maintenance planning on critical equipment in the petrochemical industry
WO2024009607A1 (en) Oil diagnosis method and oil diagnosis system
Kamal In-service Condition Monitoring of Turbine Oils
JP2022118670A (en) Lubricating oil diagnostic method and system
CN116305613A (en) Lubrication oil management method for enabling bearing of gear box to reach target service life
CN113030443A (en) Intelligent monitoring method and judgment model for oil of metro vehicle based on dynamic self-adaptive trend analysis