TWI711539B - Biaxially stretched laminated polypropylene film - Google Patents
Biaxially stretched laminated polypropylene film Download PDFInfo
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- TWI711539B TWI711539B TW106110147A TW106110147A TWI711539B TW I711539 B TWI711539 B TW I711539B TW 106110147 A TW106110147 A TW 106110147A TW 106110147 A TW106110147 A TW 106110147A TW I711539 B TWI711539 B TW I711539B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/308—Heat stability
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/514—Oriented
- B32B2307/518—Oriented bi-axially
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/704—Crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/732—Dimensional properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
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- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
本發明提供一種具有高剛性、耐熱性優異而且抗靜電性亦優異之雙軸延伸積層聚丙烯膜。本發明之雙軸延伸積層聚丙烯膜係包含至少兩層以上之結晶性不同之聚丙烯系樹脂組成物的積層膜,其特徵在於:於將使用示差掃描熱量計以升溫速度20℃/分鐘測定之熔解吸熱波峰面積設為△H時,具有:A層,係由△H為78.0J/g以上之聚丙烯系樹脂組成物所構成;及B層,係由△H小於82.0J/g且具有較前述A層之△H低2.0J/g至40.0J/g的△H之聚丙烯系樹脂組成物所構成;前述B層係存在於至少一個最表面側。 The present invention provides a biaxially stretched laminated polypropylene film with high rigidity, excellent heat resistance and excellent antistatic properties. The biaxially stretched laminated polypropylene film of the present invention is a laminated film comprising at least two layers of polypropylene resin composition with different crystallinity, and is characterized in that it is measured by using a differential scanning calorimeter at a heating rate of 20°C/min When the melting endothermic peak area is set to △H, it has: A layer, which is composed of polypropylene resin composition with △H of 78.0J/g or more; and B layer, which is composed of △H less than 82.0J/g and It is composed of a polypropylene resin composition with a ΔH that is 2.0 J/g to 40.0 J/g lower than the ΔH of the aforementioned A layer; the aforementioned B layer is present on at least one of the outermost surfaces.
Description
本發明係關於一種雙軸延伸積層聚丙烯膜。詳細而言,本發明係關於一種耐熱性、剛性優異且抗靜電性亦優異之雙軸延伸聚丙烯膜。 The invention relates to a biaxially stretched laminated polypropylene film. Specifically, the present invention relates to a biaxially stretched polypropylene film having excellent heat resistance, rigidity, and antistatic properties.
先前,聚丙烯之延伸膜被廣泛地用於食品或各種商品之包裝用、電氣絕緣用、表面保護膜等廣範圍之用途中。然而,先前之聚丙烯膜係150℃時之收縮率為幾十%,若與PET(Polyethylene terephthalate;聚對苯二甲酸乙二酯)膜等相比則耐熱性較低,另外剛性亦較低,故用途受限。 Previously, polypropylene stretched films were widely used in a wide range of applications such as packaging for food or various commodities, electrical insulation, and surface protection films. However, the previous polypropylene film has a shrinkage rate of several tens of% at 150°C. Compared with PET (Polyethylene terephthalate; polyethylene terephthalate) film, it has lower heat resistance and lower rigidity. , So its use is limited.
已提出有各種改良聚丙烯膜之物性之技術。例如已知以下技術:使用含有大致等量之高分子量成分與低分子量成分(或低分子量成分少)、分子量分佈廣、十氫萘可溶成分少之聚丙烯來製作膜,藉此取得剛性與加工性之平衡(專利文獻1)。然而該技術中,超過150℃般之高溫下之耐熱性仍不可謂充分,具有高耐熱性且耐衝擊性、透明性優異之聚丙烯膜尚不為人所知。 Various techniques for improving the physical properties of polypropylene films have been proposed. For example, the following technology is known: the use of polypropylene that contains roughly equal amounts of high molecular weight components and low molecular weight components (or less low molecular weight components), wide molecular weight distribution, and less decalin soluble components is used to make films to achieve rigidity and Balance of workability (Patent Document 1). However, in this technology, heat resistance at high temperatures exceeding 150°C is still not sufficient, and polypropylene films with high heat resistance, impact resistance, and transparency are not yet known.
本案申請人立足於上述先前技術而進行了努力研究,結果成功地實現了以下情況:藉由使用作為構成膜之聚丙烯樹脂之立體規則性之指標的由13C-NMR(Nuclear Magnetic Resonance;核磁共振)所測定之內消旋五元組分率為96%以上之聚丙烯系聚合物,而提供一種高剛性且耐熱性高之延伸聚丙烯膜(專利文獻2)。 The applicant in this case has made diligent research based on the above-mentioned prior art. As a result, the following situation has been successfully achieved: by using 13 C-NMR (Nuclear Magnetic Resonance; nuclear magnetic resonance) as an indicator of the stereoregularity of the polypropylene resin constituting the film Resonance) is a polypropylene polymer with a meso pentad component ratio of 96% or more, and provides a stretched polypropylene film with high rigidity and high heat resistance (Patent Document 2).
專利文獻1:日本專利特表2008-540815號公報。 Patent Document 1: Japanese Patent Publication No. 2008-540815.
專利文獻2:WO2015/012324號手冊。 Patent Document 2: Manual No. WO2015/012324.
然而,前述專利文獻2中於抗靜電性之方面有改善之餘地。 However, the aforementioned Patent Document 2 has room for improvement in terms of antistatic properties.
鑒於上述情況,本發明之課題在於提供一種具有高剛性、耐熱性優異而且抗靜電性亦優異之雙軸延伸積層聚丙烯膜。 In view of the foregoing, the subject of the present invention is to provide a biaxially stretched laminated polypropylene film having high rigidity, excellent heat resistance, and excellent antistatic properties.
本發明之構成如下。 The structure of the present invention is as follows.
1.一種雙軸延伸積層聚丙烯膜,係含有至少兩層以上之結晶性不同之聚丙烯系樹脂組成物的積層膜,其特徵 在於:於將使用示差掃描熱量計以升溫速度20℃/分鐘測定之熔解吸熱波峰面積設為△H時,具有:A層,係由△H為78.0J/g以上之聚丙烯系樹脂組成物所構成;及B層,係由△H小於82.0J/g且具有較前述A層之△H低2.0J/g至40.0J/g的△H之聚丙烯系樹脂組成物所構成;前述B層係存在於至少一個最表面側。 1. A biaxially stretched laminated polypropylene film, which is a laminated film containing at least two layers of polypropylene resin compositions with different crystallinities, characterized by It is: when the melting endothermic peak area measured by a differential scanning calorimeter at a heating rate of 20°C/min is set to △H, it has: A layer, which is composed of polypropylene resin composition with △H of 78.0J/g or more And the B layer is composed of a polypropylene resin composition with a △H less than 82.0J/g and a △H lower than the △H of the aforementioned A layer by 2.0J/g to 40.0J/g; the aforementioned B The layer system exists on at least one outermost surface side.
2.如上述1所記載之雙軸延伸積層聚丙烯膜,其中前述B層之總厚度相對於前述A層之總厚度之比(整個B層/整個A層)為0.01至0.5,並且前述B層之總厚度為0.5μm至4μm。 2. The biaxially stretched laminated polypropylene film as described in 1 above, wherein the ratio of the total thickness of the B layer to the total thickness of the A layer (the entire B layer/the entire A layer) is 0.01 to 0.5, and the B The total thickness of the layers is 0.5 μm to 4 μm.
3.如上述1或2所記載之雙軸延伸積層聚丙烯膜,其中於前述B層之最表面側進一步具有厚度為0.01μm至1.0μm且由△H超過76.0J/g之聚丙烯系樹脂組成物所構成之其他層。 3. The biaxially stretched laminated polypropylene film as described in 1 or 2 above, which further has a polypropylene resin with a thickness of 0.01 μm to 1.0 μm and a △H exceeding 76.0 J/g on the outermost surface side of the B layer Other layers formed by the composition.
4.如上述1至3中任一項所記載之雙軸延伸積層聚丙烯膜,其中膜總體之MFR(Melt Flow Rate;熔融流率)為2.0g/10分鐘至10.5g/10分鐘。 4. The biaxially stretched laminated polypropylene film described in any one of 1 to 3 above, wherein the MFR (Melt Flow Rate) of the entire film is 2.0 g/10 min to 10.5 g/10 min.
5.如上述1至4中任一項所記載之雙軸延伸積層聚丙烯膜,其中膜總體之表面固有電阻值(LogΩ)為13.5以下。 5. The biaxially stretched laminated polypropylene film described in any one of 1 to 4 above, wherein the surface specific resistance (LogΩ) of the entire film is 13.5 or less.
6.如上述1至5中任一項所記載之雙軸延伸積層聚丙烯膜,其中膜總體之動摩擦係數為0.4以下。 6. The biaxially stretched laminated polypropylene film as described in any one of 1 to 5 above, wherein the dynamic friction coefficient of the entire film is 0.4 or less.
7.如上述1至6中任一項所記載之雙軸延伸積層聚丙烯膜,其中150℃時之熱收縮率於MD(Machine Direction;縱向)方向、TD(Transverse Direction;橫向)方向均為10.0%以下,MD方向之拉伸彈性模數為2.0GPa以上,TD方向之拉伸彈性模數為3.8GPa以上。 7. The biaxially stretched laminated polypropylene film as described in any one of 1 to 6 above, wherein the heat shrinkage rate at 150°C is lower than MD (Machine Both the Direction (longitudinal) direction and the TD (Transverse Direction; transverse) direction are below 10.0%, the tensile modulus of elasticity in the MD direction is 2.0 GPa or more, and the tensile modulus of elasticity in the TD direction is 3.8 GPa or more.
8.如上述1至7中任一項所記載之雙軸延伸積層聚丙烯膜,其中層壓後之MD方向之層壓強度為1.2N/15mm以上。 8. The biaxially stretched laminated polypropylene film as described in any one of 1 to 7 above, wherein the lamination strength in the MD direction after lamination is 1.2N/15mm or more.
本發明之聚丙烯膜具有高結晶性之A層與低結晶性之B層的至少兩層,且具有將B層配置於最表面側之積層結構,故而混練入至少一個層中之抗靜電劑逐漸於配置於最表面側之低結晶性之B層的表面滲出(bleed out)。結果,可於維持高結晶性之A層所具有的優異之耐熱性或剛性之狀態下亦發揮良好之抗靜電性。 The polypropylene film of the present invention has at least two layers of a layer A with high crystallinity and a layer B with low crystallinity, and has a laminated structure in which the layer B is arranged on the outermost surface side, so it is mixed with an antistatic agent in at least one layer It gradually bleeds out on the surface of the low-crystallinity B layer arranged on the outermost surface side. As a result, it is possible to exhibit good antistatic properties while maintaining the excellent heat resistance or rigidity of the A layer with high crystallinity.
本發明之聚丙烯膜係雙軸延伸積層聚丙烯膜,其含有至少兩層以上之結晶性不同之聚丙烯系樹脂組成物,並且其特徵在於:於將使用DSC((Differential Scanning Calorimeter;示差掃描熱量計)以升溫速度20℃/分鐘測定之熔解吸熱波峰面積(總熔解熱)設為△H時,具有:A層,係由△H為78.0J/g以上之聚丙烯系樹脂組成物所構成; 及B層,係由△H小於82.0J/g且具有較前述A層之△H低2.0J/g至40.0J/g的△H之聚丙烯系樹脂組成物所構成;並且前述B層係存在於至少一個最表面側。 The polypropylene film-based biaxially stretched laminated polypropylene film of the present invention contains at least two or more layers of polypropylene resin composition with different crystallinity, and is characterized in that it will use DSC (Differential Scanning Calorimeter; differential scanning Calorimeter) When the melting endothermic peak area (total heat of fusion) measured at a heating rate of 20°C/min is set to △H, it has: A layer, which is composed of a polypropylene resin composition with a △H of 78.0J/g or more constitute; And layer B is composed of a polypropylene resin composition with a △H less than 82.0J/g and a △H lower than the △H of the aforementioned A layer by 2.0J/g to 40.0J/g; and the aforementioned B layer system Exist on at least one of the most surface sides.
此處,上述△H係成為結晶性之指標之值。結晶性越高,該結晶熔解所需要之能量越變大,故△H越大表示結晶性越高。再者,本發明中,對用於膜製造之各原料以升溫速度20℃/分鐘測定DSC曲線而求出△H。 Here, the above-mentioned ΔH is a value used as an index of crystallinity. The higher the crystallinity, the greater the energy required to melt the crystal, so the larger the ΔH, the higher the crystallinity. Furthermore, in the present invention, ΔH is determined by measuring the DSC curve at a temperature increase rate of 20°C/min for each raw material used for film production.
首先,對本發明最具特徵之A層、B層之△H加以說明。 First, the ΔH of layer A and layer B, which are the most characteristic of the present invention, will be explained.
A層係承擔耐熱性、剛性、層壓後之機械強度等的高結晶性之層,故△H必須為78.0J/g以上,更佳為80.0J/g以上,進而佳為81.0J/g以上,進而為82.0J/g以上。若A層之△H小,則拉伸彈性模數等剛性變小故而欠佳。另外,A層之△H較佳為104.0J/g以下,更佳為102.0J/g以下,進而佳為100.0J/g以下。若A層之△H過大,則有需要高溫長時間之製造,實際在工業製造上變困難之虞。 Layer A is a layer with high crystallinity that is responsible for heat resistance, rigidity, mechanical strength after lamination, etc., so △H must be 78.0J/g or more, more preferably 80.0J/g or more, and more preferably 81.0J/g Above, it is further 82.0 J/g or more. If the ΔH of the A layer is small, the rigidity such as the tensile modulus of elasticity becomes small, which is not good. In addition, the ΔH of the A layer is preferably 104.0 J/g or less, more preferably 102.0 J/g or less, and still more preferably 100.0 J/g or less. If the ΔH of the A layer is too large, it may require high-temperature and long-term manufacturing, which may actually become difficult in industrial manufacturing.
另一方面,B層係位於較A層更靠最表面側之低結晶性之層,發揮以下功能:理所當然使混練入低結晶性之B層(表層)中的抗靜電劑於最表面側之B層表面滲出,且使混練入高結晶性之A層(芯層)中之抗靜電劑於最表面側之B層表面滲出,賦予優異之抗靜電性。因此,B層之△H 必須小於82.0J/g,且具有較A層之△H低2.0J/g至40.0J/g的△H。若B層之△H為82.0J/g以上,則抗靜電劑之滲出量變少,抗靜電性變得不充分。另外,有膜之潤滑性差之傾向,有無法穩定地製膜之虞。進而,有時後述層壓強度變小。較佳之B層之△H為81.0J/g以下,更佳為80.0J/g以下,尤佳為小於78.0J/g。B層之△H之下限並無特別限定,△H較佳為60.0J/g以上。若△H小於60.0J/g,則有時拉伸彈性模數變小,或熱收縮率變大,或透明性降低,或附著於輥。 On the other hand, layer B is a low-crystallinity layer located closer to the outermost surface side than layer A, and performs the following function: of course, the antistatic agent mixed into the low-crystalline layer B (surface layer) is placed on the outermost surface side. The surface of the B layer oozes out, and the antistatic agent mixed in the high crystallinity A layer (core layer) oozes out on the surface of the B layer on the outermost side, giving excellent antistatic properties. Therefore, the △H of layer B It must be less than 82.0J/g and have a △H that is 2.0J/g to 40.0J/g lower than the △H of the A layer. If the ΔH of the B layer is 82.0 J/g or more, the amount of antistatic agent oozes out is reduced, and the antistatic property becomes insufficient. In addition, the lubricity of the film tends to be poor, and there is a possibility that the film cannot be formed stably. Furthermore, the laminate strength described later may decrease. The ΔH of the layer B is preferably 81.0 J/g or less, more preferably 80.0 J/g or less, and particularly preferably less than 78.0 J/g. The lower limit of ΔH of layer B is not particularly limited, but ΔH is preferably 60.0 J/g or more. If ΔH is less than 60.0 J/g, the tensile modulus of elasticity may decrease, the heat shrinkage rate may increase, the transparency may decrease, or it may adhere to the roll.
另外,A層之△H與B層之△H之差(A層之△H-B層之△H)為2.0J/g至40.0J/g。若該差小於2.0J/g,則有將高結晶性層與低結晶性層積層而實現目標耐熱性與抗靜電性之並存的本發明功效變得不充分之虞。另一方面,若該差大於40.0J/g,則有低結晶性層因延伸時之熱而負熱、白化等問題。△H之差之較佳範圍為3.0J/g至25J/g,更佳為4.0J/g至15J/g。 In addition, the difference between △H of A layer and △H of B layer (△H of A layer-△H of B layer) is 2.0J/g to 40.0J/g. If the difference is less than 2.0 J/g, the effect of the present invention in which a high crystallinity layer and a low crystallinity layer are laminated to achieve the coexistence of the target heat resistance and antistatic property may become insufficient. On the other hand, if the difference is greater than 40.0 J/g, there are problems such as negative heating and whitening of the low crystallinity layer due to heat during stretching. The preferable range of the difference of ΔH is 3.0 J/g to 25 J/g, more preferably 4.0 J/g to 15 J/g.
本發明之雙軸延伸積層聚丙烯膜中,為了增大A層之聚丙烯系樹脂之結晶性(△H),有以下方法:降低A層之分子量;減少聚丙烯系樹脂中之共聚合單體;提高作為樹脂之立體規則性之指標的內消旋五元組分率;增加分子量為約10萬以下之低分子量成分之量等。所述方法之原因在於:分子量為約10萬以下之低分子量成分係加快結 晶化速度之作用大。另外,分子量為約100萬以上之高分子量成分作為結晶成核劑發揮作用,有促進低分子量成分之結晶化速度之作用,故將低分子量成分與少量之高分子量成分混合而增大分子量分佈(Mw/Mn)亦係有效之方法。 In the biaxially stretched laminated polypropylene film of the present invention, in order to increase the crystallinity (△H) of the polypropylene resin in the A layer, there are the following methods: reduce the molecular weight of the A layer; reduce the copolymer monomer in the polypropylene resin Body; increase the meso pentad component ratio as an indicator of the stereoregularity of the resin; increase the amount of low molecular weight components with a molecular weight of about 100,000 or less. The reason for the method is that low-molecular-weight components with a molecular weight of less than 100,000 accelerate the formation of The effect of crystallization speed is great. In addition, high-molecular-weight components with a molecular weight of about 1 million or more act as a crystallization nucleating agent to promote the crystallization rate of low-molecular-weight components. Therefore, low-molecular-weight components are mixed with a small amount of high-molecular-weight components to increase the molecular weight distribution ( Mw/Mn) is also an effective method.
另一方面,為了減小B層之聚丙烯系樹脂之結晶性(△H),有以下方法:增大B層之分子量;增加聚丙烯系樹脂中之共聚合成分;降低內消旋五元組分率等。 On the other hand, in order to reduce the crystallinity (△H) of the polypropylene resin of the B layer, there are the following methods: increase the molecular weight of the B layer; increase the copolymerization component in the polypropylene resin; reduce the meso pentad Composition rate, etc.
本發明之積層膜於如上述般規定A層之△H(總熔解熱)、B層之△H及該些△H之差的方面具有特徵,但DSC曲線中之熔解吸熱波峰溫度亦成為結晶性之一個標準。A層之熔解吸熱波峰溫度較佳為160℃以上,更佳為163℃以上。另外,較佳為176℃以下,更佳為173℃以下,進而佳為170℃以下。 The laminated film of the present invention is characterized in that the △H (total heat of fusion) of the A layer, the △H of the B layer and the difference between these △Hs are specified as described above, but the melting endothermic peak temperature in the DSC curve also becomes crystalline A standard of sex. The melting endothermic peak temperature of layer A is preferably 160°C or higher, more preferably 163°C or higher. In addition, it is preferably 176°C or lower, more preferably 173°C or lower, and still more preferably 170°C or lower.
另一方面,B層之情形時,熔解吸熱波峰溫度較佳為166℃以下,更佳為164℃以下。另外,較佳為120℃以上,更佳為130℃以上。 On the other hand, in the case of layer B, the melting endothermic peak temperature is preferably 166°C or less, more preferably 164°C or less. In addition, it is preferably 120°C or higher, more preferably 130°C or higher.
以下,對構成本發明之積層膜之A層、B層加以更詳細說明。 Hereinafter, the A layer and the B layer constituting the laminated film of the present invention will be described in more detail.
(A層) (Level A)
本發明之A層中所用之聚丙烯系樹脂不僅可使用聚丙烯均聚物,而且亦可使用以0.5莫耳%以下共聚合有乙烯及/或碳數4以上之α-烯烴之聚丙烯。此種共聚合聚丙烯亦包括在本發明之聚丙烯系樹脂(以下有時亦僅簡稱為聚丙烯)中。作為碳數4以上之α-烯烴,可列舉1-丁烯、1-己烯、4-甲基-1-戊烯、1-辛烯等。A層之情形時,較佳為如前述般減少聚丙烯系樹脂中之共聚合單體而增大△H,故上述乙烯或碳數4以上之α-烯烴、其他共聚合成分較佳為0.3莫耳%以下,更佳為0.1莫耳%以下,最佳為不含共聚合成分之完全均聚丙烯(聚丙烯均聚物)。若超過0.5莫耳%的乙烯及/或碳數4以上之α-烯烴進行共聚合,則有時△H變小而結晶性或剛性過於降低,高溫下之熱收縮率變大。另外,亦可將滿足上述條件之樹脂(例如完全均聚丙烯與共聚合聚丙烯)摻合而使用。 The polypropylene resin used in the layer A of the present invention can not only use polypropylene homopolymer, but also polypropylene copolymerized with ethylene and/or α-olefin with a carbon number of 4 or more at 0.5 mol% or less. Such copolymerized polypropylene is also included in the polypropylene-based resin of the present invention (hereinafter sometimes simply referred to as polypropylene). Examples of α-olefins having 4 or more carbon atoms include 1-butene, 1-hexene, 4-methyl-1-pentene, and 1-octene. In the case of the A layer, it is preferable to reduce the copolymerized monomers in the polypropylene resin as described above to increase ΔH, so the above-mentioned ethylene or α-olefin with a carbon number of 4 or more, and other copolymerized components are preferably 0.3 Mole% or less, more preferably 0.1 Mole% or less, most preferably completely homopolypropylene (polypropylene homopolymer) without copolymerization components. If more than 0.5 mol% of ethylene and/or α-olefin with a carbon number of 4 or more are copolymerized, ΔH may become small, crystallinity or rigidity may decrease too much, and the heat shrinkage rate at high temperature may increase. In addition, resins satisfying the above conditions (for example, fully homopolypropylene and copolymerized polypropylene) may be blended and used.
構成本發明之A層的聚丙烯之作為立體規則性之指標的由13C-NMR所測定之內消旋五元組分率([mmmm]%)較佳為98%至99.5%。更佳為98.1%以上,進而佳為98.2%以上。若A層之聚丙烯之內消旋五元組率小,則有彈性模數降低而耐熱性變得不充分之虞。99.5%係實際之上限。 The meso pentad fraction ([mmmm]%) measured by 13 C-NMR as an indicator of the stereoregularity of the polypropylene constituting the A layer of the present invention is preferably 98% to 99.5%. It is more preferably 98.1% or more, and still more preferably 98.2% or more. If the meso pentad ratio of the polypropylene of the A layer is small, the elastic modulus may decrease and the heat resistance may become insufficient. 99.5% is the actual upper limit.
構成本發明之A層的聚丙烯之質量平均分子量(Mw)較佳為180,000至500,000。若小於180,000則熔融黏度低,故有時於澆鑄時不穩定而製膜性變差。若Mw超過 500,000,則有時擠出變困難而製膜性差,故而欠佳。另外,若Mw高,則有時GPC(Gel Permeation Chromatography;凝膠滲透層析)累計曲線中的分子量為10萬以下之低分子量成分之量變少,熱收縮率變高。更佳之Mw之下限為190,000,進而佳為200,000,更佳之Mw之上限為450,000,進而佳為420,000,尤佳為410,000。 The mass average molecular weight (Mw) of the polypropylene constituting the A layer of the present invention is preferably 180,000 to 500,000. If it is less than 180,000, the melt viscosity is low, so it is unstable at the time of casting and the film forming properties may deteriorate. If Mw exceeds 500,000, sometimes the extrusion becomes difficult and the film forming performance is poor, so it is not good. In addition, if Mw is high, the amount of low-molecular-weight components with a molecular weight of 100,000 or less in the GPC (Gel Permeation Chromatography) cumulative curve may decrease, and the heat shrinkage rate may increase. A more preferable lower limit of Mw is 190,000, and a more preferable upper limit of Mw is 200,000, and a more preferable upper limit of Mw is 450,000, further preferably 420,000, and particularly preferably 410,000.
再者,為了容易獲得所需之高溫下之低熱收縮率,或減小厚度不均,較佳為將上述低分子量成分於A層中所佔之含有比率設為35重量%以上,更佳為38重量%以上,進而佳為42重量%以上。 Furthermore, in order to easily obtain the required low heat shrinkage rate at high temperature or reduce thickness unevenness, it is preferable to set the content ratio of the above-mentioned low molecular weight component in the A layer to 35% by weight or more, more preferably 38% by weight or more, more preferably 42% by weight or more.
構成本發明之A層的聚丙烯之數量平均分子量(Mn)較佳為20,000至200,000。若小於20,000則熔融黏度低,故有時於澆鑄時不穩定而製膜性變差。若超過200,000,則有時擠出變困難而製膜性差,故而欠佳。另外,若Mn高則有時熱收縮率變高。更佳之Mn之下限為30,000,進而佳為40,000,尤佳為50,000,更佳之Mn之上限為170,000,進而佳為160,000,尤佳為150,000。 The number average molecular weight (Mn) of the polypropylene constituting the A layer of the present invention is preferably 20,000 to 200,000. If it is less than 20,000, the melt viscosity is low, so it becomes unstable at the time of casting and the film forming properties may deteriorate. If it exceeds 200,000, extrusion may become difficult and film-forming properties may be poor, which is unsatisfactory. In addition, if Mn is high, the thermal shrinkage rate may increase. More preferably, the lower limit of Mn is 30,000, further preferably 40,000, particularly preferably 50,000, and more preferably the upper limit of Mn is 170,000, further preferably 160,000, and particularly preferably 150,000.
另外,關於作為分子量分佈之指標的Mw/Mn,對於A層之聚丙烯而言較佳為2.8至30。更佳為3至15,進而佳為3.2至10,尤佳為3.5至6。 In addition, Mw/Mn, which is an index of molecular weight distribution, is preferably 2.8 to 30 for the polypropylene of the A layer. It is more preferably from 3 to 15, further preferably from 3.2 to 10, and particularly preferably from 3.5 to 6.
此處,Mw/Mn可藉由如前述般將低分子量成分與少量之高分子量成分混合而增大。亦即,分子量為約10萬 以下之低分子量成分係加快結晶化速度之作用大,但若添加分子量為約100萬以上之高分子量成分則作為結晶成核劑發揮作用,促進低分子量成分之添加作用。若將低分子量成分與少量之高分子量成分混合則Mw/Mn增大。若低分子量成分變多,則有分子彼此之纏繞變強,即便結晶性高亦熱收縮率變大之傾向。若Mw/Mn變得過大,則有時高分子量成分變多而熱收縮率變大,從而欠佳。此時,Mw/Mn較佳為8至30,更佳為8至15。此時之MFR較佳為2g/10分鐘至6g/10分鐘。 Here, Mw/Mn can be increased by mixing low-molecular-weight components with a small amount of high-molecular-weight components as described above. That is, the molecular weight is about 100,000 The following low-molecular-weight components have a great effect on accelerating the crystallization rate, but if a high-molecular-weight component with a molecular weight of about 1 million or more is added, it acts as a crystal nucleating agent and promotes the addition of low-molecular-weight components. If low molecular weight components are mixed with a small amount of high molecular weight components, Mw/Mn increases. If there are more low-molecular-weight components, the entanglement of the molecules becomes stronger, and even if the crystallinity is high, the heat shrinkage rate tends to increase. If Mw/Mn becomes too large, the high molecular weight component may increase, and the thermal shrinkage rate may increase, which is undesirable. At this time, Mw/Mn is preferably 8-30, more preferably 8-15. The MFR at this time is preferably 2 g/10 minutes to 6 g/10 minutes.
再者,聚丙烯之分子量分佈可藉由以下方式調整:利用一系列設備(plant)多階段地將分子量不同之成分聚合;以離線(off-line)方式利用混練機將分子量不同之成分摻合;或摻合具有不同性能之觸媒進行聚合;或使用可實現所需分子量分佈之觸媒。 Furthermore, the molecular weight distribution of polypropylene can be adjusted by the following methods: using a series of plants to polymerize components with different molecular weights in multiple stages; using a mixer to blend components with different molecular weights in an off-line manner ; Or blending with catalysts with different properties for polymerization; or using catalysts that can achieve the desired molecular weight distribution.
A層之聚丙烯之熔融流率(MFR;230℃、2.16kgf)較佳為0.5g/10分鐘至20g/10分鐘。MFR之下限更佳為2g/10分鐘,進而佳為4g/10分鐘,尤佳為5g/10分鐘,最佳為6g/10分鐘。A層之聚丙烯之MFR之上限更佳為15g/10分鐘,進而佳為12g/10分鐘,尤佳為10g/10分鐘,最佳為9.5g/10分鐘。若為該範圍,則對冷卻輥之密接性亦良好且製膜性優異,可保持高溫下之熱收縮率亦小。 The melt flow rate (MFR; 230° C., 2.16 kgf) of the polypropylene of the A layer is preferably 0.5 g/10 min to 20 g/10 min. The lower limit of MFR is more preferably 2 g/10 minutes, further preferably 4 g/10 minutes, particularly preferably 5 g/10 minutes, and most preferably 6 g/10 minutes. The upper limit of the MFR of the polypropylene of the A layer is more preferably 15 g/10 minutes, further preferably 12 g/10 minutes, particularly preferably 10 g/10 minutes, and most preferably 9.5 g/10 minutes. If it is this range, the adhesiveness to the cooling roll is also good, the film forming property is excellent, and the heat shrinkage rate at high temperature can be kept small.
(B層) (Level B)
本發明之B層中所用之聚丙烯系樹脂不僅可使用聚丙烯均聚物,而且亦可使用共聚合有乙烯及/或碳數4以上之α-烯烴之聚丙烯。作為碳數4以上之α-烯烴,可列舉1-丁烯、1-己烯、4-甲基-1-戊烯、1-辛烯等。另外,亦可使用具有極性之馬來酸等作為其他共聚合成分。B層之情形時,乙烯或碳數4以上之α-烯烴、其他共聚合成分(以下有時以共聚合成分代表)較佳為合計為8.0莫耳%以下,更佳為6.0莫耳%以下。若超過8.0莫耳%進行共聚合,則有時膜白化而成為外觀不良,或產生黏著性而製膜變得困難。另外,亦可將滿足上述條件之樹脂(例如完全均聚丙烯與共聚合聚丙烯)摻合而使用。於摻合之情形時,各樹脂亦可超過8.0莫耳%進行共聚合,摻合物較佳為以單體單元計而丙烯以外之單體為8.0莫耳%以下。 The polypropylene resin used in the layer B of the present invention can not only use polypropylene homopolymer, but also polypropylene copolymerized with ethylene and/or α-olefin with 4 or more carbon atoms. Examples of α-olefins having 4 or more carbon atoms include 1-butene, 1-hexene, 4-methyl-1-pentene, and 1-octene. In addition, polar maleic acid or the like can also be used as other copolymerization components. In the case of layer B, the total of ethylene or α-olefin with 4 or more carbon atoms and other copolymerization components (hereinafter sometimes represented by copolymerization components) is preferably 8.0 mol% or less in total, more preferably 6.0 mol% or less . If the copolymerization is performed in excess of 8.0 mol%, the film may whiten, resulting in poor appearance, or adhesiveness may occur and film formation may become difficult. In addition, resins satisfying the above conditions (for example, fully homopolypropylene and copolymerized polypropylene) may be blended and used. In the case of blending, each resin may be copolymerized in excess of 8.0 mol%, and the blend is preferably based on monomer units and monomers other than propylene are 8.0 mol% or less.
另外,本發明之B層之聚丙烯較佳為MFR為0.5g/10分鐘至10g/10分鐘。B層之聚丙烯之MFR之下限更佳為2g/10分鐘,進而佳為3g/10分鐘。B層之聚丙烯之MFR之上限更佳為8g/10分鐘,進而佳為5.5g/10分鐘。若為該範圍則製膜性亦良好,可保持高溫下之熱收縮率亦小。相對於此,若B層之聚丙烯之MFR小於0.5g/10分鐘,則於A層之聚丙烯之MFR大之情形時,A層與B層之黏度差增大,故於製膜時容易產生不均(原面料不均)。若B層之MFR超過10g/10分鐘,則有對冷卻輥之密接性變 差,捲入空氣而平滑性差,該空氣成為起點之缺點變多之虞。 In addition, the polypropylene of the layer B of the present invention preferably has an MFR of 0.5 g/10 min to 10 g/10 min. The lower limit of the MFR of the polypropylene of the B layer is more preferably 2 g/10 minutes, and still more preferably 3 g/10 minutes. The upper limit of the MFR of the polypropylene of the B layer is more preferably 8 g/10 minutes, and still more preferably 5.5 g/10 minutes. If it is this range, film forming properties are also good, and the heat shrinkage rate at high temperature can be kept small. In contrast, if the MFR of the polypropylene of the B layer is less than 0.5 g/10 min, when the MFR of the polypropylene of the A layer is large, the viscosity difference between the A layer and the B layer will increase, so it is easy to make the film Produce unevenness (uneven original fabric). If the MFR of layer B exceeds 10g/10 minutes, the adhesion to the cooling roll will change Poor, the air is drawn into the air and the smoothness is poor, and there is a possibility that the defects that the air becomes the starting point will increase.
B層之聚丙烯之內消旋五元組率較佳為98.2%以下。更佳為98.0%以下,進而佳為97.8%以下。若B層之聚丙烯之內消旋五元組率大,則有結晶性變得過高,難以引起抗靜電劑之滲出,抗靜電性降低之虞。另外,潤滑性、層壓強度亦有降低之傾向。再者,就上述觀點而言,B層之聚丙烯之內消旋五元組率並無特別限定,但若考慮到膜外觀或製膜性等,則較佳為90%以上。 The meso pentad ratio of polypropylene in layer B is preferably 98.2% or less. More preferably, it is 98.0% or less, and still more preferably 97.8% or less. If the meso pentad ratio of the polypropylene of the B layer is large, the crystallinity becomes too high, it is difficult to cause the antistatic agent to bleed out, and the antistatic property may decrease. In addition, the lubricity and lamination strength also tend to decrease. Furthermore, from the above viewpoint, the meso pentad ratio of the polypropylene of the B layer is not particularly limited, but it is preferably 90% or more in consideration of the appearance of the film or the film forming properties.
構成本發明之B層的聚丙烯之質量平均分子量(Mw)較佳為200,000至500,000。若小於200,000,則有對冷卻輥之密接性變差,捲入空氣而平滑性差,該空氣成為起點之缺點變多之虞。若Mw超過500,000,則有時擠出變困難,於製膜時容易產生不均(原面料不均),故而欠佳。更佳之Mw之下限為220,000,進而佳為240,000,更佳之Mw之上限為450,000,進而佳為420,000,尤佳為410,000。 The mass average molecular weight (Mw) of the polypropylene constituting the layer B of the present invention is preferably 200,000 to 500,000. If it is less than 200,000, the adhesiveness to the cooling roll may deteriorate, air may be drawn in and smoothness may be poor, and there may be many disadvantages that the air becomes a starting point. If the Mw exceeds 500,000, extrusion may become difficult, and unevenness (unevenness of the original fabric) may easily occur during film formation, which is not preferable. More preferably, the lower limit of Mw is 220,000, and more preferably is 240,000, and the upper limit of Mw is more preferably 450,000, further preferably 420,000, and particularly preferably 410,000.
構成本發明之B層的聚丙烯之數量平均分子量(Mn)較佳為50,000至200,000。若小於50,000則熔融黏度低,有於澆鑄時不穩定,對冷卻輥之密接性差,捲入空氣而平滑性差,該空氣成為起點之缺點變多之虞。若超過200,000,則有時擠出變困難而製膜性差,故而欠佳。更 佳之Mn之下限為60,000,進而佳為70,000,更佳之Mn之上限為170,000,進而佳為160,000,尤佳為150,000。 The number average molecular weight (Mn) of the polypropylene constituting the layer B of the present invention is preferably 50,000 to 200,000. If it is less than 50,000, the melt viscosity will be low, it will be unstable during casting, the adhesion to the cooling roll will be poor, the air will be entrained and the smoothness will be poor, and the air may become a starting point. If it exceeds 200,000, extrusion may become difficult and film-forming properties may be poor, which is unsatisfactory. more The lower limit of Mn is preferably 60,000, and more preferably 70,000, and the upper limit of Mn is more preferably 170,000, further preferably 160,000, and particularly preferably 150,000.
於B層中,Mw/Mn較佳為3.5至30,更佳為3.7至20,進而佳為3.7至15。 In the B layer, Mw/Mn is preferably 3.5-30, more preferably 3.7-20, and still more preferably 3.7-15.
(積層膜) (Laminated film)
本發明之雙軸延伸積層聚丙烯膜具有前述A層及B層,且係以B層成為至少一個最表面側之方式配置。此處所謂『B層存在於至少一個最表面側』,係指若自至少一側觀察則B層較A層更接近。另外所謂『最表面側』,係指於構成積層膜之A層與B層之關係中,B層位於較A層更靠最表面,係除了將B層配置於積層膜之最表面(頂部)之情形以外,亦包括於B層之上將(A層、B層以外之)其他層配置於最表面(頂部)之情形的精神。亦即,本發明之積層膜不僅可為兩層,而且可具有三層以上之多層結構。 The biaxially stretched laminated polypropylene film of the present invention has the aforementioned A layer and B layer, and is arranged so that the B layer becomes at least one outermost surface side. The so-called "B layer is present on at least one outermost surface side" here means that if viewed from at least one side, the B layer is closer to the A layer. In addition, the so-called "extreme surface side" refers to the relationship between the A layer and the B layer constituting the laminated film. The B layer is located on the outermost surface than the A layer, except that the B layer is arranged on the most surface (top) of the laminated film In addition to the situation, it also includes the spirit of arranging other layers (other than layer A and layer B) on the outermost surface (top) on layer B. That is, the laminated film of the present invention may not only have two layers, but also have a multilayer structure of three or more layers.
具體而言,於本發明之積層膜作為樹脂成分而僅由上述A層及B層構成之情形時,可為具有各一層之A層(芯層)與B層(表層)(亦即於A層之一側具有B層)的二種二層結構之膜,或者亦可為於A層(芯層)之兩側以B層作為兩表層(亦即於A層之兩側具有B層)的二種三層之夾層結構(B層/A層/B層)。或者亦可為例如二種五層之夾層 結構(B層/A層/B層/A層/B層)等,亦可為更多層之多層結構。當然,不限定於該些結構,可具有B層成為最表面側之各種態樣,例如可例示A層/A層/B層、A層/B層/B層等態樣。該些結構中,較佳為B層/A層/B層之二種三層結構。再者,於積層膜具有複數A層、B層之情形時,各層可為同一種類之樹脂或種類亦可不同。 Specifically, when the laminated film of the present invention is composed of only the A layer and the B layer as the resin component, it may have a layer A (core layer) and a layer B (surface layer) (that is, the layer A). A film with two two-layer structures with layer B on one side of the layer, or layer B on both sides of layer A (core layer) as two surface layers (that is, layer B on both sides of layer A) Two kinds of three-layer sandwich structure (layer B/layer A/layer B). Or it can be, for example, two kinds of five-layer sandwich The structure (layer B/layer A/layer B/layer A/layer B), etc., can also be a multilayer structure with more layers. Of course, it is not limited to these structures, and there may be various aspects in which the B layer becomes the outermost surface side. For example, aspects such as A layer/A layer/B layer, A layer/B layer/B layer, etc. can be exemplified. Among these structures, the two three-layer structure of B layer/A layer/B layer is preferable. Furthermore, when the laminated film has a plurality of A layers and B layers, each layer may be the same type of resin or different types.
或者,本發明之雙軸延伸積層聚丙烯膜亦可進一步具有上述A層、B層以外之其他聚丙烯系樹脂層(為方便起見,將上述以外之層統稱為C層)。藉由將此種C層設為最表層,實質上不會妨礙抗靜電劑之滲出,亦可進一步確保最表層之耐熱性。此處,C層係△H超過76.0J/g,且不分至上述A層、B層之任一類。C層可配置於任意之位置,可配置於A層與B層之間、較A層更靠芯側、較B層更靠最表面側的任一處。C層較佳為配置於較B層更靠最表面側,例如亦可為自最表面側起依序為C層、B層、A層之三種三層結構之膜。再者,C層中使用之原材料可適當地使用A層及B層中所述之原材料。例如,C層之聚丙烯系樹脂組成物可使用A層中所用之聚丙烯系樹脂組成物,亦可為不同之聚丙烯系樹脂組成物。 Alternatively, the biaxially stretched laminated polypropylene film of the present invention may further have a polypropylene resin layer other than the A layer and the B layer (for convenience, the layers other than the above are collectively referred to as the C layer). By setting this C layer as the outermost layer, the exudation of the antistatic agent is not substantially hindered, and the heat resistance of the outermost layer can be further ensured. Here, the C layer system ΔH exceeds 76.0 J/g, and it is not classified into any of the above-mentioned A layer and B layer. The C layer can be arranged at any position, and it can be arranged between the A layer and the B layer, closer to the core side than the A layer, and closer to the outermost surface than the B layer. The C layer is preferably arranged on the outermost surface side than the B layer. For example, it may be a three-layer structure of C layer, B layer, and A layer in order from the outermost surface side. Furthermore, the raw materials used in the C layer can appropriately use the raw materials described in the A layer and the B layer. For example, the polypropylene resin composition of the C layer can use the polypropylene resin composition used in the A layer, or a different polypropylene resin composition.
膜總體之厚度較佳為9μm至200μm,更佳為10μm至150μm,進而佳為12μm至100μm,尤佳為12μm至80μm。 The overall thickness of the film is preferably 9 μm to 200 μm, more preferably 10 μm to 150 μm, further preferably 12 μm to 100 μm, and particularly preferably 12 μm to 80 μm.
作為B層與A層之厚度之比率,較佳為整個B層(具有複數B層之情形時為該些B層之合計厚度)/整個A層(具有複數A層之情形時為該些A層之合計厚度)為0.01至0.5,更佳為0.03至0.4,進而佳為0.05至0.3。若整個B層/整個A層超過0.5,則顯示出彈性模數降低之傾向。另外,相對於膜總體之厚度的整個A層之厚度較佳為50%至99%,進而佳為60%至97%,尤佳為70%至95%。剩餘部分成為B層或A層及B層以外之C層。 The ratio of the thickness of the B layer to the A layer is preferably the entire B layer (in the case of plural B layers, the total thickness of the B layers)/the entire A layer (in the case of plural A layers, the A The total thickness of the layers) is 0.01 to 0.5, more preferably 0.03 to 0.4, and still more preferably 0.05 to 0.3. If the entire B layer/the entire A layer exceeds 0.5, the elastic modulus tends to decrease. In addition, the thickness of the entire A layer relative to the thickness of the entire film is preferably 50% to 99%, more preferably 60% to 97%, and particularly preferably 70% to 95%. The remaining part becomes layer B or layer A and layer C other than layer B.
整個A層之實質上之厚度較佳為5μm至50μm,更佳為10μm至45μm,進而佳為15μm至40μm。 The substantial thickness of the entire A layer is preferably 5 μm to 50 μm, more preferably 10 μm to 45 μm, and still more preferably 15 μm to 40 μm.
另外,整個B層之實質上之厚度較佳為0.1μm以上,更佳為0.5μm以上,進而佳為1μm以上,進而更佳為1.5μm以上;較佳為4μm以下,更佳為3.5μm以下,進而佳為3μm以下,進而更佳為2μm以下。 In addition, the substantial thickness of the entire B layer is preferably 0.1 μm or more, more preferably 0.5 μm or more, still more preferably 1 μm or more, still more preferably 1.5 μm or more; preferably 4 μm or less, more preferably 3.5 μm or less It is more preferably 3 μm or less, and still more preferably 2 μm or less.
於進一步存在C層之情形時,C層之厚度較佳為0.01μm至1.0μm,較佳為0.05μm以上,更佳為0.1μm以上。C層之厚度較佳為較前述B層薄,較佳為小於0.5μm。 When the C layer is further present, the thickness of the C layer is preferably 0.01 μm to 1.0 μm, preferably 0.05 μm or more, and more preferably 0.1 μm or more. The thickness of the C layer is preferably thinner than the aforementioned B layer, preferably less than 0.5 μm.
膜總體之MFR較佳為2.0g/10分鐘至10.5g/10分鐘。若小於2.0g/10分鐘,則有製膜性差,所得之膜之熱收縮率變大之傾向。更佳之MFR之下限為3.0g/10分鐘。另 一方面,若超過10.5g/10分鐘,則有對冷卻輥之密接性降低,製膜穩定性差,或異物等缺點變多之傾向。 The MFR of the entire film is preferably 2.0 g/10 min to 10.5 g/10 min. If it is less than 2.0 g/10 minutes, the film-forming properties are poor, and the thermal shrinkage rate of the resulting film tends to increase. A more preferable lower limit of MFR is 3.0g/10 minutes. another On the one hand, if it exceeds 10.5 g/10 minutes, the adhesiveness to the cooling roll will decrease, the film formation stability will be poor, or defects such as foreign matter will increase.
本發明中所用之聚丙烯可藉由使用齊格勒-納塔觸媒(Ziegler-Natta catalyst)或茂金屬觸媒等公知之觸媒使原料丙烯聚合而獲得。其中,為了消除異種鍵結而使用齊格勒-納塔觸媒,較佳為使用可實現立體規則性高之聚合的觸媒。 The polypropylene used in the present invention can be obtained by polymerizing the raw material propylene using a known catalyst such as Ziegler-Natta catalyst or metallocene catalyst. Among them, Ziegler-Natta catalyst is used in order to eliminate heterogeneous bonding, and it is preferable to use a catalyst that can realize polymerization with high stereoregularity.
作為丙烯之聚合方法,只要採用公知之方法即可,例如可列舉:於己烷、庚烷、甲苯、二甲苯等非活性溶劑中進行聚合之方法;於液狀之單體中進行聚合之方法;於氣體之單體中添加觸媒並以氣相狀態進行聚合之方法;或將該些方法組合而進行聚合之方法等。 As the polymerization method of propylene, any known method may be used, for example, a method of polymerization in an inert solvent such as hexane, heptane, toluene, xylene, etc.; a method of polymerization in a liquid monomer ; A method of adding a catalyst to a gaseous monomer and polymerizing in a gas phase state; or a method of combining these methods to perform polymerization, etc.
本發明之雙軸延伸積層聚丙烯膜含有抗靜電劑。上述膜總體中所含之抗靜電劑之含量較佳為0.01質量%至3.0質量%,更佳為0.05質量%至2.8質量%,進而佳為0.10質量%至2.5質量%。作為抗靜電劑,並無特別限定,可列舉胺系界面活性劑或單脂肪酸甘油酯作為較佳之抗靜電劑。 The biaxially stretched laminated polypropylene film of the present invention contains an antistatic agent. The content of the antistatic agent contained in the entire film is preferably 0.01% by mass to 3.0% by mass, more preferably 0.05% by mass to 2.8% by mass, and still more preferably 0.10% by mass to 2.5% by mass. The antistatic agent is not particularly limited, and amine-based surfactants or monoglycerides of fatty acids can be cited as preferred antistatic agents.
作為胺系界面活性劑,具體可列舉:肉豆蔻基二乙醇胺、棕櫚基二乙醇胺、硬脂基二乙醇胺、油基二乙醇胺、花生基二乙醇胺、山崳基二乙醇胺,更佳為棕櫚基二乙醇 胺、硬脂基二乙醇胺、油基二乙醇胺,亦可自該些胺系界面活性劑中選擇兩種以上而以混合物之形式使用。 Specific examples of the amine-based surfactant include: myristyl diethanolamine, palm based diethanolamine, stearyl diethanolamine, oleyl diethanolamine, peanut based diethanolamine, behenyl diethanolamine, more preferably palm based diethanolamine Ethanol Amine, stearyl diethanolamine, and oleyl diethanolamine can also be used in the form of a mixture of two or more selected from these amine-based surfactants.
作為單脂肪酸甘油酯,具體可列舉:甘油單月桂酸酯、甘油單肉豆蔻酸酯、甘油單棕櫚酸酯、甘油單硬脂酸酯、甘油單花生酸酯、甘油單山崳酸酯,更佳為甘油單硬脂酸酯,亦可自該些單脂肪酸甘油酯中選擇兩種以上而以混合物之形式使用。 Specific examples of monoglycerides of fatty acids include: glycerol monolaurate, glycerol monomyristate, glycerol monopalmitate, glycerol monostearate, glycerol monoarachidate, glycerol monobehenate, and more Glycerol monostearate is preferred, and two or more of these monoglycerides may be selected and used as a mixture.
若抗靜電劑少於0.01質量%,則容易成為抗靜電性差之膜,若添加超過3質量%,則有時於製膜時或加工時輥被污染,或膜表面發黏,從而欠佳。再者,若於製造時於B層中大量添加抗靜電劑,則容易引起上述問題,故較佳為於製造時不向B層用之聚丙烯系樹脂組成物中添加抗靜電劑,或減少添加量,於上述量範圍內於A層中添加抗靜電劑。即便為該情形,A層中所含之抗靜電劑亦可擴散、移動至B層中,進而通過B層而於積層膜之表面滲出。藉由將B層之△H設為小於82.0J/g,將A層之△H與B層之△H之差(A層之△H-B層之△H)設為2.0J/g至40.0J/g,可促進抗靜電劑向B層之擴散、移動、滲出,獲得充分之抗靜電性。 If the antistatic agent is less than 0.01% by mass, it will easily become a film with poor antistatic properties. If it is added more than 3% by mass, the roll may be contaminated during film formation or processing, or the film surface may become sticky, which is not good. Furthermore, if a large amount of antistatic agent is added to layer B during manufacture, the above-mentioned problems are likely to occur. Therefore, it is preferable not to add antistatic agent to the polypropylene resin composition for layer B during manufacture, or to reduce Addition amount, add antistatic agent to layer A within the above amount range. Even in this case, the antistatic agent contained in the A layer can diffuse and move into the B layer, and then ooze out on the surface of the laminated film through the B layer. By setting the △H of the B layer to be less than 82.0J/g, the difference between the △H of the A layer and the △H of the B layer (△H of the HB layer of A layer) is set to 2.0J/g to 40.0J /g, can promote the diffusion, movement and exudation of the antistatic agent to the B layer to obtain sufficient antistatic properties.
B層中亦可添加抗結塊劑。作為抗結塊劑,可自二氧化矽、碳酸鈣、高嶺土、沸石等無機系抗結塊劑以及脂肪 族脂肪酸酯或乙烯雙醯胺、丙烯酸系、聚苯乙烯系等之有機系抗結塊劑等中適當選擇而使用。抗結塊劑之較佳平均粒徑為0.5μm至5.0μm,更佳為1.0μm至3.0μm。若平均粒徑小於0.5μm,則為了獲得良好之潤滑性而需要大量之抗結塊劑故而欠佳,反之若超過5.0μm,則有膜之表面粗糙度變得過大而不滿足實用特性之虞故而欠佳。抗結塊劑較佳為於B層中設為0.01質量%至0.3質量%。若少於0.01質量%則膜不易潤滑,若添加超過0.3質量%則有膜白化之虞,故而欠佳。 Anti-caking agents can also be added to layer B. As an anti-caking agent, it can be selected from inorganic anti-caking agents such as silica, calcium carbonate, kaolin, zeolite and fats Among the organic anti-blocking agents such as tri-fatty acid esters, ethylene bisamide, acrylic, polystyrene, etc., are appropriately selected and used. The anti-caking agent preferably has an average particle size of 0.5 μm to 5.0 μm, more preferably 1.0 μm to 3.0 μm. If the average particle size is less than 0.5μm, a large amount of anti-caking agent is needed to obtain good lubricity, which is not good. On the contrary, if it exceeds 5.0μm, the surface roughness of the film may become too large to satisfy practical characteristics. Therefore it is not good. The anti-blocking agent is preferably set to 0.01% by mass to 0.3% by mass in the B layer. If it is less than 0.01% by mass, the film is not easily lubricated, and if it is added more than 0.3% by mass, the film may be whitened, which is not preferable.
本發明之A層及/或B層(於進一步具有該些層以外之其他層的情形時之該其他層)中,亦可含有其他添加劑或其他樹脂。作為其他添加劑,例如可列舉:抗氧化劑、紫外線吸收劑、成核劑、黏著劑、防曇劑、阻燃劑、無機或有機之填充劑等。作為其他樹脂,可列舉:本發明中所用之聚丙烯樹脂以外之聚丙烯樹脂、作為丙烯與乙烯及/或碳數4以上之α-烯烴之共聚物的無規共聚物、或者各種彈性體等。該些添加劑或其他樹脂可使用多段之反應器進行依次聚合,或利用亨舍爾混合機與聚丙烯樹脂摻合,或利用聚丙烯將預先使用熔融混練機所製作之母料顆粒以成為預定濃度之方式稀釋,或預先將所有量熔融混練而使用。 The A layer and/or the B layer of the present invention (the other layer when there are further layers other than these layers) may also contain other additives or other resins. As other additives, for example, antioxidants, ultraviolet absorbers, nucleating agents, adhesives, anti-stagnation agents, flame retardants, inorganic or organic fillers, etc. may be mentioned. Examples of other resins include polypropylene resins other than the polypropylene resin used in the present invention, random copolymers that are copolymers of propylene and ethylene and/or α-olefins with 4 or more carbon atoms, or various elastomers. . These additives or other resins can be polymerized in sequence using a multi-stage reactor, or blended with polypropylene resin using a Henschel mixer, or using polypropylene to make the master batch pellets pre-made with a melt kneader to a predetermined concentration The method is diluted, or all the amounts are melted and kneaded in advance for use.
(膜之製造方法) (Method of manufacturing film)
本發明之雙軸延伸積層聚丙烯膜可藉由以下方式獲得:藉由擠出機將A層用聚丙烯原料(A層用聚丙烯系樹脂組成物)及B層聚丙烯原料(B層用聚丙烯系樹脂組成物)、視需要之其他層用原料(C層用樹脂組成物)熔融擠出而形成未延伸片材,藉由預定之方法將該未延伸片材加以延伸並進行熱處理。未延伸之積層膜係藉由使用複數擠出機或給料塊、多歧管而獲得。熔融押出溫度較佳為200℃至280℃左右,為了於該溫度範圍內不擾亂層而獲得良好外觀之積層膜,較佳為以A層用聚丙烯原料與B層用聚丙烯原料之黏度差(MFR差)成為6g/10分鐘以下之方式設定。若黏度差大於6g/10分鐘,則層混亂而容易成為外觀不良。更佳為5.5g/10分鐘以下,進而佳為5g/10分鐘以下。 The biaxially stretched laminated polypropylene film of the present invention can be obtained by using an extruder to combine a polypropylene raw material for layer A (polypropylene resin composition for layer A) and a polypropylene raw material for layer B (for layer B) Polypropylene resin composition) and other layer materials (resin composition for layer C) as necessary are melt-extruded to form an unstretched sheet, and the unstretched sheet is stretched by a predetermined method and heat-treated. The unstretched laminated film is obtained by using multiple extruders or feed blocks and multi-manifolds. The melt-extrusion temperature is preferably about 200°C to 280°C. In order to obtain a laminated film with good appearance without disturbing the layer within this temperature range, it is preferable that the viscosity of the polypropylene raw material for layer A and that for layer B is different. (MFR difference) is set to be 6g/10 minutes or less. If the difference in viscosity is greater than 6 g/10 minutes, the layer is disordered, and the appearance is likely to be poor. It is more preferably 5.5 g/10 minutes or less, and still more preferably 5 g/10 minutes or less.
冷卻輥表面溫度較佳為25℃至35℃,更佳為27℃至33℃。繼而,較佳為利用120℃至165℃之延伸輥將膜於長度(MD)方向延伸至較佳為3倍至8倍(更佳為3倍至7倍),繼而於寬度(TD)方向於較佳為155℃至175℃、更佳為160℃至163℃下進行較佳為4倍至20倍、更佳為6至12倍之延伸。 The surface temperature of the cooling roll is preferably 25°C to 35°C, more preferably 27°C to 33°C. Then, it is preferable to extend the film in the length (MD) direction to preferably 3 times to 8 times (more preferably 3 times to 7 times), and then in the width (TD) direction using a stretching roll at 120°C to 165°C The extension is preferably performed at 155°C to 175°C, more preferably 160°C to 163°C, preferably 4 times to 20 times, more preferably 6 to 12 times.
進而,一邊於較佳為165℃至176℃、更佳為170℃至176℃、進而佳為172℃至175℃下實施較佳為2%至10%之鬆弛,一邊進行熱固定。對於如此而獲得之雙軸延 伸積層聚丙烯膜視需要實施電暈放電、電漿處理、火焰處理等後,利用捲取機進行捲取,藉此可獲得膜卷。 Furthermore, heat fixing is performed while performing relaxation of preferably 2% to 10% at preferably 165°C to 176°C, more preferably 170°C to 176°C, and still more preferably 172°C to 175°C. For the biaxial extension thus obtained The stretch-laminated polypropylene film is subjected to corona discharge, plasma treatment, flame treatment, etc. as necessary, and then is wound with a coiler to obtain a film roll.
如上述般,MD之延伸倍率之下限較佳為3倍,更佳為3.5倍。若小於上述下限,則有時膜厚變得不均。MD之延伸倍率之上限較佳為8倍,更佳為7倍。若超過上述上限,則有時隨後進行之TD延伸變得困難。MD之延伸溫度之下限較佳為120℃,更佳為125℃,進而佳為130℃。若小於上述下限,則有時機械負荷變大,或厚度不均變大,或引起膜之表面粗糙。MD之延伸溫度之上限較佳為165℃,更佳為160℃,進而佳為155℃,進而更佳為150℃。溫度高之情況下對於熱收縮率之降低而言較佳,但有時附著於輥而無法延伸,或引起表面粗糙。 As described above, the lower limit of the MD stretch ratio is preferably 3 times, more preferably 3.5 times. If it is less than the above lower limit, the film thickness may become uneven. The upper limit of the stretching ratio of MD is preferably 8 times, more preferably 7 times. If the upper limit is exceeded, the subsequent TD extension may become difficult. The lower limit of the stretching temperature of MD is preferably 120°C, more preferably 125°C, and still more preferably 130°C. If it is less than the above lower limit, the mechanical load may increase, or the thickness unevenness may increase, or the surface of the film may be rough. The upper limit of the stretching temperature of MD is preferably 165°C, more preferably 160°C, still more preferably 155°C, and still more preferably 150°C. When the temperature is high, it is preferable to reduce the heat shrinkage rate, but sometimes it adheres to the roll and cannot be extended, or causes surface roughness.
TD之延伸倍率之下限較佳為4倍,更佳為5倍,進而佳為6倍。若小於上述下限則有時變得厚度不均。TD延伸倍率之上限較佳為20倍,更佳為17倍,進而佳為15倍,尤佳為12倍。若超過上述上限則有時熱收縮率變高,或於延伸時斷裂。關於TD延伸時之預熱溫度,為了迅速將膜溫度提高至延伸溫度附近,較佳為設定為較延伸溫度高5℃至15℃。TD之延伸係於較先前之延伸聚丙烯膜更高之溫度下進行。TD之延伸溫度之下限較佳為155℃,更佳為157℃,進而佳為158℃,尤佳為160℃。若小於上述下限則有時未充分軟化而斷裂,或熱收縮率變 高。TD延伸溫度之上限較佳為175℃,更佳為170℃,進而佳為168℃,進而更佳為163℃。為了降低熱收縮率,溫度以高為佳,但若超過上述上限則有時不僅低分子成分熔解、再結晶化而配向降低,而且表面粗糙或膜白化。 The lower limit of the stretching ratio of TD is preferably 4 times, more preferably 5 times, and still more preferably 6 times. If it is less than the above lower limit, the thickness may become uneven. The upper limit of the TD stretching ratio is preferably 20 times, more preferably 17 times, further preferably 15 times, and particularly preferably 12 times. If the upper limit is exceeded, the thermal shrinkage rate may increase, or it may break during stretching. Regarding the preheating temperature during TD stretching, in order to quickly increase the film temperature to near the stretching temperature, it is preferably set to be 5°C to 15°C higher than the stretching temperature. The stretching of TD is performed at a higher temperature than the previous stretched polypropylene film. The lower limit of the extension temperature of TD is preferably 155°C, more preferably 157°C, still more preferably 158°C, and particularly preferably 160°C. If it is less than the above lower limit, it may not be sufficiently softened and broken, or the heat shrinkage rate may change high. The upper limit of the TD extension temperature is preferably 175°C, more preferably 170°C, still more preferably 168°C, and still more preferably 163°C. In order to reduce the thermal shrinkage rate, the temperature is preferably high. However, if the temperature exceeds the above upper limit, not only the low-molecular components are melted and recrystallized to reduce the alignment, but the surface may be roughened or the film may become white.
延伸後之膜係進行熱固定。熱固定可於較先前之延伸聚丙烯膜更高之溫度下進行。熱固定溫度之下限較佳為165℃,更佳為166℃。若小於上述下限則有時熱收縮率變高。另外,有時為了降低熱收縮率而需要長時間之處理,生產性差。熱固定溫度之上限較佳為176℃,更佳為175℃。若超過上述上限則有時低分子成分熔解、再結晶化而表面粗糙或膜白化。 The stretched film is thermally fixed. The heat fixation can be performed at a higher temperature than the previous stretched polypropylene film. The lower limit of the heat fixing temperature is preferably 165°C, more preferably 166°C. If it is less than the above lower limit, the thermal shrinkage rate may increase. In addition, in order to reduce the thermal shrinkage rate, a long-term treatment is sometimes required, and productivity is poor. The upper limit of the heat fixing temperature is preferably 176°C, more preferably 175°C. If the upper limit is exceeded, low-molecular components may melt or recrystallize, resulting in rough surface or whitening of the film.
於熱固定時較佳為進行鬆弛(relax)。鬆弛之下限較佳為2%,更佳為3%。若小於上述下限則有時熱收縮率變高。鬆弛之上限較佳為10%,更佳為8%。若超過上述上限則有時厚度不均變大。 It is preferable to perform relaxation during heat fixing. The lower limit of relaxation is preferably 2%, and more preferably 3%. If it is less than the above lower limit, the thermal shrinkage rate may increase. The upper limit of relaxation is preferably 10%, more preferably 8%. If the upper limit is exceeded, uneven thickness may increase.
進而,為了降低熱收縮率,亦可將由上述步驟所製造之膜暫且捲取成卷狀後,以離線方式退火。離線退火之溫度之下限較佳為160℃,更佳為162℃,進而佳為163℃。若小於上述下限則有時無法獲得退火之功效。離線退火溫度之上限較佳為175℃,更佳為174℃,進而佳為173℃。若超過上述上限則有時透明性降低,或厚度不均變大。 Furthermore, in order to reduce the thermal shrinkage rate, the film manufactured by the above-mentioned steps may be temporarily wound into a roll shape and then annealed in an off-line manner. The lower limit of the offline annealing temperature is preferably 160°C, more preferably 162°C, and still more preferably 163°C. If it is less than the above lower limit, sometimes the effect of annealing cannot be obtained. The upper limit of the offline annealing temperature is preferably 175°C, more preferably 174°C, and still more preferably 173°C. If the upper limit is exceeded, transparency may decrease or thickness unevenness may increase.
離線退火時間之下限較佳為0.1分,更佳為0.5分,進而佳為1分。若小於上述下限則有時無法獲得退火之功效。離線退火時間之上限較佳為30分,更佳為25分,進而佳為20分。若超過上述上限則有時生產性降低。 The lower limit of the offline annealing time is preferably 0.1 minute, more preferably 0.5 minute, and still more preferably 1 minute. If it is less than the above lower limit, sometimes the effect of annealing cannot be obtained. The upper limit of the offline annealing time is preferably 30 minutes, more preferably 25 minutes, and still more preferably 20 minutes. If the upper limit is exceeded, productivity may decrease.
(膜之物性) (Physical properties of film)
對於本發明之雙軸延伸積層聚丙烯膜而言,150℃時之MD方向之熱收縮率較佳為0.2%至10%,更佳為0.3%至9%,進而佳為0.5%至8%,尤佳為0.7%至7%,最佳為1%至5%。150℃之TD方向之熱收縮率亦相同。若熱收縮率為上述範圍,則可謂耐熱性優異之膜,亦可用於有可能暴露於高溫下之用途中。再者,若150℃熱收縮率為1.5%左右,則可藉由例如增加低分子量成分、調整延伸條件或熱固定條件而實現,但為了降低至1.5%以下,較佳為以離線方式進行退火處理。 For the biaxially stretched laminated polypropylene film of the present invention, the heat shrinkage rate in the MD direction at 150°C is preferably 0.2% to 10%, more preferably 0.3% to 9%, and still more preferably 0.5% to 8% , Particularly preferably 0.7% to 7%, most preferably 1% to 5%. The heat shrinkage rate in the TD direction at 150°C is also the same. If the heat shrinkage ratio is in the above range, it can be said to be a film excellent in heat resistance, and it can also be used for applications that may be exposed to high temperatures. Furthermore, if the thermal shrinkage rate at 150°C is about 1.5%, it can be achieved by, for example, increasing low molecular weight components, adjusting extension conditions or heat setting conditions, but in order to reduce it to 1.5% or less, it is better to perform annealing off-line. deal with.
對於本發明之雙軸延伸積層聚丙烯膜而言,表面固有電阻值較佳為9.5(LogΩ)至13.5(LogΩ),更佳為10(LogΩ)至13(LogΩ),進而佳為10.5(LogΩ)至12.5(LogΩ)。若表面固有電阻值超過13.5(LogΩ),則有時抗靜電能力變得不充分。 For the biaxially stretched laminated polypropylene film of the present invention, the surface intrinsic resistance value is preferably 9.5 (LogΩ) to 13.5 (LogΩ), more preferably 10 (LogΩ) to 13 (LogΩ), and even more preferably 10.5 (LogΩ) ) To 12.5 (LogΩ). If the surface specific resistance value exceeds 13.5 (LogΩ), the antistatic ability may become insufficient.
本發明之雙軸延伸積層聚丙烯膜之霧度較佳為0.1%至6%,更佳為0.2%至5%,進而佳為0.3%至4.5%,尤佳為0.4%至4%,最佳為0.4%至3.5%。若為上述範圍,則有時容易用於要求透明之用途中。例如於延伸溫度、熱固定溫度過高之情形,冷卻輥(Chill roll;CR)溫度高而延伸原面料片材之冷卻速度慢之情形,低分子量成分過多之情形時,霧度有變差之傾向,可藉由調節該些條件而設為上述範圍內。霧度之測定方法將於後述。 The haze of the biaxially stretched laminated polypropylene film of the present invention is preferably 0.1% to 6%, more preferably 0.2% to 5%, further preferably 0.3% to 4.5%, particularly preferably 0.4% to 4%, most preferably Preferably, it is 0.4% to 3.5%. If it is in the above range, it may be easily used for applications requiring transparency. For example, when the stretching temperature and heat-fixing temperature are too high, the cooling roll (CR) temperature is high and the cooling rate of the stretched original fabric sheet is slow, and when there are too many low molecular weight components, the haze will deteriorate. The tendency can be set within the above range by adjusting these conditions. The method of measuring haze will be described later.
本發明之雙軸延伸積層聚丙烯膜之面配向係數之下限較佳為0.013,更佳為0.014,進而佳為0.015。若為低於上述範圍之值,則膜之耐熱性、剛性降低,加工性降低而外觀變得不良,無法充分獲得本發明功效。 The lower limit of the surface orientation coefficient of the biaxially stretched laminated polypropylene film of the present invention is preferably 0.013, more preferably 0.014, and still more preferably 0.015. If the value is less than the above range, the heat resistance and rigidity of the film are reduced, the processability is reduced, and the appearance becomes poor, and the effect of the present invention cannot be sufficiently obtained.
經延伸之積層聚丙烯膜通常具有結晶配向,該結晶配向之方向或程度對膜物性造成大的影響。結晶配向之程度有根據所使用之聚丙烯之分子結構、或膜製造中之製程或條件而變化的傾向,可藉由調節該些條件而設為上述範圍內。測定方法將於後述。 The stretched laminated polypropylene film usually has a crystal orientation, and the direction or degree of the crystal orientation has a great influence on the physical properties of the film. The degree of crystal alignment tends to vary depending on the molecular structure of the polypropylene used, or the process or conditions in film manufacturing, and can be set within the above range by adjusting these conditions. The measurement method will be described later.
本發明之雙軸延伸積層聚丙烯膜之MD方向之拉伸彈性模數較佳為2.0GPa至4GPa,更佳為2.1GPa至3.7GPa,進而佳為2.2GPa至3.5GPa,尤佳為2.3GPa至3.4GPa,最佳為2.4GPa至3.3GPa。TD方向之拉伸彈性 模數較佳為3.8GPa至8GPa,更佳為4GPa至7.5GPa,進而佳為4.1GPa至7GPa,尤佳為4.2GPa至6.5GPa。 The tensile modulus of elasticity in the MD direction of the biaxially stretched laminated polypropylene film of the present invention is preferably 2.0 GPa to 4 GPa, more preferably 2.1 GPa to 3.7 GPa, further preferably 2.2 GPa to 3.5 GPa, particularly preferably 2.3 GPa To 3.4GPa, the best is 2.4GPa to 3.3GPa. Stretching elasticity in TD direction The modulus is preferably 3.8GPa to 8GPa, more preferably 4GPa to 7.5GPa, further preferably 4.1GPa to 7GPa, and particularly preferably 4.2GPa to 6.5GPa.
本發明之雙軸延伸積層聚丙烯膜之動摩擦係數較佳為0.2至0.4,更佳為0.22至0.38,進而佳為0.24至0.36。藉此,膜之加工性提高。 The dynamic friction coefficient of the biaxially stretched laminated polypropylene film of the present invention is preferably 0.2 to 0.4, more preferably 0.22 to 0.38, and still more preferably 0.24 to 0.36. With this, the processability of the film is improved.
本發明之雙軸延伸積層聚丙烯膜可用作密封膜、電容器或馬達等之絕緣膜、太陽電池之背部片材、無機氧化物之阻障膜、ITO(Indium Tin Oxide;氧化銦錫)等透明導電膜等所使用之基底膜(基材層)。與上述膜層壓後之層壓膜之MD方向之層壓強度較佳為1.2N/15mm至2.5N/15mm,更佳為1.3N/15mm至2.3N/15mm,進而佳為1.4N/15mm至2.1N/15mm。層壓強度之測定方法將於後述。 The biaxially stretched laminated polypropylene film of the present invention can be used as sealing film, insulating film of capacitors or motors, back sheet of solar cell, barrier film of inorganic oxide, ITO (Indium Tin Oxide; indium tin oxide), etc. Base film (base material layer) used for transparent conductive films. The lamination strength in the MD direction of the laminated film after being laminated with the above film is preferably 1.2N/15mm to 2.5N/15mm, more preferably 1.3N/15mm to 2.3N/15mm, and still more preferably 1.4N/15mm To 2.1N/15mm. The method of measuring lamination strength will be described later.
本申請案主張基於2016年3月28日提出申請之日本專利申請案第2016-064051號的優先權之利益。將2016年3月28日提出申請之日本專利申請案第2016-064051之說明書之所有內容以參考之目的引用至本申請案中。 This application claims the benefit of priority based on Japanese Patent Application No. 2016-064051 filed on March 28, 2016. All the contents of the specification of Japanese Patent Application No. 2016-064051 filed on March 28, 2016 are incorporated into this application for the purpose of reference.
以下,藉由實施例對本發明加以進一步詳述,但下述實施例並未限制本發明,於不偏離本發明精神之範圍內變 更實施之情形包括在本發明中。再者,實施例及比較例中所得之膜物性之測定方法如以下所述。 Hereinafter, the present invention will be described in further detail with examples, but the following examples do not limit the present invention and are changed within the scope not departing from the spirit of the present invention. More implementation scenarios are included in the present invention. In addition, the methods for measuring the physical properties of the films obtained in the examples and comparative examples are as follows.
1)立體規則性 1) Three-dimensional regularity
內消旋五元組分率([mmmm]%)之測定係使用13C-NMR進行。內消旋五元組分率係依照『Zambelli等人之<<巨分子(Macromolecules)>>,第6卷,925頁(1973)』中記載之方法算出。13C-NMR測定係使用BRUKER公司製造之『AVANCE500』,於135℃下將200mg試樣溶解於鄰二氯苯與氘代苯之8:2(體積比)之混合液中,於110℃下進行。 The meso pentad fraction ([mmmm]%) was measured using 13 C-NMR. The meso pentad fraction was calculated according to the method described in "Macromolecules" by Zambelli et al., Vol. 6, page 925 (1973)". 13 C-NMR measurement system uses "AVANCE500" manufactured by BRUKER Company. Dissolve 200 mg of sample in an 8:2 (volume ratio) mixture of o-dichlorobenzene and deuterated benzene at 135°C. At 110°C get on.
2)熔融流率(MFR;g/10分鐘) 2) Melt flow rate (MFR; g/10 minutes)
依據JIS K7210以溫度230℃、荷重2.16kgf進行測定。 According to JIS K7210, the temperature is 230°C and the load is 2.16kgf.
樹脂係直接稱取必要量之顆粒(粉末)而使用。 The resin system directly weighs the necessary amount of particles (powder) and uses it.
膜係使用切出必要量後切割成約5mm見方之樣本。 The film is used to cut out the necessary amount and cut into a sample of about 5mm square.
3)分子量及分子量分佈 3) Molecular weight and molecular weight distribution
分子量及分子量分佈係使用凝膠滲透層析(GPC)根據單分散聚苯乙烯基準而求出。GPC測定中之使用管柱、溶劑等測定條件如下。 The molecular weight and molecular weight distribution are determined based on monodisperse polystyrene standards using gel permeation chromatography (GPC). The measurement conditions such as column and solvent used in GPC measurement are as follows.
溶劑:1,2,4-三氯苯 Solvent: 1,2,4-trichlorobenzene
管柱:TSKgel GMHHR-H(20)HT×3 Column: TSKgel GMH HR -H(20)HT×3
流量:1.0ml/min Flow rate: 1.0ml/min
檢測器:RI(Refractive Index;折射率) Detector: RI (Refractive Index; refractive index)
測定溫度:140℃ Measuring temperature: 140℃
數量平均分子量(Mn)、質量平均分子量(Mw)、分子量分佈分別係藉由經由分子量校準曲線所得之GPC曲線的各溶出位置之分子量(Mi)之分子數(Ni)由下式定義。 The number average molecular weight (Mn), the mass average molecular weight (Mw), and the molecular weight distribution are respectively defined by the molecular weight (Ni) of the molecular weight (Mi) at each dissolution position of the GPC curve obtained through the molecular weight calibration curve.
數量平均分子量:Mn=Σ(Ni.Mi)/ΣNi Number average molecular weight: Mn=Σ(Ni.Mi)/ΣNi
質量平均分子量:Mw=Σ(Ni.Mi2)/Σ(Ni.Mi) Mass average molecular weight: Mw=Σ(Ni.Mi 2 )/Σ(Ni.Mi)
分子量分佈:Mw/Mn Molecular weight distribution: Mw/Mn
於基線不明確時,於最接近標準物質之溶出波峰的高分子量側之溶出波峰至高分子量側之下擺之最低位置的範圍內設定基線。 When the baseline is not clear, set the baseline from the dissolution peak on the high molecular weight side closest to the dissolution peak of the standard substance to the lowest position under the high molecular weight side.
4)示差掃描熱量分析(DSC) 4) Differential scanning calorimetry (DSC)
使用示差掃描熱量計(島津製作所公司製造之『DSC-60』)進行熱測定。將約5mg試樣膜之原料封入至測定用之鋁鍋中。對A層用原料、B層用原料分別以20℃/分鐘之速度自室溫起升溫至230℃,保持5分鐘。然後以20℃/分鐘之速度降溫至室溫,再次以20℃/分鐘之速度自室溫起升溫至230℃,測定此時之試樣之熔解吸熱波峰溫度(℃)、熔解吸熱波峰面積(△H(J/g)、總熔解熱)。此處,基線係以自吸熱波峰之開始至波峰結束為止於熔解前後之溫度下曲線順暢地相連之方式設定。 A differential scanning calorimeter ("DSC-60" manufactured by Shimadzu Corporation) was used for thermal measurement. Approximately 5 mg of the raw material of the sample film is enclosed in an aluminum pan for measurement. The raw material for layer A and the raw material for layer B were heated from room temperature to 230°C at a rate of 20°C/min, respectively, and kept for 5 minutes. Then the temperature is lowered to room temperature at a rate of 20°C/min, and the temperature is raised from room temperature to 230°C again at a rate of 20°C/min. The melting endothermic peak temperature (°C) and the melting endothermic peak area (△ H(J/g), total heat of fusion). Here, the baseline is set in such a way that the temperature curves before and after melting are smoothly connected from the beginning of the endothermic peak to the end of the peak.
5)厚度 5) Thickness
關於A層與B層各層之厚度,利用改質胺基甲酸酯樹脂將雙軸延伸積層聚丙烯膜固定,利用切片機切出固定物之剖面,利用微分干涉顯微鏡進行觀察、測定。 Regarding the thickness of each layer of the A layer and the B layer, the biaxially stretched laminated polypropylene film was fixed with modified urethane resin, the section of the fixed object was cut out with a microtome, and observed and measured with a differential interference microscope.
6)150℃之熱收縮率(%) 6) Heat shrinkage rate at 150℃ (%)
依據JIS Z1712利用以下方法進行測定。將膜於MD方向與TD方向分別切割成寬度20mm、長度200mm,懸吊於150℃之熱風烘箱中加熱5分。測定加熱後之長度,以經收縮之長度相對於原本長度之比例求出熱收縮率。 It is measured by the following method based on JIS Z1712. The film was cut into a width of 20 mm and a length of 200 mm in the MD and TD directions, respectively, and hung in a hot air oven at 150°C for heating for 5 minutes. Measure the length after heating, and calculate the heat shrinkage rate based on the ratio of the contracted length to the original length.
7)拉伸彈性模數(楊氏模數(單位:GPa)) 7) Tensile modulus (Young's modulus (unit: GPa))
依據JIS K7127於23℃下測定膜之MD方向及TD方向之楊氏模數。於測定楊氏模數時,使用將膜於MD方向與TD方向分別切割為寬度15mm、長度200mm之試片。 Measure the Young's modulus in the MD and TD directions of the film at 23°C according to JIS K7127. When measuring the Young's modulus, a test piece having a width of 15 mm and a length of 200 mm is used by cutting the film in the MD and TD directions.
8)表面固有電阻值(LogΩ) 8) Surface intrinsic resistance value (LogΩ)
依據JIS K6911使膜於23℃下老化24小時後,測定膜之電暈處理面。 After aging the film at 23°C for 24 hours in accordance with JIS K6911, the corona treatment surface of the film was measured.
9)霧度(單位:%) 9) Haze (unit: %)
依據JIS K7105進行測定。 It is measured in accordance with JIS K7105.
10)動摩擦係數 10) Dynamic friction coefficient
依據JIS K7125將膜中之實施了電暈處理之面彼此重合,於23℃下測定。 According to JIS K7125, the corona-treated surfaces in the film were superimposed on each other and measured at 23°C.
11)膜密度(g/cm3) 11) Film density (g/cm 3 )
膜之密度係依據JIS K7112藉由密度梯度管法進行測定。 The density of the film is measured by the density gradient tube method in accordance with JIS K7112.
12)折射率、面配向係數 12) Refractive index, surface alignment coefficient
藉由JIS K7142-1996 5.1(A法)使用Atago製造之阿貝折射計進行測定。將沿MD方向、TD方向之折射率分別設為Nx、Ny,將厚度方向之折射率設為Nz。面配向係數(△P)係以(Nx+Ny)/2-Nz求出。 The measurement was carried out by JIS K7142-1996 5.1 (A method) using an Abbe refractometer manufactured by Atago. Let the refractive index along the MD direction and the TD direction be Nx and Ny, respectively, and let the refractive index in the thickness direction be Nz. The surface orientation coefficient (△P) is calculated as (Nx+Ny)/2-Nz.
13)表面之外觀 13) The appearance of the surface
表面之外觀係於評價對象區域(寬度1000mm、長度4000mm)中,自膜面之單側使光透過,藉由相反側之相機觀察作為黑點的因膜之缺點而光被阻斷之部分。對面積超過25mm2之缺點之總數進行測定時,將缺點之總數小於200個之情況評價為○,將200個以上評價為×。 The appearance of the surface is in the evaluation target area (width 1000mm, length 4000mm), the light is transmitted from one side of the film surface, and the part where the light is blocked by the defect of the film is observed by the camera on the opposite side as a black spot. When measuring the total number of defects with an area exceeding 25 mm 2 , the case where the total number of defects is less than 200 is evaluated as ○, and 200 or more is evaluated as ×.
14)MD方向之層壓強度 14) Lamination strength in MD direction
層壓強度係藉由如下順序進行測定。 The lamination strength is measured by the following procedure.
(a)與密封膜之層壓 (a) Laminating with sealing film
使用連續式之乾式層壓機如以下般進行製作。 Use a continuous dry laminator to produce as follows.
於實施例、比較例中所得之雙軸延伸積層聚丙烯膜之電暈面以乾燥時塗佈量成為3.0g/m2之方式凹版塗佈接著劑後,導入至乾燥區中,以80℃、5秒進行乾燥。繼而於設於下游側之輥間與密封膜貼合(輥壓力0.2MP,輥溫度:60℃)。所得之層壓膜係以經捲取之狀態進行40℃、3天之老化處理。 The corona surface of the biaxially stretched laminated polypropylene film obtained in the examples and comparative examples was gravure-coated with the adhesive so that the coating amount became 3.0g/m 2 when dried, and then introduced into the drying zone at 80° , 5 seconds for drying. Then, the sealing film was bonded between the rolls provided on the downstream side (roll pressure 0.2MP, roll temperature: 60°C). The resulting laminated film was subjected to an aging treatment at 40°C for 3 days in a rolled state.
再者,接著劑係使用將17.9質量%之主劑(東洋莫頓公司製造之TM329)、17.9質量%之硬化劑(東洋莫頓公司製造之CAT8B)及64.2質量%之乙酸乙酯混合所得之醚系接著劑,密封膜係使用東洋紡公司製造之無延伸聚丙烯膜(Pylen(註冊商標)CT P1128,厚度30μm)。 Furthermore, the adhesive is a mixture of 17.9% by mass of the main agent (TM329 manufactured by Toyo Morton), 17.9% by mass of hardener (CAT8B manufactured by Toyo Morton), and 64.2% by mass of ethyl acetate. The ether-based adhesive and the sealing film used a non-stretched polypropylene film (Pylen (registered trademark) CT P1128, thickness 30 μm) manufactured by Toyobo Co., Ltd.
(b)層壓強度之測定 (b) Determination of lamination strength
將上述所得之層壓膜以於MD方向具有長邊之短條狀(長度200mm、寬度15mm)切出,使用鑷子將層壓膜與密封膜之間剝離,使用拉伸試驗機(Tensilon,Orientic公司製造),於23℃之環境下以200mm/分鐘之拉伸速度進行T字剝離,測定此時之剝離強度(N/15mm)。測定係進行3次,將3次測定之平均值作為層壓強度。 The laminated film obtained above was cut out in a short strip (length 200mm, width 15mm) with long sides in the MD direction, and the laminated film and the sealing film were peeled off using tweezers, and a tensile testing machine (Tensilon, Oriental Made by the company), T-peeling was performed at a tensile speed of 200mm/min under an environment of 23°C, and the peeling strength (N/15mm) at this time was measured. The measurement was performed 3 times, and the average value of the 3 measurements was taken as the lamination strength.
(實施例1) (Example 1)
A層中使用表1所示之聚丙烯均聚物PP-1,B層中使用表1所示之聚丙烯均聚物PP-2。再者,於A層原料中調配0.5質量%之硬脂基二乙醇胺作為抗靜電劑。另外, 於B層中調配0.15質量%之二氧化矽作為抗結塊劑。A層係使用60mm擠出機,B層係使用65mm擠出機,於250℃下自T模中以片材狀擠出,利用30℃之冷卻輥進行冷卻固化後,於135℃下於MD方向延伸至4.5倍。繼而,於拉幅機內以夾具夾持膜幅方向兩端,於175℃下預熱後,於160℃下於寬度方向延伸至8.2倍,一邊鬆弛6.7%一邊於170℃下熱固定。獲得將A層與B層各一層積層而成之雙軸延伸積層聚丙烯膜。對積層聚丙烯膜之B層側實施電暈處理,利用捲取機捲取。所得之膜之厚度為20μm。各於表1中示出構成膜之聚丙烯之結構,於表2中示出製膜條件。所得之膜之物性如表3所示。 The polypropylene homopolymer PP-1 shown in Table 1 was used in the A layer, and the polypropylene homopolymer PP-2 shown in Table 1 was used in the B layer. Furthermore, 0.5% by mass of stearyl diethanolamine was blended as an antistatic agent in the layer A material. In addition, In the B layer, 0.15% by mass of silica is used as an anti-caking agent. The A layer uses a 60mm extruder, and the B layer uses a 65mm extruder. It is extruded in a sheet form from a T die at 250°C, cooled and solidified by a cooling roll at 30°C, and then in MD at 135°C The direction extends to 4.5 times. Then, both ends of the film width were clamped in the tenter with clamps, and after preheating at 175°C, it was stretched to 8.2 times in the width direction at 160°C, and heat-fixed at 170°C while relaxing 6.7%. Obtained a biaxially stretched laminated polypropylene film formed by laminating layer A and layer B. The layer B side of the laminated polypropylene film is corona treated and taken up by a coiler. The thickness of the resulting film was 20 μm. Table 1 shows the structure of polypropylene constituting the film, and Table 2 shows the film forming conditions. The physical properties of the obtained film are shown in Table 3.
(實施例2至實施例10、比較例1至比較例3) (Example 2 to Example 10, Comparative Example 1 to Comparative Example 3)
使用表1及表3所示之聚丙烯,使用表2及表3所示之製造條件,除此以外,與實施例1同樣地獲得雙軸延伸積層聚丙烯膜。實施例9、實施例10係使用給料塊將A層作為芯層、將B層作為兩表層的二種三層之膜之例。比較例3係未積層B層之例。將膜物性示於表3中。 Except having used the polypropylene shown in Table 1 and Table 3, and using the manufacturing conditions shown in Table 2 and Table 3, it carried out similarly to Example 1, and obtained the biaxially stretched laminated polypropylene film. Example 9 and Example 10 are examples of two types of three-layer films in which the feed block is used as the core layer and the layer B is used as the two surface layers. Comparative Example 3 is an example in which the B layer is not laminated. Table 3 shows the physical properties of the film.
[表3A]
實施例1至實施例10中所得之雙軸延伸積層聚丙烯膜係熱收縮率低,楊氏模數(剛性)高。進而,表面固有電阻小而抗靜電能力優異,動摩擦係數小而製袋加工性優異,並且層壓強度亦高。 The biaxially stretched laminated polypropylene film obtained in Example 1 to Example 10 has low heat shrinkage and high Young's modulus (rigidity). Furthermore, the surface specific resistance is small, the antistatic ability is excellent, the dynamic friction coefficient is small, the bag making processability is excellent, and the lamination strength is also high.
相對於此,比較例1之膜係使用△H小於B層之A層作為芯層,且熱固定溫度低於較佳溫度而製造,故楊氏模數變小。 In contrast, the film of Comparative Example 1 was manufactured using layer A with ΔH smaller than layer B as the core layer, and the heat-fixing temperature was lower than the preferred temperature, so the Young's modulus became smaller.
比較例2之膜係將△H大於A層之B層用於最表層(表層),故係表面固有電阻及動摩擦係數大之膜。 The film of Comparative Example 2 uses the B layer with ΔH greater than the A layer for the outermost layer (surface layer), so it is a film with a large surface specific resistance and dynamic friction coefficient.
比較例3之膜係僅具有A層之單層膜之例,表面固有電阻及動摩擦係數變大,並且層壓強度亦降低 The film of Comparative Example 3 is an example of a single-layer film with only A layer, the surface specific resistance and dynamic friction coefficient are increased, and the lamination strength is also reduced
比較例4之膜係B層之△H與A層之△H相同而△H之差=0之例。因此,表面固有電阻大。 The film of Comparative Example 4 is an example in which the ΔH of the B layer is the same as the ΔH of the A layer and the difference of ΔH=0. Therefore, the surface specific resistance is large.
本發明之雙軸延伸積層聚丙烯膜係耐熱性優異,而且抗靜電性亦優異。另外,剛性亦高,故於用作包裝膜之情形時可實現薄型化,可達成低成本、輕量化。另外,於塗佈或印刷時可進行高溫下之處理,故不僅可達成生產之效率化,而且可使用先前不易使用之塗劑或油墨、層壓接著劑等。本發明之雙軸延伸積層聚丙烯膜亦可用於電容器或馬達等之絕緣膜、太陽電池之背部片材、無機氧化物之阻 障膜、ITO等透明導電膜之基底膜等。 The biaxially stretched laminated polypropylene film system of the present invention has excellent heat resistance and excellent antistatic properties. In addition, the rigidity is also high, so when it is used as a packaging film, it can be thinned, and it can achieve low cost and light weight. In addition, it can be processed at high temperature during coating or printing, so not only can the production efficiency be achieved, but also the previously difficult to use paint or ink, laminating adhesive, etc. can be used. The biaxially stretched laminated polypropylene film of the present invention can also be used for insulating films of capacitors or motors, back sheets of solar cells, and resistance of inorganic oxides. Barrier film, ITO and other transparent conductive film base film, etc.
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JP7153487B2 (en) * | 2018-07-06 | 2022-10-14 | 三井化学東セロ株式会社 | Food packaging film and food package |
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JP7380916B2 (en) * | 2021-01-12 | 2023-11-15 | 東洋紡株式会社 | laminated film |
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