TWI711414B - Manufacturing method of mat forming totem alignment - Google Patents

Abstract

A method for making floor mat forming totem alignment is to pre-design a mat knife mold to punch out a corresponding complete mat body, and then set a whole totem on the surface of the complete mat body. A pre-designed one The tooth cutter mold aligns the complete cushion body, and cuts out a group of floor mat units with the group tooth line vertically from the complete cushion body, so that the whole totem conforms to the pre-designed tooth cutter mold shape To form a set of aligned entire totems to prevent misalignment of the totem patterns, and due to the integrity of the entire totem and the preset splicing tooth die to align the entire totem, the expansion of the assembly Under the complete totem of the same series, the counterpoint relationship of the totem can still be maintained.

Description

Manufacturing method of mat forming totem alignment

The present invention relates to a method for making floor mat forming totem alignment, which provides a technical field in which the entire totem is aligned on a floor mat unit and the assembly can be expanded to maintain the alignment relationship.

Due to the convenience of disassembly and assembly, the assembling mats do not take up space when storing. They have been sold in domestic and foreign markets for many years. Most of the assembling mats have the characteristics of bright colors. , English letters, phonetic symbols or special patterns and signs, especially suitable for preschool children; and the mat is made of foam material, its texture is soft and elastic, which can slow down the impact of falling. Some long-term care institutions or premises for preschool children have a protective effect.

In recent years, as consumers have improved aesthetics and safety, they have also demanded the aesthetics and overall visual experience of indoor objects and decorations. Among them, some assembled floor mats will be printed to make the assembled floor mats and indoor The decoration can match each other.

As shown in Figure 8, there is a problem that the totem cannot be aligned due to the conventional manufacturing method; currently, the mat is assembled by continuous printing, transfer or film bonding to form a repeated continuous totem 3a print on the mat 2a Manufactured on the surface of the mat 2a, although this manufacturing method can improve production efficiency and reduce costs, its disadvantages are: 1. Continuous totem 3a or continuous film on the mat 2a, transfer, direct printing 5a if Both are continuous and everywhere are the end points of the patterns. The end points move irregularly depending on the printing or bonding with the cushion body, so that the pattern of the whole totem 3a, 5a cannot be aligned on the cushion body 2a. On the surface of the mat unit 21a; 2. The mat body 2a is printed or pasted in a continuous manner, and a tooth cutter die 4a is used to form a mat body tooth line 41a on the mat body 2a. Each mat unit 21a has been assembled Since the mat body 2a and the continuous totems 3a, 5a are printed or attached as a continuous action, consumers will find that the totem 3a pattern is incorrect on the surface of the assembled mat after assembling the mat. The continuous totems 3a and 5a will cause the continuous totems 3a and 5a to be cut on the floor mat unit 21a and separated on the front and rear floor mat units 21a, and the totem 31a of the continuous totem 3a and 5a will be misaligned. The deviation phenomenon (such as the dotted line) is really lack of aesthetics and inconsistent, which greatly compromises the quality.

How to improve the lack of conventional floor mat manufacturing is a problem that the related industry actively solves.

The main purpose of the present invention is to provide a method for making floor mats forming totems and to align. The required specifications of a mat cutter die are designed in advance to punch out a corresponding preset complete mat on a mat, and then a The entire totem is set on the surface of the complete cushion body to form a totem cushion body. According to the position of the entire totem on the complete cushion body, a tooth knife die is designed to punch the complete cushion body. The tooth line makes each floor mat unit of the assembly fit together, and can be disassembled to form a assembly mat body. The pattern of the entire totem is located on the surface of the assembly mat body. The displacement of the front and back totems may be misaligned, and in the same series of assembled mat totems, or pre-designed totems, the mats can be disassembled to expand the scale of the mats, and there will be no totem misalignment problems to improve quality and expansion Use benefits.

The manufacturing method that can reach the cost of the invention includes: Step 1: Pre-design a cushion body knife mold with the required specifications and punch out a corresponding preset complete cushion body on a cushion body; Step 2: Set up a whole totem on the surface of the complete cushion body to form a totem cushion; Step 3: Design a tooth cutter mold to punch out a set of tooth lines on the complete cushion body to make Each floor mat unit of the assembling group can be detached and the pattern is aligned to form an assembling mat; Step 4: The patterns of the entire totem are located on the surface of the assembling mat to form an alignment relationship. Provide the mat totems in the same series, which can be disassembled to expand the scale of the mats, and there will be no totem displacement problems.

In some embodiments, the entire totem can be directly sprayed, printed, or transferred on the surface of the complete mat.

In some embodiments, the entire totem can also be printed on a film of the same specification, and then the film is attached to the surface of the complete cushion body, which has better toughness and stain resistance, and can be used life.

The finished product manufactured by the present invention is disassembled and packaged for consumers to assemble and use. Since the entire totem is matched on the surface of the complete cushion body size specification, after the assembly, the totem and texture will not be displaced Misalignment.

【This Creation】

1‧‧‧Cushion body knife mold

10‧‧‧Cushion body

2‧‧‧Complete cushion body

21‧‧‧Floor Mat Unit

20‧‧‧Totem Cushion

A‧‧‧Alignment marking

3‧‧‧The whole totem

31‧‧‧Totem

200‧‧‧Assembled cushion body

300‧‧‧Expansion pad

4‧‧‧Tooth knife mold

41‧‧‧Assembling tooth line

5‧‧‧Continuous film or transfer or direct printing

【Learning part】

2a‧‧‧Cushion body

21a‧‧‧Floor Mat Unit

3a‧‧‧Continuous Totem

41a‧‧‧Assembling tooth line

5a‧‧‧Continuous film or transfer or direct printing

Figure 1 is the manufacturing flow chart of the present invention.

Figure 2 is a schematic diagram of a complete cushion body with knife die punching.

The ground 3 map is a schematic diagram of the totem set on the surface of the complete mat by spray printing, transfer printing, direct printing or printing on the film.

The fourth picture is a tooth knife mold designed according to the design of the complete cushion body combined with the entire totem. Schematic diagram of alignment on each pad unit.

Figure 5 is a schematic diagram of the present invention using the aforementioned tooth knife die punching to form the assembly tooth line on the complete cushion body.

Figure 6 is a schematic diagram of Figure 5 after disassembly.

Fig. 7 is a schematic diagram of the expanded assembly floor mat of the present invention.

Figure 8 is a schematic diagram of the unaligned continuous totems of the conventional method.

Please refer to Figures 1 to 7. The method for making the floor mat forming totem alignment of the present invention mainly includes:

Step 1: As shown in Figure 2: Pre-design a mat knife mold 1 with required specifications and punch out a corresponding complete mat 2 on a mat 10; the shape of the complete mat 2 is generated based on the mat The shape of the body knife mold 1, such as the second figure, punches out a complete cushion body 2 with four straight edges.

Step 2: As shown in Figure 3: A whole totem 3 or 5 is set on the surface of the complete cushion body 2 to form a totem cushion body 20, and at the same time a pair of marking lines are respectively arranged around the totem cushion body 20 A. Make the totem cushion body 20 align with the alignment mark A with a thunder ray before punching, so that the totem cushion body 20 is indeed located at the correct position of a tooth die 4 to avoid displacement; Among them, the entire totem 3 is set on the surface of the complete cushion body 2 and can be combined by direct spraying, printing, and transfer; in addition, it can also be attached to a film 5 with a specification equivalent to the entire totem 3 Together, it also constitutes a totem cushion body 20 (as shown in Figure 3), which has better toughness and stain resistance, and can increase the service life of the finished product.

Step 3: As shown in Figures 4 and 5: Design a tooth cutter die 4 to vertically punch out the assembling tooth line 41 on the complete cushion body 2 of the aforementioned aligned marking A, so that each floor mat unit of the assembling group 21 detachable group The front and back totems 31 will not be shifted or misaligned to form a set of cushion body 200 (Figure 4);

Step 4: As shown in Figures 5 and 6, the patterns of the entire totem 3 are located on the surface of the mat body 200 to form an alignment relationship, so as to provide the mat totem 20 in the same series or pre-designed to expand The entire totem 3 shown on the floor mat totem 20 can be disassembled to expand the scale of the floor mat, and will not cause totem displacement misalignment; in conjunction with Figure 7, the assembling mat body 200 is disassembled with the other A group of mat bodies 200 are recombined to form an extended mat 300, and the totem 31 still maintains the alignment relationship, which does not cause the problem that the totem displacement of the conventional floor mat cannot be aligned.

The complete totem on the aforementioned expansion mat 300 can be made by the aforementioned manufacturing method, designing the entire totem 3 or pre-designing different totems for the docking relationship, so as to provide the totem on the aforementioned expansion mat 300 to maintain the alignment relationship; accordingly, if the conventional knowledge is used The continuous system of totem cannot obtain the counterpoint effect of the totem during expansion.

To sum up, the present invention pre-designs a cushion body cutter mold 1 with required specifications and punches out a corresponding preset complete cushion body 2 on a cushion body 10, and then sets a whole totem 3 on the complete cushion body 2. On the surface of the cushion body 2, a totem cushion body 20 is formed, and a pair of marking lines A are respectively arranged around the totem cushion body 20, so that the totem cushion body 20 is firstly matched with the alignment mark by infrared rays before being punched. Line A is aligned. According to the position of the entire totem 3 on the complete cushion body 2, a tooth cutter die 4 is designed to punch out the assembling group tooth line 41 on the complete cushion body 2, so that each of the assembling groups A floor mat unit 21 fits together and can be disassembled to form a mat body 200. The patterns of the entire totem 3 are located on the surface of the mat body 200 without front and back totems. Misalignment occurs, and the pre-designed assembling mat body 200 is different or the same totem, and the scale of the mat 300 can be detached to expand the scale of the mat 300, and there will be no totem misalignment problem, so as to improve the quality and expand the use efficiency.

The manufacturing method of the present invention has not been seen in any publications or publicly used, and it is in line with the invention For patent application requirements, I implore Jun Bureau to approve the patent as soon as possible.

The above are the technical principles used in the specific embodiments of the present invention. If changes are made according to the concept of the present invention, and the functions produced by it still do not exceed the spirit covered by the specification and the drawings, they should all be used in the present invention. Within the scope of Chen Ming.

Claims (5)

A method for making floor mat forming totem alignment, mainly includes: Step 1: Pre-design a mat knife mold with required specifications and punch out a corresponding preset complete mat on a continuous mat; Step 2: Then set a whole totem on the surface of the complete cushion body to form a totem cushion body; Step 3: Design a tooth cutter mold to punch out the assembly tooth line on the complete cushion body, so that the assembly Each floor mat unit can be disassembled and patterned to form a mat body; Step 4: The patterns of the entire totem are located on the surface of the mat body to form an alignment relationship to provide disassembly and expansion Assemble the size of the mat body, and there will be no totem dislocation problem. As described in the first item of the scope of patent application, the method for making totem alignment of the floor mat molding, wherein the entire totem can be generated on the surface of the complete mat body by screen printing, spray printing, or transfer. For example, the manufacturing method of mat forming totem alignment described in item 1 of the scope of patent application, wherein the entire totem can be printed on a film equivalent to the specifications of the complete mat body. For example, the manufacturing method of mat forming totem alignment described in the first item of the scope of patent application, wherein the disassembled and expanded floor mat can be pre-designed with the same or different totem as the assembled mat body, so that the totem maintains the alignment relationship. For example, the method for making totem alignment of floor mat molding as described in item 1 of the scope of patent application, wherein a pair of marking lines are respectively provided on the periphery of the totem mat body, so that the totem mat body is aligned with the totem mat body with thunder rays before being punched. Marking alignment.

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