TWI711392B - Mask machine - Google Patents
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- TWI711392B TWI711392B TW109122084A TW109122084A TWI711392B TW I711392 B TWI711392 B TW I711392B TW 109122084 A TW109122084 A TW 109122084A TW 109122084 A TW109122084 A TW 109122084A TW I711392 B TWI711392 B TW I711392B
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Abstract
一種口罩機,該口罩機是以依序相連的一送料單元、一成型單元、一噴膠單元、一離形紙置入單元、一口罩完成單元與一包裝單元構成一完整之無耳掛自黏式口罩的生產線,且該口罩機的生產製作係包含有捲料送料、折疊成型、超音波滾焊、滾刀打孔、噴膠、離形紙置入、滾刀切型、離形紙滾刀切斷、不良品排出、成品對折、成品移載、封膜/打印包裝等步驟。 A mask machine, which is composed of a feeding unit, a forming unit, a glue spraying unit, a release paper inserting unit, a mask finishing unit and a packaging unit that are connected in sequence to form a complete earless self-hanging unit. The production line of sticky masks, and the production of the mask machine includes roll feeding, folding forming, ultrasonic roll welding, hob punching, spraying, release paper insertion, hob cutting, and release paper Hob cutting, rejecting defective products, folding finished products in half, transferring finished products, sealing film/printing packaging, etc.
Description
本發明係有關於一種可製作出無耳掛自黏式口罩之「口罩機」。 The present invention relates to a "mask machine" that can produce self-adhesive masks without ear hooks.
按目前習知的平面或立體口罩多具有一口罩本體,所述口罩本體是以不織布製成,兩側各連接有一耳帶,以該二耳帶的外拉,將令所述口罩本體能順利展開,藉由所述耳帶勾掛在使用者的耳朵上時,就能完成所述口罩的配戴,以透過該口罩的隔絕與過濾,來防止病菌或已被污染的空氣從口鼻吸入體內。 According to the current known flat or three-dimensional masks, most of them have a mask body, which is made of non-woven fabric with an ear strap connected to each side. Pulling the two ear straps out will enable the mask body to unfold smoothly. When the ear straps are hooked on the user’s ears, the mask can be worn to prevent germs or contaminated air from being sucked into the body through the mask’s isolation and filtration .
然,如上所述之習知結構於實際應用中仍存在有下述之問題點:(一)習知口罩如果是一般或醫療之平面口罩,係常會發生有密合性不佳之問題,若是N95之立體口罩,又會因為該口罩需施壓密合,而會在長期配戴下導致呼吸不順與臉部不適者;(二)所述口罩在製作時需另外結合有耳帶,並穿設有鼻樑壓條,故生產成本高,速度亦較緩慢者;(三)所述耳帶在配戴後會造成耳朵不適,而所述N95口罩立體狀之設計也會造成攜帶上之不方便者。 However, the above-mentioned conventional structure still has the following problems in practical application: (1) If the conventional mask is a general or medical flat mask, the problem of poor adhesion often occurs, if it is N95 The three-dimensional mask, because the mask needs to be pressed tightly, will cause breathing difficulties and facial discomfort after long-term wear; (2) The mask needs to be additionally combined with ear straps and worn Those with nose bridge strips, so the production cost is high, and the speed is relatively slow; (3) The ear straps will cause ear discomfort after wearing, and the three-dimensional design of the N95 mask will also cause inconvenience in carrying.
故本發明人即有鑑於此,乃思及創作的意念,遂以多年的經驗加以設計,經多方探討並試作樣品試驗,及多次修正改良,乃推出本發明。 Therefore, the inventor of the present invention is in view of this, thinking and creating ideas, and then designed with years of experience, after many discussions and trial samples, and many modifications and improvements, the present invention was introduced.
習知口罩密合性不佳,配戴後又會造成耳朵不適,此乃欲解決之技術問題點者。 It is known that masks have poor adhesion and will cause ear discomfort after wearing. This is the technical problem to be solved.
本發明之口罩機,該口罩機是以依序相連的一送料單元、一成型單元、一噴膠單元、一離形紙置入單元、一口罩完成單元與一包裝單元構成一完整之無耳掛自黏式口罩的生產線,且該口罩機的生產製作係包含有捲料送料、折疊成型、超音波滾焊、滾刀打孔、噴膠、離形紙置入、滾刀切型、離形紙滾刀切斷、不良品排出、成品對折、成品移載、封膜/打印包裝等步驟,其中,送料單元具有以上、下層做排列的數置放部,該每一置放部上均設有可供整捲之口罩原料做套設的一中心軸,當所述口罩原料依序通過該送料單元的導引架與牽引裝置,俾利用該牽引裝置將所述各層之口罩原料壓合在一起時,係令該壓合在一起的口罩原料能再持續的往所述成型單元之方向做輸送,以順利完成該口罩機的捲料送料步驟,成型單元具有一折疊部、一超音波滾焊部與一滾刀打孔部,該折疊部是用來將壓合後之所述口罩原料折出所需之皺摺,讓所述口罩原料的寬度也能利用該皺摺之產生而由寬變窄,所述超音波滾焊部是利用超音波將相壓合並產生有皺摺之所述各層口罩原料熱熔在一起,俾以在每一可被生產出之無耳掛自黏式口罩上形成有所需形狀之整圈熱熔線,所述滾刀打孔部則利用滾刀在所述 口罩原料靠近於兩側邊處設有沿著所述口罩原料長度做排列的數定位孔,俾利用所述皺摺、熱熔線與定位孔在該口罩原料上的依序形成完成該口罩機的折疊成型、超音波滾焊與滾刀打孔等之步驟,噴膠單元具有一可循環運轉的輸送帶,該輸送帶兩側各設有沿著其長度做排列的數定位柱,以該定位柱逐一卡入所述口罩原料的定位孔,並帶動所述口罩原料往所述離形紙置入單元的方向做運行,係令所述口罩原料在噴膠過程能準確定位,俾避免往兩側偏出所述輸送帶,又所述輸送帶上方係設有可跟著所述輸送帶做運行,俾以在運行後再往原點做回位的數噴頭,以該每一噴頭分別對準一可被生產出之所述無耳掛自黏式口罩做噴膠,便能在所述熱熔線內側各形成有使用時可用來做黏固的一圈背膠,依此方式就能完成該口罩機的噴膠步驟,離形紙置入單元是以滾動件之滾壓將離形紙往所述口罩原料具有所述背膠的一面做貼合,俾透過該離形紙對所述背膠做遮蓋,且能完成該口罩機之離形紙置入步驟,口罩完成單元具有一裁切部與一品質管控區,該裁切部上設有滾刀,利用所述滾刀沿著所述無耳掛自黏式口罩所要求的外形對所述口罩原料與離形紙做裁切,俾移除包含有所述定位孔之多餘部份,就能完成該口罩機的滾刀切型與離形紙滾刀切斷之步驟,且該裁切部上還設有轉軸與捲收輪,讓切下後之廢料能通過所述轉軸之轉向導引,而逐漸被所述捲收輪給捲收集中,所述品質管控區具有設在整個產線末端的檢查用電眼,與可被該電眼控制昇降的一擋板及一折板,該擋板與折板在常態是分別處於下降與上昇之狀態,讓製作完成的所述無耳掛自黏式口罩能被該擋板擋止,而在所述電眼下方產生短暫之停留,當所述電眼檢查出所述無耳掛自黏式口罩是不良品時,便會馬上控制所述擋板昇起,讓所述 不良品能從該擋板下方往後做排出,而所述折板則能在所述電眼檢查出所述無耳掛自黏式口罩是良品後再被控制降下,讓所述無耳掛自黏式口罩能從中間處被所述折板下壓對折,並通過下方之通道往所述包裝單元的方向做輸送,依此流程便能完成該口罩機的不良品排出、成品對折與成品移載等步驟,包裝單元是利用包裝機做所述無耳掛自黏式口罩之成品包裝與打印,俾以在該封膜/打印包裝之步驟後完成整個無耳掛自黏式口罩之製作;藉此,係能構成該口罩機者。 The mask machine of the present invention is composed of a feeding unit, a forming unit, a spraying unit, a release paper inserting unit, a mask finishing unit and a packaging unit which are connected in sequence to form a complete earless The production line for hanging self-adhesive masks, and the production of the mask machine includes roll feeding, folding forming, ultrasonic roll welding, hob punching, spraying, release paper insertion, hob cutting, and separating The steps of cutting off the paper hob, discharging defective products, folding the finished product in half, transferring the finished product, sealing film/printing and packaging, etc., among which the feeding unit has several placement sections arranged in the upper and lower layers, and each placement section has It is provided with a central axis that can be used to wrap the entire roll of mask material. When the mask material passes through the guide frame and the traction device of the feeding unit in sequence, the traction device is used to press the mask materials of each layer When they are together, the pressed mask materials can be continuously conveyed in the direction of the forming unit to smoothly complete the roll feeding step of the mask machine. The forming unit has a folding part and an ultrasonic wave. The seam welded part and a hob perforated part. The folded part is used to fold the mask material after pressing into the required wrinkles, so that the width of the mask material can also be generated by the wrinkles From the width to the narrower, the ultrasonic seam welding part uses ultrasonic waves to compress and produce the wrinkles of the various layers of mask materials to heat and fuse them together, so as to be self-adhesive in each can be produced without ear hooks A full circle of hot melt lines of the required shape are formed on the mask, and the hob punching part is used in the hob The mask raw material is provided with several positioning holes arranged along the length of the mask raw material near the two sides, so as to use the folds, hot melt lines and positioning holes to be formed on the mask raw material in order to complete the mask machine The steps of folding forming, ultrasonic seam welding and hob punching, etc., the glue spraying unit has a recirculating conveyor belt. The two sides of the conveyor belt are provided with several positioning posts arranged along its length. The positioning pillars are inserted into the positioning holes of the mask raw materials one by one, and drive the mask raw materials to move in the direction of the release paper inserting unit, so that the mask raw materials can be accurately positioned during the glue spraying process, so as to avoid going The two sides are offset from the conveyor belt, and above the conveyor belt is equipped with a number of nozzles that can follow the conveyor belt to run, so as to return to the origin after running, and each nozzle is used to separately As soon as the earhook-free self-adhesive mask can be produced as spray glue, a circle of adhesive that can be used for bonding when used is formed on the inner side of the hot melt line. This way To complete the glue spraying step of the mask machine, the release paper inserting unit uses the rolling member to roll the release paper to the side of the mask material with the backing glue to do the bonding, so that the release paper is used to match The adhesive is used for covering, and the release paper inserting step of the mask machine can be completed. The mask finishing unit has a cutting part and a quality control area. The cutting part is equipped with a hob and uses the hob edge Cut the mask material and release paper according to the shape required by the ear-hook self-adhesive mask, so as to remove the excess part containing the positioning holes, and then the hob of the mask machine can be completed The cutting step and the cutting step of the release paper hob, and the cutting part is also provided with a rotating shaft and a reeling wheel, so that the cut waste can be guided by the rotating shaft and gradually be rolled by the roll In the reeling and reel collection, the quality control area has an inspection electric eye at the end of the entire production line, and a baffle and a folding plate that can be controlled by the electric eye. The baffle and the folding plate are separate in normal state. In the state of descending and ascending, the finished self-adhesive mask without earhooks can be stopped by the baffle, and a short stay under the electric eye will occur. When the electric eye detects the earless When the self-adhesive mask is defective, it will immediately control the baffle Defective products can be discharged from below the baffle, and the folded plate can be controlled to lower after the electric eye detects that the earless self-adhesive mask is a good product, so that the earless self-adhesive mask The sticky mask can be folded in half by the folding plate from the middle, and conveyed in the direction of the packaging unit through the channel below. According to this process, the defective product discharge, the finished product folded in half and the finished product transfer can be completed. The packaging unit uses a packaging machine to package and print the finished product of the ear-less self-adhesive mask, so as to complete the production of the entire ear-less self-adhesive mask after the sealing/printing and packaging steps; In this way, it is possible to constitute the mask machine.
(一)本發明之口罩機,所述無耳掛自黏式口罩配戴後之密合非以壓迫之方式完成,利用醫療級感壓膠做全面性之密封,可讓該無耳掛自黏式口罩兼具有配戴上之舒適性與絕佳之臉部貼合效果者。 (1) In the mask machine of the present invention, the close-fitting of the ear-less self-adhesive mask after wearing is not completed by compression, and the medical-grade pressure-sensitive adhesive is used for comprehensive sealing, which can make the ear-less self-adhesive mask Adhesive masks have both comfortable wearing and excellent facial fit.
(二)本發明之口罩機,所述無耳掛自黏式口罩在製作時,不需另外結合有耳帶,也不需穿設有鼻樑壓條,故生產成本低,製作上亦較快速者。 (2) In the mask machine of the present invention, the ear-hook-free self-adhesive mask does not need to be combined with ear straps or nasal bridges during production, so the production cost is low and the production is faster. .
(三)本發明之口罩機,所述無耳掛自黏式口罩對折後僅一般信用卡的大小,不需另外穿設鼻樑壓條,也能讓該無耳掛自黏式口罩更容易被折收,以達到攜帶方便之具體功效者。 (3) In the mask machine of the present invention, the ear-less self-adhesive mask is only the size of a normal credit card after being folded in half, and there is no need to wear a nose bridge, which can also make the ear-less self-adhesive mask easier to fold , In order to achieve the specific effect of convenient carrying.
(四)本發明之口罩機,所述無耳掛自黏式口罩不需利用耳帶做配戴,故將能避免戴上後對耳朵造成不適者。 (4) In the mask machine of the present invention, the ear-hook-free self-adhesive mask does not need to be worn with ear straps, so it can avoid discomfort to the ears after wearing.
(五)本發明之口罩機,所述無耳掛自黏式口罩展開後可完全遮住口鼻,並在其內部形成有大氣室,藉以達到有效過濾面積大、壓差小、可順暢呼吸之使用。 (5) In the mask machine of the present invention, the ear-hook-free self-adhesive mask can completely cover the mouth and nose after unfolding, and an air chamber is formed inside, so as to achieve a large effective filtration area, a small pressure difference, and smooth breathing The use.
(六)本發明之口罩機,所述噴頭能邊位移邊劃圈噴膠,俾以大幅提高生產效率,在噴膠後還能馬上回位,以達到持續不中斷之循環做動者。 (6) In the mask machine of the present invention, the nozzle can spray glue while moving in circles, so as to greatly improve the production efficiency, and it can be returned immediately after glue spraying to achieve a continuous and uninterrupted cycle of action.
本發明部分: Part of the invention:
(S1):捲料送料 (S1): Coil feeding
(S2):折疊成型 (S2): Folding forming
(S3):超音波滾焊 (S3): Ultrasonic seam welding
(S4):滾刀打孔 (S4): hob punching
(S5):噴膠 (S5): Spray glue
(S51):噴膠不良檢查 (S51): Inspection of bad glue spray
(S6):離形紙置入 (S6): Insert release paper
(S7):滾刀切型 (S7): Hob cut type
(S8):離形紙滾刀切斷 (S8): Release paper hob cut
(S9):不良品排出 (S9): Discharge of defective products
(S10):成品對折 (S10): Fold the finished product in half
(S11):成品移載 (S11): Finished product transfer
(S12):封膜/打印包裝 (S12): Sealing film/printing packaging
(10):送料單元 (10): Feeding unit
(11):中心軸 (11): Central axis
(12):導引架 (12): Guide frame
(13):牽引裝置 (13): Traction device
(14):張拉力調整裝置 (14): Tension adjustment device
(15):軌道 (15): Orbit
(20):成型單元 (20): Forming unit
(21):折疊部 (21): Folding part
(22):超音波滾焊部 (22): Ultrasonic seam welding part
(23):滾刀打孔部 (23): Hob punching part
(30):噴膠單元 (30): Glue spray unit
(31):輸送帶 (31): Conveyor belt
(311):定位柱 (311): Positioning column
(32):噴頭 (32): Nozzle
(33):熱成像鏡頭 (33): Thermal imaging lens
(40):離形紙置入單元 (40): Release paper inserting unit
(41):滾動件 (41): Rolling pieces
(50):口罩完成單元 (50): Mask completion unit
(51):裁切部 (51): Cutting Department
(511):轉軸 (511): Hinge
(512):捲收輪 (512): Rewinding wheel
(52):品質管控區 (52): Quality Control Area
(521):電眼 (521): Electric Eye
(522):擋板 (522): bezel
(523):折板 (523): Folded board
(524):通道 (524): Channel
(60):包裝單元 (60): Packaging unit
(61):包裝機 (61): Packaging machine
(70):口罩原料 (70):Mask material
(701):皺摺 (701): Wrinkle
(702):熱熔線 (702): Hot melt line
(703):定位孔 (703): positioning hole
(704):背膠 (704): Adhesive
(71):離形紙 (71): Release paper
(72):無耳掛自黏式口罩 (72): Self-adhesive mask without ear hooks
(73):廢料 (73): Scrap
〔圖一〕係本發明之方塊流程圖。 [Figure 1] is a block flow diagram of the present invention.
〔圖二〕係本發明之立體圖。 [Figure 2] is a perspective view of the present invention.
〔圖三〕係本發明之平面圖。 [Figure 3] is a plan view of the present invention.
〔圖四〕係本發明之送料單元的立體放大圖。 [Figure 4] is an enlarged perspective view of the feeding unit of the present invention.
〔圖五〕係本發明之成型單元的工作圖。 [Figure 5] is the working diagram of the forming unit of the present invention.
〔圖六〕係本發明之噴膠單元的立體放大圖。 [Figure 6] is an enlarged perspective view of the glue spraying unit of the present invention.
〔圖七〕係本發明噴膠時之位移狀態圖。 [Figure 7] is the displacement state diagram of the present invention when spraying glue.
〔圖八〕係本發明整圈噴膠之狀態圖。 [Figure 8] is the state diagram of the entire circle of glue spraying of the present invention.
〔圖九〕係本發明噴膠後之回位圖。 [Figure 9] is the back position diagram of the present invention after spraying glue.
〔圖十〕係本發明滾刀切型與離形紙滾刀切斷之狀態圖。 [Figure 10] is the state diagram of the hob cutting and the release paper hob cutting of the present invention.
〔圖十一〕係本發明電眼檢查之狀態圖。 [Figure 11] is the state diagram of the electric eye inspection of the present invention.
〔圖十二〕係本發明不良品排出之狀態圖。 [Figure 12] is a diagram showing the discharge of defective products of the present invention.
〔圖十三〕係本發明無耳掛自黏式口罩之對折狀態圖。 [Figure 13] is the half-folded state diagram of the self-adhesive mask without earhooks of the present invention.
〔圖十四〕係本發明配戴時之動作流程圖。 [Figure 14] is a flowchart of the action of the present invention when wearing.
為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合【圖式簡單說明】詳述如後: In order to enable your reviewer to have a further understanding and understanding of the purpose, features and effects of the present invention, please cooperate with [Schematic Description] as detailed below:
通常根據本發明,先請由圖一至圖三所示觀之,本發明提供一種口罩機,該口罩機是以依序相連的一送料單元(10)、一成型單元(20)、一噴膠單元(30)、一離形紙置入單元(40)、一口罩完成單元(50)與一包裝單元(60)構成一完整之無耳掛自黏式口罩(72)的生產線,且該口罩機的生產製作係包含有捲料送料(S1)、折疊成型(S2)、超音波滾焊(S3)、滾刀打孔(S4)、噴膠(S5)、離形紙置入(S6)、滾刀切型(S7)、離形紙滾刀切斷(S8)、不良品排出(S9)、成品對折(S10)、成品移載(S11)、封膜/打印包裝(S12)等步驟,其中,送料單元(10)具有以上、下層做排列的數置放部,該每一置放部上均設有可供整捲之口罩原料(70)做套設的一中心軸(11)(請同時配合圖四所示觀之),當所述口罩原料(70)依序通過該送料單元(10)的導引架(12)與牽引裝置(13),俾利用該牽引裝置(13)將所述各層之口罩原料(70)壓合在一起時,係令該壓合在一起的口罩原料(70)能再持續的往所述成型單元(20)之方向做輸送,以順利完成該口罩機的捲料送料(S1)步驟,成型單元(20)具有一折疊部(21)、一超音波滾焊部(22)與一滾刀打孔部(23),該折疊部(21)是用來將壓合後之所述口罩原料(70)折出所需之皺摺(701),讓所述口罩原料(70)的寬度也能利用該皺摺(701)之產生而由寬變窄,所述超音波滾焊部(22)是利用超音波將相壓合並產生有皺摺(701)之所述各層口罩原料(70)熱熔在一起,俾以在每一可被生產出之無耳掛自黏式口罩(72)上形成有所需形狀之整圈熱熔線(702),所述滾刀打孔部(23)則利用滾刀在所述口罩原料(70)靠近於兩側邊處設有沿著所述口罩原料(70)長度做排列的數定位孔(703),俾利用所述皺摺(701)、熱熔線(702)與定位孔(703)在該口罩原料(70)上的依序形成完成該口罩機的折疊成型(S2)、超音波滾焊(S3)與滾刀打孔(S4)等之步驟(請同時配合圖五所示觀之), 噴膠單元(30)具有一可循環運轉的輸送帶(31),該輸送帶(31)兩側各設有沿著其長度做排列的數定位柱(311),以該定位柱(311)逐一卡入所述口罩原料(70)的定位孔(703),並帶動所述口罩原料(70)往所述離形紙置入單元(40)的方向做運行,係令所述口罩原料(70)在噴膠過程能準確定位,俾避免往兩側偏出所述輸送帶(31),又所述輸送帶(31)上方係設有可跟著所述輸送帶(31)做運行,俾以在運行後再往原點做回位的數噴頭(32),以該每一噴頭(32)分別對準一可被生產出之所述無耳掛自黏式口罩(72)做噴膠,便能在所述熱熔線(702)內側各形成有使用時可用來做黏固的一圈背膠(704),依此方式就能完成該口罩機的噴膠(S5)步驟(請同時配合圖六、圖七、圖八、圖九所示觀之),離形紙置入單元(40)是以滾動件(41)之滾壓將離形紙(71)往所述口罩原料(70)具有所述背膠(704)的一面做貼合,俾透過該離形紙(71)對所述背膠(704)做遮蓋,且能完成該口罩機之離形紙置入(S6)步驟,口罩完成單元(50)具有一裁切部(51)與一品質管控區(52),該裁切部(51)上設有滾刀,利用所述滾刀沿著所述無耳掛自黏式口罩(72)所要求的外形對所述口罩原料(70)與離形紙(71)做裁切,俾移除包含有所述定位孔(703)之多餘部份,就能完成該口罩機的滾刀切型(S7)與離形紙滾刀切斷(S8)之步驟(請同時配合圖十所示觀之),且該裁切部(51)上還設有轉軸(511)與捲收輪(512),讓切下後之廢料(73)能通過所述轉軸(511)之轉向導引,而逐漸被所述捲收輪(512)給捲收集中,所述品質管控區(52)具有設在整個產線末端的檢查用電眼(521),與可被該電眼(521)控制昇降的一擋板(522)及一折板(523),該擋板(522)與折板(523)在常態是分別處於下降與上昇之狀態,讓製作完成的所述無耳掛自黏式口罩(72)能被該擋板(522)擋止,而在所述電眼(521)下方產生短暫之停留(請同時配合圖十一 所示觀之),當所述電眼(521)檢查出所述無耳掛自黏式口罩(72)是不良品時,便會馬上控制所述擋板(522)昇起,讓所述不良品能從該擋板(522)下方往後做排出(請同時配合圖十二所示觀之),而所述折板(523)則能在所述電眼(521)檢查出所述無耳掛自黏式口罩(72)是良品後再被控制降下,讓所述無耳掛自黏式口罩(72)能從中間處被所述折板(523)下壓對折,並通過下方之通道(524)往所述包裝單元(60)的方向做輸送(請同時配合圖十三所示觀之),依此流程便能完成該口罩機的不良品排出(S9)、成品對折(S10)與成品移載(S11)等步驟,包裝單元(60)是利用包裝機(61)做所述無耳掛自黏式口罩(72)之成品包裝與打印,俾以在該封膜/打印包裝(S12)之步驟後完成整個無耳掛自黏式口罩(72)之製作者。 Generally, according to the present invention, please view from Figure 1 to Figure 3. The present invention provides a mask machine, which is a feeding unit (10), a forming unit (20), and a glue spraying The unit (30), a release paper inserting unit (40), a mask completion unit (50) and a packaging unit (60) constitute a complete production line for ear-less self-adhesive masks (72), and the mask The production system of the machine includes coil feeding (S1), folding molding (S2), ultrasonic seam welding (S3), hob punching (S4), spray glue (S5), release paper insertion (S6) , Hob cutting type (S7), release paper hob cutting (S8), defective product discharge (S9), finished product folding (S10), finished product transfer (S11), sealing film/printing packaging (S12), etc. , Wherein, the feeding unit (10) has a plurality of placement parts arranged in the upper and lower layers, and each placement part is provided with a central axis (11) for the entire roll of mask material (70) to be set. (Please also cooperate with the view shown in Figure 4). When the mask material (70) passes through the guide frame (12) and the traction device (13) of the feeding unit (10) in sequence, the traction device (13) ) When pressing the mask materials (70) of each layer together, the mask materials (70) pressed together can be continuously conveyed to the direction of the forming unit (20) for smooth completion In the roll feeding (S1) step of the mask machine, the forming unit (20) has a folding part (21), an ultrasonic welding part (22) and a hob punching part (23), the folding part (21) ) Is used to fold the mask material (70) after pressing into the required wrinkle (701), so that the width of the mask material (70) can also be generated by the wrinkle (701) The width becomes narrower, and the ultrasonic seam welding part (22) uses ultrasonic waves to compress and produce the wrinkles (701) of the mask raw materials (70) together, so that each layer can be The produced non-earhook self-adhesive mask (72) is formed with a full circle of hot melt lines (702) of the required shape, and the hob punching part (23) uses a hob to apply a hob to the mask material (70). ) Are provided with positioning holes (703) arranged along the length of the mask material (70) close to both sides, so as to use the wrinkles (701), hot melt lines (702) and positioning holes (703) ) The sequential formation on the mask material (70) completes the steps of folding and forming (S2), ultrasonic seam welding (S3) and hob drilling (S4) of the mask machine (please also cooperate with the steps shown in Figure 5) View of), The glue spraying unit (30) has a recirculating conveyor belt (31). The two sides of the conveyor belt (31) are provided with a number of positioning posts (311) arranged along its length. The positioning posts (311) Clamp the positioning holes (703) of the mask raw materials (70) one by one, and drive the mask raw materials (70) to move in the direction of the release paper inserting unit (40) to make the mask raw materials ( 70) It can be accurately positioned during the glue spraying process to avoid deviation of the conveyor belt (31) on both sides, and above the conveyor belt (31) is set up to follow the conveyor belt (31) to run. Take the digital sprinklers (32) that return to the origin after running, and use each sprinkler (32) to respectively aim at an earless self-adhesive mask (72) that can be produced to spray glue , The inner side of the hot melt line (702) can be formed with a ring of adhesive (704) that can be used for bonding during use. In this way, the glue spraying (S5) step of the mask machine can be completed (please At the same time, in conjunction with the views shown in Figure 6, Figure 7, Figure 8, and Figure 9), the release paper inserting unit (40) uses the rolling element (41) to roll the release paper (71) to the mask material (70) The side with the adhesive (704) is attached so as to cover the adhesive (704) through the release paper (71), and the release paper of the mask machine can be placed ( In step S6), the mask finishing unit (50) has a cutting part (51) and a quality control area (52). The cutting part (51) is provided with a hob, and the hob is used along the The shape required by the ear-hook self-adhesive mask (72) is to cut the mask material (70) and release paper (71) to remove the excess part containing the positioning hole (703), and then It can complete the steps of hob cutting (S7) and release paper hob cutting (S8) of the mask machine (please also observe them as shown in Figure 10), and the cutting part (51) is also provided The rotating shaft (511) and the reeling wheel (512) allow the cut waste (73) to pass through the turning guide of the rotating shaft (511) and gradually be collected by the reeling wheel (512). The quality control area (52) has an inspection electric eye (521) at the end of the entire production line, and a baffle (522) and a folding plate (523) that can be lifted and lowered by the electric eye (521). The plate (522) and the folded plate (523) are in the normal state of descending and rising respectively, so that the finished ear-hook self-adhesive mask (72) can be stopped by the baffle (522), and There is a short stay under the electric eye (521) (please also cooperate with Figure 11) As shown in the view), when the electric eye (521) detects that the earhook-free self-adhesive mask (72) is defective, it will immediately control the baffle (522) to rise, so that the Good products can be discharged from below the baffle (522) (please also cooperate with the view shown in Figure 12), and the folded plate (523) can be checked by the electric eye (521) to detect the absence of ears The self-adhesive mask (72) hanging is a good product and then controlled to be lowered, so that the self-adhesive mask (72) without ear hanging can be folded in half by the folding plate (523) from the middle, and pass through the channel below (524) Convey to the direction of the packaging unit (60) (please also cooperate with the view shown in Figure 13). According to this process, the defective product discharge of the mask machine (S9) and the finished product can be folded in half (S10) And the finished product transfer (S11), the packaging unit (60) uses the packaging machine (61) to package and print the finished product of the earless self-adhesive mask (72), so as to seal/print the packaging After the step (S12), the manufacturer of the entire non-earhook self-adhesive mask (72) is completed.
本發明提供一種口罩機,其中,所述送料單元(10)能將至少三層之口罩原料(70)壓合在一起,而該三層之口罩原料(70)分別為外層之防水層(紡黏不織布)、中層之過濾層(熔噴不織布)與內層之吸水層(不織布),俾透過該至少三層口罩原料(70)之壓合,構成一醫療用之所述無耳掛自黏式口罩(72)者。 The present invention provides a mask machine, wherein the feeding unit (10) can press at least three layers of mask materials (70) together, and the three layers of mask materials (70) are the outer waterproof layer (spun Adhesive non-woven fabric), the filter layer of the middle layer (melt-blown non-woven fabric) and the water-absorbing layer (non-woven fabric) of the inner layer, through the pressing of at least three layers of mask materials (70) to form a medical use of the ear-less self-adhesive Type mask (72).
本發明提供一種口罩機,其中,所述送料單元(10)能將至少四層之口罩原料(70)壓合在一起,該四層之口罩原料(70)分別是二層之不織布、一層之N95過濾層與一層之抗菌面料,俾透過該至少四層口罩原料(70)之壓合,構成一N95等級之所述無耳掛自黏式口罩(72)者。 The present invention provides a mask machine, wherein the feeding unit (10) can press at least four layers of mask materials (70) together, and the four layers of mask materials (70) are two layers of non-woven fabrics and one layer of mask materials. The N95 filter layer and a layer of antibacterial fabric are pressed together with at least four layers of mask materials (70) to form an N95-grade self-adhesive mask (72) without ear hooks.
本發明提供一種口罩機,其中,所述送料單元(10)的中心軸(11)是以氣脹筒做實施者。 The present invention provides a mask machine, wherein the central axis (11) of the feeding unit (10) is implemented by an inflatable cylinder.
本發明提供一種口罩機,其中,所述送料單元(10)的中心軸 (11)是設置在一張拉力調整裝置(14)上,該張拉力調整裝置(14)兩側並設有可供該張拉力調整裝置(14)在其上做前、後位移之軌道(15),以該張拉力調整裝置(14)隨時偵測所述口罩原料(70)在製作時之張拉力大小,並透過該張拉力調整裝置(14)的前、後平移做適時調整,便令所述口罩原料(70)的張拉力可保持在一最佳狀態,俾避免造成所述口罩機運轉不順暢者。 The present invention provides a mask machine, wherein the central axis of the feeding unit (10) (11) is set on a tension adjusting device (14), the tension adjusting device (14) is provided on both sides of the tension adjusting device (14) with a track (14) for the front and rear displacement on which 15). The tension adjustment device (14) is used to detect the tension of the mask material (70) at any time during production, and the tension adjustment device (14) can be adjusted in time through the front and back translation of the mask material (70). The tensile force of the mask raw material (70) can be maintained in an optimal state, so as to avoid the unsmooth operation of the mask machine.
本發明提供一種口罩機,其中,所述口罩原料(70)上係形成有像遊樂場彩票狀之整圈所述熱熔線(702)者。 The present invention provides a mask machine, wherein the mask material (70) is formed with a full circle of the hot melt line (702) like a lottery ticket in a playground.
本發明提供一種口罩機,其中,所述噴膠(S5)與離形紙置入(S6)之步驟間另設有一噴膠不良檢查(S51)之步驟,俾以該噴膠不良檢查(S51)之步驟來檢查所述背膠(704)是否有沿著正確路徑且完整的做噴塗,及該噴膠不良檢查(S51)之步驟是以安裝在所述噴膠單元(30)上的熱成像鏡頭(33)來完成者。 The present invention provides a mask machine, wherein, between the steps of spraying glue (S5) and inserting release paper (S6), there is another step of checking for bad glue spraying (S51), so that the bad glue checking (S51) ) To check whether the adhesive (704) has been sprayed along the correct path and completely, and the step of the poor spraying inspection (S51) is to install the hot glue on the glue spraying unit (30). The imaging lens (33) comes to the finisher.
本發明提供一種口罩機,其中,所述噴膠單元(30)上設有四個所述噴頭(32),讓所述噴膠單元(30)能在一次作業中同時完成四個所述無耳掛自黏式口罩(72)的噴膠動作,以大幅提高其產能者。 The present invention provides a mask machine, wherein the glue spray unit (30) is provided with four spray heads (32), so that the glue spray unit (30) can simultaneously complete the four nozzles in one operation. The spraying action of the ear-hook self-adhesive mask (72) to greatly increase its production capacity.
本發明提供一種口罩機,其中,所述牽引裝置(13)與滾動件(41)是能產生滾壓力道的滾筒者。 The present invention provides a mask machine, wherein the traction device (13) and the rolling element (41) are rollers capable of generating a rolling pressure path.
本發明提供一種口罩機,其中,所述口罩完成單元(50)的捲收輪(512)是相嚙合的齒輪。 The present invention provides a mask machine, wherein the winding wheel (512) of the mask finishing unit (50) is meshed gears.
本發明提供一種口罩機,其中,所述噴頭(32)所噴出之所述背膠(704)是醫療級感壓膠者。 The present invention provides a mask machine, wherein the adhesive (704) sprayed by the nozzle (32) is a medical grade pressure sensitive adhesive.
續請由圖十四所示觀之,其實際使用時,是將所述無耳掛自 黏式口罩(72)從對折狀展開,並將所述離形紙(71)撕下,讓所述無耳掛自黏式口罩(72)能以所述背膠(704)先黏在鼻樑處,再漸往下做黏結,通過手指之下拉施力,讓所述皺摺(701)完全撐張,便能在所述無耳掛自黏式口罩(72)內部形成有與外部環境相隔絕之大氣室,俾以該大氣室提供配戴者更順暢之呼吸,當所述無耳掛自黏式口罩(72)逐漸黏貼至下巴處,以完全遮住口鼻時,就能順利完成該無耳掛自黏式口罩(72)之配戴,以利用該無耳掛自黏式口罩(72)來防止病菌或已被污染的空氣從口鼻吸入體內者。 Please continue to observe from the picture shown in Figure 14. When it is actually used, it is The adhesive mask (72) is unfolded in half, and the release paper (71) is torn off, so that the earless self-adhesive mask (72) can be glued to the bridge of the nose with the adhesive (704) Place, and then gradually bond it down, and pull down the fingers to force the wrinkle (701) to fully expand, so that the earless self-adhesive mask (72) can be formed inside the ear-hook self-adhesive mask (72) that is similar to the external environment. An isolated atmospheric chamber, which provides the wearer with smoother breathing. When the ear-hook self-adhesive mask (72) is gradually attached to the chin to completely cover the mouth and nose, it can be completed successfully The wearing of the earless self-adhesive mask (72) is used to prevent germs or polluted air from being sucked into the body through the mouth and nose.
藉由上述口罩機所製作出之無耳掛自黏式口罩(72)具有下列之優點:(一)所述無耳掛自黏式口罩(72)配戴後之密合非以壓迫之方式完成,利用醫療級感壓膠做全面性之密封,可讓該無耳掛自黏式口罩(72)兼具有配戴上之舒適性與絕佳之臉部貼合效果者;(二)所述無耳掛自黏式口罩(72)在製作時,不需另外結合有耳帶,也不需穿設有鼻樑壓條,故生產成本低,製作上亦較快速者;(三)所述無耳掛自黏式口罩(72)對折後僅一般信用卡的大小,不需另外穿設鼻樑壓條,也能讓該無耳掛自黏式口罩(72)更容易被折收,以達到攜帶方便之具體功效者;(四)所述無耳掛自黏式口罩(72)不需利用耳帶做配戴,故將能避免戴上後對耳朵造成不適者;(五)所述無耳掛自黏式口罩(72)展開後可完全遮住口鼻,並在其內部形成有大氣室,藉以達到有效過濾面積大、壓差小、可順暢呼吸之使用;(六)所述噴頭(32)能邊位移邊劃圈噴膠,俾以大幅提高生產效率,在噴膠後還能馬上回位,以達到持續不中斷之循環做動者。 The ear-less self-adhesive mask (72) produced by the above-mentioned mask machine has the following advantages: (1) The ear-less self-adhesive mask (72) after wearing is not tightly pressed Complete, use medical-grade pressure-sensitive adhesive to make a comprehensive seal, which can make the ear-less self-adhesive mask (72) have both wearing comfort and excellent facial fit; (2) When the ear-hook-free self-adhesive mask (72) is manufactured, it does not need to be combined with ear straps, and does not need to be worn with nasal bridge bead, so the production cost is low, and the production is faster; (3) the The ear-less self-adhesive mask (72) is only the size of a normal credit card after being folded in half, no need to wear a nose bead, and the ear-less self-adhesive mask (72) can be folded more easily to achieve convenient carrying (4) The ear-less self-adhesive mask (72) does not need to be worn with ear straps, so it will prevent discomfort to the ears after wearing; (5) The non-ear-hook After unfolding, the self-adhesive mask (72) can completely cover the mouth and nose, and an atmospheric chamber is formed inside it, so as to achieve the use of large effective filtration area, small pressure difference, and smooth breathing; (6) the nozzle (32) ) It can spray glue while moving in circles, so as to greatly improve production efficiency, and it can be returned immediately after glue spraying to achieve a continuous and uninterrupted cycle of action.
唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化 與修飾,皆應仍屬本創作專利涵蓋之範圍內。 Only the above is only one of the preferred embodiments of the present invention, and should not be used to limit the scope of implementation of the present invention; that is, all the equivalent changes made in accordance with the scope of the patent application of the present invention And modification should still fall within the scope of this creation patent.
(S1):捲料送料 (S1): Coil feeding
(S2):折疊成型 (S2): Folding forming
(S3):超音波滾焊 (S3): Ultrasonic seam welding
(S4):滾刀打孔 (S4): hob punching
(S5):噴膠 (S5): Spray glue
(S51):噴膠不良檢查 (S51): Inspection of bad glue spray
(S6):離形紙置入 (S6): Insert release paper
(S7):滾刀切型 (S7): Hob cut type
(S8):離形紙滾刀切斷 (S8): Release paper hob cut
(S9):不良品排出 (S9): Discharge of defective products
(S10):成品對折 (S10): Fold the finished product in half
(S11):成品移載 (S11): Finished product transfer
(S12):封膜/打印包裝 (S12): Sealing film/printing packaging
Claims (10)
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TW109122084A TWI711392B (en) | 2020-06-30 | 2020-06-30 | Mask machine |
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TWI711392B true TWI711392B (en) | 2020-12-01 |
TW202202053A TW202202053A (en) | 2022-01-16 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112401347A (en) * | 2020-12-03 | 2021-02-26 | 张仁山 | Efficient cutting former is used in production of medical surgery gauze mask |
TWI782562B (en) * | 2021-06-04 | 2022-11-01 | 川昇國際貿易有限公司 | Air Circulation Clothes |
Citations (4)
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CN102028316A (en) * | 2009-09-25 | 2011-04-27 | 康那香企业股份有限公司 | Method for manufacturing plain face mask and product thereof |
WO2018036890A1 (en) * | 2016-08-26 | 2018-03-01 | Green Impact Holding Ag | Wash-durable face mask with antimicrobial properties and/or improved washability |
CN210017970U (en) * | 2018-10-18 | 2020-02-07 | 刘菁 | Edge covering traction mechanism of inner ear belt mask machine |
CN111267363A (en) * | 2020-03-13 | 2020-06-12 | 广州吉川机电装备有限公司 | Mask machine |
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2020
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CN102028316A (en) * | 2009-09-25 | 2011-04-27 | 康那香企业股份有限公司 | Method for manufacturing plain face mask and product thereof |
WO2018036890A1 (en) * | 2016-08-26 | 2018-03-01 | Green Impact Holding Ag | Wash-durable face mask with antimicrobial properties and/or improved washability |
CN210017970U (en) * | 2018-10-18 | 2020-02-07 | 刘菁 | Edge covering traction mechanism of inner ear belt mask machine |
CN111267363A (en) * | 2020-03-13 | 2020-06-12 | 广州吉川机电装备有限公司 | Mask machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112401347A (en) * | 2020-12-03 | 2021-02-26 | 张仁山 | Efficient cutting former is used in production of medical surgery gauze mask |
TWI782562B (en) * | 2021-06-04 | 2022-11-01 | 川昇國際貿易有限公司 | Air Circulation Clothes |
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