TWI710296B - Gas-liquid-cooled plate press and cooling method used therefor - Google Patents
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Abstract
一種氣液冷式壓板機,包含一基座、二主壓板,及一流入分配單元,該等主壓板沿一加壓軸向間隔設置,每一主壓板包括一可受驅動而沿該加壓軸向移動的主板本體、複數穿設於該主板本體的主升溫件,及一設於該主板本體且用來感測該主板本體溫度的主感溫件,每一主板本體具有一主流入口、一主流出口,及一連通該主流入口及該主流出口並可供流體通過的主冷卻通道,該流入分配單元連通該等主壓板的該等主流入口並用來分別控制空氣及液體流入。藉由在該主板本體溫度較高時,先利用空氣來降低該主板本體的溫度,以避免液體進入該主冷卻通道後沸騰,達到使用過程較安全的功效。A gas-liquid-cooled plate pressing machine includes a base, two main pressing plates, and an inflow distribution unit. The main pressing plates are arranged at intervals along a pressing axis, and each main pressing plate includes a drive that can be driven along the pressing axis. A movable main body, a plurality of main heating elements passing through the main body, and a main temperature sensing element disposed on the main body and used to sense the temperature of the main body. Each main body has a main inlet and a main main body. An outlet, and a main cooling channel that communicates with the main flow inlet and the main flow outlet and allows fluid to pass through. The inflow distribution unit communicates with the main flow inlets of the main pressure plates and is used to control the inflow of air and liquid respectively. When the temperature of the main board body is relatively high, air is first used to lower the temperature of the main board body, so as to prevent the liquid from boiling after entering the main cooling channel, thereby achieving a safer use process.
Description
本發明是有關於一種熱壓成型設備,特別是指一種適用於熱壓成型PCB板之氣液冷式壓板機。The present invention relates to a hot press forming equipment, in particular to a gas-liquid cooling press machine suitable for hot press forming PCB boards.
一種現有的壓板機,如中國專利授權公告號CN205667038U所揭露,適用於複數基板,該現有的壓板機包括一基座、二壓板,及一冷卻單元,該等壓板沿一加壓軸向間隔設置且平行於該基座,每一壓板具有一可受驅動而沿該加壓軸向移動地設置於該基座的板本體,及複數穿設於該板本體的升溫件,該板本體具有一流入口、一流出口,及一連通該流入口及該流出口的冷卻通道,該冷卻單元具有一連通該等流入口及該等流出口的循環管路、一連通該循環管路的冷卻箱,及一在該循環管路及該等冷卻通道內循環流動並用來降低該等板本體溫度的冷卻流體,該冷卻流體可受該冷卻箱降溫。An existing plate pressing machine, as disclosed in Chinese Patent Grant Announcement No. CN205667038U, is suitable for multiple substrates. The existing plate pressing machine includes a base, two pressing plates, and a cooling unit. The pressing plates are arranged at intervals along a pressing axis. Parallel to the base, each pressing plate has a plate body that can be driven to move along the pressurizing axis and arranged on the base, and a plurality of heating elements passing through the plate body, the plate body has a first-rate inlet, A flow outlet, and a cooling channel communicating the inlet and the outlet, the cooling unit has a circulation pipeline communicating the inlets and the outlets, a cooling box communicating the circulation pipeline, and a The cooling fluid circulating in the circulation pipeline and the cooling channels and used for reducing the temperature of the plate bodies can be cooled by the cooling box.
藉由在該等壓板間交錯層疊設置該等基板及該等銅箔,再利用該等升溫件提高該等板本體的溫度,接著驅動該等壓板將該等銅箔與該等基板壓緊,最後藉由該冷卻流體將該等板本體的溫度降低。By alternately stacking the substrates and the copper foils between the pressing plates, and then using the heating elements to increase the temperature of the board bodies, and then driving the pressing plates to press the copper foils against the substrates, Finally, the temperature of the board body is reduced by the cooling fluid.
然而,壓合時,該等板本體的溫度會提高至攝氏150度以上,為了將流經該冷卻通道而升高溫度的該冷卻流體降溫,需耗費大量的能量,另外,在該等板本體的溫度再度升高時,該冷卻通道內殘留的液體以及剛進入該冷卻通道內的該冷卻流體,會因為高溫而沸騰進而導致元件毀損,造成使用過程不安全的問題。However, during the pressing process, the temperature of the plate bodies will increase to more than 150 degrees Celsius. In order to cool the cooling fluid flowing through the cooling channel to increase the temperature, a lot of energy is required. In addition, the plate bodies When the temperature rises again, the remaining liquid in the cooling channel and the cooling fluid that has just entered the cooling channel will boil due to the high temperature and cause damage to the components, resulting in unsafe use.
因此,本發明之目的,即在提供一種可使使用過程較安全的氣液冷式壓板機。Therefore, the object of the present invention is to provide a gas-liquid-cooled plate press which can make the use process safer.
於是,本發明氣液冷式壓板機,包含一基座、二主壓板,及一流入分配單元。Therefore, the gas-liquid-cooled plate press of the present invention includes a base, two main plates, and an inflow distribution unit.
該等主壓板沿一加壓軸向間隔設置且平行於該基座,每一主壓板包括一可受驅動而沿該加壓軸向移動地設置於該基座的主板本體、複數穿設於該主板本體的主升溫件,及一設於該主板本體且用來感測該主板本體溫度的主感溫件,每一主板本體具有一主流入口、一主流出口,及一連通該主流入口及該主流出口並可供流體通過的主冷卻通道。該流入分配單元連通該等主壓板的該等主流入口並用來分別控制空氣及液體流入。The main pressing plates are arranged at intervals along a pressing axis and parallel to the base, and each main pressing plate includes a main board body which can be driven to move along the pressing axis and arranged on the base, and a plurality of main pressing boards pass through the main board. The main heating element of the main body, and a main temperature sensing element arranged on the main body and used to sense the temperature of the main body, each main body has a main flow inlet, a main flow outlet, and a connection between the main flow inlet and the main flow Outlet and main cooling channel for fluid to pass through. The inflow distribution unit communicates with the main flow inlets of the main pressure plates and is used to control the inflow of air and liquid respectively.
於是,本發明用於氣液冷式壓板機的冷卻方法,包含以下步驟:(A)製備一氣液冷式壓板機,該氣液冷式壓板機包含二主壓板,及一流入分配單元,每一主壓板包括一主板本體,及一設於該主板本體且用來感測該主板本體溫度的主感溫件,該主板本體具有一主流入口、一主流出口,及一連通該主流入口及該主流出口並可供流體通過的主冷卻通道,該流入分配單元連通該等主壓板的該等主流入口並用來分別控制空氣及液體流入。步驟(B)根據該主感溫件感測的溫度,當該主板本體的溫度大於一第一設定溫度時,使該主冷卻通道引入空氣,當該主板本體的溫度小於該第一設定溫度時,可選擇地引入液體、空氣或液體與空氣的混合。Therefore, the cooling method for a gas-liquid-cooled plate press of the present invention includes the following steps: (A) Prepare a gas-liquid-cooled plate press. The gas-liquid-cooled plate press includes two main plates and an inflow distribution unit. A main pressure plate includes a main board body, and a main temperature sensing element arranged on the main board body and used to sense the temperature of the main board body. The main board body has a main flow inlet, a main flow outlet, and a main flow inlet and The main flow outlet and the main cooling channel through which the fluid can pass, the inflow distribution unit communicates with the main flow inlets of the main pressure plates and is used to control the inflow of air and liquid respectively. Step (B) According to the temperature sensed by the main temperature sensing element, when the temperature of the main body is greater than a first set temperature, air is introduced into the main cooling channel, and when the temperature of the main body is lower than the first set temperature Optionally introduce liquid, air or a mixture of liquid and air.
本發明之功效在於:藉由在該主板本體溫度較高時,先利用空氣來降低該主板本體的溫度,以避免液體進入該主冷卻通道後沸騰,達到使用過程較安全的功效。The effect of the present invention is that when the temperature of the main board body is relatively high, the air is first used to lower the temperature of the main board body, so as to prevent the liquid from boiling after entering the main cooling channel, thereby achieving a safer use process.
參閱圖1、圖2、圖3,本發明氣液冷式壓板機之一實施例,包含一基座2、二主壓板3、一流入分配單元4、一流出分配單元5、一副壓板6,及二銅箔7。Referring to Figures 1, 2 and 3, an embodiment of the gas-liquid cooling plate press of the present invention includes a
該等主壓板3沿一加壓軸向Z間隔設置且平行於該基座2,每一主壓板3包括一可受驅動而沿該加壓軸向Z移動地設置於該基座2的主板本體31、複數穿設於該主板本體31的主升溫件32,及一設於該主板本體31且用來感測該主板本體31溫度的主感溫件33,每一主板本體31具有一主流入口311、一主流出口312、一連通該主流入口311及該主流出口312並可供流體通過的主冷卻通道313,及一鄰近另一主板本體31的壓合面314,每一主冷卻通道313位於鄰近各自的該壓合面314的一側。The main
該流入分配單元4包括一連通該等主壓板3的該等主流入口311的流入連通管41、一設於該流入連通管41且用來控制室溫空氣流入的空氣切換閥42、一設於該流入連通管41且用來控制一第一液體流入的第一液體切換閥43,及一設於該流入連通管41且用來控制一第二液體流入的第二液體切換閥44,該第二液體的溫度低於該第一液體的溫度。於本實施例中,該第一液體為室溫水,該第二液體為冷卻水,於其他實施態樣中,該第一液體及該第二液體可為冷卻用油或其他可用於冷卻的液體。The inflow distribution unit 4 includes an
該流出分配單元5連接該等主壓板3,且包括一連通該等主壓板3的該等主流出口312的流出連通管51、一設於該流出連通管51且用來控制該第二液體及該第一液體排放的排液切換閥52,及一設於該流出連通管51且用來控制空氣排出的排氣切換閥53。於本實施例中,該第二液體流入該流出連通管51後排放,於其他實施態樣中,該第二液體也可經由回流管及冷卻系統,再連接該第二液體切換閥44,而可循環使用該第二液體,此為習知之技術,故在此不再贅述。The
該副壓板6與該等主壓板3平行設置且位於該等主壓板3間,該副壓板6包括一可受驅動而沿該加壓軸向Z移動地設置於該基座2的副板本體61、複數穿設於該副板本體61的副升溫件62,及一設於該副板本體61且用來感測該副板本體61溫度的副感溫件63,該副板本體61具有一連通該流入連通管41的副流入口611、一連通該流出連通管51的副流出口612,及一連通該副流入口611及該副流出口612並可供流體通過的副冷卻通道613。值得一提的是,於其他實施態樣中,也可省略不設置該副壓板6,直接以該等主壓板3壓合。The
該等銅箔7分別位於該副板本體61及該等主板本體31間且反覆折疊而形成複數壓合空間71。The
於本實施例中,該等主升溫件32及該等副升溫件62為電熱管,但不以此為限,該等主冷卻通道313及該副冷卻通道613反覆彎折並呈多個連續S型,於其他實施態樣中也可為其他均勻分布於該等主板本體31及該副板本體61的型式。In this embodiment, the
參閱圖1、圖2、圖4,本發明用於氣液冷式壓板機的冷卻方法,該方法包含步驟81~83。Referring to Figure 1, Figure 2, and Figure 4, the present invention is used for the cooling method of a gas-liquid-cooled plate press.
於步驟81中,製備該氣液冷式壓板機。In
於步驟82中,根據該主感溫件33感測的溫度,當該主板本體31的溫度大於一第一設定溫度時,啟動該空氣切換閥42使該主冷卻通道313及該副冷卻通道613引入室溫空氣。In
當該主板本體31的溫度在該第一設定溫度及一第二設定溫度間時,啟動該空氣切換閥42及該第一液體切換閥43而使該主冷卻通道313及該副冷卻通道613引入室溫空氣及該第一液體的混合,該第二設定溫度低於該第一設定溫度。When the temperature of the
當該主板本體31的溫度在該第二設定溫度及一第三設定溫度間時,啟動該第一液體切換閥43而使該主冷卻通道313及該副冷卻通道613引入該第一液體,該第三設定溫度低於該第二設定溫度。When the temperature of the
當該主板本體31的溫度在該第三設定溫度及一第四設定溫度間時,啟動該第二液體切換閥44而使該主冷卻通道313引入該第二液體,該第四設定溫度低於該第三設定溫度。於本實施例中,該第一設定溫度為攝氏150度,該第二設定溫度為攝氏95度,該第三設定溫度為攝氏60度,該第四設定溫度為攝氏30度,於其他實施態樣中也可依需求及配合的該第一液體及該第二液體調整該第一設定溫度、該第二設定溫度、該第三設定溫度,及該第四設定溫度。When the temperature of the
於步驟83中,啟動該空氣切換閥42朝該主冷卻通道313通入高壓空氣以排出該主冷卻通道313內的水分。In
運作時,將複數待壓合的電路板(圖未示)分別平行於該基座2放置在該等壓合空間71內,接著利用該等主升溫件32及該等副升溫件62將該等主板本體31及該副板本體61加溫,同時將利用該等銅箔7使得該等電路板間也能均勻加熱,並驅動該等主板本體31及該副板本體61彼此靠近,藉此壓合該等電路板。During operation, a plurality of circuit boards to be pressed (not shown) are placed parallel to the
於是,相較於現有的技術中,在該板本體溫度較高時僅使用該冷卻流體進行冷卻,因此該冷卻流體一進入該冷卻通道就沸騰,本發明藉由控制該空氣切換閥42、該第一液體切換閥43及該第二液體切換閥44,搭配該等主感溫件33及該副感溫件63而可依據該等主板本體31及該副板本體61的溫度通入不同的流體,此外,藉由該用於氣液冷式壓板機的冷卻方法,在該主板本體31及該副板本體61溫度較高時,利用空氣進行降溫,以避免液體進入該主冷卻通道313後沸騰,達到使用過程較安全的功效,另外,在該主板本體31及該副板本體61溫度較高時,利用不需額外耗費能量降溫的室溫空氣來降溫,而當該等主板本體31及該副板本體61溫度較低時,再利用該第二液體來降溫,藉由減少該第二液體的用量,進而達到減少能量消耗的功效。Therefore, compared with the prior art, when the temperature of the plate body is high, only the cooling fluid is used for cooling. Therefore, the cooling fluid boils as soon as it enters the cooling channel. The present invention controls the
值得一提的是,在冷卻完成後,藉由啟動該空氣切換閥42以通入高壓空氣,使得該主冷卻通道313及該副冷卻通道613內的水及水氣排出,而可避免該等主板本體31及該副板本體61溫度再度升高時,該主冷卻通道313及該副冷卻通道613內的水及水氣沸騰而造成零件損壞,達到使用過程較安全的功效。It is worth mentioning that after the cooling is completed, by activating the
綜上所述,本發明氣液冷式壓板機,藉由在該主板本體溫度較高時,先利用空氣來降低該主板本體的溫度,以避免液體進入該主冷卻通道後沸騰,達到使用過程較安全的功效,在該主板本體31及該副板本體61溫度較高時,利用不需額外耗費能量降溫的室溫空氣來降溫,而當該等主板本體31及該副板本體61溫度較低時,再利用該第二液體來降溫,藉由減少該第二液體的用量,進而達到減少能量消耗的功效,在冷卻完成後,再將高壓空氣引入該等主冷卻通道313及該副冷卻通道613內以排出殘留的水及水氣,可避免該等主板本體31及該副板本體61溫度再度升高時,該主冷卻通道313內的水及水氣沸騰,達到減少能量消耗且使用過程較安全的功效,故確實能達成本發明之目的。In summary, the gas-liquid-cooled plate press of the present invention uses air to lower the temperature of the main board body first when the temperature of the main board body is relatively high, so as to prevent the liquid from boiling after entering the main cooling channel to achieve the use process Safer effect. When the temperature of the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention. When the scope of implementation of the present invention cannot be limited by this, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
2‧‧‧基座3‧‧‧主壓板31‧‧‧主板本體311‧‧‧主流入口312‧‧‧主流出口313‧‧‧主冷卻通道314‧‧‧壓合面32‧‧‧主升溫件33‧‧‧主感溫件4‧‧‧流入分配單元41‧‧‧流入連通管42‧‧‧空氣切換閥43‧‧‧第一液體切換閥44‧‧‧第二液體切換閥5‧‧‧流出分配單元51‧‧‧流出連通管52‧‧‧排液切換閥53‧‧‧排氣切換閥6‧‧‧副壓板61‧‧‧副板本體611‧‧‧副流入口612‧‧‧副流出口613‧‧‧副冷卻通道62‧‧‧副升溫件63‧‧‧副感溫件7‧‧‧銅箔71‧‧‧壓合空間81~83‧‧‧該用於氣液冷式壓板機的冷卻方法的步驟Z‧‧‧加壓軸向
2‧‧‧
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是本發明氣液冷式壓板機的一實施例的一立體圖; 圖2是該實施例的一示意圖; 圖3是一沿著圖2的線Ⅲ-Ⅲ所取得的不完整的剖視示意圖;及 圖4是本發明用於氣液冷式壓板機的冷卻方法的一流程圖。The other features and effects of the present invention will be clearly presented in the embodiment with reference to the drawings, in which: Figure 1 is a perspective view of an embodiment of the gas-liquid cooling plate press of the present invention; Figure 2 is the embodiment A schematic diagram; FIG. 3 is an incomplete cross-sectional schematic diagram taken along the line III-III of FIG. 2; and FIG. 4 is a flowchart of the cooling method for the gas-liquid-cooled plate press of the present invention.
3‧‧‧主壓板 3‧‧‧Main pressure plate
31‧‧‧主板本體 31‧‧‧Main board body
311‧‧‧主流入口 311‧‧‧Mainstream entrance
312‧‧‧主流出口 312‧‧‧Mainstream Export
313‧‧‧主冷卻通道 313‧‧‧Main cooling channel
314‧‧‧壓合面 314‧‧‧Pressing surface
32‧‧‧主升溫件 32‧‧‧Main heating element
51‧‧‧流出連通管 51‧‧‧Outflow connecting pipe
52‧‧‧排液切換閥 52‧‧‧Drain switching valve
53‧‧‧排氣切換閥 53‧‧‧Exhaust switch valve
6‧‧‧副壓板 6‧‧‧ Vice pressure plate
61‧‧‧副板本體 61‧‧‧Sub-board body
611‧‧‧副流入口 611‧‧‧ Secondary Inlet
612‧‧‧副流出口 612‧‧‧Auxiliary Outlet
33‧‧‧主感溫件 33‧‧‧Main temperature sensing parts
4‧‧‧流入分配單元 4‧‧‧Inflow distribution unit
41‧‧‧流入連通管 41‧‧‧Inflow connecting pipe
42‧‧‧空氣切換閥 42‧‧‧Air switching valve
43‧‧‧第一液體切換閥 43‧‧‧First Liquid Switching Valve
44‧‧‧第二液體切換閥 44‧‧‧Second Liquid Switching Valve
5‧‧‧流出分配單元 5‧‧‧Outflow distribution unit
613‧‧‧副冷卻通道 613‧‧‧Sub cooling channel
62‧‧‧副升溫件 62‧‧‧Assistant heating element
63‧‧‧副感溫件 63‧‧‧Associate temperature sensor
7‧‧‧銅箔 7‧‧‧Copper foil
71‧‧‧壓合空間 71‧‧‧Pressing space
Z‧‧‧加壓軸向 Z‧‧‧Pressure axial
Claims (11)
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TW107123924A TWI710296B (en) | 2018-07-11 | 2018-07-11 | Gas-liquid-cooled plate press and cooling method used therefor |
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TW107123924A TWI710296B (en) | 2018-07-11 | 2018-07-11 | Gas-liquid-cooled plate press and cooling method used therefor |
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Publication Number | Publication Date |
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TW202007246A TW202007246A (en) | 2020-02-01 |
TWI710296B true TWI710296B (en) | 2020-11-11 |
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