TWI709912B - Intelligent code reading positioning system and method - Google Patents
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Abstract
本發明提供一種智慧讀碼定位系統包含:讀取頭,具有光源且讀取輸送帶所傳送之第一產品的條碼;水平移動機構,驅動該讀取頭到第一設定位置,使該讀取頭讀取該條碼;以及處理單元,連接該讀取頭以及該水平移動機構,其中該處理單元規劃該讀取頭以數個視野區域覆蓋該輸送帶的預設寬度,相鄰視野區域之間包含重疊視野區域,當該條碼位於其中一重疊視野區域時,該處理單元從數個視野區域決定出最近讀取位置與次近讀取位置,並控制該讀取頭從該最近讀取位置與該次近讀取位置讀取該條碼,以決定讀取該條碼的讀碼效能較優者為該第一設定位置。The present invention provides a smart code reading positioning system comprising: a reading head with a light source and reading the barcode of a first product conveyed by a conveyor belt; a horizontal movement mechanism that drives the reading head to a first set position to make the reading Head reading the barcode; and a processing unit connected to the reading head and the horizontal movement mechanism, wherein the processing unit plans the reading head to cover the predetermined width of the conveyor belt with several viewing areas, between adjacent viewing areas Including the overlapping field of view area, when the barcode is located in one of the overlapping field of view areas, the processing unit determines the most recent reading position and the second nearest reading position from several field of view areas, and controls the reading head from the most recent reading position and The barcode is read at the nearest reading position to determine the first setting position that has a better reading performance for reading the barcode.
Description
本發明係關於一種產線讀碼設定系統,更明確地說明,本發明是一種以最佳讀碼效能來自動定位讀碼器的智慧讀碼定位系統。The present invention relates to a production line code reading setting system. More specifically, the present invention is a smart code reading positioning system that automatically positions the code reader with the best code reading performance.
在PCB生產過程經過的製程站非常繁雜,過往每個生產物件藉由條碼來綁定產線生產資訊,做資料的追溯查詢,其目的在於品質的管控,在未來從原物料、流程良率、生產參數、治工具等都可以進行製程綁定,對於品質管理更可以連結綁定各細項數據,以進行深入分析或遠端控制或自動化診斷發展。The process stations that go through the PCB production process are very complicated. In the past, each production object was bound to the production line production information by bar code, and the data was traced. The purpose is to control the quality. In the future, from raw materials, process yield, Production parameters, treatment tools, etc. can all be process-bound, and for quality management, various detailed data can be linked and bound for in-depth analysis or remote control or automated diagnostic development.
在一產線的調適模式下進行條碼讀取的設定,先前技術會在產線輸送帶上面架設一讀碼光學模組。經取像後解碼而得到相關的資料傳給製程資料中心,並把條碼序號與相關的生產參數綁訂在一起,但因為生產的產品多樣且種類變化很大,若產線架設單一讀碼系統,會造成時常要人工去移動設定讀碼位置,以對應各類產品的條碼位置,如第一A圖與第一B圖所示不同類產品有著不同體積與不同條碼位置。In the adjustment mode of a production line, the barcode reading setting is performed. In the prior art, a barcode reading optical module is set up on the production line conveyor belt. After taking the image and decoding, the relevant data is sent to the process data center, and the barcode serial number is bound to the relevant production parameters. However, because the products produced are diverse and the types vary greatly, if a single code reading system is set up on the production line , It will cause the manual to move and set the reading position to correspond to the barcode position of various products, as shown in the first A and first B pictures, different products have different sizes and different barcode positions.
雖然產線可採用多個讀頭來全面覆蓋輸送帶上各種條碼通過的途徑,但同時也會大幅增加產線設計的成本。此外,固定式讀碼器不論單一或多組,產線都可能面臨產品的讀碼位置受光源照射角度影響或出現在讀碼器的視野外圍而落於容易受光線反射不足的敏感區域內,導致讀碼效能不穩定。Although the production line can use multiple readers to fully cover the passage of various barcodes on the conveyor belt, it will also greatly increase the cost of the production line design. In addition, regardless of single or multiple sets of fixed barcode readers, the production line may face the product's barcode reading position being affected by the angle of the light source or appearing on the periphery of the barcode reader's field of view and falling in a sensitive area that is prone to insufficient light reflection. This leads to unstable barcode reading performance.
本發明的目的之一是提供一種智慧讀碼定位系統,在產線的調適模式下進行條碼讀取的設定,可以最佳讀碼效能來自動定位讀碼器,作為量產模式下輸送帶傳送產品時讀碼器的讀碼設定位置。One of the objectives of the present invention is to provide a smart code reading and positioning system, which can set the bar code reading in the adjustment mode of the production line, and can automatically locate the code reader with the best code reading performance, as a conveyor belt in mass production mode. The barcode reading setting position of the barcode reader during production.
本發明的目的之一是提供一種智慧讀碼定位系統,在產線的調適模式下進行各類產品之條碼讀取的設定,並以各類產品之最佳讀碼效能來自動定位讀碼器,作為量產模式下輸送帶傳送各類產品時,讀碼器因應各類產品的讀碼設定位置。One of the objectives of the present invention is to provide a smart code reading and positioning system, which can set the bar code reading of various products under the adjustment mode of the production line, and automatically locate the code reader with the best code reading performance of various products , When conveying various products as a conveyor belt in mass production mode, the barcode reader sets the position according to the barcode reading of various products.
為了達到上述創作目的,本發明提供一種智慧讀碼定位系統,包含:一讀取頭,以讀取一輸送帶所傳送之一第一產品的一第一條碼;一光源,照射該第一產品的該第一條碼;一位置感測器,偵測該第一產品被該輸送帶所傳送的位置;一水平移動機構,驅動該讀取頭到一第一設定位置,致使該讀取頭得以讀取該第一條碼;以及一處理單元,連接該位置感測器、該讀取頭以及該水平移動機構,其中,在一調適模式下,該處理單元規劃該讀取頭以複數個讀取位置所對應的視野區域覆蓋該輸送帶的一預設寬度,相鄰讀取位置所對應的視野區域之間包含至少一重疊視野區域,當該第一條碼位於其中一重疊視野區域時,該處理單元從包含該重疊視野區域的數個視野區域決定出一最近讀取位置與一次近讀取位置,並控制該讀取頭從該最近讀取位置與該次近讀取位置所對應的視野區域讀取該重疊視野區域內的該第一條碼,以決定讀取該第一條碼的讀碼效能較優者為該第一設定位置。In order to achieve the above creative objective, the present invention provides a smart code reading and positioning system, including: a reading head to read a first barcode of a first product conveyed by a conveyor belt; and a light source to illuminate the first product The first barcode; a position sensor to detect the position of the first product conveyed by the conveyor belt; a horizontal movement mechanism to drive the reading head to a first set position, so that the reading head Reading the first barcode; and a processing unit connected to the position sensor, the reading head and the horizontal movement mechanism, wherein, in an adaptation mode, the processing unit plans the reading head to read a plurality of The view area corresponding to the position covers a predetermined width of the conveyor belt, and the view areas corresponding to adjacent reading positions include at least one overlapping view area. When the first barcode is located in one of the overlapping view areas, the processing The unit determines a most recent reading position and a first near reading position from several field of view areas including the overlapping field of view, and controls the reading head from the last reading position and the second near reading position corresponding to the field of view Reading the first bar code in the overlapping field of view area to determine the better reading performance of the first bar code as the first setting position.
其中,該處理單元控制該水平移動機構驅動該讀取頭至該最近讀取位置與該次近讀取位置,且控制該讀取頭複數次讀取該第一條碼以計算在該最近讀取位置與該次近讀取位置讀取該第一條碼的讀碼效能何者較優,並將效能較優者設定為該第一設定位置。Wherein, the processing unit controls the horizontal movement mechanism to drive the reading head to the latest reading position and the next closest reading position, and controls the reading head to read the first barcode multiple times to calculate the latest reading Which position is better for reading the first barcode between the position and the nearest reading position, and the one with the better performance is set as the first setting position.
其中,在一量產模式下,該處理單元根據該位置感測器偵測該第一產品的位置,控制該水平移動機構驅動該讀取頭在該第一設定位置處讀取該第一條碼。Wherein, in a mass production mode, the processing unit detects the position of the first product according to the position sensor, and controls the horizontal movement mechanism to drive the reading head to read the first barcode at the first set position .
其中,該智慧讀碼定位系統進一步包含一資料庫,該資料庫儲存關於該第一產品的條碼參數。Wherein, the smart code reading and positioning system further includes a database that stores the barcode parameters of the first product.
其中,在該調適模式下,該處理單元根據該第一產品的條碼參數從包含該重疊視野區域的數個視野區域分別對應的讀取位置,以決定出該最近讀取位置與該次近讀取位置,並將決定的該第一設定位置儲存在該資料庫。Wherein, in the adaptation mode, the processing unit determines the latest reading position and the closest reading from the reading positions corresponding to the multiple field of view areas including the overlapping field of view according to the barcode parameters of the first product. Fetch the position, and store the determined first setting position in the database.
其中,該資料庫進一步儲存關於一第二產品的條碼參數,該第二產品具有一第二條碼。Wherein, the database further stores barcode parameters related to a second product, and the second product has a second barcode.
其中,在該調適模式下,當該第二條碼位於其中一重疊視野區域時,該處理單元從包含該重疊視野區域的數個視野區域分別對應的讀取位置,以決定出一最近讀取位置與一次近讀取位置,並控制該讀取頭從該最近讀取位置與該次近讀取位置所對應的視野區域讀取該重疊視野區域內的該第二條碼,以決定讀取該第二條碼的讀碼效能較優者為一第二設定位置。Wherein, in the adaptation mode, when the second barcode is located in one of the overlapping field of view areas, the processing unit determines a most recent reading position from the reading positions corresponding to the plurality of field of view areas including the overlapping field of view area. And the first near reading position, and controlling the reading head to read the second barcode in the overlapping field of view from the field of view corresponding to the last reading position and the second near reading position to determine to read the first The better reading performance of the two barcodes is a second setting position.
其中,在該調適模式下,該處理單元根據該第二產品的條碼參數從包含該重疊視野區域的數個視野區域分別對應的讀取位置,以決定出該最近讀取位置與該次近讀取位置,並將決定的該第二設定位置儲存在該資料庫。Wherein, in the adjustment mode, the processing unit determines the most recent reading position and the next reading position from the reading positions corresponding to the multiple field of view areas including the overlapping field of view according to the barcode parameters of the second product. Obtain the position, and store the determined second setting position in the database.
其中,該資料庫進一步儲存一產線資料,該產線資料包含在一量產模式下該輸送帶傳送第一產品與該第二產品的順序。Wherein, the database further stores a production line data, and the production line data includes the sequence of conveying the first product and the second product by the conveyor belt in a mass production mode.
其中,在該量產模式下,該處理單元根據該產線資料,控制該水平移動機構驅動該讀取頭分別在該第一設定位置處讀取該第一條碼,且在該第二設定位置處讀取該第二條碼。Wherein, in the mass production mode, the processing unit controls the horizontal movement mechanism to drive the reading head to read the first barcode at the first set position according to the production line data, and at the second set position Read the second bar code.
為了達到上述創作目的,本發明復提供一種智慧讀碼定位方法,包含:在一調適模式下,規劃一讀取頭以複數個讀取位置所對應的視野區域覆蓋一輸送帶的一預設寬度,並使相鄰讀取位置所對應的視野區域之間包含至少一重疊視野區域;當一第一產品之一第一條碼位於其中一重疊視野區域時,從包含該重疊視野區域的數個視野區域決定出一最近讀取位置與一次近讀取位置;以及,該讀取頭從該最近讀取位置與該次近讀取位置所對應的視野區域讀取該重疊視野區域內的該第一條碼,以決定讀取該第一條碼的讀碼效能較優者為一第一設定位置。In order to achieve the above creative objective, the present invention provides a smart code reading positioning method, including: in an adaptation mode, planning a reading head to cover a predetermined width of a conveyor belt with a field of view corresponding to a plurality of reading positions , And make the viewing areas corresponding to adjacent reading positions include at least one overlapping viewing area; when a first barcode of a first product is located in one of the overlapping viewing areas, from the multiple viewing areas containing the overlapping viewing area The area determines a most recent reading position and a first near reading position; and, the reading head reads the first in the overlapping field of view from the field of view corresponding to the most recent reading position and the second near reading position. For the barcode, the first setting position is determined to have a better reading performance for reading the first barcode.
其中本發明方法進一步包含:在一量產模式下,該讀取頭在該第一設定位置處讀取該第一條碼進行解碼。The method of the present invention further includes: in a mass production mode, the reading head reads the first barcode at the first set position for decoding.
其中本發明方法進一步包含:在該調適模式下,根據該第一產品的條碼參數從包含該重疊視野區域的數個視野區域分別對應的讀取位置,以計算出該最近讀取位置與該次近讀取位置,並將決定的該第一設定位置儲存在一資料庫。The method of the present invention further comprises: in the adaptation mode, according to the barcode parameters of the first product, from the reading positions corresponding to the plurality of field of view areas including the overlapping field of view, to calculate the most recent reading position and the time of reading. The position is recently read, and the determined first setting position is stored in a database.
其中本發明方法進一步包含:在該調適模式下,當一第二產品之一第二條碼位於其中一重疊視野區域時,從包含該重疊視野區域的數個視野區域決定出一最近讀取位置與一次近讀取位置;以及,該讀取頭從該最近讀取位置與該次近讀取位置所對應的視野區域讀取該重疊視野區域內的該第二條碼,以決定讀取該第二條碼的讀碼效能較優者為一第二設定位置。The method of the present invention further includes: in the adaptation mode, when a second barcode of a second product is located in one of the overlapping view areas, determining a most recent reading position and A near reading position; and, the reading head reads the second barcode in the overlapping field of view from the field of view area corresponding to the last reading position and the second near reading position to determine to read the second The better bar code reading performance is a second setting position.
其中本發明方法進一步包含:在一量產模式下,根據一產線資料得知該輸送帶傳送第一產品與該第二產品的順序,控制該讀取頭分別在該第一設定位置處讀取該第一條碼,且在該第二設定位置處讀取該第二條碼。The method of the present invention further includes: in a mass production mode, knowing the order in which the conveyor belt conveys the first product and the second product according to a production line data, and controlling the reading head to read at the first set position respectively Take the first barcode, and read the second barcode at the second set position.
根據本發明所實施的智慧讀碼定位系統與方法,能夠獲得以下功效:(1) 在調適模式下,使讀碼區域管控在光源集中區域,減少讀頭視野外圍容易受光線反射不足而敏感的區域被使用,如此可提升讀碼的成功率與穩定性,也減少全覆蓋式的讀頭數量需求;(2) 在調適模式下,可對各類產品以最佳讀碼效能來自動定位讀碼器的讀碼設定位置,並儲存於資料庫的產線資料;(3) 在調適模式下,無論光源以正面或側面照射條碼,系統可從正拍或側拍的視野區域,來選擇較佳讀碼效能的讀碼設定位置在量產模式下進行解碼;以及(4) 在量產模式下,根據該產線資料,可正確地讀取產線上輸送的各類產品的條碼位置。According to the smart code reading positioning system and method implemented in the present invention, the following effects can be obtained: (1) In the adaptation mode, the code reading area is controlled in the light source concentrated area, reducing the perimeter of the reading head that is sensitive to insufficient light reflection. The area is used, which can improve the success rate and stability of barcode reading, and reduce the number of full coverage readers; (2) In the adaptation mode, it can automatically locate and read various products with the best barcode reading performance. The barcode reading setting position of the encoder is stored in the production line data of the database; (3) In the adjustment mode, regardless of whether the light source illuminates the barcode from the front or the side, the system can select a more accurate field of view from the front or side shot. The barcode reading setting position for good barcode reading performance is decoded in mass production mode; and (4) in mass production mode, according to the production line data, the barcode positions of various products conveyed on the production line can be correctly read.
首先參考第一A圖與第一B圖,係分別顯示第一產品1與第二產品2的俯視圖。在本發明的實施例中,第一產品1與第二產品2可在一產線的輸送帶上傳送。第一產品1與第二產品2的差異可以為不同體積或不同條碼3、4位置。本發明系統會將第一產品1與第二產品2的體積與相對的條碼位置記錄於一資料庫的產品資料。在本發明的一種實施例中,條碼3、4為二維條碼,條碼3、4的位置相對於第一產品1與第二產品2的中心點的座標位置,分別被視為第一產品1與第二產品2的條碼參數。First, referring to the first A and the first B, the top views of the
請參考第二圖,顯示本發明智慧讀碼定位系統的方塊圖。在本發明的實施例中,智慧讀碼定位系統包含:至少一位置感應器12、一二維碼讀取頭13、一水平移動機構14以及一處理單元11。該水平移動機構14被架設於一產線的一輸送帶上方,該二維碼讀取頭13被安裝於該水平移動機構14上,且被驅動在水平方向上移動使該二維碼讀取頭13的視野區域能覆蓋該輸送帶上。位置感應器12被安裝在該輸送帶附近的適當位置,以偵測一產品被該輸送帶所傳送的位置,並觸發本發明系統控制二維碼讀取頭13在一讀碼設定位置上拍攝在視野區域內出現的二維條碼。處理單元11連接位置感應器12、二維碼讀取頭13與水平移動機構14,並控制前述本發明系統的運作。Please refer to the second figure, which shows the block diagram of the smart code reading and positioning system of the present invention. In the embodiment of the present invention, the smart code reading positioning system includes: at least one
本發明系統進一步包含一資料庫15與一機械手臂(圖未示),該機械手臂是用以搬運第一產品1或第二產品2以預設方向放置於輸送帶的中心位置;該資料庫15記錄一產品資料與一產線資料,其中該產品資料包含一第一產品1或至少一第二產品2的條碼參數,如二維碼資訊特徵,如座標、Pitch、Patten、Process、Gerber等;產線資料包含:在一量產模式下該輸送帶傳送第一產品1與該第二產品2的順序。The system of the present invention further includes a
在本發明的一種實施例中,二維碼讀取頭13含有一中孔背光源,該中孔背光源照射該輸送帶上該二維碼讀取頭13的視野區域。機械手臂放置產品的位置不限定,原則上是放於輸送帶5的中心位置。但輸送過程難免會有小幅誤差,因此存在著放置位置一定誤差範圍的變異。此外,產品擺放方向亦不限定,原則上同一產品是固定的。In an embodiment of the present invention, the two-dimensional
請配合參考第三A圖與第三B圖,分別顯示本發明智慧讀碼定位系統分別以俯視與測試的視角示意的架構圖。在本發明的實施例中,智慧讀碼定位系統包含:具有一預設寬度P的一輸送帶5,該輸送帶5用以傳送第一產品1與第二產品2從前一製程站到下一製程站。該水平移動機構14包含一框架、一馬達以及一滑台組,該框架將馬達與滑台組安裝於該輸送帶5的上方,並使滑台組橫跨該輸送帶5。二維碼讀取頭13安裝於該滑台組,藉由處理單元11控制水平移動機構14的馬達,進而驅動該二維碼讀取頭13的水平移動範圍涵蓋該輸送帶5的預設寬度P。該二維碼讀取頭13具有一視野區域,該視野區域具有一視野寬度W,該視野寬度W小於該輸送帶5的預設寬度P,該預設寬度P係指輸送裝置寬度上之硬極限,包括軌道寬度或軌道上導板所形成之寬度或走道收板機或機械手臂所形成之寬度等。Please refer to FIG. 3A and FIG. 3B, respectively, which show the architecture diagrams of the smart code reading positioning system of the present invention from the top and test perspectives. In the embodiment of the present invention, the smart code reading positioning system includes: a
當輸送帶5傳送第一產品1往該二維碼讀取頭13的方向時,位置感應器12偵測到第一產品1所傳送的位置,將通知處理單元11控制該二維碼讀取頭13拍攝落於視野區域A、B、C至少其中之一內的第一條碼3,以進行解碼。When the
在本發明的一種實施例中,二維碼讀取頭13使用一中孔背光源或一同軸光源或架設以拍攝產品的二維碼之光源。因應系統使用不同的投射光源或產品表面材質、特性等不同,使得正面拍照解碼可能遇到反光(太強)或不反光無法拍攝等問題,進而影響解碼的效能,此時進行側面拍攝可有效提升解碼時間及成功解碼比例。因此,本發明智慧讀碼定位系統的處理單元11可操作於一調適模式與一量產模式,其中該調適模式下,處理單元11操作以較佳讀碼效能之讀取位置,作為設定在量產模式下二維碼讀取頭13之一讀碼設定位置;該量產模式下,處理單元11操作以控制水平移動機構14驅動二維碼讀取頭13到該讀碼設定位置以拍攝二維碼進行解碼。在本發明的一種實施例中,讀碼效能可視解碼時間與所取得的ppm 數值及取像次數與成功解碼比例來決定。In an embodiment of the present invention, the two-dimensional
該調適模式下,該處理單元11規劃該二維碼讀取頭13以複數個讀取位置所對應的視野區域A、B、C覆蓋該輸送帶5的一預設寬度P,其中每一視野區域A、B、C具有一視野寬度W,且對應的讀取位置較佳為該視野區域的中心點。該處理單元11規劃相鄰讀取位置所對應的視野區域之間包含至少一重疊視野區域,該重疊視野區域可以視野區域的百分比X%來設定,X%可介於5~50%,而優選為30%上。該處理單元11根據以下公式規劃讀取位置所對應的視野區域的數量N:In the adjustment mode, the
視野寬度W×規劃視野區域數量N>預設寬度P之(1+X%)倍;N取最小整數值。Field of view width W×the number of planned field of view N>(1+X%) times the preset width P; N takes the smallest integer value.
在本發明的一實施例中,視野寬度W選用150mm,產品輸送的寬度空間(P)為300mm,視野重疊區域(X%)優選為30%,則根據公式150×N > 300×(1+30%),可得N>2.6,N取最小整數值為3,因此處理單元11決定欲劃分視野區域數量為3。In an embodiment of the present invention, the visual field width W is 150mm, the product conveying width space (P) is 300mm, and the visual field overlap area (X%) is preferably 30%, according to the formula 150×N> 300×(1+ 30%), it can be obtained that N>2.6, and the smallest integer value of N is 3. Therefore, the
當該第一條碼3位於其中一重疊視野區域時如第四圖所示,該處理單元11根據資料庫15的產品資料所載第一條碼3相對於第一產品1的中心點的座標位置,而從包含該重疊視野區域的視野區域B、C分別對應的中心讀取位置計算出一最近讀取位置與一次近讀取位置。以第四圖所示為例,視野區域C對應的中心讀取位置為最近讀取位置,而視野區域B對應的中心讀取位置為次近讀取位置。在本發明的不同實施例中,包含該重疊視野區域的視野區域的數量可大於2,而該處理單元11根據第一條碼3相對於第一產品1的中心點的座標位置,而從包含該重疊視野區域的數個視野區域決定出一最近讀取位置與一次近讀取位置。When the
在該調適模式下,該處理單元11控制該二維碼讀取頭13從該最近讀取位置與該次近讀取位置所對應的視野區域B、C分別讀取複數次該重疊視野區域內的該第一條碼3,以決定讀取該第一條碼3的讀碼效能較優者為該二維碼讀取頭13在量產模式下的讀碼設定位置,即所謂第一產品1的第一設定位置,而讀碼效能的優劣可視解碼時間與所取得的ppm 數值及取像次數與成功解碼比例來決定。該處理單元11將第一設定位置儲存於資料庫15的產品資料。在該調適模式下,若第一條碼3僅出現在單一視野區域時,以第三A圖所示為例在視野區域A的左側或視野區域C的右側,該處理單元11將決定該單一視野區域對應的中心讀取位置為該二維碼讀取頭13在量產模式下的讀碼設定位置。當處理單元11完成設定在量產模式下二維碼讀取頭13之一讀碼設定位置後,處理單元11在量產模式將控制水平移動機構14驅動二維碼讀取頭13到該讀碼設定位置以拍攝第一條碼3進行解碼。In the adjustment mode, the
如在量產模式下出現位置偏差使第一條碼3僅部分出現於重疊視野區域內,導致無法順利讀碼,則本系統會改變設定的視野區域,以解決這個問題。舉例而言,第一產品1原本是從視野區域B、C決定視野區域C作為在量產模式下的讀碼視野區域,因突然的擺放改變導致視野區域C無法讀碼,則會改以臨近視野區域B作為新的讀碼視野區域,以解決這個問題。如上述問題未獲改善,則重做調適模式重新決定讀碼位置。If the position deviation occurs in the mass production mode, the
在本發明進一步的實施例中,在該調適模式下,該處理單元11規劃該二維碼讀取頭13以複數個讀取位置所對應的視野區域A、B、C覆蓋該輸送帶5的一預設寬度P,可對至少一第二產品2進行在量產模式下設定該二維碼讀取頭13的第二設定位置。同樣地,當該第二條碼4位於其中一重疊視野區域時,該處理單元11根據資料庫15的產品資料所載第二條碼4相對於第二產品2的中心點的座標位置,而從包含該重疊視野區域的數個視野區域分別對應的中心讀取位置計算出一最近讀取位置與一次近讀取位置。該處理單元11控制該二維碼讀取頭13從該最近讀取位置與該次近讀取位置所對應的視野區域分別讀取複數次該重疊視野區域內的該第二條碼4,以決定讀取該第二條碼4的讀碼效能較優者為該二維碼讀取頭13在量產模式下的讀碼設定位置,即對應第二產品2的第二設定位置,而讀碼效能的優劣可視解碼時間與所取得的ppm 數值及取像次數與成功解碼比例來決定。該處理單元11將第二設定位置儲存於資料庫15的產品資料。In a further embodiment of the present invention, in the adaptation mode, the
因此,在該量產模式下,該處理單元11根據該資料庫15的產線資料得知第一產品1、第二產品2在輸送帶5傳送的順序,而控制該水平移動機構14驅動該二維碼讀取頭13分別在該第一設定位置處讀取該第一條碼3,且在該第二設定位置處讀取該第二條碼4。Therefore, in the mass production mode, the
當一產品被放置於輸送帶非中心位置,只要處理單元11從資料庫取得二維碼之座標資訊即可(例如藉由距輸送寬度中線與距產品中心點之相對距離進行計算等),則無論放置位置如何都可進行本專利之拍照讀碼。When a product is placed in a non-central position of the conveyor belt, as long as the
請參考第五圖,顯示本發明智慧讀碼定位方法的流程圖。在本發明的實施例中,一種智慧讀碼定位方法,實施於一智慧讀碼定位系統,該系統包含:一二維碼讀取頭13、一位置感測器12、一水平移動機構14以及一處理單元11。該二維碼讀取頭13讀取一輸送帶5所傳送之一第一產品1的一第一條碼3與一第二產品2的一第二條碼4。該水平移動機構14驅動該二維碼讀取頭13到一第一設定位置讀取該第一條碼3,且驅動該二維碼讀取頭13到一第二設定位置讀取該第二條碼4。該處理單元11連接該位置感測器12、該二維碼讀取頭13以及該水平移動機構14,且於一調適模式與一量產模式控制該位置感測器12、該二維碼讀取頭13以及該水平移動機構14執行上述運作。該處理單元11在該調適模式下設定該二維碼讀取頭13在該量產模式下的該第一設定位置與該第二設定位置。Please refer to Figure 5, which shows a flowchart of the smart code reading and positioning method of the present invention. In the embodiment of the present invention, a smart code reading and positioning method is implemented in a smart code reading and positioning system. The system includes: a two-dimensional
智慧讀碼定位系統的該處理單元11執行一種智慧讀碼定位方法,包含以下步驟:The
步驟101,在一調適模式下,該處理單元11規劃一二維碼讀取頭13以複數個讀取位置所對應的視野區域覆蓋一輸送帶5的一預設寬度,其中相鄰讀取位置所對應的視野區域之間包含至少一重疊視野區域。Step 101: In an adaptation mode, the
步驟102,在該調適模式下,當一第一產品1之一第一條碼3位於其中一重疊視野區域時,該處理單元11從包含該重疊視野區域的數個視野區域決定出距離第一條碼3之一最近讀取位置與一次近讀取位置。該步驟102進一步包含:在該調適模式下,當一第二產品2之一第二條碼4位於其中一重疊視野區域時,該處理單元11從包含該重疊視野區域的數個視野區域決定出距離第一條碼4之一最近讀取位置與一次近讀取位置。Step 102: In the adaptation mode, when a
步驟103,在該調適模式下,該處理單元11控制該二維碼讀取頭13從距離第一條碼3之該最近讀取位置與該次近讀取位置所對應的視野區域複數次讀取該重疊視野區域內的該第一條碼3,以決定讀取該第一條碼3的讀碼效能較優者為一第一設定位置。該步驟103進一步包含:在該調適模式下,該處理單元11控制該二維碼讀取頭13從距離第二條碼4之該最近讀取位置與該次近讀取位置所對應的視野區域複數次讀取該重疊視野區域內的該第二條碼4,以決定讀取該第二條碼4的讀碼效能較優者為一第二設定位置。Step 103: In the adjustment mode, the
步驟104,在一量產模式下,該處理單元11控制該二維碼讀取頭13在該第一設定位置處讀取該第一條碼3且在第二設定位置處讀取該第二條碼4分別進行解碼。
1:第一產品 2:第一條碼 3:第二產品 4:第二條碼 5:輸送帶 11:處理單元 12:位置感測器 13:二維碼讀取頭 14:水平移動機構 15:資料庫 101-104:步驟 A,B,C:視野區域 P:預設寬度1: The first product 2: The first barcode 3: The second product 4: The second barcode 5: Conveyor belt 11: Processing unit 12: Position sensor 13: QR code reading head 14: Horizontal movement mechanism 15: Database 101-104: steps A, B, C: field of view P: preset width
第一A圖與第一B圖是第一產品與第二產品的俯視圖。The first A and the first B are top views of the first product and the second product.
第二圖是本發明智慧讀碼定位系統的方塊圖。The second figure is a block diagram of the smart code reading and positioning system of the present invention.
第三A圖與第三B圖是本發明智慧讀碼定位系統的架構圖。The third A and the third B are the architecture diagrams of the smart code reading and positioning system of the present invention.
第四圖是最近讀取位置與次近讀取位置所對應的視野區域包含重疊視野區域之示意圖。The fourth figure is a schematic diagram of the visual field area corresponding to the most recent reading position and the next nearest reading position including the overlapping field of view.
第五圖是本發明智慧讀碼定位方法的流程圖。The fifth figure is a flowchart of the smart code reading and positioning method of the present invention.
1:第一產品 1: The first product
3:第一條碼 3: The first barcode
5:輸送帶 5: Conveyor belt
12:位置感測器 12: Position sensor
13:二維碼讀取頭 13: QR code reading head
14:水平移動機構 14: Horizontal movement mechanism
A,B,C:視野區域 A, B, C: field of view
P:預設寬度 P: preset width
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