TWI707958B - Angular steel pipe and its manufacturing method and building structure - Google Patents
Angular steel pipe and its manufacturing method and building structure Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/002—Bainite
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/005—Ferrite
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Abstract
本發明為提供一種角形鋼管及其製造方法。本發明為一種具有平板部與角部之角形鋼管,成分組成係以質量%含有C:0.04%以上0.50%以下、Si:2.0%以下、Mn:0.5%以上3.0%以下、P:0.10%以下、S:0.05%以下、Al:0.005%以上0.10%以下、N:0.010%以下,殘餘部分由Fe及不可避免的雜質所構成,從管外面至在板厚t之1/4t位置的鋼組織,以體積率係鐵氧體超過30%,變軔鐵為10%以上,鐵氧體及變軔鐵的合計相對於從管外面至在板厚t之1/4t位置的鋼組織全體,為70%以上95%以下,殘餘部分由選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上所構成,將彼此相鄰之結晶的方位差以15°以上之邊界包圍之區域定為結晶粒時,結晶粒之平均圓當量直徑未滿7.0μm,且以圓當量直徑為40.0μm以上之結晶粒的合計相對於在1/4t位置的鋼組織全體,以體積率計為30%以下,平板部的產量比YRf與角部的產量比YRc滿足(1)式。 The present invention provides an angle steel pipe and a manufacturing method thereof. The present invention is an angular steel pipe with a flat part and a corner part, and the component composition contains C: 0.04% or more and 0.50% or less, Si: 2.0% or less, Mn: 0.5% or more and 3.0% or less, P: 0.10% or less by mass% , S: 0.05% or less, Al: 0.005% or more, 0.10% or less, N: 0.010% or less, the remaining part is composed of Fe and inevitable impurities, from the outside of the tube to the steel structure at the position of 1/4t of the plate thickness t , The volume ratio of ferrite is more than 30%, and the amount of bristled iron is more than 10%. The total of ferrite and bristled iron is relative to the entire steel structure from the outside of the tube to the position of 1/4t of the plate thickness t. 70% or more and 95% or less, the remaining part is composed of one or more types selected from perlite, matian scattered iron, austenitic iron, and the area surrounded by the azimuth difference of adjacent crystals at a boundary of 15° or more When defined as crystal grains, the average circle equivalent diameter of the crystal grains is less than 7.0 μm, and the total equivalent circle diameter of crystal grains of 40.0 μm or more is 30 relative to the total steel structure at the position of 1/4t. % Or less, the yield ratio YRf of the flat part and the yield ratio YRc of the corner part satisfy the formula (1).
Description
本發明係關於尤其是適合使用在大型建築物之建築構造構件之強度、變形性能及韌性優異之角形鋼管及其製造方法、以及使用此角形鋼管之建築構造物。The present invention relates to an angle steel pipe with excellent strength, deformation performance and toughness, especially suitable for use in large-scale building construction components, and a manufacturing method thereof, and a building structure using the angle steel pipe.
近年來,例如工廠、倉庫、商業施設等之大型建築物(以下稱為建築物)所使用之建築構造構件,由於以輕量化削減施工成本,高強度化正進展中。尤其是作為建築物之柱材使用之具有平板部與角部之角形鋼管(角柱)中,正尋求平板部之降伏強度為385MPa以上、平板部之拉伸強度為520MPa以上的機械特性。同時,從耐震性的觀點來看,亦尋求具備高塑性變形能與優異之韌性。In recent years, building structural members used in large buildings such as factories, warehouses, and commercial facilities (hereinafter referred to as buildings) have been increasing in strength due to reduction in construction costs with lighter weights. Particularly, in angular steel pipes (corner columns) with flat plates and corners used as pillars of buildings, mechanical properties such as the yield strength of the flat part of 385 MPa or more and the tensile strength of the flat part of 520 MPa or more are sought. At the same time, from the viewpoint of shock resistance, it is also sought to have high plastic deformation performance and excellent toughness.
角形鋼管一般而言,係藉由將熱軋鋼板(熱軋鋼帶)或厚鋼板作為素材,將此素材以冷成形來製造。作為以冷成形之方法,有以冷進行沖壓彎曲成形之方法或者以冷進行輥成形之方法。In general, angled steel pipes are manufactured by cold-forming hot-rolled steel plates (hot-rolled steel strips) or thick steel plates as materials. As a method of cold forming, there is a method of cold pressing and bending or a method of cold forming.
輥成形素材所製造之角形鋼管(以下,亦有稱為輥成形角形鋼管的情況),將熱軋鋼板以冷進行輥成形作為圓筒狀之開口管,電縫熔接其對接部分。然後,藉由配置在開口管之上下左右的輥,對於圓筒狀之開口管(圓型鋼管),於管軸方向加上數%之孔徑,成形成接著角形,來製造角形鋼管。另一方面,沖壓彎曲成形素材所製造之角形鋼管(以下,亦有稱為沖壓成形角形鋼管的情況),將厚鋼板以冷進行沖壓彎曲成形而將剖面形狀成為口之字型(四角形狀)或者コ之字型(U字形狀),將此等藉由潛弧熔接接合來製造。An angular steel pipe (hereinafter, also referred to as a roll-formed angular steel pipe) made of roll forming materials is cold rolled to form a cylindrical open pipe from a hot-rolled steel plate, and its butt joints are electrically seam welded. Then, with rollers placed on the upper, lower, left, and right sides of the open pipe, a few% of the hole diameter is added to the cylindrical open pipe (round steel pipe) in the pipe axis direction to form an angled shape to form an angled steel pipe. On the other hand, the angled steel pipe (hereinafter also referred to as the press formed angled steel pipe) made of press-bent material is cold-press-bent-formed to form a cross-sectional shape of a zigzag (square shape). Or U-shaped (U-shaped), these are manufactured by submerged arc welding.
輥成形角形鋼管之製造方法與沖壓成形角形鋼管之製造方法進行比較,有生產性高,且可於短期間製造的優點。惟,於沖壓成形角形鋼管,相對於平板部中不加入冷成形,僅加工硬化角部,於輥成形角形鋼管,尤其是冷成形成圓筒狀時,通過鋼管全周長,於管軸方向導入較大之加工應變。因此,輥成形角形鋼管不僅角部即使在平板部,亦有管軸方向之產量比高且韌性低的問題。Comparing the manufacturing method of roll forming angle steel pipe with the manufacturing method of press forming angle steel pipe, it has the advantages of high productivity and can be manufactured in a short period of time. However, for the stamped and formed angle steel pipe, cold forming is not added to the flat part, and only the corner part is worked hardened. When the angle steel pipe is roll-formed, especially when cold formed into a cylindrical shape, the entire circumference of the steel pipe is in the direction of the pipe axis. Introduce larger processing strain. Therefore, not only the corners of the roll-formed angle steel pipes are flat, but also the production ratio in the pipe axis direction is high and the toughness is low.
進而,輥成形角形鋼管由於板厚越大,輥成形時之加工硬化越增大,故產量比更提高,更降低韌性。因此,尤其是製造厚肉之輥成形角形鋼管時,有必要選擇如耐得住因輥成形導致之產量比的上昇及韌性的降低之素材。Furthermore, the larger the thickness of the roll forming angle steel pipe, the greater the work hardening during roll forming, the higher the yield ratio and the lower the toughness. Therefore, it is necessary to select materials that can withstand the increase in output ratio and the decrease in toughness caused by roll forming, especially when manufacturing thick meat roll forming angle steel pipes.
對於這般的要求,例如,專利文獻1中提案有在平板部之微組織,將變軔鐵組織之面積分率定為40%以上之角形鋼管。For such a requirement, for example,
專利文獻2中,提案有將鋼成分及清淨度定為指定的範圍內之熔接性及冷加工部之塑性變形能力優異之角形鋼管。
專利文獻3中,提案有藉由由冷成形造管後,實施取得全管應變之退火,而具有低產量比及高韌性之角形鋼管。
先前技術文獻
專利文獻
專利文獻1:日本專利第5385760號公報 專利文獻2:日本專利第4611250號公報 專利文獻3:日本專利第4957671號公報Patent Document 1: Japanese Patent No. 5385760 Patent Document 2: Japanese Patent No. 4611250 Patent Document 3: Japanese Patent No. 4957671
發明欲解決之課題Problems to be solved by the invention
然而,專利文獻1及2所記載之技術係將藉由沖壓彎曲成形之角形鋼管的製造作為前提者。因此,於冷成形時機械特性大幅劣化之輥成形角形鋼管適用專利文獻1及2所記載之技術時,有無法同時達成產量比與韌性的問題。However, the techniques described in
又,於專利文獻3所記載之技術,為了得到低產量比及高韌性,有必要於造管後對角形鋼管實施熱處理。因此,與直接冷加工之角形鋼管進行比較,製造成本變非常高。In addition, in the technique described in
本發明係鑑於上述之事情而完成者,以提供一種適合於建築構造構件,且強度、變形性能及韌性優異之角形鋼管及其製造方法、以及使用此角形鋼管之建築構造物作為目的。The present invention was completed in view of the above-mentioned matters, and aims to provide an angled steel pipe with excellent strength, deformation performance and toughness, and a method for manufacturing the same, and a building structure using the angled steel pipe.
尚,於本發明所謂「強度優異」,係指具有以冷進行輥成形所製造之角形鋼管(以下,亦有稱為冷輥成形角形鋼管的情況)的平板部的降伏強度為385MPa以上,平板部之拉伸強度為520MPa以上的強度。又,於本發明所謂「變形性能優異」,係指在上述角形鋼管之構件彎曲試驗的累積塑性變形倍率為28以上。又,於本發明所謂「韌性優異」,係指上述角形鋼管之平板部在0℃之夏比(Charpy)吸收能量為70J以上。 用以解決課題之手段Furthermore, the term "excellent strength" in the present invention means that the flat plate portion of the angle steel pipe manufactured by cold roll forming (hereinafter also referred to as cold roll formed angle steel pipe) has a yield strength of 385 MPa or more. The tensile strength of the part is 520MPa or more. In addition, the term "excellent in deformation performance" in the present invention means that the cumulative plastic deformation magnification in the bending test of the angled steel pipe member is 28 or more. In addition, the term "excellent toughness" in the present invention means that the Charpy absorption energy at 0°C of the flat part of the angle steel pipe is 70 J or more. Means to solve the problem
本發明者們為了解決上述課題進行努力研究。其結果,得到以下的發現(1)~(3)。The inventors of the present invention made diligent studies to solve the above-mentioned problems. As a result, the following findings (1) to (3) were obtained.
(1)角形鋼管為了滿足於本發明作為目的之平板部的降伏強度及拉伸強度,有必要將C的含量定為0.04質量%以上。進而,將從角形鋼管之管外面至在板厚t之1/4t位置(表層部)的主體組織定為鐵氧體與變軔鐵的混合組織,將藉由彼此相鄰之結晶的方位差15°以上的邊界包圍之區域定為結晶粒時,有必要將結晶粒之平均圓當量直徑定為未滿7.0μm。(1) In order to satisfy the yield strength and tensile strength of the flat plate portion of the angled steel pipe, the content of C must be 0.04% by mass or more. Furthermore, the main structure from the outer surface of the angled steel pipe to the position (surface part) of the 1/4t of the plate thickness t is defined as a mixed structure of ferrite and metabrimed iron, which will be determined by the orientation difference of adjacent crystals When the region surrounded by a boundary of 15° or more is defined as crystal grains, it is necessary to set the average circle equivalent diameter of the crystal grains to be less than 7.0 μm.
(2)角形鋼管為了滿足於本發明作為目的之變形性能,有必要將平板部的產量比定為0.90以下,且將平板部的產量比YRf與角部的產量比YRc之差(YRc-YRf)定為0.09以下。為了將平板部的產量比定為0.90以下,有必要將從角形鋼管之管外面在板厚t之1/4t位置的殘餘部分組織定為選自硬質之珍珠岩、麻田散鐵、沃斯田鐵當中之1種或2種以上。(2) In order to satisfy the deformability for the purpose of the present invention, it is necessary to set the yield ratio of the flat part to 0.90 or less, and the yield ratio of the flat part YRf to the corner part yield ratio YRc (YRc-YRf ) Is set at 0.09 or less. In order to set the output ratio of the flat part to 0.90 or less, it is necessary to select the residual structure from the outside of the angled steel pipe at the position of 1/4t of the plate thickness t to be selected from hard perlite, Matian loose iron, and Austin One or more of iron.
(3)角形鋼管在滿足上述(1)及(2)雙方之鋼組織,為了進一步得到於本發明作為目的之平板部的韌性,除了有必要將上述(1)之結晶粒的平均圓當量直徑定為未滿7.0μm之外,並將圓當量直徑40.0μm以上之結晶粒的體積率定為30%以下。(3) In order to obtain the toughness of the flat plate part for the purpose of the present invention, the angle steel pipe meets the steel structure of both (1) and (2) above, in addition to the need for the average circle equivalent diameter of the crystal grains in (1) above It is set to be less than 7.0μm, and the volume ratio of crystal grains with an equivalent circle diameter of 40.0μm or more is set to 30% or less.
本發明係根據此等之發現而完成者,由下述之要旨所構成。 [1]一種角形鋼管,其係具有平板部與角部之角形鋼管,其特徵為成分組成係以質量%包含 C:0.04%以上0.50%以下、 Si:2.0%以下、 Mn:0.5%以上3.0%以下、 P:0.10%以下、 S:0.05%以下、 Al:0.005%以上0.10%以下、 N:0.010%以下 殘餘部分由Fe及不可避免的雜質所構成, 從管外面至在板厚t之1/4t位置的鋼組織以體積率計為鐵氧體超過30%,變軔鐵為10%以上, 該鐵氧體及該變軔鐵的合計相對於從管外面至在板厚t之1/4t位置的鋼組織全體,為70%以上95%以下, 殘餘部分由選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上所構成, 將彼此相鄰之結晶的方位差以15°以上之邊界包圍之區域定為結晶粒時, 該結晶粒之平均圓當量直徑未滿7.0μm, 且以圓當量直徑為40.0μm以上之該結晶粒的合計相對於在1/4t位置的鋼組織全體,以體積率計為30%以下, 前述平板部的產量比YRf與前述角部的產量比YRc滿足(1)式。 [2]如[1]所記載之角形鋼管,其中,平板部之降伏強度為385MPa以上,平板部之拉伸強度為520MPa以上,平板部之產量比為0.90以下,平板部在0℃之夏比吸收能量為70J以上。 [3]如[1]或[2]所記載之角形鋼管,其係除了前述成分組成之外,進一步以質量%含有選自下述A群及B群當中之1群或2群, 記 A群:選自Nb:0.15%以下、Ti:0.15%以下、V:0.15%以下當中之1種或2種以上 B群:選自Cr:1.0%以下、Mo:1.0%以下、Cu:0.5%以下、Ni:0.3%以下、Ca:0.010%以下、B:0.010%以下當中之1種或2種以上。 [4]如[1]~[3]中任一項所記載之角形鋼管,其中,前述鋼組織以體積率係變軔鐵為10%以上且未滿40%。 [5]一種角形鋼管之製造方法,其係將具有如[1]或[3]所記載之成分組成的鋼素材加熱至加熱溫度:1100℃以上1300℃以下後,實施 粗軋延結束溫度:850℃以上1150℃以下、精軋延結束溫度:750℃以上850℃以下、且於930℃以下之合計壓下率:65%以上的熱軋延, 其次,以板厚中心溫度且平均冷卻速度:10℃/s以上30℃/s以下、冷卻停止溫度:450℃以上650℃以下來實施冷卻, 其次,以450℃以上650℃以下捲繞而成為熱軋鋼板, 其次,藉由冷輥成形,實施將前述熱軋鋼板成形成圓筒狀後,再成形成角形狀,而成為角形之鋼管的造管步驟。 [6]一種建築構造物,其係將如[1]~[4]中任一項所記載之角形鋼管作為柱材使用。 發明效果The present invention was completed based on these findings, and is composed of the following gist. [1] An angled steel pipe, which is an angled steel pipe having a flat part and a corner part, characterized in that the component composition contains C: 0.04% or more and 0.50% or less, Si: 2.0% or less, and Mn: 0.5% or more 3.0 % Or less, P: 0.10% or less, S: 0.05% or less, Al: 0.005% or more and 0.10% or less, N: 0.010% or less. The remainder is composed of Fe and inevitable impurities, from the outside of the tube to the thickness of the plate t The steel structure at the position of 1/4t is more than 30% ferrite and 10% or more of ferrite in volume ratio. The total of the ferrite and the ferrite is relative to 1 of the thickness t from the outside of the tube to The total steel structure at the /4t position is 70% or more and 95% or less, and the remaining part is composed of one or more types selected from perlite, Asada iron, and austenitic iron. The orientation difference of adjacent crystals When the area surrounded by a boundary of 15° or more is defined as crystal grains, the average circle equivalent diameter of the crystal grains is less than 7.0 μm, and the total equivalent circle diameter of 40.0 μm or more of the crystal grains is relative to the 1/4t position The total steel structure of the steel is 30% or less in volume ratio, and the yield ratio YRf of the flat part and the yield ratio YRc of the corner part satisfy the formula (1) . [2] The angle steel pipe as described in [1], wherein the yield strength of the flat part is 385 MPa or more, the tensile strength of the flat part is 520 MPa or more, the output ratio of the flat part is 0.90 or less, and the flat part is at 0℃ in summer The specific absorption energy is 70J or more. [3] The angled steel pipe as described in [1] or [2], which, in addition to the aforementioned component composition, further contains 1 or 2 groups selected from the following group A and group B by mass%, denoted as A Group: selected from one or more of Nb: 0.15% or less, Ti: 0.15% or less, V: 0.15% or more. B group: selected from Cr: 1.0% or less, Mo: 1.0% or less, Cu: 0.5% One or more of Ni: 0.3% or less, Ca: 0.010% or less, and B: 0.010% or less. [4] The angled steel pipe according to any one of [1] to [3], wherein the steel structure is changed to a volume ratio of bremsstrahlung of 10% or more and less than 40%. [5] A method for manufacturing an angle steel pipe, which is to heat a steel material with the composition described in [1] or [3] to a heating temperature: 1100°C or more and 1300°C or less, and then implement the rough rolling end temperature: 850°C or more and 1150°C or less, finishing temperature of finishing rolling: 750°C or more, 850°C or less, and 930°C or less Total reduction ratio: 65% or more of hot rolling, and secondly, based on the thickness center temperature and average cooling rate : 10°C/s or more and 30°C/s or less, cooling stop temperature: 450°C or more and 650°C or less to perform cooling, secondly, the hot-rolled steel sheet is wound at 450°C or more and 650°C or less, and secondly, it is formed by cold roll forming , Implement the pipe-making step of forming the aforementioned hot-rolled steel sheet into a cylindrical shape, and then forming an angular shape to form an angular steel pipe. [6] A building structure using the angle steel pipe described in any one of [1] to [4] as a column material. Invention effect
根據本發明,可提供一種強度、變形性能及韌性優異之角形鋼管及其製造方法。According to the present invention, it is possible to provide an angled steel pipe with excellent strength, deformation performance and toughness and a manufacturing method thereof.
以下,針對本發明進行詳細說明。Hereinafter, the present invention will be described in detail.
本發明為一種具有平板部與角部之角形鋼管,成分組成係以質量%包含C:0.04%以上0.50%以下、Si:2.0%以下、Mn:0.5%以上3.0%以下、P:0.10%以下、S:0.05%以下、Al:0.005%以上0.10%以下、N:0.010%以下,殘餘部分由Fe及不可避免的雜質所構成,從管外面至在板厚t之1/4t位置的鋼組織,以體積率係鐵氧體超過30%,變軔鐵為10%以上,該鐵氧體及該變軔鐵的合計相對於從管外面至在板厚t之1/4t位置的鋼組織全體,為70%以上95%以下,殘餘部分由選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上所構成,將彼此相鄰之結晶的方位差以15°以上之邊界包圍之區域定為結晶粒時,該結晶粒之平均圓當量直徑未滿7.0μm,且以圓當量直徑為40.0μm以上之該結晶粒的合計相對於在1/4t位置的鋼組織全體,以體積率計為30%以下,前述平板部的產量比YRf與前述角部的產量比YRc滿足(1)式。 首先,針對限定本發明之角形鋼管的產量比之理由進行說明。The present invention is an angular steel pipe with a flat part and a corner part. The component composition includes C: 0.04% or more and 0.50% or less, Si: 2.0% or less, Mn: 0.5% or more and 3.0% or less, and P: 0.10% or less by mass% , S: 0.05% or less, Al: 0.005% or more, 0.10% or less, N: 0.010% or less, the remaining part is composed of Fe and inevitable impurities, from the outside of the tube to the steel structure at the position of 1/4t of the plate thickness t , The volume ratio of ferrite is more than 30%, and the variable bristled iron is more than 10%. The total of the ferrite and the variable bristled iron is relative to the whole steel structure from the outside of the tube to the position of 1/4t of the plate thickness t , Is more than 70% and less than 95%, the remaining part is composed of one or two types selected from perlite, sand iron, austenitic iron, and the azimuth difference of adjacent crystals is surrounded by a boundary of 15° or more When the region is defined as crystal grains, the average equivalent circle diameter of the crystal grains is less than 7.0μm, and the total equivalent circle diameter of the crystal grains is 40.0μm or more relative to the total steel structure at the position of 1/4t, by volume The rate is 30% or less, and the yield ratio YRf of the flat plate portion and the yield ratio YRc of the corner portion satisfy the formula (1). First, the reason for limiting the output ratio of the angle steel pipe of the present invention will be explained.
如上述,沖壓成形角形鋼管及輥成形角形鋼管即使為任一種製造方法,皆為角部者較平板部更大幅進行加工硬化。因此,將平板部的產量比定為YRf,將角部的產量比定為YRc時,成為YRc≧YRf的關係。As described above, even if the press-formed angle steel pipe and the roll-formed angle steel pipe are produced by either method, the corner parts are more work hardened than the flat part. Therefore, when the yield ratio of the flat part is YRf and the yield ratio of the corner part is YRc, the relationship becomes YRc≧YRf.
因此,於本發明,針對在角形鋼管之平板部及角部的產量比差(YRc-YRf)與變形性能的關係進行調查。在調查此產量比差與變形性能的關係,於本發明係使用圖1所示之角形鋼管的彎曲試驗的結果。圖1為說明角形鋼管1之彎曲試驗的概略圖,圖1(a)中表示試驗體之側面圖,圖1(b)中表示圖1(a)所示之A-A’線剖面圖。Therefore, in the present invention, the relationship between the yield ratio difference (YRc-YRf) of the flat part and the corner part of the angle steel pipe and the deformation performance was investigated. To investigate the relationship between the yield ratio difference and the deformation performance, the present invention is the result of a bending test using the angle steel pipe shown in FIG. 1. Fig. 1 is a schematic view for explaining the bending test of the
分別準備平板部之降伏強度為385MPa以上、平板部之拉伸強度為520MPa以上之沖壓成形角形鋼管及輥成形角形鋼管,如圖1(a)所示,分別製作通過角形鋼管1之縱向方向的中央位置熔接貫穿隔板2之試驗體。試驗體以固定水平方向與垂直方向的移動的方式進行,以設置在試驗體兩端之支持材3進行針支持(回轉支持)。試驗體在圖1(a)中所示之箭頭的位置,以45°方向(圖1(b)所示之四角形剖面的對角線方向)載荷進行重複彎曲試驗,求出累積塑性變形倍率。Prepare press-formed angle steel pipes and roll-formed angle steel pipes with the yield strength of the flat part of 385 MPa or more and the tensile strength of the flat part of 520 MPa or more, as shown in Figure 1(a), respectively make the
尚,所謂累積塑性變形倍率,係將局部屈曲或破裂試驗體,至急速降低耐力之塑性回轉角的總和以對應全塑性力矩之基準回轉角去除之值。係意指此值越大作為柱材(柱構件)使用時之變形性能越優異,地震時之能量吸收能力越高。Furthermore, the so-called cumulative plastic deformation magnification is the value obtained by subtracting the sum of the plastic rotation angles from the partial buckling or rupture of the test body until the endurance is rapidly reduced by the reference rotation angle corresponding to the full plastic moment. It means that the larger the value, the better the deformation performance when used as a column (column member), and the higher the energy absorption capacity during earthquakes.
圖2表示該試驗結果之圖表。於圖2所示之圖表,係將平板部之降伏強度為385MPa以上,拉伸強度為520MPa以上之輥成形角形鋼管及在沖壓成形角形鋼管之累積塑性變形倍率以平板部與角部的產量比差整理。圖2中,橫軸為「在角形鋼管之平板部及角部的產量比差(YRc-YRf)」,縱軸為「累積塑性變形倍率」。如圖2所示,瞭解到增大(YRc-YRf)之值時,降低作為柱材所要求之變形性能(累積塑性變形倍率)。進而,若(YRc-YRf)之值為0.09以下,可安定得到作為柱材所必要之變形性能(累積塑性變形倍率:28以上)。Figure 2 shows a graph of the test results. In the graph shown in Figure 2, the yield strength of the flat part is 385 MPa or more, the tensile strength is 520 MPa or more, and the cumulative plastic deformation ratio of the roll forming angle steel pipe is the ratio of the output of the flat part to the corner part. Poor finishing. In Figure 2, the horizontal axis is "the yield ratio difference (YRc-YRf) between the flat portion and the corner of the angle steel pipe", and the vertical axis is the "cumulative plastic deformation magnification". As shown in Figure 2, it is understood that when the value of (YRc-YRf) is increased, the deformation performance (cumulative plastic deformation ratio) required as a column material is reduced. Furthermore, if the value of (YRc-YRf) is 0.09 or less, it is possible to stably obtain the required deformation performance as a column material (cumulative plastic deformation ratio: 28 or more).
尚,「累積塑性變形倍率:28以上」係作為下述之參考文獻1所示之柱材所必要之變形性能。
參考文獻1:日本建築學會:在建築耐震設計之保有耐力與變形性能(1990)、1990年
於上述之彎曲試驗,認為變形量較大之角部的變形性能對試驗結果有較大的影響。(YRc-YRf)之值較大之角形鋼管由於相對性提高角部的產量比YRc,伸長較小,作為結果推定變形性能降低。輥成形角形鋼管時,認為由於(YRc-YRf)之值成為0.09以下,角部的產量比YRc相對性降低,在上述之彎曲試驗顯示充分之變形性能者。Note that "cumulative plastic deformation ratio: 28 or more" is the necessary deformation performance for the column shown in
藉由以上,瞭解到為了確保於本發明作為目標之特性,有必要平板部的產量比YRf與角部的產量比YRc之差滿足以下所示之(1)式。 為了滿足此(1)式,重要的是將所得之輥成形角形鋼管的成分組成、鋼組織及製造條件如後述般適當控制。From the above, it is understood that in order to ensure the characteristics targeted by the present invention, the difference between the yield ratio YRf of the flat part and the yield ratio YRc of the corner part must satisfy the following formula (1). In order to satisfy this formula (1), it is important to appropriately control the component composition, steel structure, and manufacturing conditions of the resulting roll formed angle steel pipe as described later.
於以下針對本發明之角形鋼管及其製造方法進行說明。The angled steel pipe of the present invention and its manufacturing method will be described below.
在本發明,針對限定角形鋼管的成分組成之理由進行說明。在本說明書,除非另有說明,表示鋼組成之「%」為「質量%」。In the present invention, the reason for limiting the component composition of the angle steel pipe will be explained. In this manual, unless otherwise specified, the "%" of the steel composition is the "mass%".
C:0.04%以上0.50%以下 C為藉由固溶強化提昇鋼的強度之元素。又,C促進珍珠岩的生成,提高淬透性,有助於麻田散鐵的生成,由於有助於沃斯田鐵的安定化,亦為有助於硬質相的形成之元素。為了確保於本發明作為目的之強度及產量比,有必要含有0.04%以上之C。然而,C含量超過0.50%時,硬質相的比例提高而降低韌性,且熔接性亦惡化。因此,C含量定為0.04%以上0.50%以下。C含量較佳為0.08%以上,更佳為超過0.12%,再更佳為0.14%以上。又,C含量較佳為0.30%以下,更佳為0.25%以下,再更佳為0.22%以下。C: Above 0.04% and below 0.50% C is an element that improves the strength of steel by solid solution strengthening. In addition, C promotes the formation of perlite, improves the hardenability, and contributes to the formation of Asada iron. Since it contributes to the stabilization of austenitic iron, it is also an element that contributes to the formation of the hard phase. In order to ensure the strength and yield ratio for the purpose of the present invention, it is necessary to contain more than 0.04% of C. However, when the C content exceeds 0.50%, the ratio of the hard phase increases, the toughness decreases, and the weldability also deteriorates. Therefore, the C content is set at 0.04% or more and 0.50% or less. The C content is preferably 0.08% or more, more preferably more than 0.12%, and still more preferably 0.14% or more. Moreover, the C content is preferably 0.30% or less, more preferably 0.25% or less, and still more preferably 0.22% or less.
Si:2.0%以下 Si係藉由固溶強化提昇鋼的強度之元素,如有必要可含有。為了得到這般的效果,期望含有0.01%以上之Si。惟,Si含量超過2.0%時,變成易於電縫熔接部生成氧化物,降低熔接部特性。且,電縫熔接部以外之母材部的韌性亦降低。因此,Si含量定為2.0%以下。Si含量較佳為0.01%以上,更佳為0.10%以上。又,Si含量較佳為0.5%以下,更佳為0.4%以下,再更佳為0.3%以下。Si: 2.0% or less Si is an element that enhances the strength of steel by solid solution strengthening, and can be contained if necessary. In order to obtain such an effect, it is desirable to contain 0.01% or more of Si. However, when the Si content exceeds 2.0%, it becomes easy to generate oxides in the electro-seam welded part, which reduces the characteristics of the welded part. In addition, the toughness of the base material part other than the electric seam welding part is also reduced. Therefore, the Si content is set to 2.0% or less. The Si content is preferably 0.01% or more, more preferably 0.10% or more. Furthermore, the Si content is preferably 0.5% or less, more preferably 0.4% or less, and still more preferably 0.3% or less.
Mn:0.5%以上3.0%以下 Mn係藉由固溶強化提昇鋼的強度之元素。又,Mn係藉由降低鐵氧體轉化開始溫度,有助於組織的微細化之元素。為了確保於本發明作為目的之強度及組織,有必要含有0.5%以上之Mn。然而,Mn含量超過3.0%時,變成易於電縫熔接部生成氧化物,降低熔接部特性。又,為了固溶強化及組織的微細化,降伏強度變高,變成無法得到所期望之產量比。因此,Mn含量定為0.5%以上3.0%以下。Mn含量較佳為0.7%以上,更佳為0.9%以上,再更佳為1.0%以上。又,Mn含量較佳為2.5%以下,更佳為2.0%以下。Mn: 0.5% above 3.0% Mn is an element that improves the strength of steel through solid solution strengthening. In addition, Mn is an element that contributes to the refinement of the structure by lowering the ferrite conversion start temperature. In order to ensure the strength and structure for the purpose of the present invention, it is necessary to contain 0.5% or more of Mn. However, when the Mn content exceeds 3.0%, it becomes easy to generate oxides in the electric seam welded portion, and the characteristics of the welded portion are reduced. In addition, in order to strengthen the solid solution and refine the structure, the yield strength is increased, and the desired yield ratio cannot be obtained. Therefore, the Mn content is determined to be 0.5% or more and 3.0% or less. The Mn content is preferably 0.7% or more, more preferably 0.9% or more, and still more preferably 1.0% or more. In addition, the Mn content is preferably 2.5% or less, more preferably 2.0% or less.
P:0.10%以下 P由於偏析在粒界招致材料的不均質,作為不可避免的雜質盡可能減低雖較佳,但可容許至0.10%以下的含量。因此,P含量定為0.10%以下的範圍內。P含量較佳為0.03%以下,更佳為0.020%以下,再更佳為0.015%以下。尚,尤其是P之下限雖未規定,但由於過度減低招致熔煉成本的高漲,故P較佳為定為0.002%以上。P: 0.10% or less P segregation in grain boundaries causes material inhomogeneity. It is preferable to reduce as an inevitable impurity as much as possible, but the content can be allowed to 0.10% or less. Therefore, the P content is set within the range of 0.10% or less. The P content is preferably 0.03% or less, more preferably 0.020% or less, and still more preferably 0.015% or less. In particular, although the lower limit of P is not specified, it is preferable to set P to be 0.002% or more because excessive reduction causes an increase in melting costs.
S:0.05%以下 S於鋼中通常雖作為MnS存在,但MnS於熱軋延步驟薄化延伸,對延展性帶來不良影響。因此,於本發明盡可能減低S雖較佳,但可容許至0.05%以下的含量。因此,S含量定為0.05%以下。S含量較佳為0.015%以下,更佳為0.010%以下,再更佳為0.008%以下。尚,尤其是S之下限雖未規定,但由於過度減低招致熔煉成本的高漲,故S較佳為定為0.0002%以上。S: 0.05% or less Although S is generally present as MnS in steel, MnS is thinned and stretched in the hot rolling step, which has an adverse effect on ductility. Therefore, in the present invention, although it is preferable to reduce S as much as possible, the content can be allowed to below 0.05%. Therefore, the S content is set to 0.05% or less. The S content is preferably 0.015% or less, more preferably 0.010% or less, and still more preferably 0.008% or less. In particular, although the lower limit of S is not specified, it is preferable to set S to be 0.0002% or more because excessive reduction causes an increase in melting costs.
Al:0.005%以上0.10%以下 Al係作為強力之脫酸劑作用之元素。為了得到這般的效果,有必要含有0.005%以上之Al。惟,Al含量超過0.10%時,熔接性惡化,並且氧化鋁系夾雜物變多,表面性狀惡化。且,熔接部的韌性亦降低。因此,Al含量定為0.005%以上0.10%以下。Al含量較佳為0.01%以上,更佳為0.027%以上。又,Al含量較佳為0.07%以下,更佳為0.04%以下。Al: 0.005% or more and 0.10% or less Al is an element that acts as a powerful deacidification agent. In order to obtain such effects, it is necessary to contain 0.005% or more of Al. However, when the Al content exceeds 0.10%, the weldability deteriorates, and the alumina-based inclusions increase and the surface properties deteriorate. In addition, the toughness of the welded portion is also reduced. Therefore, the Al content is set to 0.005% or more and 0.10% or less. The Al content is preferably 0.01% or more, more preferably 0.027% or more. In addition, the Al content is preferably 0.07% or less, and more preferably 0.04% or less.
N:0.010%以下 N為不可避免的雜質,係藉由強固地固著轉位的運動,具有降低韌性之作用的元素。於本發明,N作為雜質雖期望盡可能減低,但可容許N的含量至0.010%。因此,N含量定為0.010%以下。N含量較佳為0.0080%以下,更佳為0.0040%以下,再更佳為0.0035%以下。尚,由於過度減低招致熔煉成本的高漲,故N含量較佳為定為0.0010%以上,更佳為定為0.0015%以上。N: 0.010% or less N is an inevitable impurity, which is an element that has the effect of reducing toughness by firmly fixing the movement of the index. In the present invention, although N as an impurity is expected to be reduced as much as possible, the allowable N content is up to 0.010%. Therefore, the N content is set to 0.010% or less. The N content is preferably 0.0080% or less, more preferably 0.0040% or less, and still more preferably 0.0035% or less. Furthermore, since excessive reduction causes an increase in the smelting cost, the N content is preferably set to 0.0010% or more, more preferably set to 0.0015% or more.
殘餘部分為Fe及不可避免的雜質。惟,在不損害本發明之效果的範圍,不會拒絕含有0.005%以下之O。The remaining part is Fe and unavoidable impurities. However, in the range that does not impair the effects of the present invention, the content of O less than 0.005% will not be rejected.
上述之成分為在本發明之角形鋼管的鋼素材之基本的成分組成。以上述之必須元素雖得到於本發明作為目的之特性,但如有必要可含有下述之元素。The above-mentioned composition is the basic composition of the steel material of the angle steel pipe of the present invention. Although the above-mentioned essential elements are obtained in the present invention as the objective characteristics, the following elements may be contained if necessary.
選自Nb:0.15%以下、Ti:0.15%以下、V:0.15%以下當中之1種或2種以上 Nb、Ti、V皆為於鋼中形成微細之碳化物、氮化物,通過析出強化有助於鋼的強度提昇之元素,如有必要可含有。為了得到這般的效果,含有Nb、Ti、V時,較佳為分別定為Nb:0.005%以上、Ti:0.005%以上、V:0.005%以上。另一方面,過度的含有,有招致產量比的上昇及韌性的下降之虞。因此,含有Nb、Ti、V時,較佳為分別定為Nb:0.15%以下、Ti:0.15%以下、V:0.15%以下。更佳為Nb:0.008%以上0.10%以下、Ti:0.008%以上0.10%以下、V:0.008%以上0.10%以下。再更佳為Nb:0.010%以上0.035%以下、Ti:0.010%以上0.040%以下、V:0.010%以上0.035%以下。One or two or more selected from Nb: 0.15% or less, Ti: 0.15% or less, V: 0.15% or less Nb, Ti, and V are all elements that form fine carbides and nitrides in steel and contribute to the improvement of the strength of steel through precipitation strengthening, and can be contained if necessary. In order to obtain such effects, when Nb, Ti, and V are contained, it is preferable to set Nb: 0.005% or more, Ti: 0.005% or more, and V: 0.005% or more, respectively. On the other hand, excessive content may cause an increase in the yield ratio and a decrease in toughness. Therefore, when Nb, Ti, and V are contained, it is preferable to set Nb: 0.15% or less, Ti: 0.15% or less, and V: 0.15% or less, respectively. More preferably, Nb: 0.008% or more and 0.10% or less, Ti: 0.008% or more and 0.10% or less, and V: 0.008% or more and 0.10% or less. More preferably, Nb: 0.010% or more and 0.035% or less, Ti: 0.010% or more and 0.040% or less, and V: 0.010% or more and 0.035% or less.
尚,含有選自Nb、Ti、V當中之2種以上時,由於有招致產量比的上昇及韌性的下降之虞,故較佳為將合計量(Nb+Ti+V的量)定為0.15%以下。Furthermore, when two or more selected from among Nb, Ti, and V are contained, since there is a risk of increasing the yield ratio and decreasing the toughness, it is preferable to set the total amount (the amount of Nb+Ti+V) to 0.15 %the following.
選自Cr:1.0%以下、Mo:1.0%以下、Cu:0.5%以下、Ni:0.3%以下、Ca:0.010%以下、B:0.010%以下當中之1種或2種以上 Cr:1.0%以下、Mo:1.0%以下 Cr、Mo係提高鋼之淬透性,提昇鋼的強度之元素,如有必要可含有。為了得到上述之效果,含有Cr、Mo時,較佳為分別定為Cr:0.01%以上、Mo:0.01%以上。另一方面,過度的含有有招致韌性的下降及熔接性的惡化之虞。因此,含有Cr、Mo時,較佳為分別定為Cr:1.0%以下、Mo:1.0%以下。因此,含有Cr、Mo時,較佳為分別定為Cr:1.0%以下、Mo:1.0%以下。尚,較佳為定為Cr:0.01%以上、Mo:0.01%以上。更佳為Cr:0.10%以上0.50%以下、Mo:0.10%以上0.50%以下。Selected from one or more of Cr: 1.0% or less, Mo: 1.0% or less, Cu: 0.5% or less, Ni: 0.3% or less, Ca: 0.010% or less, B: 0.010% or less Cr: 1.0% or less, Mo: 1.0% or less Cr and Mo are elements that improve the hardenability of steel and increase the strength of steel, and can be contained if necessary. In order to obtain the aforementioned effects, when Cr and Mo are contained, it is preferable to set Cr: 0.01% or more and Mo: 0.01% or more, respectively. On the other hand, excessive inclusion may cause a decrease in toughness and deterioration of weldability. Therefore, when Cr and Mo are contained, it is preferable to set Cr: 1.0% or less and Mo: 1.0% or less, respectively. Therefore, when Cr and Mo are contained, it is preferable to set Cr: 1.0% or less and Mo: 1.0% or less, respectively. Still, it is preferable to set Cr: 0.01% or more and Mo: 0.01% or more. More preferably, Cr: 0.10% or more and 0.50% or less, and Mo: 0.10% or more and 0.50% or less.
Cu:0.5%以下、Ni:0.3%以下 Cu、Ni係藉由固溶強化提昇鋼的強度之元素,如有必要可含有。為了得到上述之效果,含有Cu、Ni時,較佳為分別定為Cu:0.01%以上、Ni:0.01%以上。另一方面,過度的含有有招致韌性的下降及熔接性的惡化之虞。因此,含有Cu、Ni時,較佳為分別定為Cu:0.5%以下、Ni:0.3%以下。因此,含有Cu、Ni時,較佳為分別定為Cu:0.5%以下、Ni:0.3%以下。尚,較佳為定為Cu:0.01%以上、Ni:0.01%以上。更佳為Cu:0.10%以上0.40%以下、Ni:0.10%以上0.20%以下。Cu: 0.5% or less, Ni: 0.3% or less Cu and Ni are elements that increase the strength of steel by solid solution strengthening, and can be contained if necessary. In order to obtain the aforementioned effects, when Cu and Ni are contained, it is preferable to set Cu: 0.01% or more and Ni: 0.01% or more, respectively. On the other hand, excessive inclusion may cause a decrease in toughness and deterioration of weldability. Therefore, when Cu and Ni are contained, it is preferable to set Cu: 0.5% or less and Ni: 0.3% or less, respectively. Therefore, when Cu and Ni are contained, it is preferable to set Cu: 0.5% or less and Ni: 0.3% or less, respectively. Still, it is preferable to set Cu: 0.01% or more and Ni: 0.01% or more. More preferably, Cu: 0.10% or more and 0.40% or less, and Ni: 0.10% or more and 0.20% or less.
Ca:0.010%以下 Ca係藉由球狀化於熱軋延步驟薄化延伸之MnS等之硫化物,有助於鋼的韌性提昇之元素,如有必要可含有。為了得到這般的效果,含有Ca時,較佳為含有0.0005%以上之Ca。惟,Ca含量超過0.010%時,於鋼中形成Ca氧化物簇,有韌性惡化的情況。因此,含有Ca時,Ca含量較佳為定為0.010%以下。尚,Ca含量較佳為定為0.0005%以上。更佳為Ca含量為0.0010%以上0.0050%以下。Ca: 0.010% or less Ca is an element that contributes to the improvement of the toughness of steel by spheroidizing the sulfide such as MnS, which is thinned and stretched in the hot rolling step, and can be contained if necessary. In order to obtain such effects, when Ca is contained, it is preferable to contain Ca at 0.0005% or more. However, when the Ca content exceeds 0.010%, Ca oxide clusters are formed in the steel, and the toughness may deteriorate. Therefore, when Ca is contained, the content of Ca is preferably set to 0.010% or less. Still, the Ca content is preferably set to 0.0005% or more. More preferably, the Ca content is 0.0010% or more and 0.0050% or less.
B:0.010%以下 B係藉由降低鐵氧體轉化開始溫度,有助於組織的微細化之元素。為了得到這般的效果,含有B時,較佳為含有0.0003%以上之B。惟,B含量超過0.010%時,有產量比上昇的情況。因此,含有B時,較佳為定為0.010%以下。尚,B含量較佳為定為0.0003%以上。更佳為B含量為0.0005%以上0.0050%以下。B: Below 0.010% B is an element that contributes to the refinement of the structure by lowering the start temperature of ferrite conversion. In order to obtain such an effect, when B is contained, it is preferable to contain B at 0.0003% or more. However, when the B content exceeds 0.010%, the yield ratio may increase. Therefore, when B is contained, it is preferably set to 0.010% or less. Still, the B content is preferably set to 0.0003% or more. More preferably, the B content is 0.0005% or more and 0.0050% or less.
接著,針對限定本發明之角形鋼管的鋼組織之理由進行說明。Next, the reason for limiting the steel structure of the angle steel pipe of the present invention will be explained.
本發明之角形鋼管中之從鋼管的管外面在板厚t之1/4t位置的鋼組織,以體積率計為鐵氧體超過30%,變軔鐵為10%以上,該鐵氧體及該變軔鐵的合計相對於從管外面在板厚t之1/4t位置的鋼組織全體,為70%以上95%以下,殘餘部分由選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上所構成。將彼此相鄰之結晶的方位差以15°以上之邊界包圍之區域定為結晶粒時,該結晶粒之平均圓當量直徑(平均結晶粒徑)未滿7.0μm,且於圓當量直徑(結晶粒徑)為40.0μm以上之該結晶粒的合計,相對於從管外面在板厚t之1/4t位置的鋼組織全體,以體積率計為30%以下。In the angled steel pipe of the present invention, the steel structure from the outer surface of the steel pipe at the position of 1/4t of the plate thickness t is more than 30% ferrite in volume ratio, and more than 10% bramble iron. The ferrite and The total amount of this variable bristled iron is 70% to 95% of the total steel structure at the position of 1/4t of the plate thickness t from the outside of the tube, and the remainder is made of 1 selected from perlite, Asada scattered iron, and Austenitic iron. One or two or more types. When the area surrounded by the azimuth difference of adjacent crystals with a boundary of 15° or more is regarded as crystal grains, the average circle equivalent diameter (average crystal grain size) of the crystal grains is less than 7.0μm, and the circle equivalent diameter (crystal The total size of the crystal grains of 40.0 μm or more is 30% or less in volume ratio with respect to the entire steel structure at the position of 1/4t of the plate thickness t from the outside of the tube.
尚,在本發明,所謂圓當量直徑(結晶粒徑),係定為與作為對象之結晶粒面積相等之圓的直徑。又,鋼組織定為去除電縫熔接部,從角形鋼管之平板部的管外面在板厚t之1/4t位置者。一般而言,於將熱軋鋼板作為素材之輥成形角形鋼管,角部及平板部從管外面在板厚t之1/4t位置的鋼組織皆成為相同。因此,於此針對平板部的鋼組織進行規定。In the present invention, the so-called equivalent circle diameter (crystal grain size) is defined as the diameter of a circle equal to the area of the target crystal grain. In addition, the steel structure is determined to be 1/4t of the plate thickness t from the outside of the flat part of the angled steel pipe except the electric seam welding part. Generally speaking, in roll-formed angle steel pipes using hot-rolled steel sheets as the material, the steel structures of the corners and flat portions at 1/4t of the plate thickness t from the outside of the pipe are the same. Therefore, the steel structure of the flat part is specified here.
鐵氧體的體積率:超過30%、變軔鐵的體積率:10%以上、鐵氧體及變軔鐵相對於鋼組織全體的體積率的合計:70%以上95%以下 鐵氧體為軟質之組織,藉由與其他硬質之組織混合,降低鋼的產量比。藉由這般的效果,為了得到於本發明作為目的之低產量比,鐵氧體的體積率有必要超過30%。鐵氧體的體積率較佳為40%以上,更佳為43%以上,再更佳為45%以上。尚,上限雖並未特別規定,但為了確保所期望的產量比,鐵氧體的體積率較佳為未滿75%,更佳為未滿70%,再更佳為60%以下。The volume ratio of ferrite: more than 30%, the volume ratio of ferrite: 10% or more, the total volume ratio of ferrite and ferrite relative to the total steel structure: 70% or more and 95% or less Ferrite is a soft structure. By mixing with other hard structures, it reduces the yield ratio of steel. With such an effect, in order to obtain the low yield ratio for the purpose of the present invention, the volume ratio of ferrite needs to exceed 30%. The volume ratio of ferrite is preferably 40% or more, more preferably 43% or more, and still more preferably 45% or more. Although the upper limit is not particularly specified, in order to ensure the desired yield ratio, the volume ratio of ferrite is preferably less than 75%, more preferably less than 70%, and still more preferably 60% or less.
變軔鐵為具有中間性硬度之組織,提昇鋼的強度。由於僅上述之鐵氧體得不到於本發明作為目的之降伏強度及拉伸強度,故變軔鐵的體積率有必要定為10%以上。變軔鐵的體積率較佳為15%以上,更佳為20%以上,再更佳為25%以上。尚,上限雖並未特別規定,但為了確保所期望的產量比,變軔鐵的體積率較佳為55%以下,更佳為50%以下,再更佳為45%以下,又再更佳為未滿40%。It changes the bramble iron into a structure with intermediate hardness and improves the strength of steel. Since the above-mentioned ferrite alone cannot obtain the yield strength and tensile strength which are the objects of the present invention, the volume ratio of the modified bremsstrahlung must be set to 10% or more. The volume ratio of bramble iron is preferably 15% or more, more preferably 20% or more, and still more preferably 25% or more. Although the upper limit is not specifically specified, in order to ensure the desired yield ratio, the volume ratio of bremsstrahlung iron is preferably 55% or less, more preferably 50% or less, still more preferably 45% or less, and even better Is less than 40%.
尚,鐵氧體與變軔鐵的體積率的合計未滿70%時,得不到於本發明作為目的之產量比或夏比吸收能量。另一方面,鐵氧體與變軔鐵的體積率的合計超過95%時,得不到於本發明作為目的之降伏強度及產量比。因此,除了上述之條件之外,有必要將鐵氧體與變軔鐵的體積率的合計定為70%以上95%以下。較佳為75%以上93%以下。更佳為80%以上90%以下。However, when the total volume ratio of ferrite and metabrimed iron is less than 70%, the yield ratio or Charpy absorbed energy targeted by the present invention cannot be obtained. On the other hand, when the total volume ratio of ferrite and metabrimed iron exceeds 95%, the yield strength and yield ratio targeted by the present invention cannot be obtained. Therefore, in addition to the above-mentioned conditions, it is necessary to set the total volume ratio of ferrite and bramble iron to 70% or more and 95% or less. Preferably it is 75% or more and 93% or less. More preferably, it is 80% or more and 90% or less.
殘餘部分:選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上 珍珠岩、麻田散鐵及沃斯田鐵為硬質之組織,尤其是提昇鋼的拉伸強度,並且藉由與軟質之鐵氧體混合,降低鋼的產量比。為了得到這般的效果,珍珠岩、麻田散鐵及沃斯田鐵較佳為以各體積率的合計定為5%以上30%以下。更佳為7%以上25%以下。再更佳為10%以上20%以下。Residual part: selected from one or more of perlite, Madian loose iron, and austenitic iron Perlite, Asada loose iron and austenitic iron are hard structures, especially to increase the tensile strength of steel, and by mixing with soft ferrite, reduce the yield ratio of steel. In order to obtain such an effect, it is preferable that the total volume ratio of perlite, Asada iron, and austenitic iron is 5% or more and 30% or less. More preferably, it is 7% to 25%. More preferably, it is 10% or more and 20% or less.
尚,鐵氧體、變軔鐵、珍珠岩、麻田散鐵及沃斯田鐵的體積率可用後述之實施例所記載之方法測定。In addition, the volume ratio of ferrite, metabrimed iron, perlite, Asada iron, and austenitic iron can be measured by the method described in the following Examples.
將彼此相鄰之結晶的方位差(結晶方位差)以15°以上之邊界包圍之區域定為結晶粒時,結晶粒之平均結晶粒徑:未滿7.0μm、以結晶粒徑為40.0μm以上之結晶粒之合計的體積率:30%以下 如上述,本發明之鋼組織為了得到於本發明作為目的之低產量比、降伏強度及拉伸強度,定為混合軟質組織與硬質組織之鋼(以下,稱為「複合組織鋼」)。惟,複合組織鋼與單一組織鋼比較,韌性不佳。因此,於本發明,為了兼具上述之機械特性與優異之韌性,將結晶方位差以15°以上之邊界包圍之區域定為結晶粒時,來規定結晶粒之平均結晶粒徑。結晶粒之平均結晶粒徑為7.0μm以上時,由於鐵氧體粒並非非常微細,故得不到所期望之降伏強度及韌性。因此,藉由將結晶粒之平均結晶粒徑定為未滿7.0μm,得到於本發明作為目的之降伏強度並且確保韌性。結晶粒之平均結晶粒徑較佳為定為6.5μm以下,更佳為定為6.0μm以下。When the azimuth difference (crystal azimuth difference) of adjacent crystals is defined as a crystal grain with a boundary of 15° or more, the average crystal grain size of the crystal grains: less than 7.0μm, and the crystal grain size is 40.0μm or more The total volume rate of crystal grains: 30% or less As described above, in order to obtain the low yield ratio, yield strength, and tensile strength for the purpose of the present invention, the steel structure of the present invention is defined as a steel with a mixed soft structure and a hard structure (hereinafter referred to as "composite structure steel"). However, the composite structure steel has poor toughness compared with the single structure steel. Therefore, in the present invention, in order to have the above-mentioned mechanical properties and excellent toughness, the average crystal grain size of the crystal grains is defined when the area surrounded by the boundary of the crystal orientation difference of 15° or more is defined as the crystal grains. When the average crystal grain size of the crystal grains is 7.0 μm or more, since the ferrite grains are not very fine, the desired yield strength and toughness cannot be obtained. Therefore, by setting the average crystal grain size of the crystal grains to be less than 7.0 μm, the yield strength which is the object of the present invention is obtained and the toughness is ensured. The average crystal grain size of the crystal grains is preferably set to be 6.5 μm or less, more preferably set to be 6.0 μm or less.
一般而言,在單一組織鋼或接近單一組織鋼之鋼的結晶粒徑分布,係依照具有1個峰值,且大幅擴散在變數較大側,變數較小側有限制之正規對數分布。惟,如本發明,瞭解到在包含鐵氧體與變軔鐵之複合組織鋼的結晶粒徑分布中,於粗大粒側新出現變軔鐵之峰值。Generally speaking, the grain size distribution of single-structure steel or steel close to single-structure steel is based on a regular logarithmic distribution that has one peak and spreads greatly on the side of the larger variable and the side with the smaller variable. However, according to the present invention, it is understood that in the crystal grain size distribution of the composite structure steel containing ferrite and metabrimed iron, the peak of metabrimed iron newly appears on the coarse grain side.
具體而言,於本發明之鋼組織,亦即於鐵氧體的體積率超過30%、變軔鐵的體積率為10%以上之複合組織鋼,在結晶粒徑分布,於粗大粒側新出現變軔鐵之峰值。此係表示混在粗大之變軔鐵。混在粗大之變軔鐵成為使韌性大幅惡化的原因。其結果,在複合組織鋼,即使規定最大結晶粒徑的上限,亦無法將粗大之變軔鐵所存在之比例抑制在低。因此,為了得到良好之韌性,亦有必要規定粗大之結晶粒所存在之比例的上限。Specifically, in the steel structure of the present invention, that is, the composite structure steel in which the volume ratio of ferrite exceeds 30% and the volume ratio of metabrimbrane iron exceeds 10%, the crystal grain size distribution is new on the coarse grain side. The peak of the variable bremsstrahlung appears. This system means mixed in the coarse change of bramble iron. Mixed in the coarse change bramble iron becomes the cause of the sharp deterioration of toughness. As a result, in the composite structure steel, even if the upper limit of the maximum crystal grain size is specified, it is impossible to suppress the proportion of coarse bramble iron that is present at a low level. Therefore, in order to obtain good toughness, it is also necessary to specify the upper limit of the proportion of coarse crystal grains.
變軔鐵超過方位差較大之邊界(沃斯田鐵粒界或藉由轉位之集積所形成之次晶界)即不成長。因此,抑制上述之粗大之變軔鐵的生成,將在熱軋延之精軋延盡可能於低溫進行,於沃斯田鐵導入多量之轉位,使次晶界面積增加,形成微細之次晶粒構造(以下,亦稱為「微細化」)特別有效。Transformed bramble iron will not grow if it exceeds the boundary with larger azimuth difference (austenitic iron grain boundary or secondary grain boundary formed by accumulation of transposition). Therefore, to suppress the formation of the above-mentioned coarse deformed bramble iron, the finish rolling during hot rolling will be carried out as low as possible, and a large amount of transposition is introduced into the austenitic iron to increase the area of the secondary grain boundary and form the fine secondary. The crystal grain structure (hereinafter, also referred to as "refining") is particularly effective.
在本發明之角形鋼管的韌性係藉由增加成為脆性破壞的抵抗之粒界的總面積而提昇。於本發明,新發現藉由預備實驗,結晶粒徑為40.0μm以上之粗大結晶粒以體積率超過30%時,為了得到必要之韌性無法確保充分之粒界面積。因此,於本發明,除了將上述之結晶粒之平均結晶粒徑的上限規定為未滿7.0μm之外,進而,亦將結晶粒徑為40.0μm以上之結晶粒的體積率規定為30%以下。結晶粒徑為40.0μm以上之結晶粒的體積率較佳為定為20%以下,更佳為定為15%以下。The toughness of the angled steel pipe of the present invention is improved by increasing the total area of grain boundaries that are resistant to brittle failure. In the present invention, it is newly discovered that through preliminary experiments, when the volume ratio of coarse crystal grains with a crystal grain size of 40.0 μm or more exceeds 30%, a sufficient grain boundary area cannot be ensured in order to obtain the necessary toughness. Therefore, in the present invention, in addition to the above-mentioned upper limit of the average crystal grain size of the crystal grains being less than 7.0 μm, the volume ratio of crystal grains having a crystal grain size of 40.0 μm or more is also regulated to 30% or less . The volume ratio of crystal grains having a crystal grain size of 40.0 μm or more is preferably set to 20% or less, more preferably set to 15% or less.
尚,結晶方位差、平均結晶粒徑及結晶粒徑為40.0μm以上之結晶粒的體積率可藉由SEM/EBSD法測定。於此,可用後述之實施例所記載之方法測定。Furthermore, the crystal orientation difference, the average crystal grain size, and the volume ratio of crystal grains with a crystal grain size of 40.0 μm or more can be measured by the SEM/EBSD method. Here, it can be measured by the method described in the following Examples.
於本發明,將從鋼管之管外面至在板厚t之1/4t位置作為中心,於板厚方向±1.0mm的範圍內,即使存在上述之鋼組織,同樣亦得到上述之效果。因此,在本發明所謂「從鋼管之管外面至在板厚t之1/4t位置的鋼組織」,係意指將從鋼管之管外面至在板厚t之1/4t位置作為中心,於板厚方向±1.0mm的範圍之任一種,存在上述之鋼組織。In the present invention, from the outer surface of the steel pipe to the position of 1/4t of the plate thickness t as the center, within the range of ±1.0 mm in the plate thickness direction, the above-mentioned effects can be obtained even if the steel structure described above exists. Therefore, the “steel structure from the outside of the steel pipe to the position of 1/4t of the plate thickness t” in the present invention means that the center is from the outside of the steel pipe to the position of 1/4t of the plate thickness t. In any of the range of ±1.0 mm in the plate thickness direction, the above-mentioned steel structure exists.
接著,說明在本發明之一實施形態之角形鋼管之製造方法。Next, a method of manufacturing the angle steel pipe in one embodiment of the present invention will be explained.
本發明之角形鋼管,例如係藉由實施:將具有上述之成分組成之鋼素材加熱至加熱溫度:1100℃以上1300℃以下後,實施粗軋延結束溫度:850℃以上1150℃以下、精軋延結束溫度:750℃以上850℃以下、且於930℃以下的合計壓下率:65%以上之熱軋延,其次,以板厚中心溫度且平均冷卻速度:10℃/s以上30℃/s以下、冷卻停止溫度:450℃以上650℃以下來實施冷卻,其次,以450℃以上650℃以下捲繞而成為熱軋鋼板,其次,藉由冷輥成形,將前述熱軋鋼板成形成圓筒狀後,再成形成角形狀,而成為角形之鋼管的造管步驟而穫得。The angle steel pipe of the present invention is implemented by, for example, heating the steel material with the above-mentioned composition to a heating temperature: 1100°C or more and 1300°C or less, and then performing rough rolling finishing temperature: 850°C or more and 1150°C or less, and finish rolling Rolling end temperature: 750°C or higher, 850°C or lower, and 930°C or lower total reduction ratio: 65% or higher of hot rolling, followed by plate thickness center temperature and average cooling rate: 10°C/s or more and 30°C/ s or less, cooling stop temperature: cooling is performed at 450°C or higher and 650°C or lower, followed by winding at 450°C or higher and 650°C or lower to form a hot-rolled steel sheet, and secondly, the aforementioned hot-rolled steel sheet is formed into a circle by cold roll forming After the cylindrical shape, it is then formed into an angular shape to obtain an angular steel pipe.
尚,在以下之製造方法的說明,關於溫度之「℃」表示,除非另有說明,係指鋼素材或鋼板(熱軋板)的表面溫度。此等之表面溫度可用放射溫度計等測定。又,鋼板板厚中心的溫度可藉由將鋼板剖面內之溫度分布藉由傳熱解析計算,將其結果藉由鋼板的表面溫度進行修正而求出。又,「熱軋鋼板」中成為包含熱軋鋼板、熱軋鋼帶者。Still, in the description of the manufacturing method below, the "°C" for temperature means the surface temperature of the steel material or steel plate (hot-rolled plate) unless otherwise specified. These surface temperatures can be measured with radiation thermometers. In addition, the temperature at the center of the thickness of the steel plate can be obtained by calculating the temperature distribution in the cross section of the steel plate by heat transfer analysis, and correcting the result by the surface temperature of the steel plate. In addition, the "hot rolled steel sheet" includes hot rolled steel sheet and hot rolled steel strip.
在本發明,鋼素材(鋼胚)之熔煉方法並未特別限定,適合轉爐、電氣爐、真空溶解爐等之公知熔煉方法的任一種。鑄造方法雖亦並未特別限定,但藉由連續鑄造法等之公知鑄造方法,製造成所期望尺寸。尚,即使取代連續鑄造法,適用造塊-分塊軋延法亦未有任何問題。熔融鋼可進一步實施桶精煉等之二次精煉。In the present invention, the melting method of the steel material (steel blank) is not particularly limited, and it is suitable for any of the known melting methods such as a converter, an electric furnace, and a vacuum melting furnace. Although the casting method is not particularly limited, it is manufactured to a desired size by a known casting method such as a continuous casting method. Still, even if the continuous casting method is replaced, there is no problem in applying the block-slicing rolling method. The molten steel can be further subjected to secondary refining such as barrel refining.
其次,將所得之鋼素材(鋼胚)加熱至加熱溫度:1100℃以上1300℃以下後,實施粗軋延結束溫度:定為850℃以上1150℃以下之粗軋延,實施精軋延結束溫度:定為750℃以上850℃以下之精軋延,且實施於930℃以下的合計壓下率:65%以上之熱軋延步驟而成為熱軋板。Next, heat the obtained steel material (steel billet) to a heating temperature: 1100°C or more and 1300°C or less, and then perform rough rolling end temperature: set the rough rolling to 850°C or more and 1150°C or less, and implement the finish rolling end temperature : Set to finish rolling at 750°C or higher and 850°C or lower, and implement a hot rolling step at 930°C or lower: 65% or higher to form a hot-rolled sheet.
加熱溫度:1100℃以上1300℃以下 加熱溫度未滿1100℃時,被軋延材之變形抵抗變大軋延變困難。另一方面,加熱溫度超過1300℃時,沃斯田鐵粒粗大化,在之後軋延(粗軋延、精軋延),得不到微細之沃斯田鐵粒,確保於本發明作為目的之角形鋼管的鋼組織的平均結晶粒徑變困難。又,抑制粗大之變軔鐵的生成變困難,將結晶粒徑為40.0μm以上之結晶粒的體積率控制在於本發明作為目的之範圍困難。因此,在熱軋延步驟之加熱溫度定為1100℃以上1300℃以下。更佳為1120℃以上1280℃以下。Heating temperature: 1100℃ above 1300℃ When the heating temperature is less than 1100°C, the deformation resistance of the rolled material increases and rolling becomes difficult. On the other hand, when the heating temperature exceeds 1300°C, the austenitic iron grains become coarse, and after rolling (rough rolling, finish rolling), fine austenitic iron grains cannot be obtained, which is the object of the present invention. The average crystal grain size of the steel structure of the square steel pipe becomes difficult. In addition, it is difficult to suppress the production of coarse bramble iron, and it is difficult to control the volume ratio of crystal grains having a crystal grain size of 40.0 μm or more within the range targeted by the present invention. Therefore, the heating temperature in the hot rolling step is set at 1100°C or more and 1300°C or less. More preferably, it is 1120°C or more and 1280°C or less.
尚,於本發明,除了製造鋼胚(胚)後,一旦冷卻至室溫,然後再度加熱之以往法之外,未冷卻至室溫,直接溫片裝入加熱爐,或者進行些微之保熱後立即進行軋延之此等之直送軋延的省能量製程亦可無問題適用。Still, in the present invention, in addition to the conventional method of once cooling to room temperature and then reheating after manufacturing the steel blank (blank), the warm piece is directly charged into the heating furnace without cooling to room temperature, or a slight heat preservation is performed The energy-saving process of direct-feed rolling such as rolling immediately afterwards can also be applied without problems.
粗軋延結束溫度:850℃以上1150℃以下 粗軋延結束溫度未滿850℃時,於之後精軋延中鋼板表面溫度成為鐵氧體轉化開始溫度以下,生成多量之鐵氧體,變軔鐵的體積率變成未滿10%。另一方面,粗軋延結束溫度超過1150℃時,於沃斯田鐵未再結晶溫度域之壓下量不足,得不到微細之沃斯田鐵粒。其結果,確保於本發明作為目的之角形鋼管的鋼組織的平均結晶粒徑變困難。又,抑制粗大之變軔鐵的生成變困難。因此,粗軋延結束溫度定為850℃以上1150℃以下。更佳為860℃以上1000℃以下。再更佳為870℃以上980℃以下。Finishing temperature of rough rolling: 850℃ above 1150℃ When the rough rolling end temperature is less than 850°C, the surface temperature of the steel sheet during the subsequent finish rolling is lower than the ferrite conversion start temperature, a large amount of ferrite is produced, and the volume ratio of bramble iron becomes less than 10%. On the other hand, when the rough rolling finishing temperature exceeds 1150°C, the reduction in the non-recrystallization temperature range of austenitic iron is insufficient, and fine austenitic iron particles cannot be obtained. As a result, it becomes difficult to secure the average crystal grain size of the steel structure of the angle steel pipe which is the object of the present invention. In addition, it becomes difficult to suppress the formation of coarse bristles. Therefore, the rough rolling end temperature is set at 850°C or more and 1150°C or less. More preferably, it is 860°C or more and 1000°C or less. More preferably, it is 870°C or more and 980°C or less.
精軋延結束溫度:750℃以上850℃以下 精軋延結束溫度未滿750℃時,於精軋延中鋼板表面溫度成為鐵氧體轉化開始溫度以下,生成多量之鐵氧體,變軔鐵的體積率變成未滿10%。另一方面,精軋延結束溫度超過850℃時,於沃斯田鐵未再結晶溫度域之壓下量不足,得不到微細之沃斯田鐵粒。其結果,確保於本發明作為目的之角形鋼管的鋼組織的平均結晶粒徑變困難。又,抑制粗大之變軔鐵的生成變困難。因此,精軋延結束溫度定為750℃以上850℃以下。更佳為770℃以上830℃以下。再更佳為780℃以上820℃以下。Finish rolling end temperature: 750℃ above 850℃ When the finishing temperature of the finish rolling is less than 750°C, the surface temperature of the steel sheet during the finish rolling is below the ferrite conversion start temperature, a large amount of ferrite is produced, and the volume ratio of the bramble iron becomes less than 10%. On the other hand, when the finishing temperature of finish rolling exceeds 850°C, the reduction in the non-recrystallization temperature region of austenitic iron is insufficient, and fine austenitic iron particles cannot be obtained. As a result, it becomes difficult to secure the average crystal grain size of the steel structure of the angle steel pipe which is the object of the present invention. In addition, it becomes difficult to suppress the formation of coarse bristles. Therefore, the finishing temperature of finish rolling is set at 750°C or more and 850°C or less. More preferably, it is 770°C or more and 830°C or less. More preferably, it is 780°C or more and 820°C or less.
於930℃以下的合計壓下率:65%以上 於本發明,在熱軋延步驟藉由微細化沃斯田鐵中之次晶粒,接著微細化於冷卻步驟、捲繞步驟生成之鐵氧體、變軔鐵及殘餘部分組織,得到具有於本發明作為目的之強度及韌性的角形鋼管的鋼組織。在熱軋延步驟,為了微細化沃斯田鐵中之次晶粒,有必要提高於沃斯田鐵未再結晶溫度域之壓下率,且導入充分之加工應變。為了達成此,於本發明,將至930℃以下精軋延結束溫度的合計壓下率定為65%以上。Total reduction rate below 930℃: 65% or more In the present invention, the secondary grains in the austenitic iron are refined in the hot rolling step, followed by the refining of the ferrite generated in the cooling step and the winding step, the modified bremsstrahlung iron, and the remaining part of the structure to obtain the structure in the present invention. The steel structure of the angle steel pipe for the purpose of strength and toughness. In the hot rolling step, in order to refine the secondary grains of the austenitic iron, it is necessary to increase the reduction rate in the non-recrystallization temperature range of the austenitic iron and to introduce sufficient processing strain. In order to achieve this, in the present invention, the total reduction ratio to the finish rolling end temperature of 930°C or lower is set to 65% or more.
至930℃以下精軋延結束溫度的合計壓下率未滿65%時,在熱軋延步驟,由於無法導入充分之加工應變,故得不到具有於本發明作為目的之結晶粒徑的組織。至930℃以下精軋延結束溫度的合計壓下率,更佳為70%以上,再更佳為71%以上。上限雖並未特別規定,但超過80%時,相對於壓下率的上昇之韌性提昇的效果縮小,變成僅增大設備負荷。因此,至930℃以下精軋延結束溫度的合計壓下率較佳為80%以下。更佳為75%以下,再更佳為74%以下。When the total reduction ratio at the finishing temperature of the finish rolling below 930°C is less than 65%, the hot rolling step cannot introduce sufficient processing strain, so the structure with the crystal grain size targeted by the present invention cannot be obtained. . The total rolling reduction to the finishing temperature of the finish rolling below 930°C is more preferably 70% or more, and still more preferably 71% or more. Although the upper limit is not specifically defined, when it exceeds 80%, the effect of improving toughness relative to the increase in the reduction ratio is reduced, and only the equipment load is increased. Therefore, it is preferable that the total reduction ratio to the finish rolling end temperature of 930° C. or lower is 80% or lower. More preferably, it is 75% or less, and still more preferably 74% or less.
尚,定為930℃以下係因為超過930℃時,在軋延步驟,再結晶沃斯田鐵,得不到藉由軋延導入之轉位消失之微細化之沃斯田鐵。However, it is set below 930°C because when it exceeds 930°C, the austenitic iron is recrystallized in the rolling step, and it is not possible to obtain the refined austenitic iron in which the index introduced by the rolling disappears.
所謂上述之合計壓下率,係指在至930℃以下精軋延結束溫度之溫度域的各軋延次(pass)之壓下率的合計。The above-mentioned total reduction ratio refers to the total reduction ratio of each pass in the temperature range of the finish rolling end temperature of 930°C or lower.
尚,熱軋延胚時,在上述之粗軋延及精軋延雙方,可為將至930℃以下精軋延結束溫度的合計壓下率定為65%以上之熱軋延。或者可為僅於精軋延將至930℃以下精軋延結束溫度的合計壓下率定為65%以上之熱軋延。在後者,僅於精軋延無法將至930℃以下精軋延結束溫度的合計壓下率定為65%以上時,於粗軋延之途中,冷卻胚,將溫度成為930℃以下後,將在粗軋延與精軋延雙方之至930℃以下精軋延結束溫度的合計壓下率定為65%以上。In addition, at the time of hot rolling and billeting, both the rough rolling and the finish rolling mentioned above can be hot rolling with the total rolling reduction to the finishing temperature of 930°C or lower at 65% or more. Alternatively, it may be hot rolling in which the total reduction ratio of the finishing temperature of the finishing rolling to 930°C or lower is 65% or more in the finishing rolling. In the latter case, when the total reduction ratio of the finishing temperature of the finish rolling to below 930°C cannot be set at 65% or more in the latter, the billet is cooled during the rough rolling and the temperature is lowered to 930°C or lower. The total reduction ratio of both rough rolling and finish rolling to the finishing temperature of finish rolling below 930°C is set at 65% or more.
於本發明,精板厚的上限雖並未特別規定,但由必要壓下率的確保或鋼板溫度管理的觀點,精板厚較佳為定為超過20mm且為32mm以下。In the present invention, the upper limit of the fine plate thickness is not specifically defined, but from the viewpoint of ensuring the necessary reduction ratio or the temperature management of the steel plate, the fine plate thickness is preferably set to be more than 20 mm and 32 mm or less.
熱軋延步驟後,於熱軋板實施冷卻步驟。於冷卻步驟,以至冷卻停止溫度之平均冷卻速度:10℃/s以上30℃/s以下、冷卻停止溫度:450℃以上650℃以下進行冷卻。After the hot rolling step, a cooling step is performed on the hot rolled sheet. In the cooling step, the average cooling rate to the cooling stop temperature: 10°C/s or more and 30°C/s or less, and the cooling stop temperature: 450°C or more and 650°C or less for cooling.
從冷卻開始至冷卻停止(冷卻結束)的平均冷卻速度:10℃/s以上30℃/s以下 於熱軋板之板厚中心溫度,在從冷卻開始至後述之冷卻停止的溫度域之平均冷卻速度未滿10℃/s時,由於鐵氧體之核生成頻度減少,且鐵氧體粒粗大化,故無法將平均結晶粒徑定為未滿7.0μm。又,控制在於本發明作為目的之結晶粒徑為40.0μm以上的體積率的範圍有困難。另一方面,平均冷卻速度超過30℃/s時,從所得之角形鋼管的鋼組織的管外面至在板厚t之1/4t位置,生成多量之麻田散鐵,鐵氧體與變軔鐵的體積率的合計成為未滿70%。平均冷卻速度較佳為15℃/s以上,更佳為17℃/s以上。較佳為25℃/s以下,更佳為23℃/s以下。Average cooling rate from cooling start to cooling stop (cooling end): 10℃/s or more and 30℃/s or less When the average cooling rate of the thickness center temperature of the hot-rolled sheet in the temperature range from the start of cooling to the stop of the cooling described below is less than 10°C/s, the frequency of ferrite nucleation decreases and the ferrite grains become coarse Therefore, the average crystal grain size cannot be determined to be less than 7.0 μm. In addition, it is difficult to control the range of the volume ratio in which the crystal grain size targeted by the present invention is 40.0 μm or more. On the other hand, when the average cooling rate exceeds 30°C/s, a large amount of Asada scattered iron, ferrite, and meta-brimed iron are generated from the outer surface of the steel structure of the obtained angular steel pipe to the position of 1/4t of the plate thickness t. The sum of the volume ratios becomes less than 70%. The average cooling rate is preferably 15°C/s or more, more preferably 17°C/s or more. It is preferably 25°C/s or less, more preferably 23°C/s or less.
尚,於本發明,由在冷卻前之鋼板表面的鐵氧體生成抑制的觀點,較佳為於精軋延結束後立即開始冷卻。Furthermore, in the present invention, from the viewpoint of suppression of ferrite formation on the surface of the steel sheet before cooling, it is preferable to start cooling immediately after finishing rolling.
冷卻停止溫度:450℃以上650℃以下 於熱軋板之板厚中心溫度,冷卻停止溫度未滿450℃時,所得之角形鋼管的鋼組織的管外面至在板厚t之1/4t位置,生成多量之麻田散鐵,有鐵氧體與變軔鐵的體積率的合計成為未滿70%的情況。又,有鐵氧體的體積率成為30%以下的情況。另一方面,冷卻停止溫度超過650℃時,由於鐵氧體之核生成頻度減少,鐵氧體粒粗大化,並且超過變軔鐵轉化開始溫度,故無法將變軔鐵的體積率定為10%以上。冷卻停止溫度較佳為480℃以上,更佳為490℃以上。較佳為620℃以下,更佳為600℃以下。Cooling stop temperature: 450℃ above 650℃ When the thickness center temperature of the hot-rolled steel sheet and the cooling stop temperature are less than 450°C, the steel structure of the angle steel tube obtained reaches the position of 1/4t of the sheet thickness t, and a large amount of Asada scattered iron is generated, with iron oxide The sum of the volume ratios of the body and the variable bremsstrahlung iron becomes less than 70%. In addition, the volume ratio of ferrite may become 30% or less. On the other hand, when the cooling stop temperature exceeds 650°C, the frequency of ferrite nucleation is reduced, the ferrite grains become coarser, and the temperature at which the transformation of brambled iron is exceeded, so the volume ratio of brambled iron cannot be set to 10 %the above. The cooling stop temperature is preferably 480°C or higher, more preferably 490°C or higher. It is preferably 620°C or lower, more preferably 600°C or lower.
尚,在本發明,平均冷卻速度除非另有說明,係定為以((冷卻前之熱軋板的板厚中心溫度-冷卻後之熱軋板的板厚中心溫度)/冷卻時間)求出之值(冷卻速度)。冷卻方法,可列舉來自噴嘴之水的噴射等之水冷或藉由冷卻氣體的噴射之冷卻等。於本發明,較佳為熱軋板的兩面以同條件冷卻的方式,於熱軋板兩面實施冷卻操作(處理)。In the present invention, unless otherwise specified, the average cooling rate is determined as ((the thickness center temperature of the hot rolled sheet before cooling-the thickness center temperature of the hot rolled sheet after cooling)/cooling time) The value (cooling rate). The cooling method includes water cooling by spraying water from a nozzle or cooling by spraying cooling gas. In the present invention, it is preferable that both sides of the hot-rolled sheet are cooled in the same condition, and the cooling operation (treatment) is performed on both sides of the hot-rolled sheet.
於冷卻步驟後,實施捲繞熱軋板,然後進行放冷之捲繞步驟。於捲繞步驟,由鋼板組織的觀點,以捲繞溫度:450℃以上650℃以下進行捲繞。捲繞溫度未滿450℃時,有生成多量之麻田散鐵,鐵氧體與變軔鐵的體積率的合計成為未滿70%的情況。又,有鐵氧體的體積率成為30%以下的情況。捲繞溫度超過650℃時,由於鐵氧體之核生成頻度減少,且鐵氧體粒粗大化,並且超過變軔鐵轉化開始溫度,故有無法將變軔鐵的體積率定為10%以上的情況。捲繞溫度更佳為480℃以上620℃以下,再更佳為490~590℃。After the cooling step, the hot-rolled sheet is coiled, and then the coiling step of cooling is performed. In the winding step, the winding temperature is 450°C or more and 650°C or less from the viewpoint of the steel sheet structure. When the winding temperature is less than 450°C, a large amount of Asada scattered iron is produced, and the total volume ratio of ferrite and metabrimed iron may be less than 70%. In addition, the volume ratio of ferrite may become 30% or less. When the winding temperature exceeds 650℃, the frequency of ferrite nucleation is reduced, and the ferrite grains become coarser and exceed the transformation start temperature of bramble iron. Therefore, the volume rate of bramble iron cannot be set to 10% or more. Case. The winding temperature is more preferably 480°C or more and 620°C or less, and still more preferably 490 to 590°C.
於捲繞步驟後實施造管步驟。於造管步驟,將熱軋鋼板藉由輥成形而成為圓筒狀之開口管(圓型鋼管),電縫熔接該對接部分。然後,對於圓型鋼管藉由配置成上下左右之輥,直接圓筒狀對管軸方向加入數%之孔徑,成形成角形狀,而得到角形鋼管。After the winding step, the tube making step is implemented. In the pipe making step, the hot-rolled steel sheet is formed into a cylindrical open pipe (round steel pipe) by roll forming, and the butt joint is welded by electric seam welding. Then, for the round steel pipe, by arranging the up, down, left, and right rollers, a few% of the hole diameter is directly added to the pipe axis in a cylindrical shape to form an angular shape to obtain an angular steel pipe.
尚,在本發明之角形鋼管中,不限於每各邊長全部等長((長邊長度/短邊長度)之值為1.0)之角形鋼管,亦包含(長邊長度/短邊長度)之值超過1.0之角形鋼管。惟,角形鋼管之(長邊長度/短邊長度)之值超過2.5時,變成於長邊側易產生局部屈曲,降低管軸方向之壓縮強度。因此,角形鋼管之(長邊長度/短邊長度)之值較佳為定為1.0以上2.5以下。(長邊長度/短邊長度)之值更佳為1.0以上2.0以下。Furthermore, in the angle steel pipe of the present invention, it is not limited to angle steel pipes with all sides of the same length (the value of (long side length/short side length) is 1.0), but also includes the (long side length/short side length) Angular steel pipe with a value exceeding 1.0. However, when the value of (long side length/short side length) of the angled steel pipe exceeds 2.5, it becomes easy to produce local buckling on the long side, reducing the compressive strength in the pipe axis direction. Therefore, the value of (long side length/short side length) of the angle-shaped steel pipe is preferably 1.0 or more and 2.5 or less. The value of (long side length/short side length) is more preferably 1.0 or more and 2.0 or less.
由以上,製造本發明之角形鋼管。根據本發明,得到平板部之降伏強度為385MPa以上、平板部之拉伸強度為520MPa以上、平板部之產量比為0.90以下、平板部在0℃之夏比吸收能量為70J以上之角形鋼管。藉此,與冷沖壓彎曲成形比較,變成可製造生產性高且短納期(短期間),且高強度輥成形角形鋼管。此輥成形角形鋼管由於可特別適合使用在工廠、倉庫、商業施設等之大型建築物的建築構件,故可大幅貢獻在施工成本削減。From the above, the angled steel pipe of the present invention is manufactured. According to the present invention, a square steel pipe with a yield strength of a flat part of 385 MPa or more, a tensile strength of a flat part of 520 MPa or more, a yield ratio of the flat part of 0.90 or less, and a Charpy absorption energy of 70 J or more of the flat part at 0°C is obtained. As a result, compared with cold press bending forming, it becomes possible to produce high-productivity, short-term (short-term), and high-strength roll forming angle steel pipes. This roll-formed angle steel pipe can be particularly suitable for use in construction components of large buildings such as factories, warehouses, and commercial facilities, so it can greatly contribute to the reduction of construction costs.
因此,本發明可特別適合使用在厚肉之角形鋼管。尚,於此所謂「厚肉」,係指角形鋼管之平板部的板厚超過20mm。Therefore, the present invention can be particularly suitable for use in thick-fried angular steel pipes. Still, the so-called "thick meat" here means that the plate thickness of the flat part of the angle steel pipe exceeds 20mm.
接著,說明使用在本發明之一實施形態的角形鋼管的建築構造物。Next, a description will be given of a building structure using the angular steel pipe in one embodiment of the present invention.
圖3中示意性表示使用上述之本發明之角形鋼管的建築構造物之一例。如圖3所示,本實施形態之建築構造物係複數架設本發明之角形鋼管1,作為柱材使用。於彼此相鄰之角形鋼管1之間,複數架設由H形鋼等之鋼材所構成之大樑4。又,於彼此相鄰之大樑4之間,複數架設由H形鋼等之鋼材所構成之小樑5。角形鋼管1與大樑4所成之H形鋼,藉由透過貫穿隔板6進行熔接接合,於彼此相鄰之角形鋼管1之間架設由H形鋼等之鋼材所構成之大樑4。又,由於壁等之安裝,如有必要可設置間柱7。Fig. 3 schematically shows an example of a building structure using the aforementioned angular steel pipe of the present invention. As shown in Fig. 3, the building structure of the present embodiment is constructed by erecting a plurality of
本發明之角形鋼管1由於強度、變形性能及韌性優異,即使使用在大型建築物的情況,亦可充分確保構造物全體之變形性能。因此,本發明之建築構造物與使用以往之角形鋼管的建築構造物相比較,發揮更為優異之耐震性能。
實施例Since the
以下,根據實施例進一步詳細說明本發明。尚,本發明並非被限定於以下之實施例。Hereinafter, the present invention will be described in further detail based on examples. However, the present invention is not limited to the following examples.
將具有表1所示之成分組成的熔融鋼以轉爐進行熔煉,以連續鑄造法作成胚(鋼素材:肉厚250mm)。將所得之胚實施表2所示之條件的熱軋延步驟、冷卻步驟、捲繞步驟,作為角形鋼管用熱軋鋼板。The molten steel having the composition shown in Table 1 was smelted in a converter, and an embryo (steel material: meat thickness 250 mm) was produced by a continuous casting method. The obtained blank was subjected to a hot rolling step, a cooling step, and a winding step under the conditions shown in Table 2 to form a hot-rolled steel sheet for an angle steel pipe.
捲繞步驟後,進行以下所示之造管步驟。After the winding step, proceed to the pipe making step shown below.
針對一部分之角形鋼管用熱軋鋼板,藉由輥成形,成形成圓筒狀之圓型鋼管,電縫熔接該對接部分。然後,藉由配置在圓型鋼管之上下左右的輥,於管軸方向加上數%之孔徑,成形成角形狀,而得到表2所示之邊長(mm)及板厚(mm)的輥成形角形鋼管。For a part of the hot-rolled steel plate for the angled steel pipe, it is formed into a cylindrical round steel pipe by roll forming, and the butt joint is welded by electric seam welding. Then, through the rolls placed on the upper, lower, left and right sides of the round steel pipe, a few% of the hole diameter is added to the pipe axis to form an angular shape, and the side length (mm) and plate thickness (mm) shown in Table 2 are obtained. Roll forming angle steel pipe.
針對殘留之角形鋼管用熱軋鋼板,藉由沖壓彎曲成形,將剖面形狀定為口字型或者コ字型,將此等藉由潛弧熔接接合,而得到表2所示之邊長(mm)、板厚(mm)的沖壓成形角形鋼管。Regarding the remaining hot-rolled steel sheet for the angled steel pipe, the cross-sectional shape is defined as a mouth-shaped or a U-shaped by press-bending forming, and these are joined by submerged arc welding to obtain the side length (mm) shown in Table 2 ), plate thickness (mm) stamping forming angle steel pipe.
從所得之角形鋼管(輥成形角形鋼管、沖壓成形角形鋼管),採取試驗片,實施以下所示之組織觀察、拉伸試驗、夏比衝擊試驗。Test pieces were taken from the obtained angular steel pipes (roll-formed angular steel pipes, press-formed angular steel pipes), and the following structure observation, tensile test, and Charpy impact test were carried out.
[組織觀察] 組織觀察用之試驗片係從包含角形鋼管之熔接部的邊部相鄰之邊部(將熔接部定為12點鐘方向時之3點或9點側之邊部)採取。組織觀察用之試驗片係從成為與此相鄰之邊部的平板部,以觀察面成為從熱軋延時之管軸方向剖面且管外面至在板厚t之1/4t位置的方式採取,並研磨後,進行硝太蝕劑(Nital)腐蝕而製作。[Organization Observation] The test piece for structure observation was taken from the side adjacent to the side containing the welded part of the angled steel pipe (the side at the 3 o'clock or 9 o'clock side when the welded part is set in the 12 o'clock direction). The test piece for structure observation is taken from the flat plate part adjacent to this side, and the observation surface becomes a cross section in the tube axis direction from the hot rolling delay time, and the outside of the tube is taken to a position of 1/4t of the plate thickness t. After grinding, it is produced by etching with nitrate (Nital).
組織觀察係使用光學顯微鏡(倍率:1000倍)或掃描型電子顯微鏡(SEM、倍率:1000倍),觀察從角形鋼管之平板部的管外面至在板厚t之1/4t位置的組織並進行拍攝。從所得之光學顯微鏡像及SEM像,求出鐵氧體、珍珠岩、變軔鐵及殘餘部分組織的面積率。 各組織的面積率,使用從代表之1個平板部所採取之試驗片,以5視野以上進行觀察,作為於各視野所得之值的平均值算出。於此,將藉由組織觀察所得之面積率定為各組織的體積率。The structure observation system uses an optical microscope (magnification: 1000 times) or a scanning electron microscope (SEM, magnification: 1000 times) to observe the structure from the outside of the flat part of the angle steel pipe to the position of 1/4t of the plate thickness t Shoot. From the obtained optical microscope image and SEM image, the area ratio of the ferrite, perlite, metabrimed iron, and remaining part of the structure was calculated. The area ratio of each tissue was observed using a test piece taken from a representative flat plate section at 5 or more fields of view, and calculated as the average value of the values obtained in each field of view. Here, the area ratio obtained by tissue observation is defined as the volume ratio of each tissue.
於此,鐵氧體係藉由擴散轉化之生成物,呈現轉位密度低幾乎回復之組織。多邊形鐵氧體及擬多邊形鐵氧體包含在此。又,變軔鐵為轉位密度高之板條狀的鐵氧體與滲碳的複相組織。Here, the product of the ferrite system through diffusion transformation shows a structure with low translocation density and almost recovery. Polygonal ferrite and pseudo-polygonal ferrite are included here. In addition, the brambled iron is a composite structure of lath-shaped ferrite and carburized with high index density.
尚,於光學顯微鏡像及SEM像,麻田散鐵與沃斯田鐵的識別困難。因此,從所得之SEM像,作為麻田散鐵或者沃斯田鐵,測定觀察到之組織的面積率,由其將去除以後述之方法所測定之沃斯田鐵的體積率之值定為麻田散鐵的體積率。Still, in the optical microscope image and the SEM image, it is difficult to distinguish between Asada Scattered Iron and Austenitic Iron. Therefore, from the obtained SEM image, as Asada loose iron or austenitic iron, the area ratio of the observed structure is measured, and the value obtained by removing the volume ratio of the austenitic iron measured by the method described later is determined as Asada Volume rate of scattered iron.
沃斯田鐵的體積率之測定係藉由X光繞射進行。組織觀察用之試驗片係以繞射面從鋼管平板部的管外面至在板厚t之1/4t位置的方式進行研削後,進行化學研磨,去除表面加工層來製作。測定中使用Mo之Kα線,從fcc鐵之(200)、(220)、(311)面與bcc鐵之(200)、(211)面的積分強度,求出沃斯田鐵的體積率。The volume rate of austenitic iron is measured by X-ray diffraction. The test piece for structure observation is made by grinding the diffraction surface from the outer surface of the flat part of the steel pipe to the position of 1/4t of the plate thickness t, then chemically polishing and removing the surface processing layer. The Kα line of Mo was used in the measurement, and the volume ratio of austenitic iron was obtained from the integrated intensities of the (200), (220), and (311) planes of fcc iron and the (200) and (211) planes of bcc iron.
又,平均圓當量直徑(平均結晶粒徑)及圓當量直徑(結晶粒徑)為40.0μm以上之結晶粒的體積率,係使用SEM/EBSD法測定。結晶粒徑係求出相鄰之結晶粒之間的方位差,並將方位差15°以上之邊界定為結晶粒界來測定。從所得之結晶粒界求出粒徑之算術平均定為平均結晶粒徑。測定區域定為500μm×500μm,測定步距定為0.5μm。尚,在結晶粒徑解析,結晶粒徑為2.0μm以下者作為測定雜訊從解析對象排除,所得之面積率定為與體積率相等。In addition, the average circle-equivalent diameter (average crystal grain size) and the volume ratio of crystal grains with a circle-equivalent diameter (crystal grain size) of 40.0 μm or more are measured using the SEM/EBSD method. The crystal grain size is determined by determining the azimuth difference between adjacent crystal grains, and determining the boundary with an azimuth difference of 15° or more as the crystal grain boundary. The arithmetic average of the particle size obtained from the obtained crystal grain boundaries is defined as the average crystal particle size. The measurement area is defined as 500 μm×500 μm, and the measurement step is defined as 0.5 μm. In the crystal particle size analysis, those with a crystal particle size of 2.0 μm or less are excluded from the analysis target as measurement noise, and the resulting area ratio is determined to be equal to the volume ratio.
[拉伸試驗] 圖4係分別表示平板部之拉伸試驗片及角部之拉伸試驗片的採取位置之概略圖。圖5係表示角部之拉伸試驗片的詳細採取位置之概略圖。[Stretching test] Fig. 4 is a schematic diagram showing the locations of the tensile test piece in the flat part and the tensile test piece in the corner part. Fig. 5 is a schematic diagram showing the detailed locations of the tensile test pieces at the corners.
拉伸試驗如圖4所示,以拉伸方向成為與管軸方向平行的方式,分別從角形鋼管之平板部及角部採取JIS5號拉伸試驗片及JIS12B號拉伸試驗片。使用此等,依據JIS Z 2241之規定實施,測定降伏強度YS、拉伸強度TS,算出以(降伏強度)/(拉伸強度)所定義之產量比。尚,平板部之拉伸試驗片係從在包含角形鋼管之熔接部的邊部以外之邊部(將熔接部定為12點鐘方向時之3點、6點或9點側之邊部)之平板部的寬度中央部的位置(參照圖4)採取。角部之拉伸試驗片係從角形鋼管之角部的角部45°的位置(參照圖5)採取。尚,試驗片片數定為各2片,算出該等之平均值,求出YS、TS、產量比。The tensile test is as shown in FIG. 4, and JIS No. 5 tensile test specimens and JIS No. 12B tensile test specimens are taken from the flat part and the corner of the angle steel pipe so that the tensile direction becomes parallel to the pipe axis direction. Using these, implement in accordance with JIS Z 2241, measure yield strength YS and tensile strength TS, and calculate yield ratio defined by (yield strength)/(tensile strength). Still, the tensile test piece of the flat part is from the side part other than the side part of the welded part including the angled steel pipe (the welded part is set to the side of the 3 o'clock, 6 o'clock, or 9 o'clock side when the welded part is set in the 12 o'clock direction) Take the position of the center of the width of the flat plate (refer to Figure 4). The corner tensile test piece was taken from the corner of the angle steel pipe at a position of 45° (refer to Fig. 5). The number of test pieces is set to 2 pieces each, and the average value of these pieces is calculated to obtain YS, TS, and yield ratio.
[夏比衝擊試驗] 圖6係表示夏比試驗片之採取位置之概略圖。[Charpy Impact Test] Fig. 6 is a schematic diagram showing the location of the Charpy test piece.
夏比衝擊試驗如圖6所示,從角形鋼管之管外面至在板厚t之1/4t位置,使用以試驗片縱向方向成為與管軸方向平行的方式採取之依據JIS Z 2242之規定的V形凹槽標準試驗片。依據JIS Z 2242之規定,於試驗溫度:0℃實施夏比衝擊試驗,求出吸收能量(J)。尚,試驗片片數定為各3片,算出該等之平均值,求出吸收能量(J)。The Charpy impact test is shown in Figure 6. From the outside of the angled steel pipe to the position of 1/4t of the plate thickness t, the test piece is used in such a way that the longitudinal direction of the test piece becomes parallel to the pipe axis direction according to JIS Z 2242. V-shaped groove standard test piece. According to JIS Z 2242, the Charpy impact test is carried out at the test temperature: 0°C to obtain the absorbed energy (J). Still, the number of test pieces is set to 3 pieces each, and the average value of these pieces is calculated to obtain the absorbed energy (J).
將所得之結果示於表3。The results obtained are shown in Table 3.
表3中,鋼No.1、5、13、14、17、19、22、27~34、36~46、48為本發明例,鋼No.2~4、6~12、15、16、18、20、21、23~26、35、47、49為比較例。In Table 3, steel Nos. 1, 5, 13, 14, 17, 19, 22, 27 to 34, 36 to 46, and 48 are examples of the present invention, and steel Nos. 2 to 4, 6 to 12, 15, 16, 18, 20, 21, 23 to 26, 35, 47, and 49 are comparative examples.
本發明例之角形鋼管,其係包含任一鋼組織以體積率計為超過30%之鐵氧體,10%以上之變軔鐵,鐵氧體與變軔鐵的體積率的合計為70%以上95%以下,殘餘部分由選自珍珠岩、麻田散鐵、沃斯田鐵中之1種或2種以上所構成,且藉由將方位差15°以上的邊界包圍之區域定為結晶粒時,結晶粒之平均圓當量直徑未滿7.0μm,且圓當量直徑為40.0μm以上之結晶粒的體積率為30%以下。進而,在平板部之降伏強度為385MPa以上,在平板部之拉伸強度為520MPa以上,在平板部之產量比為0.90以下,平板部在0℃之夏比吸收能量為70J以上,平板部與角部的產量比之差為0.09以下。The angle-shaped steel pipe of the example of the present invention contains ferrite with a volume ratio of more than 30% in any steel structure, 10% or more of ferrite, and the total volume ratio of ferrite and ferrite is 70% If the remaining part is less than 95% of the above, the remaining part is made up of one or two or more types selected from perlite, Asada iron, and austenitic iron, and the area surrounded by a boundary with an azimuth difference of 15° or more is defined as crystal grains, The average circle equivalent diameter of the crystal grains is less than 7.0 μm, and the volume ratio of crystal grains with an equivalent circle diameter of 40.0 μm or more is 30% or less. Furthermore, the yield strength at the flat part is 385 MPa or more, the tensile strength at the flat part is 520 MPa or more, the yield ratio at the flat part is 0.90 or less, and the Charpy absorbed energy at 0°C of the flat part is 70 J or more. The difference in the corner yield ratio is 0.09 or less.
另一方面,比較例之No.2、6、18、20由於任一個藉由沖壓彎曲成形成形成角形鋼管,故平板部與角部的產量比之差超過0.09。On the other hand, in Comparative Example Nos. 2, 6, 18, and 20, since any one of them is formed by press-bending to form an angular steel pipe, the difference in the yield ratio between the flat portion and the corner portion exceeds 0.09.
比較例之No.3由於C的含量低於本發明的範圍,故平板部的降伏強度及拉伸強度變為本發明之範圍外。In No. 3 of the comparative example, since the content of C is lower than the range of the present invention, the yield strength and tensile strength of the flat plate portion are outside the range of the present invention.
比較例之No.4由於Mn的含量低於本發明的範圍,故結晶粒粗大化,且平均結晶粒徑及結晶粒徑40.0μm以上之結晶粒的體積率成為本發明之範圍外。其結果,平板部的降伏強度、拉伸強度及在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 4, since the content of Mn is below the range of the present invention, the crystal grains are coarsened, and the average crystal grain size and the volume ratio of crystal grains with a crystal grain size of 40.0 μm or more are outside the range of the present invention. As a result, the yield strength, tensile strength, and Charpy absorbed energy at 0°C of the flat portion did not reach the expected values.
比較例之No.7係胚加熱溫度超過本發明之範圍,故結晶粒粗大化,且平均結晶粒徑及結晶粒徑40.0μm以上之結晶粒的體積率成為本發明之範圍外。其結果,平板部的拉伸強度及在0℃之夏比吸收能量未達到所期望之值。The heating temperature of the No. 7 embryo of the comparative example exceeds the range of the present invention, so the crystal grains are coarsened, and the average crystal grain size and the volume ratio of crystal grains with a crystal grain size of 40.0 μm or more are outside the range of the present invention. As a result, the tensile strength of the flat portion and the Charpy absorbed energy at 0°C did not reach the expected values.
比較例之No.8係於930℃以下的合計壓下率低於本發明的範圍,無法抑制粗大變軔鐵的生成,結晶粒徑40.0μm以上之結晶粒的體積率成為本發明之範圍外。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。Comparative Example No. 8 has a total reduction ratio below 930°C that is lower than the range of the present invention, and cannot suppress the production of coarsely deformed bramble iron. The volume ratio of crystal grains with a crystal grain size of 40.0 μm or more is outside the range of the present invention. . As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.9係精軋延結束溫度低於本發明的範圍,熱軋延途中生成多量之鐵氧體,變軔鐵的體積率成為未滿10%。其結果,平板部的降伏強度及拉伸強度未達到所期望之值。No. 9 of the comparative example has a finishing temperature of finish rolling which is lower than the range of the present invention, a large amount of ferrite is generated during the hot rolling, and the volume ratio of the bristled iron becomes less than 10%. As a result, the yield strength and tensile strength of the flat portion did not reach the desired values.
比較例之No.10由於精軋延結束溫度超過本發明之範圍,於930℃以下的合計壓下率低於本發明的範圍,無法抑制粗大之變軔鐵的生成,結晶粒徑40.0μm以上之結晶粒的體積率成為本發明之範圍外。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。No. 10 of the comparative example, because the finishing temperature of the finish rolling exceeds the range of the present invention, the total reduction at 930°C or less is lower than the range of the present invention, and the production of coarse bristled iron cannot be suppressed, and the crystal grain size is 40.0μm or more The volume ratio of the crystal grains is outside the scope of the present invention. As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.11由於平均冷卻速度低於本發明的範圍,結晶粒粗大化,平均結晶粒徑及結晶粒徑40.0μm以上之結晶粒的體積率成為本發明之範圍外。其結果,平板部的降伏強度、拉伸強度及在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 11, since the average cooling rate is lower than the range of the present invention, the crystal grains are coarsened, and the average crystal grain size and the volume ratio of crystal grains with a crystal grain size of 40.0 μm or more are outside the range of the present invention. As a result, the yield strength, tensile strength, and Charpy absorbed energy at 0°C of the flat portion did not reach the expected values.
比較例之No.12由於平均冷卻速度超過本發明之範圍,鐵氧體的體積率成為本發明之範圍外。其結果,平板部之產量比未達到所期望之值。In Comparative Example No. 12, since the average cooling rate exceeds the range of the present invention, the volume ratio of the ferrite is outside the range of the present invention. As a result, the yield ratio of the flat portion did not reach the desired value.
比較例之No.15由於冷卻停止溫度超過本發明之範圍,變軔鐵的體積率成為本發明之範圍外。其結果,平板部的降伏強度及拉伸強度未達到所期望之值。In No. 15 of the comparative example, the cooling stop temperature exceeds the range of the present invention, and the volume ratio of the bramble iron is outside the range of the present invention. As a result, the yield strength and tensile strength of the flat portion did not reach the desired values.
比較例之No.16由於冷卻停止溫度及捲繞溫度低於本發明的範圍,鐵氧體與變軔鐵的體積率的合計成為本發明之範圍外。其結果,平板部之產量比未達到所期望之值。In Comparative Example No. 16, since the cooling stop temperature and the winding temperature are lower than the range of the present invention, the sum of the volume ratios of ferrite and metabrimed iron is outside the range of the present invention. As a result, the yield ratio of the flat portion did not reach the desired value.
比較例之No.21由於C的含量超過本發明之範圍,鐵氧體與變軔鐵的體積率的合計成為本發明之範圍外。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 21, since the content of C exceeds the range of the present invention, the sum of the volume ratios of ferrite and metabrimed iron is outside the range of the present invention. As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.23由於Si的含量超過本發明之範圍,未伴隨組織之微細化,因固溶強化,導致降伏強度過度上昇。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 23, since the content of Si exceeds the range of the present invention, the structure is not refined, and the yield strength is excessively increased due to solid solution strengthening. As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.24由於Mn的含量超過本發明之範圍,因固溶強化,導致降伏強度過度上昇。其結果,平板部之產量比未達到所期望之值。In Comparative Example No. 24, since the content of Mn exceeded the range of the present invention, the yield strength increased excessively due to solid solution strengthening. As a result, the yield ratio of the flat portion did not reach the desired value.
比較例之No.25認為由於P的含量超過本發明之範圍,而降低粒界強度。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 25, it is considered that the P content exceeds the range of the present invention, thereby reducing the grain boundary strength. As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.26認為由於S的含量超過本發明之範圍,生成成為MnS等之破壞的起點之粗大夾雜物。其結果,平板部在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 26, it is considered that since the content of S exceeds the range of the present invention, coarse inclusions that become the starting point of destruction of MnS and the like are generated. As a result, the Charpy absorption energy of the flat plate portion at 0°C did not reach the expected value.
比較例之No.35由於C的含量低於本發明的範圍,平板部的降伏強度及拉伸強度成為本發明之範圍外。又,抑制硬質相之珍珠岩的生成,鐵氧體與變軔鐵體積率的合計成為本發明之範圍外。其結果,平板部之產量比未達到所期望之值。In No. 35 of the comparative example, since the content of C is lower than the range of the present invention, the yield strength and tensile strength of the flat plate portion are outside the range of the present invention. In addition, the formation of perlite of the hard phase is suppressed, and the total volume ratio of ferrite and variable bremsstrahlung iron is outside the scope of the present invention. As a result, the yield ratio of the flat portion did not reach the desired value.
比較例之No.47由於冷卻停止溫度與捲繞溫度低於本發明的範圍,故鐵氧體的體積率成為本發明之範圍外,平板部之產量比未達到所期望之值。In Comparative Example No. 47, since the cooling stop temperature and the winding temperature are lower than the range of the present invention, the volume ratio of the ferrite is outside the range of the present invention, and the yield ratio of the flat portion does not reach the desired value.
比較例之No.49由於冷卻速度低於本發明的範圍,平均結晶粒徑成為本發明之範圍外,平板部在0℃之夏比吸收能量未達到所期望之值。In Comparative Example No. 49, since the cooling rate is lower than the range of the present invention, the average crystal grain size is outside the range of the present invention, and the Charpy absorption energy at 0°C of the flat plate portion does not reach the desired value.
1:角形鋼管 2:貫穿隔板 3:支持材 4:大樑 5:小樑 6:隔板 7:間柱1: Angle steel pipe 2: Through the partition 3: Support material 4: beam 5: Trabecular 6: partition 7: Column
[圖1]圖1(a)及圖1(b)為於本發明實施之角形鋼管的彎曲試驗之概要圖。 [圖2]圖2表示於平板部之降伏強度為385MPa以上、拉伸強度為520MPa以上之輥成形角形鋼管及沖壓成形角形鋼管,進行圖1(a)所示之彎曲試驗的結果之圖表。 [圖3]圖3示意性表示使用本發明之角形鋼管的建築構造物之一例之斜視圖。 [圖4]圖4表示於本發明實施之平板部拉伸試驗片及角部拉伸試驗片的採取位置之概略圖。 [圖5]圖5表示於本發明實施之角部拉伸試驗片的詳細之採取位置之圖。 [圖6]圖6表示於本發明實施之夏比試驗片的採取位置之概略圖。[Fig. 1] Fig. 1(a) and Fig. 1(b) are schematic diagrams of the bending test of the angle steel pipe implemented in the present invention. [Fig. 2] Fig. 2 is a graph showing the results of the bending test shown in Fig. 1(a) for roll-formed angle steel pipes and press-formed angle steel pipes having yield strength of 385 MPa or higher and tensile strength of 520 MPa or higher in the flat portion. [Fig. 3] Fig. 3 schematically shows a perspective view of an example of a building structure using the angled steel pipe of the present invention. [Fig. 4] Fig. 4 shows a schematic diagram of the locations of the flat tensile test pieces and corner tensile test pieces implemented in the present invention. [Fig. 5] Fig. 5 is a diagram showing the detailed picking position of the corner tensile test piece implemented in the present invention. [Fig. 6] Fig. 6 shows a schematic view of the collection position of the Charpy test piece implemented in the present invention.
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