TWI705202B - Double screw structure - Google Patents
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Abstract
本發明的雙重螺絲結構體1是在雙重螺絲部形成有導程不同的第1螺絲(S1)及第2螺絲(S2),具有鎖緊功能並且使螺絲部的強度充足。所述螺絲部包括由具有標準的間距P的粗牙螺絲構成的第1螺絲(S1)及特殊的第2螺絲(S2)。第2螺絲(S2)連續地形成於第1螺絲(S1)的螺紋上。所述螺絲槽的剖面形狀具有與第1螺絲(S1)相同或大致相同的形狀,且具有相同的扭轉方向,是自包含具有標準的間距P的規定倍數n的導程(L=n*p)且剖面形狀為三角形的螺絲的多條螺絲少1條以上的螺絲。 In the double screw structure 1 of the present invention, a first screw (S1) and a second screw (S2) with different leads are formed in the double screw portion, which has a locking function and sufficient strength of the screw portion. The screw portion includes a first screw (S1) and a special second screw (S2) composed of coarse screws having a standard pitch P. The second screw (S2) is continuously formed on the thread of the first screw (S1). The cross-sectional shape of the screw groove has the same or substantially the same shape as the first screw (S1), and has the same twisting direction, and is a self-contained lead with a predetermined multiple n of the standard pitch P (L=n*p ) A screw with a triangular cross-sectional shape and multiple screws with less than one screw.
Description
本發明是有關於一種具有鎖緊功能等的雙重螺絲結構體。更詳細而言,所述雙重螺絲結構體(公螺絲)是形成有螺紋的剖面形狀為三角形的第1螺絲(S1)以及形成於所述第1螺絲(S1)的螺紋上的第2螺絲(S2)兩種的結構體。所述第2螺絲(S2)是導程(lead)不同於第1螺絲(S1)的多條螺絲,是具有與剖面形狀相同的第1螺絲(S1)同樣的三角形的螺紋的雙重螺絲結構體。所述雙重螺絲結構體是有關於強度充足而具有鎖緊功能的緊固件及導程凸輪(lead cam)裝置等之中可使用的雙重螺絲結構體。 The present invention relates to a double screw structure with locking function and the like. In more detail, the double screw structure (male screw) is a first screw (S1) with a triangular cross-sectional shape formed with threads, and a second screw (S1) formed on the threads of the first screw (S1). S2) Two kinds of structures. The second screw (S2) is a plurality of screws with a different lead (lead) from the first screw (S1), and is a double screw structure having the same triangular thread as the first screw (S1) with the same cross-sectional shape . The double screw structure relates to a double screw structure that can be used in fasteners and lead cam devices with sufficient strength and a locking function.
關於具有鎖緊功能的螺絲的緊固構造,自先前以來已知提出有各種形態的構造。一般的方法是被稱作「雙螺帽(double nut)」的緊固方法。所述緊固方法是在雙重螺絲結構體(公螺絲)的螺絲部上擰緊母螺絲的螺帽1,其後使母螺絲的螺帽2與所述螺帽1接觸而加以擰緊,使拉伸力(軸向力)作用於兩螺帽之間的方法。藉由螺帽1與螺帽2的相互的緊固,來防止因使用其的構造體的振動等而導致的螺絲的鬆動。所述「雙螺帽」通常是螺帽1為鎖緊用螺帽(厚度薄的螺帽),後來擰緊的螺帽2為緊固用螺帽(厚度厚的螺帽)。
Regarding the fastening structure of a screw having a locking function, various structures have been proposed from the past. The general method is called a "double nut" fastening method. The tightening method is to tighten the
作為改良所述技術的技術之一,已提出有在螺絲部(公螺絲)形成間距不同的螺絲(例如,粗牙螺絲及細牙螺絲),利用粗牙螺絲用的螺帽及細牙螺絲用的螺帽加以擰緊,藉由兩者的間距的不同而具有鎖緊功能的技術。作為其中所使用的螺栓的製造方法,已知有形成有粗牙螺絲及細牙螺絲的多重螺栓的製造方法(例如,參照專利文獻1)。又,亦知有將粗牙螺絲、細牙螺絲中的任一者設為多條螺絲的鎖緊螺栓的相關技術(例如,參照專利文獻2及專利文獻3)。
As one of the techniques to improve the technology, it has been proposed to form screws with different pitches (for example, coarse-thread screws and fine-thread screws) in the screw portion (male screws), using nuts for coarse-thread screws and fine-thread screws. The nut is tightened, and the technology has a locking function due to the difference in the distance between the two. As a manufacturing method of the bolt used here, the manufacturing method of the multiple bolt which formed the coarse screw and the fine screw is known (for example, refer patent document 1). In addition, there is also known a related technology in which either one of a coarse screw and a fine screw is used as a locking bolt of a plurality of screws (for example, refer to
又,為了使軋製時的塑性變形即軋製負荷均等化,已提出有包含具有標準的第1間距的粗牙螺絲、以及具有小於所述第1間距的第2間距的細牙螺絲的軋製螺栓的螺紋的形狀的相關技術(參照專利文獻4)。 In addition, in order to equalize the plastic deformation during rolling, that is, the rolling load, there have been proposed rolling screws including coarse-threaded screws having a standard first pitch and fine-threaded screws having a second pitch smaller than the first pitch. The related art of making the shape of the screw thread of the bolt (refer to Patent Document 4).
[專利文獻1]日本專利第3546211號公報 [Patent Document 1] Japanese Patent No. 3546211
[專利文獻2]日本專利特開2003-184848號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2003-184848
[專利文獻3]日本專利特開2003-220438號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2003-220438
[專利文獻4]日本專利特開2010-014226號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2010-014226
如以上說明,作為雙重螺絲結構體的現有的具備鎖緊功能的螺栓是利用在包含粗牙螺絲及細牙螺絲的螺栓的螺絲部中, 粗牙螺絲的螺帽、細牙螺絲的螺帽的螺絲間距不同的原理。即,分別擰緊2個螺帽,當所述兩者的螺絲緊固時,藉由螺絲間距的不同,而產生擰緊扭矩的不同。主要是藉由所述扭矩的不同,來防止鬆動。但是,此種螺栓的大部分是如下構成的螺栓:其螺絲部是在螺紋的剖面形狀為三角形的粗牙螺絲上設置相同的三角形的螺紋的細牙螺絲。 As explained above, the existing bolt with locking function as a double-screw structure is used in the screw part of the bolt including coarse-threaded and fine-threaded screws. The principle of the screw pitch of the nut of the coarse thread screw and the nut of the fine thread screw is different. That is, two nuts are tightened separately, and when the two screws are tightened, the tightening torque is different due to the difference in the screw pitch. The difference in torque is mainly used to prevent loosening. However, most of such bolts are bolts having a structure in which the screw portion is a fine screw in which the same triangular thread is provided on a coarse screw having a triangular cross-sectional shape.
所述螺栓的螺絲部是在粗牙螺絲的螺紋上形成細牙螺絲的構造,細牙螺絲的間距小且具有淺槽的螺紋成為週期性地形成的突起(剖面形狀大致為三角形)。由此,所述專利文獻1至專利文獻4所述的包含粗牙螺絲及細牙螺絲的螺栓由於細牙螺絲的剖面形狀(面積)小,故而螺絲緊固時的強度不足(螺紋的剪切破壞、容許接觸面壓力不足等)。即,所述細牙螺絲的三角形的剖面積小,故而使螺絲部的強度減弱。例如,若經由螺帽對細牙螺絲賦予大的軸向力,則由於細牙螺絲的剪切長度(螺紋的底邊的長度)短,故而有可能會產生變形,或產生剪切破壞。此外,在製造所述螺絲的軋製模具中,亦由於構成三角形的剖面積小,故而有可能產生使細牙螺絲成形的軋製模具的突起部的一部分缺損等的問題。在突起部的一部分中產生有缺損的軋製模具成為不合格品,需要進行更換成新的軋製模具的操作,從而使螺栓軋製操作的生產效率降低。
The screw portion of the bolt has a structure in which a fine-pitch screw is formed on the thread of a coarse-pitch screw, and the pitch of the fine-pitch screw is small and the threads with shallow grooves become periodically formed protrusions (the cross-sectional shape is approximately triangular). As a result, the bolts including coarse-threaded screws and fine-threaded screws described in
另一方面,雙重螺絲結構體(公螺絲)形成有標準間距的粗牙螺絲以及在所述粗牙螺絲的螺紋上具有標準間距的n倍的 導程的粗牙螺絲的多條螺絲的構造,亦認為是由於所述2個導程差而具有鎖緊效果。但是,在所述雙重螺絲結構體中,螺紋的高度週期性地發生變化,在某個角度位置上,會形成高度低的螺紋連續的部位,螺紋的體積(或者切斷面的剖面積)小於通常的螺絲。因此,在雙重螺絲結構體的螺絲部,所擰入的螺帽與其螺紋卡合(接觸)的面積少,從而存在螺絲部的強度(螺紋的剪切破壞、接觸面壓力等)不足的情況。另一方面,在包含雙重螺絲結構體的鎖緊螺栓中,例如,在橋樑等的基礎設施設備中,在螺絲部存在需要高強度的要求,從而希望開發出不使用細牙螺絲等便可提高螺絲的緊固強度的雙重螺絲結構體。 On the other hand, the double screw structure (male screw) is formed with coarse-threaded screws with a standard pitch and a thread of the coarse-threaded screw having n times the standard pitch. The multiple screw structure of the lead coarse screw is also considered to have a locking effect due to the difference in the two leads. However, in the double screw structure, the height of the thread periodically changes. At a certain angular position, a continuous part of the thread with a low height is formed, and the volume of the thread (or the cross-sectional area of the cut surface) is smaller than The usual screws. Therefore, in the screw portion of the double screw structure, the area where the screwed nut engages (contacts) with its thread is small, and the strength of the screw portion (shear failure of the screw, contact surface pressure, etc.) may be insufficient. On the other hand, in lock bolts that include a double-screw structure, for example, in infrastructure equipment such as bridges, there is a demand for high strength in the screw part, and it is hoped that the development can be improved without using fine-threaded screws. Double screw structure with screw tightening strength.
本發明是為了解決如上所述的現有問題而創造的,以達成如下目的。 The present invention was created to solve the above-mentioned existing problems, and achieve the following objectives.
本發明的目的在於提供一種雙重螺絲結構體,形成有一般設計規格的第1螺絲及特殊的第2螺絲,可用作螺絲部的強度充足的鎖緊緊固件,所述第2螺絲是在所述第1螺絲的螺紋上,導程與所述第1螺絲不同,且使多條螺絲變形。 The object of the present invention is to provide a double screw structure formed with a first screw of a general design specification and a special second screw, which can be used as a locking fastener with sufficient strength of the screw part, and the second screw is in the On the thread of the first screw, the lead is different from that of the first screw, and multiple screws are deformed.
本發明的另一目的在於提供一種雙重螺絲結構體,可將如下的雙重螺絲結構體用作用以將旋轉轉換成直線運動的導程凸輪裝置,所述雙重螺絲結構體形成有一般設計規格的第1螺絲及特殊的第2螺絲,所述第2螺絲是在所述第1螺絲的螺紋上,導程與所述第1螺絲不同,且使多條螺絲變形。
Another object of the present invention is to provide a double screw structure, which can be used as a lead cam device for converting rotation into linear motion. The double screw structure is formed with the first
本發明為了達成所述目的,採用如下手段。 In order to achieve the objective, the present invention adopts the following means.
本發明1的雙重螺絲結構體是在螺絲軸上形成有兩種螺絲,所述雙重螺絲結構體的特徵在於包括:第1螺絲(S1),形成於所述螺絲軸(3)上,形成有螺紋的剖面形狀為三角形且具有間距(P)的螺絲;以及第2螺絲(S2),是連續地形成於所述螺紋上,剖面形狀為三角形的螺絲,且具有與所述螺紋相同的扭轉方向,且是自具有所述螺紋的間距(P)的規定倍數(n)的導程(Ln)的多條螺絲少1條以上的螺絲。
The double screw structure of the
本發明2的雙重螺絲結構體如本發明1,其特徵在於:所述規定倍數(n)為所述間距(P)的整數倍。
The double screw structure of the
本發明3的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述第2螺絲(S2)中,所述導程(Ln)為所述螺紋的間距(P)的2倍,所述多條螺絲的條數為2條,且形成有1條所述螺絲。
The double screw structure of the
本發明4的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述第2螺絲(S2)中,所述導程(Ln)為所述螺紋的間距(P)的3倍,所述多條螺絲的條數為3條,且形成有1條或2條所述螺絲。
The double screw structure of the
本發明5的雙重螺絲結構體如本發明1或本發明2,其
特徵在於:所述第2螺絲(S2)中,所述導程(Ln)為所述螺紋的間距(P)的4倍,所述多條螺絲的條數為4條,且形成有2條所述螺絲。
The double screw structure of the
本發明6的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述第1螺絲(S1)及所述第2螺絲(S2)是在包含所述雙重螺絲結構體的中心線的剖面上,在特定的角度位置上出現的小山狀的螺紋的溝谷由母材金屬所填充。
The double screw structure of the
本發明7的雙重螺絲結構體如本發明6,其特徵在於:所述溝谷的外徑為所述第1螺絲(S1)的有效直徑。
The double screw structure of the present invention 7 is the
本發明8的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述第1螺絲(S1)及所述第2螺絲(S2)是原材料的粗視纖維組織沿所述螺紋連續地流動的軋製螺絲。
The double screw structure of the
本發明9的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述第1螺絲(S1)是公制粗牙螺絲。
The double screw structure of the invention 9 is the
本發明10的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述雙重螺絲結構體是所述螺絲軸(3)為螺栓(81),包括擰入至所述第1螺絲(S1)的第1螺帽(82)、及擰入至所述第2螺絲(S2)的螺紋且剖面形狀為三角形的第2螺帽(84),用以將零件與零件加以擰緊而固定的緊固件(80)的零件。
The double screw structure of the
本發明11的雙重螺絲結構體如本發明1或本發明2,其特徵在於:所述雙重螺絲結構體是所述螺絲軸(3)為導程凸輪(91),包括與所述第1螺絲(S1)卡合的第1凸輪從動件(92)、及與所述第2螺絲(S2)卡合的第2凸輪從動件(94)的導程凸輪裝置(90)的零件。
The double screw structure of the
本發明的雙重螺絲結構體包括第1螺絲(S1)及第2螺絲(S2),在螺絲軸部的軸線的環繞方向的各角度位置上,可連續地或每隔規定間隔地形成基準山形或近似於基準山形的形狀的螺紋,故而可使螺絲部的強度提高。又,所述雙重螺絲結構體與現有的包含粗牙螺絲及細牙螺絲等的鎖緊螺栓相比,增加了螺紋的體積,提高了施加至螺帽的耐接觸面壓力,且提高了螺紋的耐剪切破壞應力。此外,本發明的雙重螺絲結構體由於不使用現有的細牙螺絲,故而在用以鍍敷的浸漬處理中,不會使螺紋的槽由例如熔融錫所填埋。其結果為,亦可用於使用對所述螺紋進行有厚的鍍敷處理的大直徑的螺栓的橋梁等的基礎設施設備的緊固件等。 The double screw structure of the present invention includes a first screw (S1) and a second screw (S2). At each angular position in the circumferential direction of the axis of the screw shaft, a reference mountain shape or a reference mountain can be formed continuously or at regular intervals. Since the thread has a shape similar to the reference mountain shape, the strength of the screw portion can be improved. In addition, the double screw structure has increased the volume of the thread, increased the contact surface pressure applied to the nut, and improved the thread’s resistance compared with the existing locking bolts including coarse-threaded and fine-threaded screws. Resistance to shear failure stress. In addition, since the double screw structure of the present invention does not use conventional fine-threaded screws, it does not fill the thread grooves with, for example, molten tin during the immersion treatment for plating. As a result, it can also be used for fasteners of infrastructure equipment such as bridges that use large-diameter bolts with thickly plated threads.
1、10、11、12、20、30、100:雙重螺絲結構體 1, 10, 11, 12, 20, 30, 100: double screw structure
2:雙重螺絲部 2: Double screw part
2h:螺帽53b的高度
2h: height of
3:螺絲軸 3: Screw shaft
50、55、60、81:螺栓 50, 55, 60, 81: bolts
50a:頭部 50a: head
51:固定側夾具構件 51: Fixed side fixture member
52:移動側夾具構件 52: Moving side fixture member
53、62、84、120:第2螺帽 53, 62, 84, 120: 2nd nut
53a、53b、58:螺帽 53a, 53b, 58: nut
54、61、82、110:第1螺帽 54, 61, 82, 110: 1st nut
56:墊塊 56: cushion
65:感測器 65: Sensor
70:鎖緊試驗裝置 70: Locking test device
71:支點 71: Fulcrum
72:第1構件 72: The first member
73:重錘 73: Heavy Hammer
74:激振點 74: Exciting point
75:第2構件 75: The second member
80:帶鎖緊螺帽的緊固件 80: Fasteners with lock nuts
83:圓錐面 83: conical surface
85:圓錐孔 85: conical hole
86:被緊固構件 86: Fastened component
90:導程凸輪裝置 90: Lead cam device
91:導程凸輪 91: Lead cam
92:第1凸輪從動件 92: 1st cam follower
93:伺服馬達 93: Servo motor
94:第2凸輪從動件 94: 2nd cam follower
101:小山狀的螺紋 101: small thread
102:通常的公制粗牙的螺紋 102: The usual metric coarse thread
103:小山狀的螺紋101的線段
103: The line segment of the hill-shaped
104:通常的公制粗牙的螺紋102的線段
104: The line segment of the
105、130:填充部 105, 130: Filling part
106:輪廓線 106: Contour
109:中心線 109: Centerline
121:直線部 121: straight part
131:有效直徑 131: effective diameter
132、134、135、136、137:外徑 132, 134, 135, 136, 137: outer diameter
B01:鎖緊螺栓 B01: Locking bolt
B0、B11:螺栓 B0, B11: Bolt
B11-1、B11-2:螺栓體 B11-1, B11-2: Bolt body
de:部分(作為螺絲軸部的外周面且在剖視時為平坦狀的部位) de: Part (the part that is the outer peripheral surface of the screw shaft and is flat when viewed in section)
D:雙重螺絲軋製模具 D: Double screw rolling die
F:方向 F: direction
F2:激振力 F2: Exciting force
g0:第1螺絲(粗牙螺絲)的螺絲槽 g 0 : Screw groove of the first screw (coarse screw)
g1、g2、g11、g12、g21:第2螺絲(3倍導程的第2螺絲)的螺絲槽 g 1 , g 2 , g 11 , g 12 , g 21 : Screw groove for the second screw (the second screw with 3 times the lead)
g31、g32:第2螺絲(4倍導程的第2螺絲)的螺絲槽 g 31 , g 32 : Screw groove for the second screw (the second screw with 4 times the lead)
g41:第2螺絲(2倍導程的第2螺絲)的螺絲槽 g 41 : Screw groove for the second screw (2nd screw with 2 times the lead)
h:螺帽53a的高度
h: height of
h1、h2、h3、h4、hn:螺旋線 h 1 , h 2 , h 3 , h 4 , hn: spiral
L1、L2、L3、L4、Ln:導程 L 1 , L 2 , L 3 , L 4 , Ln: lead
M:螺絲原材料 M: Screw raw material
Q1:第1螺絲的輪廓線 Q1: The outline of the first screw
Q3-1、Q3-1'、Q3-2、Q4-2、Q2-1:第2螺絲的輪廓線 Q3-1, Q3-1', Q3-2, Q4-2, Q2-1: Contour line of the second screw
r:第1螺紋 r: 1st thread
rs、rs'、rs1:第2螺紋 r s , r s ', r s1 : the second thread
rs2:第3螺紋 r s2 : 3rd thread
W:軸方向載荷 W: axial load
θ:方向 θ: direction
圖1(a)及圖1(b)是表示本發明的雙重螺絲結構體的圖,圖1(a)是側視圖,圖1(b)是前視圖。 Fig. 1 (a) and Fig. 1 (b) are diagrams showing the double screw structure of the present invention, Fig. 1 (a) is a side view, and Fig. 1 (b) is a front view.
圖2(a)及圖2(b)是為了說明本發明的實施形態1的雙重螺絲結構體10的雙重螺絲部的構成,利用穿過螺絲軸的平面加以切斷的剖面圖,圖2(a)是局部地表示「0°角度位置」的雙重螺絲部的剖面形狀的說明圖,圖2(b)是局部地表示「90°角度位置」的雙重螺絲部的剖面形狀的說明圖。
2(a) and 2(b) are cross-sectional views cut by a plane passing through the screw shaft in order to explain the structure of the double screw portion of the
圖3(a)及圖3(b)是為了說明作為實施形態1的雙重螺絲結構體10的變形例的雙重螺絲結構體11的雙重螺絲部的構成,利用穿過螺絲軸的平面加以切斷的剖面圖,圖3(a)是局部地表示「0°角度位置」的雙重螺絲部的剖面形狀的說明圖,圖3(b)是局部地表示「90°角度位置」的雙重螺絲部的剖面形狀的說明圖。
Figures 3(a) and 3(b) are for explaining the structure of the double screw portion of the
圖4(a)及圖4(b)是為了說明作為實施形態1的雙重螺絲結構體的另一形態的雙重螺絲結構體12的雙重螺絲部的構成,利用穿過螺絲軸的平面加以切斷的剖面圖,圖4(a)是局部地表示「0°角度位置」的雙重螺絲部的剖面形狀的說明圖,圖4(b)是局部地表示「90°角度位置」的雙重螺絲部的剖面形狀的說明圖。
4(a) and 4(b) are for explaining the structure of the double screw portion of the
圖5是針對實施形態1的雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12、以及包含粗牙螺絲及周知的3條螺絲的雙重螺絲結構體,局部地表示各角度位置的每個位置上的雙重螺絲部的剖面形狀的、利用穿過螺絲軸的平面加以切斷的剖面圖的一覽表。
Fig. 5 is a
圖6是針對圖5所示的雙重螺絲結構體,表示各角度位置與面積比的關係的曲線圖。 Fig. 6 is a graph showing the relationship between each angular position and the area ratio with respect to the double screw structure shown in Fig. 5.
圖7是用以說明在實施形態1的雙重螺絲結構體11中,利用軋製模具對螺絲原材料實施有軋製加工時的各角度位置的每個位置上的填充狀況的說明圖。
FIG. 7 is an explanatory diagram for explaining the filling state of each angular position in the
圖8是表示在實施形態1的雙重螺絲結構體11中,軋製模具的塞入量與對空間部的填充率的關係的曲線圖。
FIG. 8 is a graph showing the relationship between the filling rate of the rolling die and the filling rate of the space in the
圖9(a)及圖9(b)是為了說明本發明的實施形態2的雙重螺絲結構體20的雙重螺絲部的構成,利用穿過螺絲軸的平面加以切斷的剖面圖,是局部地表示「0°角度位置」、「90°角度位置」的雙重螺絲部的剖面形狀的說明圖。
9(a) and 9(b) are cross-sectional views cut by a plane passing through the screw shaft in order to explain the structure of the double screw portion of the
圖10是針對實施形態2的雙重螺絲結構體20以及包含粗牙螺絲及周知的4條螺絲的雙重螺絲結構體,局部地表示各角度位置的每個位置上的雙重螺絲部的剖面形狀的剖面圖。
10 is a cross-section of the
圖11是針對圖10所示的雙重螺絲結構體20,表示各角度位置與面積比的關係的曲線圖。
FIG. 11 is a graph showing the relationship between each angular position and the area ratio with respect to the
圖12是用以說明在實施形態2的雙重螺絲結構體20中,利用軋製模具對螺絲原材料實施有軋製加工時的各角度位置的每個位置上的填充狀況的說明圖。
FIG. 12 is an explanatory diagram for explaining the filling conditions at each angular position when the screw material is rolled by a rolling die in the
圖13是表示在實施形態2的雙重螺絲結構體20中,軋製模具的塞入量與對空間部的填充率的關係的曲線圖。
FIG. 13 is a graph showing the relationship between the amount of rolling dies and the filling rate of the space in the
圖14(a)及圖14(b)是為了說明本發明的實施形態3的雙重螺絲結構體30的雙重螺絲部的構成,利用穿過螺絲軸的平面加以切斷的剖面圖,是局部地表示「0°角度位置」、「90°角度位置」的
雙重螺絲部的剖面形狀的說明圖。
14(a) and 14(b) are cross-sectional views cut by a plane passing through the screw shaft in order to explain the structure of the double screw portion of the
圖15是針對實施形態3的雙重螺絲結構體30以及包括粗牙螺絲及周知的2條螺絲的雙重螺絲結構體,局部地表示各角度位置的每個位置上的雙重螺絲部的剖面形狀的剖面圖。
15 is a cross-section of the
圖16是針對圖15所示的雙重螺絲結構體30,表示各角度位置與面積比的關係的曲線圖。
Fig. 16 is a graph showing the relationship between each angular position and the area ratio with respect to the
圖17是表示用以測量包含本發明的雙重螺絲結構體的螺絲的拉伸強度的試驗裝置的概要的概要圖。 Fig. 17 is a schematic diagram showing the outline of a test device for measuring the tensile strength of a screw including the double screw structure of the present invention.
圖18是表示通常的粗牙螺絲、實施形態1的變形例(參照圖3(a)及圖3(b))即雙重螺絲結構體11的拉伸試驗結果的圖。
FIG. 18 is a diagram showing the results of a tensile test of the
圖19是表示用以進行包含本發明的雙重螺絲結構體的螺絲的「螺絲切削扭矩的比較試驗」的試驗裝置的概要的概要圖。 19 is a schematic diagram showing the outline of a test device for performing a "screw cutting torque comparison test" of a screw including the double screw structure of the present invention.
圖20是表示通常的粗牙螺絲、包含細牙螺絲及粗牙螺絲的現有的鎖緊螺栓、實施形態1的變形例(參照圖3(a)及圖3(b))即雙重螺絲結構體11的螺絲切削扭矩的試驗結果的柱狀圖。
Fig. 20 shows a conventional coarse screw, a conventional lock bolt including a fine screw and a coarse screw, and a modification of Embodiment 1 (refer to Figs. 3(a) and 3(b)), namely, a
圖21(a)及圖21(b)是表示用以確認螺絲的鎖緊效果的試驗裝置的概要的圖,圖21(a)是示意性地表示所述裝置的主要部分的前視圖,圖21(b)是利用A-A線切斷圖21(a)的A-A剖面圖。 Figures 21 (a) and 21 (b) are diagrams showing the outline of a test device used to confirm the locking effect of screws. Figure 21 (a) is a front view schematically showing the main parts of the device. 21(b) is the AA cross-sectional view of FIG. 21(a) cut along the AA line.
圖22是通常的粗牙螺絲、包含細牙螺絲及粗牙螺絲的現有的鎖緊螺栓、實施形態1的變形例(參照圖3(a)及圖3(b))即雙重螺絲結構體11的鎖緊效果的比較試驗結果的圖。
Fig. 22 shows a normal coarse screw, a conventional lock bolt including a fine screw and a coarse screw, and a modification of Embodiment 1 (refer to Figs. 3(a) and 3(b)), namely, the
圖23是表示通常的粗牙螺絲及實施形態1的變形例(參照圖3(a)及圖3(b))即雙重螺絲結構體的鎖緊效果的比較試驗結果的圖。 Fig. 23 is a diagram showing a comparison test result of a conventional coarse screw and a modification of Embodiment 1 (refer to Figs. 3(a) and 3(b)), that is, the locking effect of the double screw structure.
圖24(a)及圖24(b)是將所述雙重螺絲結構體用於帶鎖緊螺帽的緊固件的示例,圖24(a)是局部剖面圖,圖24(b)是表示螺帽與雙重螺絲結構體的咬合的剖面圖。 Figure 24 (a) and Figure 24 (b) are examples of using the double screw structure for a fastener with a lock nut, Figure 24 (a) is a partial cross-sectional view, Figure 24 (b) is a screw Sectional view of the engagement between the cap and the double screw structure.
圖25是表示將雙重螺絲結構體用於導程凸輪裝置的示例的概念圖。 Fig. 25 is a conceptual diagram showing an example in which a double screw structure is used for a lead cam device.
圖26是將緊固用螺帽擰入至雙重螺絲結構體(4倍導程2條螺絲)的特定角度位置的剖面圖,是利用母材金屬填充由2個小山所呈現的螺紋的空間(溝谷)的示例。 Fig. 26 is a cross-sectional view of screwing a fastening nut to a specific angle position of a double screw structure (4 times lead 2 screws), which is to fill the thread space presented by two small hills with base metal ( Ditch) example.
圖27是表示將鎖緊用螺帽擰入至圖26的雙重螺絲結構體的狀態的圖,是其特定角度位置的剖面圖。 Fig. 27 is a diagram showing a state in which a locking nut is screwed into the double screw structure of Fig. 26, and is a cross-sectional view at a specific angle position thereof.
圖28是將實施形態4應用於實施形態1的「3倍導程2條螺絲」、「3倍導程2條螺絲的變形例」及「3倍導程1條螺絲」的各角度位置上的雙重螺絲結構體時的各角度位置的剖面形狀。
Figure 28 is the application of
圖29是圖10及圖15所示的實施形態2的「4倍導程2條螺絲」及實施形態3的「2倍導程1條螺絲」的各角度位置上的雙重螺絲結構體的剖面形狀。
Figure 29 is a cross-section of the double screw structure at each angular position of the "
圖30(a)及圖30(b)是實施形態4的填充部的變形例,圖30(a)是利用母材金屬填充由2個小山所呈現的螺紋的空間(溝谷)至有效直徑為止的示例,圖30(b)是填埋所述空間(溝谷) 至小於有效直徑的直徑為止的示例。 Figures 30(a) and 30(b) are modified examples of the filling portion of the fourth embodiment, and Figure 30(a) is the use of base metal to fill the threaded space (grooves) presented by two small hills to the effective diameter An example, Figure 30(b) is to fill the space (gully) Examples up to a diameter smaller than the effective diameter.
圖31(a)~圖31(c)是實施形態4的填充部的變形例,圖31(a)是利用母材金屬,以外徑的剖面形狀為傾斜的方式(相對於中心線)填埋由2個小山所呈現的螺紋的空間(溝谷)的示例,圖31(b)是呈V字狀填埋的示例,圖31(c)是呈凸字狀填埋的示例。 Figure 31 (a) ~ Figure 31 (c) are modified examples of the filling part of the fourth embodiment, Figure 31 (a) is the use of base metal, the cross-sectional shape of the outer diameter is inclined (relative to the center line) to fill An example of a threaded space (gully) presented by two hills. Fig. 31(b) is an example of V-shaped landfill, and Fig. 31(c) is an example of convex-shaped landfill.
以下,根據圖式,對本發明的雙重螺絲結構體的各實施形態進行說明。圖1(a)及圖1(b)表示雙重螺絲結構體的實施形態,圖1(a)是前視圖,圖1(b)是側視圖。 Hereinafter, each embodiment of the double screw structure of the present invention will be described based on the drawings. Fig. 1(a) and Fig. 1(b) show an embodiment of a double screw structure, Fig. 1(a) is a front view, and Fig. 1(b) is a side view.
以下,首先說明本發明的雙重螺絲結構體的概要。雙重螺絲結構體1在螺絲軸3的外周具有剖面形狀為三角形的螺紋,在本例中,以對應於標稱直徑而規格化的標準的間距P(=導程L1),形成有作為公制粗牙螺絲(以下,亦稱為「粗牙螺絲」)的具有螺旋線h1的第1螺絲(S1)。在第1螺絲(S1)的螺紋上,形成有具有所述粗牙螺絲的間距P的規定倍數(n)倍的導程Ln(=n*P)的具有螺旋線hn的螺絲即第2螺絲(S2)。所述第2螺絲(S2)是連續地且呈螺旋狀地形成於第1螺絲(S1)的螺紋上、且剖面形狀為三角形的螺絲(螺紋及螺絲槽)。又,第2螺絲(S2)的螺旋方向是與第1螺絲(S1)的螺紋相同的扭轉方向,且是具有螺紋的間距(P)的倍數(n)的導程(nP)的1條螺絲或多條螺絲。但是,準確而言,第2螺絲(S2)
是較本來的多條螺絲的條數少1條以上的螺絲。即,是自本來的多條螺絲,自所述多條螺絲的條數中去除1條以上的螺絲(亦稱為「新多條螺絲」)。再者,雖然是自本來的多條螺絲的條數中去除1條以上的螺絲,但是根據所去除的條數,也存在並非多條螺絲,而結果為1條螺絲的情況。
Hereinafter, first, the outline of the double screw structure of the present invention will be explained. The
又,第1螺絲(S1)的導程L1小於第2螺絲(S2)的導程Ln。所述第1螺絲(S1)的形狀、間距P是由螺絲的相關規格(例如,國際標準化組織(International Standardization Organization,ISO))而定,在本例中是公制粗牙螺絲等的標準規格。但是,第1螺絲(S1)的間距P亦可為與標準規格不同的間距的螺絲。又,在圖1(a)及圖1(b)中,關於雙重螺絲結構體1,僅圖示有雙重螺絲部及其附近,但是所述雙重螺絲結構體1是形成於螺絲軸、螺栓(例如,六角螺栓、六角承窩螺栓、環首螺栓(eyebolt)、無頭螺栓(studbolt)、底腳螺栓(anchor bolt)、止動螺絲、蝶形螺栓(wing bolt)、U形螺栓、吊頂螺栓(ceiling bolt))等。
In addition, the lead L 1 of the first screw (S1) is smaller than the lead L n of the second screw (S2). The shape and pitch P of the first screw (S1) are determined by the relevant specifications of the screw (for example, International Standardization Organization (ISO)), and in this example are the standard specifications of the metric coarse screw. However, the pitch P of the first screw (S1) may be a screw having a pitch different from the standard specification. 1(a) and 1(b), regarding the
所述雙重螺絲結構體1例如在用作用以鎖緊的雙螺帽時,在第1螺絲(S1)(公制粗牙螺絲)上擰入作為母螺絲的第1螺帽82(緊固用螺帽),在第2螺絲(S2)上擰入作為母螺絲的第2螺帽84(鎖緊用螺帽)(參照圖24(a)及圖24(b))。藉由如上所述構成,利用擰入至第1螺絲(S1)的第1螺帽82來產生大的擰緊力,並且藉由作為鎖緊螺帽的第2螺帽84來擰緊。藉由所
述2個螺帽的導程角各不相同,而產生鎖緊的效果。即,所述雙重螺絲結構體1可藉由利用擰入至雙重螺絲部2的第1螺絲(S1)的第1螺絲用第1螺帽82擰緊被緊固體,來對螺絲軸3賦予大的預負荷。其結果為,可在外力自軸方向作用至被緊固構件86時亦維持緊固狀態。
For example, when the
又,本例的第2螺絲(S2)包含與粗牙螺絲同為三角形的剖面形狀的螺絲(螺紋及螺絲槽),且未採用細牙螺絲。因此,所述雙重螺絲構造體1與現有的包含細牙螺絲的螺栓等相比,可增大螺紋與螺帽之間的接觸面積,螺紋的體積亦增多。因此,可增大與第2螺帽卡合的面積,故而可以增大螺紋的容許剪切破壞應力、容許耐接觸面壓力,因此不會產生螺絲部的強度不足。再者,本實施形態的第2螺絲(S2)較佳為具有第1螺絲(S1)的導程的規定倍數以上的導程,但若考慮到作為雙螺帽實際在一般的金屬原材料中使用,則較佳為4倍導程以下的螺絲。理由是擰入至第2螺絲(S2)的螺帽若增大導程,則需要使其螺紋為至少1周以上,從而螺帽的軸線方向上的長度延長。因此,在利用螺絲攻(tap)製作螺帽時,加工變得困難,故而較佳為4倍導程以下。
In addition, the second screw (S2) of this example includes screws (threads and screw grooves) having the same triangular cross-sectional shape as the coarse-thread screws, and fine-thread screws are not used. Therefore, the double-
如以上所述,本發明的第1螺絲(S1)的實施形態是公制粗牙螺絲。第2螺絲(S2)是較本來的多條螺絲的條數少1條以上的螺絲。本發明者等針對以粗牙螺絲(第1螺絲(S1))為基礎,自形成於粗牙螺絲(第1螺絲(S1))上的第2螺絲(S2)(多條螺絲)去除1條以上,而減少其條數的雙重螺絲結構體1反覆
潛心研究開發。其結果發現了兼具雙重螺絲部2的強度提高及鎖緊效果兩者的本發明的雙重螺絲結構體。以下,關於本發明的雙重螺絲結構體1,針對作為雙重螺絲部2的每個較佳的第1螺絲(S1)與第2螺絲(S2)的組合進行詳細說明。
As described above, the embodiment of the first screw (S1) of the present invention is a metric coarse screw. The second screw (S2) is one or more screws less than the original number of screws. The inventors of the present invention aim to remove one screw from the second screw (S2) (multiple screws) formed on the coarse screw (first screw (S1)) based on the coarse screw (first screw (S1)) The above, and the double-
以下,利用圖2(a)及圖2(b)進行具體說明。所述圖2(a)及圖2(b)所述的實施形態1的雙重螺絲結構體是在螺絲軸3的雙重螺絲部2上,形成有包含螺紋及螺絲槽的第1螺絲(S1)。所述螺紋是ISO(the International Organization for Standardization)中所規定的標準的「公制粗牙螺絲」(以下亦稱為「粗牙螺絲」),形成有螺紋的剖面形狀為三角形的第1螺絲(S1)。在第1螺絲(S1)上,擰入通常的公制粗牙用的母螺絲即螺帽。又,在第1螺絲(S1)的螺紋上,以看似削去(削壁)所述螺紋的方式,形成有第2螺絲(S2)。所述第2螺絲(S2)是特殊的螺絲,自3條螺絲去除1條,而不形成所述去除的條數的螺絲(螺紋及螺絲槽)。即,在本例中,是自本來的條數為3條的螺絲去除1條的螺絲(以下亦稱為「3倍導程2條螺絲」)。
Hereinafter, a specific description will be given using FIGS. 2(a) and 2(b). The double-screw structure of the first embodiment described in Figs. 2(a) and 2(b) is formed with a first screw (S1) including a thread and a screw groove on the
圖2(a)及圖2(b)是為了說明實施形態1的雙重螺絲結構體10(「3倍導程2條螺絲」)的構成,利用穿過螺絲軸3的中心線的平面加以切斷的剖面圖,圖2(a)表示雙重螺絲結構體10的「0°角度位置」的雙重螺絲部2的剖面形狀,圖2(b)表示
「90°角度位置」的雙重螺絲部2的剖面形狀。圖2(a)及圖2(b)所示的雙重螺絲結構體10形成有作為公制粗牙螺絲的第1螺絲(S1)、及將相同的公制粗牙螺絲設為基準山形的第2螺絲(S2)。第2螺絲(S2)在本例中是自本來的3條螺絲去除1條的2條螺絲(稱為「3倍導程2條螺絲」)。第1螺絲(S1)在本例中是經規格化的間距P(導程L1=P)的公制粗牙螺絲。第2螺絲(S2)是具有所述公制粗牙螺絲的間距P的3倍(整數倍)的導程L3(=3P)的2條螺絲。作為所述2條螺絲的第2螺絲(S2)是將自本來的3條螺絲(以下稱為「周知的3條螺絲」)減少1條(去除1條)的2條的螺絲形成於第1螺絲(S1)的螺紋上的螺絲。
Figures 2 (a) and 2 (b) are to illustrate the structure of the double screw structure 10 ("3 times lead 2 screws") of the first embodiment, cut with a plane passing through the center line of the
作為第1螺絲(S1)的公制粗牙螺絲是間距P及導程L1相同的1條螺絲,沿螺旋線(helix)h1,以固定間距形成有螺絲槽g0及螺紋r(影線部分)。作為第2螺絲(S2)的「3倍導程2條螺絲」(圖2(a)及圖2(b)的灰色部分是指擰入於此的螺帽)是導程L3(=3P)的螺絲,沿螺旋線h3形成有2條螺絲槽g1、螺絲槽g2。再者,在所述實施形態1的說明中,為了便於說明,將粗牙螺絲的螺絲槽g0的剖面形狀與「3倍導程2條螺絲」的螺絲槽g1、螺絲槽g2的剖面形狀重合的角度位置設為圖2(a)的「0°角度位置」來進行說明。
The metric coarse thread screw as the first screw (S1) is a screw with the same pitch P and lead L 1. Along the helix h 1 , a screw groove g 0 and a thread r (hatched line) are formed at a fixed pitch section). As the second screw (S2), the "3x lead 2 screws" (the gray part in Figure 2(a) and Figure 2(b) refers to the screw cap) is the lead L 3 (=3P ), two screw grooves g 1 and g 2 are formed along the spiral line h 3 . Furthermore, in the description of the first embodiment, for convenience of explanation, the cross-sectional shape of the screw groove g 0 of the coarse screw is compared with the screw groove g 1 and screw groove g 2 of "3 times the
在圖2(a)及圖2(b)中,第1螺絲(粗牙螺絲)S1是以輪廓線(實線)Q1表示的間距P(=導程L1)的第1螺紋r的剖面形狀為三角形的螺絲。「3倍導程2條螺絲」的第2螺絲(S2)
是自周知的3條螺絲去除1條螺紋的螺絲,換言之,是以未形成1條螺絲(槽)的輪廓線(兩點鏈線)Q3-1表示的本發明中所謂的「新2條螺絲」。所述新2條螺絲具有以固定間距連續地形成有2條螺絲槽g1、螺絲槽g2的部位、以及在螺絲槽g2(或螺絲槽g1)上未形成鄰接設置的1條螺絲槽的部分de。即,所述新2條螺絲是所述部位(作為螺絲軸部的外周面且在剖視時為平坦狀的部位)de及成為一組的螺絲槽g1、螺絲槽g2交替地形成的導程L3(=3P)的3條螺絲產生有變異的2條螺絲。如上所述,圖2(a)及圖2(b)所示的灰色部分是指擰入至作為「3倍導程2條螺絲」的第2螺絲(S2)的第2螺帽的螺紋的剖面形狀。
In Fig. 2(a) and Fig. 2(b), the first screw (coarse screw) S1 is a cross section of the first thread r with the pitch P (= lead L 1 ) indicated by the contour line (solid line) Q1 A screw with a triangular shape. The second screw (S2) of "3 times lead 2 screws" is a screw with one thread removed from the known three screws. In other words, it is an outline (two-point chain line) that does not form a screw (groove). ) The so-called "new two screws" in the present invention indicated by Q3-1. The new two screws have a portion where two screw grooves g 1 and a screw groove g 2 are continuously formed at a fixed pitch, and one screw is not formed adjacent to the screw groove g 2 (or screw groove g 1 ) Part of the groove. That is, the new two screws are alternately formed at the portion (a portion that is the outer peripheral surface of the screw shaft portion and is flat in a cross-sectional view) de and a set of screw grooves g 1 and
在所述圖2(a)的「0°角度位置」上,存在作為本來的粗牙螺絲的形成為基準山形(三角形狀)的第1螺紋r(影線部分)。所述第1螺紋r呈現連續地有規則地以固定的間距P的間隔形成的三角形的基準山形(三角形狀)。但是,在圖2(b)的「90°角度位置」上,以作為本來的粗牙螺絲的基準山形的第1螺紋r的山頂看似被削去的方式,出現有螺紋高度低於所述第1螺紋r的小山狀的第2螺紋rs。在所述角度位置上,第2螺紋rs形成為4個山呈連山狀連續的輪廓線的螺絲形狀。即,削去作為粗牙螺絲的基準山形(三角形狀)的第1螺紋r,第2螺紋rs降低,螺紋的剪切破壞應力較基準山形(原來的三角形狀)降低。但是,如後所述,在實施形態1的雙重螺絲結構體10中,作為第2螺絲(S2)的「新多條螺絲」無論在哪個角度位置,均存在未形成螺絲(槽)的部位
(0°角度、180°角度位置等),從而一定會殘留粗牙螺絲的螺紋的本來的三角形的山形。
At the "0° angular position" of FIG. 2(a), there is a first thread r (hatched portion) formed in a reference mountain shape (triangular shape) as an original coarse screw. The first thread r has a triangular reference mountain shape (triangular shape) formed continuously and regularly at intervals of a fixed pitch P. However, at the "90° angle position" in Figure 2(b), the peak of the first thread r, which is the base of the original coarse thread screw, appears to be shaved off. The hill-shaped second thread r s of the first thread r. At the above-mentioned angular position, the second thread r s is formed in a screw shape in which four mountains are continuous contour lines in a mountainous shape. That is, the first thread r that is the reference mountain shape (triangular shape) of the coarse screw is cut, the second thread r s is reduced, and the shear failure stress of the thread is lower than the reference mountain shape (the original triangular shape). However, as will be described later, in the
圖3(a)及圖3(b)所示的雙重螺絲結構體11是圖2(a)及圖2(b)所示的雙重螺絲結構體10的變形例,是雙重螺絲結構體(「3倍導程2條螺絲」的變形例)11的剖面圖。即,雙重螺絲結構體11是改變了雙重螺絲結構體10的2條螺絲的角度位相的結構體。圖3(a)及圖3(b)是利用穿過螺絲軸的平面加以切斷的剖面圖,圖3(a)是局部地表示「0°角度位置」的雙重螺絲部2的剖面形狀的說明圖,圖3(b)是局部地表示「90°角度位置」的雙重螺絲部2的剖面形狀的說明圖。即,圖2(a)及圖2(b)所示的「3倍導程2條螺絲」是自本來的3條螺絲單純地去除1條的螺絲,故而螺紋的角度位相是變異性的。因此,圖3(a)及圖3(b)所示的「3倍導程2條螺絲」的變形例是改變2條螺絲的角度位置,而使2條螺絲的配置均等化的螺絲。
The
所述變形例中的「3倍導程2條螺絲」(圖3(a)及圖3(b)的灰色部分是指擰入於此的螺帽的剖面)是導程L3(=3P)的螺絲。所述螺絲是在導程L3之間以相等間隔形成有2條螺絲槽g11、螺絲槽g12的方面與圖2(a)及圖2(b)所示的「3倍導程2條螺絲」不同的2條螺絲。即,所述「3倍導程2條螺絲」的變形例如以輪廓線Q3-1'所示,在螺絲槽g11與螺絲槽g12之間、螺絲槽g12與螺絲槽g11之間,形成有在粗牙螺絲的螺紋上未形成螺絲槽的部位(作為螺絲軸的外周面且在剖視時為平坦狀的部位)de。
The "3x lead 2 screws" in the above-mentioned modification (the gray part of Fig. 3(a) and Fig. 3(b) refers to the cross section of the screw nut) is the lead L 3 (=3P ) Screws. The screw has two screw grooves g 11 and screw grooves g 12 formed at equal intervals between the leads L 3 and the "3 times lead 2" shown in Figure 2 (a) and Figure 2 (b) Two screws with different screws. That is, the deformation of the "3 times the
粗牙螺絲是間距P及導程L1相同的一條螺絲,沿螺旋
線h1形成有螺絲槽g0(若自螺帽觀察,則為螺紋g0)。圖3(a)及圖3(b)所示的「3倍導程2條螺絲(變形例)」是導程L3的2條螺絲,每隔規定的間隔,沿螺旋線h3形成有2條螺絲槽g11、螺絲槽g12(灰色部分)。所述雙重螺絲結構體11在「0°角度位置」的剖面形狀、「90°角度位置」的剖面形狀中,在基準山形的第1螺紋r(影線部分)與第1螺紋r之間,呈連山狀形成有2座小山狀的第2螺紋rs',所述第2螺紋rs'的高度低於第1螺紋r。圖2(b)所示的小山狀的連山是2山,故而與4山連續者相比,剪切破壞強度更強。
The coarse screw is a screw with the same pitch P and lead L 1 , and a screw groove g 0 is formed along the helix line h 1 (if viewed from the nut, it is a thread g 0 ). The "3x lead 2 screws (modified example)" shown in Figs. 3(a) and 3(b) are 2 screws with a lead L 3 , which are formed along the spiral line h 3 at predetermined intervals Two screw grooves g 11 and screw grooves g 12 (gray part). In the cross-sectional shape of the "0° angle position" and the "90° angle position" of the
圖4(a)及圖4(b)所示的是實施形態1的雙重螺絲結構體12。圖4(a)是局部地表示「0°角度位置」的雙重螺絲部2的剖面形狀的說明圖,圖4(b)是局部地表示「90°角度位置」的雙重螺絲部2的剖面形狀的說明圖。圖2(a)、圖2(b)及圖3(a)、圖3(b)所示的是第2螺絲(S2)是自本來的3條螺絲去除1條的2條螺絲,但是圖4(a)及圖4(b)所示的雙重螺絲結構體12是將其去除2條而形成為1條螺絲的結構體。因此,無論在哪個剖面角度,均殘留有相當多的粗牙螺絲的螺紋。
Figures 4(a) and 4(b) show the
即,所述雙重螺絲結構體12形成有間距P(導程L1=P)的粗牙螺絲、以及所述粗牙螺絲的間距P的3倍(整數倍)的導程L3(=3P)的1條螺絲(以下記作「3倍導程1條螺絲」)。在圖
4(a)及圖4(b)的剖面圖中,粗牙螺絲是以輪廓線Q1表示的間距P的三角螺絲。所述「3倍導程1條螺絲」是未形成(去除了)「周知的3條螺絲」之中的2條螺絲的螺絲,是以輪廓線Q3-2表示的1條螺絲。所述特殊的1條螺絲是形成有1條螺絲槽g21的部位、及與螺絲槽g21(灰色部分)相鄰設置且未形成2條螺絲槽的部位(作為螺絲軸部的外周面且在剖視時為平坦狀的部位)de交替地形成的導程L3(=3P)的1條螺絲。粗牙螺絲是間距P及導程L1相同的1條螺絲,沿螺旋線h1形成有螺絲槽g0及螺紋r。
That is, the
「3倍導程1條螺絲」是導程L3(3P)的1條螺絲,沿螺旋線h3,形成有1條螺絲槽g21(灰色部分)。在圖4(a)的「0°角度位置」上,形成有形成為基準山形的第1螺紋r(影線部分)連續的雙重螺絲的剖面形狀。在圖4(b)的「90°角度位置」的剖面形狀中,呈基準山形的第1螺紋r與呈連山狀的小山的2山的第2螺紋rs(影線部分)連續,所述第2螺紋rs的螺紋的高度低於第1螺紋r。 "One screw with 3 times the lead" is one screw with the lead L 3 (3P), and one screw groove g 21 (gray part) is formed along the spiral line h 3 . At the "0° angular position" of FIG. 4(a), a cross-sectional shape of a double screw in which the first thread r (hatched portion) formed in a reference mountain shape is continuous is formed. In the cross-sectional shape of the "90° angle position" in FIG. 4(b), the first thread r, which is a reference mountain shape, and the second thread r s (hatched part) of the two hills of mountain-like hills, are continuous. The height of the second thread r s is lower than the first thread r.
圖5是表示螺絲軸3的雙重螺絲部2的螺絲山的各角度位置的每個位置上的剖面形狀的剖面圖的一覽表。圖5是針對在粗牙螺絲上形成有1條或2條螺絲時的所述雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12的各個,利用穿過螺絲軸線(中心線)的平面加以切斷的局部剖面圖。圖6是針對圖5所示的各螺絲軸3的雙重螺絲部2的螺絲軸,表示各角度位置與面積比例的關係的曲線圖。再者,圖6的面積比例(%)是指螺紋的
剖面形狀為三角形的本來的粗牙螺絲的面積與所述雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12的各角度位置的剖面積的比例(%)。圖7是用以說明在對實施形態1的雙重螺絲結構體11進行軋製加工時,在各角度位置的每個位置上,在圓軋製模具的凹部內填充被軋製原材料的狀況的說明圖。圖8是表示利用圓形軋製模具來軋製實施形態1的雙重螺絲結構體11時的圓形軋製模具的各角度位置上的塞入量與填充率(%)的關係的曲線圖。由所述關係顯示,可理解可圓滑地軋製實施形態1的雙重螺絲結構體11。
FIG. 5 is a list of cross-sectional views showing the cross-sectional shape at each angular position of the screw ridge of the
如上所述,圖2(a)及圖2(b)至圖4(a)及圖4(b)所示的所述雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12包括第1螺絲(粗牙螺絲)(S1)、以及作為第2螺絲(S2)的「3倍導程2條螺絲」(參照圖2(a)及圖2(b)、圖3(a)及圖3(b))或者「3倍導程1條螺絲」(參照圖4(a)及圖4(b))。圖2(a)及圖2(b)至圖4(a)及圖4(b)為了分別說明所述雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12的構成,表示「0°角度位置」、「90°角度位置」上的各個螺紋的剖面形狀。基於圖5及圖6,對所述雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12的另一角度位置進行說明。圖5及圖6亦是對包含粗牙螺絲及「周知的3條螺絲」的雙重螺絲結構體、與包含所述本實施形態1的粗牙螺絲及新多條螺絲(「3倍導程1條螺絲」、「3倍導程2條螺絲」及「3倍導程2條螺絲」的變形例)的
雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12進行比較的圖。
As described above, the
即,圖5是表示形成有圖1(a)所示的雙重螺絲部2的螺絲軸3的軸線的環繞方向上的每30°的角度位置與雙重螺絲部2的剖面形狀的關係的圖。圖6是表示螺絲軸3的軸線的環繞方向上的每30°的角度位置(參照圖1(a)及圖1(b))與雙重螺絲部2的剖面積的面積比例的曲線圖。所述雙重螺絲結構體如圖5所示,在每個規定的週期重複呈現出相同的組合的剖面形狀。例如,在圖2(a)及圖2(b)所示的「3倍導程2條螺絲」中,在粗牙螺絲的間距的3倍的每個週期,將2個導程組合起來以重複相同的形狀的方式而呈現。圖5所示的是表示所述雙重螺絲部2的剖面積的面積的圖。圖6是表示所述雙重螺絲部2的剖面積的面積比例的圖,是將各角度位置的三角形的螺紋的剖面積的和與粗牙螺絲的基準山形的剖面積的和設為100%,在各角度位置的每個位置上加以對比而顯示的圖。
That is, FIG. 5 is a diagram showing the relationship between the angular position of every 30° in the circumferential direction of the axis of the
如圖5所示,包含粗牙螺絲及「周知的3條螺絲」的雙重螺絲結構體由於粗牙螺絲及「周知的3條螺絲」的山形的大小、間距相同,故而在規定的角度位置上山形產生干擾,而存在幾乎不殘留山形的角度位置(參照圖5的左端部)。所述雙重螺絲結構體有可能自不殘留所述山形的角度位置及其附近起螺紋發生變形,從而使螺絲軸部、螺絲部的強度產生不足。例如,所述雙重螺絲結構體形成為在「0°角度位置」、「180°角度位置」以外的角度位置 上,特別是「90°角度位置」上,螺紋的高度低於基準山形的螺紋的、小山狀的螺紋在軸線方向上連續地呈現的雙重螺絲的剖面形狀。又,自「60°角度位置」至「120°角度位置」之間,面積比例降低為42%以下。即,包含粗牙螺絲及「周知的3條螺絲」的雙重螺絲結構體存在雙重螺絲部的強度不足的角度位置。 As shown in Figure 5, the double-screw structure including the coarse-threaded screw and the "known 3 screws" has the same size and spacing as the coarse-threaded screw and the "known 3 screws", so they are in a predetermined angular position. The mountain shape generates interference, and there is an angular position where the mountain shape hardly remains (refer to the left end of FIG. 5). The double screw structure may deform from the angular position where the mountain shape does not remain and the vicinity thereof, thereby causing insufficient strength of the screw shaft portion and the screw portion. For example, the double screw structure is formed at an angular position other than "0° angular position" and "180° angular position" Above, especially at the "90° angle position", the height of the thread is lower than the reference mountain-shaped thread, and the hill-shaped thread is a cross-sectional shape of a double screw that continuously exhibits in the axial direction. Also, from the "60° angle position" to the "120° angle position", the area ratio is reduced to 42% or less. That is, the double screw structure including the coarse screw and the "known three screws" has angular positions where the strength of the double screw portion is insufficient.
與此相比,實施形態1的雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12在作為第2螺絲(S2)的新多條螺絲上存在未形成螺絲槽的部位(0°角度、180°角度位置等),使螺紋的體積增加,從而不會產生在任何角度均不殘留標準山形的情況。例如,雙重螺絲結構體(粗牙螺絲及「3倍導程2條螺絲」)10在「90°角度位置」上,亦是形成為每隔規定的間隔呈現標準山形的螺紋的雙重螺絲部2的剖面形狀,面積比例亦增大為約56%。又,雙重螺絲結構體(粗牙螺絲及「3倍導程1條螺絲」)12在「90°角度位置」上,亦是形成為每1山呈現出標準山形的螺紋的雙重螺絲部2的剖面形狀,面積比例亦增大為約78%。此外,雙重螺絲結構體(粗牙螺絲及「3倍導程2條螺絲」的變形例)11雖然不存在標準山形的螺紋連續的角度位置,但形成為連續地或每隔規定的間隔必定呈現出標準山形的形狀的螺紋的雙重螺絲部2的剖面形狀,面積比例亦遍及所有角度位置而成為約70%至約78%的穩定的大數值。即,雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12形成為螺絲部的強度充足。
In contrast, in the
關於所述雙重螺絲結構體的軋製加工方法,以雙重螺絲
結構體(粗牙螺絲及「3倍導程2條螺絲」的變形例)11為例進行說明。圖7是表示將螺絲軋製模具D塞入至螺絲原材料M,對雙重螺絲結構體11進行軋製加工時的「0°角度位置」、「90°角度位置」、「180°角度位置」上的填充結果的圖。所述角度位置是在雙重螺絲結構體10中,雙重螺絲部的形狀大不相同的部位,作為代表例來表示。又,圖8是表示所述螺絲軋製加工中的塞入量與填充率的關係的圖。如圖7、圖8所示,已確認如下過程:在各角度位置上,以大致相同的填充率,使螺絲原材料M產生塑性變形而確實地填充至形成於螺絲軋製模具D的軋製面與螺絲原材料M的被軋製面之間的空間內,對雙重螺絲部2不斷進行軋製加工。
Regarding the rolling processing method of the double screw structure, the double screw
The structure (coarse screw and the modification of "3x lead 2 screws") 11 will be described as an example. Fig. 7 shows the "0° angle position", "90° angle position", and "180° angle position" when the screw rolling die D is inserted into the screw material M and the
圖9(a)及圖9(b)所示的實施形態2的雙重螺絲結構體20是在螺絲軸3上形成的第1螺絲(S1)(公制粗牙螺絲)、以及形成於所述粗牙螺絲的螺紋上的間距P的4倍的導程L4(=4P)的第2螺絲(S2)(2條螺絲)。所述2條螺絲是自一般的4條螺絲(螺紋及螺絲槽)(以下稱為「周知的4條螺絲」)減少2條(4條的中間位置的2條)而形成有2條螺絲的新多條螺絲(以下稱為「4倍導程2條螺絲」),是形成有雙重螺絲部2的雙重螺絲結構體20。
Figure 9 (a) and Figure 9 (b) shown in the second embodiment of the
圖9(a)及圖9(b)是用以說明實施形態2的雙重螺絲結構體20的構成的剖面圖,圖9(a)是局部地表示「0°角度位置」的雙重螺絲部2的剖面形狀的說明圖,圖9(b)是局部地表示
「90°角度位置」的雙重螺絲部2的剖面形狀的說明圖。圖10是針對實施形態2的雙重螺絲結構體20、以及包含粗牙螺絲及「周知的4條螺絲」(一般的4條螺絲)的螺紋的雙重螺絲結構體,局部地表示各角度位置的每個位置上的雙重螺絲部的剖面形狀的剖面圖。圖11是針對實施形態2的雙重螺絲結構體、以及包含粗牙螺絲及周知4條螺絲的雙重螺絲結構體,表示各角度位置的每個位置上的雙重螺絲部2的面積比(%)的曲線圖。圖12是用以說明實施形態2的雙重螺絲結構體的各角度位置的每個位置上的填充狀況的說明圖。
Figures 9(a) and 9(b) are cross-sectional views for explaining the structure of the
圖9(a)及圖9(b)表示包含粗牙螺絲及「4倍導程2條螺絲」的雙重螺絲結構體20中的「0°角度位置」、「90°角度位置」的雙重螺絲部2的剖面形狀。所述雙重螺絲結構體20包含間距P(導程L1=P)的粗牙螺絲、以及所述粗牙螺絲的間距P的4倍(整數倍)的導程L4(=4P)的2條螺絲的螺紋。但是,所述2條螺絲是自「周知的4條螺絲」去除2條的「4倍導程2條螺絲」。粗牙螺絲是間距P及導程L1相同的1條螺絲,沿螺旋線h1形成有螺絲槽g0(或螺紋)。「4倍導程2條螺絲」是導程L4(=4P)的螺絲,沿螺旋線h4形成有2條螺絲槽g31、螺絲槽g32。再者,在所述實施形態2的說明中,為了便於說明,將粗牙螺絲的螺絲槽g0的剖面形狀與「4倍導程2條螺絲」的螺絲槽g31、螺絲槽g32的剖面形狀重合的角度位置設為「0°」來進行說明。
Figures 9(a) and 9(b) show the "0° angle position" and "90° angle position" of the
在圖9(a)、圖9(b)中,粗牙螺絲的剖面形狀是以輪 廓線Q1表示的間距P的三角螺絲。「4倍導程2條螺絲」是去除「周知的4條螺絲」之中的2條的螺絲。「4倍導程2條螺絲」是未形成螺絲槽g31、螺絲槽g32的以輪廓線Q4-2表示的螺絲(灰色部分是指擰入於此的螺帽)。「4倍導程2條螺絲」是在螺絲槽g31與螺絲槽g32之間、螺絲槽g32與螺絲槽g31之間,設置有未形成1條螺絲的部位(作為螺絲軸部的外周面且在剖視時為平坦狀的部位)de的導程L4(=4P)經變異的2條螺絲。在圖9(a)所示的「0°角度位置」上,形成為標準的雙重螺絲形狀,即,連續地形成有形成為基準山形的第1螺紋r及螺絲槽。在圖9(b)所示的「90°角度位置」上,呈基準山形的第1螺紋r與螺紋的高度低於所述第1螺紋r的小山狀的第2螺紋rs1及第3螺紋rs2為形成2山連續的輪廓線的雙重螺絲形狀。 In Figs. 9(a) and 9(b), the cross-sectional shape of the coarse screw is a triangular screw with a pitch P indicated by the outline Q1. The "4x lead 2 screws" is a screw that removes 2 of the "well-known 4 screws". "4 times lead 2 screws" are screws indicated by outline Q4-2 without screw groove g 31 and screw groove g 32 (the gray part refers to the nut screwed into it). "4 times lead 2 screws" is provided between the screw groove g 31 and the screw groove g 32, and between the screw groove g 32 and the screw groove g 31 , where a screw is not formed (as the screw shaft part). 2 screws whose lead L 4 (=4P) on the outer peripheral surface is flat in a cross-sectional view). At the "0° angular position" shown in FIG. 9(a), a standard double screw shape is formed, that is, a first thread r and a screw groove formed in a reference mountain shape are continuously formed. At the "90° angular position" shown in FIG. 9(b), the height of the first thread r and the thread of the reference mountain shape is lower than the second thread r s1 and the third thread of the hill shape of the first thread r r s2 is a double screw shape forming a continuous contour line of 2 mountains.
在圖9(a)及圖9(b)的說明中,已針對雙重螺絲結構體20中的「0°角度位置」、「90°角度位置」進行說明,但基於圖10、圖11,對所述雙重螺絲結構體20進一步進行說明。圖10及圖11是對包含粗牙螺絲及「周知的4條螺絲」(一般的4條螺絲)的雙重螺絲結構體、與包含所述實施形態2的粗牙螺絲及「4倍導程2條螺絲」的雙重螺絲結構體20進行比較的圖。圖10是表示圖1(a)所示的雙重螺絲部的軸線的環繞方向上的每30°的角度位置與雙重螺絲部2的剖面形狀的關係的圖。圖11是表示螺絲軸3的軸線的環繞方向上的每30°的角度位置與雙重螺絲部2的剖面積的面積比例的曲線圖。所述雙重螺絲部的剖面積的面積比例是將粗
牙螺絲的基準山形的1個週期內的剖面積的和設為100%,與各角度位置的每個位置上的1個週期的剖面積的和進行對比而表示。
In the description of Figs. 9(a) and 9(b), the "0° angle position" and "90° angle position" in the
包含粗牙螺絲及「周知的4條螺絲」的雙重螺絲結構體20由於粗牙螺絲及「周知的4條螺絲」的山形的大小、間距相同,故而在規定的角度位置上山形會產生干擾,而存在幾乎不殘留山形的位置。所述雙重螺絲結構體20有可能自所述山形不殘留的角度位置及其附近起螺紋產生變形,從而螺絲部的強度不足。例如,所述雙重螺絲結構體20在「60°角度位置」上,形成為高度低的螺紋連續的雙重螺絲的剖面形狀。因此,在所述角度位置上,呈現螺絲部的強度大幅不足的傾向。又,關於剖面積相對於各角度位置的比例,當將「0°角度位置」的剖面積設為100%時,「60°角度位置」、「180°角度位置」、「300°角度位置」(未圖示)的剖面積大幅下降為約35%,雙重螺絲部的強度不足。
The double-
與此相比,所述實施形態2的雙重螺絲結構體(粗牙螺絲及「4倍導程2條螺絲」)20在「4倍導程2條螺絲」上,如圖10所示,存在未形成螺絲槽的部位,從而使螺紋的體積增加,而不會產生不殘留山形的情況。例如,所述雙重螺絲結構體20無論在哪個角度位置上,均形成為連續地或每隔規定的間隔必定出現基準山形的形狀的螺紋的雙重螺絲部2的剖面形狀。又,所述雙重螺絲結構體20在將「0°角度位置」的面積比例設為100%時,如圖11所示,「60°角度位置」、「180°角度位置」等的面積比例成為約68%。因此,所述雙重螺絲結構體20設為連續地或每隔規定的間
隔必定出現基準山形的形狀的螺紋的雙重螺絲部2的剖面形狀,從而形成為螺絲部的強度充足。
In contrast, the double screw structure (coarse screw and "4 times lead 2 screws") 20 of the second embodiment is on "4 times lead 2 screws", as shown in Figure 10, there is The part where the screw groove is not formed, so that the volume of the thread is increased, and there is no remaining mountain shape. For example, regardless of the angular position of the
圖12是表示在螺絲軋製模具D中塞入至螺絲原材料M中,對雙重螺絲結構體20進行軋製加工時的「0°角度位置」、「60°角度位置」、「90°角度位置」上的填充結果的圖。所述角度位置是在雙重螺絲結構體20中,雙重螺絲部的形狀大不相同的部位,作為代表例而表示。又,圖13是表示所述螺絲軋製加工中的塞入量與填充率的關係的圖。如圖12、圖13所示,已確認如下過程:在各角度位置上,以大致相同的填充率,使螺絲原材料M產生塑性變形而確實地填充至形成於螺絲軋製模具D的軋製面與螺絲原材料M的被軋製面之間的空間內,從而對雙重螺絲部2不斷進行軋製加工。
Fig. 12 shows the "0° angle position", "60° angle position", and "90° angle position when the
再者,所述雙重螺絲結構體亦可為包含粗牙螺絲以及4倍導程1條螺絲或4倍導程3條螺絲的雙重螺絲結構體,所述4倍導程1條螺絲或4倍導程3條螺絲是導程為粗牙螺絲的間距P的4倍,並且包含條數為少1條或少3條的螺絲槽。 Furthermore, the double screw structure may also be a double screw structure including coarse screw and 4 times lead 1 screw or 4 times lead 3 screws, the 4 times lead 1 screw or 4 times lead The lead of 3 screws has a lead of 4 times the pitch P of the coarse screw, and contains screw grooves with one or three fewer screws.
圖14(a)及圖14(b)所示的實施形態3的雙重螺絲結構體30是在螺絲軸3上,形成有包含公制粗牙螺絲(第1螺絲)、以及導程L2為粗牙螺絲的間距P的2倍並且形成有條數為1條的螺絲的新多條螺絲(以下稱為「2倍導程1條螺絲」)的雙重螺絲部2的雙重螺絲結構體30。即,所述「2倍導程1條螺絲」是第1螺絲
(S1)為粗牙螺絲,第2螺絲(S2)具有粗牙螺絲的2倍的導程,且自本來的2條螺絲去除1條的1條螺絲。
The
圖14(a)及圖14(b)表示包含粗牙螺絲及「2倍導程1條螺絲」(第2螺絲(S2))的雙重螺絲結構體30的「0°角度位置」、「90°角度位置」上的雙重螺絲部2的剖面形狀。例如,雙重螺絲結構體30包括間距P(導程L1=P)的粗牙螺絲以及「2倍導程1條螺絲」,所述「2倍導程1條螺絲」是導程L2(=2P)為粗牙螺絲的間距P的2倍,並且包含條數為自「周知的2條螺絲」(一般的2條螺絲)減少1條螺絲的1條螺絲。粗牙螺絲是間距P及導程L1相同的1條螺絲,沿螺旋線h1形成有螺絲槽g0(或螺紋)。「2倍導程1條螺絲」是導程L2的1條螺絲,沿螺旋線h2形成有1條螺絲槽g41。再者,在所述實施形態3的說明中,為了便於說明,將粗牙螺絲的螺絲槽g0的剖面形狀與「2倍導程1條螺絲」的螺絲槽g41的剖面形狀重合的角度位置設為「0°」來進行說明。
Figures 14(a) and 14(b) show the "0° angle position" and "90° angle position" of the
在圖14(a)及圖14(b)中,粗牙螺絲是以輪廓線Q1表示的間距P的螺絲。「2倍導程1條螺絲」是未形成「周知的2條螺絲」之中的1條螺絲的、形成有以輪廓線Q2-1表示的1條螺絲的螺絲,是設置有在螺絲槽g41與螺絲槽g41之間未形成一條螺絲的部位(作為螺絲軸部的外周面且在剖視時為平坦狀的部位)de的導程L2(=2P)的1條螺絲。圖14(a)表示所述雙重螺絲結構體30的「0°角度位置」的雙重螺絲部2的剖面形狀,圖14(b)表示雙重螺絲結構體30的「90°角度位置」的雙重螺絲部2的剖面
形狀。在「0°角度位置」上,連續地形成有形成為基準山形的第1螺紋r(或螺絲槽)。在「90°角度位置」上,形成為輪廓線Q2-1的雙重螺絲形狀,即,形成有:呈基準山形的第1螺紋r,形成為螺紋的高度稍低於所述第1螺紋r的、中等螺紋的第2螺紋rs1,以及形成為螺紋的高度更低於第2螺紋rs1的、小山狀螺紋的第3螺紋rs2。
In Figs. 14(a) and 14(b), the coarse screw is a screw with a pitch P indicated by the contour line Q1. "2 times lead 1 screw" is a screw that has not formed one screw among the "known two screws", and is formed with one screw indicated by the outline Q2-1, which is provided in the screw groove g There is no screw formed between 41 and screw groove g 41 (a part that is the outer peripheral surface of the screw shaft and is flat in a cross-sectional view) of one screw of lead L 2 (=2P). Fig. 14(a) shows the cross-sectional shape of the
關於所述實施形態3的雙重螺絲結構體30,已對「0°角度位置」、「90°角度位置」進行說明,但基於圖15及圖16,對所述雙重螺絲結構體30進一步進行說明。圖15及圖16是對包含粗牙螺絲及「周知的2條螺絲」的雙重螺絲結構體、以及包含本實施形態2的粗牙螺絲及「2倍導程1條螺絲」的雙重螺絲結構體30進行比較的圖。圖15是表示螺絲軸3的環繞方向上的每30°的角度位置與雙重螺絲部2的剖面形狀的關係的圖。圖16是表示雙重螺絲部2的每30°的角度位置與雙重螺絲部2的剖面積的面積比例的圖。所述雙重螺絲部2的剖面積的比例是將粗牙螺絲的剖面為三角形的螺紋即基準山形的1個週期內的剖面積的和設為100%,與各角度位置的每個位置上的1個週期的剖面積的和進行對比而表示。
Regarding the
包含粗牙螺絲及「周知的2條螺絲」的雙重螺絲結構體由於粗牙螺絲與「周知的2條螺絲」的山形的大小、間距相同,故而在規定的角度位置上山形產生干擾,從而存在幾乎不殘留山形的位置。所述雙重螺絲結構體有可能自不殘留所述山形的角度位置 及其附近起螺紋產生變形,從而螺絲部的強度不足。例如,所述雙重螺絲結構體在螺紋為「180°角度位置」及其附近,形成為低螺紋連續的雙重螺絲的剖面形狀(參照圖15的180°)。因此,在所述角度位置上,呈現螺絲部的強度大幅下降的傾向。又,關於剖面積相對於各角度位置的比例,當將「0°角度位置」設為100%時,在自「120°角度位置」至「220°角度位置」(未圖示),剖面積大幅下降為約40%以下,從而雙重螺絲部的強度不足。 The double-screw structure including the coarse-threaded screw and the "known 2 screws" has the same size and spacing as the ridges of the coarse-threaded screws and the "known 2 screws", so the ridges interfere at a predetermined angular position and exist. Almost no mountain-gata position remains. The double screw structure may not leave the angular position of the mountain shape The screw thread is deformed and the strength of the screw is insufficient. For example, the double screw structure is formed into a cross-sectional shape of a double screw with continuous low threads at the "180° angular position" and the vicinity of the thread (see 180° in FIG. 15). Therefore, at the angular position, the strength of the screw portion tends to decrease significantly. Also, regarding the ratio of the cross-sectional area to each angular position, when the "0° angular position" is set to 100%, the cross-sectional area is from the "120° angular position" to the "220° angular position" (not shown) It is significantly reduced to about 40% or less, and the strength of the double screw part is insufficient.
與此相比,所述實施形態3的雙重螺絲結構體30在「2倍導程1條螺絲」上存在未形成螺絲槽的部位,從而使螺紋的體積增加,不會產生不殘留山形的情況。所述雙重螺絲結構體30無論在哪個角度位置上,均形成為連續地或每隔規定的間隔必定出現基準山形的形狀的螺紋的雙重螺絲部2的剖面形狀。因此,螺絲部的強度充足。又,所述雙重螺絲結構體30在將「0°角度位置」的面積比例設為100%時,無論在哪個角度位置上,面積比例均為約65%以上。
In contrast to this, the
針對所述實施形態1至所述實施形態3的雙重螺絲結構體,確認拉伸強度。圖17是表示用以測量包含本發明的雙重螺絲結構體的螺絲的拉伸強度的試驗裝置的概要的概要圖,利用所述試驗裝置進行拉伸試驗。圖18所示的資料是表示通常的粗牙螺絲、作為實施形態1的(作為「3倍導程2條螺絲」的變形例)的雙重螺絲結構體11(參照圖3(a)及圖3(b))的拉伸試驗結果的圖。再
者,所述拉伸強度主要是與雙重螺絲結構體的軸線方向上的螺紋的剪切斷裂應力相關。
Regarding the double screw structure of the first to third embodiments, the tensile strength was confirmed. FIG. 17 is a schematic diagram showing the outline of a test device for measuring the tensile strength of a screw including the double screw structure of the present invention, and a tensile test is performed using the test device. The data shown in Fig. 18 shows the double screw structure 11 (refer to Fig. 3(a) and Fig. 3) as a normal coarse screw, as a modification of "3 times the
在包含頭部50a且形成有雙重螺絲結構體11的螺栓50上,擰入第2螺帽53、第1螺帽54,且將第1螺帽54、第2螺帽53以成為雙螺帽構成的方式加以擰緊。例如,第1螺帽54是形成有粗牙螺絲的母螺絲的螺帽。又,第2螺帽53是形成有新多條螺絲的母螺絲的螺帽。螺栓50是插通至形成於固定側夾具構件51、移動側夾具構件52上的螺栓孔中,使螺栓50的頭部50a的下表面抵接於固定側夾具構件51。在移動側夾具構件52相對於固定側夾具構件51遠離的方向(箭頭F方向)上使移動側夾具構件52移動,而對螺栓50賦予載荷。換言之,對螺栓50的頭部50a與第1螺帽54、第2螺帽53之間賦予拉伸載荷,而進行螺栓50的拉伸強度的測定(參照圖17)。所述測定進行至螺栓50的螺絲軸斷裂或螺紋崩裂,螺帽脫落為止。
On the
雙重螺絲結構體11(實施形態1的變形例)為代表例,對所述拉伸試驗的結果進一步進行說明。圖18中,分別表示對形成有「螺絲的標稱」為M16的公制粗牙螺絲的通常的粗牙螺絲的螺栓(例如,六角螺栓)B0、形成有兩種雙重螺絲結構體11的螺栓(例如,六角螺栓)B11進行拉伸試驗的結果。再者,在所述說明中,以將第2螺絲用螺帽即螺帽53a及第1螺帽54作為雙螺帽擰入於雙重螺絲結構體11者作為螺栓體B11-2表示於圖18中。又,以將第2螺帽即螺帽53b及第1螺帽54作為雙螺帽擰入於雙
重螺絲結構體11者作為螺栓體B11-1表示於圖18中。又,螺帽53a是標準的高度即「M16的通常的六角螺帽(JIS B 1181)」的高度h(例如,13mm)的螺帽。螺帽53b是形成為螺帽53a的高度h(例如,13mm)的2倍的高度2h(例如,26mm)的螺帽。
The double screw structure 11 (a modification of Embodiment 1) is a representative example, and the result of the tensile test will be further described. In FIG. 18, the bolts (for example, hexagonal bolts) B0 of the normal coarse-threaded screws formed with the metric coarse-threaded screws whose "Nominal of the screw" is M16 and the bolts ( For example, hexagonal bolt) B11 is the result of a tensile test. In the above description, the
圖18中,縱軸表示拉伸載荷(KN),橫軸表示拉伸試驗的衝程(mm)。其結果可確認,形成有雙重結構體11的螺栓體B11-1、螺栓體B11-2的拉伸強度相對於M16的通常的螺栓B0的拉伸強度,顯示90%以上的強度。即,形成於螺栓體B11-1、螺栓體B11-2上的雙重螺絲結構體11的強度可確認在實際應用上未產生問題。又,所述雙重螺絲結構體11的強度可確認是充分超出M16的粗牙螺絲的強度等級4.8的保証載荷(48,700N)的強度。再者,在所述實施形態中,以作為第1實施形態的變形例的雙重螺絲結構體11為代表例進行說明,但在其他實施形態的雙重螺絲結構體中,亦確認可獲得同樣的試驗結果。
In FIG. 18, the vertical axis represents the tensile load (KN), and the horizontal axis represents the stroke (mm) of the tensile test. As a result, it can be confirmed that the tensile strength of the bolt body B11-1 and the bolt body B11-2 in which the
針對所述實施形態1至所述實施形態3的雙重螺絲結構體,進行螺絲切削扭矩的相關試驗,確認雙重螺絲結構體的強度。圖19是表示用以進行包含本發明的雙重螺絲結構體的螺絲的螺絲切削扭矩(最大擰緊扭矩)的比較試驗的試驗裝置的概要的概要圖。圖20是表示通常的粗牙螺絲、包含細牙螺絲及粗牙螺絲的現有的鎖緊螺栓、包含所述實施形態1的變形例的「3倍導程2條螺絲」(變形例)的雙重螺絲結構體11的螺絲切削扭矩的試驗結果的柱
狀圖。
With respect to the double screw structure of the first to third embodiments, a screw cutting torque test was performed to confirm the strength of the double screw structure. 19 is a schematic diagram showing the outline of a test apparatus for performing a comparative test of screw cutting torque (maximum tightening torque) of a screw including the double screw structure of the present invention. Figure 20 shows a normal coarse screw, a conventional lock bolt including a fine screw and a coarse screw, and a double including the "3x lead 2 screws" (modified example) of the modification of the first embodiment Column of test results of screw cutting torque of
如圖19所示,在所述試驗裝置中,將螺帽58擰入於插通至墊塊(block)56的螺栓55,將螺帽58擰緊直至擰緊扭矩不上升為止,利用扭矩扳手(torque wrench)(未圖示)測量此時的最大擰緊扭矩(參照圖19)。又,在螺帽螺絲切削扭矩試驗中,為了對雙重螺絲結構體的強度進行比較確認,對通常的形成有公制粗牙螺絲的螺栓B0、包含粗牙螺絲及細牙螺絲的現有的鎖緊螺栓B01、形成有作為所述實施形態1的變形例的雙重螺絲結構體11的螺栓B11,分別進行試驗,進行最大擰緊扭矩值的比較。
As shown in Fig. 19, in the test device, a
如圖20所示,關於最大擰緊扭矩值,作為雙重螺絲結構體11的第2螺絲(S2)不遜於通常的粗牙螺絲的螺栓B0。即,已確認,作為雙重螺絲結構體11的螺栓B11在藉由形成有新多條螺絲的螺紋的母螺絲即螺帽而擰緊時,可擰緊至與藉由通常的粗牙螺絲用螺帽來擰緊通常的粗牙螺絲的螺栓B0的情況大致相同的最大擰緊扭矩值為止。又,若增大形成有新多條螺絲的螺紋的螺帽的高度(厚度),則最大擰緊扭矩增大。又,關於所述雙重螺絲結構體11,與包含細牙螺絲及粗牙螺絲的現有的鎖緊螺栓B01相比,與所述細牙螺絲用的「細牙螺帽」(49Nm)相對應的粗牙螺絲用的「粗牙螺帽」(162Nm)、及與粗牙螺絲的螺帽相對應的新多條螺絲的「多條螺帽」(218Nm~293Nm)均是最大擰緊扭矩的值增加,從而可確認雙重螺絲結構體11的最大擰緊扭矩值增大。再者,在所述實施形態中,是以作為第1實施形態的變形例的雙重
螺絲結構體為代表例進行說明,但在其他實施形態的雙重螺絲結構體中,亦確認可獲得同樣的試驗結果。
As shown in FIG. 20, regarding the maximum tightening torque value, the second screw (S2) as the
針對所述實施形態1至所述實施形態3的雙重螺絲結構體11,確認鎖緊的效果。圖21(a)及圖21(b)是表示用以確認包含本發明的雙重螺絲結構體的螺絲的鎖緊效果的試驗裝置(日精(Nissei)股份有限公司(總公司:日本山梨縣)製)的概要的圖。圖21(a)是示意性地表示試驗裝置的主要部分的前視圖,圖21(b)是利用A-A線將圖21(a)加以切斷的A-A剖面圖。圖22是表示通常的粗牙螺絲、包含細牙螺絲及粗牙螺絲的現有的鎖緊螺栓(B01)、以及實施形態1的變形例(作為「3倍導程2條螺絲」的「雙重螺絲結構體的變形例」)的雙重螺絲結構體11(B11)的鎖緊效果的比較試驗結果的圖。圖23是表示通常的粗牙螺絲與實施形態1的「雙重螺絲結構體的變形例」的鎖緊效果的比較試驗結果的圖。
Regarding the
所述鎖緊試驗裝置70包括以支點71為支點而擺動的第1構件72、設置於與支點71隔開規定量的位置的重錘73、以及包含激振點74的第2構件75等。第1構件72與第2構件75藉由螺栓60及第1螺帽(緊固用螺帽)61、第2螺帽(鎖緊用螺帽)62而結合。符號65是用以測量螺栓60的軸向力的感測器,在未圖示的測量器本體上顯示軸向力。第1螺帽61與第2螺帽62構成所謂的雙螺帽。將螺栓60的軸部插通至第1構件72的螺栓孔、
第2構件75的螺栓孔之後,對第1螺帽61、第2螺帽62進行擰緊固定以成為規定的軸向力。對鎖緊試驗裝置70的激振點74施加規定的條件(頻率:713min-1,振幅:11mm)的激振力F2,使第2構件75沿箭頭θ方向擺動,利用感測器65測量此時螺栓60的軸向力如何變化。
The
對形成有M16的通常的粗牙螺絲的螺栓B0、包含粗牙螺絲及細牙螺絲的現有的鎖緊螺栓B01、形成有雙重螺絲結構體11的螺栓B11,進行所述鎖緊試驗。形成有粗牙螺絲的螺栓B0藉由形成有粗牙的母螺絲的第1螺帽、第2螺帽而作為雙螺帽加以固定。現有的鎖緊螺栓B01是利用形成有細牙的母螺絲的第2螺帽、以及形成有粗牙的母螺絲的第1螺帽作為雙螺帽加以緊固固定。形成有雙重螺絲結構體11的螺栓B11是利用形成有粗牙的母螺絲的第1螺帽(緊固用螺帽)54及形成有新多條螺絲的母螺絲的第2螺帽(鎖緊用螺帽)53作為雙螺帽加以緊固固定。
The bolt B0 formed with the normal coarse screw of M16, the conventional lock bolt B01 including the coarse screw and the fine screw, and the bolt B11 formed with the
如圖22所示,形成有雙重螺絲結構體11的螺栓B11即使進行激振,亦幾乎不會產生軸向力的下降,從而鎖緊的效果得以維持。與此相比,通常的粗牙螺絲的螺栓B0在剛剛激振後軸向力會大幅下降,無法維持鎖緊的效果。又,現有的鎖緊螺栓B01在剛剛激振後可觀察到軸向力稍微下降,但是其後鎖緊的效果得以維持。其次,在將激振前的粗牙螺絲的螺栓B0及雙重螺絲結構體11的螺栓B11藉由相同的軸向力而擰緊之後,在所述條件下進行激振試驗而進一步確認鎖緊的效果。
As shown in FIG. 22, even if the bolt B11 formed with the double-
將所述結果示於圖23,形成有雙重螺絲結構體11的螺栓B11即使進行激振,亦幾乎不會產生軸向力的下降,從而鎖緊的效果得以維持。另一方面,粗牙螺絲的螺栓B0在激振後,軸向力立即下降。即,所述雙重螺絲結構體11可確認到有鎖緊的效果。再者,在所述鎖緊試驗中,是以作為第1實施形態的變形例的雙重螺絲結構體11為代表例進行說明,但是在其他實施形態的雙重螺絲結構體中,亦確認可獲得同樣的試驗結果。
The results are shown in FIG. 23. Even if the bolt B11 formed with the double-
所述雙重螺絲結構體1中,螺紋、螺絲槽的構成相當於粗牙螺絲,相對於現有的包含細牙螺絲的雙重螺絲,成為有剛性的形狀,而使強度得到保持。在緊固時,擰緊於第1螺絲上的第1螺帽成為通常的粗牙螺絲的擰緊狀態,故而與細牙螺絲相比,成為特別是使強度提高的構成。對藉由所述雙重螺絲結構體1而緊固的構造物施加負荷,即使在雙重螺絲構造體1上產生軸向力,亦藉由擰緊於第1螺絲上的第1螺帽而保持其軸向力。又,所述雙重螺絲結構體1中,除了因第1螺帽與第2螺帽之間的擰緊力而產生的摩擦力以外,在第1螺絲與第2螺絲的導程中存在差,兩個螺帽無法同時旋轉,由此可產生鎖緊效果。其結果為,所述雙重螺絲結構體1與現有的包含細牙螺絲的鎖緊的雙重螺絲的構成相比,可提高軸向力(扭矩)。
In the
又,若為如現有般包含粗牙螺絲及細牙螺絲的雙重螺絲螺栓,則在實施鍍敷處理上,特別是膜厚較厚的鍍敷處理會填埋細牙螺絲的螺絲槽,故而無法應用於包含細牙螺絲的雙重螺絲。
例如,若對細牙螺絲實施如防蝕性高的熔融錫鍍敷般的厚膜的鍍敷,則鍍敷會聚集於細牙螺紋而填埋螺絲槽。但是,所述雙重螺絲結構體1未採用細牙螺絲,故而不會產生填埋螺絲槽的情況,因此可使用此種鍍敷。其結果為,包含雙重螺絲結構體1的螺栓、螺絲軸藉由實施鍍敷處理,可提高價值、功能,除了現有的機械、電氣領域等以外,亦可用於要求耐蝕性的建築、土木領域內。
In addition, if it is a conventional double-screw bolt that includes coarse-threaded screws and fine-threaded screws, plating treatment, especially thicker plating treatment, will fill the screw grooves of fine-threaded screws. Applied to double screws containing fine thread screws.
For example, if a thick-film plating such as high corrosion-resistant molten tin plating is applied to a fine-threaded screw, the plating will gather on the fine-threaded thread and fill the screw groove. However, the
如針對所述圖5及圖6、圖10及圖11、圖15及圖16中所說明的實施形態的雙重螺絲結構體,如利用表示各角度位置(螺絲角度)與面積的關係的曲線圖所說明的,在某個特定的角度位置上,面積比例(%)小。因此,當利用圖17的試驗裝置對所述各雙重螺絲結構體進行「雙重螺絲結構體的拉伸強度」試驗時,會自面積比例(%)小的部分產生剪切破壞。即使存在所述面積比例(%)小的部分,機械設計上的強度亦無問題。但是,若超過所述設計上的容許剪切破壞應力,則會自面積比例(%)小的部分起首先產生剪切破壞。圖26是將緊固螺帽擰入於雙重螺絲結構體的特定角度位置的局部剖面圖。 As for the double screw structure of the embodiment described in FIGS. 5 and 6, FIG. 10 and FIG. 11, FIG. 15 and FIG. 16, a graph showing the relationship between each angular position (screw angle) and area is used As explained, at a certain angular position, the area ratio (%) is small. Therefore, when the "Tensile Strength of the Double Screw Structure" test is performed on each of the above-mentioned double screw structures using the test device of FIG. 17, shear failure occurs from the portion where the area ratio (%) is small. Even if the area ratio (%) is small, there is no problem with the mechanical design strength. However, if the allowable shear failure stress in the design is exceeded, the shear failure occurs first from the portion with a small area ratio (%). Fig. 26 is a partial cross-sectional view of screwing a fastening nut into a specific angular position of a double screw structure.
本例的第1螺帽(緊固用螺帽)110的種類是公制粗牙螺帽。圖26所示的示例表示所述雙重螺絲結構體100的某個角度的剖面(圖5所示的『3倍導程2條螺絲』的90°的剖面)上的雙重螺絲結構體100及第1螺帽110的剖面。若擰緊第1螺帽110,則藉由來自被緊固體(未圖示)的反作用力,會對雙重螺絲結構
體100施加軸方向載荷W的負荷。在所述角度位置上,若加以擰緊直至產生剪切破壞為止,則在小山狀的螺紋101的線段(剖面形狀)103的位置上,首先會產生剪切破壞。線段103與雙重螺絲結構體100的中心線109平行。線段103短於通常的大小(剖面積)的粗牙的螺絲的螺紋102的線段104。因此,當來自第1螺帽110(緊固用螺帽)的軸方向載荷W對各螺紋均等地施加負荷時,自小山狀的螺紋101的線段103的部分起首先產生剪切破壞。
The type of the first nut (tightening nut) 110 in this example is a metric coarse nut. The example shown in FIG. 26 shows the cross section of the
即使延長第1螺帽110的軸方向的長度,亦會自小山狀的螺紋101的線段103的部分起局部地產生剪切破壞。因此,本實施形態4的雙重螺絲結構體100為了避免小山狀的螺紋101的剪切破壞,利用母材金屬將在軸線方向上排列的小山狀的兩個螺紋101的空間(溝谷)形成為填充部(圖示中為灰色的部分)105。其結果為,小山狀的螺紋101的線段103是與下一個小山101成為一體而延長,從而成為與作為通常的大小的粗牙的螺絲的螺紋102的線段104大致相同的長度。因此,即使在小山狀的螺紋101上,對雙重螺絲結構體100施加軸方向載荷W的負荷,亦不會自所述線段103的部分起先產生剪切破壞。
Even if the length of the
圖27是表示將鎖緊用螺帽擰入至雙重螺絲結構體(4倍導程2條螺絲)時的剖面形狀的圖。即,鎖緊用螺帽120是擰入至作為雙重螺絲結構體10的4倍導程2條螺絲的螺帽,是公制粗牙螺帽的另一螺帽。如圖26中所圖示的,連山狀的兩個小山狀的螺紋101由填充部105而填埋。第2螺帽(鎖緊用螺帽)120
藉由配置有所述填充部105,而無法與連山狀的兩個小山狀的螺紋101卡合,因此設置有直線部(剖面)121,即,設置有螺旋的圓孔。在本例的雙重螺絲結構體10的所述角度位置(圖10所示的60°)上,雙重螺絲結構體10及第2螺帽(鎖緊用螺帽)120與連山狀的兩個小山狀的螺紋101實質上未卡合。
Fig. 27 is a diagram showing a cross-sectional shape when a locking nut is screwed into a double screw structure (two screws with a 4-fold lead). That is, the locking
但是,緊固力由於藉由圖26所示的第1螺帽110而分擔,故而不會產生問題。第2螺帽120的功能並非緊固力,而是發揮第1螺帽110的鎖緊功能的螺帽,從而第2螺帽120不會剪切斷裂。再者,當判斷為第1螺帽110及第2螺帽120的剪切斷裂應力的強度在設計上不足時,只要增大所述螺帽的厚度即可。圖28是將本實施形態4應用於圖5所示的實施形態1的「3倍導程2條螺絲」、「3倍導程2條螺絲的變形例」及「3倍導程1條螺絲」的各角度位置上的雙重螺絲結構體10、雙重螺絲結構體11、雙重螺絲結構體12時的剖面形狀。圖28是對以上所說明的連山狀的兩個小山狀的螺紋101的溝谷利用母材金屬填埋填充部105時的剖面形狀的圖。同樣地,圖29是圖10及圖15所示的實施形態2的「4倍導程2條螺絲」及實施形態3的「2倍導程1條螺絲」的各角度位置上的雙重螺絲結構體20的剖面形狀。
However, since the tightening force is shared by the
所述實施形態4的變形例是在剖面圖中,填充部105的外周面的輪廓線106呈現為與雙重螺絲結構體100的中心線109平行的直線。但是,填充部105的填充方法並不限於所述方法。圖30
(a)是在所述雙重螺絲結構體100中,利用填充部130填埋至構成所述雙重螺絲結構體100的第1螺絲(S1)的有效直徑131的位置為止的圖。即,是將兩個小山狀的螺紋101之間填埋至第1螺絲(S1)的有效直徑131即外周面為止的示例。填充部130的外徑(圓筒面的一部)132的直徑是與有效直徑131相同的直徑。圖30(b)是在所述雙重螺絲結構體100中,利用填充部130填埋至小於所述有效直徑131的外徑(圓筒面的一部分)134為止的示例。再者,所謂有效直徑,是指螺絲槽的寬度與螺紋的寬度相等的虛擬的圓筒的直徑。
In the modified example of the fourth embodiment described above, in the cross-sectional view, the
圖31(a)是在所述雙重螺絲結構體100中,以填充部130的外徑135成為斜面的方式進行填充的示例。即,所述填充部130的剖面中所呈現的外徑的形狀線是斜線,與中心線109成銳角。圖31(b)是在所述雙重螺絲結構體100中,以外徑136成為V字狀的V斜面的方式利用填充部130而填埋的圖。即,所述填充部130的剖面中所呈現的外徑的形狀線成為中心為最凹部的V字狀線。圖31(c)是在所述雙重螺絲結構體100中,以外徑137成為凸部的方式利用填充部130而填埋的圖。所述填充部130的剖面中所呈現的外徑的形狀線是中心為最凸部的凸狀線。再者,當對雙重螺絲結構體100進行輥軋製加工時,在該些的外徑的輪廓線為凸狀的圓弧或橢圓的情況下,塑性變形變得容易,從而軋製加工性優異。因此,對該些雙重螺絲結構體進行軋製的軋製輥的壽命亦長。
FIG. 31(a) is an example of filling in the
以上,已對本發明的實施形態進行說明,但本發明並不限定於該些實施形態。毋庸置言,在不脫離本發明的目的、主旨的範圍內可進行變更。例如,亦可為包含2條螺絲(第1螺絲及S1)及4倍導程2條螺絲(第2螺絲(S2))的組合的雙重螺絲結構體、包含3倍導程2條螺絲(第1螺絲(S1))及4倍導程2條螺絲(第2螺絲(S2))的組合的雙重螺絲結構體等。換言之,所述雙重螺絲結構體只要在螺絲軸部的軸線的環繞方向的各角度位置上,可連續地或每隔規定的間隔地形成基準山形或近似於基準山形的形狀的螺紋即可。
The embodiments of the present invention have been described above, but the present invention is not limited to these embodiments. Needless to say, changes can be made without departing from the purpose and spirit of the present invention. For example, it can also be a double screw structure that includes a combination of two screws (the first screw and S1) and two screws with a 4-fold lead (the second screw (S2)), and two screws with a 3-fold lead (the second screw). A double screw structure with a combination of 1 screw (S1)) and 4 times the
又,在所述實施形態中,是將第1螺絲(S1)、第2螺絲(S2)的導程設為粗牙螺絲的整數倍的導程進行說明,但是亦可不為整數倍。例如,亦可為第2螺絲的導程為粗牙螺絲的3.1倍之類的倍數的導程的螺絲。又,亦可為第1螺絲的導程為粗牙螺絲的1.1倍之類的倍數的導程的螺絲。即,所述雙重螺絲結構體只要在螺絲軸部的軸線的環繞方向的各角度位置上,可連續地或每隔規定的間隔地形成基準山形或近似於基準山形的形狀的螺紋即可。 In addition, in the above-mentioned embodiment, the lead of the first screw (S1) and the second screw (S2) is described as an integer multiple of the lead of the coarse screw, but it may not be an integer multiple. For example, the second screw may have a lead that is a multiple of 3.1 times that of the coarse screw. In addition, the first screw may have a lead that is a multiple of 1.1 times that of the coarse screw. In other words, the double screw structure only needs to be capable of forming a reference mountain shape or a thread similar to the reference mountain shape at each angular position in the circumferential direction of the axis of the screw shaft portion continuously or at predetermined intervals.
此外,在所述實施形態中,是將雙重螺絲結構體設為藉由圓形軋製模具、平板模具利用軋製加工而形成者來進行說明,但是亦可為藉由選自切削加工、射出成形加工、3D打印(三維造形;3D printing)加工、金屬粉末射出成形(Metal Injection Molding:MIM)加工、失蠟鑄造(Lost-wax casting)等之中的一種加工而形成者。但是,藉由軋製加工而進行的螺紋的形成不會藉由軋製加工而切斷金屬組織的內部的金屬流線(metal flow line),故而粗視纖維組織沿螺絲面連續地流動,因此在構造上具有作為螺絲的拉伸強度、疲勞強度高的特徵。 In addition, in the above-mentioned embodiment, the double screw structure is described as being formed by a round rolling die and a flat die using rolling processing, but it may be selected from cutting processing and injection molding. Forming processing, 3D printing (three-dimensional modeling; 3D printing) processing, metal powder injection molding (Metal Injection Molding: MIM) processing, lost wax casting (Lost-wax casting) and other processing. However, the formation of threads by rolling processing does not cut the metal flow lines inside the metal structure by rolling processing. Therefore, the macroscopic fiber structure flows continuously along the screw surface. Structurally, it has the characteristics of high tensile strength and fatigue strength as screws.
圖24(a)及圖24(b)是將所述雙重螺絲結構體用於帶鎖緊螺帽的緊固件的示例,圖24(a)是局部剖面圖,圖24(b)是表示螺帽與雙重螺絲結構體的咬合的剖面圖。帶鎖緊螺帽的緊固件80是對被緊固構件86進行夾緊的示例。在作為六角螺栓的軸部的螺絲部,形成有圖2(a)及圖2(b)所示的「粗牙螺絲」及「3倍導程2條螺絲」(參照圖2(a)及圖2(b))。在「粗牙螺絲」上,擰入有第1螺帽82。所述第1螺帽82的螺紋(螺旋線h1)是經規格化的一般的螺紋。在本例中,在第1螺帽82的一端與第1螺帽82一體地形成有圓錐面83。又,在「3倍導程2條螺絲」(螺旋線h3),擰入有第2螺帽84。由於第2螺帽84擰入於「3倍導程2條螺絲」,故而長於第1螺帽82的導程(與間距P一致),因此每轉一圈而推進的移動量大。
Figure 24 (a) and Figure 24 (b) are examples of using the double screw structure for a fastener with a lock nut, Figure 24 (a) is a partial cross-sectional view, Figure 24 (b) is a screw Sectional view of the engagement between the cap and the double screw structure. The
在第2螺帽84的一端部形成有圓錐孔85。若擰入第1螺帽82,則所述圓錐面83與第2螺帽84的圓錐孔85相接,利用其摩擦力藉由錐形接合而牢固地夾緊。又,只要轉動第1螺帽82而擰入,即可同時進行旋轉驅動,故而不需要擰入作為鎖緊螺帽
的第2螺帽84。其原因在於,由於第2螺帽84的導程長於第1螺帽的間距P,故而只要擰入第1螺帽82即可,使第2螺帽84旋轉而夾緊。
A tapered
圖25是表示將雙重螺絲結構體用於導程凸輪裝置90的示例的前視圖。在所述實施形態中,是利用作為螺絲的公制粗牙螺絲進行說明,是將形成有所述間距、導程不同的兩種螺紋、螺絲槽的雙重螺絲結構體用作導程凸輪91的示例。在「粗牙螺絲」(螺旋線h1)上,卡合有第1凸輪從動件92。又,在「3倍導程2條螺絲」(螺旋線h3),擰入有第2螺帽84。第2凸輪從動件94卡合於多條螺絲槽。當藉由伺服馬達93對導程凸輪91進行旋轉驅動時,由於第1凸輪從動件92及第2凸輪從動件94每旋轉一圈而推進的移動量不同,故而利用其來將旋轉運動轉換成所需的直線運動的移動。所需的移動量是藉由伺服馬達93的轉數、「粗牙螺絲」的間距、「3倍導程2條螺絲」的導程的大小來實現。因此,本發明中所謂的雙重螺絲結構體是指導程凸輪。
FIG. 25 is a front view showing an example in which a double screw structure is used for the
在所述實施形態中,螺紋是利用公制粗牙螺絲來進行說明,但是亦可為相同的螺紋的剖面形狀為三角形且經規格化的惠氏(Whitworth)螺絲、統一標準螺絲、細牙螺絲等。因此,本發明的雙重螺絲結構體中,所謂形成於圓筒狀的軸的外周的「具有標準的間距(P)的螺絲」,並不限定於公制粗牙螺絲,而可以說是在成為基準的螺紋上形成有與其實質上或近似地為相同形狀的螺 絲槽的螺絲。 In the above embodiment, the thread is described using a metric coarse-thread screw, but the same thread may have a triangular cross-sectional shape and standardized Whitworth screw, unified standard screw, fine-thread screw, etc. Therefore, in the double screw structure of the present invention, the so-called "screws with a standard pitch (P)" formed on the outer circumference of the cylindrical shaft are not limited to metric coarse-threaded screws, but can be said to be a reference The thread is formed with a thread of substantially or approximately the same shape Screws with thread grooves.
本發明的雙重螺絲結構體可用於需要具有鎖緊功能的螺絲緊固體、及可同時實現導程、間距不同的兩個進給的導程凸輪的機械、電氣、建築、土木、航空、宇宙、汽車、鐵路、船舶等各產業中。 The double screw structure of the present invention can be used for mechanical, electrical, construction, civil engineering, aerospace, aerospace, mechanical, electrical, construction, civil engineering, aerospace, aerospace, mechanical, electrical, construction, civil engineering, aerospace, and In various industries such as automobiles, railways, and ships.
10:雙重螺絲結構體 10: Double screw structure
de:部分(作為螺絲軸部的外周面且在剖視時為平坦狀的部位) de: Part (the part that is the outer peripheral surface of the screw shaft and is flat when viewed in section)
g0:第1螺絲(粗牙螺絲)的螺絲槽 g 0 : Screw groove of the first screw (coarse screw)
g1、g2:第2螺絲(3倍導程的第2螺絲)的螺絲槽 g 1 , g 2 : Screw groove for the second screw (the second screw with 3 times the lead)
h1、h3:螺旋線 h 1 , h 3 : helix
L1、L3:導程 L 1 , L 3 : lead
Q1:第1螺絲的輪廓線 Q1: The outline of the first screw
Q3-1:第2螺絲的輪廓線 Q3-1: The outline of the second screw
r:第1螺紋 r: 1st thread
Claims (11)
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TW105139028A TWI705202B (en) | 2016-11-28 | 2016-11-28 | Double screw structure |
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TW105139028A TWI705202B (en) | 2016-11-28 | 2016-11-28 | Double screw structure |
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TW201819782A TW201819782A (en) | 2018-06-01 |
TWI705202B true TWI705202B (en) | 2020-09-21 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3804291A1 (en) * | 1988-02-12 | 1989-08-24 | Bergner Richard Gmbh Co | Clamping screw |
US20030156921A1 (en) * | 2001-03-26 | 2003-08-21 | Masato Nagawa | Bolt and method for manufacturing the bolt |
TWM385613U (en) * | 2010-01-12 | 2010-08-01 | Hwally Products Co Ltd | screw |
CN102770672A (en) * | 2010-02-26 | 2012-11-07 | 伊利诺斯工具制品有限公司 | Wave thread form |
-
2016
- 2016-11-28 TW TW105139028A patent/TWI705202B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3804291A1 (en) * | 1988-02-12 | 1989-08-24 | Bergner Richard Gmbh Co | Clamping screw |
US20030156921A1 (en) * | 2001-03-26 | 2003-08-21 | Masato Nagawa | Bolt and method for manufacturing the bolt |
TWM385613U (en) * | 2010-01-12 | 2010-08-01 | Hwally Products Co Ltd | screw |
CN102770672A (en) * | 2010-02-26 | 2012-11-07 | 伊利诺斯工具制品有限公司 | Wave thread form |
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