TWI703738B - Solar cell - Google Patents

Solar cell Download PDF

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TWI703738B
TWI703738B TW108116613A TW108116613A TWI703738B TW I703738 B TWI703738 B TW I703738B TW 108116613 A TW108116613 A TW 108116613A TW 108116613 A TW108116613 A TW 108116613A TW I703738 B TWI703738 B TW I703738B
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solar cell
bus
conductive pads
conductive
conductive pad
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TW108116613A
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Chinese (zh)
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TW202042407A (en
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張立偉
林宏洋
蘇子文
許宏煇
陳銘宇
呂智成
程謙禮
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友達光電股份有限公司
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Priority to TW108116613A priority Critical patent/TWI703738B/en
Priority to CN201910874033.1A priority patent/CN110611007B/en
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Publication of TW202042407A publication Critical patent/TW202042407A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

A solar cell includes a plurality of conductive pads, a plurality of bus lines, a plurality of conductive wires, and a plurality of fingers. The conductive pads are arranged in a first direction. The bus lines are respectively located between the conductive pads and extend in the first direction, and gaps are between the bus lines and the adjacent conductive pads. The conductive wires extend in the first direction and are located above the conductive pads and the bus lines. A ratio of a maximum width of each of the conductive pads to a diameter of each of the corresponding conductive wires is greater than or equal to 2.5 and less than or equal to 6. The fingers are arranged in the first direction and extend in a second direction.

Description

太陽能電池 Solar battery

本揭露是有關於一種太陽能電池。 This disclosure is about a solar cell.

近年來,隨著能源短缺的問題日益嚴重,各種替代能源不斷湧現。在眾多的替代能源中,又以太陽能產業最具前景。太陽能電池可將光能轉換為電能,其中光能又以太陽光為主要來源。由於太陽能電池在轉換過程中不會產生溫室氣體,因此得以實現綠色能源的環境。 In recent years, as the problem of energy shortages has become increasingly serious, various alternative energy sources have continued to emerge. Among the many alternative energy sources, the solar energy industry is the most promising. Solar cells can convert light energy into electrical energy, and sunlight is the main source of light energy. Since solar cells do not generate greenhouse gases during the conversion process, a green energy environment can be realized.

隨著太陽能產業的進步與發展,太陽能電池近來已廣泛地應用於各種電子產品中。然而,在太陽能電池的生產過程中,導線已從扁平型變為圓狀型,在製程過程中往往面臨焊料聚集與結塊的狀況,導致導線的焊接不完全以致空焊的情形發生,並進而影響太陽能電池模組的製程良率及產品可靠度。 With the progress and development of the solar energy industry, solar cells have recently been widely used in various electronic products. However, in the production process of solar cells, the wire has changed from a flat type to a round type. During the manufacturing process, it is often faced with the situation of solder accumulation and agglomeration, which leads to incomplete soldering of the wires, resulting in empty soldering, and further Affect the process yield and product reliability of solar cell modules.

本揭露之一技術態樣為一種太陽能電池。 One technical aspect of this disclosure is a solar cell.

一種太陽能電池包含複數條導電墊、複數條匯流母線、複數條導線及複數條匯流子線。導電墊在第一方向上排 列。匯流母線分別位於導電墊之間並沿第一方向延伸。匯流母線與相鄰的導電墊之間具有間隔。導線沿第一方向延伸,且位於導電墊及匯流母線上方,且導電墊之最大寬度與對應之導線之直徑的比例大於等於2.5且小於等於6。匯流子線在第一方向上排列並沿第二方向延伸。 A solar cell includes a plurality of conductive pads, a plurality of bus bars, a plurality of wires, and a plurality of bus sub-lines. Conductive pads are arranged in the first direction Column. The bus bars are respectively located between the conductive pads and extend along the first direction. There is an interval between the bus bar and the adjacent conductive pad. The wire extends along the first direction and is located above the conductive pad and the bus bar, and the ratio of the maximum width of the conductive pad to the diameter of the corresponding wire is greater than or equal to 2.5 and less than or equal to 6. The bus sub-lines are arranged in the first direction and extend along the second direction.

在本揭露一實施方式中,第一方向實質上垂直於第二方向,且匯流子線與匯流母線相交。 In an embodiment of the present disclosure, the first direction is substantially perpendicular to the second direction, and the bus sub-line intersects the bus bus.

在本揭露一實施方式中,導電墊具有通孔或凹部。 In an embodiment of the present disclosure, the conductive pad has a through hole or a recess.

在本揭露一實施方式中,導電墊具有相對的兩凹部,且兩凹部之兩底點的連線段具有連線距離L1,且導電墊平行於連線段之側邊具有長度L2,且L1與L2的比例大於等於0.1且小於等於0.9。 In an embodiment of the present disclosure, the conductive pad has two opposite recesses, and the connecting segment between the two bottom points of the two recesses has a connecting distance L1, and the side of the conductive pad parallel to the connecting segment has a length L2, and L1 The ratio to L2 is greater than or equal to 0.1 and less than or equal to 0.9.

在本揭露一實施方式中,導電墊具有通孔及相對的兩凹部,且通孔位於兩凹部的連線段上,且通孔平行於連線段之側邊具有寬度L3,且導電墊平行於連線段之側邊具有長度L2,且L3與L2的比例大於等於0.1且小於等於0.9。 In an embodiment of this disclosure, the conductive pad has a through hole and two opposite recesses, and the through hole is located on the connecting section of the two recesses, and the side of the through hole parallel to the connecting section has a width L3, and the conductive pad is parallel The side of the connecting segment has a length L2, and the ratio of L3 to L2 is greater than or equal to 0.1 and less than or equal to 0.9.

在本揭露一實施方式中,導電墊在第一方向上等距排列。 In an embodiment of the present disclosure, the conductive pads are arranged equidistantly in the first direction.

在本揭露一實施方式中,導線的橫截面為圓形或橢圓形。 In an embodiment of the present disclosure, the cross section of the wire is circular or oval.

在本揭露一實施方式中,更包含導電結構,配置以固定導線至導電墊及匯流母線上方。導電結構與導電墊之間夾大於等於43°且小於等於65°的角度。 In an embodiment of the present disclosure, a conductive structure is further included, which is configured to fix the wire to the conductive pad and the bus bar. An angle between the conductive structure and the conductive pad is greater than or equal to 43° and less than or equal to 65°.

在本揭露一實施方式中,更包含末端匯流母線,且導電墊包含末端導電墊。末端匯流母線位於末端導電墊與太陽能電池的側邊之間。 In an embodiment of the present disclosure, an end bus bar is further included, and the conductive pad includes an end conductive pad. The terminal bus bar is located between the terminal conductive pad and the side of the solar cell.

在本揭露一實施方式中,更包含兩末端匯流輔助線,且末端匯流輔助線自末端導電墊向太陽能電池的側邊延伸。末端匯流母線位於末端匯流輔助線之間,且末端匯流母線與末端匯流輔助線互相平行或共同形成放射形狀。 In one embodiment of the present disclosure, it further includes two end bus auxiliary lines, and the end bus auxiliary lines extend from the end conductive pad to the side of the solar cell. The end bus bar is located between the end bus auxiliary lines, and the end bus bar and the end bus auxiliary line are parallel to each other or jointly form a radial shape.

在本揭露一實施方式中,匯流子線與末端匯流輔助線及末端匯流母線相交。 In an embodiment of the present disclosure, the bus sub-line intersects the end bus auxiliary line and the end bus bus.

在本揭露一實施方式中,導電墊之最大長度約等於導電墊之最大寬度。 In an embodiment of the present disclosure, the maximum length of the conductive pad is approximately equal to the maximum width of the conductive pad.

在本揭露一實施方式中,太陽能電池更包含複數條匯流輔助線,分別位於導電墊平行於第一方向的兩側,且沿第一方向延伸並凸出於導電墊。匯流輔助線在第一方向上的兩端分別連接相鄰的匯流子線。 In an embodiment of the present disclosure, the solar cell further includes a plurality of auxiliary bus lines, which are respectively located on two sides of the conductive pad parallel to the first direction, extend along the first direction and protrude from the conductive pad. Two ends of the auxiliary bus line in the first direction are respectively connected to adjacent bus sub-lines.

根據本揭露上述實施方式,由於匯流母線位於相鄰的導電墊之間與相鄰的導電墊之間具有間隔,且導電墊之最大寬度與對應之導線之直徑的比例大於等於2.5且小於等於6,因此焊料不易聚集與結塊於導電墊鄰近匯流母線的兩端。如此一來,導致導線之焊接不完全以致空焊的情形發生的狀況可降低,並進而改善太陽能電池模組的製程量率及產品可靠度。 According to the above-mentioned embodiments of the present disclosure, the bus bar is located between adjacent conductive pads and there is a gap between adjacent conductive pads, and the ratio of the maximum width of the conductive pad to the diameter of the corresponding wire is greater than or equal to 2.5 and less than or equal to 6. Therefore, the solder is not easy to accumulate and agglomerate on both ends of the conductive pad adjacent to the bus bar. As a result, the conditions that lead to the incomplete welding of the wires and the occurrence of empty welding can be reduced, and the manufacturing yield and product reliability of the solar cell module can be improved.

100、100a、100b‧‧‧太陽能電池 100, 100a, 100b‧‧‧Solar cell

110‧‧‧導電墊 110‧‧‧Conductive pad

110a‧‧‧末端導電墊 110a‧‧‧End conductive pad

112‧‧‧凹部 112‧‧‧Concave

114‧‧‧通孔 114‧‧‧Through hole

120‧‧‧匯流母線 120‧‧‧Confluence bus

120a‧‧‧末端匯流母線 120a‧‧‧End busbar

130‧‧‧匯流子線 130‧‧‧Confluence sub-line

140‧‧‧導電結構 140‧‧‧Conductive structure

150‧‧‧導線 150‧‧‧Wire

160‧‧‧匯流輔助線 160‧‧‧ Confluence auxiliary line

160a‧‧‧末端匯流輔助線 160a‧‧‧End Confluence Auxiliary Line

d‧‧‧間隔 d‧‧‧interval

L1‧‧‧連線距離 L1‧‧‧Connection distance

L2‧‧‧長度 L2‧‧‧Length

L3‧‧‧寬度 L3‧‧‧Width

S‧‧‧側邊 S‧‧‧side

Lm‧‧‧最大長度 Lm‧‧‧Maximum length

Wm‧‧‧最大寬度 Wm‧‧‧Maximum width

D1‧‧‧第一方向 D1‧‧‧First direction

D2‧‧‧第二方向 D2‧‧‧Second direction

D‧‧‧直徑 D‧‧‧diameter

θ‧‧‧角度 θ‧‧‧angle

6-6、11-11‧‧‧線段 6-6、11-11‧‧‧Line segment

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之詳細說明如下:第1圖繪示根據本揭露一實施方式之太陽能電池的上視圖。 In order to make the above and other objects, features, advantages and embodiments of the present invention more comprehensible, detailed descriptions of the accompanying drawings are as follows: Figure 1 shows a top view of a solar cell according to an embodiment of the present disclosure.

第2圖繪示第1圖之太陽能電池的局部放大圖。 Fig. 2 shows a partial enlarged view of the solar cell of Fig. 1.

第3圖繪示根據本揭露一實施方式之太陽能電池的上視圖。 FIG. 3 shows a top view of a solar cell according to an embodiment of the present disclosure.

第4圖繪示第3圖之太陽能電池的局部放大圖。 Fig. 4 shows a partial enlarged view of the solar cell of Fig. 3.

第5圖繪示第4圖之太陽能電池以導電結構固定導線後的上視圖。 Fig. 5 is a top view of the solar cell of Fig. 4 after the wires are fixed with a conductive structure.

第6圖繪示第5圖之太陽能電池的剖面圖。 Fig. 6 shows a cross-sectional view of the solar cell of Fig. 5.

第7圖繪示第1圖之太陽能電池的局部放大圖。 Fig. 7 shows a partial enlarged view of the solar cell of Fig. 1.

第8圖繪示第7圖之太陽能電池以導電結構固定導線後的上視圖。 Fig. 8 is a top view of the solar cell of Fig. 7 after the wires are fixed with a conductive structure.

第9圖繪示第1圖之太陽能電池中不同形狀之導電墊的上視圖。 Fig. 9 shows a top view of conductive pads of different shapes in the solar cell of Fig. 1.

第10圖繪示根據本揭露另一實施方式之太陽能電池局部放大圖。 FIG. 10 is a partial enlarged view of a solar cell according to another embodiment of the present disclosure.

第11圖繪示第10圖之太陽能電池以導電結構固定導線後的剖面圖。 Fig. 11 shows a cross-sectional view of the solar cell of Fig. 10 after a conductive structure is used to fix the wires.

以下將以圖式揭露本揭露之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。 然而,應瞭解到,這些實務上的細節不應用以限制本揭露。也就是說,在本揭露部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。 Hereinafter, a plurality of implementation manners of the present disclosure will be disclosed in schematic form. For the sake of clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this disclosure. In other words, in some implementations of this disclosure, these practical details are unnecessary. In addition, in order to simplify the drawings, some conventionally used structures and elements will be shown in a simple schematic manner in the drawings.

應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件「上」或「連接至」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接至」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」或「耦合」係可為二元件間存在其它元件。 It should be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "connected" to another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements. As used herein, "connection" can refer to physical and/or electrical connection. Furthermore, "electrical connection" or "coupling" can mean that there are other elements between two elements.

本文使用的「約」、「近似」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,「約」可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的「約」、「近似」或「實質上」可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。 As used herein, "approximately", "approximately", or "substantially" includes the stated value and the average value within the acceptable deviation range of the specific value determined by a person of ordinary skill in the art, taking into account the measurement and A certain amount of measurement-related error (ie, the limitation of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, the "about", "approximate" or "substantially" used herein can select a more acceptable deviation range or standard deviation based on optical properties, etching properties or other properties, and not one standard deviation can be applied to all properties .

第1圖繪示根據本揭露一實施方式之太陽能電池100的上視圖。第2圖繪示第1圖之太陽能電池100之區域R1的局部放大圖。同時參閱第1圖與第2圖,太陽能電池100包含複數個導電墊110、複數條匯流母線120及複數條匯流子線130。導電墊110在第一方向D1上排列。匯流母線120分別位於導電 墊110之間並沿第一方向D1延伸。匯流母線120與相鄰的導電墊110之間具有間隔d。匯流子線130在第一方向D1上排列並沿第二方向D2延伸。 FIG. 1 shows a top view of a solar cell 100 according to an embodiment of the present disclosure. FIG. 2 is a partial enlarged view of the region R1 of the solar cell 100 in FIG. 1. FIG. Referring to FIGS. 1 and 2 at the same time, the solar cell 100 includes a plurality of conductive pads 110, a plurality of busbars 120 and a plurality of busbars 130. The conductive pads 110 are arranged in the first direction D1. The bus bars 120 are respectively located in the conductive The pads 110 extend along the first direction D1. There is an interval d between the bus bar 120 and the adjacent conductive pad 110. The bus sub-lines 130 are arranged in the first direction D1 and extend along the second direction D2.

第3圖繪示根據本揭露一實施方式之太陽能電池100的上視圖。第4圖繪示第3圖之太陽能電池100之區域R1的局部放大圖。同時參閱第3圖與第4圖,太陽能電池100更包含複數條導線150。導線150沿第一方向D1延伸,且位於導電墊110及匯流母線120上方。導電墊110之最大寬度Wm與對應之導線之直徑D的比例大於等於2.5且小於等於6。 FIG. 3 shows a top view of a solar cell 100 according to an embodiment of the present disclosure. FIG. 4 is a partial enlarged view of the region R1 of the solar cell 100 in FIG. 3. Referring to FIGS. 3 and 4 at the same time, the solar cell 100 further includes a plurality of wires 150. The wire 150 extends along the first direction D1 and is located above the conductive pad 110 and the bus bar 120. The ratio of the maximum width Wm of the conductive pad 110 to the diameter D of the corresponding wire is greater than or equal to 2.5 and less than or equal to 6.

在本實施方式中,由於匯流母線120位於相鄰的導電墊110之間,匯流母線120與相鄰的導電墊110之間具有間隔d,且將導電墊110之最大寬度Wm與對應之導線150之直徑D的比例設計為大於等於2.5且小於等於6,因此焊料不易聚集與結塊於導電墊110鄰近匯流母線120的兩端。如此一來,導致導線150之焊接不完全以致空焊之情形發生的狀況可降低,並進而改善太陽能電池100模組的製程量率及產品可靠度。 In this embodiment, since the bus bar 120 is located between the adjacent conductive pads 110, there is a gap d between the bus bar 120 and the adjacent conductive pad 110, and the maximum width Wm of the conductive pad 110 is connected to the corresponding wire 150 The ratio of the diameter D is designed to be greater than or equal to 2.5 and less than or equal to 6, so the solder is not easy to accumulate and agglomerate on the two ends of the conductive pad 110 adjacent to the bus bar 120. As a result, the conditions that lead to the incomplete welding of the wire 150 and the occurrence of the empty welding situation can be reduced, and the production rate and product reliability of the solar cell 100 module can be improved.

在本實施方式中,位於導電墊110之間的匯流母線120沿第一方向D1設置。此外,匯流子線130可沿第二方向D2延伸並在第一方向D1以等距或不等距排列,依設計者的需求而定,並不用以限制本揭露。在本實施方式中,第一方向D1與第二方向D2實質上互相垂直,換句話說,匯流母線120與匯流子線130彼此互相大致垂直地相交排列。此外,導電墊110、匯流母線120及匯流子線130可由包含銀漿的材料所製 成,但並不用以限制本揭露。由於匯流母線120與相鄰的導電墊110之間具有間隔d,因此可以節省用於製造匯流母線120之銀漿的花費,進而降低太陽能電池100的製造成本。此外,在本實施方式中,導電墊110之最大長度Lm約等於導電墊110之最大寬度Wm,但並不用以限制本揭露,例如,導電墊110之最大長度Lm可大於或者小於導電墊110之最大寬度Wm。另外,導電墊110例如可在第一方向D1上等距離排列。 In this embodiment, the bus bars 120 located between the conductive pads 110 are arranged along the first direction D1. In addition, the bus sub-lines 130 may extend along the second direction D2 and be arranged at equal distances or unequal distances in the first direction D1, depending on the needs of the designer, and are not intended to limit the disclosure. In this embodiment, the first direction D1 and the second direction D2 are substantially perpendicular to each other. In other words, the bus bar 120 and the bus sub-line 130 are arranged substantially perpendicular to each other. In addition, the conductive pad 110, the bus bar 120, and the bus sub-line 130 can be made of materials containing silver paste Completed, but not used to limit the disclosure. Since there is a space d between the bus bar 120 and the adjacent conductive pad 110, the cost of silver paste for manufacturing the bus bar 120 can be saved, thereby reducing the manufacturing cost of the solar cell 100. In addition, in this embodiment, the maximum length Lm of the conductive pad 110 is approximately equal to the maximum width Wm of the conductive pad 110, but it is not used to limit the disclosure. For example, the maximum length Lm of the conductive pad 110 may be greater than or less than that of the conductive pad 110. Maximum width Wm. In addition, the conductive pads 110 may be arranged at equal distances in the first direction D1, for example.

第5圖繪示第4圖之太陽能電池100以導電結構140固定導線150後的上視圖。在本實施方式中,導線150與匯流母線120實質上重疊。此外,導線150延伸通過匯流母線120與導電墊110之間的間隔d。在本實施方式中,太陽能電池100還包含導電結構140。導電結構140位於導電墊110及匯流母線120上方,且配置以將導線150固定至導電墊110及匯流母線120上方。若從上視角度(即第5圖的視角)觀察,可見導電結構140至少部分覆蓋匯流母線120與導電墊110之間的間隔d。 FIG. 5 is a top view of the solar cell 100 in FIG. 4 after the conductive structure 140 is used to fix the wire 150. In this embodiment, the wire 150 and the bus bar 120 substantially overlap. In addition, the wire 150 extends through the space d between the bus bar 120 and the conductive pad 110. In this embodiment, the solar cell 100 further includes a conductive structure 140. The conductive structure 140 is located above the conductive pad 110 and the bus bar 120 and is configured to fix the wire 150 above the conductive pad 110 and the bus bar 120. If viewed from a top perspective (ie, the viewing angle of FIG. 5), it can be seen that the conductive structure 140 at least partially covers the space d between the bus bar 120 and the conductive pad 110.

在本實施方式中,導電結構140可由包覆導線150的焊料形成。焊料可由包含錫的合金(例如錫銀銅合金或錫鉛合金)的材料所製成,但並不用以限制本揭露。具體來說,可將導線150置於導電墊110及匯流母線120上方,並以紅外光所提供的能量將導線150周圍的焊料加熱。加熱後的焊料逐漸熔化並沿著導線150流動,隨後與導電墊110及匯流母線120表面的銀產生化學反應而形成介金屬共化物(intermetallic compound),所形成的介金屬共化物在冷卻後即為第5圖所示的導電結構140。導電結構140得以將導線150固定至導電墊 110及匯流母線120上方,以完成導線150的焊接。 In this embodiment, the conductive structure 140 may be formed of solder covering the wire 150. The solder may be made of an alloy containing tin (such as a tin-silver-copper alloy or a tin-lead alloy), but it is not intended to limit the disclosure. Specifically, the wire 150 can be placed above the conductive pad 110 and the bus bar 120, and the solder around the wire 150 can be heated by the energy provided by the infrared light. The heated solder gradually melts and flows along the wire 150, and then chemically reacts with the silver on the surface of the conductive pad 110 and the busbar 120 to form an intermetallic compound. The formed intermetallic compound is immediately after cooling. It is the conductive structure 140 shown in FIG. 5. The conductive structure 140 can fix the wire 150 to the conductive pad 110 and above the bus bar 120 to complete the welding of the wire 150.

在本實施方式中,由於太陽能電池100中的導電墊110在太陽能電池100上等距排列,且每個導電墊110具有相同的面積,因此相鄰的導電墊110之間(以及每個導電墊110本身)所能乘載之焊料的量實質上相同,使得在導線150周圍流動的焊料得以均勻地分布在相鄰的導電墊110之間(以及每個導電墊110上方)。此外,由於導電墊110之最大長度Lm約等於導電墊110之最大寬度Wm,因此焊料沿著導電墊110之最大長度Lm所能夠流動的距離與焊料沿著導電墊110之最大寬度Wm所能夠流動的距離實質上相同,使得焊料得以平均地分布於導電墊110上方。 In this embodiment, since the conductive pads 110 in the solar cell 100 are equally spaced on the solar cell 100, and each conductive pad 110 has the same area, the adjacent conductive pads 110 (and each conductive pad 110) The amount of solder that can be carried by the 110 itself) is substantially the same, so that the solder flowing around the wire 150 can be evenly distributed between the adjacent conductive pads 110 (and above each conductive pad 110). In addition, since the maximum length Lm of the conductive pad 110 is approximately equal to the maximum width Wm of the conductive pad 110, the distance that the solder can flow along the maximum length Lm of the conductive pad 110 and the maximum width Wm of the solder along the conductive pad 110 The distance between is substantially the same, so that the solder can be evenly distributed on the conductive pad 110.

同時參閱第1圖及第2圖,太陽能電池100還包含複數個匯流輔助線160,匯流輔助線160分別位於導電墊110平行於第一方向D1的兩側。此外,匯流輔助線160沿第一方向D1延伸並凸出於導電墊110,並在第一方向D1上的兩端分別連接相鄰的匯流子線130。由於匯流輔助線160與匯流子線130的相鄰兩者連接,使得電子的傳導不會因為匯流母線120與導電墊110之間的間隔d而中斷,且連接後的匯流子線130與匯流輔助線160提供電子更多路徑選擇,進而降低太陽能電池100整體的阻值,並提升太陽能電池100在能量轉換上的效率。在本實施方式中,匯流輔助線160可由包含與導電墊110、匯流母線120及匯流子線130相同的材料所製成,也就是說,匯流輔助線160可由包含銀漿的材料製成,但並不用以限制本揭露。 Referring to FIGS. 1 and 2 at the same time, the solar cell 100 further includes a plurality of auxiliary bus lines 160. The auxiliary bus lines 160 are respectively located on two sides of the conductive pad 110 parallel to the first direction D1. In addition, the bus auxiliary line 160 extends along the first direction D1 and protrudes from the conductive pad 110, and two ends in the first direction D1 are respectively connected to the adjacent bus sub-lines 130. Since the bus auxiliary line 160 is connected to the adjacent two bus lines 130, the conduction of electrons will not be interrupted by the interval d between the bus bus 120 and the conductive pad 110, and the connected bus line 130 and the bus auxiliary line 130 The line 160 provides more path options for electrons, thereby reducing the overall resistance of the solar cell 100 and improving the efficiency of the solar cell 100 in energy conversion. In this embodiment, the auxiliary bus line 160 may be made of the same material as the conductive pad 110, the bus bus 120, and the bus sub-line 130, that is, the auxiliary bus line 160 may be made of a material including silver paste, but It is not used to limit this disclosure.

第6圖繪示第5圖之太陽能電池沿線段6-6的剖面圖。在本實施方式中,太陽能電池100的導線150具有圓形或橢圓形的橫截面。相較於傳統矩形之橫截面,由於圓形或橢圓形之橫截面的導線150不具有稜角,因此使得導線150周圍的焊料更容易沿水平方向溢散而不囤積聚集於導線150頂部。此外,當太陽光入射至太陽能電池100上方的導線150時,由於圓形或橢圓形之橫截面的導線150之表面為連續弧形,因此有助於入射之太陽光反射至太陽能電池100的表面,以有效增加太陽能電池100的光線利用率。此外,在本實施方式中,導電結構140與導電墊110之間具有大於等於43°且小於等於65°的角度θ,但並不用以限制本揭露。當角度θ的值越小,導電結構140與導電墊110之間的附著力越強,也因此可承受較大的拉力並較穩固地將導線150固定至導電墊110上方。 Fig. 6 shows a cross-sectional view of the solar cell in Fig. 5 along line 6-6. In this embodiment, the wire 150 of the solar cell 100 has a circular or oval cross section. Compared with the traditional rectangular cross-section, the circular or elliptical cross-section of the wire 150 has no edges and corners, so that the solder around the wire 150 is more likely to be scattered in the horizontal direction without hoarding and gathering on the top of the wire 150. In addition, when sunlight is incident on the wire 150 above the solar cell 100, since the surface of the wire 150 with a circular or elliptical cross-section is a continuous arc, it helps to reflect the incident sunlight to the surface of the solar cell 100 , In order to effectively increase the light utilization rate of the solar cell 100. In addition, in this embodiment, the conductive structure 140 and the conductive pad 110 have an angle θ greater than or equal to 43° and less than or equal to 65°, which is not used to limit the disclosure. When the value of the angle θ is smaller, the adhesion between the conductive structure 140 and the conductive pad 110 is stronger, and therefore, the conductive structure 140 can withstand greater pulling force and fix the wire 150 to the conductive pad 110 more firmly.

第7圖繪示第1圖之太陽能電池100之區域R2的局部放大圖。第8圖第7圖之太陽能電池100以導電結構140固定導線150後的上視圖。參閱第7圖,太陽能電池100中的導電墊110包含末端導電墊110a,且太陽能電池100還包含位於末端導電墊110a與太陽能電池100的側邊S之間的末端匯流母線120a。末端匯流母線120a沿第一方向D1延伸,且與相鄰的末端導電墊110a之間具有間隔d。此外,末端匯流母線120a與位於導電墊110之間的匯流母線120彼此沿第一方向D1對齊。參閱第8圖,由於末端匯流母線120a可由包含銀漿的材料製成,因此可與包覆導線150的焊料反應而形成導電結構140,導電結構140進而幫助導線150的末端在焊接的過程中固定至末端 匯流母線120a而幾乎不產生位置上的偏移。如此一來,導線150可始終沿著第一方向D1延伸至末端導電墊110a與太陽能電池100的側邊S之間。 FIG. 7 is a partial enlarged view of the region R2 of the solar cell 100 in FIG. 1. The top view of the solar cell 100 in FIG. 8 and FIG. 7 after the conductive structure 140 is used to fix the wire 150. Referring to FIG. 7, the conductive pad 110 in the solar cell 100 includes an end conductive pad 110 a, and the solar cell 100 further includes an end bus bar 120 a between the end conductive pad 110 a and the side S of the solar cell 100. The terminal bus bar 120a extends along the first direction D1 and has a space d between the adjacent terminal conductive pad 110a. In addition, the end bus bar 120a and the bus bar 120 located between the conductive pads 110 are aligned with each other along the first direction D1. Referring to Figure 8, since the end bus bar 120a can be made of a material containing silver paste, it can react with the solder covering the wire 150 to form a conductive structure 140, which in turn helps the end of the wire 150 to be fixed during the soldering process To the end The bus bar 120a is connected with almost no positional deviation. In this way, the wire 150 can always extend along the first direction D1 between the terminal conductive pad 110 a and the side S of the solar cell 100.

如第7圖及第8圖所示,在本實施方式中,太陽能電池100還包含兩末端匯流輔助線160a。此外,末端匯流母線120a位於兩末端匯流輔助線160a之間。在本實施方式中,末端匯流母線120a與兩末端匯流輔助線160a可共同形成放射形狀,但並不用以限制本揭露。在其他實施方式中,末端匯流母線120a與兩末端匯流輔助線160a可沿第一方向D1互相平行。當導線150的末端產生些許位置上的偏移時,兩末端匯流輔助線160a可幫助產生人眼視覺上的功效,使得導線150的末端在視覺上偏移的程度較實際上偏移的程度不明顯,達到改善太陽能電池100模組外觀的功效。 As shown in Figs. 7 and 8, in the present embodiment, the solar cell 100 further includes two end bus auxiliary lines 160a. In addition, the end bus bar 120a is located between the two end bus auxiliary lines 160a. In this embodiment, the end bus bar 120a and the two end bus auxiliary lines 160a can jointly form a radial shape, but it is not used to limit the disclosure. In other embodiments, the end bus bar 120a and the two end bus auxiliary lines 160a may be parallel to each other along the first direction D1. When the end of the wire 150 has a slight positional offset, the two-end confluence auxiliary line 160a can help to produce visual effects, so that the end of the wire 150 is visually offset less than the actual offset. Obviously, the effect of improving the appearance of the solar cell 100 module is achieved.

如第5圖及第8圖所示,在本實施方式中,匯流子線130除了與匯流母線120相交排列於太陽能電池100上方之外,匯流子線130還與末端匯流母線120a及兩末端匯流輔助線160a相交排列於太陽能電池100上方。這樣的結構配置提供電子更多路徑選擇(即減少電子傳導的路徑長度),進而降低太陽能電池100整體的阻值,以提升太陽能電池100在能量轉換上的效率。此外,由於匯流子線130與末端匯流母線120a彼此相交排列,因此當導線150的末端在焊接的過程中產生些許位置上的偏移時,與末端匯流母線120a鄰接的匯流子線130可及時捕捉並固定偏移的導線150,使得導線150的末端不至於產生過度嚴重的位移。 As shown in Figures 5 and 8, in this embodiment, the busbar 130 is arranged above the solar cell 100 in addition to intersecting the busbar 120, the busbar 130 also converges with the end busbar 120a and both ends. The auxiliary lines 160a are intersected and arranged above the solar cell 100. This structural configuration provides more path options for electrons (ie, reduces the path length of electron conduction), thereby reducing the overall resistance of the solar cell 100, so as to improve the efficiency of the solar cell 100 in energy conversion. In addition, since the bus bar 130 and the end bus bar 120a are arranged to intersect each other, when the end of the wire 150 is slightly shifted during the welding process, the bus bar 130 adjacent to the end bus bar 120a can be caught in time And fix the offset wire 150 so that the end of the wire 150 will not be excessively severely displaced.

第9圖繪示第1圖之太陽能電池100中不同形狀之導電墊110的上視圖。如第9圖所示,(a)與(e)之導電墊110為「正方形」,(b)與(f)之導電墊110為「鄰近型」,(c)與(g)之導電墊110為「分開型」,而(d)與(h)之導電墊110為「斷開型」。其中,上述導電墊110又可區分為(a)至(d)的「水平式」以及(e)至(h)的「垂直式」。在本實施方式中,「鄰近型」、「分開型」以及「斷開型」為「正方形」所衍伸出來的形狀,且又可統稱為「紡錘型」。具體來說,設計者可將「正方形」(最大長度Lm約等於最大寬度Wm)的形狀加以改良而形成「鄰近型」、「分開型」以及「斷開型」。 FIG. 9 is a top view of conductive pads 110 of different shapes in the solar cell 100 of FIG. 1. FIG. As shown in Figure 9, the conductive pads 110 of (a) and (e) are "square", the conductive pads 110 of (b) and (f) are "proximity type", and the conductive pads of (c) and (g) 110 is a "separated type", and the conductive pads 110 of (d) and (h) are of a "disconnected type". Among them, the aforementioned conductive pad 110 can be further divided into the "horizontal type" of (a) to (d) and the "vertical type" of (e) to (h). In the present embodiment, the "proximity type", the "separated type" and the "disconnected type" are shapes derived from the "square", and can be collectively referred to as the "spindle type". Specifically, the designer can modify the shape of the "square" (the maximum length Lm is approximately equal to the maximum width Wm) to form "adjacent", "separated" and "disconnected" shapes.

如第9圖所示,在「鄰近型」以及「分開型」的實施方式中,導電墊110具有相對的兩凹部112,且兩凹部112之兩底點R的連線段具有連線距離L1,且導電墊110平行於連線段之側邊具有長度L2,且連線距離L1與長度L2的比例大於等於0.1且小於等於0.9。「鄰近型」與「分開型」的差異在於兩凹部112的形狀,「鄰近型」的導電墊110具有三角形的兩凹部112,而「分開型」的導電墊110具有梯形的兩凹部112。此外,依照兩凹部112之兩底點R的連線段與第一方向D1之間的方向關係,可將「鄰近型」與「分開型」的導電墊110各自又分為「水平式」與「垂直式」。具體來說,若兩凹部112之兩底點R的連線段平行於第一方向D1,則導電墊110為「水平式」;若兩凹部112之兩底點R的連線段垂直於第一方向D1,則導電墊110為「垂直式」。舉例來說,若導電墊110具有三角形的兩凹部112,且兩凹部112之兩底點R的連線段平行於第 一方向D1,則導電墊110為「水平式鄰近型」。 As shown in Figure 9, in the "proximity type" and "separation type" embodiments, the conductive pad 110 has two opposite recesses 112, and the connecting segment between the two bottom points R of the two recesses 112 has a connecting distance L1 , And the conductive pad 110 has a length L2 parallel to the side of the connection segment, and the ratio of the connection distance L1 to the length L2 is greater than or equal to 0.1 and less than or equal to 0.9. The difference between the "proximity type" and the "separated type" lies in the shapes of the two recesses 112. The "proximity type" conductive pad 110 has two triangular recesses 112, and the "separated" conductive pad 110 has two trapezoidal recesses 112. In addition, according to the directional relationship between the connecting segment of the two bottom points R of the two recesses 112 and the first direction D1, the "proximity type" and "separation type" conductive pads 110 can be divided into "horizontal type" and "Vertical". Specifically, if the connecting segment between the two bottom points R of the two recesses 112 is parallel to the first direction D1, the conductive pad 110 is "horizontal"; if the connecting segment between the two bottom points R of the two recesses 112 is perpendicular to the first direction D1 In one direction D1, the conductive pad 110 is "vertical". For example, if the conductive pad 110 has two triangular concave portions 112, and the connecting segment of the two bottom points R of the two concave portions 112 is parallel to the first In one direction D1, the conductive pad 110 is a "horizontal proximity type".

如第9圖所示,在「斷開型」的實施方式中,導電墊110具有梯形的相對的兩凹部112,且兩凹部112之兩底點R的直線距離形成連線段。此外,導電墊110還具有位於連線段上之矩形的通孔114,且通孔114平行於連線段之側邊具有寬度L3,且導電墊110平行於連線段之側邊具有長度L2,且寬度L3與長度L2的比例大於等於0.1且小於等於0.9。類似於「鄰近型」以及「分開型」的實施方式,若兩凹部112之兩底點R的連線段平行於第一方向D1,則導電墊110為「水平式」;若兩凹部112之兩底點R的連線段垂直於第一方向D1,則導電墊110為「垂直式」。此外,在本實施方式中,「水平式斷開型」的導電墊110之通孔114的寬度L3方向平行於第一方向D1(垂直於第二方向D2),而「垂直式斷開型」的導電墊110之通孔114的寬度L3方向垂直於第一方向D1(平行於第二方向D2)。 As shown in FIG. 9, in the "disconnected" embodiment, the conductive pad 110 has two trapezoidal opposite recesses 112, and the linear distance between the two bottom points R of the two recesses 112 forms a connecting segment. In addition, the conductive pad 110 also has a rectangular through hole 114 on the connecting section, and the through hole 114 has a width L3 parallel to the side of the connecting section, and the conductive pad 110 has a length L2 parallel to the side of the connecting section. , And the ratio of the width L3 to the length L2 is greater than or equal to 0.1 and less than or equal to 0.9. Similar to the "proximity type" and "separation type" embodiments, if the connecting section of the two bottom points R of the two recesses 112 is parallel to the first direction D1, the conductive pad 110 is "horizontal"; The connecting segment between the two bottom points R is perpendicular to the first direction D1, so the conductive pad 110 is "vertical". In addition, in this embodiment, the width L3 of the through hole 114 of the conductive pad 110 of the "horizontal disconnection type" is parallel to the first direction D1 (perpendicular to the second direction D2), while the "vertical disconnection type" The direction of the width L3 of the through hole 114 of the conductive pad 110 is perpendicular to the first direction D1 (parallel to the second direction D2).

應當理解,為方便說明,第9圖僅繪示導電墊110的8種形狀,但並不以此為限。在實際應用上,導電墊110可具有由此8種形狀所衍伸之其他各種形狀。舉例來說,兩凹部112可具有除了三角形與梯形之外的其他形狀(如圓形、矩形或不規則形等),且通孔114也可具有除了矩形之外的其他形狀。另外,導電墊110具有之通孔或凹部不限於上述,例如,導電墊110可僅具有一個或多個通孔,或者,導電墊110可僅具有一個或多個凹部,亦或是導電墊110可同時具有一個或多個通孔/一個或多個凹部。此外,針對「垂直式鄰近型」與「垂直式分開型」的導電墊110,連線距離L1與長度L2的比例可依導 線150直徑D的不同而設計為不同的數值。舉例來說,當導線150的直徑D較小時,連線距離L1與長度L2的比例可設計為較小的數值(例如0.2);當導線150的直徑D較大時,連線距離L1與長度L2的比例可設計為較大的數值(例如0.8),但此比例的數值並不用以限制本揭露,設計者可在綜合評估後決定此比例的實際數值。 It should be understood that, for convenience of description, FIG. 9 only shows 8 shapes of the conductive pad 110, but it is not limited thereto. In practical applications, the conductive pad 110 can have various other shapes derived from the eight shapes. For example, the two recesses 112 may have shapes other than triangles and trapezoids (such as circular, rectangular, or irregular shapes), and the through holes 114 may also have shapes other than rectangles. In addition, the through holes or recesses of the conductive pad 110 are not limited to the above. For example, the conductive pad 110 may only have one or more through holes, or the conductive pad 110 may only have one or more recesses, or the conductive pad 110 There may be one or more through holes/one or more recesses at the same time. In addition, for the conductive pad 110 of the "vertical proximity type" and the "vertical separation type", the ratio of the connection distance L1 to the length L2 can be guided The diameter D of the wire 150 is designed to have different values. For example, when the diameter D of the wire 150 is small, the ratio of the connection distance L1 to the length L2 can be designed to be a small value (for example, 0.2); when the diameter D of the wire 150 is large, the connection distance L1 and The ratio of the length L2 can be designed to be a larger value (for example, 0.8), but the value of this ratio is not used to limit the disclosure, and the designer can determine the actual value of the ratio after comprehensive evaluation.

在本實施方式中,「紡錘型」之導電墊110的設計使得導電墊110具有多個開口(即凹部112與通孔114),這樣的設計使得導線150周圍的焊料在焊接的過程中傾向流動至導電墊110中開口的邊緣,也因此更容易以各種角度沿水平方向溢散,以與導電墊110之開口的邊緣反應而形成導電結構140。如此一來,加熱後的焊料得以均勻分布在導電墊110上方及導線150周圍且不易囤積並聚集於導線150的頂部,使得冷卻後之導線150的頂部幾乎沒有導電結構140的堆積。由於導電墊110的頂部僅具有薄薄一層導電結構140,因此太陽能電池100在後續層壓(lamination)的過程中不易產生微裂缺陷(micro crack defect),進而改善太陽能電池100模組的製程量率及產品可靠度。此外,由於導電墊110可由包含銀漿的材料製成,而凹部112與通孔114可節省銀漿的使用量,進而降低材料成本。 In this embodiment, the "spindle" conductive pad 110 is designed so that the conductive pad 110 has multiple openings (ie, recesses 112 and through holes 114). This design makes the solder around the wire 150 tend to flow during the soldering process To the edge of the opening in the conductive pad 110, it is therefore easier to spill in the horizontal direction at various angles to react with the edge of the opening of the conductive pad 110 to form the conductive structure 140. In this way, the heated solder can be evenly distributed over the conductive pad 110 and around the wire 150 and is not easy to be hoarded and gathered on the top of the wire 150, so that there is almost no accumulation of the conductive structure 140 on the top of the wire 150 after cooling. Since the top of the conductive pad 110 only has a thin layer of conductive structure 140, the solar cell 100 is not prone to micro crack defects in the subsequent lamination process, thereby improving the manufacturing process of the solar cell 100 module Rate and product reliability. In addition, since the conductive pad 110 can be made of a material containing silver paste, the concave portion 112 and the through hole 114 can save the amount of silver paste used, thereby reducing the material cost.

應瞭解到,已敘述過的元件連接關係、材料與功效將不再重複贅述,合先敘明。在以下敘述中,將詳細說明兩個不同實施方式之太陽能電池100a、100b的結構。 It should be understood that the connection relationships, materials, and effects of the components that have been described will not be repeated, and will be described first. In the following description, the structure of the solar cells 100a and 100b of two different embodiments will be described in detail.

第10圖繪示根據本揭露另一實施方式之太陽能 電池100a局部放大圖。第11圖繪示第10圖之太陽能電池100a以導電結構140固定導線150後沿線段11-11的剖面圖。如第10圖及第11圖所示,太陽能電池100a的導電墊110為「水平式斷開型」,且導線150的橫截面為圓形。導電結構140與導線150位於導電墊110與匯流母線120上方且沿第一方向D1沿伸,並覆蓋導電墊110的兩凹部112及通孔114。此外,導電結構140與導電墊110之間具有46°至50°的角度θ。這樣的小角度θ使得導電結構140與導電墊110之間具有較強的附著力,因此可承受較大的拉力並較穩固地將導線150固定至導電墊110上方。 Figure 10 shows the solar energy according to another embodiment of the present disclosure A partial enlarged view of the battery 100a. FIG. 11 is a cross-sectional view of the solar cell 100a of FIG. 10 along the line 11-11 after the conductive structure 140 is used to fix the wire 150. As shown in FIGS. 10 and 11, the conductive pad 110 of the solar cell 100a is of a "horizontal disconnection type", and the cross section of the wire 150 is circular. The conductive structure 140 and the wire 150 are located above the conductive pad 110 and the bus bar 120 and extend along the first direction D1, and cover the two recesses 112 and the through hole 114 of the conductive pad 110. In addition, the conductive structure 140 and the conductive pad 110 have an angle θ of 46° to 50°. Such a small angle θ enables a strong adhesion between the conductive structure 140 and the conductive pad 110, so that it can withstand greater pulling force and fix the wire 150 to the conductive pad 110 more firmly.

在上述實施方式中,導電墊110上方之導線150的頂部僅具有薄薄一層導電結構140(參閱第11圖),可見導電墊110的形狀設計搭配導線150橫截面之形狀設計與導電墊110與匯流母線120之間的間隔d可有效改善焊料在水平方向上的溢流狀況,進而形成更穩固的導電結構140以有效固定導線150至導電墊110及匯流母線120上方。 In the above embodiment, the top of the conductive line 150 above the conductive pad 110 only has a thin layer of conductive structure 140 (see Figure 11). It can be seen that the shape design of the conductive pad 110 matches the shape design of the cross section of the conductive pad 110 and the conductive pad 110 and The spacing d between the bus bars 120 can effectively improve the overflow of the solder in the horizontal direction, thereby forming a more stable conductive structure 140 to effectively fix the wires 150 above the conductive pad 110 and the bus bar 120.

在本實施方式中,由於太陽能電池100、100a、100b中的匯流母線120位於相鄰的導電墊110之間,匯流母線120與相鄰的導電墊110之間具有間隔d,且導電墊110之最大寬度Wm與對應之導線之直徑D的比例大於等於2.5且小於等於6,因此焊料不易聚集與結塊於導電墊110鄰近匯流母線120的兩端。如此一來,導致導線150之焊接不完全以致空焊的情形發生的狀況可降低,並進而改善太陽能電池100、100a、100b模組的製程量率及產品可靠度。 In this embodiment, since the bus bars 120 in the solar cells 100, 100a, 100b are located between adjacent conductive pads 110, there is a gap d between the bus bars 120 and the adjacent conductive pads 110, and the distance between the conductive pads 110 The ratio of the maximum width Wm to the diameter D of the corresponding wire is greater than or equal to 2.5 and less than or equal to 6, so the solder is not easy to accumulate and agglomerate on the two ends of the conductive pad 110 adjacent to the bus bar 120. As a result, the conditions that lead to the incomplete welding of the wire 150 and the occurrence of the empty welding situation can be reduced, and the manufacturing yield and product reliability of the solar cell 100, 100a, and 100b modules can be improved.

雖然本揭露已以實施方式揭露如上,然其並非用 以限定本揭露,任何熟習此技藝者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。 Although this disclosure has been disclosed in the implementation manner as above, it is not intended to To limit this disclosure, anyone who is familiar with this technique can make various changes and modifications without departing from the spirit and scope of this disclosure. Therefore, the scope of protection of this disclosure shall be subject to the scope of the attached patent application. .

100‧‧‧太陽能電池 100‧‧‧Solar cell

110‧‧‧導電墊 110‧‧‧Conductive pad

120‧‧‧匯流母線 120‧‧‧Confluence bus

130‧‧‧匯流子線 130‧‧‧Confluence sub-line

160‧‧‧匯流輔助線 160‧‧‧ Confluence auxiliary line

d‧‧‧間隔 d‧‧‧interval

Lm‧‧‧最大長度 Lm‧‧‧Maximum length

Wm‧‧‧最大寬度 Wm‧‧‧Maximum width

D1‧‧‧第一方向 D1‧‧‧First direction

D2‧‧‧第二方向 D2‧‧‧Second direction

Claims (13)

一種太陽能電池,包含:複數個導電墊,在一第一方向上排列;複數條匯流母線,分別位於該些導電墊之間,且沿該第一方向延伸,且每一該些匯流母線與相鄰的該些導電墊之間具有間隔;複數條導線,其中該些導線沿該第一方向延伸,且位於該些導電墊及該些匯流母線上方,且每一該些導電墊之最大寬度與對應之每一該些導線之直徑的比例大於等於2.5且小於等於6;以及複數條匯流子線,在該第一方向上排列,且沿一第二方向延伸。 A solar cell includes: a plurality of conductive pads arranged in a first direction; a plurality of bus bars are respectively located between the conductive pads and extend along the first direction, and each of the bus bars and phase There are spaces between the adjacent conductive pads; a plurality of wires, wherein the wires extend along the first direction, and are located above the conductive pads and the bus bars, and the maximum width of each of the conductive pads The ratio to the corresponding diameter of each of the wires is greater than or equal to 2.5 and less than or equal to 6; and a plurality of bus lines are arranged in the first direction and extend along a second direction. 如請求項1所述的太陽能電池,其中該第一方向實質上垂直於該第二方向,且該些匯流子線與該些匯流母線相交。 The solar cell according to claim 1, wherein the first direction is substantially perpendicular to the second direction, and the bus sub-lines intersect the bus bus bars. 如請求項1所述的太陽能電池,其中該些導電墊至少一者具有至少一通孔或至少一凹部。 The solar cell according to claim 1, wherein at least one of the conductive pads has at least one through hole or at least one recess. 如請求項1所述的太陽能電池,其中該些導電墊至少一者具有相對的兩凹部,且該兩凹部之兩底點的一連線段具有一連線距離L1,且該些導電墊至少一者平行於該連線段之一側邊具有一長度L2,且L1與L2的比例大於等 於0.1且小於等於0.9。 The solar cell according to claim 1, wherein at least one of the conductive pads has two opposite recesses, and a connecting section of the two bottom points of the two recesses has a connecting distance L1, and the conductive pads are at least One side parallel to the connecting segment has a length L2, and the ratio of L1 to L2 is greater than equal Within 0.1 and less than or equal to 0.9. 如請求項1所述的太陽能電池,其中該些導電墊至少一者具有一通孔及相對的兩凹部,且該通孔位於該兩凹部的一連線段上,且該通孔平行於該連線段之一側邊具有一寬度L3,且該些導電墊至少一者平行於該連線段之一側邊具有一長度L2,且L3與L2的比例大於等於0.1且小於等於0.9。 The solar cell according to claim 1, wherein at least one of the conductive pads has a through hole and two opposite recesses, and the through hole is located on a connecting section of the two recesses, and the through hole is parallel to the connection One side of the line segment has a width L3, and at least one of the conductive pads parallel to one side of the connection segment has a length L2, and the ratio of L3 to L2 is greater than or equal to 0.1 and less than or equal to 0.9. 如請求項1所述的太陽能電池,其中該些導電墊在該第一方向上等距排列。 The solar cell according to claim 1, wherein the conductive pads are arranged equidistantly in the first direction. 如請求項1所述的太陽能電池,其中該導線的一橫截面為圓形或橢圓形。 The solar cell according to claim 1, wherein a cross section of the wire is circular or oval. 如請求項1所述的太陽能電池,更包含一導電結構,配置以固定該導線至該些導電墊及該些匯流母線上方,其中該導電結構與每一該些導電墊之間夾一角度,且該角度大於等於43°且小於等於65°。 The solar cell according to claim 1, further comprising a conductive structure configured to fix the wire above the conductive pads and the bus bars, wherein an angle is formed between the conductive structure and each of the conductive pads , And the angle is greater than or equal to 43° and less than or equal to 65°. 如請求項1所述的太陽能電池,更包含至少一末端匯流母線,且該些導電墊包含至少一末端導電墊,其中該末端匯流母線位於該末端導電墊與該太陽能電池的一側邊之間。 The solar cell according to claim 1, further comprising at least one terminal busbar, and the conductive pads comprise at least one terminal conductive pad, wherein the terminal busbar is located between the terminal conductive pad and one side of the solar cell . 如請求項9所述的太陽能電池,更包含至少兩末端匯流輔助線,且該兩末端匯流輔助線自該末端導電墊向該太陽能電池的該側邊延伸,且該末端匯流母線位於該兩末端匯流輔助線之間,且該末端匯流母線與該兩末端匯流輔助線互相平行或共同形成一放射形狀。 The solar cell according to claim 9, further comprising at least two end busbars, and the two end busbars extend from the end conductive pad to the side of the solar cell, and the end busbars are located at the two ends Between the auxiliary bus lines, and the end bus bar and the two end bus auxiliary lines are parallel to each other or jointly form a radial shape. 如請求項10所述的太陽能電池,其中該些匯流子線與該兩末端匯流輔助線及該末端匯流母線相交。 The solar cell according to claim 10, wherein the bus sub-lines intersect the two end bus auxiliary lines and the end bus bus. 如請求項1所述的太陽能電池,其中每一該些導電墊之最大長度約等於每一該些導電墊之最大寬度。 The solar cell according to claim 1, wherein the maximum length of each of the conductive pads is approximately equal to the maximum width of each of the conductive pads. 如請求項1所述的太陽能電池,更包含複數條匯流輔助線,分別位於該些導電墊平行於該第一方向的兩側,且沿該第一方向延伸並凸出於該些導電墊,其中每一該些匯流輔助線在該第一方向上的兩端分別連接相鄰的該些匯流子線。 The solar cell according to claim 1, further comprising a plurality of auxiliary bus lines, which are respectively located on two sides of the conductive pads parallel to the first direction, extend along the first direction and protrude from the conductive pads, Two ends of each of the auxiliary bus lines in the first direction are respectively connected to the adjacent bus sub-lines.
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