TWI702323B - Non-woven product forming device and manufacturing method - Google Patents
Non-woven product forming device and manufacturing method Download PDFInfo
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Abstract
一種不織布產品之成型裝置及製造方法,主要係一用於製造不織布產品之成型裝置具有一組上、下成型模,其成型面上布列有多數細微之通氣孔,並通入一氣槽空間後經由設於周邊之至少一接頭外接一空氣抽送機, 該成型裝置可以選擇送熱風循環以幫助熱壓成型,也可以選擇單向抽吸或雙向抽吸,以快速降溫,使用上可依成型物件大小及成型時間多寡而選擇性調整使用,對於不織布產品之製造成型過程有很大助益。A molding device and manufacturing method for non-woven products. A molding device for manufacturing non-woven products has a set of upper and lower molding dies. The molding surface is lined with many fine vent holes, which are passed into an air groove space. An air pump is connected via at least one connector set on the periphery. The molding device can choose to send hot air to circulate to help hot press molding, or it can choose one-way suction or two-way suction to quickly cool down. It can be used according to the molded object The size and molding time can be selectively adjusted and used, which is of great help to the manufacturing and molding process of non-woven products.
Description
本發明係關於一種不織布產品之成型裝置及製造方法,特別是指一種成型模可以進行熱壓成型作用之不織布產品的成型裝置及製造方法。The present invention relates to a molding device and manufacturing method of a non-woven product, in particular to a molding device and a manufacturing method of a non-woven product whose molding die can perform hot pressing.
按,"不織布產品"係利用多數纖維素材採集合層疊,再選擇性利用針扎、梳理、熱融、烘烤、冷壓---等各種步驟,使纖維素材直接結合為所預期密度及厚度之塊狀體產品。日常生活中可以接觸到很多種不織布產品,例如市售之不織布菜瓜布,馬桶刷刷體、座墊、靠墊或睡墊,汽車內裝之吸音材、隔音材、內裝材、舖墊等---等都是不織布產品。According to "non-woven products", most fiber materials are collected and laminated, and then needled, carded, heat-melted, baked, cold-pressed and other steps are selectively used to directly combine the fiber materials to the expected density and thickness. The block product. There are many kinds of non-woven products in daily life, such as non-woven vegetable cloth on the market, toilet brush body, seat cushion, cushion or sleeping pad, sound-absorbing material, sound insulation material, interior material, bedding, etc. -Etc. are all non-woven products.
"不織布產品"之製造方法有很多種,其中一種習知不織布產品製造方法係將纖維素材先經舖料堆疊,並經適當之異型補料後,予以切割成適當大小之塊狀體,然後將纖維塊狀體依序送入一加熱烘烤箱內予以充分熱烘,使纖維塊狀體內部之纖維間經由熱融而黏接接合並呈軟化現象,最後將軟化之纖維塊狀體送入一冷壓成型模內,藉由上、下模面之壓制,將纖維塊狀體直接成型出所預期造型及密度之不織布產品,一般之汽車內裝吸音材、隔音材、內裝材、舖墊等都是採行此種冷壓成型方式製造而成。There are many manufacturing methods for "non-woven products". One of the conventional manufacturing methods of non-woven products is to pave the fiber materials and stack them, and then cut them into blocks of appropriate size after appropriate shaped fillings. The fiber masses are sequentially sent into a heating oven to be fully heated, so that the fibers inside the fiber masses are bonded and softened by heat melting, and finally the softened fiber masses are sent into In a cold forming mold, by pressing the upper and lower mold surfaces, the fiber mass is directly formed into a non-woven product of the expected shape and density. General automotive interior sound-absorbing materials, sound insulation materials, interior materials, bedding, etc. They are all manufactured using this kind of cold forming method.
習知冷壓成型之製造方法主要是設想纖維塊狀體經過充分熱烘後,纖維塊狀體內部之纖維間會因熱融而黏接接合,並且整體纖維塊狀體會呈現軟化現象,此就等同熱塑性材料被加熱而完全軟化般,因此軟化後之纖維塊狀體進入冷壓成型模內後,只要上、下模面是什麼造型,就能夠壓制出成型出什麼造型之產品,而且原先厚度相對較大之纖維塊狀體也能因受壓變成厚度相對較小的成品(例如地墊),其原理在於原先呈堆疊狀態時,纖維塊狀體之各纖維間具有很大交叉空隙,所以是高厚度低密度的,然後經過熱烘後期望所有纖維皆能熱融而黏接接合並軟化,如此進入冷壓成型模內後一受壓制,全部纖維即能貼合成型出所預期之不織布產品,過程中纖維間之大空隙因受擠壓而消失,並且纖維間因貼合而能提高硬度及強度,所以最後的不織布產品是低厚度高密度的。The conventional cold press molding manufacturing method mainly assumes that after the fiber block is fully heated, the fibers inside the fiber block will be bonded and joined by heat, and the overall fiber block will appear softened. It is equivalent to the thermoplastic material being heated and completely softened. Therefore, after the softened fibrous mass enters the cold forming mold, as long as the upper and lower mold surfaces are shaped, the molded product can be pressed and the original thickness A relatively large fiber block can also be compressed into a finished product (such as a floor mat) with a relatively small thickness. The principle is that when the fiber block is originally stacked, the fibers of the fiber block have a large cross gap, so It is high-thickness and low-density. After heat drying, all fibers are expected to be melted, bonded and softened. After being pressed into the cold forming mold, all the fibers can be pasted into the desired non-woven product. In the process, the large gaps between the fibers disappear due to extrusion, and the hardness and strength can be improved due to the bonding between the fibers, so the final non-woven product is low thickness and high density.
上述習知冷壓成型之製造方法係為理想情況,當所預期成型之產品厚度不是很厚且造型大多為平直(沒有很多彎曲)時,習知冷壓成型之製造方法尚稱足敷使用,但當所成型之產品具有相當厚度或造型很多彎曲時,則習知冷壓成型之製造方法經常會有無法成型及成型後彎折處容易崩壞故障之缺失產生。之所以會產生無法成型及彎折處容易崩壞故障之原因,主要是纖維塊狀體在通過加熱烘烤箱進行烘烤時,倘纖維塊狀體太厚,或加熱時間不足,或加熱溫度不夠時,就無法令纖維塊狀體內外受熱一致,尤其無法令內部的纖維熱融黏接及軟化,所以有時觀察外表看似已軟化,但其實內部仍有部分處於未充分受熱軟化之狀態;再者,烘烤後之纖維塊狀體送出加熱烘烤箱後,因已不再受熱故溫度就開始降低,然後進入冷壓成型模內受到上、下模面貼合壓制時,因上、下模面常係設置為常溫或設置為冷水降溫(目的在對成型後之產品降溫),所以纖維塊狀體更是快速降溫,此時若纖維塊狀體是內部有部分不及軟化者,則縱使經由冷壓成型模強力壓制,但因其內部未軟化之纖維保有膨脹彈性之故,造成無法確實成型之情形產生,或者是勉強成型後因受膨脹彈性之應力作用,造成彎折處相對容易崩壞故障之情形產生。The above-mentioned conventional cold press forming method is ideal. When the expected thickness of the product is not very thick and the shape is mostly straight (without a lot of bending), the conventional cold press forming method is still called foot compress , But when the molded product has a considerable thickness or the shape has many bends, the conventional manufacturing method of cold press molding often has defects that cannot be molded and the bends are easily broken after molding. The reason for the failure of forming and easy collapse of the bending part is mainly due to the fact that the fiber mass is too thick, or the heating time is insufficient, or the heating temperature is when the fiber mass is baked in the heating oven. When it is not enough, the fiber mass cannot be heated uniformly inside and outside, especially the internal fibers cannot be thermally fused and softened, so sometimes the appearance may seem to be softened, but there are still parts of the inside that are not fully softened by heating. ; Furthermore, after the bake fiber mass is sent out of the heating oven, the temperature begins to decrease because it is no longer heated, and then enters the cold forming mold and is pressed by the upper and lower mold surfaces. 、The lower mold surface is usually set to room temperature or cold water to cool down (the purpose is to cool the product after molding), so the fiber mass is quickly cooled. At this time, if the fiber mass is partially softened inside, Even though it is strongly pressed by the cold forming mold, the unsoftened fiber inside retains the expansion elasticity, resulting in a situation where the shape cannot be reliably formed, or the bending is caused by the stress of the expansion elasticity after reluctance. It is easy to collapse and malfunction.
由上述說明可知,習知冷壓成型之製造方法在實際執行時,只要纖維塊狀體未能內外一致受熱軟化,即容易產生不良品。為此,製造者只得提高在加熱烘烤箱內之加熱時間或是提高加熱溫度,務求纖維塊狀體全部軟化才送出加熱烘烤箱,惟如此即衍生熱量能源被大量消耗之嚴重缺失,除不利環保要求外,更有墊高製造成本之缺失。It can be seen from the above description that when the conventional manufacturing method of cold press molding is actually implemented, as long as the fiber mass is not softened by heat uniformly inside and outside, it is easy to produce defective products. For this reason, the manufacturer has to increase the heating time in the heating oven or increase the heating temperature to ensure that the fibrous masses are all softened before sending out the heating oven, but this is a serious lack of derived heat energy being consumed in large quantities, except In addition to unfavorable environmental protection requirements, there is also the lack of raising manufacturing costs.
針對不織布產品採行習知冷壓成型之製造方法所衍生之缺失,本發明人遂構思發想,既然在習知冷壓成型之製造方法中,纖維塊狀體送出加熱烘烤箱後即不再受熱,並因此可能衍生出上述缺失,則若能設計使纖維塊狀體在進入成型模內後仍能受到穿透式之加熱作用,如此當能確保纖維塊狀體完全軟化地被成型出不織布產品,就此本發明人即研發設計一種可以進行熱壓成型之不織布產品的成型裝置及製造方法,在經長期研發設計及多方測試後,終有本發明產生。In view of the deficiencies derived from the conventional cold-pressing manufacturing method for non-woven products, the inventors conceived that since in the conventional cold-pressing manufacturing method, the fibrous block is not sent out of the heating oven. After being heated again, and therefore the above-mentioned defects may be derived, if it can be designed so that the fibrous block can still be subjected to penetrating heating after entering the forming mold, so as to ensure that the fibrous block is completely softened and formed For non-woven products, the inventor of the present invention developed and designed a molding device and manufacturing method for non-woven products that can be thermoformed. After long-term R&D, design and multiple tests, the present invention was finally produced.
緣是,本發明之主要目的即在提供一種可以在成型模內進行熱壓成型作用之不織布產品的成型裝置及製造方法。The reason is that the main purpose of the present invention is to provide a non-woven product forming device and manufacturing method that can be hot-pressed in a forming mold.
為達致以上目的,本發明特別創設一種不織布產品之成型裝置,由一上成型模及一下成型模所組成;其中,該上成型模具有一面向下方之上成型面,該上成型面上布列有多數細微之上通氣孔,該上成型模周邊上設置有數量至少為一之上接頭,該上成型模內部為一上氣槽空間,並與該上通氣孔及該上接頭相通,該上成型模頂面與一上基板固接,該上基板受一上推動件帶動而可做上下移動;該下成型模具有一面向上方之下成型面,該下成型面上布列有多數細微之下通氣孔,該下成型模周邊上設置有數量至少為一之下接頭,該下成型模內部為一下氣槽空間,並與該下通氣孔及該下接頭相通,該下成型模底面與一下基板固接,該下基板受一下推動件帶動而可做上下移動。In order to achieve the above objectives, the present invention specifically creates a non-woven product molding device, which is composed of an upper molding die and a lower molding die; wherein the upper molding die has an upper molding surface facing downward, and the upper molding surface is arranged There are a large number of fine upper vent holes, at least one upper joint is provided on the periphery of the upper molding die, and an upper air groove space is inside the upper molding die, and is communicated with the upper vent hole and the upper joint. The top surface of the forming mold is fixedly connected with an upper substrate, which can be moved up and down by an upper pushing member; the lower forming mold has an upward and downward forming surface, and the lower forming surface is arranged with a large number of fine undersides A ventilation hole is provided on the periphery of the lower molding mold with at least one lower joint, and the lower molding mold is provided with a lower air groove space and communicates with the lower ventilation hole and the lower joint. The bottom surface of the lower molding mold is connected to the lower substrate With fixed connection, the lower base plate can be moved up and down by being driven by a pusher.
上述不織布產品之成型裝置中,該上接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該上接頭對該上氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體。In the above-mentioned non-woven product forming device, the outer end of the upper joint can be connected with an air pump, and the air pump can suck or blow air into the upper air groove space through the upper joint, and the blown gas It can be room temperature gas or heated hot gas.
上述不織布產品之成型裝置中,該下接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該下接頭對該下氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體。In the above-mentioned non-woven product forming device, the outer end of the lower joint can be connected with an air pump, and the air pump can suck or blow air into the lower air groove space through the lower joint, and the blown gas It can be room temperature gas or heated hot gas.
本發明另訴求一種不織布產品之製造方法,具有一成型裝置,由一上成型模及一下成型模所組成;其中,該上成型模具有一面向下方之上成型面,該上成型面上布列有多數細微之上通氣孔,該上成型模周邊上設置有數量至少為一之上接頭,該上成型模內部為一上氣槽空間,並與該上通氣孔及該上接頭相通,該上接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該上接頭對該上氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體,該上成型模頂面與一上基板固接,該上基板受一上推動件帶動而可做上下移動;該下成型模具有一面向上方之下成型面,該下成型面上布列有多數細微之下通氣孔,該下成型模周邊上設置有數量至少為一之下接頭,該下成型模內部為一下氣槽空間,並與該下通氣孔及該下接頭相通,該下接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該下接頭對該下氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體,該下成型模底面與一下基板固接,該下基板受一下推動件帶動而可做上下移動;並採行如下步驟:The present invention also seeks a method for manufacturing a non-woven product, which has a forming device composed of an upper forming mold and a lower forming mold; wherein the upper forming mold has an upper forming surface facing downward, and the upper forming surface is arranged with There are many fine upper vent holes, at least one upper joint is provided on the periphery of the upper molding die, and an upper air groove space is inside the upper molding die, which communicates with the upper vent hole and the upper joint, and the upper joint The outer end can be connected with an air pump, which can suck or blow gas into the upper air tank space through the upper joint. The gas blown can be normal temperature gas or heated hot gas , The top surface of the upper molding die is fixed to an upper substrate, and the upper substrate is driven by an upper pushing member to move up and down; the lower molding die has an upward and downward molding surface, and the lower molding surface is arranged with many There are at least one lower joints on the periphery of the lower molding die, and the lower molding die has a lower air groove space and communicates with the lower vent and the lower joint. The outer end of the lower joint It can be connected with an air pump, which can suck or blow gas into the lower air tank space through the lower joint. The blown gas can be normal temperature gas or heated hot gas. The bottom surface of the lower molding die is fixedly connected to the lower substrate, and the lower substrate can be moved up and down by the lower pusher; and the following steps are taken:
(1).該上成型模與該上基板共同受該上推動件推動下降停留於一預定位置停留,同時該下成型模與該下基板於下方一預定位置停留,等待一軟化之纖維塊狀體由輸送器推動置放上;(1) The upper molding die and the upper substrate are jointly pushed by the upper pushing member to drop and stay at a predetermined position, while the lower molding die and the lower substrate stay at a predetermined position below, waiting for a softened fiber mass The body is pushed and placed on by the conveyor;
(2).該下成型模托住一軟化之纖維塊狀體受該下推動件推動上昇與該上成型模合模,使該軟化之纖維塊狀體被上、下成型模共同壓制成型為預期造型之不織布產品,過程中,該上接頭外端所連接之空氣抽送機啟動抽吸作用,以將不織布產品之熱氣經由該上通氣孔、上氣槽空間及上接頭排出,同時該下接頭外端所連接之空氣抽送機也啟動抽吸作用,以將該不織布產品之熱氣經由該下通氣孔、下氣槽空間及下接頭排出,使整體快速降溫;(2). The lower molding mold supports a softened fiber block body and is pushed up by the lower pushing member to close the mold with the upper molding mold, so that the softened fiber block body is molded by the upper and lower molding molds together For the non-woven product of expected shape, during the process, the air pump connected to the outer end of the upper joint starts suction to exhaust the hot air of the non-woven product through the upper vent, upper air groove space and upper joint, and at the same time the lower joint The air pump connected to the outer end also starts the suction function to discharge the hot air of the non-woven product through the lower vent hole, the lower air groove space and the lower joint, so as to quickly cool the whole body;
(3).成型時間一到,該上接頭外端所連接之空氣抽送機繼續抽吸作用,以將該不織布產品吸附在該上成型模的上成型面上,同時該下接頭外端所連接之空氣抽送機停止作用,過程中該不織布產品繼續降溫;(3) Once the molding time is up, the air pump connected to the outer end of the upper joint continues to suck to absorb the non-woven product on the upper molding surface of the upper molding die, and at the same time the outer end of the lower joint is connected The air pump stops working, and the non-woven product continues to cool down during the process;
(4).該上推動件帶動該上成型模吸附住該不織布產品上昇回至原先之高處點停留,並由一外在之機械手臂伸入夾住該不織布產品,同時該上接頭外端所連接之空氣抽送機停止抽吸作用改成吹送作用,以將該不織布產品吹離該上成型模的上成型面,並由該機械手臂帶離收集集合;在該上成型模上昇之同時,該下推動件也帶動該下成型模下降退到原先之預定位置停留,以等待進行下一行程。(4). The upper pushing member drives the upper forming mold to absorb the non-woven product and return to the original high point to stay, and an external mechanical arm extends to clamp the non-woven product, and the outer end of the upper joint The connected air pumping machine stops the suction function and changes it to the blowing function, so as to blow the non-woven product away from the upper molding surface of the upper molding die and take it away from the collection assembly by the robotic arm; while the upper molding die is rising, The lower pushing member also drives the lower molding die to descend and retreat to the original predetermined position to wait for the next stroke.
本發明同時訴求一種不織布產品之製造方法,具有一成型裝置,由一上成型模及一下成型模所組成;其中,該上成型模具有一面向下方之上成型面,該上成型面上布列有多數細微之上通氣孔,該上成型模周邊上設置有數量至少為一之上接頭,該上成型模內部為一上氣槽空間,並與該上通氣孔及該上接頭相通,該上接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該上接頭對該上氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體,該上成型模頂面與一上基板固接,該上基板受一上推動件帶動而可做上下移動;該下成型模具有一面向上方之下成型面,該下成型面上布列有多數細微之下通氣孔,該下成型模周邊上設置有數量至少為一之下接頭,該下成型模內部為一下氣槽空間,並與該下通氣孔及該下接頭相通,該下接頭外端可與一空氣抽送機接通,該空氣抽送機可經由該下接頭對該下氣槽空間進行抽吸或吹送氣體之作用,所吹送之氣體可以是常溫氣體或是經加熱之熱氣體,該下成型模底面與一下基板固接,該下基板受一下推動件帶動而可做上下移動;並採行如下步驟:The present invention also seeks a method for manufacturing a non-woven product. It has a forming device composed of an upper forming mold and a lower forming mold; wherein, the upper forming mold has an upper forming surface facing downward, and the upper forming surface is arranged with There are many fine upper vent holes, at least one upper joint is provided on the periphery of the upper molding die, and an upper air groove space is inside the upper molding die, which communicates with the upper vent hole and the upper joint, and the upper joint The outer end can be connected with an air pump, which can suck or blow gas into the upper air tank space through the upper joint. The gas blown can be normal temperature gas or heated hot gas , The top surface of the upper molding die is fixed to an upper substrate, and the upper substrate is driven by an upper pushing member to move up and down; the lower molding die has an upward and downward molding surface, and the lower molding surface is arranged with many There are at least one lower joints on the periphery of the lower molding die, and the lower molding die has a lower air groove space and communicates with the lower vent and the lower joint. The outer end of the lower joint It can be connected with an air pump, which can suck or blow gas into the lower air tank space through the lower joint. The blown gas can be normal temperature gas or heated hot gas. The bottom surface of the lower molding die is fixedly connected to the lower substrate, and the lower substrate can be moved up and down by the lower pusher; and the following steps are taken:
(1).該上成型模與該上基板共同受該上推動件推動下降停留於一預定位置停留,同時該下成型模與該下基板於下方一預定位置停留,等待一軟化之纖維塊狀體由輸送器推動置放上;(1) The upper molding die and the upper substrate are jointly pushed by the upper pushing member to drop and stay at a predetermined position, while the lower molding die and the lower substrate stay at a predetermined position below, waiting for a softened fiber mass The body is pushed and placed on by the conveyor;
(2).該下成型模托住一軟化之纖維塊狀體受該下推動件推動上昇與該上成型模合模,使該軟化之纖維塊狀體被上、下成型模共同壓制成型為預期造型之不織布產品,過程中,該上接頭外端所連接之空氣抽送機啟動抽吸作用,同時該下接頭外端所連接之空氣抽送機啟動吹送作用,以將熱氣經由該下接頭、下氣槽空間及下通氣孔送入該上、下成型模間,並可穿透該纖維塊狀體之內部間隙,藉以幫助該纖維塊狀體確實軟化及維持軟化狀態,以利成型為不織布產品,過程中該上成型模之抽吸作用即導引熱氣均勻擴散於該纖維塊狀體內外,並將氣流導引向上排出,造成熱氣循環;(2). The lower molding mold supports a softened fiber block body and is pushed up by the lower pushing member to close the mold with the upper molding mold, so that the softened fiber block body is molded by the upper and lower molding molds together For the non-woven product of the expected shape, during the process, the air pump connected to the outer end of the upper joint starts the suction function, and the air pump connected to the outer end of the lower joint starts the blowing function to pass the hot air through the lower joint and the lower joint. The air groove space and the lower air vent are fed between the upper and lower molding dies, and can penetrate the inner gap of the fiber block, so as to help the fiber block to soften and maintain the softened state, so as to facilitate the molding into a non-woven product In the process, the suction effect of the upper molding die is to guide the hot air to evenly diffuse inside and outside the fiber block, and guide the air flow upwards to discharge, causing the hot air to circulate;
(3).成型時間一到,該上接頭外端所連接之空氣抽送機繼續抽吸作用,以將該不織布產品吸附在該上成型模的上成型面上,同時該下接頭外端所連接之空氣抽送機停止作用,該上成型模之抽吸作用可將熱氣排出,使該不織布產品開始降溫;(3) Once the molding time is up, the air pump connected to the outer end of the upper joint continues to suck to absorb the non-woven product on the upper molding surface of the upper molding die, and at the same time the outer end of the lower joint is connected The air suction machine stops functioning, and the suction effect of the upper molding die can discharge the hot air, so that the non-woven product starts to cool down;
(4).該上推動件帶動該上成型模吸附住該不織布產品上昇回至原先之高處點停留,並由一外在之機械手臂伸入夾住該不織布產品,同時該上接頭外端所連接之空氣抽送機停止抽吸作用改成吹送作用,以將該不織布產品吹離該上成型模的上成型面,並由該機械手臂帶離收集集合;在該上成型模上昇之同時,該下推動件也帶動該下成型模下降退到原先之預定位置停留,以等待進行下一行程。(4). The upper pushing member drives the upper forming mold to absorb the non-woven product and return to the original high point to stay, and an external mechanical arm extends to clamp the non-woven product, and the outer end of the upper joint The connected air pumping machine stops the suction function and changes it to the blowing function, so as to blow the non-woven product away from the upper molding surface of the upper molding die and take it away from the collection assembly by the robotic arm; while the upper molding die is rising, The lower pushing member also drives the lower molding die to descend and retreat to the original predetermined position to wait for the next stroke.
關於本發明為達成上述目的,所採用之技術手段及可達致之功效,茲舉以下較佳可行實施例配合附圖詳述如下,俾利瞭解。Regarding the technical means adopted and the achievable effects of the present invention in order to achieve the above-mentioned objects, the following preferred and feasible embodiments are described in detail below with the accompanying drawings, for better understanding.
本發明係訴求一種不織布產品之成型裝置及製造方法,亦即為方便製造成型出不織布產品,本發明設計一種創新的成型裝置,並利用該成型裝置進行一種創新的製造方法,以將不織布產品完整製造成型。The present invention seeks a non-woven product forming device and manufacturing method, that is, in order to facilitate the manufacture of non-woven products, the present invention designs an innovative forming device and uses the forming device to carry out an innovative manufacturing method to complete the non-woven product Manufacturing molding.
請配合參閱圖1~4所示,本發明所訴求之不織布產品之成型裝置10,構造上由一上成型模12及一下成型模13所組成,其中,該上成型模12具有一面向下方之上成型面121,該上成型面121上布列有多數細微之上通氣孔122,該上成型12周邊上設置多數上接頭123,數量至少為一,該上成型模12內部為一上氣槽空間120,並即與該上通氣孔122及該上接頭123相通,該上接頭123外端係可與一空氣抽送機(未示於圖)經由連接管接通,以由該空氣抽送機經由該上接頭123對該上氣槽空間120進行抽吸或吹送氣體之作用,且所吹送的氣體可以視工作需要選擇常溫氣體或是經加熱之熱氣體,組裝時該上成型模12頂面與一上基板124固接,該上基板124則受一上推動件125(例如液壓缸軸)帶動而可做上下移動,該上成型模12的上成型面121可以是平面狀態(如圖2所示),也可以根據一最終產品的上半部形狀需求做對應之蝕刻呈現(如圖3所示);Please refer to Figures 1 to 4, the non-woven
接著,如圖1、4所示,該下成型模13之面積與該上成型模12對應,具有一面向上方之下成型面131,該下成型面131上並布列有多數細微之下通氣孔132,該下成型13周邊上設置多數下接頭133,數量至少為一,該下成型模13內部為一下氣槽空間130,並即與該下通氣孔132及該下接頭133相通,該下接頭133外端係可與一空氣抽送機(未示於圖)經由連接管接通,以由該空氣抽送機經由該下接頭133對該下氣槽空間130進行抽吸或吹送氣體之作用,且所吹送的氣體可以視工作需要選擇常溫氣體或是經加熱之熱氣體,組裝時該下成型模13底面與一下基板134固接,該下基板134則受一下推動件135(例如液壓缸軸)帶動而可做上下移動,該下成型模13的下成型面131上一般會根據該最終產品的形狀或下半部形狀需求做對應之蝕刻呈現。Next, as shown in FIGS. 1 and 4, the area of the lower molding die 13 corresponds to the upper molding die 12, and has a
本發明所訴求之不織布產品之成型裝置10係為一種全新構成之裝置,該成型裝置10主要是用來成型出不織布產品,而運用該成型裝置10時前端之步驟同樣將纖維素材先經舖料堆疊,並經適當之異型補料後,予以切割成適當大小之塊狀體,然後將纖維塊狀體依序送入一加熱烘烤箱內予以充分熱烘,使纖維塊狀體內部之纖維間經由熱融而黏接接合並呈軟化現象,最後即將軟化之纖維塊狀體送入本發明所訴求之成型裝置10內,至此尚與前述習知冷壓成型之步驟相同,但進入該成型裝置10內後則是進行熱壓成型之步驟,其製造方法即與前述習知冷壓成型完全不同。The non-woven
本發明同時訴求一種不織布產品之製造方法,即是指運用上述不織布產品之成型裝置10,並進行如下步驟,請參閱圖5所示,The present invention also seeks a method for manufacturing a non-woven product, that is, using the above-mentioned non-woven
(1).如圖5中第(1)小圖所示,該上成型模12與該上基板124共同受該上推動件125推動下降停留於一預定位置停留,同時該下成型模13與該下基板134於下方一預定位置停留,等待一軟化之纖維塊狀體由輸送器推動置放上;(1). As shown in the small diagram (1) in Figure 5, the upper molding die 12 and the
(2).如圖5中第(2)小圖所示,該下成型模13托住一軟化之纖維塊狀體受該下推動件135推動上昇與該上成型模12合模,使該軟化之纖維塊狀體被上、下成型模12、13共同壓制成型為預期造型之不織布產品,過程中,該上接頭123外端所連接之空氣抽送機啟動抽吸作用(圖中箭頭向外表示抽吸作用),以將不織布產品之熱氣經由該上通氣孔122、上氣槽空間120及上接頭123排出,同時該下接頭133外端所連接之空氣抽送機也啟動抽吸作用(圖中箭頭向外表示抽吸作用),以將該不織布產品之熱氣經由該下通氣孔132、下氣槽空間130及下接頭133排出,使整體快速降溫;(2). As shown in the small diagram (2) in Figure 5, the lower forming
(3).如圖5中第(3)小圖所示,成型時間一到,該上接頭123外端所連接之空氣抽送機繼續抽吸作用(圖中箭頭向外表示抽吸作用),以將該不織布產品吸附在該上成型模12的上成型面121上,同時該下接頭133外端所連接之空氣抽送機停止作用(圖中無箭頭表示停止作用),過程中該不織布產品繼續降溫;(3). As shown in the small diagram (3) in Figure 5, when the molding time is up, the air pump connected to the outer end of the upper joint 123 continues to suck (the arrow in the figure indicates the suction), The non-woven product is adsorbed on the
(4).如圖5中第(4)小圖所示,隨即該上推動件125帶動該上成型模12吸附住該不織布產品上昇回至原先之高處點停留,並由一外在之機械手臂14伸入夾住該不織布產品,同時該上接頭123外端所連接之空氣抽送機即刻停止抽吸作用並改成吹送作用,以將該不織布產品吹離該上成型模12的上成型面121,並即由該機械手臂帶離收集集合;在該上成型模12上昇之同時,該下推動件135也同時帶動該下成型模13下降退到原先之預定位置停留,以等待進行下一行程。(4). As shown in the small diagram (4) in Figure 5, the upper pushing
上述製造方法係針對型體較小或厚度較薄或成型時間較短之不織布產品而設,因為在成型為不織布產品之前的纖維塊狀體狀態時容易受熱軟化,所以進入該成型裝置10內後無需再加熱幫助軟化,反係上、下成型模12、13間合模成型時就可以開始抽吸降溫,此種可以快速幫助降溫之作用功效為習知所不及。The above-mentioned manufacturing method is designed for non-woven products with a small body or a thinner thickness or a short molding time. Because the fiber block state before being molded into a non-woven product is easy to be heated and softened, it enters the
至於倘遇型體較大或厚度較厚或成型時間必須較長之不織布產品,因在成型為不織布產品之前的纖維塊狀體狀態時恐不易完全軟化及不易保持軟化狀態,所以進入該成型裝置10內後尚可再加熱幫助軟化及維持軟化,以利成型為不織布產品,如此之製造方法如下,請配合參閱圖6所示,As for non-woven products that are larger or thicker or have a longer molding time, they may not be fully softened and difficult to maintain the softened state when they are formed into a non-woven product in the state of the fiber block, so enter the molding device After 10 hours, it can be reheated to help soften and maintain softness, so as to form a non-woven product. The manufacturing method is as follows, please refer to Figure 6.
(1).如圖6中第(1)小圖所示,該上成型模12與該上基板124共同受該上推動件125推動下降停留於一預定位置停留,同時該下成型模13與該下基板134於下方一預定位置停留,等待一軟化之纖維塊狀體由輸送器推動置放上;(1). As shown in the small diagram (1) in Figure 6, the upper molding die 12 and the
(2).如圖6中第(2)小圖所示,該下成型模13托住一軟化之纖維塊狀體受該下推動件135推動上昇與該上成型模12合模,使該軟化之纖維塊狀體被上、下成型模12、13共同壓制成型為預期造型之不織布產品,過程中,該上接頭123外端所連接之空氣抽送機啟動抽吸作用(圖中箭頭向外表示抽吸作用),同時該下接頭133外端所連接之空氣抽送機則啟動吹送作用(圖中箭頭向內表示吹送作用),以將熱氣經由該下接頭133、下氣槽空間130及下通氣孔132送入該上、下成型模12、13間,並可穿透該纖維塊狀體之內部間隙,藉以幫助該纖維塊狀體確實軟化及維持軟化狀態,以利成型為不織布產品,過程中該上成型模12之抽吸作用即導引熱氣均勻擴散於該纖維塊狀體內外,並將氣流導引向上排出,造成熱氣循環;(2). As shown in the small diagram (2) in Fig. 6, the lower molding die 13 supports a softened fiber mass and is pushed up by the lower pushing
(3).如圖6中第(3)小圖所示,成型時間一到,該上接頭123外端所連接之空氣抽送機繼續抽吸作用(圖中箭頭向外表示抽吸作用),以將該不織布產品吸附在該上成型模12的上成型面121上,同時該下接頭133外端所連接之空氣抽送機停止作用(圖中無箭頭表示停止作用),故該上成型模12之抽吸作用可將熱氣排出,使該不織布產品開始降溫;(3). As shown in the small diagram (3) in Figure 6, when the molding time is up, the air pump connected to the outer end of the upper joint 123 continues to suck (the arrow in the figure indicates the suction), The non-woven fabric product is adsorbed on the
(4).如圖6中第(4小圖所示,隨即該上推動件125帶動該上成型模12吸附住該不織布產品上昇回至原先之高處點停留,並由一外在之機械手臂14伸入夾住該不織布產品,同時該上接頭123外端所連接之空氣抽送機即刻停止抽吸作用並改成吹送作用,以將該不織布產品吹離該上成型模12的上成型面121,並即由該機械手臂帶離收集集合;在該上成型模12上昇之同時,該下推動件135也同時帶動該下成型模13下降退到原先之預定位置停留,以等待進行下一行程。(4). As shown in the small picture (4) in Fig. 6, then the upper pushing
由以上說明可知,本發明主要即創設該成型裝置10,並按照上述製造方法,藉以快速製造成型出所預期的不織布產品。與習知利用冷壓成型模進行受壓成型之製造方法相較,本發明之成型裝置10及製造方法可以幫助纖維塊狀體確實軟化及維持軟化狀態,以利製造成型為不織布產品。尤其,該成型裝置10可以選擇送熱風循環以幫助熱壓成型,也可以選擇單向抽吸或雙向抽吸,以快速降溫,使用上可依成型物件大小及成型時間多寡而選擇性調整使用,顯然對於不織布產品之製造成型過程可以有很大幫助。From the above description, it can be seen that the present invention mainly creates the
綜上所述,本發明不織布產品之成型裝置及製造方法確能達致預期之發明目的與功效,且申請前未曾見諸於刊物亦未曾公開使用,同時具有增進功效之事實,洵已兼具新穎性與進度性,爰依法提出專利申請。In summary, the molding device and manufacturing method of the non-woven product of the present invention can indeed achieve the intended purpose and effect of the invention, and it has not been seen in publications or used publicly before application, and has the fact that it has enhanced efficacy. For novelty and progress, Yan filed a patent application in accordance with the law.
10‧‧‧成型裝置
12‧‧‧上成型模
121‧‧‧上成型面
122‧‧‧上通氣孔
123‧‧‧上接頭
120‧‧‧上氣槽空間
124‧‧‧上基板
125‧‧‧上推動件
13‧‧‧下成型模
131‧‧‧下成型面
132‧‧‧下通氣孔
133‧‧‧下接頭
130‧‧‧下氣槽空間
134‧‧‧下基板
135‧‧‧下推動件
14‧‧‧機械手臂
10‧‧‧Forming
圖1所示係本發明中成型裝置之立體分解圖。 圖2所示係本發明中上成型模可能構成之立體圖1。 圖3所示係本發明中下成型模可能構成之立體圖2。 圖4所示係本發明中成型裝置之使用動作圖。 圖5所示係本發明使用成型裝置之製造方法示意圖1。 圖6所示係本發明使用成型裝置之製造方法示意圖2。Figure 1 shows a perspective exploded view of the molding device of the present invention. Figure 2 shows a
10‧‧‧成型裝置 10‧‧‧Forming device
12‧‧‧上成型模 12‧‧‧Upper molding die
121‧‧‧上成型面 121‧‧‧Upper molding surface
123‧‧‧上接頭 123‧‧‧Upper connector
120‧‧‧上氣槽空間 120‧‧‧Upper air tank space
124‧‧‧上基板 124‧‧‧Upper board
125‧‧‧上推動件 125‧‧‧Upper pusher
13‧‧‧下成型模 13‧‧‧Lower molding die
131‧‧‧下成型面 131‧‧‧Lower molding surface
132‧‧‧下通氣孔 132‧‧‧Lower vent
133‧‧‧下接頭 133‧‧‧Lower connector
130‧‧‧下氣槽空間 130‧‧‧Lower air tank space
134‧‧‧下基板 134‧‧‧Lower substrate
135‧‧‧下推動件 135‧‧‧ Lower pusher
Claims (4)
Priority Applications (1)
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TW107108314A TWI702323B (en) | 2018-03-12 | 2018-03-12 | Non-woven product forming device and manufacturing method |
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TWI702323B true TWI702323B (en) | 2020-08-21 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI252950B (en) * | 2004-02-23 | 2006-04-11 | Au Optronics Corp | Direct-type backlight module |
TW200806456A (en) * | 2006-07-31 | 2008-02-01 | Chen-Cheng Huang | Method, mold and product of forming thin article |
TWI458474B (en) * | 2011-04-01 | 2014-11-01 |
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2018
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI252950B (en) * | 2004-02-23 | 2006-04-11 | Au Optronics Corp | Direct-type backlight module |
TW200806456A (en) * | 2006-07-31 | 2008-02-01 | Chen-Cheng Huang | Method, mold and product of forming thin article |
TWI458474B (en) * | 2011-04-01 | 2014-11-01 |
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