TWI701375B - Reinforced rectangular cushion - Google Patents

Reinforced rectangular cushion Download PDF

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Publication number
TWI701375B
TWI701375B TW107135518A TW107135518A TWI701375B TW I701375 B TWI701375 B TW I701375B TW 107135518 A TW107135518 A TW 107135518A TW 107135518 A TW107135518 A TW 107135518A TW I701375 B TWI701375 B TW I701375B
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Taiwan
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frame
insulation board
cushion
rectangular
sleeve
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TW107135518A
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Chinese (zh)
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TW202014583A (en
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李琮傑
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李琮傑
李俊逸
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Abstract

本發明係為一種用於混凝土隔熱牆施工之鋼筋矩形套墊,主要包含一具有三側平面之矩形框體,該框體另一側有供橫筋穿掛之套孔及兩彈性固持臂,可框住橫筋定位於套孔內,且矩形框體其中兩側設有數支卡柱,一側卡柱用來頂住模板,另側卡柱則供隔熱板直接壓置插入,使板材與卡柱相互接合而定位在混凝土隔熱牆中間,並利用框體之寬闊平面與隔熱板的接觸面更為增加,減少沉陷且獲得定位之穩固效果,保持鋼筋與隔熱板材、鋼筋與模板有固定間距,透過澆注混凝土獲得具隔熱、保溫之外牆結構。 The present invention is a reinforced rectangular cushion for concrete insulation wall construction. It mainly includes a rectangular frame with a three-sided plane. The other side of the frame is provided with a sleeve hole for transverse ribs to pass through and two elastic holding arms , Can frame the transverse ribs and be positioned in the sleeve holes, and there are several clamping posts on both sides of the rectangular frame. One clamping post is used to support the template, and the other clamping post is for the heat insulation board to be directly pressed and inserted to make The plate and the clamp column are connected to each other and positioned in the middle of the concrete insulation wall, and the wide plane of the frame body is used to increase the contact surface with the insulation board, reducing subsidence and obtaining a stable positioning effect, maintaining the steel bar and the insulation board, and the steel bar There is a fixed distance from the template, and an outer wall structure with heat insulation and heat preservation is obtained by pouring concrete.

Description

鋼筋矩形套墊 Reinforced rectangular cushion

本發明之鋼筋矩形套墊,係「具隔熱、保溫功能混凝土牆構造之改良」專利內的新夾具,其矩形框體的兩側有數支卡柱,插入隔熱板後,可避免板材因灌漿時的衝擊而下沉,灌漿飽滿時而上浮。 The reinforced rectangular cushion of the present invention is a new fixture in the patent of "Improved Concrete Wall Structure with Thermal Insulation and Thermal Insulation". There are several clamp posts on both sides of the rectangular frame. After inserting the heat insulation board, it can prevent the board from being damaged. The impact of grouting sinks, and the grouting is full and sometimes floats.

混凝土牆構造是由鋼筋與混凝土組合而成,為解決悶熱問題,傳統做法都會在混凝土牆外側加設隔熱材料或塗上反射漆料,減少外牆吸熱、達到降溫效果,但因外觀、建材佔用空間且因使用年限之故,致使重複耗損、資源浪費且增加成本。發明人為改善上述悶熱之問題,之前特別研發出第M508569號專利,該案專利為一種具隔熱、保溫功能混凝土牆構造之改良,係在牆內嵌入隔熱板材,形成一道溫度隔離層,令屋內保持冬暖夏涼之恆溫狀態。 The concrete wall structure is composed of steel and concrete. In order to solve the problem of sultry heat, traditional methods will add heat insulation material or paint reflective paint on the outer side of the concrete wall to reduce the heat absorption of the external wall and achieve the cooling effect. However, due to the appearance and building materials Occupies space and causes repeated consumption, waste of resources and increased costs due to the useful life. In order to improve the above-mentioned sultry problem, the inventor specially developed patent No. M508569. The patent in this case is an improvement in the structure of a concrete wall with thermal insulation and thermal insulation. The insulation board is embedded in the wall to form a temperature isolation layer. Keep the house warm in winter and cool in summer at a constant temperature.

惟該混凝土牆內之隔熱板係大面積平整的嵌入,當澆注混凝土時,所受的衝擊力量相當大,易造成板材移動而偏離中央,導致混凝土牆內部結構不均。發明人為解決此一問題,之前專利特別於雙層鋼筋掛上數個環形套墊,用以維持鋼筋與隔熱板和模板之間距,該環形套墊係套掛於雙層橫筋上,但只能固定住隔熱板材在牆體的中間位置,灌漿時混凝土之衝擊,會造成隔熱板下沉,且混凝土灌滿時也會造成隔熱板的上浮,因此還要靠尖鐵擋來固定。 However, the thermal insulation board in the concrete wall is embedded in a large area and flat. When the concrete is poured, the impact force is quite large, which easily causes the board to move and deviate from the center, resulting in uneven internal structure of the concrete wall. In order to solve this problem, the inventors used the previous patent to hang several ring cushions on the double-layer steel bars to maintain the distance between the steel bars and the heat insulation board and the template. The ring cushions are hung on the double-layer transverse bars. Only fix the insulation board in the middle of the wall. The impact of the concrete during grouting will cause the insulation board to sink, and when the concrete is filled, it will also cause the insulation board to float, so it must be blocked by sharp irons. fixed.

而尖鐵擋的施工係穿越隔熱板,貼住橫筋(交叉在橫鋼筋上方及下方),再插至模板。由於頂住環形套墊,所以隔熱板材可以固定於混凝土牆中間處,此做法當模板拆除後,尖鐵擋插入模板內之尖尾部份會顯露於牆外,必須再次水泥粉刷掩蓋尖體,但這樣卻無法呈現專業清水模工法之不能施工、修飾的效果。 The construction of the sharp iron block passes through the heat insulation board, sticks to the cross bars (crossing above and below the cross bars), and then inserts to the formwork. As it withstands the ring cushion, the insulation board can be fixed in the middle of the concrete wall. When the formwork is removed, the tip of the tip iron block inserted into the formwork will be exposed outside the wall, and the tip body must be covered with cement again , But this can't show the effect that the professional clear water model construction method can't be constructed or modified.

由此顯見,發明人之前的鋼筋環形套墊專利,只能有效固定隔熱板於牆體中間,仍需尖鐵擋的輔助,才能避免板材的下沉或上浮,如此造成施工緩慢、成本增加,又不能應用在標準清水模工法的牆體上。 It is obvious from this that the inventor’s previous patent for steel ring gaskets can only effectively fix the insulation board in the middle of the wall, and still needs the assistance of a sharp iron block to avoid the sinking or floating of the board, which causes slow construction and increased costs. , And can not be applied to the wall of the standard clear water mold construction method.

本發明之目的在於提供一種用於內置隔熱板混凝土牆施工之鋼筋矩形套墊,該套墊中心設一供橫筋穿掛之套孔,用來將鋼筋套墊掛在橫鋼筋上,而矩形的套墊其中兩側平面所設之若干卡柱,一側卡柱用在頂住模板,另側卡柱則供隔熱板直接壓置,使卡柱插入板材內相互接合,藉此將隔熱板定位在混凝土牆中間,保持鋼筋與隔熱板材和模板之間距,因卡柱的固定取代先前專利中的尖鐵擋,避免隔熱板的下沉及上浮,又可省去許多施工上的繁雜過程和時間。 The purpose of the present invention is to provide a reinforced rectangular cushion for the construction of a concrete wall with built-in insulation panels. The center of the cushion is provided with a hole for the cross bars to hang through, which is used to hang the reinforced cushion on the cross bars. There are several clamping posts on both sides of the rectangular cushion. One clamping post is used to support the template, and the other clamping post is used for the heat insulation board to directly press, so that the clamping posts are inserted into the board to join each other. The insulation board is positioned in the middle of the concrete wall to maintain the distance between the steel bar and the insulation board and the formwork. The fixing of the card column replaces the sharp iron block in the previous patent, avoiding the sinking and floating of the insulation board, and saving a lot of construction Complicated process and time.

為達成上述目的,本發明所公開之鋼筋矩形套墊,主要包含一具有三側平面之矩形框體及另一側的兩彈性固持臂。該框體中心有一供橫筋穿掛之套孔,套孔與框體間並以數連接肋條連結,且矩形框體其中兩側之平面上設有若干卡柱,藉一側的卡柱頂住模板外,另側卡柱供隔熱板直接壓置,使卡柱插入板材內,透過卡柱之倒鉤結構,將隔熱板與卡柱穩固接合,不致因灌漿而下沉或上浮,並藉由框體平面與隔熱板材的接觸面 積增加,使鋼筋套墊減少沉陷,因此更能保持隔熱板於牆體中間位置,不會前後偏移。 In order to achieve the above objective, the reinforced rectangular cushion disclosed in the present invention mainly includes a rectangular frame with a plane on three sides and two elastic holding arms on the other side. The center of the frame has a sleeve hole for the horizontal ribs to hang through. The sleeve hole and the frame are connected by a number of connecting ribs, and the two sides of the rectangular frame are provided with a number of card posts, borrowed from the top of the card post Outside the formwork, the other side of the card post is for the heat insulation board to be directly pressed, so that the card post is inserted into the board, through the barb structure of the card post, the heat insulation board and the card post are firmly joined without sinking or floating due to grouting. And by the contact surface between the frame plane and the heat insulation board The increase of the product reduces the subsidence of the steel bar cushion, so the insulation board can be more maintained in the middle of the wall without shifting back and forth.

1‧‧‧矩形框體 1‧‧‧Rectangular frame

3‧‧‧橫筋 3‧‧‧Horizontal bar

4‧‧‧模板 4‧‧‧Template

5‧‧‧隔熱板 5‧‧‧Insulation board

10‧‧‧側平面 10‧‧‧Side plane

11‧‧‧側平面 11‧‧‧Side plane

12‧‧‧卡柱 12‧‧‧Car column

13‧‧‧連接肋條 13‧‧‧Connecting rib

14‧‧‧套孔 14‧‧‧Sleeve

15‧‧‧補強結構 15‧‧‧Reinforcement structure

16‧‧‧開槽 16‧‧‧Slotting

20‧‧‧彈臂部 20‧‧‧Boom

21‧‧‧固持部 21‧‧‧Retention Department

23‧‧‧補強肋 23‧‧‧Reinforcing ribs

24‧‧‧連接肋 24‧‧‧Connecting rib

120‧‧‧卡柱 120‧‧‧Card Column

121‧‧‧倒鉤 121‧‧‧Barb

122‧‧‧倒鉤 122‧‧‧Barb

第1圖係本發明套墊立體圖。 Figure 1 is a perspective view of the cushion of the present invention.

第2圖係本發明套墊正面結構圖。 Figure 2 is a front view of the cushion of the present invention.

第3圖係本發明之鋼筋套掛示意圖。 Figure 3 is a schematic diagram of the rebar sheathing of the present invention.

第4圖係本發明之鋼筋套掛定位圖。 Figure 4 is the positioning diagram of the rebar sheathing of the present invention.

第5圖係本發明之鋼筋套掛分佈圖。 Figure 5 is the distribution diagram of the steel bar sheathing of the present invention.

第6圖係本發明套墊裝設完成圖。 Figure 6 is a completed view of the cushion installation of the present invention.

第7圖係本發明套墊應用於混凝土牆俯視剖面圖。 Figure 7 is a top sectional view of the cushion of the present invention applied to a concrete wall.

請參閱第1、2圖所示,本發明鋼筋矩形套墊係包含一矩形框體1及兩彈性固持臂,其中框體以塑膠材質所製,且由三側平面和一側開槽16構成,該矩形框體1之側平面10、11上設有若干的卡柱12、120,各卡柱前端形成較寬圓錐體且產生有倒鉤121、122,而框體自內面延伸數連接肋條13,連結至套孔14,該套孔14外圍並有補強結構15,用以強化矩形框體1之結構。 Please refer to Figures 1 and 2, the reinforced rectangular cushion of the present invention includes a rectangular frame 1 and two elastic holding arms. The frame is made of plastic material and is composed of three-sided flat surfaces and one-sided slot 16 , The side planes 10, 11 of the rectangular frame 1 are provided with a number of clamping posts 12, 120, the front end of each clamping post forms a wider cone and barbs 121, 122 are generated, and the frame extends from the inner surface to connect The rib 13 is connected to the sleeve hole 14, and a reinforcing structure 15 is provided on the periphery of the sleeve hole 14 to strengthen the structure of the rectangular frame 1.

彈性固持臂係一體成型於矩形框體1上,包括彈臂部20及固持部21,該彈臂部20自框體延伸至套孔14,其前端有一固持部21,定位於套孔14側緣,與套孔14可以共同框住橫筋3,用以頂抵鋼筋且定位於套孔14內,該彈臂部20增設一連接肋24和一補強肋23,藉此能有效地增加彈性固持臂整體的結構強度。又兩彈性固持臂之間形成一與套孔14連通之開槽16,其中開 槽16寬度是由右朝左漸縮之橫V型結構,橫筋3可經由該開槽16塞入套孔14內。 The elastic holding arm is integrally formed on the rectangular frame 1 and includes an elastic arm portion 20 and a holding portion 21. The elastic arm portion 20 extends from the frame to the sleeve hole 14. The front end has a holding portion 21 positioned on the sleeve hole 14 side The flange and the sleeve hole 14 can jointly frame the transverse rib 3 to resist the steel bar and be positioned in the sleeve hole 14. The elastic arm portion 20 is additionally provided with a connecting rib 24 and a reinforcing rib 23, thereby effectively increasing elasticity The overall structural strength of the holding arm. A slot 16 communicating with the sleeve hole 14 is formed between the two elastic holding arms. The width of the slot 16 is a horizontal V-shaped structure that tapers from right to left, and the transverse rib 3 can be inserted into the sleeve hole 14 through the slot 16.

參閱第3圖,欲將鋼筋矩形套墊組裝於橫筋3時,應把套墊之開槽16朝右,隨後將套墊直接壓掛在鋼筋上,該橫筋3會順著彈臂部20朝套孔14方向滑動,當橫筋3碰到彈臂部20時,會同時將兩彈臂部20向外撐開,滑入套孔14,而彈臂部20再回復彈力,帶動兩固持部21定位,令兩固持部21能頂抵橫筋3,藉由固持部21及套孔14共同框住橫筋3,使得套墊能穩固地穿掛在鋼筋上(參閱第4、5圖)。 Refer to Figure 3, when you want to assemble the reinforced rectangular cushion to the cross bar 3, you should place the slot 16 of the cushion to the right, and then press the cushion directly on the steel bar. The cross bar 3 will follow the elastic arm. 20 slides in the direction of the sleeve hole 14. When the horizontal rib 3 touches the elastic arm portion 20, it will simultaneously push the two elastic arm portions 20 outward and slide into the sleeve hole 14, and the elastic arm portion 20 will return to the elastic force and drive the two elastic arms. The holding part 21 is positioned so that the two holding parts 21 can bear against the transverse rib 3, and the holding part 21 and the sleeve hole 14 jointly frame the transverse rib 3, so that the cushion can be stably hung on the steel bar (see section 4, 5). Figure).

參閱第6、7圖,係本發明鋼筋矩形套墊應用在內置隔熱板材之混凝土牆。混凝土牆之成型分別以兩模板4界定出牆體預定的厚度空間,該厚度內再裝有隔熱板5及兩層鋼筋,本鋼筋矩形套墊掛於橫筋3上,經一側邊之卡柱12頂住模板4,隔開鋼筋與模板4之間距,而隔熱板5的安裝則將板材朝套墊另側凸伸的卡柱12直接壓置,使套墊側邊的卡柱12插入隔熱板5內,透過卡柱12的倒鉤121,使板材與套墊接合而不鬆脫,同時令矩形框體1兩側之平面10或11頂住隔熱板5,將板材定位在混凝土牆的中間位置,且隔開鋼筋與隔熱板5之間距,不必利用尖鐵擋固定,就可防止板材下沉或上浮,簡化施工步驟,當雙層模組裝後,再直接灌注混凝土,完成隔熱、保溫混凝土牆的施工。由於套墊之卡柱前端為圓錐體結構,頂於模板時接觸面積非常微小,在混凝土牆完成拆模後,顯露於牆面上之痕跡相當細微,又沒有鐵擋尖尾,足以呈現清水模工法之平整效果,增加美觀。 Referring to Figures 6 and 7, the reinforced rectangular cushion of the present invention is applied to a concrete wall with built-in insulation panels. The shape of the concrete wall is defined by two templates 4 respectively to define the predetermined thickness space of the wall. In this thickness, a heat insulation board 5 and two layers of steel bars are installed. The rectangular cushion of the steel bars is hung on the cross bars 3, passing through one side The clamping column 12 bears against the template 4 and separates the distance between the steel bar and the template 4. The installation of the heat insulation board 5 directly presses the clamping column 12 protruding from the plate toward the other side of the cushion, so that the clamping column on the side of the cushion 12 is inserted into the heat insulation board 5, through the barbs 121 of the clamping column 12, the board and the cushion are joined without loosening, and at the same time, the flat surfaces 10 or 11 on both sides of the rectangular frame 1 are against the heat insulation board 5, and the board It is positioned in the middle of the concrete wall, and separates the distance between the steel bar and the heat insulation board 5. It does not need to be fixed by a sharp iron block to prevent the plate from sinking or floating, simplifying the construction steps. When the double-layer mold is assembled, directly Pour concrete to complete the construction of thermal insulation and thermal insulation concrete wall. Since the front end of the card column of the cushion is a cone structure, the contact area is very small when it is placed on the formwork. After the concrete wall is demolished, the traces on the wall surface are quite subtle, and there is no iron stop point tail, which is enough to show a clear water mold. The leveling effect of the construction method increases the beauty.

再者,因隔熱板5之材質較鬆軟,當灌注混凝土時,本發明之鋼筋矩形套墊框體兩側因為平面,與板材貼觸面積加大,可更減少矩形 框體1的沉陷,使隔熱板5不致灌漿時偏移,保持鋼筋與隔熱板材、鋼筋與模板4之固定間距。 Furthermore, because the material of the heat insulation board 5 is relatively soft, when the concrete is poured, the two sides of the reinforced rectangular cushion frame of the present invention are flat, and the contact area with the board is enlarged, which can reduce the rectangular shape. The subsidence of the frame body 1 prevents the heat insulation board 5 from deviating during grouting, and maintains a fixed distance between the steel bar and the heat insulation board, and the steel bar and the template 4.

1‧‧‧矩形框體 1‧‧‧Rectangular frame

10‧‧‧側平面 10‧‧‧Side plane

11‧‧‧側平面 11‧‧‧Side plane

12‧‧‧卡柱 12‧‧‧Car column

13‧‧‧連接肋條 13‧‧‧Connecting rib

14‧‧‧套孔 14‧‧‧Sleeve

15‧‧‧補強結構 15‧‧‧Reinforcement structure

20‧‧‧彈臂部 20‧‧‧Boom

21‧‧‧固持部 21‧‧‧Retention Department

23‧‧‧補強肋 23‧‧‧Reinforcing ribs

24‧‧‧連接肋 24‧‧‧Connecting rib

120‧‧‧卡柱 120‧‧‧Card Column

121‧‧‧倒鉤 121‧‧‧Barb

122‧‧‧倒鉤 122‧‧‧Barb

Claims (2)

一種鋼筋矩形套墊,係用於混凝土隔熱牆施工之夾具,包含一矩形框體、兩彈性固持臂及數支卡柱;其中,矩形框體,具有三側平面,另一側中間有一供橫筋穿掛之套孔,且框體與套孔之間並以數連接肋條相互連結;彈性固持臂,包含一彈臂部及一固持部,而彈臂部自框體側邊延伸至套孔右緣,前端之固持部與套孔能共同框住橫筋並定位於套孔內;數支卡柱,各垂直於框體其中兩側平面,卡柱前端為類似倒鉤之圓錐體結構;藉此,將矩形框體以套孔穿掛於橫筋上,其一側卡柱頂住模板,另側卡柱供隔熱板直接壓置插入,接合該板材於混凝土牆中間,並保持鋼筋與隔熱板、鋼筋與模板之固定間距。 A reinforced rectangular cushion, which is a fixture used for the construction of concrete insulation walls. It includes a rectangular frame, two elastic holding arms and several clamping columns; among them, the rectangular frame has a three-sided plane, and the other side has a supply in the middle. The transverse ribs pass through the hanging sleeve holes, and the frame body and the sleeve holes are connected with each other by a number of connecting ribs; the elastic holding arm includes an elastic arm portion and a holding portion, and the elastic arm portion extends from the side of the frame to the sleeve The right edge of the hole, the holding part at the front end and the sleeve hole can jointly frame the transverse ribs and be positioned in the sleeve hole; several clamp posts, each perpendicular to the plane of the two sides of the frame, the front end of the clamp post is a cone structure similar to a barb ; With this, the rectangular frame is hung on the transverse ribs with sleeve holes, one side of the clamping column against the template, the other side of the clamping column for the heat insulation board to directly press and insert, join the board in the middle of the concrete wall, and keep Fixed distance between steel bar and heat insulation board, steel bar and template. 如請求項1所述之鋼筋矩形套墊,其中各卡柱更包含有數倒鉤。 The reinforced rectangular cushion as described in claim 1, wherein each clamp post further includes several barbs.
TW107135518A 2018-10-09 2018-10-09 Reinforced rectangular cushion TWI701375B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101319525A (en) * 2008-07-21 2008-12-10 河南锦源建设有限公司 Externally reinforced concrete irrigated and heat preservation wall structure embedded energy-saving system and its construction method
CN201212216Y (en) * 2008-06-26 2009-03-25 辽宁省建设科学研究院 Plastic cushion block of special reinforced concrete protective layer
US20090229214A1 (en) * 2008-03-12 2009-09-17 Nelson Steven J Foam-concrete rebar tie
TWM508569U (en) * 2015-06-02 2015-09-11 cong-jie Li Improvement of concrete wall structure having thermal insulation and heat preservation function
TWM554114U (en) * 2017-07-20 2018-01-11 Chipper Green Energy Technology Co Ltd Annular sleeve pad of rebar

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090229214A1 (en) * 2008-03-12 2009-09-17 Nelson Steven J Foam-concrete rebar tie
CN201212216Y (en) * 2008-06-26 2009-03-25 辽宁省建设科学研究院 Plastic cushion block of special reinforced concrete protective layer
CN101319525A (en) * 2008-07-21 2008-12-10 河南锦源建设有限公司 Externally reinforced concrete irrigated and heat preservation wall structure embedded energy-saving system and its construction method
TWM508569U (en) * 2015-06-02 2015-09-11 cong-jie Li Improvement of concrete wall structure having thermal insulation and heat preservation function
TWM554114U (en) * 2017-07-20 2018-01-11 Chipper Green Energy Technology Co Ltd Annular sleeve pad of rebar

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