TWI700996B - Compound food continuous drying equipment - Google Patents

Compound food continuous drying equipment Download PDF

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TWI700996B
TWI700996B TW108119066A TW108119066A TWI700996B TW I700996 B TWI700996 B TW I700996B TW 108119066 A TW108119066 A TW 108119066A TW 108119066 A TW108119066 A TW 108119066A TW I700996 B TWI700996 B TW I700996B
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conveyor belt
oven
food
drying equipment
microwave
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TW108119066A
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TW202045027A (en
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陳麒升
李傳珍
王聰榮
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臺旺食品工業股份有限公司
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Abstract

本發明係透過一輸送裝置,用以控制食品依序經烤箱、微波裝置而複合乾燥之技術。前述輸送裝置係由匹配烤箱之第一輸送帶,及匹配微波裝置之第二輸送帶所組成,本發明控制第一輸送帶速度大於第二輸送帶速度,使第一輸送帶與烤箱可先行對食品快速乾燥至含水量約10-14%,繼之,第二輸送帶與微波裝置則能接續的對該食品減速乾燥至含水量約6-8%。據此,使輸送裝置複合烤箱及微波裝置,進而互補的對食品乾燥及滅菌,俾在符合經濟原則下,有效將食品微生物限量至法規要求。 The present invention uses a conveying device to control the combined drying of food through an oven and a microwave device in sequence. The aforementioned conveyor device is composed of a first conveyor belt matching the oven and a second conveyor belt matching the microwave device. The present invention controls the speed of the first conveyor belt to be greater than the speed of the second conveyor belt, so that the first conveyor belt and the oven can be aligned first The food is quickly dried to a moisture content of about 10-14%, and then the second conveyor belt and microwave device can continue to slow down the drying of the food to a moisture content of about 6-8%. According to this, the conveying device is combined with the oven and the microwave device to complementally dry and sterilize the food, so as to effectively limit the food microorganisms to the legal requirements under the economic principle.

Description

複合式食品連續乾燥設備 Compound food continuous drying equipment

本發明係關於一種控制食品依序經烤箱、微波裝置複合乾燥之技術領域。 The invention relates to the technical field of controlling the compound drying of food through an oven and a microwave device in sequence.

按,中華民國102年8月20日部授食字第1021350146號修正規定之生熟食混合即食食品類衛生標準,其微生物限量為大腸桿菌群(MPN/g)103以下。 According to the amendment to the sanitary standards of raw and cooked mixed ready-to-eat foods stipulated by the Ministry of Sui Shi Zi No. 1021350146 on August 20, 102 of the Republic of China, the microbial limit of the E. coli group (MPN/g) is 103 or less.

而市面上所見之生熟食混合即食食品,其乾燥滅菌不是單獨採用烤箱加熱生產線,便是單獨採用微波加工生產線。 As for the raw and cooked mixed ready-to-eat foods seen on the market, the drying and sterilization is either a single oven heating production line or a single microwave processing production line.

若是單獨採用烤箱加熱生產線,該生熟食混合即食食品之生菌群殘留會有較多之問題,難以達到上述法規要求。若是單獨使用微波加工生產線,則有整體設置成本居高不下之缺點,且食品乾燥滅菌的工作效率有無法進一步提昇之技術困難點。 If the oven heating production line is used alone, the raw and cooked food mixed ready-to-eat food will have more problems with the residual flora, and it is difficult to meet the above-mentioned regulatory requirements. If the microwave processing production line is used alone, the overall installation cost remains high, and the working efficiency of food drying and sterilization has technical difficulties that cannot be further improved.

有鑑於此,本發明人經不斷構思、創研,力力碌碌乃研發出本發明。 In view of this, the inventor of the present invention has been working hard to develop the present invention through continuous conception, innovation and research.

本發明係提供一種複合式食品連續乾燥設備,其主 要是以一輸送裝置,控制食品第一階段經過烤箱乾燥至含水量約10-14%,繼之,第二階段則以微波裝置乾燥至含水量約6-8%。 The invention provides a composite continuous food drying equipment, the main If a conveying device is used, the food is controlled to dry to about 10-14% moisture in the oven in the first stage, and then dried to about 6-8% moisture in the second stage with a microwave device.

此烤箱、微波裝置一貫化複合式乾燥方式,可有效改善習用單獨使用烤箱或微波裝置之缺點,且經實際測試,本發明滅菌程度能符合上述法規標準,確實為生熟食混合即食食品提出一有效乾燥滅菌之新穎技術無誤。 This oven and microwave device is a consistent composite drying method, which can effectively improve the shortcomings of conventional ovens or microwave devices. After actual tests, the sterilization degree of the present invention can meet the above-mentioned regulations and standards. It is indeed effective for raw and cooked food mixed instant food. The novel technology of drying and sterilization is correct.

E‧‧‧主電箱 E‧‧‧Main Electric Box

10‧‧‧烤箱 10‧‧‧Oven

11‧‧‧電熱器 11‧‧‧Electric heater

12‧‧‧風扇模組 12‧‧‧Fan Module

13‧‧‧溫度控制模組 13‧‧‧Temperature control module

20‧‧‧微波裝置 20‧‧‧Microwave device

21‧‧‧微波發生器 21‧‧‧Microwave generator

22‧‧‧微波控制模組 22‧‧‧Microwave Control Module

30‧‧‧輸送裝置 30‧‧‧Conveying device

31‧‧‧第一輸送帶 31‧‧‧The first conveyor belt

311‧‧‧第一馬達 311‧‧‧First Motor

312‧‧‧第一變頻器 312‧‧‧First frequency converter

32‧‧‧第二輸送帶 32‧‧‧Second conveyor belt

321‧‧‧第二馬達 321‧‧‧Second Motor

322‧‧‧第二變頻器 322‧‧‧Second Inverter

第1圖係本發明輸送裝置、烤箱及微波裝置之配置示意圖。 Figure 1 is a schematic diagram of the arrangement of the conveying device, oven and microwave device of the present invention.

第2圖係本發明之電路方塊示意圖。 Figure 2 is a block diagram of the circuit of the present invention.

請參閱第1及2圖,本發明包括有:一烤箱10,其在適當位置安裝有電熱器11、風扇模組12及溫度控制模組13,用以控制烤箱10內部產生循環熱風以及遠紅外線,該溫度控制模組13是設定熱風溫度保持在約125℃,使之足以產生所需之乾燥滅菌效果;前述電熱器11係透過溫度控制模組13而電性連接至主電箱E,至於風扇模組12則是直接電性連接至主電箱E,令電熱器11與風扇模組12呈並聯的配置至主電箱E,使主電箱E得以設定烤箱10熱風溫度,在此特別說明,前述電熱器11可置換成瓦斯燃燒器;一微波裝置20,其在內部安裝有微波發生器21,且令微波發生器21係透過一微波控制模組22而電性連接 至主電箱E,使主電箱E得以設定微波發生器21功率;以及一輸送裝置30,其係由匹配烤箱10之第一輸送帶31,及匹配微波裝置20之第二輸送帶32所組成,令第一輸送帶31長度是大於第二輸送帶32長度,用以控制食品依序經烤箱10、微波裝置20複合乾燥滅菌,前述第一輸送帶31係以第一馬達311及第一變頻器312之配合而控制速度,前述第一馬達311係透過第一變頻器312中介而電性連接主電箱E,至於第二輸送帶32係以第二馬達321及第二變頻器322之配合而控制速度,此第二馬達321則是透過第二變頻器322中介而電性連接主電箱E,藉此,使主電箱E得以控制第一輸送帶31速度大於第二輸送帶32速度,從而第一輸送帶31與烤箱10可先行對食品快速乾燥至含水量約10-14%,繼之,第二輸送帶32與微波裝置20則能接續的對該食品減速乾燥至含水量約6-8%。 Please refer to Figures 1 and 2, the present invention includes: an oven 10 with an electric heater 11, a fan module 12, and a temperature control module 13 installed in appropriate positions to control the circulating hot air and far infrared rays generated inside the oven 10 The temperature control module 13 is set to maintain the temperature of the hot air at about 125°C, which is sufficient to produce the desired drying and sterilization effect; the aforementioned electric heater 11 is electrically connected to the main electric box E through the temperature control module 13, as The fan module 12 is directly electrically connected to the main electric box E, so that the electric heater 11 and the fan module 12 are arranged in parallel to the main electric box E, so that the main electric box E can set the hot air temperature of the oven 10, which is particularly Explain that the aforementioned electric heater 11 can be replaced with a gas burner; a microwave device 20, which has a microwave generator 21 installed inside, and the microwave generator 21 is electrically connected through a microwave control module 22 To the main electric box E, the main electric box E can set the power of the microwave generator 21; and a conveying device 30, which is formed by the first conveyor belt 31 matching the oven 10 and the second conveyor belt 32 matching the microwave device 20 The composition of the first conveyor belt 31 is greater than the length of the second conveyor belt 32 to control the sequential drying and sterilization of food through the oven 10 and the microwave device 20. The aforementioned first conveyor belt 31 is equipped with a first motor 311 and a first The inverter 312 controls the speed. The first motor 311 is electrically connected to the main electrical box E through the first inverter 312. As for the second conveyor belt 32, the second motor 321 and the second inverter 322 To coordinate and control the speed, the second motor 321 is electrically connected to the main electric box E through the second inverter 322, so that the main electric box E can control the speed of the first conveyor belt 31 to be greater than that of the second conveyor belt 32 Speed, so that the first conveyor belt 31 and the oven 10 can quickly dry the food to a moisture content of about 10-14%, and then the second conveyor belt 32 and the microwave device 20 can continue to slow down the drying of the food to the moisture content About 6-8%.

請再配合第1圖觀之,本發明係透過主電箱E之電流開關而設定烤箱10熱風溫度、第一輸送帶31速度、第二輸送帶32速度,以及微波發生器21功率,即可控制食品依序經烤箱10、微波裝置20而進行複合乾燥滅菌,其整體操作或調整可謂相當簡便。 Please refer to Figure 1 again. In the present invention, the hot air temperature of the oven 10, the speed of the first conveyor belt 31, the speed of the second conveyor belt 32, and the power of the microwave generator 21 are set through the current switch of the main electric box E. The controlled food is sequentially subjected to compound drying and sterilization through the oven 10 and the microwave device 20, and the overall operation or adjustment is quite simple.

是以,本發明至少具有以下進步處: Therefore, the present invention has at least the following improvements:

一、本發明控制食品第一階段經過烤箱乾燥至含水量約10-14%,繼之,第二階段則以微波裝置乾燥至含水量約 6-8%,經實際測試,本發明可將食品微生物限量降低至(MPN/g)103以下,所以能符合上述法規標準,用以克服烤箱單獨滅菌能力不足問題,且又能大大縮短微波裝置單獨乾燥滅菌之時間。 1. The food controlled by the present invention is dried to a moisture content of about 10-14% through an oven in the first stage, followed by drying to a moisture content of about 10-14% with a microwave device in the second stage 6-8%. According to the actual test, the present invention can reduce the food microbial limit to (MPN/g) 103 or less, so it can meet the above-mentioned regulations and standards to overcome the problem of insufficient sterilization capacity of the oven alone, and can greatly shorten the microwave device Time for separate drying and sterilization.

二、本發明在食品之原料質地與型態不同下,可以透過彈性調整烤箱熱風溫度、第一輸送帶速度、第二輸送帶速度,以及微波發生器功率,以符合上述法規標準,故而適用範圍相當寬廣。 2. The present invention can flexibly adjust the oven hot air temperature, the speed of the first conveyor belt, the speed of the second conveyor belt, and the power of the microwave generator under the different texture and shape of the raw materials of the food to meet the above-mentioned regulations and standards, so the scope of application Quite broad.

三、本發明透過烤箱及微波裝置複合乾燥滅菌時,可食品之口感更多元化豐富。 3. When the present invention is combined drying and sterilizing through an oven and a microwave device, the taste of the food can be more diverse and rich.

由以上說明得知,本發明確具有上述功效增進處,確為一相當傑出且優異之設計;再者,本發明所揭之結構設計者,並未見有相同或類似者首先公開,而足合於發明專利之申請要件,爰依法具文提出申請。惟以上所述者,僅為本發明作之一較佳實施例而已,當不能以之限定其實施範圍,即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明涵蓋之範圍內。 From the above description, it is clear that the present invention has the above-mentioned effect enhancements, and it is indeed a very outstanding and excellent design; furthermore, the structural designer disclosed in the present invention has not been disclosed firstly with the same or similar ones, but sufficient Applicable to the application requirements of an invention patent, the application shall be filed in accordance with the law. However, the above is only a preferred embodiment of the present invention, and when it cannot be used to limit its scope of implementation, that is, all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention should still be covered by the present invention. Within the range.

E‧‧‧主電箱 E‧‧‧Main Electric Box

10‧‧‧烤箱 10‧‧‧Oven

11‧‧‧電熱器 11‧‧‧Electric heater

12‧‧‧風扇模組 12‧‧‧Fan Module

13‧‧‧溫度控制模組 13‧‧‧Temperature control module

20‧‧‧微波裝置 20‧‧‧Microwave device

21‧‧‧微波發生器 21‧‧‧Microwave generator

22‧‧‧微波控制模組 22‧‧‧Microwave Control Module

311‧‧‧第一馬達 311‧‧‧First Motor

312‧‧‧第一變頻器 312‧‧‧First frequency converter

321‧‧‧第二馬達 321‧‧‧Second Motor

322‧‧‧第二變頻器 322‧‧‧Second Inverter

Claims (8)

一種複合式食品連續乾燥設備,其至少包括:一烤箱;一微波裝置;以及一輸送裝置,係由匹配烤箱之第一輸送帶,及匹配微波裝置之第二輸送帶所組成,且該第一輸送帶之速度係大於第二輸送帶之速度,且進一步控制第一輸送帶長度是大於第二輸送帶長度,使其能控制食品依序經烤箱、微波裝置,用以使烤箱可先行對食品乾燥至含水量約10-14%,繼之,微波裝置則能接續的對該食品減速乾燥至含水量約6-8%。 A composite food continuous drying equipment, which at least includes: an oven; a microwave device; and a conveyor device, which is composed of a first conveyor belt matching the oven and a second conveyor belt matching the microwave device, and the first The speed of the conveyor belt is greater than that of the second conveyor belt, and the length of the first conveyor belt is further controlled to be greater than the length of the second conveyor belt, so that the food can be controlled to pass through the oven and the microwave device in order, so that the oven can treat the food first Dry to a moisture content of about 10-14%, and then, the microwave device can continue to slow down the drying of the food to a moisture content of about 6-8%. 如請求項1所述之複合式食品連續乾燥設備,該第一輸送帶進一步安裝有第一馬達及第一變頻器,至於第二輸送帶則另外安裝有第二馬達及第二變頻器。 For the composite food continuous drying equipment described in claim 1, the first conveyor belt is further equipped with a first motor and a first frequency converter, and the second conveyor belt is additionally equipped with a second motor and a second frequency converter. 如請求項2所述之複合式食品連續乾燥設備,該烤箱安裝有電熱器、風扇模組及溫度控制模組,用以控制烤箱內部產生循環熱風以及遠紅外線。 In the compound continuous food drying equipment described in claim 2, the oven is equipped with an electric heater, a fan module and a temperature control module to control the circulating hot air and far infrared rays generated inside the oven. 如請求項3所述之複合式食品連續乾燥設備,該電熱器係透過溫度控制模組而電性連接至一主電箱,至於風扇模組則是直接電性連接至該主電箱,令電熱器與風扇模組呈並聯的配置至主電箱。 For the compound continuous food drying equipment described in claim 3, the electric heater is electrically connected to a main electric box through a temperature control module, and the fan module is directly electrically connected to the main electric box, so that The electric heater and the fan module are arranged in parallel to the main electric box. 如請求項3所述之複合式食品連續乾燥設備,該溫度控制模組係控制循環熱風保持在約125℃。 According to the compound continuous food drying equipment described in claim 3, the temperature control module controls the circulating hot air to be maintained at about 125°C. 如請求項1所述之複合式食品連續乾燥設備,該烤箱安裝有瓦斯燃燒器、風扇模組及溫度控制模組,用以控制烤箱內部產生循環熱風以及遠紅外線。 According to the compound continuous food drying equipment described in claim 1, the oven is equipped with a gas burner, a fan module and a temperature control module to control the circulating hot air and far infrared rays generated inside the oven. 如請求項6所述之複合式食品連續乾燥設備,該溫度控制模組係控制循環熱風保持在約125℃。 According to the compound continuous food drying equipment described in claim 6, the temperature control module controls the circulating hot air to be maintained at about 125°C. 如請求項1所述之複合式食品連續乾燥設備,該微波裝置內部安裝有微波發生器,且令微波發生器係透過一微波控制模組而電性連接至一主電箱。 According to the composite food continuous drying equipment of claim 1, a microwave generator is installed inside the microwave device, and the microwave generator is electrically connected to a main electric box through a microwave control module.
TW108119066A 2019-05-31 2019-05-31 Compound food continuous drying equipment TWI700996B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101803643A (en) * 2009-07-27 2010-08-18 湖南腾琼野茶王茶业有限公司 Tea powder and method and equipment for producing same
CN102735036A (en) * 2012-07-30 2012-10-17 浙江大学 Tunnel-type traditional Chinese herbal medicinal material drying equipment and control method
TW201420053A (en) * 2012-11-26 2014-06-01 Rui-Fang Xu Multifunctional barrel-shaped roasting oven
CN206491269U (en) * 2017-01-24 2017-09-15 鹤壁汽车工程职业学院 A kind of automated food drying machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101803643A (en) * 2009-07-27 2010-08-18 湖南腾琼野茶王茶业有限公司 Tea powder and method and equipment for producing same
CN102735036A (en) * 2012-07-30 2012-10-17 浙江大学 Tunnel-type traditional Chinese herbal medicinal material drying equipment and control method
TW201420053A (en) * 2012-11-26 2014-06-01 Rui-Fang Xu Multifunctional barrel-shaped roasting oven
CN206491269U (en) * 2017-01-24 2017-09-15 鹤壁汽车工程职业学院 A kind of automated food drying machine

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