TWI700372B - Blast furnace facility and monitoring method for liquid level of slag of blast furnace - Google Patents

Blast furnace facility and monitoring method for liquid level of slag of blast furnace Download PDF

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TWI700372B
TWI700372B TW108132857A TW108132857A TWI700372B TW I700372 B TWI700372 B TW I700372B TW 108132857 A TW108132857 A TW 108132857A TW 108132857 A TW108132857 A TW 108132857A TW I700372 B TWI700372 B TW I700372B
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furnace
slag
blast furnace
strain
blast
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TW108132857A
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TW202111130A (en
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張雲妃
何忠根
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中國鋼鐵股份有限公司
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Abstract

A blast furnace facility includes a blast furnace and a monitoring system. The blast furnace includes a furnace wall, tuyeres and tap holes. The furnace wall defines a containing space to contain hot metal and slag located above the hot metal. The furnace wall includes a furnace shell. The tuyeres pass through the furnace shell and communicate with the containing space. The tap holes pass through the furnace wall and communicate with hot metal. The monitoring system includes a strain gauge and a processing module. The strain gauge is disposed on the furnace shell, and the installation location of the strain gauge is lower than that of the tuyeres. When the blast furnace is applied to an ironmaking operation, the strain gauge obtains strain information of the furnace shell. The processing module is coupled with the strain gauge to receive the strain information, and is configured to compute the liquid level of the slag of the blast furnace.

Description

高爐設備及高爐爐渣液位之監測方法 Blast furnace equipment and monitoring method of blast furnace slag level

本揭露實施例是有關於一種高爐設備,特別關於一種高爐設備以及高爐爐渣液位之監測方法。 The disclosed embodiment relates to a blast furnace equipment, and in particular to a blast furnace equipment and a method for monitoring the blast furnace slag level.

高爐是煉鐵的一種設施,也是目前最具有規模經濟的煉鐵法。在煉鐵過程中,從高爐爐頂加入煉鐵原料,在爐內上升之還原氣體作用下,原料轉成熔融狀態並向下滴落,最後爐床處就會累積大量的鐵水與爐渣。 Blast furnace is a kind of ironmaking facility and the most economical ironmaking method at present. In the ironmaking process, the ironmaking raw materials are added from the top of the blast furnace, and under the action of the reducing gas rising in the furnace, the raw materials turn into a molten state and drip down, and finally a large amount of molten iron and slag will accumulate at the hearth.

一座高爐通常會有2個以上的出鐵口。在出鐵作業中,先在一個出鐵口處局部鑽孔洞,使鐵水與爐渣流出。當爐渣液位下降以致爐氣由出鐵口排出且爐渣噴濺流出時,表示爐渣液位已降至最低點,此時無法再出鐵,亦即完成此出鐵口的出鐵。之後,以堵泥機抵緊孔洞,藉油壓擠入耐火堵塞材將出鐵口關閉。在關閉此出鐵口的同時或之後,對另一個出鐵口重覆上述開孔出鐵以及堵孔停止之出鐵動作,如此不斷循環。最好的出鐵作業是將爐渣液位維持在穩定的高度,且高度越低越好。 A blast furnace usually has more than 2 tap holes. In the tapping operation, a hole is partially drilled at a tap hole to make the molten iron and slag flow out. When the slag liquid level drops so that the furnace gas is discharged from the tap hole and the slag splashes out, it means that the slag liquid level has dropped to the lowest point. At this time, no more tapping is possible, that is, the tapping of the tap hole is completed. After that, the hole is pressed tightly with a mud plugger, and the refractory plugging material is squeezed in by hydraulic pressure to close the taphole. Simultaneously or after closing the tap hole, repeat the tapping action of tapping the hole and stopping the hole for another tap hole, and so on. The best tapping operation is to maintain the slag level at a stable height, and the lower the height, the better.

當爐渣液位升高時,除了會影響爐內氣流分佈,也會增加浮力,進而造成原料下降的速度減慢、鐵水產量減少。更嚴重的是,若爐渣液位上升至鼓風嘴,則無法送風生產,甚至還有漏銑危險。因此,根據爐床爐渣液位(液體面高度)之高低,決定最佳出鐵、堵泥時機與開孔大小,並將液位控制在適當範圍,為高爐穩定煉鐵的關鍵技術之一。 When the slag liquid level rises, in addition to affecting the airflow distribution in the furnace, it will also increase buoyancy, which in turn will slow down the rate of raw material decline and reduce the output of molten iron. What's more serious is that if the slag liquid level rises to the tuyere, it will not be able to supply air for production, and there is even a risk of missing milling. Therefore, according to the level of the furnace slag (liquid surface height), determining the best tapping, mud plugging timing and hole size, and controlling the liquid level in an appropriate range is one of the key technologies for stable ironmaking in blast furnaces.

本揭露之目的在於提出一種高爐設備以及高爐爐渣液位之監測方法,能監測高爐爐渣液位以助於出鐵、堵泥時機之判斷,並穩定高爐的出鐵作業。 The purpose of this disclosure is to provide a monitoring method for blast furnace equipment and blast furnace slag level, which can monitor the blast furnace slag level to help judge the timing of iron tapping and mud blocking, and stabilize the blast furnace tapping operation.

根據本揭露之上述目的,提出一種高爐設備包含高爐以及監測系統。高爐具有爐壁、鼓風嘴及出鐵口。爐壁定義出容置空間以容置鐵水及位於鐵水之上之爐渣。爐壁包含爐殼。鼓風嘴穿設爐壁並連通容置空間。出鐵口穿設爐壁並與鐵水連通。監測系統包含應變計及處理模組。應變計設置於爐殼上,且應變計設於鼓風嘴之下方。當高爐執行煉鐵作業時,應變計取得爐殼之應變資訊。處理模組與應變計耦接以接收應變資訊,且可利用應變資訊計算高爐之爐渣之液位。 According to the above-mentioned objective of the present disclosure, a blast furnace equipment including a blast furnace and a monitoring system is proposed. The blast furnace has a furnace wall, a blast nozzle and a tap hole. The furnace wall defines a containing space for containing molten iron and slag on the molten iron. The furnace wall contains the furnace shell. The blast nozzle penetrates the furnace wall and communicates with the accommodating space. The tap hole penetrates the furnace wall and communicates with the molten iron. The monitoring system includes strain gauges and processing modules. The strain gauge is arranged on the furnace shell, and the strain gauge is arranged under the tuyere. When the blast furnace is performing ironmaking operations, the strain gauge obtains the strain information of the furnace shell. The processing module is coupled with the strain gauge to receive strain information, and the strain information can be used to calculate the slag level of the blast furnace.

在一些實施例中,應變計設於出鐵口之上方。 In some embodiments, the strain gauge is provided above the tap hole.

在一些實施例中,應變計之設置位置位於鐵水之底部與該爐渣之液面之間。 In some embodiments, the installation position of the strain gauge is between the bottom of the molten iron and the liquid level of the slag.

在一些實施例中,處理模組包含接收單元及濾波單元。接收單元與應變計耦接以接收應變資訊。濾波單元與接收單元耦接,並配置以濾除應變資訊之雜訊或應變資訊之應力變化之雜訊,以抽取爐殼之周向應力變化。 In some embodiments, the processing module includes a receiving unit and a filtering unit. The receiving unit is coupled with the strain gauge to receive strain information. The filter unit is coupled to the receiving unit and is configured to filter out noise of strain information or stress change noise of strain information, so as to extract circumferential stress changes of the furnace shell.

在一些實施例中,處理模組以關係式計算高爐之爐渣之液位,關係式為△h=△σ*t/(α*ρ*g*r),△h為爐渣之液位變化,△σ為爐殼之周向應力變化,t為爐殼之厚度,α為爐壁內之側向壓力作用於爐壁上所傳到爐殼之內壁的應力比例,ρ為爐渣之平均密度,g為重力加速度,r為爐殼之內徑。 In some embodiments, the processing module calculates the level of the slag in the blast furnace by using a relational formula. The relational formula is △h=△σ*t/(α*ρ*g*r), and △h is the change of the slag level. △σ is the circumferential stress change of the furnace shell, t is the thickness of the furnace shell, α is the stress ratio of the lateral pressure in the furnace wall acting on the furnace wall to the inner wall of the furnace shell, ρ is the average density of the slag , G is the acceleration of gravity, r is the inner diameter of the furnace shell.

根據本揭露之上述目的,另提出一種高爐爐渣液位之監測方法,其中高爐包含爐壁、鼓風嘴及出鐵口,爐壁定義出容置空間以容置鐵水及位於鐵水之上之爐渣,爐壁包含爐殼,鼓風嘴穿設爐壁並與容置空間連通,出鐵口穿設爐壁並與鐵水連通。監測方法包含:在爐殼上設置應變計,且使應變計之設置位置低於鼓風嘴之設置位置;當高爐執行煉鐵作業時,由應變計取得爐殼之應變資訊;以及利用應變資訊計算高爐之爐渣之液位。 According to the above objective of the present disclosure, another method for monitoring the slag level of a blast furnace is proposed. The blast furnace includes a furnace wall, a tuyere, and a tap hole. The furnace wall defines an accommodation space for containing molten iron and is located on the molten iron For the slag, the furnace wall includes the furnace shell, the blast nozzle penetrates the furnace wall and communicates with the accommodating space, and the tap hole penetrates the furnace wall and communicates with the molten iron. The monitoring method includes: installing a strain gauge on the furnace shell and making the setting position of the strain gauge lower than the setting position of the tuyere; when the blast furnace is performing ironmaking operations, the strain gauge obtains the strain information of the furnace shell; and using the strain information Calculate the slag level of the blast furnace.

在一些實施例中,利用應變資訊計算高爐之爐渣之液位包含:利用濾波單元濾除應變資訊之雜訊或應變資訊之應力變化之雜訊,以抽取爐殼之周向應力變化。 In some embodiments, calculating the liquid level of the slag of the blast furnace by using the strain information includes: filtering the noise of the strain information or the noise of the stress change of the strain information using a filter unit to extract the circumferential stress change of the furnace shell.

在一些實施例中,利用應變資訊計算高爐之爐渣之液位包含:利用關係式計算高爐之爐渣之液位,關係式為△h=△σ*t/(α*ρ*g*r),△h為爐渣之液位變化,△σ為 爐殼之周向應力變化,t為爐殼之厚度,α為爐壁內之側向壓力作用於爐壁上所傳到爐殼之內壁的應力比例,ρ為爐渣之平均密度,g為重力加速度,r為爐殼之內徑。 In some embodiments, using strain information to calculate the slag level of the blast furnace includes: calculating the level of the slag in the blast furnace using a relational formula, the relational formula being △h=△σ*t/(α*ρ*g*r), △h is the level change of slag, △σ is The circumferential stress change of the furnace shell, t is the thickness of the furnace shell, α is the stress ratio of the lateral pressure in the furnace wall acting on the furnace wall to the inner wall of the furnace shell, ρ is the average density of the slag, g is The acceleration of gravity, r is the inner diameter of the furnace shell.

在一些實施例中,在爐殼上設置應變計包含:將應變計設於出鐵口之上方。 In some embodiments, arranging the strain gauge on the furnace shell includes: arranging the strain gauge above the tap hole.

在一些實施例中,在爐殼上設置應變計包含:將應變計設於鐵水之底部與爐渣之液面之間。 In some embodiments, installing a strain gauge on the furnace shell includes: installing the strain gauge between the bottom of the molten iron and the liquid level of the slag.

綜上所述,本揭露提出一種高爐設備以及高爐爐渣液位之監測方法,藉由將應變計設置於高爐之爐殼,而能利用爐殼之應變資訊來監測高爐內之爐渣液位,並藉此達到多種功能,例如直接監測爐床處爐渣之液位高度、提供現場決定最佳出鐵時機、堵泥時機及開孔大小,並可將鐵水液位控制在適當範圍。如此,本揭露之高爐設備及其監測系統、以及高爐爐渣液位之監測方法能監測高爐爐渣液位以助於出鐵、堵泥時機之判斷,並穩定高爐的出鐵作業。 In summary, this disclosure proposes a method for monitoring blast furnace equipment and blast furnace slag level. By installing a strain gauge on the blast furnace shell, the strain information of the furnace shell can be used to monitor the slag level in the blast furnace. It achieves multiple functions, such as directly monitoring the level of slag at the hearth, providing on-site determination of the best tapping timing, clogging timing and opening size, and controlling the molten iron level within an appropriate range. In this way, the blast furnace equipment and the monitoring system thereof, and the blast furnace slag level monitoring method disclosed in the present disclosure can monitor the blast furnace slag level to help determine the timing of tapping and mud blocking, and stabilize the tapping operation of the blast furnace.

為讓本揭露的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the present disclosure more obvious and understandable, the following specific embodiments are described in detail in conjunction with the accompanying drawings.

1‧‧‧高爐設備 1‧‧‧Blast furnace equipment

10‧‧‧高爐 10‧‧‧Blast furnace

11‧‧‧爐壁 11‧‧‧furnace wall

111‧‧‧爐殼 111‧‧‧ Furnace shell

112‧‧‧耐火材 112‧‧‧Refractory

12‧‧‧鼓風嘴 12‧‧‧Blow mouth

13‧‧‧出鐵口 13‧‧‧Take Outlet

2‧‧‧監測系統 2‧‧‧Monitoring system

20‧‧‧監測系統 20‧‧‧Monitoring System

21‧‧‧應變計 21‧‧‧Strain gauge

22‧‧‧處理模組 22‧‧‧Processing Module

221‧‧‧接收單元 221‧‧‧Receiving unit

222‧‧‧濾波單元 222‧‧‧Filter unit

223‧‧‧計算單元 223‧‧‧Computer unit

224‧‧‧通知單元 224‧‧‧Notification Unit

31‧‧‧鐵水 31‧‧‧Molten Iron

311‧‧‧底部 311‧‧‧Bottom

32‧‧‧爐渣 32‧‧‧Slag

321‧‧‧液面 321‧‧‧Liquid level

H‧‧‧中空部 H‧‧‧Hollow part

S01、S02、S03‧‧‧步驟 S01, S02, S03‧‧‧Step

從以下結合所附圖式所做的詳細描述,可對本揭露之態樣有更佳的了解。需注意的是,根據業界的標準實務,各特徵並未依比例繪示。事實上,為了使討論更為清楚,各特徵的尺寸都可任意地增加或減少。 From the following detailed description in conjunction with the accompanying drawings, a better understanding of the aspect of the disclosure can be obtained. It should be noted that, according to industry standard practices, each feature is not drawn to scale. In fact, in order to make the discussion clearer, the size of each feature can be increased or decreased arbitrarily.

〔圖1〕為本揭露實施例之一種高爐設備的示意圖。 [Figure 1] is a schematic diagram of a blast furnace equipment according to an embodiment of the disclosure.

〔圖2〕為本揭露實施例之一種高爐爐渣液位之監測系統的功能方塊圖。 [Figure 2] is a functional block diagram of a blast furnace slag level monitoring system according to an embodiment of the disclosure.

〔圖3〕為本揭露實施例之二個應變計所計算出的爐渣液位高度以及三個出鐵口之出鐵作業的歷程圖表。 [Figure 3] is a chart of the slag liquid level calculated by the two strain gauges in the embodiment of the disclosure and the history of the iron tapping operation of the three tap holes.

〔圖4〕為本揭露實施例之一種高爐爐渣液位之監測方法的流程圖。 [Figure 4] is a flowchart of a method for monitoring the slag level of a blast furnace according to an embodiment of the disclosure.

以下仔細討論本揭露的實施例。然而,可以理解的是,實施例提供許多可應用的概念,其可實施於各式各樣的特定內容中。所討論與揭示的實施例僅供說明,並非用以限定本揭露之範圍。本揭露的所有實施例揭露多種不同特徵,但這些特徵可依需求而單獨實施或結合實施。另外,關於本文中所使用之「第一」、「第二」、...等,並非特別指次序或順位的意思,其僅為了區別以相同技術用語描述的元件或操作。此外,本揭露所敘述之二元件之間的空間關係不僅適用於圖式所繪示之方位,亦適用於圖式所未呈現之方位,例如倒置之方位。 The embodiments of the present disclosure are discussed in detail below. However, it can be understood that the embodiments provide many applicable concepts, which can be implemented in various specific contents. The discussed and disclosed embodiments are for illustration only, and are not intended to limit the scope of the disclosure. All the embodiments of the present disclosure disclose multiple different features, but these features can be implemented separately or in combination according to requirements. In addition, the "first", "second", ... etc. used in this text do not particularly refer to the meaning of order or sequence, but only to distinguish elements or operations described in the same technical terms. In addition, the spatial relationship between the two elements described in this disclosure is not only applicable to the orientation shown in the diagram, but also applicable to the orientation not shown in the diagram, such as the inverted orientation.

圖1為本揭露實施例之一種高爐設備1的示意圖。如圖1所示,高爐設備1包含高爐10及監測系統20。高爐10用以進行煉鐵作業,監測系統20用以監測高爐10之爐渣32之液位。 FIG. 1 is a schematic diagram of a blast furnace equipment 1 according to an embodiment of the disclosure. As shown in FIG. 1, the blast furnace equipment 1 includes a blast furnace 10 and a monitoring system 20. The blast furnace 10 is used for ironmaking operations, and the monitoring system 20 is used for monitoring the liquid level of the slag 32 of the blast furnace 10.

高爐10包含爐壁11、鼓風嘴12及複數個出鐵口 13。本實施例是以32個鼓風嘴(圖1僅顯示2個)12及4個出鐵口13(圖1僅顯示2個)為例作說明,但本揭露不限於此。爐壁11定義出容置空間H以容置煉鐵原料及煉鐵原料經熔煉所生成之鐵水31及爐渣32。鐵水31及爐渣32位於容置空間H之底部,其中爐渣32位於鐵水31之上。爐壁11在不同處可具有不同厚度及/或結構配置。舉例來說,高爐10底部的爐壁11包含爐殼111及耐火材112。耐火材112例如包含碳磚或其他耐火材料,並且在一些實施例中,耐火材112可由多種材料形成。在本實施例中,爐殼111作為爐壁11之外層,耐火材112作為爐壁111之內層,並且耐火材112相連於爐殼1111之內表面。在其他實施例中可有不同配置,例如爐殼111與耐火材112之間有設置具特定功用的中間層。鼓風嘴12穿設爐壁11並與容置空間H連通。鼓風嘴12可提供加熱的空氣進入高爐10內。出鐵口13穿設爐壁11並可與鐵水31連通。在本實施例中,出鐵口13的位置低於鼓風嘴12的位置,並對應容置空間H之底部,以利將鐵水12引出。 The blast furnace 10 includes a furnace wall 11, a blast nozzle 12 and a plurality of tap holes 13. In this embodiment, 32 blowing nozzles (only two are shown in FIG. 1) 12 and four tapping openings 13 (only two are shown in FIG. 1) are taken as examples for description, but the disclosure is not limited thereto. The furnace wall 11 defines an accommodating space H for accommodating iron-making raw materials and molten iron 31 and slag 32 produced by smelting the iron-making raw materials. The molten iron 31 and the slag 32 are located at the bottom of the containing space H, and the slag 32 is located on the molten iron 31. The furnace wall 11 may have different thicknesses and/or structural configurations at different places. For example, the furnace wall 11 at the bottom of the blast furnace 10 includes a furnace shell 111 and refractory materials 112. The refractory material 112 includes, for example, carbon bricks or other refractory materials, and in some embodiments, the refractory material 112 may be formed of various materials. In this embodiment, the furnace shell 111 is used as the outer layer of the furnace wall 11, the refractory material 112 is used as the inner layer of the furnace wall 111, and the refractory material 112 is connected to the inner surface of the furnace shell 1111. In other embodiments, different configurations are possible. For example, an intermediate layer with a specific function is provided between the furnace shell 111 and the refractory 112. The blast nozzle 12 penetrates the furnace wall 11 and communicates with the accommodating space H. The blast nozzle 12 can provide heated air into the blast furnace 10. The tap hole 13 penetrates the furnace wall 11 and can communicate with the molten iron 31. In this embodiment, the position of the iron tapping opening 13 is lower than the position of the blowing nozzle 12 and corresponds to the bottom of the accommodating space H to facilitate the extraction of the molten iron 12.

在此簡略說明高爐10之煉鐵過程。在煉鐵過程中,從高爐10之爐頂加入煉鐵原料,煉鐵原料例如包含鐵礦石、焦炭和熔劑。焦炭和鐵礦石在高爐10內形成交替分層結構。鼓風嘴12所排出的熱風會使焦炭燃燒,產生高溫的熾熱還原性煤氣。上升的高溫煤氣流加熱鐵礦石和熔劑,使其成為液態並向下滴落。最後爐床處就會累積大量的鐵水31與爐渣32。由於爐渣32的密度低於鐵水31的密度,所以爐渣32會浮在鐵水31上方。之後可藉由出鐵口13來進行出 鐵作業。 The ironmaking process of the blast furnace 10 is briefly described here. In the ironmaking process, ironmaking raw materials are added from the top of the blast furnace 10, and the ironmaking raw materials include, for example, iron ore, coke, and flux. Coke and iron ore form an alternating layered structure in the blast furnace 10. The hot air discharged from the tuyere 12 burns the coke and produces high-temperature, hot, reducing gas. The rising high-temperature gas stream heats the iron ore and flux, making it liquid and dripping downward. Finally, a large amount of molten iron 31 and slag 32 will accumulate at the hearth. Since the density of the slag 32 is lower than that of the molten iron 31, the slag 32 may float above the molten iron 31. After that, you can use tap 13 to exit Iron work.

高爐設備1之監測系統20包含應變計(strain gauge)21與處理模組22,其中應變計21與處理模組22耦接。應變計21設置於爐殼111上。具體來說,應變計21設置於爐殼111之外表面上。在本實施例中,如圖1所示,應變計21設於鼓風嘴12之下方。在另一實施例中,應變計21可設於出鐵口13之上方。在又一實施例中,應變計21可設於鐵水31與爐渣32的範圍內,亦即,在垂直方向上,應變計21係位於鐵水31之底部311與爐渣32之液面321之間。 The monitoring system 20 of the blast furnace equipment 1 includes a strain gauge 21 and a processing module 22, wherein the strain gauge 21 is coupled to the processing module 22. The strain gauge 21 is installed on the furnace shell 111. Specifically, the strain gauge 21 is provided on the outer surface of the furnace shell 111. In this embodiment, as shown in FIG. 1, the strain gauge 21 is provided under the blower nozzle 12. In another embodiment, the strain gauge 21 may be arranged above the tap hole 13. In another embodiment, the strain gauge 21 may be located in the range between the molten iron 31 and the slag 32, that is, in the vertical direction, the strain gauge 21 is located between the bottom 311 of the molten iron 31 and the liquid level 321 of the slag 32 between.

在一實施例中,監測系統20可包含多個應變計211,並且這些應變計21可沿爐殼111之外周緣分佈設置。舉例來說,若是二個應變計21,則此二應變計21可相對設置;若是三個應變計21,則這三個應變計21可平均設置於爐殼111之外周緣。此外,多個應變計21可設置於相同高度或不同高度,以達到多種應用。本揭露不限制應變計21之種類,其可例如為單軸、雙軸或三軸應變計,亦不限制應變計21之組態,其可例如為四分之一橋接、二分之一橋接或全橋接。 In an embodiment, the monitoring system 20 may include a plurality of strain gauges 211, and these strain gauges 21 may be distributed along the outer periphery of the furnace shell 111. For example, if there are two strain gauges 21, the two strain gauges 21 can be arranged oppositely; if there are three strain gauges 21, the three strain gauges 21 can be evenly arranged on the outer periphery of the furnace shell 111. In addition, multiple strain gauges 21 can be set at the same height or at different heights to achieve multiple applications. The present disclosure does not limit the types of strain gauges 21, which can be, for example, uniaxial, biaxial, or triaxial strain gauges, nor does it limit the configuration of strain gauges 21, which can be, for example, quarter bridge or half bridge. Or full bridge.

當高爐10執行煉鐵作業時,應變計21可取得爐殼111的應變資訊。由於爐渣32的液位變化以及爐壁11內的高溫所產生的壓力,使得爐殼111產生應變,例如為軸向應變、彎曲應變、剪力應變、扭力應變、或其任一組合。當應變計21取得爐殼111的應變資訊時,與應變計21耦接之處理模組22可利用此應變資訊來監測高爐10內之爐渣32之液 位。在計算上,可直接利用爐殼111的應變資訊計算爐渣32之液位,或是間接利用爐殼111的應變資訊計算爐渣13之液位。舉例來說,可先將爐殼111的應變資訊轉換成其他資訊,例如爐殼111的應力變化,再利用爐殼111的應力變化計算爐渣32之液位,或者是先將爐殼111的應變資訊進行濾波,再利用濾波後的應變資訊計算爐渣32之液位。 When the blast furnace 10 is performing ironmaking operations, the strain gauge 21 can obtain the strain information of the furnace shell 111. Due to the change in the liquid level of the slag 32 and the pressure generated by the high temperature in the furnace wall 11, the furnace shell 111 generates strain, such as axial strain, bending strain, shear strain, torsional strain, or any combination thereof. When the strain gauge 21 obtains the strain information of the furnace shell 111, the processing module 22 coupled with the strain gauge 21 can use the strain information to monitor the liquid of the slag 32 in the blast furnace 10. Bit. In terms of calculation, the liquid level of the slag 32 can be calculated directly by using the strain information of the furnace shell 111, or the liquid level of the slag 13 can be calculated by using the strain information of the furnace shell 111 indirectly. For example, the strain information of the furnace shell 111 can be converted into other information, such as the stress change of the furnace shell 111, and then the stress change of the furnace shell 111 can be used to calculate the liquid level of the slag 32, or the strain of the furnace shell 111 can be calculated first. The information is filtered, and the filtered strain information is used to calculate the level of the slag 32.

圖2為本揭露實施例之一種高爐爐渣液位之監測系統20的功能方塊圖。以下舉例說明如何利用爐殼111的應變資訊計算高爐10之爐渣32之液位。 2 is a functional block diagram of a blast furnace slag level monitoring system 20 according to an embodiment of the disclosure. The following example illustrates how to use the strain information of the furnace shell 111 to calculate the liquid level of the slag 32 of the blast furnace 10.

處理模組22包含接收單元221、濾波單元222、及計算單元223。接收單元221與應變計21耦接,以接收應變計21之應變資訊。接收單元221可由有線傳輸或無線傳輸而與應變計21訊號連接,以接收應變資訊。濾波單元222與接收單元221耦接,並可濾除應變資訊之雜訊、或濾除由應變資訊轉換之應力變化之雜訊,以抽取爐殼111之周向應力變化。 The processing module 22 includes a receiving unit 221, a filtering unit 222, and a calculation unit 223. The receiving unit 221 is coupled to the strain gauge 21 to receive the strain information of the strain gauge 21. The receiving unit 221 can be connected to the strain gauge 21 via wired transmission or wireless transmission to receive strain information. The filter unit 222 is coupled to the receiving unit 221, and can filter out the noise of the strain information or the noise of the stress change converted from the strain information, so as to extract the circumferential stress change of the furnace shell 111.

在一實施例中,濾波單元222例如是合適的數位濾波器,例如是電腦上的軟體,可對應變資訊進行濾波,並將僅由爐渣32之液位高低變化△h所引起的爐殼111之周向應力變化△σ抽取出來。由於應變資訊或應力變化△σ亦可能由其他因素造成,例如高溫所產生的壓力,因此需要利用濾波單元222將僅由高低變化△h所引起的爐殼111之周向應力變化△σ抽取出來。 In one embodiment, the filtering unit 222 is, for example, a suitable digital filter, such as software on a computer, which can filter the corresponding variable information and remove the furnace shell 111 caused only by the liquid level change Δh of the slag 32 The circumferential stress change △σ is extracted. Since the strain information or the stress change △σ may also be caused by other factors, such as the pressure generated by high temperature, it is necessary to use the filter unit 222 to extract the circumferential stress change △σ of the furnace shell 111 caused only by the height change △h .

需注意的是,這裡的濾波單元221亦使用應變 資訊△ε與應力變化△σ的關係式(1),關係式(1)如下:△ε*E=△σ (1) It should be noted that the filter unit 221 here also uses strain The relationship between information △ε and stress change △σ is (1), and the relationship (1) is as follows: △ε*E=△σ (1)

其中,E為爐殼111之彈性模數(modulus of elastic)。在計算上,可先將應變資訊△ε濾波再用關係式(1)計算出應力變化△σ,或者是先用關係式(1)計算出應力變化△σ,再將應力變化△σ濾波。 Where E is the modulus of elasticity of the furnace shell 111. In the calculation, the strain information △ε can be filtered first and then the stress change △σ can be calculated by the relation (1), or the stress change △σ can be calculated by the relation (1) first, and then the stress change △σ can be filtered.

計算單元223與濾波單元222耦接,以接收應力變化△σ,並利用應力變化△σ來計算爐渣32之液位變化△h。在一實施例中,使用下述之爐渣32之液位變化△h與爐殼111之周向應力變化△σ之關係式(2),計算出爐渣液位變化△h:△h=△σ*t/(α*ρ*g*r) (2) The calculation unit 223 is coupled to the filter unit 222 to receive the stress change Δσ, and use the stress change Δσ to calculate the liquid level change Δh of the slag 32. In one embodiment, the following relational formula (2) between the liquid level change △h of the slag 32 and the circumferential stress change △σ of the furnace shell 111 is used to calculate the slag liquid level change △h: △h=△σ *t/(α*ρ*g*r) (2)

其中,t是爐殼111之厚度;α是在高爐10內之側向壓力作用於整體爐壁11上所傳到爐殼111內壁的應力比例,因有些應力會被耐火材112吸收而無法傳到爐殼111,因此這個比例與爐壁11結構有關,並可例如透過有限元分析(finite element analysis)、或簡化公式、或經驗公式得到;ρ為爐渣32的平均密度;g是重力加速度;r是爐殼111之內徑(半徑)。 Among them, t is the thickness of the furnace shell 111; α is the ratio of the stress to the inner wall of the furnace shell 111 that is transmitted to the inner wall of the furnace shell 111 by the lateral pressure in the blast furnace 10 acting on the overall furnace wall 11, which cannot be absorbed by the refractory material 112. It is transmitted to the furnace shell 111, so this ratio is related to the structure of the furnace wall 11, and can be obtained, for example, through finite element analysis, or simplified formula, or empirical formula; ρ is the average density of slag 32; g is the acceleration due to gravity ; R is the inner diameter (radius) of the furnace shell 111.

在上述關係式(2)中,g是已知常數,△σ可由應變計21之應變資訊得到。另外,當所使用的高爐10決定時,t與r亦可視為常數,而α與ρ幾乎是常數或者是有微小的變化,因此在實務上,可例如半年測一次α與ρ參數。 In the above relationship (2), g is a known constant, and Δσ can be obtained from the strain information of the strain gauge 21. In addition, when the blast furnace 10 used is determined, t and r can also be regarded as constants, and α and ρ are almost constants or have slight changes. Therefore, in practice, the α and ρ parameters can be measured once every six months, for example.

本實施例是使用上述關係式(2)計算爐渣液位變化△h之外。在其他實施例中,可發現關係式(2)之△h與 △σ有正比的關係,而其他參數可視為常數。因此,在長期的監測中,甚至可不使用關係式(2),而是直接由應變資訊及/或應力變化△σ與液位變化△h的關係(例如是線性關係或非線性關係)來得到液位變化△h。 In this embodiment, the above-mentioned relationship (2) is used to calculate the slag level change Δh. In other embodiments, it can be found that △h in relation (2) and △σ has a proportional relationship, and other parameters can be regarded as constants. Therefore, in long-term monitoring, the relationship (2) may not even be used, but can be obtained directly from the relationship between strain information and/or stress change △σ and liquid level change △h (for example, linear relationship or non-linear relationship) The liquid level changes by △h.

根據出鐵作業程序,當爐氣由出鐵口13排出且爐渣噴濺而出時,表示爐渣32液位已經降至最低點,因此在一實施例中可將出鐵口13高度定義為爐渣32的液位零點,藉此可由液位變化△h計算出爐渣32的液位高度。 According to the tapping operation procedure, when the furnace gas is discharged from the tap hole 13 and the slag splashes out, it means that the liquid level of the slag 32 has dropped to the lowest point. Therefore, in one embodiment, the height of the tap hole 13 can be defined as slag The liquid level zero point of 32 can be used to calculate the liquid level height of slag 32 from the liquid level change Δh.

在一實施例中,監測系統20可更包含通知單元224,其與計算單元223耦接。當所監測到的液位超過預定範圍時,通知單元224可發出警告通知。當然,通知單元224可有其他應用,例如當所監測到的液位處在適當的範圍時,通知單元224發出出鐵通知。 In an embodiment, the monitoring system 20 may further include a notification unit 224 which is coupled to the calculation unit 223. When the monitored liquid level exceeds a predetermined range, the notification unit 224 may issue a warning notification. Of course, the notification unit 224 may have other applications. For example, when the monitored liquid level is in an appropriate range, the notification unit 224 sends out a notification of iron tapping.

圖3為本揭露實施例之二個應變計所計算出的爐渣液位高度以及三個出鐵口輪流出鐵作業的歷程圖表。圖3上方曲線是從同高度之二個應變計之應變資訊所得到的爐渣液位之歷程曲線,時間長度為24小時。由於爐渣液位不是水平面,所以2條曲線並不會一樣。圖3下方條狀圖是實際出鐵作業的時間表,各長條圖形的起點與終點分別是鑽孔開始出鐵與堵孔停止出鐵的時刻。 FIG. 3 is a chart showing the height of the slag liquid level calculated by the two strain gauges in the embodiment of the disclosure and the history chart of the iron outflow operation from the three tapping holes. The upper curve of Figure 3 is the history curve of the slag level obtained from the strain information of two strain gauges at the same height, and the time length is 24 hours. Since the slag level is not horizontal, the two curves are not the same. The lower bar graph in Fig. 3 is the timetable of the actual tapping operation. The starting point and the end point of each bar graph are the moments when the drilling starts to tap and the hole stops tapping.

綜上所述,本揭露可根據應變資訊即可測得爐渣液位,且僅用一個應變計即可測得爐渣液位。此外,本揭露之上述爐渣液位變化與爐殼周向應力變化之關係式,簡單卻很精準。而且,藉由將多個應變計設置在同高度,可判別 爐渣液面之傾斜程度。當監測到爐渣液位過高時,可調整出鐵作業來降低液位。 In summary, the present disclosure can measure the slag level based on strain information, and can measure the slag level with only one strain gauge. In addition, the relationship between the slag level change and the circumferential stress change of the furnace shell disclosed in this disclosure is simple but very accurate. Moreover, by setting multiple strain gauges at the same height, it can be judged The degree of inclination of the slag liquid level. When the slag liquid level is too high, the tapping operation can be adjusted to lower the liquid level.

圖4為本揭露實施例之一種高爐爐渣液位之監測方法的流程圖。本實施例之監測方法是以應用於圖1所示之高爐10為例。監測高爐爐渣液位時,可進行步驟S01,以在爐殼111上設置應變計21,且使應變計21位在鼓風嘴12之下方。在其他實施例中,可更設置應變計21於出鐵口13之上方。接著,進行步驟S02,以在高爐10執行煉鐵作業時,利用應變計21監測而取得爐殼111的應變資訊。然後,進行步驟S03,以利用應變資訊計算高爐10之爐渣32的液位。 4 is a flowchart of a method for monitoring the slag level of a blast furnace according to an embodiment of the disclosure. The monitoring method of this embodiment is applied to the blast furnace 10 shown in FIG. 1 as an example. When monitoring the blast furnace slag level, step S01 can be performed to install a strain gauge 21 on the furnace shell 111 and position the strain gauge 21 below the blast nozzle 12. In other embodiments, a strain gauge 21 may be further provided above the tap hole 13. Next, step S02 is performed to monitor the strain gauge 21 to obtain strain information of the furnace shell 111 when the blast furnace 10 performs ironmaking operations. Then, step S03 is performed to calculate the liquid level of the slag 32 of the blast furnace 10 using the strain information.

進行步驟S03時可包含利用圖2所示之濾波單元222濾除應變資訊之雜訊、或濾除由應變資訊所轉換之應力變化之雜訊,以抽取爐殼111之周向應力變化。於此,濾波單元222例如為數位濾波器。藉由濾波可將僅由爐渣32之液位高低變化△h所引起之爐殼111的周向應力變化△σ抽取出來。另外,進行步驟S03可利用關係式計算高爐爐渣之液位,關係式可例如為上述關係式(2)。本實施例之監測方法之其他細部特徵可參照上述高爐設備1及其監測系統20之實施例。 Step S03 may include using the filter unit 222 shown in FIG. 2 to filter out the noise of the strain information, or filter out the noise of the stress change converted by the strain information, so as to extract the circumferential stress change of the furnace shell 111. Here, the filtering unit 222 is, for example, a digital filter. By filtering, the circumferential stress change Δσ of the furnace shell 111 caused only by the liquid level change Δh of the slag 32 can be extracted. In addition, in step S03, the liquid level of the blast furnace slag can be calculated using a relational expression, and the relational expression can be, for example, the above-mentioned relational expression (2). For other detailed features of the monitoring method of this embodiment, refer to the above-mentioned embodiments of the blast furnace equipment 1 and the monitoring system 20 thereof.

綜合上述,本揭露提出一種高爐設備以及高爐爐渣液位之監測方法,藉由將應變計設置於高爐之爐殼,而能利用爐殼之應變資訊來監測高爐內之爐渣液位,並藉此達到多種功能,例如直接監測爐床處爐渣之液位高度、提供現場決定最佳出鐵時機、堵泥時機及開孔大小,並可將鐵水液 位控制在適當範圍。如此,本揭露之高爐設備及其監測系統、以及高爐爐渣液位之監測方法能監測高爐爐渣液位以助於出鐵、堵泥時機之判斷,並穩定高爐的出鐵作業。 In summary, this disclosure proposes a method for monitoring the blast furnace equipment and blast furnace slag level. By installing a strain gauge on the blast furnace shell, the strain information of the furnace shell can be used to monitor the slag level in the blast furnace. Achieve a variety of functions, such as directly monitoring the height of the slag liquid level at the hearth, providing on-site determination of the best tapping timing, clogging timing and hole size, and liquid iron The bit is controlled in an appropriate range. In this way, the blast furnace equipment and the monitoring system thereof, and the blast furnace slag level monitoring method disclosed in the present disclosure can monitor the blast furnace slag level to help determine the timing of tapping and mud blocking, and stabilize the tapping operation of the blast furnace.

以上概述了數個實施例的特徵,因此熟習此技藝者可以更了解本揭露的態樣。熟習此技藝者應了解到,其可輕易地把本揭露當作基礎來設計或修改其他的製程與結構,藉此實現和在此所介紹的這些實施例相同的目標及/或達到相同的優點。熟習此技藝者也應可明白,這些等效的建構並未脫離本揭露的精神與範圍,並且他們可以在不脫離本揭露精神與範圍的前提下做各種的改變、替換與變動。 The features of several embodiments are summarized above, so those who are familiar with the art can better understand the aspect of the disclosure. Those who are familiar with the art should understand that they can easily use the present disclosure as a basis to design or modify other processes and structures, thereby achieving the same goals and/or the same advantages as the embodiments described herein. . Those who are familiar with this art should also understand that these equivalent constructions do not depart from the spirit and scope of this disclosure, and they can make various changes, substitutions and alterations without departing from the spirit and scope of this disclosure.

1‧‧‧高爐設備 1‧‧‧Blast furnace equipment

10‧‧‧高爐 10‧‧‧Blast furnace

11‧‧‧爐壁 11‧‧‧furnace wall

111‧‧‧爐殼 111‧‧‧ Furnace shell

112‧‧‧耐火材 112‧‧‧Refractory

12‧‧‧鼓風嘴 12‧‧‧Blow mouth

13‧‧‧出鐵口 13‧‧‧Take Outlet

20‧‧‧監測系統 20‧‧‧Monitoring System

21‧‧‧應變計 21‧‧‧Strain gauge

22‧‧‧處理模組 22‧‧‧Processing Module

31‧‧‧鐵水 31‧‧‧Molten Iron

311‧‧‧底部 311‧‧‧Bottom

32‧‧‧爐渣 32‧‧‧Slag

321‧‧‧液面 321‧‧‧Liquid level

H‧‧‧容置空間 H‧‧‧accommodating space

Claims (8)

一種高爐設備,包含:一高爐,包含:一爐壁,該爐壁定義出一容置空間以容置一鐵水及位於該鐵水之上之一爐渣,該爐壁包含一爐殼;複數個鼓風嘴,穿設該爐壁並與該容置空間連通;以及複數個出鐵口,穿設該爐壁並與該鐵水連通;以及一監測系統,包含:一應變計,設置於該爐殼上,且該應變計設於該些鼓風嘴之下方,其中當該高爐執行一煉鐵作業時,該應變計取得該爐殼之一應變資訊;以及一處理模組,與該應變計耦接,其中該處理模組配置以接收該應變資訊並利用該應變資訊計算該高爐之該爐渣之一液位,其中該處理模組以一關係式計算該高爐之該爐渣之該液位,該關係式為△h=△σ*t/(α*ρ*g*r),其中,△h為該爐渣之一液位變化,△σ為該爐殼之一周向應力變化,t為該爐殼之一厚度,α為該爐壁內之一側向壓力作用於該爐壁上所傳到該爐殼之一內壁之一應力比例, ρ為該爐渣之一平均密度,g為重力加速度,以及r為該爐殼之一內徑。 A blast furnace equipment includes: a blast furnace, including: a furnace wall, the furnace wall defines an accommodating space for accommodating a molten iron and a slag on the molten iron, the furnace wall includes a furnace shell; A blast nozzle penetrates the furnace wall and communicates with the accommodating space; and a plurality of tapholes penetrates the furnace wall and communicates with the molten iron; and a monitoring system including: a strain gauge arranged in On the furnace shell, and the strain gauge is arranged below the blast nozzles, wherein when the blast furnace performs an ironmaking operation, the strain gauge obtains strain information of the furnace shell; and a processing module, and the The strain gauge is coupled, wherein the processing module is configured to receive the strain information and use the strain information to calculate a liquid level of the slag of the blast furnace, wherein the processing module calculates the liquid level of the slag of the blast furnace with a relational expression The relational expression is △h=△σ*t/(α*ρ*g*r), where △h is the change of the liquid level of the slag, △σ is the change of the circumferential stress of the furnace shell, t Is the thickness of the furnace shell, and α is the stress ratio of the inner wall of the furnace shell transmitted by a lateral pressure in the furnace wall acting on the furnace wall, ρ is an average density of the slag, g is the acceleration due to gravity, and r is an inner diameter of the furnace shell. 如申請專利範圍第1項所述之高爐設備,其中該應變計設於該些出鐵口之上方。 The blast furnace equipment described in item 1 of the scope of patent application, wherein the strain gauge is arranged above the tap holes. 如申請專利範圍第1項所述之高爐設備,其中該應變計設於該鐵水之一底部與該爐渣之一液面之間。 The blast furnace equipment described in item 1 of the scope of patent application, wherein the strain gauge is arranged between a bottom of the molten iron and a liquid level of the slag. 如申請專利範圍第1項所述之高爐設備,其中該處理模組包含:一接收單元,與該應變計耦接以接收該應變資訊;及一濾波單元,與該接收單元耦接,並配置以濾除該應變資訊之一雜訊或該應變資訊之一應力變化之一雜訊,以抽取該爐殼之一周向應力變化。 For the blast furnace equipment described in claim 1, wherein the processing module includes: a receiving unit coupled to the strain gauge to receive the strain information; and a filter unit coupled to the receiving unit and configured A noise of the strain information or a noise of a stress change of the strain information is filtered out to extract a circumferential stress change of the furnace shell. 一種高爐爐渣液位之監測方法,其中該高爐包含一爐壁、複數個鼓風嘴及複數個出鐵口,該爐壁定義出一容置空間以容置一鐵水及位於該鐵水之上之一爐渣,該爐壁包含一爐殼,該些鼓風嘴穿設該爐壁並與該容置空間連通,該些出鐵口穿設該爐壁,該監測方法包含:設置一應變計於該爐殼上,且使該應變計位於該些鼓 風嘴之下方;當該高爐執行一煉鐵作業時,利用該應變計取得該爐殼之一應變資訊;以及利用該應變資訊計算該高爐之該爐渣之一液位,其中利用該應變資訊計算該高爐之該爐渣之該液位包含:利用一關係式計算該高爐之該爐渣之該液位,該關係式為△h=△σ*t/(α*ρ*g*r),其中,△h為該爐渣之一液位變化,△σ為該爐殼之一周向應力變化,t為該爐殼之一厚度,α為該爐壁內之一側向壓力作用於該爐壁上所傳到該爐殼之一內壁之一應力比例,ρ為該爐渣之一平均密度,g為重力加速度,以及r為該爐殼之一內徑。 A method for monitoring the slag level of a blast furnace, wherein the blast furnace includes a furnace wall, a plurality of blast nozzles, and a plurality of tap holes. The furnace wall defines an accommodating space for accommodating a molten iron and a portion of the molten iron. The first slag, the furnace wall includes a furnace shell, the blast nozzles pass through the furnace wall and communicate with the accommodating space, the tap holes pass through the furnace wall, and the monitoring method includes: setting a strain Calculate on the furnace shell and place the strain gauge on the drums Below the tuyere; when the blast furnace is performing an ironmaking operation, use the strain gauge to obtain strain information of the furnace shell; and use the strain information to calculate a level of the slag of the blast furnace, wherein the strain information is used to calculate The liquid level of the slag of the blast furnace includes: calculating the liquid level of the slag of the blast furnace using a relational expression, the relational expression being △h=△σ*t/(α*ρ*g*r), where, △h is a level change of the slag, △σ is a circumferential stress change of the furnace shell, t is a thickness of the furnace shell, and α is the result of a lateral pressure in the furnace wall acting on the furnace wall. A stress ratio transmitted to an inner wall of the furnace shell, ρ is an average density of the slag, g is the acceleration of gravity, and r is an inner diameter of the furnace shell. 如申請專利範圍第5項所述之高爐爐渣液位之監測方法,其中利用該應變資訊計算該高爐之該爐渣之該液位包含:利用一濾波單元濾除該應變資訊之一雜訊或該應變資訊之一應力變化之一雜訊,以抽取該爐殼之一周向應力變化。 The method for monitoring the slag level of a blast furnace as described in item 5 of the scope of the patent application, wherein using the strain information to calculate the level of the slag of the blast furnace includes: using a filter unit to filter out a noise or the strain information The strain information is a stress change and a noise to extract a circumferential stress change of the furnace shell. 如申請專利範圍第5項所述之高爐爐渣液位之監測方法,其中設置該應變計於該爐殼上包含:將該應變計設於該些出鐵口之上方。 According to the method for monitoring the slag level of a blast furnace as described in item 5 of the scope of patent application, wherein arranging the strain gauge on the furnace shell includes: arranging the strain gauge above the tap holes. 如申請專利範圍第5項所述之高爐爐渣液位之監測方法,其中設置該應變計於該爐殼上包含:將該應變計設於該鐵水之一底部與該爐渣之一液面之間。 The method for monitoring the level of blast furnace slag as described in item 5 of the scope of patent application, wherein arranging the strain gauge on the furnace shell includes: arranging the strain gauge between a bottom of the molten iron and a liquid level of the slag between.
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