TWI698590B - Regenerative pump - Google Patents

Regenerative pump Download PDF

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TWI698590B
TWI698590B TW108134960A TW108134960A TWI698590B TW I698590 B TWI698590 B TW I698590B TW 108134960 A TW108134960 A TW 108134960A TW 108134960 A TW108134960 A TW 108134960A TW I698590 B TWI698590 B TW I698590B
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impeller
ring wall
outlet
inlet
flow channel
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TW108134960A
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Chinese (zh)
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TW202113231A (en
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莊承儒
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木川工業股份有限公司
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Abstract

一種再生式泵,其包含泵殼體、泵殼體蓋、葉輪容室蓋及葉輪,泵殼體具有進液口、出液口、內環壁及外環壁,內環壁在重力方向上分隔出位於上方的增壓流道入口及位於下方的增壓流道出口,增壓流道入口連通進液口,葉輪容室蓋與內環壁之間形成葉輪容室,葉輪容室蓋、內環壁、外環壁及泵殼體蓋之間形成氣液分離室以連通於增壓流道出口與出液口之間,葉輪設置於葉輪容室並與內環壁之間形成增壓流道於增壓流道入口與增壓流道出口之間。本發明的再生式泵能確保於進水管缺水的情況下,葉輪仍能浸於泵內殘水中維持更有效的自吸運轉功能。 A regenerative pump includes a pump housing, a pump housing cover, an impeller chamber cover and an impeller. The pump housing has a liquid inlet, a liquid outlet, an inner ring wall, and an outer ring wall. The inner ring wall is in the direction of gravity. Separate the upper pressurized flow channel inlet and the lower pressurized flow channel outlet, the pressurized flow channel inlet is connected to the liquid inlet, the impeller chamber cover and the inner ring wall form an impeller chamber, the impeller chamber cover, A gas-liquid separation chamber is formed between the inner ring wall, the outer ring wall and the pump housing cover to communicate between the booster flow channel outlet and the liquid outlet. The impeller is arranged in the impeller chamber and forms a booster pressure between the impeller chamber and the inner ring wall. The flow channel is between the inlet of the pressurized flow channel and the outlet of the pressurized flow channel. The regenerative pump of the present invention can ensure that when the water inlet pipe is short of water, the impeller can still be immersed in the residual water in the pump to maintain a more effective self-priming function.

Description

再生式泵 Regenerative pump

本發明係關於一種再生式泵,更特別的是關於一種具有較佳自吸功能的再生式泵。 The present invention relates to a regenerative pump, and more particularly relates to a regenerative pump with better self-priming function.

泵與風機同為流體輸送或加壓裝置,雖然兩者在機械結構與運轉原理類似,但因水與空氣的流體特性差異,使得多數泵無法有效的將能量轉換給氣體,讓氣體流動。因此泵在操作實務上,於首次安裝運轉前的注水非常重要。泵內部及進水管必須同時注滿水,確實將空氣充分排出,才能發揮正常吸水加壓功能。此外,為了防止水在泵及進水管內部於注水或待機時流失,通常必須於進水管入口端安裝一逆止閥,確保泵內部及進水管的水不會於停機時因水的重量及虹吸作用流失,讓泵隨時保持正常充滿水之待機狀態,可避免重新注水的困擾。混合在水中的少許空氣,可以隨著水流一起從泵吐出,然而空氣量若是多至讓泵無法排出足夠的水,泵會因為無法排除空氣而故障。若泵的進水管未安裝逆止閥,或供水瞬間中斷導致進水管中有空氣時,泵的排氣能力便是可靠運轉的關鍵。 Pumps and fans are both fluid delivery or pressurizing devices. Although the two are similar in mechanical structure and operating principle, the difference in fluid characteristics of water and air prevents most pumps from effectively converting energy to gas and allowing gas to flow. Therefore, in the operation of the pump, water injection before the first installation and operation is very important. The inside of the pump and the water inlet pipe must be filled with water at the same time to ensure that the air is fully discharged in order to perform the normal function of water absorption and pressurization. In addition, in order to prevent the loss of water in the pump and the water inlet pipe during water injection or standby, a check valve must be installed at the inlet of the water inlet pipe to ensure that the water inside the pump and the water inlet pipe will not be siphoned due to the weight of the water during shutdown. Loss of function allows the pump to maintain a normal standby state when it is filled with water at any time, avoiding the trouble of refilling. A little air mixed in the water can be spit out from the pump along with the water flow. However, if the amount of air is so large that the pump cannot discharge enough water, the pump will fail because it cannot eliminate the air. If there is no check valve installed in the water inlet pipe of the pump, or when the water supply is interrupted instantly and there is air in the water inlet pipe, the pump's exhaust capability is the key to reliable operation.

若泵能自行利用其內部的殘水有效發揮吸力,進而將內部積存的空氣排出、恢復無空氣的正常運轉狀態,此種具有自行排除進水管與泵體內積存空氣之功能的泵稱為自吸式(Self-Priming)泵。 If the pump can use its internal residual water to effectively exert its suction, and then discharge the internal air and restore normal operation without air, this kind of pump with the function of automatically eliminating the air trapped in the water inlet pipe and the pump body is called self-priming (Self-Priming) pump.

參閱圖1,習用之再生式泵構造剖面圖,包含吸入口11、入水通道12、葉輪容室13、增壓流道131、分隔板14、氣液分離室15、吐出口16與葉輪17。當泵運轉時,水或工作液體從吸入口11經入水通道12進入增壓流道131,葉輪容室13內之葉輪17作用產生高速流動,再於分隔板14處進入氣液分離室15。增壓流道131的總加壓行程需足夠角度才能發揮有效增壓功能。 Refer to Figure 1, a cross-sectional view of the conventional regenerative pump structure, including the suction port 11, the water inlet passage 12, the impeller chamber 13, the pressurizing flow passage 131, the partition plate 14, the gas-liquid separation chamber 15, the discharge port 16 and the impeller 17 . When the pump is running, water or working fluid enters the pressurized flow channel 131 from the suction port 11 through the water inlet channel 12. The impeller 17 in the impeller chamber 13 produces a high-speed flow, and then enters the gas-liquid separation chamber 15 at the partition plate 14 . The total pressurizing stroke of the pressurizing flow passage 131 needs a sufficient angle to perform an effective pressurizing function.

當葉輪17旋轉時,位於葉輪齒槽之液體受到旋轉的離心力作用高速流出齒槽進入增壓流道131,高速液體因流道輪廓拘束產生旋渦,在流道內周而復始地流入葉輪齒槽。液體每經過一次循環,壓力就會提升一次,最後於出水口133因分隔板14阻擋不再流回葉輪齒槽。當液體排出後,葉輪齒槽內便形成局部真空,液體於入水口132被吸引進入葉輪17,並重複上述增壓動作過程。液體重新進入齒槽加壓的次數取決於泵吐出口的壓力負載,低揚程之場所因所需之齒槽進出加壓次數較少,所以液體排出量比較大。而高揚程之場所因所需之進出齒槽加壓需求次數較多,所以液體排出量比較小。 When the impeller 17 rotates, the liquid located in the tooth groove of the impeller is subjected to the rotating centrifugal force to flow out of the tooth groove and enter the pressurizing flow channel 131 at high speed. The high-speed liquid generates vortex due to the restriction of the flow channel contour, and flows into the impeller tooth groove repeatedly in the flow channel. Each time the liquid passes through a cycle, the pressure will increase once, and finally the water outlet 133 is blocked by the partition plate 14 and does not flow back to the tooth groove of the impeller. When the liquid is discharged, a partial vacuum is formed in the tooth groove of the impeller, and the liquid is sucked into the impeller 17 at the water inlet 132, and the above-mentioned pressurization process is repeated. The number of times that the liquid re-enters the tooth groove for pressurization depends on the pressure load of the pump discharge outlet. The low-lift location requires fewer times of pressure in the tooth groove, so the liquid discharge volume is relatively large. In high-lift places, the number of times required for pressurization in and out of the cogging is more, so the liquid discharge is relatively small.

為了確保再生式泵於停機之後再起動之正常運轉,除了於吸入口11安裝逆止閥外,習用之再生式泵在設計上,其增壓流道131之入水口132、出水口133與分隔板14均於葉輪容室13的上半部,且氣液分離室15、吸入口11與吐出口16皆配置於泵上方。當入口水源中斷時,增壓流道131內的儲水不會被葉輪17完全排出泵,而會於氣液分離室15中因重力關係排出空氣再經葉輪17與外環壁間之加壓流道間隙141局部回流至增壓流道131中。回流水不但具有隔離入水口132與出水口133之水環密封(Water Ring Seal)作用,其小行程的循環抽吸,更能將進水管內的空氣漸漸吸引排出,一段時間後便能恢復正常運轉。但 是習用再生式泵僅藉由加壓流道間隙141產生回流,所以產生之自吸能力有限,無法滿足較高吸入揚程與快速之自吸性能需求。 In order to ensure the normal operation of the regenerative pump after it is stopped and restarted, in addition to installing a check valve at the suction port 11, the conventional regenerative pump is designed with the water inlet 132, the water outlet 133 and the sub The partitions 14 are all located in the upper half of the impeller chamber 13, and the gas-liquid separation chamber 15, the suction port 11 and the discharge port 16 are all disposed above the pump. When the inlet water source is interrupted, the water stored in the booster flow channel 131 will not be completely discharged from the pump by the impeller 17, but the air will be discharged from the gas-liquid separation chamber 15 due to gravity and then pressurized between the impeller 17 and the outer ring wall The flow passage gap 141 partially returns to the pressurized flow passage 131. The backflow water not only has the water ring seal function of isolating the water inlet 132 and the water outlet 133, and its small-stroke circulating suction can gradually attract and discharge the air in the water inlet pipe, and it will return to normal after a period of time. Running. but The conventional regenerative pump only generates backflow through the pressurized flow passage gap 141, so the self-priming capacity generated is limited, and it cannot meet the requirements of higher suction head and fast self-priming performance.

日本專利公開號JP2005248901A所公開的再生式自吸泵,其結構特徵同為具有高於葉輪的氣液分離室,並於氣液分離室內設有分離隔板以及回流孔。經過充分水氣分離的吐出水,由回流孔進入加壓流道末段,經葉輪旋轉加速再由吐出口排出,可避免回流水含有過多空氣影響自吸能力。但是,因該泵的回水孔靠近葉輪出口,回流水再循環之行程(角度)所產生之吸力效果有限。另一方面,泵出口被設置於最下方,其內部隔板雖可保持儲水不流失,但當大量內部空氣被積存於氣液分離室上部而無法自動排出時,終將導致泵內部發生氣鎖(Air-Lock),影響泵正常運轉。 The regenerative self-priming pump disclosed in Japanese Patent Publication No. JP2005248901A has the same structural feature as having a gas-liquid separation chamber higher than the impeller, and a separation baffle and a return hole are provided in the gas-liquid separation chamber. The spit water that has been fully separated from water and gas enters the end of the pressurized flow channel through the return hole, is accelerated by the rotation of the impeller, and then discharged from the spit outlet, which can prevent the return water from containing too much air to affect the self-priming ability. However, because the return hole of the pump is close to the outlet of the impeller, the suction effect generated by the stroke (angle) of the return water recirculation is limited. On the other hand, the pump outlet is set at the bottom, and its internal partition can keep the water from losing, but when a large amount of internal air is accumulated in the upper part of the gas-liquid separation chamber and cannot be automatically discharged, it will eventually cause gas inside the pump. Air-Lock affects the normal operation of the pump.

因此,為解決習知再生式泵的種種問題,本發明提出一種具有較佳自吸功能的再生式泵。 Therefore, in order to solve various problems of conventional regenerative pumps, the present invention proposes a regenerative pump with better self-priming function.

為達上述目的及其他目的,本發明提出一種再生式泵,其包含:一泵殼體,具有一進液口、一出液口、一內環壁及一外環壁,該內環壁在重力方向上分隔出位於上方的一增壓流道入口及位於下方的一增壓流道出口,該增壓流道入口連通該進液口;一泵殼體蓋,設置於該泵殼體的一側,與該外環壁之間形成一容置空間;一葉輪容室蓋,設置於該容置空間中,該葉輪容室蓋與該內環壁之間形成一葉輪容室,該葉輪容室蓋、該內環壁、該外環壁及該泵殼體蓋之間形成一氣液分離室,該氣液分離室連通於該增壓流道出口與該出液口之間;以及一葉輪,設置於該葉輪容室中,該葉輪、該內環壁及該葉輪容室蓋之間形成一增壓流道於該增壓流道入口與該增壓流道出口之間。 In order to achieve the above and other objectives, the present invention provides a regenerative pump, which includes: a pump housing with a liquid inlet, a liquid outlet, an inner ring wall and an outer ring wall, the inner ring wall In the direction of gravity, a pressurized flow channel inlet located above and a pressurized flow channel outlet located below are separated in the direction of gravity. The pressurized flow channel inlet communicates with the liquid inlet; a pump housing cover is arranged on the pump housing An accommodating space is formed between one side and the outer ring wall; an impeller accommodating chamber cover is arranged in the accommodating space, an impeller accommodating chamber is formed between the impeller accommodating chamber cover and the inner ring wall, the impeller A gas-liquid separation chamber is formed between the chamber cover, the inner ring wall, the outer ring wall, and the pump housing cover, and the gas-liquid separation chamber is connected between the pressurized flow channel outlet and the liquid outlet; and a The impeller is arranged in the impeller chamber, and a pressurized flow passage is formed between the impeller, the inner ring wall and the impeller chamber cover between the pressurized flow passage inlet and the pressurized flow passage outlet.

於本發明之一實施例中,該增壓流道入口及該增壓流道出口分別位於該葉輪的旋轉中心的上半部及下半部。 In an embodiment of the present invention, the booster flow channel inlet and the booster flow channel outlet are respectively located in the upper half and the lower half of the rotation center of the impeller.

於本發明之一實施例中,該增壓流道為一長弧型流道,其增壓行程超過180度,流體自該增壓流道入口進入該增壓流道加壓後,自該增壓流道出口流出以進入該氣液分離室。 In one embodiment of the present invention, the pressurizing flow passage is a long arc flow passage with a pressurizing stroke exceeding 180 degrees. After the fluid enters the pressurizing flow passage from the inlet of the pressurizing flow passage and is pressurized, The outlet of the pressurized flow channel flows out to enter the gas-liquid separation chamber.

於本發明之一實施例中,該內環壁的下半部的底部設有連通該增壓流道及該氣液分離室的一回流孔,該回流孔設置於該增壓流道出口的上游且在重力方向上位於該增壓流道出口的下方。 In an embodiment of the present invention, the bottom of the lower half of the inner ring wall is provided with a backflow hole connecting the pressurized flow channel and the gas-liquid separation chamber, and the backflow hole is provided at the outlet of the pressurized flow channel. Upstream and below the outlet of the pressurized flow channel in the direction of gravity.

於本發明之一實施例中,該氣液分離室具有至少一水平截面高於該回流孔。 In an embodiment of the present invention, the gas-liquid separation chamber has at least one horizontal section higher than the return hole.

於本發明之一實施例中,該泵殼體蓋包括一結合座及一壓力容器連結通孔,該結合座連接該泵殼體的外環壁,該壓力容器連結通孔連通於該氣液分離室。 In an embodiment of the present invention, the pump housing cover includes a coupling seat and a pressure vessel connection through hole, the coupling seat is connected to the outer ring wall of the pump housing, and the pressure vessel connection through hole is connected to the gas-liquid Separation room.

於本發明之一實施例中,該氣液分離室的頂部設有一排氣孔。 In an embodiment of the present invention, an exhaust hole is provided on the top of the gas-liquid separation chamber.

於本發明之一實施例中,更包括一排氣塞,設置於該排氣孔。 In an embodiment of the present invention, an exhaust plug is further included in the exhaust hole.

於本發明之一實施例中,該泵殼體更具有一導流壁,該導流壁連接於該內環壁及該外環壁之間,且位於該增壓流道出口外。 In an embodiment of the present invention, the pump housing further has a diversion wall connected between the inner ring wall and the outer ring wall and located outside the outlet of the pressurizing flow channel.

於本發明之一實施例中,更包括一逆止閥構件,設置於該進液口及該增壓流道入口之間。 In an embodiment of the present invention, a check valve member is further included, which is disposed between the liquid inlet and the inlet of the pressurizing flow channel.

於本發明之一實施例中,該逆止閥構件包括一止回塞、一逆止閥蓋、一鎖固環及一注水塞,該止回塞設置於該逆止閥蓋且位於該進液口及該 增壓流道入口之間,該逆止閥蓋設置於該鎖固環,該鎖固環設置於該泵殼體的頂部的逆止閥構件接口,該注水塞設置於該逆止閥蓋。 In an embodiment of the present invention, the check valve member includes a check plug, a check valve cover, a locking ring, and a water injection plug. The check valve is disposed on the check valve cover and located at the inlet. Liquid port and the Between the inlets of the booster flow channel, the check valve cover is arranged on the locking ring, the locking ring is arranged on the check valve member interface on the top of the pump housing, and the water injection plug is arranged on the check valve cover.

於本發明之一實施例中,更包括一馬達,設置於該泵殼體的另一側,該馬達的轉軸連接該葉輪。 In an embodiment of the present invention, it further includes a motor, which is arranged on the other side of the pump housing, and the rotating shaft of the motor is connected to the impeller.

於本發明之一實施例中,該泵殼體具有一出液通道,該出液通道位於該氣液分離室及該出液口之間。 In an embodiment of the present invention, the pump housing has a liquid outlet channel, and the liquid outlet channel is located between the gas-liquid separation chamber and the liquid outlet.

於本發明之一實施例中,該內環壁與該泵殼體為一體式結構或分離式結構,該外環壁與該泵殼體為一體式結構或分離式結構。 In an embodiment of the present invention, the inner ring wall and the pump housing are an integral structure or a separate structure, and the outer ring wall and the pump housing are an integral structure or a separate structure.

於本發明之一實施例中,該氣液分離室內的殘水面高於該增壓流道出口的最低處。 In an embodiment of the present invention, the residual water surface in the gas-liquid separation chamber is higher than the lowest point of the outlet of the pressurized flow channel.

藉此,本發明的再生式泵可增加泵內殘水再循環之能力,在僅有少量的儲水下仍能有效地發揮泵的自吸功能。 Thereby, the regenerative pump of the present invention can increase the recirculation ability of residual water in the pump, and can effectively exert the self-priming function of the pump even with only a small amount of water storage.

100:再生式泵 100: Regenerative pump

11:吸入口 11: suction port

12:入水通道 12: Inlet channel

13:葉輪容室 13: Impeller chamber

131:增壓流道 131: pressurized runner

132:入水口 132: Inlet

133:出水口 133: Outlet

14:分隔板 14: divider

141:加壓流道間隙 141: Pressurized runner gap

15:氣液分離室 15: Gas-liquid separation chamber

16:吐出口 16: spit out

17:葉輪 17: Impeller

2:馬達 2: motor

21:轉軸 21: shaft

3:泵殼體 3: pump housing

31:進液口 31: Liquid inlet

311:進液通道 311: Inlet Channel

32:出液口 32: Liquid outlet

321:出液通道 321: Outlet Channel

33:內環壁 33: inner ring wall

331:回流孔 331: Return hole

34:外環壁 34: outer ring wall

35:葉輪容室 35: Impeller chamber

351:增壓流道入口 351: Pressurized runner inlet

352:增壓流道 352: pressurized runner

353:增壓流道出口 353: pressurized runner outlet

36:氣液分離室 36: Gas-liquid separation chamber

361:排氣孔 361: Vent

362:導流壁 362: Diversion Wall

37:容置空間 37: accommodation space

4:葉輪 4: impeller

5:葉輪容室蓋 5: Impeller chamber cover

6:泵殼體蓋 6: Pump housing cover

61:結合座 61: Combination seat

611:壓力容器連結通孔 611: Pressure vessel connection through hole

7:排氣塞 7: Exhaust plug

8:逆止閥構件 8: Check valve components

81:止回塞 81: stop plug

82:逆止閥蓋 82: check valve cover

83:注水塞 83: water filling plug

84:鎖固環 84: locking ring

85:逆止閥構件接口 85: Check valve component interface

圖1係為習用之再生式泵構造之剖面示意圖。 Figure 1 is a schematic cross-sectional view of a conventional regenerative pump structure.

圖2係為根據本發明實施例之再生式泵之爆炸示意圖。 Figure 2 is an exploded schematic diagram of a regenerative pump according to an embodiment of the present invention.

圖3A係為根據本發明實施例之再生式泵之組合示意圖一。 Fig. 3A is a first schematic diagram of a combination of a regenerative pump according to an embodiment of the present invention.

圖3B係為根據本發明實施例之再生式泵之組合示意圖二。 Fig. 3B is the second schematic diagram of the combination of the regenerative pump according to the embodiment of the present invention.

圖4係為根據本發明實施例之再生式泵之剖面示意圖。 4 is a schematic cross-sectional view of a regenerative pump according to an embodiment of the present invention.

圖5係為根據本發明實施例之再生式泵之運轉示意圖。 Figure 5 is a schematic diagram of the operation of the regenerative pump according to an embodiment of the present invention.

為充分瞭解本發明,茲藉由下述具體之實施例,並配合所附之圖式,對本發明做一詳細說明。本領域技術人員可由本說明書所公開的內容瞭解本發明的目的、特徵及功效。須注意的是,本發明可透過其他不同的具體實施例加以施行或應用,本說明書中的各項細節亦可基於不同觀點與應用,在不悖離本發明的精神下進行各種修飾與變更。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的申請專利範圍。說明如後: 如圖2至圖4所示,本發明實施例之再生式泵100,其包含:一泵殼體3、一泵殼體蓋6、一葉輪容室蓋5及一葉輪4。 In order to fully understand the present invention, the following specific embodiments are used in conjunction with the accompanying drawings to illustrate the present invention in detail. Those skilled in the art can understand the purpose, features and effects of the present invention from the content disclosed in this specification. It should be noted that the present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the spirit of the present invention. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the scope of patent application of the present invention. The description is as follows: As shown in FIGS. 2 to 4, the regenerative pump 100 according to the embodiment of the present invention includes: a pump housing 3, a pump housing cover 6, an impeller chamber cover 5 and an impeller 4.

泵殼體3具有一進液口31、一出液口32、一內環壁33及一外環壁34,進液口31位於泵殼體3的頂部的側面,出液口32位於泵殼體3的頂部,內環壁33在重力方向上分隔出位於上方的一增壓流道入口351及位於下方的一增壓流道出口353,增壓流道入口351可經由管道通過外環壁34連通進液口31。 The pump housing 3 has a liquid inlet 31, a liquid outlet 32, an inner ring wall 33 and an outer ring wall 34. The liquid inlet 31 is located on the side of the top of the pump housing 3, and the liquid outlet 32 is located on the pump housing. At the top of the body 3, the inner ring wall 33 separates a pressurized flow channel inlet 351 located above and a pressurized flow channel outlet 353 located below in the direction of gravity. The pressurized flow channel inlet 351 can pass through the outer ring wall via a pipe 34 is connected to the liquid inlet 31.

泵殼體蓋6設置於泵殼體3的一側,與外環壁34之間形成一容置空間37,內環壁33設置於容置空間37中,泵殼體3之另一側與馬達2相連接。 The pump housing cover 6 is arranged on one side of the pump housing 3 to form an accommodating space 37 between the outer ring wall 34, the inner ring wall 33 is arranged in the accommodating space 37, and the other side of the pump housing 3 Motor 2 is connected.

葉輪容室蓋5設置於容置空間37中,葉輪容室蓋5與內環壁33之間形成一葉輪容室35,葉輪容室蓋5、內環壁33、外環壁34及泵殼體蓋6之間形成一氣液分離室36,氣液分離室36連通於增壓流道出口353與出液口32之間。換句話說,前述的容置空間37由葉輪容室蓋5與內環壁33劃分出葉輪容室35(葉輪容室蓋5與內環壁33之內)與氣液分離室36(葉輪容室蓋5與內環壁33之外),內環壁33與泵殼體3可為一體式結構或分離式結構,外環壁34與泵殼體3 可為一體式結構或分離式結構。另外,泵殼體3具有出液通道321,出液通道321位於氣液分離室36及出液口32之間,出液通道321可為氣液分離室36的延伸。在一個實施例中,氣液分離室36內的殘水面高於增壓流道出口353的最低處。 The impeller chamber cover 5 is arranged in the accommodating space 37, an impeller chamber 35 is formed between the impeller chamber cover 5 and the inner ring wall 33, the impeller chamber cover 5, the inner ring wall 33, the outer ring wall 34 and the pump casing A gas-liquid separation chamber 36 is formed between the body cover 6, and the gas-liquid separation chamber 36 is connected between the pressurizing flow channel outlet 353 and the liquid outlet 32. In other words, the aforementioned accommodating space 37 is divided by the impeller housing cover 5 and the inner ring wall 33 into the impeller housing chamber 35 (within the impeller housing cover 5 and the inner ring wall 33) and the gas-liquid separation chamber 36 (impeller housing The chamber cover 5 and the inner ring wall 33), the inner ring wall 33 and the pump housing 3 can be an integrated structure or a separate structure, and the outer ring wall 34 and the pump housing 3 It can be a one-piece structure or a separate structure. In addition, the pump housing 3 has a liquid outlet channel 321 located between the gas-liquid separation chamber 36 and the liquid outlet 32, and the liquid outlet channel 321 may be an extension of the gas-liquid separation chamber 36. In an embodiment, the residual water surface in the gas-liquid separation chamber 36 is higher than the lowest point of the pressurized flow channel outlet 353.

葉輪4設置於葉輪容室35中,並由馬達2的轉軸21驅動而轉動。葉輪4、內環壁33及葉輪容室蓋5之間形成一增壓流道352於增壓流道入口351與增壓流道出口353之間。 The impeller 4 is arranged in the impeller housing 35 and is driven by the rotating shaft 21 of the motor 2 to rotate. A pressurized flow channel 352 is formed between the impeller 4, the inner ring wall 33 and the impeller housing cover 5 between the pressurized flow channel inlet 351 and the pressurized flow channel outlet 353.

本發明之再生式泵100於初次運轉時,首先將泵殼體3內部注水。充分的注水可有效減少再生式泵100內之空氣,縮短自吸運轉所需的時間。當注水完成後,便可打開電源起動再生式泵100。本發明之再生式泵100的特點在於泵內部僅需少量的儲水便能有效地發揮吸入側空氣的排除功能。 When the regenerative pump 100 of the present invention operates for the first time, the pump housing 3 is filled with water first. Sufficient water injection can effectively reduce the air in the regenerative pump 100 and shorten the time required for self-priming operation. When the water injection is completed, the power supply can be turned on to start the regenerative pump 100. The characteristic of the regenerative pump 100 of the present invention is that only a small amount of water is stored inside the pump to effectively discharge the air on the suction side.

如圖4所示,當不被預期的空氣由進液口31進入泵殼體3內部時,泵殼體3內部之局部儲水可有效隔離增壓流道入口351與增壓流道出口353,形成水封效果。當再生式泵100運轉時,如圖5所示,若不被預期的空氣由進液口31進入泵殼體3內部時,由於葉輪4的下半部仍運轉於儲水包覆之環境中,因而可有效隔離增壓流道入口351與增壓流道出口353,形成水封效果。 As shown in Figure 4, when unexpected air enters the pump housing 3 through the liquid inlet 31, the local water storage in the pump housing 3 can effectively isolate the booster flow channel inlet 351 and the booster flow channel outlet 353 , Forming a water seal effect. When the regenerative pump 100 is running, as shown in Figure 5, if unexpected air enters the pump housing 3 through the liquid inlet 31, the lower half of the impeller 4 is still running in a water-storing environment Therefore, the inlet 351 of the booster flow channel and the outlet 353 of the booster flow channel can be effectively isolated, forming a water seal effect.

在葉輪4的旋轉作用下,進液口31附近之液體將完全被吸入葉輪容室35而呈現無水狀態。而泵殼體3內部的儲水,會經由增壓流道352的增壓流道出口353逆向回流進入增壓流道352一定距離,儲水不會被完全排空。當進水管缺水充滿空氣時,葉輪4仍能浸於水中。 Under the action of the rotation of the impeller 4, the liquid near the liquid inlet 31 will be completely sucked into the impeller chamber 35 and present an anhydrous state. The water stored in the pump housing 3 will flow backward into the pressurizing flow channel 352 through the pressurizing flow channel outlet 353 of the pressurizing flow channel 352 for a certain distance, and the stored water will not be completely drained. When the water inlet pipe is short of water and full of air, the impeller 4 can still be immersed in water.

如此,當葉輪4以順時針方向旋轉時(如圖5所示),位於葉輪4外環齒槽之液體,從增壓流道入口351開始,因為旋轉產生之離心力,將進液 口31附近之氣體加壓成氣泡捲入增壓流道352中;氣泡混合於液體中並由增壓流道出口353排出而進入氣液分離室36。由於此時氣泡已不再受葉輪4的加壓,氣泡便可於氣液分離室36中向上移動,再自出液口32逸散,而液體則受限於重力滯留於氣液分離室36下方。因此,液體能儲於泵殼體3中,並利用此方式逐步將進液口31(及上游管線)的氣體自出液口32排出,達到高效率的自排氣的功能。 In this way, when the impeller 4 rotates in a clockwise direction (as shown in Fig. 5), the liquid located in the tooth grooves of the outer ring of the impeller 4 starts from the inlet 351 of the pressurized flow channel. The centrifugal force generated by the rotation will enter the liquid The gas in the vicinity of the port 31 is pressurized to form bubbles and is drawn into the pressurized flow passage 352; the bubbles are mixed in the liquid and discharged from the pressurized flow passage outlet 353 to enter the gas-liquid separation chamber 36. Since the bubble is no longer pressurized by the impeller 4 at this time, the bubble can move upward in the gas-liquid separation chamber 36, and then escape from the liquid outlet 32, while the liquid is limited by gravity and stays in the gas-liquid separation chamber 36 Below. Therefore, the liquid can be stored in the pump housing 3, and in this way, the gas in the liquid inlet 31 (and the upstream pipeline) is gradually discharged from the liquid outlet 32 to achieve a highly efficient self-exhausting function.

另外,當葉輪4以順時針方向旋轉時,位於葉輪4的外環齒槽之液體,從增壓流道入口351開始,因為旋轉產生之離心力,以及增壓流道352的拘束交互作用下,重覆進出齒槽而逐漸提升壓力,並於增壓流道出口353處因內環壁33之阻擋排出後,進入氣液分離室36,再經由出液通道321、出液口32流出泵。而隨著增壓流道出口353連續排出高壓液體之際,會在增壓流道入口351產生負壓吸力。於是,當進水管也同時注滿水而無任何空氣時,此負壓吸力能開啟泵入口之逆止閥,並吸入與增壓流道出口353等量之排出液體,如此將形成連續的液體流動。 In addition, when the impeller 4 rotates in a clockwise direction, the liquid located in the tooth grooves of the outer ring of the impeller 4 starts from the inlet 351 of the pressurized flow channel. Due to the interaction of the centrifugal force generated by the rotation and the restraint of the pressurized flow channel 352, Repeated in and out of the tooth groove to gradually increase the pressure, and after being discharged at the outlet 353 of the pressurizing flow channel due to the barrier of the inner ring wall 33, it enters the gas-liquid separation chamber 36, and then flows out of the pump through the liquid outlet channel 321 and the liquid outlet 32. As the pressurized flow channel outlet 353 continuously discharges high-pressure liquid, a negative pressure suction force will be generated at the pressurized flow channel inlet 351. Therefore, when the water inlet pipe is filled with water at the same time without any air, the negative pressure suction can open the check valve at the pump inlet and suck in the same amount of discharged liquid as the booster outlet 353, thus forming a continuous liquid flow.

進一步地,在一個實施例中,如圖4及圖5所示,增壓流道入口351及增壓流道出口353分別位於葉輪4的旋轉中心的上半部及下半部。當葉輪4以順時針方向旋轉時,液體可得到相當長的加壓行程,發揮加壓功能。 Further, in one embodiment, as shown in FIGS. 4 and 5, the booster flow channel inlet 351 and the booster flow channel outlet 353 are respectively located in the upper half and the lower half of the rotation center of the impeller 4. When the impeller 4 rotates in a clockwise direction, the liquid can obtain a relatively long pressurizing stroke and exert a pressurizing function.

進一步地,在一個實施例中,如圖4及圖5所示,增壓流道352為一長弧型流道,其增壓行程超過180度(本實施例中為接近270度),流體自增壓流道入口351進入增壓流道352加壓後,自增壓流道出口353流出以進入氣液分離室36。 Further, in one embodiment, as shown in Figs. 4 and 5, the pressurizing flow passage 352 is a long-arc flow passage with a pressurizing stroke exceeding 180 degrees (close to 270 degrees in this embodiment), and the fluid After entering the pressurizing flow channel 352 from the pressurizing flow channel inlet 351 to be pressurized, it flows out from the pressurizing flow channel outlet 353 to enter the gas-liquid separation chamber 36.

進一步地,在一個實施例中,如圖4及圖5所示,內環壁33的下半部的底部設有連通增壓流道352及氣液分離室36的一回流孔331。回流孔331設置於增壓流道出口353的上游且在重力方向上位於增壓流道出口353的下方。如圖5所示,回流孔331確保氣液分離室36內的儲水於低水位時(氣液分離室36內的水平面高於回流孔331或增壓流道出口353時)能經由回流孔331或增壓流道出口353回流入增壓流道352,使葉輪4捲入氣體的功能可持續運作。在一個實施例中,氣液分離室36具有至少一水平截面高於回流孔331。 Further, in one embodiment, as shown in FIGS. 4 and 5, the bottom of the lower half of the inner ring wall 33 is provided with a backflow hole 331 that communicates with the pressurized flow channel 352 and the gas-liquid separation chamber 36. The return hole 331 is provided upstream of the pressurizing flow channel outlet 353 and located below the pressurizing flow channel outlet 353 in the direction of gravity. As shown in Figure 5, the return hole 331 ensures that the water stored in the gas-liquid separation chamber 36 can pass through the return hole when the water level in the gas-liquid separation chamber 36 is higher than the return hole 331 or the pressurized flow channel outlet 353 when the water level is low. 331 or the outlet 353 of the pressurized flow channel flows back into the pressurized flow channel 352, so that the function of the impeller 4 to entrain the gas can continue to operate. In one embodiment, the gas-liquid separation chamber 36 has at least one horizontal section higher than the return hole 331.

進一步地,在一個實施例中,如圖2至圖3B所示,泵殼體蓋6包括一結合座61及一壓力容器連結通孔611。結合座61連接泵殼體3的外環壁34,壓力容器(圖未示)可經由結合座61的壓力容器連結通孔611連通於氣液分離室36以儲水。 Further, in one embodiment, as shown in FIGS. 2 to 3B, the pump housing cover 6 includes a coupling seat 61 and a pressure vessel connection through hole 611. The coupling base 61 is connected to the outer ring wall 34 of the pump housing 3, and a pressure vessel (not shown) can be connected to the gas-liquid separation chamber 36 through the pressure vessel connection through hole 611 of the coupling base 61 to store water.

進一步地,在一個實施例中,泵殼體3更具有一導流壁362,導流壁362連接於內環壁33及外環壁34之間,且位於增壓流道出口353外。導流壁362可協助液體由增壓流道出口353排出時快速進入氣液分離室36。 Further, in one embodiment, the pump housing 3 further has a diversion wall 362 connected between the inner ring wall 33 and the outer ring wall 34 and located outside the pressurizing flow channel outlet 353. The guide wall 362 can assist the liquid to quickly enter the gas-liquid separation chamber 36 when it is discharged from the pressurized flow channel outlet 353.

進一步地,在一個實施例中,如圖4及圖5所示,氣液分離室36的頂部設有一排氣孔361。再生式泵100更包括一排氣塞7及一逆止閥構件8,排氣塞7設置於排氣孔361,逆止閥構件8設置於進液口31及增壓流道入口351之間的進液通道311,逆止閥構件8包括一止回塞81、一逆止閥蓋82、一鎖固環84及一注水塞83,止回塞81設置於逆止閥蓋82且位於進液口31及增壓流道入口351之間,逆止閥蓋82設置於鎖固環84,鎖固環84設置於泵殼體3的頂部的逆止閥構件接口85,注水塞83設置於逆止閥蓋82。 Furthermore, in one embodiment, as shown in FIGS. 4 and 5, an exhaust hole 361 is provided at the top of the gas-liquid separation chamber 36. The regenerative pump 100 further includes an exhaust plug 7 and a check valve member 8. The exhaust plug 7 is arranged at the exhaust hole 361, and the check valve member 8 is arranged between the liquid inlet 31 and the booster flow channel inlet 351 The check valve member 8 includes a check plug 81, a check valve cover 82, a locking ring 84 and a water injection plug 83. The check plug 81 is arranged on the check valve cover 82 and is located in the inlet Between the liquid port 31 and the booster flow channel inlet 351, the check valve cover 82 is arranged on the locking ring 84, the locking ring 84 is arranged on the check valve member interface 85 on the top of the pump housing 3, and the water injection plug 83 is arranged on Check valve cover 82.

藉由同時拆卸注水塞83及排氣塞7,即可注入流體至泵殼體3內部,而泵殼體3內部之空氣可由排氣孔361及注水塞83原本的位置排出。當注水完成後,再將注水塞83以及排氣塞7分別以旋轉鎖回,便可打開電源起動再生式泵100。 By simultaneously disassembling the water filling plug 83 and the vent plug 7, fluid can be injected into the pump housing 3, and the air inside the pump housing 3 can be discharged from the original position of the vent hole 361 and the water filling plug 83. After the water injection is completed, the water injection plug 83 and the exhaust plug 7 are respectively locked back by rotation, and the power supply can be turned on to start the regenerative pump 100.

進一步地,在一個實施例中,如圖2至圖3B所示,再生式泵100更包括前述之馬達2,其轉軸21連接該葉輪4以驅動葉輪4轉動。 Further, in an embodiment, as shown in FIGS. 2 to 3B, the regenerative pump 100 further includes the aforementioned motor 2, the rotating shaft 21 of which is connected to the impeller 4 to drive the impeller 4 to rotate.

本發明在上文中已以實施例揭露,然熟習本項技術者應理解的是,該實施例僅用於描繪本發明,而不應解讀為限制本發明之範圍。應注意的是,舉凡與該實施例等效之變化與置換,均應設為涵蓋於本發明之範疇內。因此,本發明之保護範圍當以申請專利範圍所界定者為準。 The present invention has been disclosed in the above embodiments. However, those skilled in the art should understand that the embodiments are only used to describe the present invention and should not be interpreted as limiting the scope of the present invention. It should be noted that all changes and substitutions equivalent to the embodiment should be included in the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the scope of the patent application.

100:再生式泵 100: Regenerative pump

2:馬達 2: motor

21:轉軸 21: shaft

3:泵殼體 3: pump housing

31:進液口 31: Liquid inlet

32:出液口 32: Liquid outlet

33:內環壁 33: inner ring wall

331:回流孔 331: Return hole

34:外環壁 34: outer ring wall

35:葉輪容室 35: Impeller chamber

351:增壓流道入口 351: Pressurized runner inlet

353:增壓流道出口 353: pressurized runner outlet

36:氣液分離室 36: Gas-liquid separation chamber

361:排氣孔 361: Vent

362:導流壁 362: Diversion Wall

37:容置空間 37: accommodation space

4:葉輪 4: impeller

5:葉輪容室蓋 5: Impeller chamber cover

6:泵殼體蓋 6: Pump housing cover

61:結合座 61: Combination seat

611:壓力容器連結通孔 611: Pressure vessel connection through hole

85:逆止閥構件接口 85: Check valve component interface

Claims (14)

一種再生式泵,其包含:一泵殼體,具有一進液口、一出液口、一內環壁及一外環壁,該內環壁在重力方向上分隔出位於上方的一增壓流道入口及位於下方的一增壓流道出口,該增壓流道入口連通該進液口;一泵殼體蓋,設置於該泵殼體的一側,與該外環壁之間形成一容置空間;一葉輪容室蓋,設置於該容置空間中,該葉輪容室蓋與該內環壁之間形成一葉輪容室,該葉輪容室蓋、該內環壁、該外環壁及該泵殼體蓋之間形成一氣液分離室,該氣液分離室連通於該增壓流道出口與該出液口之間,該氣液分離室內的殘水面高於該增壓流道出口的最低處;以及一葉輪,設置於該葉輪容室中,該葉輪、該內環壁及該葉輪容室蓋之間形成一增壓流道於該增壓流道入口與該增壓流道出口之間。 A regenerative pump comprising: a pump housing with a liquid inlet, a liquid outlet, an inner ring wall and an outer ring wall, the inner ring wall separates a booster located above in the direction of gravity The inlet of the flow channel and the outlet of a pressurized flow channel located below, the inlet of the pressurized flow channel communicates with the liquid inlet; a pump housing cover is arranged on one side of the pump housing and formed between the outer ring wall An accommodating space; an impeller accommodating chamber cover is arranged in the accommodating space, an impeller accommodating chamber is formed between the impeller accommodating chamber cover and the inner ring wall, the impeller accommodating chamber cover, the inner ring wall, the outer A gas-liquid separation chamber is formed between the ring wall and the pump casing cover. The gas-liquid separation chamber is connected between the pressurizing flow channel outlet and the liquid outlet. The residual water surface in the gas-liquid separation chamber is higher than the pressurizing The lowest point of the outlet of the flow path; and an impeller, which is arranged in the impeller chamber. A pressurized flow path is formed between the impeller, the inner ring wall and the cover of the impeller chamber between the inlet of the pressurized flow path and the increase Pressure between the runner outlets. 如請求項1所述之再生式泵,其中該增壓流道入口及該增壓流道出口分別位於該葉輪的旋轉中心的上半部及下半部。 The regenerative pump according to claim 1, wherein the booster flow passage inlet and the booster flow passage outlet are respectively located in the upper half and the lower half of the rotation center of the impeller. 如請求項1或2所述之再生式泵,其中該增壓流道為一長弧型流道,其增壓行程超過180度,流體自該增壓流道入口進入該增壓流道加壓後,自該增壓流道出口流出以進入該氣液分離室。 The regenerative pump according to claim 1 or 2, wherein the pressurizing flow passage is a long-arc flow passage with a pressurizing stroke exceeding 180 degrees, and the fluid enters the pressurizing flow passage from the inlet of the pressurizing flow passage. After being pressurized, it flows out from the outlet of the pressurized flow channel to enter the gas-liquid separation chamber. 如請求項1所述之再生式泵,其中該內環壁的下半部的底部設有連通該增壓流道及該氣液分離室的一回流孔,該回流孔設置於 該增壓流道出口的上游且在重力方向上位於該增壓流道出口的下方。 The regenerative pump according to claim 1, wherein the bottom of the lower half of the inner ring wall is provided with a return hole connecting the pressurizing flow passage and the gas-liquid separation chamber, and the return hole is arranged at The upstream of the pressurized flow passage outlet and below the pressurized flow passage outlet in the direction of gravity. 如請求項4所述之再生式泵,其中該氣液分離室具有至少一水平截面高於該回流孔。 The regenerative pump according to claim 4, wherein the gas-liquid separation chamber has at least one horizontal section higher than the return hole. 如請求項1所述之再生式泵,其中該泵殼體蓋包括一結合座及一壓力容器連結通孔,該結合座連接該泵殼體的外環壁,該壓力容器連結通孔連通於該氣液分離室。 The regenerative pump according to claim 1, wherein the pump housing cover includes a coupling seat and a pressure vessel connection through hole, the coupling seat is connected to the outer ring wall of the pump housing, and the pressure vessel connection through hole is connected to The gas-liquid separation chamber. 如請求項1所述之再生式泵,其中該氣液分離室的頂部設有一排氣孔。 The regenerative pump according to claim 1, wherein an exhaust hole is provided at the top of the gas-liquid separation chamber. 如請求項7所述之再生式泵,更包括一排氣塞,設置於該排氣孔。 The regenerative pump described in claim 7 further includes an exhaust plug provided in the exhaust hole. 如請求項1所述之再生式泵,其中該泵殼體更具有一導流壁,該導流壁連接於該內環壁及該外環壁之間,且位於該增壓流道出口外。 The regenerative pump according to claim 1, wherein the pump housing further has a diversion wall connected between the inner ring wall and the outer ring wall and located outside the outlet of the pressurizing flow channel . 如請求項1所述之再生式泵,更包括一逆止閥構件,設置於該進液口及該增壓流道入口之間的進液通道。 The regenerative pump according to claim 1, further comprising a check valve member arranged in the liquid inlet channel between the liquid inlet and the inlet of the booster flow channel. 如請求項10所述之再生式泵,其中該逆止閥構件包括一止回塞、一逆止閥蓋、一鎖固環及一注水塞,該止回塞設置於該逆止閥蓋且位於該進液口及該增壓流道入口之間,該逆止閥蓋設置於該鎖固環,該鎖固環設置於該泵殼體的頂部的逆止閥構件接口,該注水塞設置於該逆止閥蓋。 The regenerative pump according to claim 10, wherein the check valve member includes a check plug, a check valve cover, a locking ring, and a water injection plug, the check plug is disposed on the check valve cover and Located between the liquid inlet and the booster flow channel inlet, the check valve cover is arranged on the locking ring, the locking ring is arranged on the check valve member interface on the top of the pump housing, and the water injection plug is arranged In the check valve cover. 如請求項1所述之再生式泵,更包括一馬達,設置於該泵殼體的另一側,該馬達的轉軸連接該葉輪。 The regenerative pump according to claim 1, further comprising a motor, which is arranged on the other side of the pump housing, and the rotating shaft of the motor is connected to the impeller. 如請求項1所述之再生式泵,其中該泵殼體具有一出液通道,該出液通道位於該氣液分離室及該出液口之間。 The regenerative pump according to claim 1, wherein the pump housing has a liquid outlet channel, and the liquid outlet channel is located between the gas-liquid separation chamber and the liquid outlet. 如請求項1所述之再生式泵,其中該內環壁與該泵殼體為一體式結構或分離式結構,該外環壁與該泵殼體為一體式結構或分離式結構。 The regenerative pump according to claim 1, wherein the inner ring wall and the pump housing are an integral structure or a separate structure, and the outer ring wall and the pump housing are an integral structure or a separate structure.
TW108134960A 2019-09-26 2019-09-26 Regenerative pump TWI698590B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM523767U (en) * 2014-12-19 2016-06-11 葛蘭富控股聯合股份公司 High level water storage and guiding device and self-priming pump
CN209398495U (en) * 2019-01-03 2019-09-17 海马汽车有限公司 Engine with supercharger exhaust system and engine with supercharger
TWM589241U (en) * 2019-09-26 2020-01-11 木川工業股份有限公司 Regenerative type pump

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWM523767U (en) * 2014-12-19 2016-06-11 葛蘭富控股聯合股份公司 High level water storage and guiding device and self-priming pump
CN209398495U (en) * 2019-01-03 2019-09-17 海马汽车有限公司 Engine with supercharger exhaust system and engine with supercharger
TWM589241U (en) * 2019-09-26 2020-01-11 木川工業股份有限公司 Regenerative type pump

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