TWI697369B - ER tool length setting aid - Google Patents
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- TWI697369B TWI697369B TW108130330A TW108130330A TWI697369B TW I697369 B TWI697369 B TW I697369B TW 108130330 A TW108130330 A TW 108130330A TW 108130330 A TW108130330 A TW 108130330A TW I697369 B TWI697369 B TW I697369B
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Abstract
本發明係為一種刀長設定輔助器,主要包含有一本體,該本體之一端設一錐桿,該錐桿得以直接套至於刀把之端面,並由一螺帽鎖固,該本體之另端設有一容置孔,該容置孔之兩側設有內螺孔,得以分別螺入一定位螺絲及一鎖固螺絲,該本體之容置孔內得以容置一活動栓,該活動栓之兩側設有對應設置之長槽,該長槽分別供定位螺絲及鎖固螺絲容伸入,並限制該活動栓在容置孔內伸縮移動之範圍,該活動栓之一端設有一內孔,該內孔供一彈性元件容置,該彈性元件之另端係抵於本體之容置孔內,推動該活動栓朝容置孔外端延伸,並受到長槽限制其伸縮移動之範圍。 The present invention is a tool length setting auxiliary device, which mainly includes a body. One end of the body is provided with a tapered rod. The tapered rod can be directly sleeved on the end surface of the knife handle and locked by a nut. The other end of the body is provided There is an accommodating hole. Both sides of the accommodating hole are provided with internal screw holes for screwing in a positioning screw and a locking screw respectively. The accommodating hole of the main body can accommodate a movable bolt. Correspondingly arranged long grooves are provided on the side, and the long grooves are respectively used for the positioning screw and the locking screw to extend and limit the range of the movable bolt telescopic movement in the containing hole. One end of the movable bolt is provided with an inner hole, the The inner hole accommodates an elastic element, and the other end of the elastic element abuts against the accommodating hole of the main body, pushing the movable bolt to extend toward the outer end of the accommodating hole, and the range of its telescopic movement is restricted by the long groove.
Description
本發明係為一種刀具長度設定之輔助器,尤指一種應用於走心式車床對刀座上之刀長輔助量測之「ER刀長設定輔助器」。 The present invention is a tool length setting assistant, especially an "ER tool length setting assistant" applied to the tool length auxiliary measurement on the tool holder of the centering lathe.
請參閱第8圖所示,走心式車床圍繞著該主軸50四周布設至少一個或是一個以上的切削刀具80,通常至少是三個切削刀具80,該切削刀具80主要係設置於主軸50四周之刀座本體60上,該刀座本體60內設置刀把70,該刀把70得以依據切削目的或是功能鎖固各種不同之切削刀具80,諸如端銑刀、車刀、切斷刀、雕刻銑刀…等。
Please refer to Figure 8, the center-moving lathe is arranged around the
請參閱第8、9圖所示,該刀把70之端面設置有一ER彈性筒夾71,該ER彈性筒夾71內可容置一切削刀具80,並由螺帽72鎖固,然而每一把切削刀具80在初裝上刀把70時,必須要校正刀具長度L,以及刀刃口鈍化後之更換新的切削刀具80或是捨棄式刀片時都需要重新校正刀具長度L,因此一台走心式車床所具有的切削刀具80約在10至15把左右,如果一個零件需要10個切削刀具來完成加工,操作人員在初次較刀時就必須校正刀具長度L10次,極為費工且費時,而且在刀刃口鈍化而更換切削刀具80或是捨棄式刀片時亦須要重新校正刀具長度L,因此走心式車床之操作人員經常需要校正刀具長度L,校正刀具長度L之時間佔據了非常大之比例,極為浪費時間且使生產成本居高不下,實有待業者改進。
Please refer to Figures 8 and 9, the end face of the
裝設彈性筒夾式之刀把70,其校正刀具長度L之方法,請參閱第9圖所示,設一工件90之直徑為Φ20mm,首先係將切削刀具80至於刀把70內之ER彈性筒夾71,螺帽72僅微微地夾持著切削刀具80,使得該切削刀具80仍具可前後移動之狀態,接著令刀座本體60進刀,移動而接近工件90,並以一張紙91靠著工件90,操作人員將切削刀具80移動,使刀尖位置抵著工件90以及紙91,如此便能將刀具長度L確定,只需再加上工件90之半徑(10mm)以及紙91之厚度,此時僅需將螺帽72鎖緊切削刀具80,便能將切削刀具80之刀尖位置歸零(工件90之中心軸位置)。
Install the elastic collet
雖然切削刀具80之刀尖位置歸零,但其歸零之穩定性不佳,主要係因為該ER彈性筒夾71具有彈性,在該切削刀具80之刀尖抵住工件90及紙91時,施力扭緊螺帽72時該切削刀具80會因ER彈性筒夾71之彈性而向後微縮,進而影響了該刀具長度L之精準度,常因此而造成切削尺寸之誤差,必須重新校正刀具之長度,造成使用者之困擾,有待改進。
Although the position of the tip of the
習知走心式車床之刀具長度設定,主要係該ER彈性筒夾71具有彈性,在該切削刀具80之刀尖抵住工件90及紙91時,施力扭緊螺帽72時該切削刀具80會因ER彈性筒夾71之彈性而向後微縮,進而影響了該刀具長度L之精準度,常因此而造成切削尺寸之誤差,必須重新校正刀具之長度,造成使用者之困擾。
The tool length setting of the conventional center-moving lathe is mainly due to the elasticity of the ER
本發明ER刀長設定輔助器,主要包含有一本體,該本體之一端設一呈錐度形狀之錐桿,該錐桿得以直接套至於刀把之端面,並由一螺帽鎖固,該本體之另端設有一容置孔,該容置孔之兩側設有內螺孔,得 以分別螺入一定位螺絲及一鎖固螺絲,該本體之容置孔內得以容置一活動栓,該活動栓之兩側設有對應設置之長槽,該長槽分別供定位螺絲及鎖固螺絲容伸入,並限制該活動栓在容置孔內伸縮移動,該活動栓之一端設有一內孔,該內孔供一彈性元件容置,該彈性元件之另端係抵於本體之容置孔內,推動該活動栓朝容置孔外端延伸,並受到長槽限制其伸縮移動之範圍。 The ER tool length setting auxiliary device of the present invention mainly includes a body. One end of the body is provided with a tapered rod. The tapered rod can be directly sleeved on the end surface of the knife handle and locked by a nut. The end is provided with an accommodating hole, and both sides of the accommodating hole are provided with internal screw holes, By screwing in a positioning screw and a locking screw respectively, a movable bolt can be accommodated in the accommodating hole of the main body. Both sides of the movable bolt are provided with correspondingly arranged long grooves for positioning screws and locks. The fixed screw accommodates and extends and restricts the movable bolt from telescoping and moving in the containing hole. One end of the movable bolt is provided with an inner hole for receiving an elastic element, and the other end of the elastic element abuts against the body In the accommodating hole, the movable bolt is pushed to extend toward the outer end of the accommodating hole, and the range of its telescopic movement is restricted by the long groove.
本發明ER刀長設定輔助器在刀座移動後該刀具長度便設定完成,使用者僅需將鎖固螺絲鎖緊該活動栓,便能將刀具長度之位置設定完成,操作者便可將該ER刀長設定輔助器拆下,移至刀長量測儀器,便可精準地量測到該刀具長度之數值,作為該走心式車床上所有切削刀具之刀具長度基準,同時切削刀具與ER刀長設定輔助器比對後其差值即為補償值,刀長歸零僅需加上工件半徑及補償值既能使刀具長度達到歸零,並將補償值及工件半徑值輸入電腦,所有的刀具長度都能達到歸零之功效。 The ER tool length setting aid of the present invention completes the setting of the tool length after the tool holder moves. The user only needs to lock the movable bolt with the locking screw, and then the position of the tool length can be set. Remove the ER tool length setting aid and move it to the tool length measuring instrument to accurately measure the value of the tool length as the tool length reference for all cutting tools on the centering lathe. The cutting tool and ER After the tool length setting aid is compared, the difference is the compensation value. The tool length reset only needs to add the workpiece radius and the compensation value to make the tool length return to zero, and input the compensation value and the workpiece radius value into the computer. The length of the tool can achieve the effect of zeroing.
1‧‧‧ER刀長設定輔助器 1‧‧‧ER Tool Length Setting Aid
10‧‧‧本體 10‧‧‧Ontology
11‧‧‧錐桿 11‧‧‧Taper rod
12‧‧‧容置孔 12‧‧‧Accommodating hole
121、122‧‧‧內螺孔 121、122‧‧‧Internal screw hole
141‧‧‧定位螺絲 141‧‧‧Set screw
142‧‧‧鎖固螺絲 142‧‧‧Locking screw
20‧‧‧活動栓 20‧‧‧Activating bolt
211、212‧‧‧長槽 211, 212‧‧‧Long slot
22‧‧‧內孔 22‧‧‧Inner hole
23‧‧‧錐形端 23‧‧‧Conical end
24‧‧‧彈性元件 24‧‧‧Elastic element
30‧‧‧螺帽 30‧‧‧Nut
50‧‧‧主軸 50‧‧‧Spindle
60‧‧‧刀座本體 60‧‧‧Knife holder body
70‧‧‧刀把 70‧‧‧Knife handle
71‧‧‧ER彈性筒夾 71‧‧‧ER elastic collet
72‧‧‧螺帽 72‧‧‧Nut
73‧‧‧內錐孔 73‧‧‧Inner cone
80‧‧‧切削刀具 80‧‧‧Cutting tool
81‧‧‧錐桿 81‧‧‧Taper rod
90‧‧‧工件 90‧‧‧Workpiece
L‧‧‧刀具長度 L‧‧‧Tool length
C‧‧‧補償值 C‧‧‧Compensation value
第1圖係本發明之立體系統圖 Figure 1 is a three-dimensional system diagram of the present invention
第2圖係本發明之組合剖視圖 Figure 2 is a sectional view of the combination of the present invention
第3圖係本發明組裝於刀把之示意圖 Figure 3 is a schematic diagram of the present invention assembled in the knife handle
第4圖係本發明組裝於刀座本體之示意圖 Figure 4 is a schematic diagram of the present invention assembled in the tool holder body
第5圖係本發明進行刀長設定之示意圖 Figure 5 is a schematic diagram of the knife length setting of the present invention
第6圖係本發明刀長設定後之示意圖 Figure 6 is a schematic diagram of the invention after the knife length is set
第7圖係切削刀具與本發明比對長度差值之示意圖 Figure 7 is a schematic diagram of the length difference between the cutting tool and the present invention
第8圖係習用走心式車床布設之刀座本體及其切削刀具之示意圖 Figure 8 is a schematic diagram of the tool holder body and its cutting tools arranged on a conventional walking type lathe
第9圖係習用切削刀具設定刀具長度之示意圖 Figure 9 is a schematic diagram of the conventional cutting tool setting tool length
請參閱第1~3圖所示,本發明ER刀長設定輔助器1,主要包含有一本體10,該本體10之一端設一呈錐度形狀之錐桿11,該錐桿11得以直接套至於刀把70之端面,並由一螺帽30鎖固,其中:該本體10之另端設有一容置孔12,該容置孔12之兩側設有內螺孔121、122,得以分別螺入一定位螺絲141及一鎖固螺絲142,該本體10之容置孔12內得以容置一活動栓20,該活動栓20之兩側設有對應設置之長槽211、212,該長槽211、212分別供定位螺絲141及鎖固螺絲142容伸入,並限制該活動栓20在容置孔12內伸縮移動之範圍,該活動栓20之一端設有一內孔22,該內孔22供一彈性元件24容置,本實施例為一壓縮彈簧,該彈性元件24之另端係抵於本體10之容置孔12內,推動該活動栓20朝容置孔12外端延伸,並受到長槽221、212之限制,該活動栓20之另端係設一錐形端23。
Please refer to Figures 1 to 3, the ER tool
該活動栓20裝設於容置孔12內,藉由彈性元件24推頂該活動栓20朝容置孔12外端面延伸,並受到定位螺絲141及鎖固螺絲142伸入長槽211、212,而限制該活動栓20朝外移動之極限位置,因此該活動栓20具有在該容置孔12內伸縮移動之功能。
The
請參閱第3至5圖所示,該ER刀長設定輔助器1之錐桿11直接套至於刀把70之端面,並由一螺帽30鎖固,欲量測刀長時該工件90之直徑為φ20mm,令刀座本體60進刀,移動而接近工件90,使該活動栓20接觸工
件90,該活動栓20之錐形端23抵著工件90表面,如此便能將刀具長度L確定,只需再加上工件90之半徑(10mm)之長度,此時僅需將鎖固螺絲142鎖緊該活動栓20,便能將刀具長度L之位置設定完成,操作者便可將該ER刀長設定輔助器1拆下,移至刀長量測儀器,便可精準地量測到該刀具長度L之數值,作為該走心式車床上所有切削刀具之刀具長度基準,請參閱第6、7圖所示,切削刀具80與ER刀長設定輔助器1之間的差值即為補償值C,刀長歸零僅需加上工件半徑及補償值C既能使刀具長度L達到歸零,並將補償值C及工件半徑值輸入電腦,所有的刀具長度都能達到歸零。
Please refer to Figures 3 to 5, the
請參閱第5至7圖所示,由於本發明所搭配使用之刀把70並沒有使用ER彈性筒夾,所使用之切削刀具80都具有錐桿81,與刀把70端面之內錐孔73套接組裝,因此擺脫了ER彈性筒夾會造成鎖固時產生微微的尺寸移動之缺點,因此不需要每把切削刀具80在上架時或是刀刃磨損更換時而重新量測該刀具長度L值,所有的切削刀具80都可以參考ER刀長設定輔助器1所量測之刀具長度L值,簡化走心式車床在設定刀具長度L之流程及降低工時,對業者帶來更簡便而快速的刀長校正程序,有效降低加工成本。
Please refer to Figures 5 to 7, because the
綜上所述,本發明ER刀長設定輔助器改變傳統使用彈性筒夾設定刀具長度時會有彈性退縮,而造成刀長量測誤差之缺點,該活動栓具有伸縮之功能,接觸工件時不會有磨損會是損壞,藉由本發明ER刀長設定輔助器之使用,刀具長度只需校正一次,不需要每把切削刀具在上架時或是刀刃磨損更換時而重新量測該刀具長度值,完全改變走心式車床刀具長度校正之方式及改善其缺點,深具實用性及進步性之功效。 In summary, the ER tool length setting aid of the present invention changes the traditional use of elastic collet to set the tool length, which will be elastically retracted, resulting in the disadvantage of tool length measurement error. The movable bolt has the function of telescoping and does not touch the workpiece. There will be wear and tear. With the use of the ER tool length setting aid of the present invention, the tool length only needs to be corrected once, and there is no need to re-measure the tool length value when each cutting tool is placed on the rack or when the cutting edge is worn. Completely change the method of tool length correction of the center-moving lathe and improve its shortcomings. It is highly practical and progressive.
1‧‧‧ER刀長設定輔助器 1‧‧‧ER Tool Length Setting Aid
10‧‧‧本體 10‧‧‧Ontology
11‧‧‧錐桿 11‧‧‧Taper rod
12‧‧‧容置孔 12‧‧‧Accommodating hole
121、122‧‧‧內螺孔 121、122‧‧‧Internal screw hole
141‧‧‧定位螺絲 141‧‧‧Set screw
142‧‧‧鎖固螺絲 142‧‧‧Locking screw
20‧‧‧活動栓 20‧‧‧Activating bolt
211、212‧‧‧長槽 211, 212‧‧‧Long slot
22‧‧‧內孔 22‧‧‧Inner hole
23‧‧‧錐形端 23‧‧‧Conical end
24‧‧‧彈性元件 24‧‧‧Elastic element
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Citations (8)
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CN202985256U (en) * | 2012-12-17 | 2013-06-12 | 崴立机电(苏州)有限公司 | Automatic knife length measuring device |
TW201417941A (en) * | 2012-11-09 | 2014-05-16 | Ind Tech Res Inst | Offset-measuring system of machine tool and offset-measuring method thereof |
CN104126157A (en) * | 2013-02-21 | 2014-10-29 | 三菱电机株式会社 | Interference check device and numerical control device |
CN204366622U (en) * | 2014-12-12 | 2015-06-03 | 张大桥 | Digit Control Machine Tool length auto-compensation instrument |
CN204893587U (en) * | 2015-07-14 | 2015-12-23 | 林继文 | Grind cutter positioning adjustment structure of machine |
CN205519716U (en) * | 2016-04-14 | 2016-08-31 | 刘富闵 | Lathe tool group |
CN206622908U (en) * | 2017-04-20 | 2017-11-10 | 山东玲珑机电有限公司 | A kind of numerical control tool setting device |
CN107921594A (en) * | 2015-09-30 | 2018-04-17 | 株式会社牧野铣床制作所 | Lathe |
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2019
- 2019-08-23 TW TW108130330A patent/TWI697369B/en active
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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TW201417941A (en) * | 2012-11-09 | 2014-05-16 | Ind Tech Res Inst | Offset-measuring system of machine tool and offset-measuring method thereof |
CN202985256U (en) * | 2012-12-17 | 2013-06-12 | 崴立机电(苏州)有限公司 | Automatic knife length measuring device |
CN104126157A (en) * | 2013-02-21 | 2014-10-29 | 三菱电机株式会社 | Interference check device and numerical control device |
CN204366622U (en) * | 2014-12-12 | 2015-06-03 | 张大桥 | Digit Control Machine Tool length auto-compensation instrument |
CN204893587U (en) * | 2015-07-14 | 2015-12-23 | 林继文 | Grind cutter positioning adjustment structure of machine |
CN107921594A (en) * | 2015-09-30 | 2018-04-17 | 株式会社牧野铣床制作所 | Lathe |
CN205519716U (en) * | 2016-04-14 | 2016-08-31 | 刘富闵 | Lathe tool group |
CN206622908U (en) * | 2017-04-20 | 2017-11-10 | 山东玲珑机电有限公司 | A kind of numerical control tool setting device |
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