TWI696647B - Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, method for manufacturing liquid crystal alignment film, polymer and diamine - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, method for manufacturing liquid crystal alignment film, polymer and diamine Download PDFInfo
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Abstract
本發明提供一種可獲得即使在光配向步驟中減少曝光量也可表現出良好的液晶配向性、並且電氣特性及對比度特性優異的液晶元件的液晶配向劑。液晶配向劑中含有:在主鏈具有下述式(1)所表示的部分結構的聚合物[P]。 The present invention provides a liquid crystal alignment agent that can obtain a liquid crystal element that exhibits good liquid crystal alignment even when the exposure amount is reduced in the photoalignment step, and is excellent in electrical characteristics and contrast characteristics. The liquid crystal alignment agent contains a polymer [P] having a partial structure represented by the following formula (1) in the main chain.
Description
本發明是有關於一種液晶配向劑、液晶配向膜、液晶元件、液晶配向膜的製造方法、聚合物以及二胺。The invention relates to a method for manufacturing a liquid crystal alignment agent, a liquid crystal alignment film, a liquid crystal element, a liquid crystal alignment film, a polymer and a diamine.
在廣泛用於電視機、移動設備、各種監視器(monitor)等的液晶顯示元件中,為了控制液晶單元中的液晶分子的配向而一直使用液晶配向膜。以前,作為製作液晶配向膜的方法,已知有:對有機膜進行摩擦的方法、斜向蒸鍍氧化矽的方法、形成具有長鏈烷基的單分子膜的方法、對感光性的有機膜進行光照射的方法(光配向法)等。這些中,光配向法可在抑制靜電及塵埃的產生的同時對感光性的有機膜賦予均勻的液晶配向性,並且還可實現液晶配向方向的精密控制,因此,近年來正推進各種研究(例如參照專利文獻1~專利文獻3)。 [現有技術文獻] [專利文獻]In liquid crystal display elements widely used in televisions, mobile devices, various monitors, etc., liquid crystal alignment films have been used to control the alignment of liquid crystal molecules in liquid crystal cells. Conventionally, as a method of producing a liquid crystal alignment film, a method of rubbing an organic film, a method of obliquely vapor-depositing silicon oxide, a method of forming a monomolecular film having a long-chain alkyl group, and a photosensitive organic film The method of light irradiation (light alignment method), etc. Among these, the photo-alignment method can provide uniform liquid crystal alignment to the photosensitive organic film while suppressing the generation of static electricity and dust, and can also achieve precise control of the liquid crystal alignment direction. Therefore, various researches (such as Refer to Patent Document 1 to Patent Document 3). [Prior Art Literature] [Patent Literature]
[專利文獻1]日本專利特開平06-287453號公報 [專利文獻2]日本專利特開2003-307736號公報 [專利文獻3]日本專利特開平09-297313號公報[Patent Document 1] Japanese Patent Laid-Open No. 06-287453 [Patent Document 2] Japanese Patent Laid-Open No. 2003-307736 [Patent Document 3] Japanese Patent Laid-Open No. 09-297313
[發明所要解決的問題] 然而,現有已知的光配向用的液晶配向膜材料的光感度並不充分,為了使有機膜表現出良好的液晶配向性,需要大量的累計曝光量。因此,有在形成液晶配向膜時,耗費大量的製程時間及成本等之虞。另外,近年來,大畫面且高精細的液晶電視機成為主體,此外,智慧手機(smartphone)、平板型個人電腦(personal computer,PC)等小型顯示終端的普及得到推進,對液晶面板的高精細化的要求進一步提高。出於此種背景,液晶面板顯示出良好的電氣特性及顯示品質變得比以前更加重要。[Problems to be Solved by the Invention] However, the conventionally known liquid crystal alignment film materials for optical alignment are not sufficiently light sensitive, and in order for the organic film to exhibit good liquid crystal alignment, a large amount of cumulative exposure is required. Therefore, when forming the liquid crystal alignment film, a lot of process time and cost may be consumed. In addition, in recent years, large-screen and high-definition LCD TVs have become the main body. In addition, the popularization of small display terminals such as smartphones and tablet personal computers (PCs) has been promoted. The requirements for further improvement. Against this background, liquid crystal panels showing good electrical characteristics and display quality have become more important than before.
本發明是鑒於所述情況而形成,其中一個目的在於提供一種可獲得即使在光配向步驟中減少曝光量也可表現出良好的液晶配向性、並且電氣特性及對比度特性優異的液晶元件的液晶配向劑。 [解決問題的技術手段]The present invention was made in view of the above circumstances, and one of the objects is to provide a liquid crystal alignment that can obtain a liquid crystal element that exhibits good liquid crystal alignment even when the exposure amount is reduced in the optical alignment step, and is excellent in electrical characteristics and contrast characteristics Agent. [Technical means to solve the problem]
本發明者為了達成如上所述的現有技術的課題而進行了積極研究,結果發現,通過在液晶配向劑的聚合物成分中使用具有特定的部分結構的聚合物,能夠解決上述課題,從而完成本發明。具體而言,由本發明來提供以下的液晶配向劑、液晶配向膜、液晶元件、液晶配向膜的製造方法、聚合物以及二胺。The inventors have conducted active research in order to achieve the above-mentioned problems of the prior art, and as a result, have found that by using a polymer having a specific partial structure in the polymer component of the liquid crystal alignment agent, the above-mentioned problems can be solved, and the present invention has been completed. invention. Specifically, the present invention provides the following liquid crystal alignment agent, liquid crystal alignment film, liquid crystal element, liquid crystal alignment film manufacturing method, polymer, and diamine.
<1>一種液晶配向劑,其含有在主鏈具有下述式(1)所表示的部分結構的聚合物[P],<1> A liquid crystal alignment agent containing a polymer [P] having a partial structure represented by the following formula (1) in the main chain,
[化1](式(1)中,R1 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar1 鍵結而構成環的一部分的二價連結基,R4 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar2 鍵結而構成環的一部分的二價連結基;R2 、R3 、R5 及R6 分別獨立地為氫原子、氟原子、碳數1~3的烷基或者碳數1~3的氟烷基;Ar1 及Ar2 分別獨立地為具有芳香環或雜環的環式基或者伸乙炔基,所述環式基也可在環部分具有取代基;「*」表示結合鍵)。[Chem 1] (In formula (1), R 1 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1-3 fluoroalkyl group, or a divalent linking group bonded to Ar 1 to form part of a ring , R 4 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1 to 3 fluoroalkyl group, or a divalent linking group bonded to Ar 2 to form a part of the ring; R 2 , R 3 , R 5 and R 6 are independently a hydrogen atom, a fluorine atom, a C 1-3 alkyl group or a C 1-3 fluoroalkyl group; Ar 1 and Ar 2 are independently independently having an aromatic ring or heterocyclic ring Cyclic group or ethynyl group, the cyclic group may also have a substituent in the ring portion; "*" represents a bonding bond).
<2>一種液晶配向膜,其是使用所述<1>的液晶配向劑而形成。 <3>一種液晶元件,其包括所述<2>的液晶配向膜。 <4>一種液晶配向膜的製造方法,其將所述<1>的液晶配向劑塗布於基板上來形成塗膜,對所述塗膜照射放射線。 <5>一種聚合物,其是選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚醯胺、聚酯以及聚醚所組成的群組中,且在主鏈具有所述式(1)所表示的部分結構。 <6>一種二胺,其是由下述式(2A)所表示,<2> A liquid crystal alignment film formed using the liquid crystal alignment agent of <1>. <3> A liquid crystal element comprising the liquid crystal alignment film of <2>. <4> A method of manufacturing a liquid crystal alignment film, which applies the liquid crystal alignment agent of <1> to a substrate to form a coating film, and irradiates the coating film with radiation. <5> A polymer selected from the group consisting of polyamic acid, polyamic acid ester, polyimide, polyamidide, polyester, and polyether, and having the main chain Partial structure represented by formula (1). <6> A diamine represented by the following formula (2A),
[化2](式(2A)中,R1 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar1 鍵結而構成環的一部分的二價連結基,R4 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar2 鍵結而構成環的一部分的二價連結基;R2 、R3 、R5 及R6 分別獨立地為氫原子、氟原子、碳數1~3的烷基或者碳數1~3的氟烷基;Ar1 及Ar2 分別獨立地為具有芳香環或雜環的環式基或者伸乙炔基,所述環式基也可在環部分具有取代基;X1 及X2 分別獨立地為單鍵或者二價連結基)。 [發明的效果][Chem 2] (In formula (2A), R 1 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1-3 fluoroalkyl group, or a divalent linking group bonded to Ar 1 to form part of a ring , R 4 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1 to 3 fluoroalkyl group, or a divalent linking group bonded to Ar 2 to form a part of the ring; R 2 , R 3 , R 5 and R 6 are independently a hydrogen atom, a fluorine atom, a C 1-3 alkyl group or a C 1-3 fluoroalkyl group; Ar 1 and Ar 2 are independently independently having an aromatic ring or heterocyclic ring Cyclic group or ethynyl group, the cyclic group may also have a substituent in the ring portion; X 1 and X 2 are each independently a single bond or a divalent linking group). [Effect of invention]
根據所述包含聚合物[P]的液晶配向劑,即使在光配向步驟中減少曝光量也可獲得表現出良好的液晶配向性的液晶配向膜。另外,可獲得電氣特性及對比度特性優異的液晶元件。According to the liquid crystal alignment agent containing the polymer [P], a liquid crystal alignment film exhibiting good liquid crystal alignment can be obtained even if the exposure amount is reduced in the photo alignment step. In addition, a liquid crystal element having excellent electrical characteristics and contrast characteristics can be obtained.
以下,對本公開的液晶配向劑所含的各成分、以及視需要而任意調配的其他成分進行說明。 <聚合物[P]> 本公開的液晶配向劑含有具有下述式(1)所表示的部分結構(以下也稱為「特定部分結構」)的聚合物[P]。 [化3](式(1)中,R1 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar1 鍵結而構成環的一部分的二價連結基,R4 為氫原子、氟原子、碳數1~3的烷基、碳數1~3的氟烷基或者與Ar2 鍵結而構成環的一部分的二價連結基;R2 、R3 、R5 及R6 分別獨立地為氫原子、氟原子、碳數1~3的烷基或者碳數1~3的氟烷基;Ar1 及Ar2 分別獨立地為具有芳香環或雜環的環式基或者伸乙炔基,所述環式基也可在環部分具有取代基;「*」表示結合鍵)。Hereinafter, each component contained in the liquid crystal aligning agent of this disclosure, and other components arbitrarily mixed as needed are demonstrated. <Polymer [P]> The liquid crystal alignment agent of the present disclosure contains a polymer [P] having a partial structure represented by the following formula (1) (hereinafter also referred to as "specific partial structure"). [Chemical 3] (In formula (1), R 1 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1-3 fluoroalkyl group, or a divalent linking group bonded to Ar 1 to form part of a ring , R 4 is a hydrogen atom, a fluorine atom, a C 1-3 alkyl group, a C 1 to 3 fluoroalkyl group, or a divalent linking group bonded to Ar 2 to form a part of the ring; R 2 , R 3 , R 5 and R 6 are independently a hydrogen atom, a fluorine atom, a C 1-3 alkyl group or a C 1-3 fluoroalkyl group; Ar 1 and Ar 2 are independently independently having an aromatic ring or heterocyclic ring Cyclic group or ethynyl group, the cyclic group may also have a substituent in the ring portion; "*" represents a bonding bond).
作為所述式(1)的R1 ~R6 中的碳數1~3的烷基,例如可列舉甲基、乙基、丙基,這些可為直鏈狀也可為分支狀。作為R1 ~R6 為碳數1~3的氟烷基的情況下的具體例,例如可列舉三氟甲基、2,2,2-三氟乙基等。 在R1 為二價連結基的情況下,優選為R1 通過與Ar1 的環部分鍵結而與Ar1 一同形成稠環。另外,在R2 為二價連結基的情況下,優選為R2 通過與Ar2 的環部分鍵結而與Ar2 一同形成稠環。作為R1 、R4 為二價連結基的情況下的具體例,例如可列舉-CO-、碳數1~3的烷二基等。所述烷二基可列舉亞甲基、伸乙基、丙二基,這些可為直鏈狀也可為分支狀。就使聚合物[P]的光感度更良好的方面而言,R1 、R4 的二價連結基優選為-CO-或者亞甲基。 其中,R2 、R3 、R5 及R6 優選為氫原子或者甲基。Examples of the C 1-3 alkyl groups in R 1 to R 6 of the formula (1) include methyl, ethyl, and propyl groups, and these may be linear or branched. Specific examples of the case where R 1 to R 6 are fluoroalkyl groups having 1 to 3 carbon atoms include, for example, trifluoromethyl, 2,2,2-trifluoroethyl, and the like. When R 1 is a divalent linking group, it is preferable that R 1 forms a fused ring together with Ar 1 by bonding to the ring portion of Ar 1 . In addition, when R 2 is a divalent linking group, it is preferred that R 2 forms a fused ring together with Ar 2 by bonding to the ring portion of Ar 2 . Specific examples in the case where R 1 and R 4 are divalent linking groups include, for example, -CO-, a C1-C3 alkanediyl group and the like. Examples of the alkanediyl group include methylene, ethylidene, and propanediyl groups, and these may be linear or branched. In terms of improving the photosensitivity of the polymer [P], the divalent linking group of R 1 and R 4 is preferably -CO- or methylene. Among them, R 2 , R 3 , R 5 and R 6 are preferably a hydrogen atom or a methyl group.
Ar1 及Ar2 的環式基為自芳香環或者雜環的環部分去除n個(n為2或3)氫原子所得的n價基。作為所述環式基具有的芳香環,例如可列舉苯環、萘環、蒽環等,作為雜環,例如可列舉吡啶環、嘧啶環、吡嗪環、喹啉環、咪唑環、哌啶環、哌嗪環等。作為所述芳香環或者雜環的環部分可具有的取代基,例如可列舉鹵素原子(氟原子等)、碳數1~3的烷基或者碳數1~3的烷氧基。就電氣特性及與液晶的親和性等的觀點而言,Ar1 及Ar2 優選為經取代或者未經取代的伸苯基,更優選為1,4-伸苯基。The cyclic groups of Ar 1 and Ar 2 are n-valent groups obtained by removing n (n is 2 or 3) hydrogen atoms from the aromatic ring or heterocyclic ring part. Examples of the aromatic ring included in the cyclic group include benzene ring, naphthalene ring, and anthracene ring. Examples of the heterocyclic ring include pyridine ring, pyrimidine ring, pyrazine ring, quinoline ring, imidazole ring, and piperidine. Ring, piperazine ring, etc. Examples of the substituent that the aromatic ring or heterocyclic ring portion may have include a halogen atom (fluorine atom, etc.), a C 1-3 alkyl group, or a C 1-3 alkoxy group. From the viewpoint of electrical characteristics and affinity with liquid crystals, Ar 1 and Ar 2 are preferably substituted or unsubstituted phenylene groups, and more preferably 1,4-phenylene groups.
聚合物[P]在主鏈具有特定部分結構。此處,本說明書中,所謂聚合物的「主鏈」,是指包含聚合物中最長的原子鏈的「骨幹」部分。此外,允許所述「骨幹」部分包含環結構。因此,所謂「在主鏈具有特定部分結構」是指所述結構構成主鏈的一部分。 本公開中,聚合物[P]的主鏈並無特別限定,聚合物[P]優選為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺、聚醯胺、聚酯以及聚醚所組成的群組中的至少一種。以下,對本公開的液晶配向劑中所含有的聚合物[P]的優選具體例進行詳細說明。The polymer [P] has a specific partial structure in the main chain. Here, in this specification, the "backbone" of the polymer refers to the "backbone" portion including the longest atomic chain in the polymer. In addition, the "backbone" part is allowed to contain a ring structure. Therefore, "having a specific partial structure in the main chain" means that the structure constitutes a part of the main chain. In the present disclosure, the main chain of the polymer [P] is not particularly limited, and the polymer [P] is preferably selected from the group consisting of polyamic acid, polyamic acid ester, polyimide, polyamide, polyester, and poly At least one of the group consisting of ethers. Hereinafter, preferred specific examples of the polymer [P] contained in the liquid crystal alignment agent of the present disclosure will be described in detail.
<聚醯胺酸> 作為聚合物[P]的聚醯胺酸(以下也稱為「聚醯胺酸[P]」)例如可通過使四羧酸二酐與二胺反應而獲得。尤其優選為利用使用具有特定部分結構的二胺(以下也稱為「特定二胺」)的方法。<Polyamino acid> Polyamide acid (hereinafter also referred to as "polyamide acid [P]") as the polymer [P] can be obtained by reacting tetracarboxylic dianhydride and diamine, for example. In particular, a method using a diamine having a specific partial structure (hereinafter also referred to as "specific diamine") is preferably used.
(四羧酸二酐) 作為聚醯胺酸[P]的合成中使用的四羧酸二酐,可列舉:脂肪族四羧酸二酐、脂環式四羧酸二酐、芳香族四羧酸二酐等。作為這些四羧酸二酐的具體例,脂肪族四羧酸二酐例如可列舉:丁烷四羧酸二酐、乙二胺四乙酸二酐等; 脂環式四羧酸二酐例如可列舉:1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘并[1,2-c]呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃基)-萘并[1,2-c]呋喃-1,3-二酮、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐等; 芳香族四羧酸二酐例如可列舉:均苯四甲酸二酐、4,4-(六氟亞異丙基)二鄰苯二甲酸酐、對亞苯基雙(偏苯三酸單酯酐)、4,4'-氧基二鄰苯二甲酸酐、丙二醇雙偏苯三酸酐酯等,除此以外,還可使用日本專利特開2010-97188號公報中記載的四羧酸二酐。(Tetracarboxylic dianhydride) Examples of the tetracarboxylic dianhydride used in the synthesis of polyamide [P] include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. Acid dianhydride, etc. As specific examples of these tetracarboxylic dianhydrides, aliphatic tetracarboxylic dianhydrides include, for example, butane tetracarboxylic dianhydride, ethylenediaminetetraacetic dianhydride, and the like; and alicyclic tetracarboxylic dianhydrides, for example, can be cited. : 1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutane tetracarboxylic dianhydride, 1,2,4,5 -Cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic acid dianhydride, 1,3,3a,4, 5,9b-Hexahydro-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]furan-1,3-dione, 1,3,3a ,4,5,9b-hexahydro-8-methyl-5-(tetrahydro-2,5-dioxo-3-furanyl)-naphtho[1,2-c]furan-1,3- Diketone, 2,4,6,8-tetracarboxybicyclo[3.3.0]octane-2:4,6:8-dianhydride, etc.; aromatic tetracarboxylic dianhydride, for example, pyromellitic acid dianhydride Anhydride, 4,4-(hexafluoroisopropylidene) diphthalic anhydride, p-phenylene bis (trimellitic acid monoester anhydride), 4,4'-oxydiphthalic anhydride, In addition to propylene glycol bistrimellitic anhydride ester, the tetracarboxylic dianhydride described in Japanese Patent Laid-Open No. 2010-97188 can be used.
就獲得光感度良好、且電氣特性優異的膜的觀點而言,聚醯胺酸[P]的合成中使用的四羧酸二酐優選為包含作為選自由1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、以及1,2,3,4-環戊烷四羧酸二酐所組成的群組中的至少一種的特定酸二酐。相對於聚醯胺酸[P]的合成中使用的四羧酸二酐的總量,這些特定酸二酐的使用比例優選為設為30莫耳%以上,更優選為設為40莫耳%以上,進而優選為設為50莫耳%以上。此外,四羧酸二酐可單獨使用一種或者將兩種以上組合使用。From the viewpoint of obtaining a film with good photosensitivity and excellent electrical characteristics, the tetracarboxylic dianhydride used in the synthesis of the polyamic acid [P] is preferably included as a member selected from the group consisting of 1, 2, 3, 4-cyclobutane Alkanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic acid dianhydride, 1,3-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2 , At least one specific acid dianhydride in the group consisting of 4,5,5-cyclohexanetetracarboxylic dianhydride and 1,2,3,4-cyclopentanetetracarboxylic dianhydride. The use ratio of these specific acid dianhydrides is preferably 30 mol% or more, and more preferably 40 mol% with respect to the total amount of tetracarboxylic dianhydride used in the synthesis of polyamic acid [P]. The above is more preferably 50 mol% or more. In addition, tetracarboxylic dianhydride may be used alone or in combination of two or more.
(二胺) 作為所述反應中使用的特定二胺的優選具體例,可列舉下述式(2A)所表示的化合物等。 [化4](式(2A)中,R1 ~R6 、Ar1 及Ar2 與所述式(1)含義相同;X1 及X2 分別獨立地為單鍵或者二價連結基)(Diamine) As a preferred specific example of the specific diamine used in the above reaction, a compound represented by the following formula (2A) and the like can be mentioned. [Chem 4] (In formula (2A), R 1 to R 6 , Ar 1 and Ar 2 have the same meaning as the above formula (1); X 1 and X 2 are each independently a single bond or a divalent linking group)
所述式(2A)中,對於R1 ~R6 以及Ar1 及Ar2 的具體例及優選例,適用所述(1)的說明。作為X1 及X2 的二價連結基,例如可列舉碳數1~20的二價烴基、在所述烴基的碳-碳鍵間包含-O-、-CO-、-COO-等的基等。 作為特定二胺的優選具體例,可列舉下述式(2)、式(2-3)~式(2-9)分別所表示的化合物。其中,尤其優選為下述式(2-1)、式(2-3)、式(2-4)及式(2-5)分別所表示的化合物。 [化5] In the above formula (2A), the specific examples and preferred examples of R 1 to R 6 and Ar 1 and Ar 2 apply to the description of (1). Examples of the divalent linking group of X 1 and X 2 include a divalent hydrocarbon group having 1 to 20 carbon atoms, and a group including -O-, -CO-, -COO- and the like between the carbon-carbon bonds of the hydrocarbon group. Wait. Preferred specific examples of the specific diamine include compounds represented by the following formula (2), formula (2-3) to formula (2-9), respectively. Among them, the compounds represented by the following formula (2-1), formula (2-3), formula (2-4), and formula (2-5) are particularly preferred. [Chemical 5]
所述反應中使用的二胺可僅為特定二胺,也可與特定二胺一同併用不具有特定部分結構的二胺(以下也稱為「其他二胺」)。其他二胺可分類為:具有用以使塗膜表現出對液晶分子賦予預傾角的功能的基(以下也稱為「預傾角表現性基」)的二胺;不具有預傾角表現性基的二胺。此處,具體而言,「預傾角表現性基」例如可列舉:碳數4~20的烷基、碳數4~20的氟烷基、碳數4~20的烷氧基、碳數17~51的具有類固醇骨架的基、多個環直接或者經由連結基鍵結而成的基等。The diamine used in the reaction may be only a specific diamine, or may be used together with a specific diamine without a specific partial structure (hereinafter also referred to as "other diamines"). Other diamines can be classified as: diamines having a group (hereinafter also referred to as a "pretilt angle expressive group") for giving a coating film a function to impart a pretilt angle to liquid crystal molecules; those without a pretilt angle expressive group Diamine. Here, specifically, the "pretilt angle expressive group" includes, for example, an alkyl group having 4 to 20 carbon atoms, a fluoroalkyl group having 4 to 20 carbon atoms, an alkoxy group having 4 to 20 carbon atoms, and 17 carbon atoms. A group having a steroid skeleton of ~51, a group in which a plurality of rings are bonded directly or via a linking group, and the like.
具有預傾角表現性基的二胺可優選地使用芳香族二胺,作為其具體例,例如可列舉:十二烷氧基-2,4-二胺基苯、十六烷氧基-2,4-二胺基苯、十八烷氧基-2,4-二胺基苯、十四烷氧基-2,5-二胺基苯、膽甾烷基氧基-3,5-二胺基苯、膽甾烯基氧基-3,5-二胺基苯、膽甾烷基氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷基酯、3,5-二胺基苯甲酸膽甾烯基酯、3,5-二胺基苯甲酸羊毛甾烷基酯、3,6-雙(4-胺基苯甲醯基氧基)膽甾烷、3,6-雙(4-胺基苯氧基)膽甾烷、1,1-雙(4-((胺基苯基)甲基)苯基)-4-庚基環己烷、N-(2,4-二胺基苯基)-4-(4-庚基環己基)苯甲醯胺、下述式(E-1)所表示的化合物等。 [化6](式(E-1)中,XI 及XII 分別獨立地為單鍵、-O-、*-COO-或者*-OCO-(其中,「*」表示與XI 的結合鍵),RI 為碳數1~3的烷二基,RII 為單鍵或者碳數1~3的烷二基,a為0或1,b為0~2的整數,c為1~20的整數,d為0或1;其中,a及b不同時為0)As the diamine having a pretilt-expressing group, an aromatic diamine can be preferably used, and specific examples thereof include, for example, dodecyloxy-2,4-diaminobenzene and hexadecyloxy-2, 4-diaminobenzene, octadecyloxy-2,4-diaminobenzene, tetradecyloxy-2,5-diaminobenzene, cholesteryloxy-3,5-diamine Benzene, cholesteryloxy-3,5-diaminobenzene, cholesteryloxy-2,4-diaminobenzene, 3,5-diaminobenzoic acid cholesteryl ester, 3,5-diaminobenzoic acid cholesteryl ester, 3,5-diaminobenzoic acid lansteryl alkyl ester, 3,6-bis(4-aminobenzyloxy)cholesterane , 3,6-bis(4-aminophenoxy)cholesterane, 1,1-bis(4-((aminophenyl)methyl)phenyl)-4-heptylcyclohexane, N -(2,4-diaminophenyl)-4-(4-heptylcyclohexyl)benzamide, a compound represented by the following formula (E-1), etc. [化6] (In formula (E-1), X I and X II are independently a single bond, -O-, *-COO- or *-OCO- (where "*" represents a bond with X I ), R I is a C1-C3 alkanediyl group, R II is a single bond or C1-C3 alkanediyl group, a is 0 or 1, b is an integer of 0-2, and c is an integer of 1-20, d is 0 or 1; where a and b are not 0 at the same time)
作為所述式(E-1)所表示的化合物的具體例,例如可列舉下述式(E-1-1)~式(E-1-4)分別所表示的化合物等。 [化7] Specific examples of the compound represented by the formula (E-1) include, for example, compounds represented by the following formulas (E-1-1) to (E-1-4). [化7]
作為不具有預傾角表現性基的二胺,脂肪族二胺例如可列舉:1,1-間苯二甲胺、1,3-丙二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺等; 脂環式二胺例如可列舉:1,4-二胺基環己烷、4,4'-亞甲基雙(環己基胺)、1,3-雙(胺基甲基)環己烷等;Examples of the diamine having no pretilt-expressing group include aliphatic diamines such as 1,1-m-xylylenediamine, 1,3-propanediamine, tetramethylenediamine, and pentamethylenediamine. Amine, hexamethylenediamine, etc.; Alicyclic diamines include, for example: 1,4-diaminocyclohexane, 4,4'-methylenebis (cyclohexylamine), 1,3-bis (Aminomethyl) cyclohexane, etc.;
芳香族二胺例如可列舉:對苯二胺、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基硫醚、1,5-二胺基萘、2,2'-二甲基-4,4'-二胺基聯苯、4,4'-二胺基-2,2'-雙(三氟甲基)聯苯、4,4'-二胺基二苯基醚、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、9,9-雙(4-胺基苯基)茀、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、4,4'-(對伸苯基二亞異丙基)雙苯胺、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、2,6-二胺基吡啶、N,N'-雙(4-胺基苯基)-聯苯胺、1,4-雙-(4-胺基苯基)-哌嗪、3,5-二胺基苯甲酸、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、4-(4'-三氟甲基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、2,4-二胺基-N,N-二烯丙基苯胺、4-胺基苄胺、1-(2,4-二胺基苯基)哌嗪-4-羧酸、4-(嗎啉-4-基)苯-1,3-二胺、1,3-雙(N-(4-胺基苯基)哌啶基)丙烷、α-胺基-ω-胺基苯基伸烷基、4-(2-胺基乙基)苯胺、4,4'-[4,4'-丙烷-1,3-二基雙(哌啶-1,4-二基)]二苯胺等; 二胺基有機矽氧烷例如可列舉:1,3-雙(3-胺基丙基)-四甲基二矽氧烷等,除此以外,還可使用日本專利特開2010-97188號公報中記載的二胺。此外,其他二胺可單獨使用一種或者將兩種以上組合使用。Examples of aromatic diamines include p-phenylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfide, 1,5-diaminonaphthalene, and 2 ,2'-Dimethyl-4,4'-diaminobiphenyl, 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, 4,4'-diamine Diphenyl ether, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 9,9-bis(4-aminophenyl) stilbene, 2,2-bis[4 -(4-aminophenoxy)phenyl]hexafluoropropane, 4,4'-(p-phenylene diisopropylidene)bisaniline, 1,4-bis(4-aminophenoxy) Benzene, 4,4'-bis(4-aminophenoxy)biphenyl, 2,6-diaminopyridine, N,N'-bis(4-aminophenyl)-benzidine, 1,4 -Bis-(4-aminophenyl)-piperazine, 3,5-diaminobenzoic acid, 4-(4'-trifluoromethoxybenzyloxy)cyclohexyl-3,5-di Aminobenzoate, 4-(4'-trifluoromethylbenzoyloxy)cyclohexyl-3,5-diaminobenzoate, 2,4-diamino-N,N- Diallylaniline, 4-aminobenzylamine, 1-(2,4-diaminophenyl)piperazine-4-carboxylic acid, 4-(morpholin-4-yl)benzene-1,3- Diamine, 1,3-bis(N-(4-aminophenyl) piperidinyl)propane, α-amino-ω-aminophenyl alkylene, 4-(2-aminoethyl)aniline , 4,4'-[4,4'-propane-1,3-diylbis(piperidine-1,4-diyl)] diphenylamine, etc.; examples of diamine-based organosiloxanes include: 1, In addition to 3-bis(3-aminopropyl)-tetramethyldisilaxane, the diamine described in Japanese Patent Laid-Open No. 2010-97188 can also be used. In addition, other diamines may be used alone or in combination of two or more.
本公開的液晶配向劑可優選地用於用以通過光配向法來形成液晶配向膜,尤其優選為應用於扭轉向列(Twisted Nematic,TN)型、超扭轉向列(Super Twisted Nematic,STN)型、共面切換(In-Plane Switching,IPS)型、邊緣場切換(Fringe Field Switching,FFS)型等所謂的水平配向型的液晶顯示元件用途。因此,優選為將具有預傾角表現性基的二胺的使用比例限制為固定值以下。相對於所述反應中使用的所有二胺,具有預傾角表現性基的二胺的使用比例優選為設為20莫耳%以下的比例,更優選為設為10莫耳%以下的比例,進而優選為設為5莫耳%以下。The liquid crystal alignment agent of the present disclosure can be preferably used to form a liquid crystal alignment film by an optical alignment method, and is particularly preferably applied to a twisted nematic (TN) type or super twisted nematic (STN) Type, co-planar switching (In-Plane Switching, IPS) type, fringe field switching (Fringe Field Switching, FFS) type and other so-called horizontal alignment type liquid crystal display device uses. Therefore, it is preferable to limit the use ratio of the diamine having a pretilt angle expressive group to a fixed value or less. With respect to all the diamines used in the reaction, the use ratio of the diamine having a pretilt angle expressing group is preferably a ratio of 20 mol% or less, more preferably a ratio of 10 mol% or less, and Preferably, it is 5 mol% or less.
相對於聚醯胺酸的合成中使用的二胺的總量,特定二胺的使用比例優選為設為50莫耳%以上,更優選為設為80莫耳%以上。通過將特定二胺的含有比例設為50莫耳%以上,可獲得光感度優異的聚醯胺酸。特定二胺的使用比例的上限值並無特別限制,可根據其他二胺的使用比例而任意選定。此外,特定二胺可單獨使用一種或者將兩種以上組合使用。The use ratio of the specific diamine is preferably 50 mol% or more, and more preferably 80 mol% or more with respect to the total amount of diamine used in the synthesis of the polyamic acid. By setting the content ratio of the specific diamine to 50 mol% or more, a polyamide having excellent light sensitivity can be obtained. The upper limit of the use ratio of a specific diamine is not particularly limited, and can be arbitrarily selected according to the use ratio of other diamines. In addition, the specific diamine may be used alone or in combination of two or more.
(聚醯胺酸的合成) 聚醯胺酸[P]可通過使所述般的四羧酸二酐與二胺,視需要與分子量調整劑(例如單酸酐、單胺化合物、單異氰酸酯化合物等)一同反應而獲得。供於聚醯胺酸的合成反應的四羧酸二酐與二胺的使用比例優選為相對於二胺的胺基1當量,四羧酸二酐的酸酐基成為0.2當量~2當量的比例,更優選為成為0.8當量~1.2當量的比例。(Synthesis of Polyamic Acid) Polyamic acid [P] can be prepared by using the above-mentioned tetracarboxylic dianhydride and diamine, if necessary, with a molecular weight modifier (for example, monoanhydride, monoamine compound, monoisocyanate compound, etc.) ) Obtained by reacting together. The use ratio of the tetracarboxylic dianhydride and the diamine used for the synthesis reaction of the polyamic acid is preferably 1 equivalent to the amine group of the diamine, and the acid anhydride group of the tetracarboxylic dianhydride becomes a ratio of 0.2 to 2 equivalents. It is more preferably a ratio of 0.8 to 1.2 equivalents.
聚醯胺酸的合成反應優選為在有機溶媒中進行。此時的反應溫度優選為-20℃~150℃,反應時間優選為0.1小時~24小時。作為反應中使用的有機溶媒,優選為使用選自由非質子性極性溶媒及酚系媒劑所組成的群組(第一群組的有機溶媒)中的一種以上,或者選自第一群組的有機溶媒的一種以上與選自由醇、酮、酯、醚、鹵代烴及烴所組成的群組(第二群組的有機溶媒)中的一種以上的混合物。在後者的情況下,相對於第一群組的有機溶媒及第二群組的有機溶媒的合計量,第二群組的有機溶媒的使用比例優選為50重量%以下,更優選為40重量%以下。有機溶媒的使用量(x)優選為設為:相對於反應溶液的總量(x+y),四羧酸二酐及二胺的合計量(y)成為0.1重量%~50重量%的量。溶解聚醯胺酸[P]而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺酸[P]分離後供於液晶配向劑的製備。The synthesis reaction of polyamic acid is preferably carried out in an organic solvent. The reaction temperature at this time is preferably -20°C to 150°C, and the reaction time is preferably 0.1 hour to 24 hours. As the organic solvent used in the reaction, it is preferable to use one or more selected from the group consisting of an aprotic polar solvent and a phenolic vehicle (the first group of organic solvents), or one selected from the first group A mixture of one or more organic solvents and one or more selected from the group consisting of alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons (second group of organic solvents). In the latter case, the use ratio of the organic solvent in the second group is preferably 50% by weight or less, and more preferably 40% by weight relative to the total amount of the organic solvent in the first group and the organic solvent in the second group the following. The use amount (x) of the organic solvent is preferably such that the total amount (y) of tetracarboxylic dianhydride and diamine is 0.1% to 50% by weight relative to the total amount of reaction solution (x+y). . The reaction solution obtained by dissolving the polyamic acid [P] can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after separating the polyamic acid [P] contained in the reaction solution.
(特定二胺的合成) 特定二胺可通過適宜組合有機化學的常規方法而合成。例如,所述式(2)所表示的化合物可如下述流程A所示,通過將胺基肉桂酸光二聚化後,使羧基脫離而合成。另外,所述式(2-3)~式(2-8)分別所表示的化合物可通過使用硫酸等將下述流程A的第一階段的反應生成物環化而合成。其中,特定二胺的合成程式並不限定於所述方法。 [化8]流程A(Synthesis of Specific Diamine) The specific diamine can be synthesized by a conventional method suitable for combining organic chemistry. For example, the compound represented by the above formula (2) can be synthesized by photodimerization of aminocinnamic acid as shown in the following scheme A, and the carboxyl group is removed. In addition, the compounds represented by the formulas (2-3) to (2-8) can be synthesized by cyclizing the reaction product in the first stage of the following procedure A using sulfuric acid or the like. However, the synthesis formula of a specific diamine is not limited to the above method. [Chem 8] Process A
<聚醯胺酸酯> 在聚合物[P]的主鏈為聚醯胺酸酯的情況下,所述聚合物[P]例如可通過以下方法來獲得:[I]使上文中獲得的聚醯胺酸[P]與酯化劑(例如甲醇或乙醇、N,N-二甲基甲醯胺二乙基縮醛等)進行反應的方法;[II]使四羧酸二酯與二胺優選為在有機溶媒中,在適當的脫水催化劑(例如鹵化4-(4,6-二甲氧基-1,3,5-三嗪-2-基)-4-甲基嗎啉、羰基咪唑、磷系縮合劑等)的存在下進行反應的方法;[III]使四羧酸二酯二鹵化物與二胺優選為在有機溶媒中,在適當的鹼(例如吡啶、三乙胺等三級胺、或者氫化鈉、氫化鉀、氫氧化鈉、氫氧化鉀、鈉、鉀等鹼金屬類)的存在下進行反應的方法等。所述方法[II]及方法[III]優選為設為使用特定二胺的方法。<Polyamidate> In the case where the main chain of the polymer [P] is polyamide, the polymer [P] can be obtained, for example, by the following method: [I] The polymer obtained above Method for the reaction of amide acid [P] with an esterifying agent (such as methanol or ethanol, N,N-dimethylformamide diethyl acetal, etc.); [II] Tetracarboxylic acid diester and diamine Preferably in an organic solvent, in a suitable dehydration catalyst (such as halogenated 4-(4,6-dimethoxy-1,3,5-triazin-2-yl)-4-methylmorpholine, carbonyl imidazole , Phosphorus-based condensing agent, etc.); [III] The tetracarboxylic acid diester dihalide and diamine are preferably in an organic solvent, in an appropriate base (such as pyridine, triethylamine, etc. A method of performing the reaction in the presence of a high-grade amine, or alkali metals such as sodium hydride, potassium hydride, sodium hydroxide, potassium hydroxide, sodium, and potassium). The method [II] and the method [III] are preferably methods using a specific diamine.
液晶配向劑中所含有的聚醯胺酸酯可僅具有醯胺酸酯結構,也可以是醯胺酸結構與醯胺酸酯結構並存的部分酯化物。溶解聚醯胺酸酯而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺酸酯分離後供於液晶配向劑的製備。The polyamic acid ester contained in the liquid crystal alignment agent may have only an amino acid ester structure, or may be a partial esterified product in which an amino acid structure and an amino acid ester structure coexist. The reaction solution obtained by dissolving the polyamic acid ester can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after separating the polyamic acid ester contained in the reaction solution.
<聚醯亞胺> 在聚合物[P]的主鏈為聚醯亞胺的情況下,所述聚合物(以下也稱為「聚醯亞胺[P]」)例如可通過將聚醯胺酸[P]進行脫水閉環,並加以醯亞胺化而獲得。<Polyimide> When the main chain of the polymer [P] is polyimide, the polymer (hereinafter also referred to as "polyimide [P]") can be obtained by, for example, combining polyimide The acid [P] is obtained by dehydration and ring closure, and by imidization.
聚醯亞胺[P]可以是將作為其前體的聚醯胺酸所具有的醯胺酸結構全部進行脫水閉環而得的完全醯亞胺化物,也可以是僅將醯胺酸結構的一部分進行脫水閉環而使醯胺酸結構與醯亞胺環結構並存的部分醯亞胺化物。聚醯亞胺[P]的醯亞胺化率優選為設為30%以上,更優選為設為50%以上,進而優選為設為60%以上。另外,就確保聚合物的溶解性、提高塗布性的觀點而言,優選為將醯亞胺化率設為80%以下,更優選為設為70%以下。此外,醯亞胺化率是以百分率來表示醯亞胺環結構的數量相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計而言所占的比例。此處,醯亞胺環的一部分可以是異醯亞胺環。Polyimide [P] may be a complete imide compound obtained by dehydrating and ring-closing all the amino acid structures possessed by the polyamic acid as its precursor, or it may be a part of only the amino acid structure Dehydration and ring closure to partially coexist amide imide structure and amide imide ring structure. The imidate rate of the polyimide [P] is preferably 30% or more, more preferably 50% or more, and still more preferably 60% or more. In addition, from the viewpoint of ensuring the solubility of the polymer and improving the coatability, it is preferable to set the imidate ratio to 80% or less, and more preferably to 70% or less. In addition, the imidate ratio is expressed as a percentage of the total number of amide imine ring structures relative to the total number of amide acid structures of polyimide and the number of amide imine ring structures. Here, a part of the imidate ring may be an imidate ring.
聚醯胺酸的脫水閉環優選為利用將聚醯胺酸溶解於有機溶媒中,在所述溶液中添加脫水劑及脫水閉環催化劑,視需要進行加熱的方法來進行。作為脫水劑,例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。相對於聚醯胺酸的醯胺酸結構1莫耳,脫水劑的使用量優選為設為0.01莫耳~20莫耳。作為脫水閉環催化劑,例如可使用:吡啶、三甲吡啶(collidine)、二甲吡啶(lutidine)、三乙胺等三級胺。相對於所使用的脫水劑1莫耳,脫水閉環催化劑的使用量優選為設為0.01莫耳~10莫耳。作為脫水閉環反應中使用的有機溶媒,可列舉作為用於聚醯胺酸的合成而例示的有機溶媒。脫水閉環反應的反應溫度優選為0℃~180℃,更優選為10℃~150℃。反應時間優選為1.0小時~120小時,更優選為2.0小時~30小時。 含有聚醯亞胺的反應溶液可直接供於液晶配向劑的製備,也可在自反應溶液中去除脫水劑及脫水閉環催化劑後供於液晶配向劑的製備。除此之外,聚醯亞胺還可以通過聚醯胺酸酯的醯亞胺化而獲得。The dehydration and ring closure of the polyamic acid is preferably performed by dissolving the polyamic acid in an organic solvent, adding a dehydrating agent and a dehydration ring-closing catalyst to the solution, and heating if necessary. As the dehydrating agent, for example, anhydrides such as acetic anhydride, propionic anhydride, and trifluoroacetic anhydride can be used. The use amount of the dehydrating agent is preferably 0.01 mol to 20 mol relative to 1 mol of the amide structure of the polyamic acid. As the dehydration ring-closure catalyst, for example, tertiary amines such as pyridine, collidine, lutidine, and triethylamine can be used. The use amount of the dehydration ring-closing catalyst is preferably 0.01 mol to 10 mol relative to 1 mol of the dehydrating agent used. Examples of the organic solvent used in the dehydration ring-closure reaction include the organic solvents exemplified as used for the synthesis of polyamic acid. The reaction temperature of the dehydration ring-closure reaction is preferably 0°C to 180°C, and more preferably 10°C to 150°C. The reaction time is preferably 1.0 hour to 120 hours, and more preferably 2.0 hours to 30 hours. The reaction solution containing polyimide can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after removing the dehydrating agent and the dehydration ring-closing catalyst from the reaction solution. In addition to this, polyimide can also be obtained by the imidization of polyimide.
作為以所述方式獲得的聚合物[P]的聚醯胺酸、聚醯胺酸酯及聚醯亞胺優選為當將其製成濃度為20重量%的溶液時,具有100 mPa·s~5,000 mPa·s的溶液黏度的化合物,更優選為具有150 mPa·s~3,500 mPa·s的溶液黏度的化合物。此外,所述聚合物的溶液黏度(mPa·s)是使用E型旋轉黏度計,對使用所述聚合物的良溶媒(例如γ-丁內酯、N-甲基-2-吡咯烷酮等)而製備的濃度為20重量%的聚合物溶液,在25℃下進行測定而得的值。 所述聚醯胺酸、聚醯胺酸酯及聚醯亞胺的利用凝膠滲透層析法(gel permeation chromatography,GPC)測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為500~300,000,更優選為1,000~200,000。The polyamic acid, the polyamic acid ester, and the polyimide as the polymer [P] obtained in the above-described manner are preferably 100 mPa·s when they are made into a solution having a concentration of 20% by weight. The compound having a solution viscosity of 5,000 mPa·s is more preferably a compound having a solution viscosity of 150 mPa·s to 3,500 mPa·s. In addition, the solution viscosity (mPa·s) of the polymer is a good solvent (such as γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) using the E-type rotary viscometer. The value of the prepared polymer solution having a concentration of 20% by weight was measured at 25°C. The polystyrene-equivalent weight average molecular weight (Mw) of the polyamic acid, polyamic acid ester and polyimide determined by gel permeation chromatography (GPC) is preferably 500 ~300,000, more preferably 1,000-200,000.
<聚醯胺> 作為聚合物[P]的聚醯胺(以下也稱為「聚醯胺[P]」)例如可通過二羧酸與二胺的縮聚反應等而獲得。其中,優選為利用使用特定二胺的方法。<Polyamide> Polyamide as the polymer [P] (hereinafter also referred to as "polyamide [P]") can be obtained by, for example, polycondensation reaction of dicarboxylic acid and diamine. Among them, a method using a specific diamine is preferred.
作為所述反應中使用的二胺,可列舉聚醯胺酸[P]的說明中例示的特定二胺及其他二胺。此外,在進行所述反應時,為了提高聚醯胺的溶解性,優選為在將二胺所具有的一級胺基以例如第三丁氧基羰基等保護基加以保護後供於與二羧酸的反應。相對於聚醯胺的合成中使用的二胺的總量,特定二胺的使用比例優選為設為50莫耳%以上,更優選為設為80莫耳%以上。二胺可單獨使用一種或者將兩種以上組合使用。Examples of the diamine used in the reaction include specific diamines and other diamines exemplified in the description of the polyamic acid [P]. In addition, in order to improve the solubility of the polyamide when performing the reaction, it is preferable that the primary amine group of the diamine is protected with a protective group such as a third butoxycarbonyl group and then supplied to the dicarboxylic acid. Reaction. The use ratio of the specific diamine is preferably 50 mol% or more, and more preferably 80 mol% or more with respect to the total amount of diamine used in the synthesis of the polyamide. One type of diamine may be used alone or two or more types may be used in combination.
作為二羧酸,並無特別限制,例如可列舉:乙二酸、丙二酸、二甲基丙二酸、琥珀酸、戊二酸、3,3-二乙基琥珀酸、富馬酸、黏康酸(muconic acid)等脂肪族二羧酸; 環丁烷二羧酸、1-環丁烯二羧酸、環戊烷二羧酸、環己烷二羧酸等具有脂環式結構的二羧酸; 鄰苯二甲酸、間苯二甲酸、對苯二甲酸、5-甲基間苯二甲酸、4,4'-聯苯基二羧酸、4,4'-二苯基甲烷二羧酸、4,4'-二苯基丙烷二羧酸、4,4'-二苯基醚二羧酸、4-羧基肉桂酸、對伸苯基二丙烯酸、3,3'-[4,4'-(亞甲基二-對伸苯基)]二丙酸、4,4'-[4,4'-(氧基二-對伸苯基)]二丁酸、3,4-二苯基-1,2-環丁烷二羧酸、偶氮苯-4,4'-二羧酸等具有芳香族環的二羧酸等。此外,二羧酸可單獨使用一種或者將兩種以上組合使用。二羧酸優選為例如在使用亞硫醯氯等適當的氯化劑加以醯氯化後供於與二胺的反應。The dicarboxylic acid is not particularly limited, and examples thereof include oxalic acid, malonic acid, dimethylmalonic acid, succinic acid, glutaric acid, 3,3-diethylsuccinic acid, fumaric acid, Aliphatic dicarboxylic acids such as muconic acid; cyclobutane dicarboxylic acid, 1-cyclobutene dicarboxylic acid, cyclopentane dicarboxylic acid, cyclohexane dicarboxylic acid, etc. having an alicyclic structure Dicarboxylic acid; phthalic acid, isophthalic acid, terephthalic acid, 5-methylisophthalic acid, 4,4'-biphenyl dicarboxylic acid, 4,4'-diphenyl methane di Carboxylic acid, 4,4'-diphenylpropane dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 4-carboxycinnamic acid, p-phenylene diacrylic acid, 3,3'-[4, 4'-(methylene di-p-phenylene)] dipropionic acid, 4,4'-[4,4'-(oxydi-p-phenylene)] dibutyric acid, 3,4-di Dicarboxylic acids having aromatic rings, such as phenyl-1,2-cyclobutane dicarboxylic acid and azobenzene-4,4'-dicarboxylic acid. In addition, the dicarboxylic acid may be used alone or in combination of two or more. The dicarboxylic acid is preferably chlorinated with an appropriate chlorinating agent such as thionyl chloride and then supplied to the reaction with the diamine.
二羧酸與二胺的反應優選為在鹼的存在下,在有機溶媒中進行。所述反應中的二羧酸與二胺的使用比例優選為相對於二胺的胺基1當量,二羧酸的羧基成為0.2當量~2當量的比例。此時的反應溫度優選為設為-100℃~200℃,反應時間優選為設為0.5小時~48小時。作為有機溶媒,例如可優選地使用二乙醚、四氫呋喃、二噁烷、甲苯、二氯甲烷、氯仿、二甲基甲醯胺、二甲基乙醯胺、二甲基亞碸、N-甲基-2-吡咯烷酮等。相對於二羧酸二鹵化物及二胺的合計量100重量份,有機溶媒的使用量優選為設為400重量份~900重量份,更優選為設為500重量份~700重量份。對於所述反應中使用的鹼,可適用聚醯胺酸酯的方法[III]中例示出的鹼的例示。相對於二胺1莫耳,鹼的使用量優選為設為2莫耳~4莫耳。溶解聚醯胺[P]而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醯胺分離後供於液晶配向劑的製備。The reaction of the dicarboxylic acid and the diamine is preferably carried out in an organic solvent in the presence of a base. The use ratio of the dicarboxylic acid and the diamine in the reaction is preferably 1 equivalent to the amine group of the diamine, and the carboxyl group of the dicarboxylic acid becomes a ratio of 0.2 to 2 equivalents. The reaction temperature at this time is preferably -100°C to 200°C, and the reaction time is preferably 0.5 hour to 48 hours. As the organic solvent, for example, diethyl ether, tetrahydrofuran, dioxane, toluene, methylene chloride, chloroform, dimethylformamide, dimethylacetamide, dimethylsulfoxide, N-methyl -2-pyrrolidone, etc. The use amount of the organic solvent is preferably 400 to 900 parts by weight, and more preferably 500 to 700 parts by weight with respect to 100 parts by weight of the total amount of the dicarboxylic acid dihalide and the diamine. For the base used in the above reaction, the exemplification of the base exemplified in the method [III] of the polyamide can be applied. The use amount of the base is preferably 2 to 4 moles relative to 1 mole of diamine. The reaction solution obtained by dissolving the polyamidoamine [P] can be directly used for the preparation of the liquid crystal alignment agent, or it can be used for the preparation of the liquid crystal alignment agent after separating the polyamide contained in the reaction solution.
關於聚醯胺[P]的溶液黏度,當將其設為濃度10重量%的溶液時,優選為具有5 mPa·s~800 mPa·s的溶液黏度,更優選為具有10 mPa·s~500 mPa·s的溶液黏度。此外,聚醯胺的溶液黏度(mPa·s)是使用E型旋轉黏度計,對使用聚醯胺的良溶媒(例如γ-丁內酯、N-甲基-2-吡咯烷酮等)而製備的濃度為10重量%的聚合物溶液,在25℃下進行測定而得的值。關於聚醯胺[P],利用GPC測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。Regarding the solution viscosity of the polyamide [P], when it is a solution having a concentration of 10% by weight, it is preferably a solution viscosity of 5 mPa·s to 800 mPa·s, and more preferably 10 mPa·s to 500 mPa·s solution viscosity. In addition, the solution viscosity (mPa·s) of polyamide is prepared with a good solvent (such as γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) that uses polyamide using an E-type rotary viscometer. A value obtained by measuring a polymer solution having a concentration of 10% by weight at 25°C. Regarding the polyamide [P], the polystyrene-equivalent weight average molecular weight (Mw) measured by GPC is preferably 1,000 to 500,000, and more preferably 2,000 to 300,000.
<聚酯> 在聚合物[P]的主鏈為聚酯的情況下,所述聚合物(以下也稱為「聚酯[P]」)例如可以是使二羧酸二鹵化物與二醇反應而獲得。作為所述反應中使用的二羧酸二鹵化物,可列舉:例如使用亞硫醯氯等適當的氯化劑將聚醯胺的合成中例示的二羧酸加以醯氯化而得的化合物等。二羧酸二鹵化物可單獨使用一種或者將兩種以上組合使用。<Polyester> When the main chain of the polymer [P] is polyester, the polymer (hereinafter also referred to as "polyester [P]") may be, for example, a dicarboxylic acid dihalide and a diol Obtained by reaction. Examples of the dicarboxylic acid dihalide used in the reaction include, for example, compounds obtained by chlorinating the dicarboxylic acid exemplified in the synthesis of polyamidoamine with an appropriate chlorinating agent such as thionyl chloride. . The dicarboxylic acid dihalide can be used alone or in combination of two or more.
關於所述反應中使用的二醇,就液晶配向性的觀點而言,具有特定部分結構的二醇可優選地使用二酚化合物。作為具有特定部分結構的二醇的具體例,例如可列舉下述式(3)、式(3-3)~式(3-9)分別所表示的化合物等。下述式(3)所表示的化合物優選為下述式(3-1)所表示的化合物。 [化9] Regarding the diol used in the reaction, from the viewpoint of liquid crystal alignment, a diol having a specific partial structure can preferably use a diphenol compound. Specific examples of the diol having a specific partial structure include, for example, compounds represented by the following formula (3), formula (3-3) to formula (3-9), and the like. The compound represented by the following formula (3) is preferably a compound represented by the following formula (3-1). [化9]
在聚酯[P]的合成時,作為二醇,可僅使用具有特定部分結構的二醇,也可使用不具有特定部分結構的二醇(以下也稱為「其他二醇」)。相對於聚酯的合成中使用的二醇的總量,具有特定部分結構的二醇的使用比例優選為設為50莫耳%以上,更優選為設為80莫耳%以上。此外,二醇可單獨使用一種或者將兩種以上組合使用。In the synthesis of polyester [P], as the diol, only a diol having a specific partial structure may be used, or a diol having no specific partial structure (hereinafter also referred to as "other diols") may be used. The use ratio of the diol having a specific partial structure relative to the total amount of the diol used in the synthesis of the polyester is preferably 50 mol% or more, and more preferably 80 mol% or more. In addition, diols may be used alone or in combination of two or more.
所述反應中的二羧酸二鹵化物與二醇的使用比例優選為相對於二醇的羥基1當量,二羧酸二鹵化物的基「-COX1 (X1 為鹵素原子)」成為0.2當量~2當量的比例。另外,還可使聚醯胺酸[P]中所使用的二胺代替二醇而共聚來獲得聚酯醯胺。 二羧酸二鹵化物與二醇的反應優選為在鹼的存在下,在有機溶媒中進行。此時的反應溫度優選為設為0℃~200℃,反應時間優選為設為0.5小時~48小時。反應中使用的有機溶媒及鹼可使用與聚醯胺的合成中所使用的化合物相同的化合物。溶解聚酯[P]而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚酯分離後供於液晶配向劑的製備。The use ratio of the dicarboxylic acid dihalide and the diol in the reaction is preferably 1 equivalent to the hydroxyl group of the diol, and the group "-COX 1 (X 1 is a halogen atom)" of the dicarboxylic acid dihalide becomes 0.2 The ratio of equivalent to 2 equivalents. In addition, a polyester amide can be obtained by copolymerizing the diamine used in the polyamide [P] instead of a diol. The reaction of the dicarboxylic acid dihalide and the diol is preferably carried out in an organic solvent in the presence of a base. The reaction temperature at this time is preferably 0°C to 200°C, and the reaction time is preferably 0.5 hour to 48 hours. As the organic solvent and base used in the reaction, the same compounds as those used in the synthesis of polyamide can be used. The reaction solution obtained by dissolving the polyester [P] can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after separating the polyester contained in the reaction solution.
關於聚酯[P]的溶液黏度,當將其設為濃度10重量%的溶液時,優選為具有5 mPa·s~800 mPa·s的溶液黏度,更優選為具有10 mPa·s~500 mPa·s的溶液黏度。此外,聚酯的溶液黏度(mPa·s)是使用E型旋轉黏度計,對使用聚酯的良溶媒(例如γ-丁內酯、N-甲基-2-吡咯烷酮等)而製備的濃度為10重量%的聚合物溶液,在25℃下進行測定而得的值。關於聚酯[P],利用GPC測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。Regarding the solution viscosity of the polyester [P], when it is a solution having a concentration of 10% by weight, it preferably has a solution viscosity of 5 mPa·s to 800 mPa·s, and more preferably has a solution viscosity of 10 mPa·s to 500 mPa. ·S solution viscosity. In addition, the solution viscosity (mPa·s) of polyester is prepared using a E-type viscometer, and the concentration of the good solvent (such as γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) using polyester is prepared as The value obtained by measuring 10% by weight of the polymer solution at 25°C. Regarding the polyester [P], the polystyrene-equivalent weight average molecular weight (Mw) measured by GPC is preferably 1,000 to 500,000, and more preferably 2,000 to 300,000.
<聚醚> 在聚合物[P]的主鏈為聚醚的情況下,所述聚合物(以下也稱為「聚醚[P]」)例如可以是使二鹵化物與二醇反應而獲得。 所述反應中使用的二鹵化物優選為氯化物、溴化物或者碘化物。作為二醇,可使用與聚酯[P]的合成中所使用的化合物相同的化合物。此外,作為二醇,在將具有特定部分結構的二醇與其他二醇併用的情況下,對於具有特定部分結構的二醇的使用比例,可適用聚酯[P]的說明。在聚醚[P]的合成時,二鹵化物與二醇的使用比例優選為相對於二醇的羥基1當量,二鹵化物的鹵素基成為0.2當量~2當量的比例。<Polyether> When the main chain of the polymer [P] is polyether, the polymer (hereinafter also referred to as "polyether [P]") may be obtained by reacting a dihalide and a diol, for example . The dihalide used in the reaction is preferably chloride, bromide or iodide. As the diol, the same compound as that used in the synthesis of polyester [P] can be used. In addition, as the diol, when a diol having a specific partial structure is used in combination with another diol, the description of the polyester [P] can be applied to the use ratio of the diol having a specific partial structure. In the synthesis of the polyether [P], the use ratio of the dihalide to the diol is preferably 1 equivalent to the hydroxyl group of the diol, and the halogen group of the dihalide becomes a ratio of 0.2 to 2 equivalents.
所述反應優選為在鹼的存在下,在有機溶媒中進行。此時的反應溫度優選為設為0℃~200℃,反應時間優選為設為0.5小時~48小時。作為有機溶媒,例如可優選地使用四氫呋喃、二噁烷、甲苯、二氯甲烷、氯仿、二甲基甲醯胺、二甲基乙醯胺、二甲基亞碸、N-甲基-2-吡咯烷酮等。相對於單體的合計量100重量份,有機溶媒的使用量優選為設為400重量份~900重量份,更優選為設為500重量份~700重量份。 作為所述反應中使用的鹼,例如可優選地使用吡啶、三乙胺、三丙胺、三異丙胺等三級胺;氫氧化鋰、氫氧化鈉、氫氧化鉀、氫化鋰、氫化鈉、雙(三甲基矽烷基)醯胺鋰、第三丁基鋰、碳酸鈉、碳酸鉀等鹼金屬類。相對於二醇1莫耳,鹼的使用量優選為設為2莫耳~4莫耳。溶解聚醚[P]而成的反應溶液可直接供於液晶配向劑的製備,也可在將反應溶液中所含的聚醚分離後供於液晶配向劑的製備。The reaction is preferably carried out in an organic solvent in the presence of a base. The reaction temperature at this time is preferably 0°C to 200°C, and the reaction time is preferably 0.5 hour to 48 hours. As the organic solvent, for example, tetrahydrofuran, dioxane, toluene, methylene chloride, chloroform, dimethylformamide, dimethylacetamide, dimethylsulfoxide, N-methyl-2- Pyrrolidone, etc. The use amount of the organic solvent is preferably 400 to 900 parts by weight, and more preferably 500 to 700 parts by weight relative to 100 parts by weight of the total amount of monomers. As the base used in the reaction, for example, tertiary amines such as pyridine, triethylamine, tripropylamine, and triisopropylamine; lithium hydroxide, sodium hydroxide, potassium hydroxide, lithium hydride, sodium hydride, bis (Trimethylsilyl) lithium amide, tertiary butyl lithium, sodium carbonate, potassium carbonate and other alkali metals. The use amount of the base is preferably 2 to 4 moles relative to 1 mole of diol. The reaction solution obtained by dissolving the polyether [P] can be directly used for the preparation of the liquid crystal alignment agent, or can be used for the preparation of the liquid crystal alignment agent after separating the polyether contained in the reaction solution.
關於聚醚[P]的溶液黏度,當將其設為濃度10重量%的溶液時,優選為具有5 mPa·s~800 mPa·s的溶液黏度,更優選為具有10 mPa·s~500 mPa·s的溶液黏度。此外,聚合物(P)的溶液黏度(mPa·s)是使用E型旋轉黏度計,對使用聚醚[P]的良溶媒(例如N-甲基-2-吡咯烷酮等)而製備的濃度為10重量%的聚合物溶液,在25℃下進行測定而得的值。關於聚醚[P],利用GPC測定而得的聚苯乙烯換算的重量平均分子量(Mw)優選為1,000~500,000,更優選為2,000~300,000。 所述之中,就耐熱性、機械強度、電氣特性、透明性等各種特性優異的方面而言,聚合物[P]優選為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺以及聚醯胺所組成的群組中的至少一種。此外,液晶配向劑中所調配的聚合物[P]可僅為一種也可為兩種以上。Regarding the solution viscosity of the polyether [P], when it is a solution having a concentration of 10% by weight, it is preferably a solution viscosity of 5 mPa·s to 800 mPa·s, and more preferably 10 mPa·s to 500 mPa ·S solution viscosity. In addition, the solution viscosity (mPa·s) of the polymer (P) is prepared using a E-type rotary viscometer for a good solvent (such as N-methyl-2-pyrrolidone, etc.) using polyether [P]. The value obtained by measuring 10% by weight of the polymer solution at 25°C. Regarding polyether [P], the weight average molecular weight (Mw) in terms of polystyrene measured by GPC is preferably 1,000 to 500,000, and more preferably 2,000 to 300,000. Among the above, the polymer [P] is preferably selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide in terms of excellent heat resistance, mechanical strength, electrical characteristics, transparency, and other characteristics. And at least one of the group consisting of polyamide. In addition, the polymer [P] formulated in the liquid crystal alignment agent may be only one kind or two or more kinds.
<其他成分> 本公開的液晶配向劑也可含有聚合物[P]以外的其他成分。作為此種其他成分,例如可列舉:不具有特定部分結構的聚合物(以下也稱為「其他聚合物」)、分子內具有至少一個環氧基的化合物、分子內具有至少一個氧雜環丁烷基的化合物、官能性矽烷化合物、光聚合性化合物、金屬螯合化合物、硬化促進劑、表面活性劑、抗氧化劑、增感劑、防腐劑、穩定化劑、黏度調整劑等。其他成分的調配比例可在無損本發明的效果的範圍內根據各化合物進行適宜選擇。<Other Components> The liquid crystal alignment agent of the present disclosure may contain other components than the polymer [P]. Examples of such other components include polymers without a specific partial structure (hereinafter also referred to as "other polymers"), compounds having at least one epoxy group in the molecule, and at least one oxetane in the molecule. Alkyl compounds, functional silane compounds, photopolymerizable compounds, metal chelate compounds, hardening accelerators, surfactants, antioxidants, sensitizers, preservatives, stabilizers, viscosity modifiers, etc. The blending ratio of other components can be appropriately selected according to each compound within a range that does not impair the effects of the present invention.
例如,作為其他聚合物,可列舉:以聚醯胺酸、聚醯亞胺、聚醯胺酸酯、聚酯、聚醯胺、聚矽氧烷、聚醚、聚芳烴、纖維素衍生物、聚縮醛、聚苯乙烯衍生物、聚(苯乙烯-苯基順丁烯二醯亞胺)衍生物、或者聚(甲基)丙烯酸酯為主骨架且不具有特定部分結構的聚合物等。 在將其他聚合物調配於液晶配向劑中的情況下,相對於液晶配向劑中的聚合物總量,其調配比率優選為50重量%以下,更優選為0.1重量%~40重量%,進而優選為0.1重量%~30重量%。For example, examples of other polymers include: polyamic acid, polyimide, polyamic acid ester, polyester, polyamide, polysiloxane, polyether, polyaromatic hydrocarbon, cellulose derivative, Polyacetal, polystyrene derivatives, poly(styrene-phenyl maleimide) derivatives, or poly(meth)acrylate-based polymers that do not have a specific partial structure, etc. When other polymers are blended in the liquid crystal alignment agent, the blending ratio is preferably 50% by weight or less relative to the total amount of polymers in the liquid crystal alignment agent, more preferably 0.1% by weight to 40% by weight, and still more preferably 0.1% to 30% by weight.
<溶劑> 本公開的液晶配向劑是以聚合物[P]及視需要而使用的其他成分優選為分散或者溶解於適當的溶媒中而成的液狀的組成物的形式來製備。<Solvent> The liquid crystal alignment agent of the present disclosure is prepared in the form of a liquid composition in which the polymer [P] and other components used as needed are preferably dispersed or dissolved in an appropriate solvent.
作為所使用的有機溶媒,例如可列舉:N-甲基-2-吡咯烷酮、N-乙基-2-吡咯烷酮、1,2-二甲基-2-咪唑啶酮、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、乙二醇單甲醚、乳酸丁酯、乙酸丁酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊基醚、碳酸乙二酯、碳酸丙二酯等。這些可單獨使用一種或者將兩種以上混合使用。Examples of the organic solvent used include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, 1,2-dimethyl-2-imidazolidinone, γ-butyrolactone, and γ -Butyrolamide, N,N-dimethylformamide, N,N-dimethylacetamide, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, lactic acid Butyl ester, butyl acetate, methyl methoxypropionate, ethyl ethoxypropionate, ethylene glycol methyl ether, ethylene glycol ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, Ethylene glycol-n-butyl ether (butyl cellosolve), ethylene glycol dimethyl ether, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether , Diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diiso Amyl ether, ethylene carbonate, propylene carbonate, etc. These can be used alone or in combination of two or more.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計重量在液晶配向劑的總重量中所占的比例)是考慮黏性、揮發性等而適宜選擇,優選為1重量%~10重量%的範圍。即,如下文所述般,將液晶配向劑塗布於基板表面,優選為進行加熱,由此而形成作為液晶配向膜的塗膜或者成為液晶配向膜的塗膜。此時,在固體成分濃度小於1重量%的情況下,塗膜的膜厚變得過小而難以獲得良好的液晶配向膜。另一方面,在固體成分濃度超過10重量%的情況下,塗膜的膜厚變得過大而難以獲得良好的液晶配向膜,另外,有液晶配向劑的黏性增大而塗布性下降的傾向。製備液晶配向劑時的溫度優選為10℃~50℃,更優選為20℃~30℃。The solid content concentration in the liquid crystal alignment agent (the ratio of the total weight of the components other than the solvent of the liquid crystal alignment agent to the total weight of the liquid crystal alignment agent) is appropriately selected in consideration of viscosity, volatility, etc., and is preferably 1% by weight ~10% by weight. That is, as described below, the liquid crystal alignment agent is applied to the surface of the substrate, preferably by heating, thereby forming a coating film that is a liquid crystal alignment film or a coating film that becomes a liquid crystal alignment film. At this time, when the solid content concentration is less than 1% by weight, the film thickness of the coating film becomes too small, making it difficult to obtain a good liquid crystal alignment film. On the other hand, when the solid content concentration exceeds 10% by weight, the film thickness of the coating film becomes too large, making it difficult to obtain a good liquid crystal alignment film. In addition, the viscosity of the liquid crystal alignment agent increases and the coating property tends to decrease . The temperature when preparing the liquid crystal alignment agent is preferably 10°C to 50°C, and more preferably 20°C to 30°C.
<液晶元件> 可通過使用上文中所說明的液晶配向劑來製造液晶配向膜。另外,本公開的液晶元件具備使用所述液晶配向劑而形成的液晶配向膜。液晶元件的運作模式並無特別限定,例如可應用於TN(Twisted Nematic)型、STN(Super Twisted Nematic)型、垂直配向(Vertical Alignment,VA)型(包含垂直配向-多域垂直配向(Vertical Alignment-Multi-domain Vertical Alignment,VA-MVA)型、垂直配向-圖案垂直配向(Vertical Alignment-Patterned Vertical Alignment,VA-PVA)型等)、IPS(In-Plane Switching)型、FFS(fringe field switching)型、光學補償彎曲(Optically Compensated Bend,OCB)型等多種運作模式。就使用本公開的液晶配向劑所帶來的效果最大限度地得到發揮的方面而言,可優選地應用於TN型、STN型、IPS型、FFS型等所謂的水平配向型的液晶元件。<Liquid crystal element> The liquid crystal alignment film can be manufactured by using the liquid crystal alignment agent described above. In addition, the liquid crystal element of the present disclosure includes a liquid crystal alignment film formed using the liquid crystal alignment agent. The operation mode of the liquid crystal element is not particularly limited, for example, it can be applied to TN (Twisted Nematic) type, STN (Super Twisted Nematic) type, vertical alignment (Vertical Alignment, VA) type (including vertical alignment-multi-domain vertical alignment (Vertical Alignment) -Multi-domain Vertical Alignment (VA-MVA) type, vertical alignment-Vertical Alignment-Patterned Vertical Alignment (VA-PVA) type, etc.), IPS (In-Plane Switching) type, FFS (fringe field switching) Type, optically compensated bending (Optically Compensated Bend, OCB) type and other operating modes. In terms of maximizing the effects of using the liquid crystal alignment agent of the present disclosure, it can be preferably applied to so-called horizontal alignment type liquid crystal elements such as TN type, STN type, IPS type, and FFS type.
液晶元件例如可通過包括以下的步驟1~步驟3的方法來製造。步驟1根據所需的運作模式而使用不同的基板。步驟2及步驟3在各運作模式中共通。 [步驟1:塗膜的形成] 首先在基板上塗布液晶配向劑,在基板上形成塗膜。在製造例如TN型、STN型或者VA型液晶元件的情況下,首先,將設置有經圖案化的透明導電膜的兩塊基板作為一對,在其各透明性導電膜形成面上,優選為利用膠版印刷法、旋塗法、輥塗機法或者噴墨印刷法來分別塗布液晶配向劑。作為基板,例如可使用:浮法玻璃(float glass)、鈉玻璃(soda glass)等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑膠的透明基板。作為設置於基板的一面的透明導電膜,可使用包含氧化錫(SnO2 )的奈塞(NESA)膜(美國PPG公司註冊商標)、包含氧化銦-氧化錫(In2 O3 -SnO2 )的ITO膜等。在製造IPS型或者FFS型液晶元件的情況下,在設置有包含經圖案化為梳齒型的透明導電膜或者金屬膜的電極的基板的電極形成面、及未設置有電極的對向基板的一面,分別塗布液晶配向劑而形成塗膜。作為金屬膜,例如可使用包含鉻等金屬的膜。The liquid crystal element can be manufactured by a method including the following steps 1 to 3, for example. Step 1 uses different substrates according to the required operation mode. Steps 2 and 3 are common to all modes of operation. [Step 1: Formation of coating film] First, a liquid crystal alignment agent is coated on the substrate, and a coating film is formed on the substrate. When manufacturing, for example, a TN-type, STN-type, or VA-type liquid crystal element, first, two substrates provided with a patterned transparent conductive film are used as a pair, and on each transparent conductive film forming surface, it is preferably The liquid crystal alignment agent is separately applied by an offset printing method, a spin coating method, a roll coater method, or an inkjet printing method. As the substrate, for example, glass such as float glass and soda glass; including polyethylene terephthalate, polybutylene terephthalate, polyether ash, and polycarbonate can be used , Poly (alicyclic olefin) and other plastic transparent substrates. As the transparent conductive film provided on one side of the substrate, a Nessah (NESA) film (registered trademark of PPG Corporation) containing tin oxide (SnO 2 ) and indium oxide-tin oxide (In 2 O 3 -SnO 2 ) can be used. ITO film, etc. In the case of manufacturing an IPS-type or FFS-type liquid crystal element, the electrode-forming surface of a substrate provided with electrodes including a transparent conductive film or metal film patterned into a comb-teeth type, and a counter substrate not provided with electrodes On one side, the liquid crystal alignment agent is applied separately to form a coating film. As the metal film, for example, a film containing metal such as chromium can be used.
塗布液晶配向劑而形成塗膜後,出於防止所塗布的液晶配向劑的流掛等目的,優選為實施預加熱(預烘烤)。預烘烤溫度優選為30℃~200℃,預烘烤時間優選為0.25分鐘~10分鐘。然後,將溶劑完全去除,視需要出於將聚合物中存在的醯胺酸結構進行熱醯亞胺化的目的而實施煅燒(後烘烤)步驟。此時的煅燒溫度(後烘烤溫度)優選為80℃~300℃,後烘烤時間優選為5分鐘~200分鐘。這樣一來,所形成的膜的膜厚優選為0.001 μm~1 μm,更優選為0.005 μm~0.5 μm。通過在基板上塗布液晶配向劑後,去除有機溶媒來形成液晶配向膜或者成為液晶配向膜的有機塗膜。After the liquid crystal alignment agent is applied to form a coating film, for the purpose of preventing sagging of the applied liquid crystal alignment agent and the like, it is preferable to perform preheating (prebaking). The pre-baking temperature is preferably 30°C to 200°C, and the pre-baking time is preferably 0.25 minutes to 10 minutes. Then, the solvent is completely removed, and if necessary, a calcination (post-baking) step is performed for the purpose of thermally imidizing the amide acid structure present in the polymer. The calcination temperature (post-baking temperature) at this time is preferably 80°C to 300°C, and the post-baking time is preferably 5 minutes to 200 minutes. In this way, the film thickness of the formed film is preferably 0.001 μm to 1 μm, and more preferably 0.005 μm to 0.5 μm. After the liquid crystal alignment agent is applied on the substrate, the organic solvent is removed to form a liquid crystal alignment film or an organic coating film that becomes a liquid crystal alignment film.
[步驟2:配向能力賦予處理] 在製造TN型、STN型、IPS型或者FFS型液晶元件的情況下,對所述步驟1中形成的塗膜實施賦予液晶配向能力的處理。由此,液晶分子的配向能力被賦予至塗膜上而成為液晶配向膜。作為配向能力賦予處理,可列舉:利用捲繞有包含例如尼龍、人造絲、棉等纖維的布的輥,朝固定方向對塗膜進行擦拭的摩擦處理;對塗膜照射偏光或者非偏光的放射線的光配向處理等。尤其,使用本公開的液晶配向劑所形成的塗膜的光感度高、即使曝光量少也可表現出良好的液晶配向性,因此可優選地應用光配向法。另一方面,在製造VA型液晶顯示元件的情況下,可將所述步驟1中形成的塗膜直接用作液晶配向膜,但也可以對所述塗膜實施配向能力賦予處理。[Step 2: Alignment ability-imparting treatment] In the case of manufacturing a TN-type, STN-type, IPS-type, or FFS-type liquid crystal element, the coating film formed in the above step 1 is subjected to a treatment for imparting liquid-crystal aligning ability. Thereby, the alignment ability of liquid crystal molecules is imparted to the coating film to become a liquid crystal alignment film. Examples of the alignment ability-imparting treatment include rubbing treatment of the coating film in a fixed direction by using a roll wound with a cloth containing fibers such as nylon, rayon, and cotton; and irradiating the coating film with polarized or unpolarized radiation Optical alignment processing, etc. In particular, the coating film formed using the liquid crystal alignment agent of the present disclosure has high photosensitivity and can exhibit good liquid crystal alignment even with a small amount of exposure, so the photo alignment method can be preferably applied. On the other hand, in the case of manufacturing a VA-type liquid crystal display element, the coating film formed in the above step 1 may be used directly as a liquid crystal alignment film, but the coating film may be subjected to an alignment ability-imparting treatment.
光配向處理中的光照射可通過以下方法來進行:[1]對後烘烤步驟後的塗膜進行照射的方法;[2]對預烘烤步驟後且後烘烤步驟前的塗膜進行照射的方法;[3]在預烘烤步驟及後烘烤步驟的至少任一者中,在塗膜的加熱過程中對塗膜進行照射的方法等。光配向處理中,作為對塗膜進行照射的放射線,例如可使用包含波長150 nm~800 nm的光的紫外線及可見光線。優選為包含波長200 nm~400 nm的光的紫外線。在放射線為偏光的情況下,可為直線偏光也可為部分偏光。另外,在所使用的放射線為直線偏光或者部分偏光的情況下,可自垂直方向對基板面進行照射,也可自傾斜方向對基板面進行照射,或者也可將這些加以組合來進行。在照射非偏光的放射線的情況下,將照射的方向設為傾斜方向。The light irradiation in the photo-alignment process can be performed by the following methods: [1] a method of irradiating the coating film after the post-baking step; [2] a coating film after the pre-baking step and before the post-baking step Irradiation method; [3] In at least any one of the pre-baking step and the post-baking step, a method of irradiating the coating film during heating of the coating film, etc. In the light alignment process, as the radiation irradiating the coating film, for example, ultraviolet rays and visible rays including light having a wavelength of 150 nm to 800 nm can be used. It is preferably ultraviolet light including light having a wavelength of 200 nm to 400 nm. When the radiation is polarized light, it may be linearly polarized light or partially polarized light. In addition, when the radiation used is linearly polarized light or partially polarized light, the substrate surface may be irradiated from the vertical direction, the substrate surface may be irradiated from the oblique direction, or these may be combined. In the case of irradiating unpolarized radiation, the direction of irradiation is an oblique direction.
作為所使用的光源,例如可使用:水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、準分子雷射等。放射線的照射量優選為400 J/m2 ~50,000 J/m2 ,更優選為10,000 J/m2 ~20,000 J/m2 。在使用現有已知的光配向用的液晶配向膜材料的情況下,通常需要5,000 J/m2 以上的光照射量,但根據本公開的液晶配向劑,即使在將光照射量設為小於5,000 J/m2 、優選為3,000 J/m2 以下的情況下,也可賦予良好的液晶配向性。因此,有助於提高液晶元件的生產性及削減製造成本。為了提高反應性,可以一邊對塗膜進行加溫一邊進行對塗膜的光照射。加溫時的溫度通常為30℃~250℃。As the light source used, for example, a mercury lamp, a deuterium lamp, a metal halide lamp, an argon resonance lamp, a xenon lamp, an excimer laser, or the like can be used. The radiation dose is preferably 400 J/m 2 to 50,000 J/m 2 , and more preferably 10,000 J/m 2 to 20,000 J/m 2 . In the case of using a conventionally known liquid crystal alignment film material for light alignment, a light exposure amount of 5,000 J/m 2 or more is generally required, but according to the liquid crystal alignment agent of the present disclosure, even when the light exposure amount is set to less than 5,000 When J/m 2 , preferably 3,000 J/m 2 or less, good liquid crystal alignment can also be imparted. Therefore, it contributes to improving the productivity of the liquid crystal element and reducing manufacturing costs. In order to improve the reactivity, the coating film may be irradiated with light while being heated. The temperature during heating is usually 30°C to 250°C.
[步驟(3):液晶單元的構築] 通過準備兩塊以所述方式形成有液晶配向膜的基板,在對向配置的兩塊基板間配置液晶來製造液晶單元。作為製造液晶單元的方法,例如可列舉:(1)以各液晶配向膜對向的方式,隔著間隙(單元間隙)將兩塊基板對向配置,使用密封劑將兩塊基板的周邊部貼合,在基板表面以及由密封劑劃分的單元間隙內注入填充液晶後,將注入孔密封的方法;(2)在兩塊基板中的其中一塊基板上的規定部位,塗布例如紫外光硬化性的密封劑,進而在液晶配向膜面上的規定的數個部位滴加液晶後,以液晶配向膜對向的方式貼合另一塊基板,並且將液晶在基板的整個面上鋪開,繼而將密封劑硬化的方法等。[Step (3): Construction of liquid crystal cell] The liquid crystal cell is manufactured by preparing two substrates on which the liquid crystal alignment film is formed as described above, and arranging the liquid crystal between the two substrates arranged oppositely. As a method of manufacturing a liquid crystal cell, for example, (1) such that each liquid crystal alignment film faces each other, two substrates are opposed to each other via a gap (cell gap), and the peripheral portions of the two substrates are attached using a sealant After the liquid crystal is injected into the surface of the substrate and the cell gap defined by the sealant, the injection hole is sealed; (2) On a predetermined part of one of the two substrates, for example, UV curable Sealant, and then dropping liquid crystal on a predetermined number of positions on the surface of the liquid crystal alignment film, then sticking another substrate with the liquid crystal alignment film facing, and spreading the liquid crystal on the entire surface of the substrate, and then sealing Method of curing agent, etc.
作為密封劑,例如可使用含有硬化劑以及作為間隔物的氧化鋁球的環氧樹脂等。作為液晶,可列舉向列液晶(nematic liquid crystal)以及層列液晶(smectic liquid crystal),其中優選為向列液晶,例如可使用:希夫鹼(Schiff base)系液晶、氧化偶氮(azoxy)系液晶、聯苯系液晶、苯基環己烷系液晶、酯系液晶、三聯苯(terphenyl)系液晶、聯苯基環己烷系液晶、嘧啶系液晶、二噁烷系液晶、雙環辛烷系液晶、立方烷(cubane)系液晶等。另外,也可以在這些液晶中添加膽甾醇型液晶(cholesteric liquid crystal)、手性劑、鐵電性液晶(ferroelectric liquid crystal)等來使用。As the sealant, for example, an epoxy resin containing a hardener and alumina balls as spacers can be used. Examples of the liquid crystal include nematic liquid crystal and smectic liquid crystal. Among them, nematic liquid crystal is preferred. For example, Schiff base liquid crystal and azoxy can be used. Liquid crystal, biphenyl liquid crystal, phenylcyclohexane liquid crystal, ester liquid crystal, terphenyl liquid crystal, biphenyl cyclohexane liquid crystal, pyrimidine liquid crystal, dioxane liquid crystal, bicyclooctane It is liquid crystal, cubane liquid crystal, etc. In addition, cholesteric liquid crystal (cholesteric liquid crystal), chiral agent, ferroelectric liquid crystal (ferroelectric liquid crystal), etc. may be added to these liquid crystals and used.
接著,通過視需要在液晶單元的外側表面貼合偏光板,可獲得液晶元件。作為偏光板,可列舉:以乙酸纖維素保護膜夾持被稱為「H膜」的偏光膜而成的偏光板或者包含H膜其本身的偏光板,所述「H膜」是一邊使聚乙烯醇延伸配向一邊使其吸收碘而成的膜。Next, by attaching a polarizing plate to the outer surface of the liquid crystal cell as necessary, a liquid crystal element can be obtained. Examples of the polarizing plate include a polarizing plate formed by sandwiching a polarizing film called “H film” with a cellulose acetate protective film, or a polarizing plate including the H film itself. A film formed by aligning one side of vinyl alcohol to absorb iodine.
本公開的液晶元件可有效地應用於多種裝置,例如能夠用於:電視機、鐘錶、可攜式遊戲機、文字處理器(word processor)、筆記型個人電腦(note type personal computer)、汽車導航系統(car navigation system)、攝錄機(camcorder)、個人數位助理(Personal Digital Assistant,PDA)、數位照相機(digital camera)、手機、智慧手機、資訊顯示器(information display)、各種監視器等各種顯示裝置、或者調光膜等。另外,還可將使用本公開的液晶配向劑所形成的液晶元件應用於相位差膜。 [實施例]The liquid crystal element of the present disclosure can be effectively applied to various devices, for example, it can be used in: televisions, clocks, portable game consoles, word processors, note type personal computers, car navigation Various displays such as car navigation system, camcorder, personal digital assistant (PDA), digital camera, mobile phone, smart phone, information display, various monitors, etc. Device, or dimming film, etc. In addition, a liquid crystal element formed using the liquid crystal alignment agent of the present disclosure can also be applied to a retardation film. [Example]
以下,通過實施例來對本發明進一步進行具體說明,但本發明不受這些實施例的限制。Hereinafter, the present invention will be further specifically described by examples, but the present invention is not limited by these examples.
以下的例子中的各聚合物的重量平均分子量以及各聚合物溶液的溶液黏度是利用以下方法來測定。此外,下述例子中,有時將「式(X)所表示的化合物」略記為「化合物(X)」。 [聚合物的重量平均分子量] 聚合物的重量平均分子量Mw是利用以下條件下的凝膠滲透層析法所測定的聚苯乙烯換算值。 管柱:東曹(Tosoh)(股)製造,TSK凝膠(TSKgel)GRCXLII 溶劑:四氫呋喃、或者溴化鋰及含磷酸的N,N-二甲基甲醯胺溶液 溫度:40℃ 壓力:68 kgf/cm2 [聚合物溶液的溶液黏度] 聚合物溶液的溶液黏度[mPa·s]是使用E型旋轉黏度計,對使用規定的溶媒而製備成聚合物濃度為20重量%的溶液,在25℃下進行測定。In the following examples, the weight average molecular weight of each polymer and the solution viscosity of each polymer solution were measured by the following method. In the following examples, the "compound represented by formula (X)" may be abbreviated as "compound (X)". [Weight average molecular weight of polymer] The weight average molecular weight Mw of the polymer is a polystyrene conversion value measured by gel permeation chromatography under the following conditions. Column: manufactured by Tosoh (shares), TSK gel (TSKgel) GRCXLII Solvent: tetrahydrofuran, or lithium bromide and N,N-dimethylformamide solution containing phosphoric acid Temperature: 40℃ Pressure: 68 kgf/ cm 2 [Solution viscosity of polymer solution] The solution viscosity of polymer solution [mPa·s] is prepared by using the E-type rotary viscometer to prepare a solution with a polymer concentration of 20% by weight using a specified solvent at 25°C Under the measurement.
<化合物的合成> 以下的合成例中,通過視需要以下述比例反復進行來確保以後的聚合物的合成中的必要量。 [合成例1] 依照下述流程1來合成化合物(2-1)。 [化10]流程1<Synthesis of Compounds> In the following synthesis examples, the necessary amount in the synthesis of the polymer afterwards is ensured by repeating the following ratio as necessary. [Synthesis Example 1] Compound (2-1) was synthesized according to the following scheme 1. [化10] Process 1
·化合物(2-1A)的合成 向具備100 W高壓水銀燈及冷卻管的1000 mL石英製燒瓶中,加入丙酮800 mL、12N鹽酸水20 mL及4-胺基肉桂酸32.6 g,照射2.7 mW/cm2 的紫外光40小時。反應結束後,進行過濾、乾燥,由此而獲得化合物(2-1A)30 g。 ·化合物(2-1B)的合成 向具備回流管及氮氣導入管的200 mL的茄型燒瓶中,加入化合物(2-1A)20.0 g、亞硫醯氯100 mL及N,N-二甲基甲醯胺1 mL,進行1小時回流。反應結束後,在濃縮、乾固後,以四氫呋喃進行再結晶,並進行過濾、乾燥,由此而獲得化合物(2-1B)17.4 g。 ·化合物(2-1C)的合成 向具備滴液漏斗、氮氣導入管及溫度計的300 mL的三口燒瓶中,添加化合物(2-1B)17.4 g及甲苯200 mL,冷卻至5℃以下。其次,緩緩加入第三丁基過氧化物的5M癸烷溶液後,緩緩滴加吡啶3.2 mL。反應結束後,加入5%鹽酸水,將水層去除後,加入5%氫氧化鉀水溶液,將水層去除,進而以水對有機層進行3次分液洗滌後,以硫酸鎂加以乾燥,並濃縮、乾固。然後,以乙酸乙酯與己烷的混合溶劑進行再結晶,並進行過濾、乾燥,由此而獲得化合物(2-1C)15.1 g。 ·化合物(2-1)的合成 向具備回流管、氮氣導入管及溫度計的1 L的三口燒瓶中,加入化合物(2-1C)15.1 g及異丙基甲苯(cymene)500 mL,在150℃下反應12小時。反應結束後,濃縮至150 mL,在1500 mL的甲醇中進行再沉澱。對所生成的沉澱進行過濾後,將沉澱溶於四氫呋喃中,利用二氧化矽管柱(展開溶劑:氯仿/乙醇=90/10(重量比))進行純化後,對濃縮、析出的結晶進行過濾、乾燥,由此而獲得化合物(2-1)4.6 g。· Synthesis of Compound (2-1A) To a 1000 mL quartz flask equipped with a 100 W high-pressure mercury lamp and a cooling tube, 800 mL of acetone, 20 mL of 12N hydrochloric acid water, and 32.6 g of 4-aminocinnamic acid were irradiated to 2.7 mW/ UV light of cm 2 for 40 hours. After the reaction was completed, filtration and drying were performed to obtain 30 g of compound (2-1A). · Synthesis of Compound (2-1B) To a 200 mL eggplant-shaped flask equipped with a reflux tube and a nitrogen introduction tube, 20.0 g of Compound (2-1A), 100 mL of thionyl chloride and N,N-dimethyl were added 1 mL of formamide was refluxed for 1 hour. After completion of the reaction, after concentration and drying, recrystallization with tetrahydrofuran, filtration and drying were performed to obtain 17.4 g of compound (2-1B). -Synthesis of Compound (2-1C) To a 300 mL three-necked flask equipped with a dropping funnel, nitrogen introduction tube, and thermometer, 17.4 g of Compound (2-1B) and 200 mL of toluene were added, and cooled to 5°C or lower. Secondly, after slowly adding a solution of 3M butyl peroxide in 5M decane, 3.2 mL of pyridine was slowly added dropwise. After the reaction was completed, 5% hydrochloric acid water was added, the water layer was removed, 5% potassium hydroxide aqueous solution was added, the water layer was removed, and the organic layer was washed with water three times, dried with magnesium sulfate, and Concentrate and dry. Then, it recrystallized with the mixed solvent of ethyl acetate and hexane, it filtered and dried, and 15.1 g of compound (2-1C) was obtained. ·Synthesis of Compound (2-1) To a 1 L three-necked flask equipped with a reflux tube, nitrogen introduction tube and thermometer, 15.1 g of Compound (2-1C) and 500 mL of isopropyl toluene (cymene) were added at 150°C React for 12 hours. After the reaction, it was concentrated to 150 mL and reprecipitated in 1500 mL of methanol. After filtering the resulting precipitate, the precipitate was dissolved in tetrahydrofuran, purified by a silica column (developing solvent: chloroform/ethanol=90/10 (weight ratio)), and the concentrated and precipitated crystals were filtered And drying to obtain 4.6 g of compound (2-1).
[合成例2] 依照下述流程2來合成化合物(2-2)。 [化11]流程2[Synthesis Example 2] The compound (2-2) was synthesized according to the following scheme 2. [Chem 11] Process 2
向具備氮氣導入管的200 mL的茄型燒瓶中,加入化合物(2-1)4.76 g、乙腈50 mL、二碳酸第三丁酯10.91 g及N,N-二甲基胺基吡啶2.93 g,在室溫下攪拌5小時。反應結束後,加入乙酸乙酯200 mL,以水進行3次分液洗滌,以硫酸鎂加以乾燥後,對減壓濃縮而生成的析出物進行過濾、乾燥,由此而獲得化合物(2-2)7.02 g。To a 200 mL eggplant-shaped flask equipped with a nitrogen introduction tube, 4.76 g of compound (2-1), 50 mL of acetonitrile, 10.91 g of tert-butyl dicarbonate and 2.93 g of N,N-dimethylaminopyridine were added, Stir at room temperature for 5 hours. After the reaction was completed, 200 mL of ethyl acetate was added, and the liquid was washed three times with water, dried over magnesium sulfate, and the precipitate produced by concentration under reduced pressure was filtered and dried to obtain compound (2-2 ) 7.02 g.
[合成例3] 依照下述流程3來合成化合物(2-3)。 向具備氮氣導入管、回流管及溫度計的300 mL的三口燒瓶中添加化合物(2-1A)8.0 g及濃硫酸80 mL,在140℃下反應6小時。恢復至室溫後,注入至1 L的二乙醚中並通過過濾將所析出的沉澱回收,使其分散於四氫呋喃200 mL中,以1M氫氧化鉀水溶液進行2次分液洗滌。接著,向有機層中加入乙酸乙酯200 mL並以水進行3次洗滌後,加以濃縮、乾固,以二甲基乙醯胺進行再結晶,並進行過濾、乾燥,由此而獲得化合物(2-3)4.6 g。 [化12]流程3[Synthesis Example 3] Compound (2-3) was synthesized according to the following scheme 3. To a 300 mL three-necked flask equipped with a nitrogen introduction tube, a reflux tube, and a thermometer, 8.0 g of compound (2-1A) and 80 mL of concentrated sulfuric acid were added and reacted at 140° C. for 6 hours. After returning to room temperature, it was poured into 1 L of diethyl ether and the deposited precipitate was recovered by filtration, dispersed in 200 mL of tetrahydrofuran, and subjected to 2 liquid separation washings with a 1 M potassium hydroxide aqueous solution. Next, 200 mL of ethyl acetate was added to the organic layer and washed three times with water, then concentrated and dried, recrystallized with dimethylacetamide, filtered, and dried to obtain a compound ( 2-3) 4.6 g. [化12] Process 3
[合成例3A(化合物(2-3)的其他方法)] 向具備氮氣導入管、回流管及溫度計的200 mL的三口燒瓶中添加30%發煙硫酸80 mL,冰浴冷卻至5℃以下。其次,添加化合物(2-1A)4.0 g,升溫至50℃並反應2小時。反應結束後,通過過濾來回收將反應液注入至1 L的冰水中所生成的沉澱。其次,使所述沉澱懸浮於1 L的1M氫氧化鈉水溶液中,通過過濾來回收沉澱,並進行水洗、真空乾燥,由此而獲得白色粉末。其次,以N,N-二甲基乙醯胺將所述粉末再結晶,並進行過濾、真空乾燥,由此而獲得化合物(2-3)2.3 g。[Synthesis Example 3A (Other method of compound (2-3))] To a 200 mL three-necked flask equipped with a nitrogen introduction tube, a reflux tube, and a thermometer, 80 mL of 30% fuming sulfuric acid was added, and cooled to 5° C. or less in an ice bath. Next, 4.0 g of compound (2-1A) was added, the temperature was raised to 50°C, and the reaction was carried out for 2 hours. After the reaction was completed, the precipitate produced by pouring the reaction solution into 1 L of ice water was recovered by filtration. Next, the precipitate was suspended in 1 L of a 1M sodium hydroxide aqueous solution, and the precipitate was recovered by filtration, washed with water, and dried in vacuum, thereby obtaining a white powder. Next, the powder was recrystallized with N,N-dimethylacetamide, filtered, and vacuum dried, thereby obtaining 2.3 g of compound (2-3).
[合成例4] 依照下述流程4來合成化合物(2-5)。此外,下述流程4中獲得化合物(2-5)與化合物(2-6)的混合物,下述聚合例中使用下述流程4中獲得的混合物作為化合物(2-5)。 [化13]流程4[Synthesis Example 4] Compound (2-5) was synthesized according to the following scheme 4. In addition, the mixture of the compound (2-5) and the compound (2-6) is obtained in the following scheme 4, and the mixture obtained in the following scheme 4 is used as the compound (2-5) in the following polymerization example. [Chem 13] Process 4
·化合物(2-5A)的合成 向具備100 W高壓水銀燈及冷卻管的1000 mL石英製燒瓶中,加入苯300 mL、12N鹽酸水20 mL、茚116 g及二苯甲酮10 g,照射2.7 mW/cm2 的紫外光40小時。反應結束後,進行減壓濃縮而獲得油狀的化合物(2-5A)的粗純化物。利用二氧化矽管柱(展開溶劑:己烷)對所述油狀物質進行純化後,以丙酮進行再結晶,並進行過濾、乾燥,由此而獲得化合物(2-5A)70 g。 ·化合物(2-5B)的合成 向具備氮氣導入管及溫度計的1000 mL的三口燒瓶中加入化合物(2-5A)70 g及濃硫酸160 mL,冰浴冷卻至5℃以下。接著,一邊維持為10℃以下一邊緩緩地加入49.2 mL的濃硫酸及濃硝酸。接著,加入540 g的冰後,恢復至室溫來進行過濾,以乙醇對析出物進行洗滌後,利用二氧化矽管柱(展開溶劑:氯仿:乙醇=9:10)對析出物進行純化,由此而獲得化合物(2-5B)48.3 g。 ·化合物(2-5)的合成 向具備氮氣導入管、回流管及溫度計的1000 mL的三口燒瓶中加入化合物(2-5B)48.3 g、四氫呋喃500 mL、乙醇250 mL及5%鈀碳2.4 g後,緩緩加入肼一水合物65 mL,在65℃下反應2小時。反應結束後,對進行過濾而得的濾液進行減壓濃縮後,利用二氧化矽管柱(展開溶劑:氯仿:乙醇=7:3)進行純化,使其濃縮乾固並加以乾燥,由此而獲得化合物(2-5)26.2 g。· Synthesis of Compound (2-5A) To a 1000 mL quartz flask equipped with a 100 W high-pressure mercury lamp and a cooling tube, 300 mL of benzene, 20 mL of 12N hydrochloric acid water, 116 g of indene and 10 g of benzophenone were irradiated for 2.7 mW/cm 2 of ultraviolet light for 40 hours. After completion of the reaction, concentration under reduced pressure was performed to obtain a crude purified product of the oily compound (2-5A). After purifying the oily substance with a silicon dioxide column (developing solvent: hexane), it was recrystallized with acetone, filtered, and dried to obtain 70 g of compound (2-5A). ·Synthesis of Compound (2-5B) In a 1000 mL three-necked flask equipped with a nitrogen introduction tube and a thermometer, 70 g of Compound (2-5A) and 160 mL of concentrated sulfuric acid were added, and cooled to 5°C or less in an ice bath. Next, while maintaining the temperature below 10°C, 49.2 mL of concentrated sulfuric acid and concentrated nitric acid were slowly added. Next, after adding 540 g of ice, returning to room temperature and filtering, washing the precipitate with ethanol, and purifying the precipitate using a silica column (developing solvent: chloroform: ethanol=9:10), Thus, 48.3 g of compound (2-5B) was obtained. · Synthesis of Compound (2-5) To a 1000 mL three-necked flask equipped with a nitrogen introduction tube, a reflux tube, and a thermometer, 48.3 g of Compound (2-5B), 500 mL of tetrahydrofuran, 250 mL of ethanol, and 2.4 g of 5% palladium carbon were added After that, 65 mL of hydrazine monohydrate was slowly added and reacted at 65°C for 2 hours. After the reaction is completed, the filtrate obtained by filtration is concentrated under reduced pressure, and then purified using a silica column (developing solvent: chloroform: ethanol=7:3), concentrated and dried, and dried. 26.2 g of compound (2-5) was obtained.
[合成例5] 依照下述流程5來合成化合物(2-9)。 [化14]流程5 ·化合物(2-9A)的合成 向具備回流管、溫度計及氮氣導入管的300 mL的三口燒瓶中添加甲基環己烷96 g、金屬鉀2 g及β-甲基二苯乙烯24 g,在100℃下反應3小時。反應結束後,進行蒸餾純化,由此而獲得化合物(2-9A)10.6 g。 ·化合物(2-9B)的合成 向具備回流管、溫度計及氮氣導入管的100 mL的三口燒瓶中加入化合物(2-9A)10.6 g、硝酸24.6 g,在80℃下反應6小時。反應結束後,對注入至300 mL的冰水中所析出的沉澱進行過濾,以水進行洗滌後,以乙醇進行再結晶,由此而獲得化合物(2-9B)13.95 g。 ·化合物(2-9)的合成 向具備回流管、溫度計及氮氣導入管的300 mL的三口燒瓶中加入化合物(2-9B)13.95 g、5%鈀碳0.70 g、四氫呋喃100 mL、乙醇100 mL及肼一水合物8.3 g,在70℃下反應1小時。反應結束後,將進行矽藻土過濾所獲得的濾液減壓濃縮至50 mL,加入乙酸乙酯200 mL,以水進行三次分液洗滌後,對減壓濃縮而析出的結晶進行過濾,並進行真空乾燥,由此而獲得化合物(2-9)10.3 g。[Synthesis Example 5] Compound (2-9) was synthesized according to the following scheme 5. [化14] Process 5 · Synthesis of Compound (2-9A) To a 300 mL three-necked flask equipped with a reflux tube, a thermometer, and a nitrogen introduction tube, 96 g of methylcyclohexane, 2 g of potassium metal, and β-methylstilbene 24 were added g, react at 100°C for 3 hours. After the reaction was completed, distillation and purification were performed to obtain 10.6 g of compound (2-9A). · Synthesis of Compound (2-9B) To a 100 mL three-necked flask equipped with a reflux tube, a thermometer, and a nitrogen introduction tube, 10.6 g of Compound (2-9A) and 24.6 g of nitric acid were added and reacted at 80°C for 6 hours. After the reaction was completed, the precipitate deposited in 300 mL of ice water was filtered, washed with water, and recrystallized with ethanol to obtain 13.95 g of compound (2-9B). ·Synthesis of Compound (2-9) To a 300 mL three-necked flask equipped with a reflux tube, thermometer, and nitrogen introduction tube, compound (2-9B) 13.95 g, 5% palladium-carbon 0.70 g, tetrahydrofuran 100 mL, and ethanol 100 mL And hydrazine monohydrate 8.3 g, react at 70 ℃ for 1 hour. After the reaction was completed, the filtrate obtained by filtration through diatomaceous earth was concentrated to 50 mL under reduced pressure, 200 mL of ethyl acetate was added, and the liquid was washed three times with water, and then the crystals precipitated under reduced pressure were filtered and filtered. Vacuum drying, and 10.3 g of compounds (2-9) were obtained.
[合成例6] 依照下述流程6來合成化合物(A-1EC)。 [化15]流程6[Synthesis Example 6] The compound (A-1EC) was synthesized according to the following scheme 6. [化15] Process 6
·化合物(A-1E)的合成 向具備回流管、氮氣導入管及溫度計的200 mL的三口燒瓶中加入化合物(A-1)27.0 g、甲醇80 mL及吡啶0.99 g,在65℃下反應10小時。反應結束後,在減壓下濃縮至100 mL後,對加入乙酸乙酯200 mL並濃縮至50 mL而析出的結晶進行過濾、乾燥,由此而獲得化合物(A-1E)27.8 g。·Synthesis of Compound (A-1E) To a 200 mL three-necked flask equipped with a reflux tube, a nitrogen introduction tube, and a thermometer, 27.0 g of Compound (A-1), 80 mL of methanol, and 0.99 g of pyridine were added and reacted at 65°C for 10 hour. After the reaction was completed, after concentration to 100 mL under reduced pressure, the crystals precipitated by adding 200 mL of ethyl acetate and concentrating to 50 mL were filtered and dried to obtain 27.8 g of compound (A-1E).
·化合物(A-1EC)的合成 向具備回流管及氮氣導入管的300 mL的三口燒瓶中添加化合物(A-1E)27.8 g、亞硫醯氯150 mL及N,N-二甲基甲醯胺0.1 mL,進行1小時回流。反應結束後,通過減壓濃縮而乾固後,以環己烷進行再結晶,並進行過濾、乾燥,由此而獲得化合物(A-1EC)26.0 g。·Synthesis of compound (A-1EC) To a 300 mL three-necked flask equipped with a reflux tube and a nitrogen introduction tube, 27.8 g of compound (A-1E), 150 mL of thionyl chloride and N,N-dimethylformamide were added 0.1 mL of amine was refluxed for 1 hour. After the reaction was completed, it was concentrated and dried under reduced pressure, and then recrystallized with cyclohexane, filtered, and dried to obtain 26.0 g of a compound (A-1EC).
[合成例7] 依照下述流程7來合成化合物(2-10)。 [化16]流程7[Synthesis Example 7] Compound (2-10) was synthesized according to the following scheme 7. [Chem 16] Process 7
向具備氮氣導入管的200 mL的茄型燒瓶中,加入化合物(2-3)5.80 g、二甲基亞碸50 mL、二碳酸第三丁酯10.91 g及N,N-二甲基胺基吡啶2.93 g,在室溫下攪拌5小時。反應結束後,加入乙酸乙酯200 mL,以水進行3次分液洗滌,以硫酸鎂加以乾燥後,對減壓濃縮而生成的析出物進行過濾、乾燥,由此而獲得化合物(2-10)8.55 g。To a 200 mL eggplant-shaped flask equipped with a nitrogen introduction tube, 5.80 g of compound (2-3), 50 mL of dimethyl sulfoxide, 10.91 g of third butyl dicarbonate, and N,N-dimethylamino group were added 2.93 g of pyridine was stirred at room temperature for 5 hours. After the reaction was completed, 200 mL of ethyl acetate was added, and the liquid was washed three times with water, dried over magnesium sulfate, and the precipitate produced by concentration under reduced pressure was filtered and dried to obtain a compound (2-10 ) 8.55 g.
<聚合物的合成> [聚合例1] 將作為四羧酸二酐的化合物(A-1)9.44 g、及作為二胺的所述合成例1中獲得的化合物(2-1)10.56 g溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-1)20重量%的溶液。所述溶液的溶液黏度為2,000 mPa·s。 [化17] <Synthesis of Polymer> [Polymerization Example 1] 10.56 g of compound (A-1) as tetracarboxylic dianhydride and 10.56 g of compound (2-1) obtained in Synthesis Example 1 as diamine were dissolved In N-methyl-2-pyrrolidone (N-methyl-2-pyrrolidone, NMP) 80 g, the reaction was carried out at room temperature for 4 hours, thereby obtaining 20% by weight containing polyamic acid (PAA-1) The solution. The solution viscosity of the solution was 2,000 mPa·s. [化17]
[聚合例2] 將作為四羧酸二酐的化合物(A-2)8.77 g、及作為二胺的所述合成例1中獲得的化合物(2-1)11.23 g溶解於N-甲基-2-吡咯烷酮80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-2)20重量%的溶液。所述溶液的溶液黏度為2,400 mPa·s。 [化18] [Polymerization Example 2] 8.77 g of compound (A-2) as tetracarboxylic dianhydride and 11.23 g of compound (2-1) obtained in Synthesis Example 1 as diamine were dissolved in N-methyl- In 80 g of 2-pyrrolidone, the reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-2). The solution viscosity of the solution was 2,400 mPa·s. [Chemical 18]
[聚合例3] 將作為四羧酸二酐的化合物(A-3)12.57 g、及作為二胺的所述合成例1中獲得的化合物(2-1)7.43 g溶解於N-甲基-2-吡咯烷酮80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-3)20重量%的溶液。所述溶液的溶液黏度為2,700 mPa·s。 [化19] [Polymerization Example 3] 12.57 g of compound (A-3) as tetracarboxylic dianhydride and 7.43 g of compound (2-1) obtained in Synthesis Example 1 as diamine were dissolved in N-methyl- In 80 g of 2-pyrrolidone, a reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-3). The solution viscosity of the solution was 2,700 mPa·s. [Chem 19]
[聚合例4] 向具備滴液漏斗、溫度計及氮氣導入管的100 mL的三口燒瓶中,加入化合物(2-2)4.38 g、四氫呋喃20 mL及1M六甲基二矽氮烷鉀四氫呋喃溶液11 mL,冰浴冷卻至5℃以下。其次,用30分鐘滴加將環己烷-1,4-二羧酸二氯化物2.09 g溶於四氫呋喃20 mL中而得的溶液後,恢復至室溫並攪拌一晝夜。反應結束後,對將反應液注入至400 mL的水中所析出的沉澱進行過濾,以水與甲醇進行洗滌後,進行真空乾燥,由此而獲得聚醯胺(PA-1)5.0 g。所獲得的聚醯胺(PA-1)的重量平均分子量為12,000。 [化20] [Polymerization Example 4] To a 100 mL three-necked flask equipped with a dropping funnel, a thermometer, and a nitrogen introduction tube, 4.38 g of compound (2-2), 20 mL of tetrahydrofuran, and a 1M potassium hexamethyldisilazane tetrahydrofuran solution 11 were added mL, cooled to below 5°C in an ice bath. Next, a solution obtained by dissolving 2.09 g of cyclohexane-1,4-dicarboxylic acid dichloride in 20 mL of tetrahydrofuran was added dropwise over 30 minutes, and then returned to room temperature and stirred for a whole day and night. After the reaction was completed, the precipitate precipitated by pouring the reaction solution into 400 mL of water was filtered, washed with water and methanol, and then vacuum-dried to obtain 5.0 g of polyamidoamine (PA-1). The weight average molecular weight of the obtained polyamide (PA-1) was 12,000. [化20]
[聚合例5] 將作為四羧酸二酐的化合物(A-1)8.5 g、及作為二胺的所述合成例3中獲得的化合物(2-3)11.5 g溶解於N-甲基-2-吡咯烷酮(NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-4)20重量%的溶液。所述溶液的溶液黏度為1,800 mPa·s。 [聚合例6] 將作為四羧酸二酐的化合物(A-1)9.0 g、及作為二胺的所述合成例4中獲得的化合物(2-5)11.0 g溶解於N-甲基-2-吡咯烷酮(NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-5)20重量%的溶液。所述溶液的溶液黏度為1,900 mPa·s。[Polymerization Example 5] 8.5 g of compound (A-1) as tetracarboxylic dianhydride and 11.5 g of compound (2-3) obtained in Synthesis Example 3 as diamine were dissolved in N-methyl- In 80 g of 2-pyrrolidone (NMP), a reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-4). The solution viscosity of the solution was 1,800 mPa·s. [Polymerization Example 6] 11.0 g of the compound (A-1) as tetracarboxylic dianhydride and 11.0 g of the compound (2-5) obtained in Synthesis Example 4 as diamine were dissolved in N-methyl- In 80 g of 2-pyrrolidone (NMP), the reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-5). The solution viscosity of the solution was 1,900 mPa·s.
[聚合例7] 將作為四羧酸二酐的化合物(A-1)8.9 g、及作為二胺的所述合成例5中獲得的化合物(2-9)11.1 g溶解於N-甲基-2-吡咯烷酮(NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-6)20重量%的溶液。所述溶液的溶液黏度為2,300 mPa·s。 [聚合例8] 將作為四羧酸二酐的化合物(A-3)11.6 g、及作為二胺的所述合成例3A中獲得的化合物(2-3)8.4 g溶解於N-甲基-2-吡咯烷酮(NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-7)20重量%的溶液。所述溶液的溶液黏度為2,100 mPa·s。 [聚合例9] 向具備氮氣導入管的100 mL的茄型燒瓶中加入化合物(2-3)4.1 g、化合物(A-1EC)4.6 g、吡啶2.7 g、N-甲基-2-吡咯烷酮18.2 g及γ-丁內酯(γ-BL)54.6 g,在室溫下聚合3小時。接著,通過過濾來回收注入至500 mL的水中所生成的沉澱,以水及異丙醇進行洗滌,並進行真空乾燥,由此而獲得聚醯胺酸酯(PAE-1)6.4 g。[Polymerization Example 7] Dissolve 8.9 g of compound (A-1) as tetracarboxylic dianhydride and 11.1 g of compound (2-9) obtained in Synthesis Example 5 as diamine in N-methyl- In 80 g of 2-pyrrolidone (NMP), a reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-6). The solution viscosity of the solution was 2,300 mPa·s. [Polymerization Example 8] 11.6 g of compound (A-3) as tetracarboxylic dianhydride and 8.4 g of compound (2-3) obtained in Synthesis Example 3A as diamine were dissolved in N-methyl- In 80 g of 2-pyrrolidone (NMP), the reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-7). The solution viscosity of the solution was 2,100 mPa·s. [Polymerization Example 9] In a 100 mL eggplant-shaped flask equipped with a nitrogen introduction tube, 4.1 g of compound (2-3), 4.6 g of compound (A-1EC), 2.7 g of pyridine, and 18.2 of N-methyl-2-pyrrolidone 54.6 g of g and γ-butyrolactone (γ-BL) were polymerized at room temperature for 3 hours. Next, the precipitate generated by pouring into 500 mL of water was recovered by filtration, washed with water and isopropanol, and vacuum-dried to obtain 6.4 g of polyamide (PAE-1).
[聚合例10] 向具備滴液漏斗、溫度計及氮氣導入管的100 mL的三口燒瓶中,加入所述合成例7中獲得的化合物(2-10)4.91 g、四氫呋喃20 mL及1M六甲基二矽氮烷鉀四氫呋喃溶液11 mL,冰浴冷卻至5℃以下。其次,用30分鐘滴加將環己烷-1,4-二羧酸二氯化物1.05 g及化合物(C-1)1.70 g溶於四氫呋喃20 mL中而得的溶液後,恢復至室溫並攪拌一晝夜。反應結束後,對將反應液注入至400 mL的水中所析出的沉澱進行過濾,以水與甲醇進行洗滌後,進行真空乾燥,由此而獲得聚醯胺(PA-2)5.2 g。所獲得的聚醯胺(PA-2)的重量平均分子量為10,000。 [化21] [Polymerization Example 10] To a 100 mL three-necked flask equipped with a dropping funnel, a thermometer and a nitrogen introduction tube, 4.91 g of the compound (2-10) obtained in Synthesis Example 7 above, 20 mL of tetrahydrofuran and 1M hexamethyl were added 11 mL of potassium disilazane tetrahydrofuran solution, cooled to below 5°C in an ice bath. Next, a solution obtained by dissolving 1.05 g of cyclohexane-1,4-dicarboxylic acid dichloride and 1.70 g of compound (C-1) in 20 mL of tetrahydrofuran was added dropwise over 30 minutes, and then returned to room temperature. Stir all day and night. After the reaction was completed, the precipitate deposited by pouring the reaction solution into 400 mL of water was filtered, washed with water and methanol, and then vacuum-dried to obtain 5.2 g of polyamidoamine (PA-2). The weight average molecular weight of the obtained polyamide (PA-2) was 10,000. [化21]
[聚合例11] 將作為四羧酸二酐的化合物(A-2)9.3 g、及作為二胺的2,2'-二甲基-4,4'-二胺基聯苯10.7 g溶解於N-甲基-2-吡咯烷酮(NMP)80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(PAA-8)20重量%的溶液。所述溶液的溶液黏度為2,500 mPa·s。[Polymerization Example 11] 9.3 g of the compound (A-2) as tetracarboxylic dianhydride and 10.7 g of 2,2′-dimethyl-4,4′-diaminobiphenyl as diamine were dissolved in In 80 g of N-methyl-2-pyrrolidone (NMP), a reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (PAA-8). The solution viscosity of the solution was 2,500 mPa·s.
[比較聚合例1] 將作為四羧酸二酐的化合物(A-2)9.35 g、及作為二胺的化合物(D-1)10.65 g溶解於N-甲基-2-吡咯烷酮80 g中,在室溫下進行4小時反應,由此而獲得含有聚醯胺酸(RPA-1)20重量%的溶液。所述聚合物溶液的溶液黏度為2,500 mPa·s。 [化22] [Comparative Polymerization Example 1] 9.35 g of the compound (A-2) as tetracarboxylic dianhydride and 10.65 g of the compound (D-1) as diamine were dissolved in 80 g of N-methyl-2-pyrrolidone, The reaction was carried out at room temperature for 4 hours, thereby obtaining a solution containing 20% by weight of polyamic acid (RPA-1). The solution viscosity of the polymer solution was 2,500 mPa·s. [化22]
<液晶配向劑的製備及評價> [實施例1] 1.液晶配向劑的製備 向含有所述聚合例1中獲得的聚醯胺酸(PAA-1)的溶液中加入N-甲基-2-吡咯烷酮(NMP)及丁基溶纖劑(butyl cellosolve,BC),充分攪拌而製成溶媒組成為NMP:BC=50:50(重量比)、固體成分濃度為2.5重量%的溶液。使用孔徑為1 μm的過濾器對所述溶液進行過濾,由此而製備液晶配向劑。<Preparation and evaluation of liquid crystal alignment agent> [Example 1] 1. Preparation of liquid crystal alignment agent To a solution containing the polyamic acid (PAA-1) obtained in the polymerization example 1, N-methyl-2 was added -Pyrrolidone (NMP) and butyl cellosolve (BC), fully stirred to prepare a solution with a solvent composition of NMP: BC=50:50 (weight ratio) and a solid content concentration of 2.5% by weight. The solution was filtered using a filter with a pore size of 1 μm, thereby preparing a liquid crystal alignment agent.
2.液晶配向劑的評價 (1)液晶配向性、電壓保持率及對比度評價用的液晶單元的製造1 使用旋塗機且以膜厚成為0.1 μm的方式,將上文中製備的液晶配向劑塗布於具有包含ITO膜的透明電極的兩塊玻璃基板(一對)的各透明電極面上後,在80℃下加熱(預烘烤)1分鐘。繼而,利用230℃的潔淨烘箱加熱(後烘烤)1小時後,使用Hg-Xe燈以1,000 mJ/cm2 的照射量自基板法線方向對各塗膜表面照射包含254 nm的明線的偏光的紫外線後,進而,利用230℃的潔淨烘箱加熱(後烘烤)30分鐘,在兩塊(一對)基板上分別形成液晶配向膜。 其次,對於所述一對基板中的一塊基板,留出液晶注入口而利用絲網印刷將加入有直徑為5.5 μm的氧化鋁球的環氧樹脂接著劑塗布於形成有液晶配向膜的面的外周緣部後,以液晶配向膜的形成面相對、且使光照射時的偏光面朝基板面的投影方向一致的方式將一對基板重合並壓接,在150℃下加熱1小時將接著劑熱硬化。 繼而,自液晶注入口向一對基板間填充向列液晶(默克公司製造、MLC-7028)後,以環氧系接著劑將液晶注入口密封。進而,為了去除液晶注入時的流動配向,在將其加熱至150℃後緩緩冷卻至室溫,由此而製造液晶單元(將其作為「液晶單元A」)。 (2)液晶配向性、電壓保持率及對比度評價用的液晶單元的製造2 將光配向步驟中的偏光紫外線的照射量變更為300 mJ/cm2 ,除此以外,與「2.(1)液晶配向性、電壓保持率及對比度評價用的液晶單元的製造1」同樣地製造液晶單元(將其作為「液晶單元B」)。2. Evaluation of liquid crystal alignment agent (1) Production of liquid crystal cell for evaluation of liquid crystal alignment, voltage retention ratio and contrast 1 Using a spin coater and applying a film thickness of 0.1 μm, the liquid crystal alignment agent prepared above was applied After each transparent electrode surface of two glass substrates (a pair) having a transparent electrode containing an ITO film, it was heated (pre-baked) at 80° C. for 1 minute. Then, after heating (post-baking) in a clean oven at 230°C for 1 hour, the surface of each coating film was irradiated with a bright line containing 254 nm from the normal direction of the substrate at an irradiation dose of 1,000 mJ/cm 2 using an Hg-Xe lamp. After the polarized ultraviolet rays were further heated (post-baking) in a clean oven at 230° C. for 30 minutes, liquid crystal alignment films were formed on the two (pair) substrates, respectively. Next, for one substrate of the pair of substrates, a liquid crystal injection port was left, and an epoxy resin adhesive with an alumina ball with a diameter of 5.5 μm was applied to the surface where the liquid crystal alignment film was formed by screen printing. After the outer peripheral portion, a pair of substrates are overlapped and pressure-bonded so that the formation surface of the liquid crystal alignment film faces and the projection direction of the polarized surface toward the substrate surface coincides with light irradiation, and the adhesive is heated at 150°C for 1 hour Heat hardened. Then, after filling nematic liquid crystal (made by Merck, MLC-7028) between the pair of substrates from the liquid crystal injection port, the liquid crystal injection port was sealed with an epoxy-based adhesive. Furthermore, in order to remove the flow alignment at the time of liquid crystal injection, it was heated to 150° C. and then slowly cooled to room temperature, thereby manufacturing a liquid crystal cell (referred to as “liquid crystal cell A”). (2) Manufacture of liquid crystal cells for evaluation of liquid crystal alignment, voltage retention, and contrast 2 Change the irradiation amount of polarized ultraviolet light in the light alignment step to 300 mJ/cm 2 , in addition to, "2. (1) The manufacture of liquid crystal cells for evaluation of liquid crystal alignment, voltage retention, and contrast 1" was similarly carried out (the liquid crystal cell is referred to as "liquid crystal cell B").
(3)液晶配向性的評價 對於上文中製造的兩個液晶單元A、液晶單元B,分別利用偏光顯微鏡來觀察將交流5 V的電壓接通·斷開(施加·解除)時的異常區域的有無。此時,將未觀察到異常區域的情況評價為液晶配向性「良好」,將顯示區域中即使觀察到一處異常區域的情況評價為液晶配向性「不良」,結果液晶單元A、液晶單元B均被判定為液晶配向性「良好」。 (4)電壓保持率的評價 對於上文中製造的兩個液晶單元A、液晶單元B,分別施加60微秒的5 V的電壓、且以167毫秒的跨距進行施加後,測定自施加解除起167毫秒後的電壓保持率。將電壓保持率為99.0%以上設為「良好」,將98.0%以上且小於99.0%設為「可」,將小於98.0%設為「不良」,結果液晶單元A、液晶單元B均被判定為電壓保持率「良好」。此外,作為電壓保持率的測定裝置,使用東陽特克尼卡(Toyo Technica)公司(股)製造的型號名「VHR-1」。(3) Evaluation of Liquid Crystal Alignment For the two liquid crystal cells A and B manufactured above, the polarizing microscope was used to observe the abnormal area when the AC 5 V voltage was turned on and off (applied and released). Are there any. At this time, the case where no abnormal region was observed was evaluated as "good" for liquid crystal alignment, and the case where even one abnormal region was observed in the display region was evaluated as "poor" for liquid crystal alignment. As a result, liquid crystal cell A and liquid crystal cell B All of them were judged as "good" in liquid crystal alignment. (4) Evaluation of voltage retention rate After applying the voltage of 5 V for 60 microseconds to each of the two liquid crystal cells A and B manufactured above and applying the voltage at a span of 167 milliseconds, the measurement is made after the application is released. The voltage retention rate after 167 milliseconds. The voltage retention rate was 99.0% or more as "good", 98.0% or more and less than 99.0% as "acceptable", and less than 98.0% as "bad". As a result, both liquid crystal cell A and liquid crystal cell B were judged as The voltage retention rate is "good". In addition, a model name "VHR-1" manufactured by Toyo Technica Co., Ltd. was used as a voltage retention measurement device.
(5)對比度的評價 對於上文中製造的兩個液晶單元A、液晶單元B,分別查明驅動30小時後的對比度。如以下般實施評價。 使用在光源與光量檢測器之間設置有偏光元件與分析器的裝置,在偏光元件與分析器之間配置上文中製造的液晶單元,查明正交尼科耳下的透光量β,將這些值代入下述數式(1)來算出最小相對透過率(%)。 最小相對透過率(%)=(β-B0)/(B100-B0)×100 (1) (式(1)中,B0為正交尼科耳下的空白透光量,B100為平行尼科耳下的空白透光量,β為在正交尼科耳下、在偏光元件與分析器之間配置有液晶單元的狀態下所測定的透光量) 由所述數式(1)計算出的最小相對透過率表示暗狀態下的黑水平的程度,所述最小相對透過率的值越小,越可評價為對比度優異。將所述最小相對透過率小於0.5%的情況評價為對比度「良好」,將0.5%~1.0%的情況評價為對比度「可」,將超過1.0%的情況評價為對比度「不良」,結果液晶單元A、液晶單元B均被判定為對比度「良好」。(5) Evaluation of contrast For the two liquid crystal cells A and B manufactured above, the contrast after driving for 30 hours was respectively found. The evaluation is carried out as follows. Using a device in which a polarizing element and an analyzer are provided between the light source and the light quantity detector, the liquid crystal cell manufactured above is arranged between the polarizing element and the analyzer, and the amount of light transmission β under crossed Nicols is ascertained. These values are substituted into the following equation (1) to calculate the minimum relative transmittance (%). Minimum relative transmittance (%)=(β-B0)/(B100-B0)×100 (1) (Equation (1), B0 is the amount of blank light transmission under crossed Nicols, B100 is parallel Nico Blank light transmittance under the ear, β is the light transmittance measured under the crossed Nicols with the liquid crystal cell disposed between the polarizing element and the analyzer) Calculated from the above equation (1) The minimum relative transmittance of represents the degree of black level in a dark state, and the smaller the value of the minimum relative transmittance, the more excellent the contrast can be evaluated. The case where the minimum relative transmittance was less than 0.5% was evaluated as "good" contrast, the case of 0.5% to 1.0% was evaluated as "acceptable", and the case of more than 1.0% was evaluated as "contrary". As a result, the liquid crystal cell Both A and liquid crystal cell B are judged to have a "good" contrast.
[實施例2~實施例6及比較例1] 分別使用含有下述表1所示的種類的聚合物的溶液來代替含有聚醯胺酸(PAA-1)的溶液,除此以外,與實施例1同樣地製備液晶配向劑,使用所述液晶配向劑來進行液晶單元的製造及各種評價。此外,實施例5、實施例6中,如下述表1中記載般,變更液晶單元的製造中光配向步驟中的偏光紫外線的照射量。評價結果示於下述表1中。[Example 2 to Example 6 and Comparative Example 1] Instead of using a solution containing a polyamic acid (PAA-1) instead of a solution containing a polymer of the type shown in Table 1 below Example 1 A liquid crystal alignment agent was prepared in the same manner, and the liquid crystal cell was manufactured and subjected to various evaluations using the liquid crystal alignment agent. In addition, in Examples 5 and 6, as described in Table 1 below, the irradiation amount of polarized ultraviolet rays in the light alignment step in the manufacture of the liquid crystal cell was changed. The evaluation results are shown in Table 1 below.
[表1]
如根據表1所理解般,可確認到:使用包含聚合物[P]的液晶配向劑而形成的液晶配向膜的光感度高,因而具備所述液晶配向膜的液晶單元顯示出優異的液晶配向性及高的電壓保持率,除此以外,對比度特性也優異。另外,使用在特定部分結構中具有縮合環的聚合物[P]的實施例5、實施例6中,即便在以較300 mJ/cm2 更少的照射量來進行光配向處理的情況下,也顯示出良好的液晶配向性、電壓保持率及對比度特性。As understood from Table 1, it can be confirmed that the liquid crystal alignment film formed using the liquid crystal alignment agent containing the polymer [P] has high photosensitivity, and thus the liquid crystal cell provided with the liquid crystal alignment film exhibits excellent liquid crystal alignment In addition to the high voltage retention rate, the contrast characteristics are also excellent. In addition, in Examples 5 and 6 using the polymer [P] having a condensed ring in a specific partial structure, even in the case where light alignment treatment is performed with an irradiation amount less than 300 mJ/cm 2 , It also shows good liquid crystal alignment, voltage retention and contrast characteristics.
[實施例7、實施例8] 使用包含聚醯胺酸(PAA-6)或聚醯胺酸(PAA-7)的溶液,與實施例1同樣地分別製備液晶配向劑,使用所述液晶配向劑來進行液晶單元的製造及各種評價。將其結果示於下述表2中。 [實施例9] 使用聚醯胺酸酯(PAE-1),以液晶配向劑的溶劑組成成為NMP:γ-BL:BC=40:40:20(重量比)、固體成分濃度成為2.5重量%的方式進行製備,除此以外,與實施例1同樣地進行液晶配向劑的評價。將結果示於表2中。 [實施例10] 使用聚醯胺(PA-2),以液晶配向劑的溶劑組成成為NMP:BC=80:20(重量比)、固體成分濃度成為2.5重量%的方式進行製備,除此以外,與實施例1同樣地進行液晶配向劑的評價。將結果示於表2中。[Example 7, Example 8] Using a solution containing polyamic acid (PAA-6) or polyamino acid (PAA-7), liquid crystal alignment agents were separately prepared in the same manner as in Example 1, and the liquid crystal alignment was used For the manufacture and various evaluations of liquid crystal cells. The results are shown in Table 2 below. [Example 9] Polyamide (PAE-1) was used, and the solvent composition of the liquid crystal alignment agent was NMP: γ-BL: BC=40: 40:20 (weight ratio), and the solid content concentration was 2.5% by weight The liquid crystal alignment agent was evaluated in the same manner as in Example 1 except that it was prepared in the same manner. The results are shown in Table 2. [Example 10] Other than using Polyamide (PA-2), the solvent composition of the liquid crystal alignment agent was NMP:BC=80:20 (weight ratio), and the solid content concentration was 2.5% by weight. In the same manner as in Example 1, the evaluation of the liquid crystal alignment agent was performed. The results are shown in Table 2.
[表2]
[實施例11] 以下述表3所示的聚合物組成且以液晶配向劑的溶劑組成成為NMP:γ-BL:BC=40:40:20(重量比)、固體成分濃度成為2.5重量%的方式進行製備,除此以外,與實施例1同樣地進行液晶配向劑的評價。將其結果示於下述表3中。 [實施例12] 以下述表3所示的聚合物組成且以液晶配向劑的溶劑組成成為NMP:BC=80:20(重量比)、固體成分濃度成為2.5重量%的方式進行製備,除此以外,與實施例1同樣地進行液晶配向劑的評價。將其結果示於下述表3中。[Example 11] The polymer composition shown in the following Table 3 and the solvent composition of the liquid crystal alignment agent are NMP: γ-BL: BC=40: 40: 20 (weight ratio), and the solid content concentration becomes 2.5% by weight The liquid crystal alignment agent was evaluated in the same manner as in Example 1 except that it was prepared by the method. The results are shown in Table 3 below. [Example 12] It was prepared such that the polymer composition shown in Table 3 below and the solvent composition of the liquid crystal alignment agent became NMP: BC=80:20 (weight ratio), and the solid content concentration became 2.5% by weight, except Except for Example 1, the evaluation of the liquid crystal alignment agent was performed. The results are shown in Table 3 below.
[表3]
根據實施例7~實施例12也可確認到:根據包含聚合物[P]的液晶配向劑,能夠以少的曝光量獲得顯示出優異的液晶配向性的有機膜,另外,可獲得顯示出高的電壓保持率及對比度特性的液晶單元。It was also confirmed from Examples 7 to 12 that, according to the liquid crystal alignment agent containing the polymer [P], an organic film showing excellent liquid crystal alignment can be obtained with a small amount of exposure, and in addition, a high Liquid crystal cell with voltage retention and contrast characteristics.
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