TWI696473B - Slowly degraded alloy and method for producing the same - Google Patents

Slowly degraded alloy and method for producing the same Download PDF

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TWI696473B
TWI696473B TW107140275A TW107140275A TWI696473B TW I696473 B TWI696473 B TW I696473B TW 107140275 A TW107140275 A TW 107140275A TW 107140275 A TW107140275 A TW 107140275A TW I696473 B TWI696473 B TW I696473B
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alloy
degradation
degradable metal
slow
polymer
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TW202017603A (en
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洪忠佑
曾俊傑
呂英誠
林秋豐
張彥晧
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財團法人金屬工業研究發展中心
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Abstract

The present invention relates to a slowly degraded alloy and a method for producing the same. The slowly degraded alloy comprises a degradable metal and a cladding layer. The degradable metal is completely covered with the cladding layer, such that a degraded velocity of the degradable metal is decreased. Further, because the cladding layer is made from polymer materials, the cladding layer does not be broken when a stress is applied to the slowly degraded alloy, thereby efficiently covering the degradable metal therein, further lowering the degraded velocity of the degradable metal

Description

緩降解合金與其製作方法 Slow degradation alloy and its manufacturing method

本發明係有關一種生醫植入材,特別是提供一種緩降解合金與其製作方法。 The invention relates to a biomedical implant material, in particular to provide a slow-degradation alloy and a manufacturing method thereof.

施行外科手術時,醫生常須利用生醫植入材來進行固定或作為支撐。此些生醫植入材雖具有良好之生物相容性,但其於術後須留置於人體中,而導致後續追蹤檢查之困擾。據此,可降解金屬所製成之生醫植入材已逐漸取代習知以不銹鋼材料或鈦材料所製成之植入材。 When performing surgical operations, doctors often have to use biomedical implants for fixation or support. Although these biomedical implants have good biocompatibility, they must be left in the human body after surgery, which leads to the trouble of follow-up inspection. Accordingly, biomedical implants made of degradable metals have gradually replaced implants made of stainless steel or titanium.

由於可降解金屬具有降解性,故其抗腐蝕性較差。因此,可降解金屬於人體中接觸體液時,會逐漸被腐蝕解離為金屬離子,且此些金屬離子可隨著人體之新陳代謝排出體外,故不會殘留於人體中。然而,若可降解金屬之解離速度過快時,大量之金屬離子易毒害人體組織,而傷害人體。其次,當可降解金屬之解離速度過快時,其析氫速率亦隨之提高,而增加周圍環境之pH值,進而降低血紅素攜氧量,並誘發人體之異常反應。 Because degradable metals are degradable, their corrosion resistance is poor. Therefore, when degradable metals come into contact with body fluids in the human body, they will gradually be corroded and dissociated into metal ions, and these metal ions can be excreted with the metabolism of the human body, so they will not remain in the human body. However, if the dissociation rate of degradable metals is too fast, a large amount of metal ions can easily harm human tissues and harm the human body. Secondly, when the dissociation rate of degradable metals is too fast, the hydrogen evolution rate also increases, which increases the pH of the surrounding environment, thereby reducing the amount of heme oxygen carried and inducing abnormal reactions in the human body.

因此,為了有效延緩可降解金屬之降解速率,一般係形成氧化保護層於可降解金屬之表面上,以隔絕可降解金屬與體液之接觸。惟,氧化保護層之機械性質係較為硬脆,故當手術須施加應力時,或者植入材須改變外觀型態時,氧化保護層可能產生破損,而導致可降解金屬直接暴露出來,因此氧化保護層失去其功效。 Therefore, in order to effectively delay the degradation rate of the degradable metal, an oxidation protection layer is generally formed on the surface of the degradable metal to isolate the degradable metal from body fluid contact. However, the mechanical properties of the oxidation protection layer are relatively hard and brittle, so when stress is required during surgery, or when the implant has to change its appearance, the oxidation protection layer may be damaged, resulting in the direct exposure of degradable metals, therefore oxidation The protective layer loses its effectiveness.

有鑑於此,亟須提供一種緩降解合金與其製作方法,以改進習知緩降解合金的缺陷。 In view of this, there is an urgent need to provide a slow-degradation alloy and its manufacturing method to improve the defects of the conventional slow-degradation alloy.

因此,本發明之一態樣是在提供一種緩降解合金,其藉由包覆層包覆可降解金屬,而延緩可降解金屬之降解速率。 Therefore, one aspect of the present invention is to provide a slow-degradation alloy that covers the degradable metal by the coating layer, and delays the degradation rate of the degradable metal.

本發明之另一態樣是在提供一種緩降解合金之製作方法,其藉由浸泡可降解金屬於高分子溶液中,而可形成高分子層於可降解金屬之表面,進而可降低可降解金屬之降解速率。 Another aspect of the present invention is to provide a method for manufacturing a slow-degradation alloy, which can form a polymer layer on the surface of the degradable metal by immersing the degradable metal in the polymer solution, thereby reducing the degradable metal The degradation rate.

根據本發明之一態樣,提出一種緩降解合金。此緩降解合金包含可降解金屬與包覆層,其中包覆層係完整地包覆可降解金屬,且包覆層包含複數層高分子層,且此些高分子層之每一者的材料包含多醣類高分子。 According to one aspect of the present invention, a slow degradation alloy is proposed. The slow-degradation alloy includes a degradable metal and a coating layer, wherein the coating layer completely covers the degradable metal, and the coating layer includes a plurality of polymer layers, and the material of each of these polymer layers includes Polysaccharide polymer.

依據本發明之一實施例,前述之包覆層可選擇性地包含至少一個結合層,其中每一個結合層係設置於高分子層中的相鄰二層之間。 According to an embodiment of the present invention, the aforementioned coating layer may optionally include at least one bonding layer, wherein each bonding layer is disposed between two adjacent layers in the polymer layer.

依據本發明之另一實施例,前述之結合層係由具有至少一羧基之化合物所形成。 According to another embodiment of the present invention, the aforementioned bonding layer is formed of a compound having at least one carboxyl group.

依據本發明之又一實施例,前述具有至少一羧基之化合物包含十二烷基磺酸鈉、十二烷基苯磺酸鈉、麩胺酸、草酸、L-胺基酸,及/或D-胺基酸。 According to yet another embodiment of the present invention, the compound having at least one carboxyl group includes sodium dodecyl sulfonate, sodium dodecyl benzene sulfonate, glutamic acid, oxalic acid, L-amino acid, and/or D -Amino acids.

依據本發明之再一實施例,前述之可降解金屬包含鎂合金及/或鐵基合金。 According to yet another embodiment of the present invention, the aforementioned degradable metals include magnesium alloys and/or iron-based alloys.

依據本發明之又另一實施例,前述之多醣類高分子包含甲殼素、硫酸化軟骨素、透明質酸、葡萄糖胺及/或澱粉。 According to yet another embodiment of the present invention, the aforementioned polysaccharide polymer includes chitin, sulfated chondroitin, hyaluronic acid, glucosamine, and/or starch.

根據本發明之另一態樣,提出一種緩降解合金的製作方法。此製作方法係先提供可降解金屬材料,並對此可降解金屬材料進行第一包覆製程。第一包覆製程係浸泡可降解金屬材料於高分子溶液中,以形成第一可降解金屬。其中,高分子溶液包含多醣類高分子、醋酸溶液與氫氧化鈉溶液,且高分子溶液之pH值小於7。然後,對浸泡高分子溶液後之第一可降解金屬進行第一乾燥步驟,以形成高分子層於可降解金屬材料之表面上,而製得緩降解合金。 According to another aspect of the present invention, a method for manufacturing a slow-degradation alloy is proposed. This manufacturing method first provides a degradable metal material, and performs a first coating process on the degradable metal material. The first coating process is to immerse the degradable metal material in the polymer solution to form the first degradable metal. Wherein, the polymer solution includes polysaccharide polymer, acetic acid solution and sodium hydroxide solution, and the pH value of the polymer solution is less than 7. Then, a first drying step is performed on the first degradable metal after soaking the polymer solution, so as to form a polymer layer on the surface of the degradable metal material, and a slow-degradation alloy is prepared.

依據本發明之一實施例,於進行前述之第一包覆製程前,此製作方法可選擇性地浸泡可降解金屬材料於鹼性溶液中。 According to an embodiment of the present invention, before the aforementioned first cladding process is performed, the manufacturing method can selectively soak the degradable metal material in an alkaline solution.

依據本發明之另一實施例,前述之第一包覆製程進行至少一次。 According to another embodiment of the present invention, the aforementioned first coating process is performed at least once.

依據本發明之再一實施例,於前述第一包覆製程之至少一組接續二者間,可選擇性地進行第二包覆製程。其中,第二包覆製程係浸泡第一可降解金屬於結合溶液中,以形成第二可降解金屬。此結合溶液包含具有至少一羧基之化合物與水,且結合溶液之濃度為0.1重量百分比至40重量百分比。然後,對第二可降解金屬進行第二乾燥步驟,以形成結合層於高分子層上。 According to yet another embodiment of the present invention, a second cladding process can be selectively performed between at least one set of the aforementioned first cladding process, followed by two. Wherein, the second coating process is to soak the first degradable metal in the bonding solution to form the second degradable metal. The binding solution contains a compound having at least one carboxyl group and water, and the concentration of the binding solution is 0.1% to 40% by weight. Then, a second drying step is performed on the second degradable metal to form a bonding layer on the polymer layer.

依據本發明之又另一實施例,前述高分子溶液之pH值係大於或等於4且小於7。 According to yet another embodiment of the present invention, the pH value of the aforementioned polymer solution is greater than or equal to 4 and less than 7.

應用本發明之緩降解合金與其製作方法,其藉由特定之高分子材料來包覆緩降解合金中之可降解金屬,以降低可降解金屬之降解速率,而可避免降解時過快之析氫速率對於被植入區域之傷害。其次,當緩降解合金被施加應力時,較柔韌之高分子層不易破損,而可有效避免可降解金屬被曝露出。 By applying the slow-degradation alloy of the present invention and the manufacturing method thereof, the degradable metal in the slow-degradation alloy is coated with a specific polymer material to reduce the degradation rate of the degradable metal and avoid the excessive hydrogen evolution rate during degradation Damage to the implanted area. Secondly, when stress is applied to the slow-degradation alloy, the more flexible polymer layer is not easy to break, which can effectively prevent the degradable metal from being exposed.

100/300‧‧‧方法 100/300‧‧‧Method

110/121/123/130/140/310/321/323/331/333/341/343/350/360‧‧‧操作 110/121/123/130/140/310/321/323/331/333/341/343/350/360

120/320/330/340‧‧‧包覆製程 120/320/330/340‧‧‧Coating process

200a/200b/400a/400b‧‧‧緩降解合金 200a/200b/400a/400b ‧‧‧ slow degradation alloy

210/410‧‧‧可降解金屬材料 210/410‧‧‧degradable metal materials

220/420‧‧‧包覆層 220/420‧‧‧ coating

221a/221b/421a/421b/421c‧‧‧高分子層 221a/221b/421a/421b/421c‧‧‧‧polymer layer

423a/423b‧‧‧結合層 423a/423b‧‧‧Combination layer

為了對本發明之實施例及其優點有更完整之理解,現請參照以下之說明並配合相應之圖式。必須強調的是,各種特徵並非依比例描繪且僅係為了圖解目的。相關圖式內容說明如下:〔圖1A〕係繪示依照本發明之一實施例之緩降解合金的製作方法之流程圖。 In order to have a more complete understanding of the embodiments of the present invention and its advantages, please refer to the following description and cooperate with the corresponding drawings. It must be emphasized that the various features are not drawn to scale and are for illustration purposes only. The contents of the related drawings are explained as follows: [FIG. 1A] is a flowchart showing a method for manufacturing a slow-degradation alloy according to an embodiment of the present invention.

〔圖1B〕係繪示依照本發明之一實施例之緩降解合金之剖面示意圖。 [FIG. 1B] is a schematic cross-sectional view of a slow-degradation alloy according to an embodiment of the invention.

〔圖1C〕係繪示依照本發明之另一實施例之緩降解合金之剖面示意圖。 [FIG. 1C] is a schematic cross-sectional view of a slow-degradation alloy according to another embodiment of the present invention.

〔圖2A〕係繪示依照本發明之另一實施例之緩降解合金的製作方法之流程圖。 [FIG. 2A] is a flowchart showing a method for manufacturing a slow-degradation alloy according to another embodiment of the present invention.

〔圖2B〕係繪示依照本發明之又一實施例之緩降解合金之剖面示意圖。 [FIG. 2B] is a schematic cross-sectional view of a slow-degradation alloy according to yet another embodiment of the present invention.

〔圖2C〕係繪示依照本發明之再一實施例之緩降解合金之剖面示意圖。 [FIG. 2C] is a schematic cross-sectional view of a slow-degradation alloy according to yet another embodiment of the present invention.

〔圖3〕係繪示依照本發明之實施例1至實施例3與比較例1之緩降合金之降解試驗的折線圖。 [FIG. 3] is a line chart showing degradation tests of the slow-down alloys according to Examples 1 to 3 and Comparative Example 1 of the present invention.

以下仔細討論本發明實施例之製造和使用。然而,可以理解的是,實施例提供許多可應用的發明概念,其可實施於各式各樣的特定內容中。所討論之特定實施例僅供說明,並非用以限定本發明之範圍。 The manufacture and use of embodiments of the present invention are discussed in detail below. However, it can be understood that the embodiments provide many applicable inventive concepts that can be implemented in a variety of specific contents. The specific embodiments discussed are for illustration only and are not intended to limit the scope of the invention.

請同時參照圖1A與圖1B,其中圖1A係繪示依照本發明之一實施例之緩降解合金的製作方法之流程圖,且圖1B係繪示依照本發明之一實施例之緩降解合金之剖面示意圖。於製作方法100中,可降解金屬材料210係先被提供,如操作110所示。本發明之可降解金屬材料210具有生物可降解性,且降解所產生之金屬離子可透過人體之新陳代謝完 全地排出體外。在一些實施例中,可降解金屬材料210可包含但不限於鎂合金、鐵基合金、其他適當之可降解金屬材料,或上述材料之任意混合。在一些具體例中,可降解金屬材料210可包含鎂、鋅與鈣,或者鐵、鋅與鈣。舉例而言,基於可降解金屬材料210為100重量百分比,可降解金屬材料210包含84重量百分比至99.8重量百分比之鎂,0.01重量百分比至8重量百分比之鋅,與0.01重量百分比至8重量百分比之鈣。 Please refer to FIG. 1A and FIG. 1B at the same time, wherein FIG. 1A is a flowchart of a method for manufacturing a slow-degradation alloy according to an embodiment of the present invention, and FIG. 1B is a slow-degradation alloy according to an embodiment of the present invention. Schematic cross-section. In the manufacturing method 100, the degradable metal material 210 is first provided, as shown in operation 110. The degradable metal material 210 of the present invention is biodegradable, and the metal ions generated by the degradation can be metabolized through the metabolism of the human body Completely eliminated from the body. In some embodiments, the degradable metal material 210 may include, but is not limited to, magnesium alloys, iron-based alloys, other suitable degradable metal materials, or any mixture of the foregoing materials. In some embodiments, the degradable metal material 210 may include magnesium, zinc, and calcium, or iron, zinc, and calcium. For example, based on the degradable metal material 210 being 100 weight percent, the degradable metal material 210 includes 84 weight percent to 99.8 weight percent magnesium, 0.01 weight percent to 8 weight percent zinc, and 0.01 weight percent to 8 weight percent. calcium.

然後,對可降解金屬材料210進行包覆製程120。其中包覆製程120係先浸泡可降解金屬材料210於高分子溶液中,如操作121所示。高分子溶液包含多醣類高分子、醋酸水溶液與氫氧化鈉水溶液,且高分子溶液之pH值小於7。在一些實施例中,多醣類高分子可包含但不限於甲殼素、硫酸化軟骨素(chondroitin sulfate)、透明質酸(hyaluronic acid)、葡萄糖胺、澱粉、其他適當之多醣類高分子,或上述高分子材料之任意混合。 Then, a coating process 120 is performed on the degradable metal material 210. The coating process 120 first immerses the degradable metal material 210 in the polymer solution, as shown in operation 121. The polymer solution includes polysaccharide polymer, acetic acid aqueous solution and sodium hydroxide aqueous solution, and the pH value of the polymer solution is less than 7. In some embodiments, the polysaccharide polymer may include but is not limited to chitin, chondroitin sulfate, hyaluronic acid, glucosamine, starch, other suitable polysaccharide polymers, Or any combination of the above polymer materials.

高分子溶液之製備係先將前述之多醣類高分子溶解於醋酸水溶液中,待攪拌至完全溶解後,再加入氫氧化鈉水溶液,以調整溶液之pH值,即可製得高分子溶液,其中高分子溶液之pH值係小於7。舉例而言,高分子溶液之製備係先將0.1重量百分比至10重量百分比之多醣類高分子添加至100ml之醋酸水溶液中(濃度為0.1體積百分比至30體積百分比),待多醣類高分子溶解後,加入濃度為1M至10M之氫氧化鈉水溶液,以調整高分子溶液之pH值。在一些 實施例中,高分子溶液之pH值係調整為大於或等於4且小於7。 The preparation of the polymer solution is to first dissolve the aforementioned polysaccharide polymer in an aqueous solution of acetic acid, and after stirring to completely dissolve, then add an aqueous solution of sodium hydroxide to adjust the pH of the solution to prepare the polymer solution. The pH value of the polymer solution is less than 7. For example, the preparation of the polymer solution is to first add 0.1 to 10 weight percent of the polysaccharide polymer to 100 ml of acetic acid aqueous solution (the concentration is 0.1 to 30 volume percent), and wait for the polysaccharide polymer After dissolution, a sodium hydroxide aqueous solution with a concentration of 1M to 10M is added to adjust the pH of the polymer solution. In some In the embodiment, the pH value of the polymer solution is adjusted to be greater than or equal to 4 and less than 7.

在一些實施例中,可降解金屬材料210於高分子溶液之浸泡時間可為1分鐘至60分鐘。須特別說明的是,可降解金屬材料210於高分子溶液之浸泡時間沒有特別之限制,僅須可降解金屬材料210之表面可完整地披覆高分子溶液即可。在一些實施例中,依據高分子溶液之黏度的不同,可降解金屬材料210之浸泡時間可隨之調整。在一些具體例中,可降解金屬材料210於高分子溶液之浸泡時間可為1秒至1200秒。在一些實施例中,高分子溶液之黏度可為5cp至500cp。 In some embodiments, the immersion time of the degradable metal material 210 in the polymer solution may be 1 minute to 60 minutes. It should be particularly noted that the immersion time of the degradable metal material 210 in the polymer solution is not particularly limited, as long as the surface of the degradable metal material 210 can be completely covered with the polymer solution. In some embodiments, the immersion time of the degradable metal material 210 can be adjusted according to the difference in the viscosity of the polymer solution. In some specific examples, the immersion time of the degradable metal material 210 in the polymer solution may be 1 second to 1200 seconds. In some embodiments, the viscosity of the polymer solution may be 5 cp to 500 cp.

於進行操作121後,對浸泡過高分子溶液之可降解金屬材料進行乾燥步驟,如操作123所示。於進行乾燥步驟後,乾燥後之高分子溶液可形成披覆於可降解金屬材料210之表面上的包覆層221a。在一些實施例中,乾燥步驟之乾燥溫度可為60℃至110℃。在一些實施例中,乾燥步驟之乾燥時間可為1小時至2小時。 After operation 121, the degradable metal material soaked in the polymer solution is dried, as shown in operation 123. After performing the drying step, the dried polymer solution can form a coating layer 221a covering the surface of the degradable metal material 210. In some embodiments, the drying temperature of the drying step may be 60°C to 110°C. In some embodiments, the drying time of the drying step may be 1 hour to 2 hours.

在一些實施例中,在進行前述之包覆製程120前,可降解金屬材料210可選擇性地先浸泡於鹼性溶液中,以鹼化可降解金屬材料210之表面。其中,鹼性溶液可包含但不限於氫氧化鈉水溶液、其他適當之鹼性水溶液,或上述溶液之任意混合。在一些具體例中,鹼性溶液可為濃度係1M至10M之氫氧化鈉水溶液。在此些具體例中,可降解金屬材料210浸泡於氫氧化鈉水溶液之浸泡時間可為1分鐘至 60分鐘。於浸泡鹼性溶液後,將表面改質之可降解金屬材料210放置於烘箱中,以乾燥可降解金屬材料210。 In some embodiments, before performing the aforementioned cladding process 120, the degradable metal material 210 may be selectively immersed in an alkaline solution to alkalize the surface of the degradable metal material 210. Wherein, the alkaline solution may include but is not limited to aqueous sodium hydroxide solution, other suitable alkaline aqueous solution, or any mixture of the above solutions. In some specific examples, the alkaline solution may be a sodium hydroxide aqueous solution with a concentration of 1M to 10M. In these specific examples, the immersion time of the degradable metal material 210 in the sodium hydroxide aqueous solution may be 1 minute to 60 minutes. After soaking the alkaline solution, the surface-modified degradable metal material 210 is placed in an oven to dry the degradable metal material 210.

於進行前述之包覆製程120時,前述可降解金屬材料210之鹼化表面有助於使高分子溶液中之多醣類高分子披覆於其表面上。其中,除了物理性之表面浸泡披覆外,多醣類高分子亦可藉由分子間之作用力(即表面之鹼性表面改質基團與多醣類高分子間之作用力)完整地披覆於可降解金屬材料210之表面。 When performing the aforementioned coating process 120, the alkalized surface of the degradable metal material 210 helps to coat the polysaccharide polymer in the polymer solution on the surface. Among them, in addition to the physical surface immersion coating, the polysaccharide polymer can also be completely intact by the intermolecular force (that is, the force between the alkaline surface modifying group on the surface and the polysaccharide polymer) Cover the surface of the degradable metal material 210.

在一些實施例中,於浸泡鹼性溶液前,可降解金屬材料210亦可選擇性地先進行拋光製程,以降低可降解金屬材料210之表面粗糙度。當可降解金屬材料210之表面粗糙度降低時,可降解金屬材料210之表面積可被降低,而減少可降解金屬材料210產生降解還原反應之面積。因此,當緩降解金屬200a中之可降解金屬材料210曝露時,由於可產生還原反應之面積減少,故可降解金屬材料210仍可具有較低之降解速率。在此些實施例中,拋光後之可降解金屬材料210可使用醇類溶劑(例如:乙醇等)清潔,並於60℃至100℃之溫度下乾燥,以去除拋光製程所產生之削屑及/或殘留於可降解金屬材料210之表面的溶劑或細菌,以避免所製得之緩降解合金於植入人體後產生不良影響。 In some embodiments, before the alkaline solution is soaked, the degradable metal material 210 may also selectively undergo a polishing process to reduce the surface roughness of the degradable metal material 210. When the surface roughness of the degradable metal material 210 is reduced, the surface area of the degradable metal material 210 can be reduced, and the area where the degradable metal material 210 generates degradation reduction reaction is reduced. Therefore, when the degradable metal material 210 in the slowly degradable metal 200a is exposed, since the area where the reduction reaction can occur is reduced, the degradable metal material 210 can still have a lower degradation rate. In these embodiments, the degradable metal material 210 after polishing may be cleaned with an alcoholic solvent (eg, ethanol, etc.) and dried at a temperature of 60°C to 100°C to remove chips and chips generated during the polishing process /Or solvents or bacteria remaining on the surface of the degradable metal material 210 to avoid the adverse effects of the prepared slow-degradation alloy after implantation in the human body.

於進行包覆製程120後,判斷緩降解合金200a之包覆層221a是否滿足設定之條件,如操作130所示。在一些實施例中,所述之設定條件可為包覆厚度、包覆層數及/或其他條件。若包覆層221a滿足設定條件時,即製得如圖1B 所示之本發明的緩降解合金200a,如操作140所示。若包覆層221a不滿足設定條件時,所製得之合金材料係再次進行包覆製程120,而將此合金材料浸泡於高分子溶液中(如操作121),並進一步進行乾燥步驟(如操作123),進而製得如圖1C所示之緩降解合金200b。 After the coating process 120 is performed, it is determined whether the coating layer 221a of the slow-degradation alloy 200a satisfies the set conditions, as shown in operation 130. In some embodiments, the set conditions may be the coating thickness, the number of coating layers, and/or other conditions. If the coating layer 221a satisfies the set conditions, it is prepared as shown in FIG. 1B The slow degradation alloy 200a of the present invention is shown as operation 140. If the coating layer 221a does not meet the set conditions, the prepared alloy material is subjected to the coating process 120 again, and the alloy material is soaked in the polymer solution (such as operation 121), and further drying steps (such as operation 123), and then the slow-degradation alloy 200b as shown in FIG. 1C is prepared.

於緩降解合金200b中,當合金材料再次浸泡於高分子溶液後,乾燥所形成之高分子層221b係覆蓋於前一次包覆製程120所形成之高分子層221a上。如此一來,緩降解合金200b之包覆層220可包含複數層高分子層221a與高分子層221b。相同地,於形成高分子層221b於高分子層221a後,仍須判斷包覆層220是否滿足設定條件(即操作130)。若仍未滿足設定條件,合金材料再一次進行前述之包覆製程120(即第三次重複進行)。因流程已描述如前,故不另贅述。 In the slow-degradation alloy 200b, after the alloy material is immersed in the polymer solution again, the polymer layer 221b formed by drying covers the polymer layer 221a formed by the previous coating process 120. In this way, the cladding layer 220 of the slow degradation alloy 200b may include a plurality of polymer layers 221a and polymer layers 221b. Similarly, after the polymer layer 221b is formed on the polymer layer 221a, it is still necessary to determine whether the cladding layer 220 satisfies the set condition (ie, operation 130). If the set conditions are still not met, the alloy material is subjected to the aforementioned cladding process 120 again (that is, repeated for the third time). Since the process has been described as before, it will not be repeated here.

請參照圖2A與圖2B,其中圖2A係繪示依照本發明之另一實施例之緩降解合金的製作方法之流程圖,且圖2B係繪示依照本發明之又一實施例之緩降解合金之剖面示意圖。圖2A之製作方法300的流程大致上與圖1A之製作方法100的流程相同,兩者之差異在於製作方法300中,在進行第一包覆製程320後,所形成之第一可降解金屬係進一步進行第二包覆製程330與第三包覆製程340。 Please refer to FIGS. 2A and 2B, wherein FIG. 2A is a flowchart of a method for manufacturing a slow degradation alloy according to another embodiment of the present invention, and FIG. 2B is a slow degradation according to another embodiment of the present invention. A schematic cross-sectional view of the alloy. The flow of the manufacturing method 300 of FIG. 2A is substantially the same as the flow of the manufacturing method 100 of FIG. 1A. The difference between the two is that in the manufacturing method 300, after the first coating process 320 is performed, the first degradable metal system formed The second cladding process 330 and the third cladding process 340 are further performed.

於第二包覆製程330中,第一包覆製程320所形成之第一可降解金屬係浸泡於結合溶液中,以形成第二可降解金屬,如操作331所示。結合溶液包含具有至少一羧基之 化合物與水,且結合溶液之濃度為0.1重量百分比至40重量百分比。在一些實施例中,具有至少一羧基之化合物可包含但不限於十二烷基磺酸鈉、十二烷基苯磺酸鈉、麩胺酸、草酸、L-胺基酸、D-胺基酸,其他具有長碳鏈與至少一羧基之適當化合物,或上述材料之任意混合。 In the second cladding process 330, the first degradable metal formed in the first cladding process 320 is immersed in the bonding solution to form the second degradable metal, as shown in operation 331. The binding solution contains one having at least one carboxyl group The compound and water, and the concentration of the combined solution is 0.1% by weight to 40% by weight. In some embodiments, the compound having at least one carboxyl group may include but is not limited to sodium dodecyl sulfonate, sodium dodecyl benzene sulfonate, glutamic acid, oxalic acid, L-amino acid, D-amino group Acid, other suitable compounds with long carbon chain and at least one carboxyl group, or any combination of the above materials.

在一些實施例中,第一可降解金屬浸泡於結合溶液之時間可為1分鐘至60分鐘。須特別說明的是,第一可降解金屬於結合溶液中之浸泡時間沒有特別之限制,僅須第一可降解金屬之表面可完整地披覆有結合溶液即可。換言之,結合溶液係披覆於第一可降解金屬之高分子層421a(即第一包覆製程320乾燥所形成之高分子層)上。 In some embodiments, the first degradable metal may be immersed in the bonding solution for 1 minute to 60 minutes. It should be noted that the soaking time of the first degradable metal in the binding solution is not particularly limited, as long as the surface of the first degradable metal can be completely covered with the binding solution. In other words, the bonding solution is coated on the first degradable metal polymer layer 421a (that is, the polymer layer formed by drying the first coating process 320).

進行操作331後,對浸泡過結合溶液之第一可降解金屬進行乾燥步驟,如操作333所示。結合溶液於乾燥後可形成披覆於高分子層421a上的結合層423a。在一些實施例中,乾燥步驟之乾燥溫度可為60℃至110℃。在一些實施例中,乾燥步驟之乾燥時間可為1小時至2小時。 After operation 331, the first degradable metal soaked in the binding solution is subjected to a drying step, as shown in operation 333. After the bonding solution is dried, a bonding layer 423a covering the polymer layer 421a can be formed. In some embodiments, the drying temperature of the drying step may be 60°C to 110°C. In some embodiments, the drying time of the drying step may be 1 hour to 2 hours.

然後,對乾燥後之第二可降解金屬進行第三包覆製程340。第三包覆製程340係將第二包覆製程330所形成之第二可降解金屬浸泡於高分子溶液中,並於浸泡後進行乾燥步驟,如操作341與操作343所示。其中,第三包覆製程340所使用之高分子溶液係相同於第一包覆製程320所使用之高分子溶液。在一些實施例中,第三包覆製程340與第一包覆製程320之高分子溶液中的多醣類高分子可彼此相同或不相同。其次,第三包覆製程340之製程參數(例如: 浸泡時間、高分子溶液濃度與乾燥參數等)可相同或不同於第二包覆製程330之製程參數,以滿足不同之應用需求。 Then, a third coating process 340 is performed on the dried second degradable metal. The third cladding process 340 is to immerse the second degradable metal formed in the second cladding process 330 in the polymer solution, and perform a drying step after the immersion, as shown in operations 341 and 343. The polymer solution used in the third coating process 340 is the same as the polymer solution used in the first coating process 320. In some embodiments, the polysaccharide polymers in the polymer solution of the third coating process 340 and the first coating process 320 may be the same or different from each other. Secondly, the process parameters of the third cladding process 340 (for example: The soaking time, polymer solution concentration and drying parameters, etc.) may be the same or different from the process parameters of the second cladding process 330 to meet different application requirements.

於進行第三包覆製程340之操作343時,披覆於第二可降解金屬之表面的高分子溶液可乾燥形成為另一高分子層421b,且此高分子層421b係披覆於結合層423a上。據此,結合層423a係位於高分子層421a與高分子層421b之間。換言之,第三可降解金屬之包覆層420包含高分子層421a、結合層423a與高分子層421b。 During the operation 343 of the third coating process 340, the polymer solution coated on the surface of the second degradable metal may be dried to form another polymer layer 421b, and the polymer layer 421b is coated on the bonding layer 423a. Accordingly, the bonding layer 423a is located between the polymer layer 421a and the polymer layer 421b. In other words, the third degradable metal coating layer 420 includes a polymer layer 421a, a bonding layer 423a, and a polymer layer 421b.

然後,判斷乾燥後之第三可降解金屬的包覆層是否滿足設定之條件,如操作350所示。相同地,此處所述之「設定條件」可為包覆層之厚度、包覆層所含子層的層數及/或其他條件。若第三可降解金屬的包覆層滿足設定條件時,即製得本發明之緩降解合金400a(如圖2B所示),如操作360所示。換言之,當第三可降解金屬的包覆層滿足設定條件時,第三可降解金屬即為緩降解合金400a。若第三可降解金屬的包覆層不滿足設定之條件時,第三可降解金屬係再次進行第二包覆製程330,並接續進行第三包覆製程340。據此,如圖2C所示,第三可降解金屬係藉由再次進行之第二包覆製程330,被披覆另一結合層423b於高分子層421b上,並藉由接續之第三包覆製程340,披覆高分子層421c於結合層423b上。 Then, it is judged whether the coating layer of the third degradable metal after drying meets the set condition, as shown in operation 350. Similarly, the "setting conditions" described herein may be the thickness of the cladding layer, the number of sub-layers contained in the cladding layer, and/or other conditions. If the coating layer of the third degradable metal satisfies the set conditions, the slow-degradation alloy 400a of the present invention (as shown in FIG. 2B) is prepared, as shown in operation 360. In other words, when the coating layer of the third degradable metal satisfies the set condition, the third degradable metal is the slow-degradation alloy 400a. If the coating layer of the third degradable metal does not satisfy the set conditions, the third degradable metal system performs the second coating process 330 again, and then the third coating process 340 is continued. Accordingly, as shown in FIG. 2C, the third degradable metal is coated with another bonding layer 423b on the polymer layer 421b through the second cladding process 330, and the In the coating process 340, the polymer layer 421c is coated on the bonding layer 423b.

請繼續參照圖2A與圖2C,於形成高分子層421c後,再次判斷包覆層(含有高分子層421a、結合層423a、高分子層421b、結合層423b與高分子層421c)是否 滿足設定條件,如操作350所示。若此包覆層滿足設定條件,即製得本發明之緩降解合金400b。若包覆層仍不滿足設定條件,具有如圖2C所示結構之合金材料再次重複進行前述之第二包覆製程330與第三包覆製程340。 Please continue to refer to FIGS. 2A and 2C. After forming the polymer layer 421c, determine whether the coating layer (containing the polymer layer 421a, the bonding layer 423a, the polymer layer 421b, the bonding layer 423b, and the polymer layer 421c) is again determined The set condition is satisfied, as shown in operation 350. If the coating layer satisfies the set conditions, the slow-degradation alloy 400b of the present invention is prepared. If the cladding layer still does not satisfy the set conditions, the alloy material having the structure shown in FIG. 2C repeats the foregoing second cladding process 330 and third cladding process 340 again.

於緩降解合金400b中,可降解合金410之表面依序被披覆高分子層421a、結合層423a、高分子層421b、結合層423b與高分子層421c。其中,結合層423a與結合層423b有助於提升高分子層421a、高分子層421b與高分子層421c彼此之間的結合性質,而提升包覆層420的穩定性,進而提升緩降解合金400b之性質。 In the slow-degradation alloy 400b, the surface of the degradable alloy 410 is sequentially covered with a polymer layer 421a, a bonding layer 423a, a polymer layer 421b, a bonding layer 423b, and a polymer layer 421c. Wherein, the bonding layer 423a and the bonding layer 423b help to improve the bonding properties of the polymer layer 421a, the polymer layer 421b and the polymer layer 421c, and the stability of the cladding layer 420 and the slow degradation alloy 400b Nature.

須說明的是,前述圖2A之流程僅係例示說明,本發明並不以此為限,所屬技術領域具有通常知識者可根據需求調整各操作之次序,或省略部分操作。在一些實施例中,進行前述圖2A之操作350時,若包覆層不滿足設定條件,除可如圖2A所示,對第三可降解金屬再次進行第二包覆製程330外,亦可對第三可降解金屬依序再次進行第一包覆製程320、第二包覆製程330與第三包覆製程,或者重複進行第三包覆製程340。換言之,沿著所製得之包覆層的最內層(亦即最靠近可降解金屬材料之層)至最外層的方向,包覆層中的各層不以高分子層與結合層交錯設置為限。在其他實施例中,包覆層中部分彼此堆疊之高分子層間不具有結合層。惟須說明的是,緩降解合金之包覆層的最外層須為高分子層。若包覆層之最外層不為高分子層時,此緩降解合金之最外層不具有緩降解之效果。 It should be noted that the foregoing flow of FIG. 2A is only an illustration, and the present invention is not limited to this. Those skilled in the art can adjust the order of operations or omit some operations according to needs. In some embodiments, when the aforementioned operation 350 of FIG. 2A is performed, if the cladding layer does not satisfy the set conditions, in addition to performing the second cladding process 330 again on the third degradable metal as shown in FIG. 2A, Perform the first cladding process 320, the second cladding process 330, and the third cladding process again in sequence on the third degradable metal, or repeat the third cladding process 340. In other words, along the direction from the innermost layer (that is, the layer closest to the degradable metal material) of the prepared cladding layer to the outermost layer, the layers in the cladding layer are not interleaved by the polymer layer and the bonding layer as limit. In other embodiments, there is no bonding layer between the polymer layers partially stacked on each other in the coating layer. It should be noted that the outermost layer of the coating layer of the slow-degradation alloy must be a polymer layer. If the outermost layer of the cladding layer is not a polymer layer, the outermost layer of the slow-degradation alloy does not have the effect of slow degradation.

在一應用例中,本發明之緩降解合金具有可降解金屬材料與包覆層。其中,由於包覆層完整地包覆可降解金屬材料,故可降解金屬材料之降解速率可有效地被延緩。其次,由於包覆層係由高分子材料所製成,故包覆層具有較柔韌之機械性質。因此,當施加應力於緩降解合金時,包覆層不會因所產生之應變而破損,故包覆層仍可有效保護其中之可降解金屬材料。另外,當兩相鄰之高分子層間設有結合層時,結合層可進一步提升高分子層之結合性質,而提升緩降解合金之降解速率的穩定性。 In an application example, the slow-degradation alloy of the present invention has a degradable metal material and a coating layer. Among them, since the coating layer completely covers the degradable metal material, the degradation rate of the degradable metal material can be effectively delayed. Secondly, since the coating layer is made of a polymer material, the coating layer has relatively flexible mechanical properties. Therefore, when stress is applied to the slow-degradation alloy, the coating layer will not be damaged due to the generated strain, so the coating layer can still effectively protect the degradable metal material therein. In addition, when a bonding layer is provided between two adjacent polymer layers, the bonding layer can further enhance the bonding properties of the polymer layer and enhance the stability of the degradation rate of the slow-degradation alloy.

以下利用實施例以說明本發明之應用,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。 The following uses embodiments to illustrate the application of the present invention, but it is not intended to limit the present invention. Anyone who is familiar with this art can make various modifications and retouching without departing from the spirit and scope of the present invention.

製作緩降解合金Making slow degradation alloy 實施例1Example 1

首先,配置100mL濃度為0.1體積百分比至30體積百分比之醋酸水溶液,並加入0.1重量百分比至10重量百分比之甲殼素,以形成甲殼素溶液,而甲殼素溶液黏度會在5cp至500cp之間。待攪拌溶解後,加入濃度為1M至10M之氫氧化鈉水溶液至甲殼素溶液,以將甲殼素溶液之pH值調整為4至7,以形成高分子溶液。 First, configure 100 mL of an aqueous solution of acetic acid with a concentration of 0.1 to 30 volume percent, and add 0.1 to 10 weight percent of chitin to form a chitin solution, and the viscosity of the chitin solution will be between 5 cp and 500 cp. After stirring and dissolving, a sodium hydroxide aqueous solution with a concentration of 1M to 10M is added to the chitin solution to adjust the pH value of the chitin solution to 4 to 7 to form a polymer solution.

其次,拋光鎂基合金之表面,並以酒精進行清潔。於放置於烘箱乾燥後,將鎂基合金浸泡於濃度為5M之氫氧化鈉水溶液,以進行表面改質。經過10分鐘後,取出 鎂基合金,並放置於110℃之烘箱中。乾燥1小時後,將鎂基合金浸泡於前述之高分子溶液中。浸泡10分鐘後,取出鎂基合金,並放置於110℃之烘箱中。於乾燥1小時後,即可製得表面包覆一層高分子層之鎂基合金。 Secondly, the surface of the magnesium-based alloy is polished and cleaned with alcohol. After being dried in an oven, the magnesium-based alloy was soaked in a 5M sodium hydroxide aqueous solution for surface modification. After 10 minutes, remove The magnesium-based alloy is placed in an oven at 110°C. After drying for 1 hour, the magnesium-based alloy was immersed in the aforementioned polymer solution. After soaking for 10 minutes, the magnesium-based alloy was taken out and placed in an oven at 110°C. After drying for 1 hour, a magnesium-based alloy coated with a polymer layer on the surface can be prepared.

接著,再次將此鎂基合金浸泡於高分子溶液中。相同地,於浸泡10分鐘後,將鎂基合金放置於110℃之烘箱中。於乾燥1小時後,即可製得實施例1之緩降解合金。其中,實施例1之緩降解合金的包覆層係由兩層高分子層所組成。所製得之緩降解合金以下述降解試驗之評價方法進行評估,所得之結果如第1表所示,在此不另贅述。 Next, this magnesium-based alloy is immersed in the polymer solution again. Similarly, after soaking for 10 minutes, the magnesium-based alloy was placed in an oven at 110°C. After drying for 1 hour, the slow-degradation alloy of Example 1 can be prepared. The coating layer of the slow-degradation alloy of Example 1 is composed of two polymer layers. The prepared slow-degradation alloy was evaluated by the evaluation method of the degradation test described below. The results obtained are shown in Table 1, and are not repeated here.

實施例2與實施例3Example 2 and Example 3

實施例2與實施例3之緩降解合金係使用與實施例1之緩降解合金相似之製造方法,不同之處在於實施例2之鎂基合金浸泡四次高分子溶液與三次結合溶液,而實施例3之鎂基合金浸泡六次高分子溶液與五次結合溶液。其中,結合溶液係將L-麩胺酸配製為濃度係0.1重量百分比至40重量百分比之水溶液。 The slow-degradation alloys of Example 2 and Example 3 use a manufacturing method similar to that of the slow-degradation alloy of Example 1, except that the magnesium-based alloy of Example 2 is immersed in the polymer solution four times and the combined solution three times. The magnesium-based alloy of Example 3 was soaked with the polymer solution six times and the combined solution five times. Wherein, the combination solution is to prepare L-glutamic acid as an aqueous solution with a concentration of 0.1% by weight to 40% by weight.

於實施例2與實施例3中,浸泡高分子溶液之操作與浸泡結合溶液之操作係交錯進行,故實施例2之緩降解合金的包覆層係由交錯設置之四層高分子層與三層結合層所組成,且實施例3之緩降解合金的包覆層係由交錯設置之六層高分子層與五層結合層所組成。所製得之緩降解合金的評價結果如第1表所載,在此不另贅述。 In Example 2 and Example 3, the operation of immersing the polymer solution and the operation of immersing the binding solution are interleaved. Therefore, the coating layer of the slow-degradation alloy of Example 2 is composed of four polymer layers and three interleaved The combination layer is composed of six layers of polymer layers and five layers of combination layers. The evaluation results of the prepared slow-degradation alloy are shown in Table 1, and are not repeated here.

比較例1Comparative example 1

比較例1係先拋光鎂基合金,並以酒精清潔。然後,將清潔後之鎂基合金放置於烘箱中。待乾燥後,直接對鎂基合金進行下述降解試驗之評價。所得之結果如第1表所示,在此不另贅述。 Comparative Example 1 first polished the magnesium-based alloy and cleaned it with alcohol. Then, the cleaned magnesium-based alloy is placed in an oven. After drying, the magnesium-based alloy was directly evaluated by the following degradation test. The results obtained are shown in Table 1 and will not be repeated here.

降解試驗Degradation test

首先,量測實施例1至實施例3與比較例1之緩降解合金的表面積。然後,將實施例1至實施例3與比較例1之緩降解合金浸泡於相同之試驗液體(例如:水或體液等)中,並分別以所屬技術領域慣用之析氫試驗的方式,量測緩降解合金於不同時間時之氫氣析出量(ml/cm2)。 First, the surface area of the slow-degradation alloys of Examples 1 to 3 and Comparative Example 1 was measured. Then, the slow-degradation alloys of Examples 1 to 3 and Comparative Example 1 are immersed in the same test liquid (for example: water or body fluid, etc.), and the retardation is measured by the method of hydrogen evolution test commonly used in the art. Hydrogen evolution amount (ml/cm 2 ) of degraded alloy at different times.

Figure 107140275-A0101-12-0015-1
Figure 107140275-A0101-12-0015-1

請同時參照第1表與圖3,圖3係繪示依照本發明之實施例1至實施例3與比較例1之降解試驗的折線圖。其中,X軸代表緩降解合金之浸泡天數,且Y軸代表緩降解合金之氫氣析出量。 Please refer to Table 1 and FIG. 3 at the same time. FIG. 3 is a line chart illustrating degradation tests according to Examples 1 to 3 and Comparative Example 1 of the present invention. Among them, the X axis represents the immersion days of the slowly degradable alloy, and the Y axis represents the amount of hydrogen evolution of the slowly degradable alloy.

根據實施例1至實施例3與比較例1之降解試驗的結果可知,本發明之包覆層可有效地包覆可降解金屬材料,而可有效地避免可降解金屬材料接觸到試驗液體。其次,當可降解金屬材料被至少一層高分子層包覆時,可降解金屬材料之氫氣析出量可被大幅降低。顯然,由高分子層所組成之包覆層可有效隔離可降解金屬材料與試驗液體,而降低緩降解合金之降解速率。其中,隨著包覆層之層數增加,實施例1至實施例3與比較例1之折線斜率亦漸趨平緩,故緩降解合金之降解速率係隨之降低。 According to the results of the degradation tests of Examples 1 to 3 and Comparative Example 1, it is known that the coating layer of the present invention can effectively coat the degradable metal material, and can effectively prevent the degradable metal material from contacting the test liquid. Secondly, when the degradable metal material is covered with at least one polymer layer, the amount of hydrogen evolution of the degradable metal material can be greatly reduced. Obviously, the coating layer composed of the polymer layer can effectively isolate the degradable metal material and the test liquid, and reduce the degradation rate of the slow-degradation alloy. As the number of cladding layers increases, the slope of the broken line of Examples 1 to 3 and Comparative Example 1 also gradually becomes flat, so the degradation rate of the slowly degraded alloy decreases accordingly.

另外,相較於包覆層僅由高分子層所組成的(即實施例1),當緩降解合金之包覆層更包含結合層(即實施例2與實施例3)時,氫氣析出量的標準差可大幅降低。顯然,結合層有助於提升高分子層間之結合性質,而提升緩降解合金之穩定性。 In addition, compared with the coating layer consisting only of the polymer layer (ie, Example 1), when the coating layer of the slow-degradation alloy further includes a bonding layer (ie, Example 2 and Example 3), the amount of hydrogen gas evolved The standard deviation can be greatly reduced. Obviously, the bonding layer helps to improve the bonding properties between the polymer layers and improve the stability of the slow-degradation alloy.

據此,本發明之緩降解合金的製作方法可製得具有低降解速率的材料,而可應用於生醫植入材領域中。其中,高分子材料製成之包覆層可有效且完整地包覆可降解金屬材料,藉以分隔可降解金屬材料與體液,而可抑制可降解金屬材料之降解反應,進而降低其降解速率。再者,藉由浸泡結合溶液之操作,結合層可形成於包覆層中相鄰的高分子層之間,而提升高分子層間之結合性質,進而提升所製得緩降解合金之穩定性。另外,由於包覆層係由高分子材料所製成,故較為柔韌,而可於被施加應力時,避免破損,故可有效保護所包覆之可降解金屬材料。 According to this, the method for manufacturing the slow-degradation alloy of the present invention can produce materials with a low degradation rate, and can be applied to the field of biomedical implants. Among them, the coating layer made of the polymer material can effectively and completely cover the degradable metal material, thereby separating the degradable metal material and the body fluid, and can inhibit the degradation reaction of the degradable metal material, thereby reducing the degradation rate. Furthermore, by soaking the bonding solution, the bonding layer can be formed between adjacent polymer layers in the cladding layer to improve the bonding properties between the polymer layers, thereby improving the stability of the prepared slow-degradation alloy. In addition, since the coating layer is made of a polymer material, it is more flexible, and can avoid damage when stress is applied, so it can effectively protect the coated degradable metal material.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above in the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field to which the present invention belongs can make various changes without departing from the spirit and scope of the present invention. Retouching, therefore, the protection scope of the present invention shall be subject to the scope defined in the appended patent application.

100‧‧‧方法 100‧‧‧Method

110/121/123/130/140‧‧‧操作 110/121/123/130/140‧‧‧Operation

120‧‧‧包覆製程 120‧‧‧ coating process

Claims (10)

一種緩降解合金,包含:一可降解金屬,具有一鹼化表面,其中該鹼化表面係藉由浸泡該可降解金屬於一鹼性水溶液中所形成;以及一包覆層,完整地包覆該可降解金屬,其中該包覆層包含複數層高分子層,且每一該些高分子層之一材料包含多醣類高分子。 A slow-degradation alloy, comprising: a degradable metal with an alkalized surface, wherein the alkalized surface is formed by soaking the degradable metal in an alkaline aqueous solution; and a coating layer, which is completely coated In the degradable metal, the coating layer includes a plurality of polymer layers, and a material of each of the polymer layers includes a polysaccharide polymer. 如申請專利範圍第1項所述之緩降解合金,其中該包覆層更包含:至少一結合層,其中每一該至少一結合層係設置於該些高分子層之相鄰二層之間。 The slow-degradation alloy as recited in item 1 of the patent application scope, wherein the coating layer further comprises: at least one bonding layer, wherein each of the at least one bonding layer is disposed between two adjacent layers of the polymer layers . 如申請專利範圍第2項所述之緩降解合金,其中該至少一結合層係由具有至少一羧基之化合物所形成。 The slow-degradation alloy as described in item 2 of the patent application range, wherein the at least one bonding layer is formed of a compound having at least one carboxyl group. 如申請專利範圍第3項所述之緩降解合金,其中該至少一羧基之化合物包含十二烷基磺酸鈉、十二烷基苯磺酸鈉、麩胺酸、草酸、L-胺基酸及/或D-胺基酸。 The slow-degradation alloy as described in item 3 of the patent application scope, wherein the at least one carboxyl compound comprises sodium dodecyl sulfonate, sodium dodecyl benzene sulfonate, glutamic acid, oxalic acid, L-amino acid And/or D-amino acids. 如申請專利範圍第1項所述之緩降解合金,其中該可降解金屬包含鎂合金及/或鐵基合金。 The slow-degradation alloy as described in item 1 of the patent application scope, wherein the degradable metal includes a magnesium alloy and/or an iron-based alloy. 如申請專利範圍第1項所述之緩降解合金,其中該多醣類高分子包含甲殼素、硫酸化軟骨素、透明質酸、葡萄糖胺及/或澱粉。 The slow-degradation alloy as described in item 1 of the patent application range, wherein the polysaccharide polymer comprises chitin, sulfated chondroitin, hyaluronic acid, glucosamine, and/or starch. 一種緩降解合金的製作方法,包含:提供一可降解金屬材料;以及進行至少一次一第一包覆製程,其中該第一包覆製程包含:浸泡該可降解金屬材料於一高分子溶液中,以形成一第一可降解金屬,其中該高分子溶液包含多醣類高分子、醋酸溶液與氫氧化鈉溶液,且該高分子溶液之pH值小於7;以及對該第一可降解金屬進行一第一乾燥步驟,以形成一高分子層於該可降解金屬材料之一表面上,而製得該緩降解合金。 A method for manufacturing a slow-degradation alloy includes: providing a degradable metal material; and performing a first cladding process at least once, wherein the first cladding process includes: immersing the degradable metal material in a polymer solution, To form a first degradable metal, wherein the polymer solution includes polysaccharide polymer, acetic acid solution and sodium hydroxide solution, and the pH value of the polymer solution is less than 7; The first drying step is to form a polymer layer on a surface of the degradable metal material to prepare the slow-degradation alloy. 如申請專利範圍第7項所述之緩降解合金的製作方法,於進行該第一包覆製程前,該製作方法更包含:浸泡該可降解金屬材料於一鹼性溶液中。 According to the method for manufacturing a slow-degradation alloy described in item 7 of the patent application scope, before the first coating process is performed, the manufacturing method further includes: immersing the degradable metal material in an alkaline solution. 如申請專利範圍第8項所述之緩降解合金的製作方法,其中該第一包覆製程係進行複數次,於該些 第一包覆製程之間,更包含進行一第二包覆製程,其中該第二包覆製程包含:浸泡該第一可降解金屬於一結合溶液中,以形成一第二可降解金屬,其中該結合溶液包含具有至少一羧基之化合物與水,且該結合溶液之一濃度為0.1重量百分比至40重量百分比;以及對該第二可降解金屬進行一第二乾燥步驟,以形成一結合層於該高分子層上。 The method for manufacturing a slow-degradation alloy as described in item 8 of the patent application scope, wherein the first cladding process is performed a plurality of times. Between the first coating process, a second coating process is further included, wherein the second coating process includes: immersing the first degradable metal in a bonding solution to form a second degradable metal, wherein The binding solution includes a compound having at least one carboxyl group and water, and a concentration of the binding solution is 0.1% to 40% by weight; and a second drying step is performed on the second degradable metal to form a binding layer On the polymer layer. 如申請專利範圍第7項所述之緩降解合金的製作方法,其中該高分子溶液之pH值係大於或等於4且小於7。 The method for manufacturing a slow-degradation alloy as described in item 7 of the patent application scope, wherein the pH value of the polymer solution is greater than or equal to 4 and less than 7.
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US20070224244A1 (en) * 2006-03-22 2007-09-27 Jan Weber Corrosion resistant coatings for biodegradable metallic implants
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US20070224244A1 (en) * 2006-03-22 2007-09-27 Jan Weber Corrosion resistant coatings for biodegradable metallic implants
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