TWI694005B - Manufacturing method and finished product of automobile lampshade electric heating sheet - Google Patents

Manufacturing method and finished product of automobile lampshade electric heating sheet Download PDF

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TWI694005B
TWI694005B TW107123764A TW107123764A TWI694005B TW I694005 B TWI694005 B TW I694005B TW 107123764 A TW107123764 A TW 107123764A TW 107123764 A TW107123764 A TW 107123764A TW I694005 B TWI694005 B TW I694005B
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conductive film
adhesive layer
lampshade
electric heating
heating sheet
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TW107123764A
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TW202005795A (en
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陳樹鍊
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陳樹鍊
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一種車用燈罩電熱片的製造方法及其成品,所述製造方法,包含下列步驟:膠層施作:取透明樹脂薄片作為基片,基片塗佈透明性良好的黏著劑形成一第一膠層及一第二膠層,第一膠層及第二膠層分別位於該基片相對的二表面;黏貼離型紙:第一膠層表面黏貼一離型紙;及導電膜施作:第二膠層表面施設導電材料形成一導電膜,在導電膜表面印刷一掩膜,且掩膜的形狀呈彎曲迂迴狀,移除導電膜未被掩膜遮蓋的部份,保留導電膜受掩膜遮蓋的部份,使導電膜形成彎曲迂迴狀的電流通路,且導電膜的兩端分別形成可供導電線電性連接的接點,再以溶劑除去掩膜。 A manufacturing method of a lampshade electric heating sheet and its finished product, the manufacturing method includes the following steps: applying an adhesive layer: taking a transparent resin sheet as a substrate, and coating the substrate with an adhesive with good transparency to form a first adhesive Layer and a second adhesive layer, the first adhesive layer and the second adhesive layer are respectively located on two opposite surfaces of the substrate; sticking release paper: sticking a release paper on the surface of the first adhesive layer; and conducting film application: second glue A conductive film is applied on the surface of the layer to form a conductive film, and a mask is printed on the surface of the conductive film, and the shape of the mask is curved and rounded, removing the part of the conductive film that is not covered by the mask, leaving the conductive film covered by the mask In part, the conductive film is formed into a curvy circuit path, and the two ends of the conductive film are respectively formed with contacts for electrically connecting the conductive wires, and then the mask is removed with a solvent.

Description

車用燈罩電熱片的製造方法及其成品 Manufacturing method and finished product of automobile lampshade electric heating sheet

本發明涉及車用燈罩的零配件,進一步而言,尤指一種車用燈罩電熱片的製造方法及其成品,所述的電熱片貼附於車用燈罩,用於除去附著於燈罩的水氣或雪。 The invention relates to spare parts of a vehicle lampshade, and more particularly, to a manufacturing method and finished product of an electric heating sheet for a vehicle lampshade. The electric heating sheet is attached to a vehicle lampshade to remove moisture attached to the lampshade Or snow.

汽車的車燈通過燈罩對外投射光線,燈罩結構使燈泡發出的光線通過燈罩後,沿著特定的角度對外投射,當環境溫度驟降時,車燈組件內部空氣的水份,容易凝結在燈罩面向燈泡的內表面,影響射出光線的亮度及行進路徑。 The light of the car projects light outward through the lampshade. The structure of the lampshade allows the light emitted by the bulb to pass through the lampshade and project outward along a specific angle. When the ambient temperature drops suddenly, the moisture of the air inside the lamp assembly is likely to condense in the face of the lampshade. The inner surface of the bulb affects the brightness of the emitted light and the path of travel.

有鑑於此,本案發明人遂基於從事電熱相關技術之經驗,積極進行研發創作,終獲致創新且具產業價值之本發明。 In view of this, the inventor of this case based on his experience in electric heating related technologies, actively carried out R&D and creation, and finally obtained the invention with innovation and industrial value.

本發明主要目的在於提供一種車用燈罩電熱片的製造方法及其成品,藉由首創的製造方法,使得透明的薄片狀載體表面形成可供電流通過的導電膜,據此製得可提供熱能除去凝結於燈罩表面的水氣或雪的電熱片。 The main purpose of the present invention is to provide a manufacturing method of a lampshade electric heating sheet and its finished product. By the first manufacturing method, a transparent thin-film carrier surface is formed with a conductive film through which electric current can pass, and the heat film can be provided to provide heat removal Electric heating sheet that condenses moisture or snow on the surface of the lampshade.

為滿足預期目的,本發明係一種車用燈罩電熱片的製造方法,包含下列步驟:膠層施作:取透明樹脂薄片作為基片,基片塗佈透明性良好 的黏著劑形成一第一膠層及一第二膠層,第一膠層及第二膠層分別位於該基片相對的二表面;黏貼離型紙:第一膠層表面黏貼一離型紙;及導電膜施作:第二膠層表面施設導電材料形成一導電膜,在導電膜表面印刷一掩膜,且掩膜的形狀呈彎曲迂迴狀,移除導電膜未被掩膜遮蓋的部份,保留導電膜受掩膜遮蓋的部份,使導電膜形成彎曲迂迴狀的電流通路,且導電膜的兩端分別形成可供導電線電性連接的接點,再以溶劑除去掩膜。 In order to meet the intended purpose, the present invention is a manufacturing method of a vehicle lampshade electric heating sheet, which includes the following steps: applying an adhesive layer: taking a transparent resin sheet as a substrate, and coating the substrate with an adhesive with good transparency to form a first adhesive Layer and a second adhesive layer, the first adhesive layer and the second adhesive layer are respectively located on two opposite surfaces of the substrate; sticking release paper: sticking a release paper on the surface of the first adhesive layer; and conducting film application: second glue A conductive film is applied on the surface of the layer to form a conductive film, and a mask is printed on the surface of the conductive film, and the shape of the mask is curved and rounded, removing the part of the conductive film that is not covered by the mask, leaving the conductive film covered by the mask In part, the conductive film is formed into a curvy circuit path, and the two ends of the conductive film are respectively formed with contacts for electrically connecting the conductive wires, and then the mask is removed with a solvent.

如前所述車用燈罩電熱片的製造方法,其中,導電膜施作步驟完成後,進一步執行保護膜施作步驟,導電膜表面施設防水材料形成一保護膜。 As described above, the manufacturing method of the electric heating sheet for the vehicle lampshade, wherein, after the step of applying the conductive film is completed, the step of applying the protective film is further performed, and a waterproof material is applied on the surface of the conductive film to form a protective film.

本發明係一種前述車用燈罩電熱片的製造方法所製成的車用燈罩電熱片,包含一基片、一離型紙及一導電膜,其中,基片彼此相對的二表面分別設一第一膠層及一第二膠層,第一膠層及第二膠層分別由透明性良好的黏著劑構成,離型紙與第一膠層黏接,導電膜與第二膠層黏接,且導電膜係彎曲迂迴狀的電流通路。 The invention is a vehicle lampshade electric heating sheet manufactured by the manufacturing method of the vehicle lampshade heating sheet mentioned above, comprising a substrate, a release paper and a conductive film, wherein the two surfaces of the substrate opposite to each other are provided with a first Adhesive layer and a second adhesive layer, the first adhesive layer and the second adhesive layer are respectively composed of adhesive with good transparency, the release paper is adhered to the first adhesive layer, the conductive film is adhered to the second adhesive layer, and conductive The membrane system bends a circuitous current path.

(1)‧‧‧基片 (1) ‧‧‧ substrate

(11)‧‧‧表面 (11)‧‧‧surface

(12)‧‧‧表面 (12)‧‧‧surface

(22)‧‧‧第一膠層 (22)‧‧‧The first glue layer

(24)‧‧‧第二膠層 (24)‧‧‧Second adhesive layer

(3)‧‧‧離型紙 (3)‧‧‧ release paper

(4)‧‧‧導電膜 (4) ‧‧‧ conductive film

(5)‧‧‧保護膜 (5)‧‧‧Protection film

第一圖係本發明製造方法實施例的流程圖。 The first figure is a flowchart of an embodiment of the manufacturing method of the present invention.

第二圖係執行本發明製造方法實施例所製得車用燈罩電熱片的剖視示意圖。 The second figure is a schematic cross-sectional view of an electric heating sheet for a vehicle lampshade manufactured by performing an embodiment of the manufacturing method of the present invention.

第三圖係執行本發明製造方法實施例所製得車用燈罩電熱片的俯視示 意圖。 The third figure is a schematic plan view of an electric heating sheet for a vehicle lampshade manufactured by performing an embodiment of the manufacturing method of the present invention.

如第一圖、第二圖及第三圖所示,本發明車用燈罩電熱片的製造方法的實施例,包含下列步驟:膠層施作:取透明樹脂薄片作為基片(1),基片(1)塗佈透明性良好的黏著劑形成一第一膠層(22)及一第二膠層(24),前述黏著劑可選用光學膠,第一膠層(22)及第二膠層(24)分別位於該基片(1)相對的二表面(11)(12)。 As shown in the first, second, and third figures, an embodiment of the manufacturing method of the electric lamp sheet for a vehicle lampshade of the present invention includes the following steps: applying an adhesive layer: taking a transparent resin sheet as a substrate (1), The sheet (1) is coated with an adhesive with good transparency to form a first adhesive layer (22) and a second adhesive layer (24). The adhesive may be optical adhesive, the first adhesive layer (22) and the second adhesive The layers (24) are respectively located on two opposite surfaces (11) (12) of the substrate (1).

黏貼離型紙:第一膠層(22)表面黏貼一離型紙(3)。 Sticking release paper: A release paper (3) is pasted on the surface of the first adhesive layer (22).

導電膜施作:第二膠層(24)表面施設導電材料形成一導電膜(4),導電膜(4)藉由第二膠層(24)與基片(1)黏接,而後在導電膜(4)表面印刷一掩膜(圖中未示),且掩膜的形狀呈彎曲迂迴狀,使得掩膜僅遮蓋導電膜(4)的一部份,而後以蝕刻法移除導電膜(4)未被掩膜遮蓋的部份,保留導電膜(4)受掩膜遮蓋的部份,使導電膜(4)形成彎曲迂迴狀的電流通路,且導電膜(4)的兩端分別形成可供導電線電性連接的接點(圖中未示),據使外部電力得以通過導電膜(4),使導電膜(4)升溫發熱,導電膜(4)未被掩膜遮蓋的部份移除後,再以溶劑除去掩膜。 Conductive film application: Conductive material is formed on the surface of the second adhesive layer (24) to form a conductive film (4). The conductive film (4) is adhered to the substrate (1) by the second adhesive layer (24), and then conducts electricity A mask (not shown) is printed on the surface of the film (4), and the shape of the mask is curved and rounded, so that the mask only covers a part of the conductive film (4), and then the conductive film is removed by etching ( 4) The part not covered by the mask, leaving the part covered by the conductive film (4) covered by the mask, so that the conductive film (4) forms a curvy circuit path, and both ends of the conductive film (4) are formed Contacts (not shown in the figure) for electrical connection of conductive wires, which allow external power to pass through the conductive film (4), causing the conductive film (4) to heat up and heat up, the part of the conductive film (4) that is not covered by the mask After the parts are removed, the mask is removed with a solvent.

保護膜施作:導電膜(4)表面施設防水材料形成一保護膜(5),藉此避免電流通過導電膜(4)時,由於外界的水份造成電流短路現象。 The protective film is applied: the surface of the conductive film (4) is provided with a waterproof material to form a protective film (5), thereby avoiding the current short circuit phenomenon caused by the external water when the current passes through the conductive film (4).

執行前述保護膜施作步驟時,可選擇利用印刷法將防水漆塗佈於導電膜(4)表面形成保護膜(5),亦可選擇利用透明性良好的材料製成的薄膜作為保護膜(5),並將保護膜(5)黏貼於導電膜(4)表面。 When performing the above protective film application steps, you can choose to use a printing method to apply a waterproof paint to the surface of the conductive film (4) to form a protective film (5), or you can choose a thin film made of a material with good transparency as the protective film ( 5), and stick the protective film (5) to the surface of the conductive film (4).

進一步而言,前述保護膜施作係可選擇性執行或不執行的步驟。 Further, the aforementioned protective film application is a step that can be selectively performed or not performed.

基片裁切:依據燈罩需要,將基片(1)裁切成為相應的形狀。 Substrate cutting: according to the needs of the lampshade, the substrate (1) is cut into corresponding shapes.

如第二圖所示,執行前述方法製成的車用燈罩電熱片的實施例,包含一基片(1)、一離型紙(3)及一導電膜(4),其中,基片(1)彼此相對的二表面(11)(12)分別設一第一膠層(22)及一第二膠層(24),第一膠層(22)及第二膠層(24)分別由光學膠構成,離型紙(3)與第一膠層(22)黏接,導電膜(4)與第二膠層(24)黏接,且導電膜(4)係彎曲迂迴狀的電流通路,導電膜(4)的表面視需要設有一保護膜(5),保護膜(5)係由防水材料構成。 As shown in the second figure, an embodiment of an electric heating sheet for a vehicle lampshade made by performing the foregoing method includes a substrate (1), a release paper (3), and a conductive film (4), wherein the substrate (1 ) Two surfaces (11) (12) opposite to each other are respectively provided with a first adhesive layer (22) and a second adhesive layer (24), the first adhesive layer (22) and the second adhesive layer (24) are respectively The adhesive is composed of release paper (3) and first adhesive layer (22), conductive film (4) and second adhesive layer (24), and conductive film (4) is a curved and detour-shaped current path, conductive A protective film (5) is provided on the surface of the film (4) as needed, and the protective film (5) is made of waterproof material.

前述車用燈罩電熱片使用時,將離型紙(3)剝離後,將基片(1)利用第一膠層(22)黏貼於燈罩鄰向車燈組件內部的表面,將二導電線分別與導電膜(4)兩端的接點電性連接,並使各導電線分別與電力來源耦接,完成車用燈罩電熱片的安裝。 When using the above-mentioned vehicle lampshade heating sheet, after releasing the release paper (3), the substrate (1) is adhered to the surface of the lampshade adjacent to the interior of the lamp assembly using the first adhesive layer (22), and the two conductive wires are respectively The contacts at both ends of the conductive film (4) are electrically connected, and each conductive wire is respectively coupled to a power source to complete the installation of the electric heating sheet of the vehicle lampshade.

第三圖所示車用燈罩電熱片的形狀,僅為執行前述製造方法所製得車用燈罩電熱片於形狀上的一種實施選擇,並非僅能製得如第三圖所示形狀的車用燈罩電熱片,第三圖不能作為本發明製造方法所製成車用燈罩電熱片在形狀上的限制。 The shape of the lampshade electric heating sheet shown in the third figure is only an implementation choice of the shape of the lampshade electric heating sheet prepared by performing the foregoing manufacturing method, and it is not only capable of producing a vehicle with the shape shown in the third figure The third figure of the lampshade electric heating plate cannot be used as the limitation of the shape of the lampshade electric heating plate made by the manufacturing method of the present invention.

電流通過導電膜(4)時,導電膜(4)的材料阻抗,使得導電膜(4)升溫發熱,進而促使燈罩升溫,藉此避免空氣中的水份凝結於燈罩,確保車燈射出光線的亮度及行進路徑,且當水份或雪凝結於燈罩表面時,導電膜(4)提供熱能促使燈罩升溫,而可除去凝結於燈罩表面的水氣或雪。 When the current passes through the conductive film (4), the material resistance of the conductive film (4) causes the conductive film (4) to heat up and heat, which in turn causes the lampshade to heat up, thereby avoiding the condensation of moisture in the air on the lampshade and ensuring the light emitted by the lamp Brightness and travel path, and when moisture or snow condenses on the surface of the lampshade, the conductive film (4) provides heat energy to promote the temperature rise of the lampshade, and can remove moisture or snow condensed on the surface of the lampshade.

Claims (6)

一種車用燈罩電熱片的製造方法,包含下列步驟:膠層施作:取透明樹脂薄片作為基片,基片塗佈透明性良好的黏著劑形成一第一膠層及一第二膠層,第一膠層及第二膠層分別位於該基片相對的二表面;黏貼離型紙:第一膠層表面黏貼一離型紙;及導電膜施作:第二膠層表面施設導電材料形成一導電膜,在導電膜表面印刷一掩膜,且掩膜的形狀呈彎曲迂迴狀,移除導電膜未被掩膜遮蓋的部份,保留導電膜受掩膜遮蓋的部份,使導電膜形成彎曲迂迴狀的電流通路,且導電膜的兩端分別形成可供導電線電性連接的接點,再以溶劑除去掩膜。 A method for manufacturing a lampshade electric heating sheet includes the following steps: applying an adhesive layer: taking a transparent resin sheet as a substrate, and applying a transparent adhesive to the substrate to form a first adhesive layer and a second adhesive layer, The first adhesive layer and the second adhesive layer are respectively located on two opposite surfaces of the substrate; the release paper is pasted: a release paper is pasted on the surface of the first adhesive layer; and the conductive film is applied: a conductive material is applied on the surface of the second adhesive layer to form a conductive Film, a mask is printed on the surface of the conductive film, and the shape of the mask is curved and rounded, removing the part of the conductive film that is not covered by the mask, leaving the part of the conductive film covered by the mask, so that the conductive film is bent There is a circuitous current path, and the two ends of the conductive film form contacts for electrically connecting the conductive lines, and then the mask is removed with a solvent. 如申請專利範圍第1項所述車用燈罩電熱片的製造方法,其中,導電膜施作步驟完成後,進一步執行保護膜施作步驟,導電膜表面施設防水材料形成一保護膜。 The method for manufacturing a vehicle lampshade electric heating sheet as described in item 1 of the patent scope, wherein after the conductive film application step is completed, a protective film application step is further performed, and a waterproof material is applied on the surface of the conductive film to form a protective film. 如申請專利範圍第2項所述車用燈罩電熱片的製造方法,其中,保護膜施作步驟係將防水漆塗佈於導電膜表面形成保護膜。 The method for manufacturing a lampshade electric heating sheet for a vehicle as described in item 2 of the patent application scope, wherein the protective film application step is to apply a waterproof paint on the surface of the conductive film to form a protective film. 如申請專利範圍第2項所述車用燈罩電熱片的製造方法,其中,保護膜施作步驟係將保護膜黏貼於導電膜表面。 The method for manufacturing an electric heating sheet for a vehicle lampshade as described in item 2 of the patent scope, wherein the step of applying the protective film is to stick the protective film to the surface of the conductive film. 如申請專利範圍第4項所述車用燈罩電熱片的製造方法,其中,保護膜係透明性良好的材料製成的薄膜。 The method for manufacturing an electric heating sheet for a vehicle lampshade as described in item 4 of the patent application, wherein the protective film is a thin film made of a material with good transparency. 一種車用燈罩電熱片,所述車用燈罩電熱片係執行申請專利範圍第1項至第5項所述任一項車用燈罩電熱片的製造方法所製得,所述車用燈罩電熱 片包含一基片、一離型紙及一導電膜,其中,基片彼此相對的二表面分別設一第一膠層及一第二膠層,第一膠層及第二膠層分別由光學膠構成,離型紙與第一膠層黏接,導電膜與第二膠層黏接,且導電膜係彎曲迂迴狀的電流通路。 A lampshade electric heating sheet for a vehicle, which is obtained by performing any method for manufacturing a lampshade electric heating sheet according to any one of items 1 to 5 of the patent application range, the vehicle lampshade heating sheet It includes a substrate, a release paper and a conductive film, wherein the two surfaces of the substrate opposite to each other are respectively provided with a first adhesive layer and a second adhesive layer, and the first adhesive layer and the second adhesive layer are respectively composed of optical adhesive The release paper is adhered to the first adhesive layer, the conductive film is adhered to the second adhesive layer, and the conductive film is a curvy circuit path.
TW107123764A 2018-07-09 2018-07-09 Manufacturing method and finished product of automobile lampshade electric heating sheet TWI694005B (en)

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TWI708910B (en) * 2020-03-25 2020-11-01 陳樹鍊 Method for manufacturing electric heating element of lampshade for vehicle and its finished product
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CN105592578A (en) * 2015-12-25 2016-05-18 东莞佐佑电子科技有限公司 Flexible fit-type nanometer electric heating film
TW201704015A (en) * 2015-03-31 2017-02-01 羅傑斯公司 Substrates, laminates, and assemblies for flexible heaters, flexible heaters, and methods of manufacture
CN107006077A (en) * 2014-10-24 2017-08-01 国家科学研究中心 Transparent heating arrangement with graphene film

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CN105592578A (en) * 2015-12-25 2016-05-18 东莞佐佑电子科技有限公司 Flexible fit-type nanometer electric heating film

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