TWI693189B - Transport equipment and control method of transport equipment - Google Patents
Transport equipment and control method of transport equipment Download PDFInfo
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- TWI693189B TWI693189B TW107139599A TW107139599A TWI693189B TW I693189 B TWI693189 B TW I693189B TW 107139599 A TW107139599 A TW 107139599A TW 107139599 A TW107139599 A TW 107139599A TW I693189 B TWI693189 B TW I693189B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/06—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G3/00—Storing bulk material or loose, i.e. disorderly, articles
- B65G3/02—Storing bulk material or loose, i.e. disorderly, articles in the open air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
- B65G2201/045—Sand, soil and mineral ore
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/40—Safety features of loads, equipment or persons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2814/00—Indexing codes relating to loading or unloading articles or bulk materials
- B65G2814/03—Loading or unloading means
- B65G2814/0301—General arrangements
- B65G2814/0302—Central control devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
- Control Of Conveyors (AREA)
Abstract
本發明之一態樣之搬送設備,係在判斷於第1區域與第2區域之邊界附近有第1取料機與第2取料機接觸之可能性時,以能夠避免第1取料機與第2取料機之接觸之方式將第1取料機及第2取料機中之一方或雙方之取料機之走行速度自預先設定之值在不停止之範圍下變更,且以於前述一方或雙方之取料機之走行速度之變更前後,自前述一方或雙方之取料機輸出至場輸送機之散裝物料之輸出量不變動之方式,對應前述一方或雙方之取料機之變更後之走行速度,將前述一方或雙方之取料機之臂架角度自預先設定之值變更。According to one aspect of the present invention, the conveying equipment can avoid the first reclaimer when judging that there is a possibility that the first reclaimer is in contact with the second reclaimer near the boundary between the first area and the second area The way of contact with the second reclaimer changes the running speed of one or both of the first reclaimer and the second reclaimer from the preset value within the range of non-stop, and Before and after the change of the running speed of the aforementioned one or both of the reclaimers, the way in which the output of the bulk materials output from the aforementioned one or both of the reclaimers to the yard conveyor does not change, corresponds to the aforementioned one or both of the reclaimers After the changed running speed, the boom angle of the reclaimer of one or both of the aforementioned is changed from a preset value.
Description
本發明係關於一種具備刮刀式取料機之搬送設備及具備刮刀式取料機之搬送設備之控制方法。The invention relates to a conveying device with a scraper-type reclaimer and a control method of a conveying device with a scraper-type reclaimer.
刮刀式取料機具備設有刮刀之臂架,且使用此臂架從堆積有煤或礦物等「散裝物料」之料堆刮取散裝物料,將所刮取之散裝物料輸出至場輸送機(參照專利文獻1)。在具備複數個刮刀式取料機之搬送設備中,只要將不同種類的散裝物料分別堆積並形成複數個料堆,各取料機從各料堆刮取散裝物料並輸出至相同場輸送機,便可製作將複數個種類之散裝物料以任意比例混合而成之散裝物料。 [先行技術文獻] [專利文獻]The scraper-type reclaimer has an arm frame with a scraper, and uses this arm frame to scrape bulk materials from a pile of "bulk materials" such as coal or minerals, and output the scrapped bulk materials to the yard conveyor ( Refer to Patent Document 1). In the conveying equipment with a plurality of scraper-type reclaimers, as long as different types of bulk materials are stacked separately to form a plurality of piles, each reclaimer scrapes the bulk materials from each pile and outputs them to the same field conveyor, Bulk materials can be produced by mixing multiple types of bulk materials in any ratio. [Advanced technical literature] [Patent literature]
[專利文獻1] 日本特開2003-261224號公報[Patent Document 1] Japanese Patent Laid-Open No. 2003-261224
[發明欲解決之課題][Problem to be solved by invention]
然而,刮刀式取料機一面往復走行於預先設定之區域,一面刮取散裝物料。因此,若往復走行之區域之廣度或走行速度不同,有相鄰取料機彼此接觸之虞。為了避免此情形,可考量停止相鄰之取料機之一方。然而,由於刮刀式取料機將設置於臂架上之刮刀壓向料堆以刮取散裝物料,因此依按壓刮刀之角度(深入之量)與走行速度不同,散裝物料之刮取量會隨之改變。因此,若取料機之走行停止則散裝物料不會被輸出。是以,若停止相鄰之取料機之一方,則由於不會從停止之取料機輸出散裝物料,因此無法將複數種類之散裝物料以任意比例混合。However, the scraper-type reclaimer scrapes bulk materials while reciprocating in a pre-set area. Therefore, if the breadth or speed of the reciprocating area is different, there is a possibility that adjacent reclaimers may contact each other. To avoid this situation, consider stopping one of the adjacent reclaimers. However, because the scraper-type reclaimer presses the scraper set on the arm to the stack to scrape the bulk material, the scraping amount of the bulk material will vary with the angle of the scraper (the amount of depth) and the running speed. Change. Therefore, if the movement of the reclaimer stops, the bulk materials will not be output. Therefore, if one of the adjacent reclaimers is stopped, since bulk materials will not be output from the stopped reclaimers, it is impossible to mix multiple types of bulk materials in any proportion.
本發明係有鑑於如上述情事而完成者,其目的在提供一種具備複數個刮刀式取料機之搬送設備,該搬送設備能夠一邊避免取料機彼此之接觸,一邊抑制各取料機之散裝物料之輸出量之變動。 [解決課題之技術手段]The present invention has been completed in view of the above circumstances, and its object is to provide a conveying device equipped with a plurality of scraper-type reclaimers, which can suppress the bulk of each reclaimer while avoiding contact between the reclaimers Changes in the output of materials. [Technical means to solve the problem]
本發明之一態樣之搬送設備,其特徵在於具備:場輸送機,沿著堆積散裝物料而形成之料堆延伸;刮刀式之第1取料機,一面沿著前述場輸送機往復走行第1區域內一面以設有刮刀之臂架從前述料堆刮取散裝物料,將所刮取之散裝物料輸出至前述場輸送機;刮刀式之第2取料機,一面沿著前述場輸送機往復走行與前述第1區域鄰接之第2區域內一面以設有刮刀之臂架從前述料堆刮取散裝物料,將所刮取之散裝物料輸出至前述場輸送機;以及控制裝置,控制前述第1取料機之走行速度及臂架角度,以及前述第2取料機之走行速度及臂架角度;且前述控制裝置執行如以下之接觸迴避程式:在判斷於前述第1區域與前述第2區域之邊界附近有前述第1取料機與前述第2取料機接觸之可能性時,以能夠避免前述第1取料機與前述第2取料機之接觸之方式,將前述第1取料機及前述第2取料機之其中一方或雙方之取料機之走行速度自預先設定之值在不停止之範圍內變更,且以於前述一方或雙方之取料機之走行速度之變更前後,自前述一方或雙方之取料機輸出至場輸送機之散裝物料之輸出量不變動之方式,視前述一方或雙方之取料機之變更後之走行速度,將前述一方或雙方之取料機之臂架角度自預先設定之值變更。The conveying equipment according to one aspect of the present invention is characterized by including: a field conveyor that extends along a pile formed by accumulating bulk materials; a scraper-type first reclaimer that reciprocates along the aforementioned field conveyor 1 area in the area with a scraper arm to scrape bulk materials from the aforementioned pile and output the scrapped bulk materials to the aforementioned field conveyor; a scraper-type second reclaimer, along the aforementioned surface conveyor One side of the second area adjacent to the first area is reciprocated with an arm frame provided with a scraper to scrape bulk materials from the stack and output the scrapped bulk materials to the yard conveyor; and a control device to control the foregoing The running speed and boom angle of the first reclaimer, and the running speed and boom angle of the second reclaimer; and the control device executes a contact avoidance program as follows: when judging between the first area and the first When there is a possibility that the first reclaimer is in contact with the second reclaimer near the boundary of the 2 area, the first reclaimer is contacted with the second reclaimer in such a way as to avoid contact between the first reclaimer and the second reclaimer. The running speed of one or both of the reclaimer and the aforementioned second reclaimer is changed from a preset value within a range that does not stop, and is based on the running speed of the one or both reclaimers Before and after the change, the way in which the output of bulk materials from the reclaimers of one or both parties to the yard conveyor does not change depends on the running speed of the reclaimers of one or both parties after the change. The angle of the boom of the reclaimer is changed from the preset value.
根據此構成,能夠避免第1取料機與第2取料機之接觸,且能夠抑制從取料機輸出至場輸送機之散裝物料之輸出量之變動。According to this configuration, it is possible to avoid contact between the first reclaimer and the second reclaimer, and it is possible to suppress the change in the output amount of the bulk material output from the reclaimer to the yard conveyor.
於上述之搬送設備中,亦可為前述控制裝置於執行接觸迴避程式時,在判斷於前述第1區域與前述第2區域之邊界附近有前述第1取料機與前述第2取料機接觸之可能性時,僅將前述第1取料機及前述第2取料機中之一方取料機之走行速度自預先設定之值變更後,再次在判斷於前述第1區域與前述第2區域之邊界附近有前述第1取料機與前述第2取料機接觸之可能性時,將前述第1取料機及前述第2取料機中之另一方取料機之走行速度自預先設定之值變更。In the above conveying equipment, when the control device executes the contact avoidance program, it may be judged that the first reclaimer is in contact with the second reclaimer near the boundary between the first area and the second area When it is possible, only after changing the running speed of one of the first reclaimer and the second reclaimer from the preset value, it is judged again in the first area and the second area When there is a possibility that the first reclaimer is in contact with the second reclaimer near the boundary, the travel speed of the other one of the first reclaimer and the second reclaimer is preset from the preset The value changes.
根據此構成,係於第1取料機與第2取料機中交互地進行走行速度及臂架角度之變更。其結果,能夠抑制第1區域之料堆及第2區域之料堆中之一方之料堆較另一方之料堆大幅地變形。According to this configuration, the running speed and the boom angle are changed alternately in the first reclaimer and the second reclaimer. As a result, it can be suppressed that one of the stock piles in the first area and the second area is significantly deformed than the other.
於上述之搬送設備中,亦可為前述控制裝置於執行接觸迴避程式時,在判斷於前述第1區域與前述第2區域之邊界附近有前述第1取料機與前述第2取料機接觸之可能性時,將前述第1取料機及前述第2取料機中之一方或雙方之取料機之走行速度變更為較預先設定之值小。In the above conveying equipment, when the control device executes the contact avoidance program, it may be judged that the first reclaimer is in contact with the second reclaimer near the boundary between the first area and the second area When it is possible, change the running speed of one or both of the first reclaimer and the second reclaimer to a value lower than a preset value.
於刮刀式取料機之情形時,若使走行速度過度增加,則有在以臂架刮取散裝物料時散裝物料從設置於臂架之刮刀零星掉落而無法充分刮取散裝物料之虞。因此,於使第1取料機及第2取料機中之一方或雙方之取料機之走行速度變化之情形時,只要如上所述將走行速度變更為較小,則能夠確實地刮取散裝物料。In the case of a scraper-type reclaimer, if the running speed is excessively increased, there may be a possibility that the bulk material falls sporadically from the scraper provided on the boom and cannot be scraped sufficiently. Therefore, when the traveling speed of one or both of the first reclaimer and the second reclaimer is changed, as long as the traveling speed is changed to be smaller as described above, it is possible to reliably scrape Bulk materials.
於上述之搬送設備中,亦可為前述控制裝置於執行前述接觸迴避程式時,於變更前述一方或雙方之取料機之走行速度之情形時,在位於前述一方或雙方之取料機往復走行之區域之一方之端部時變更走行速度,維持變更後之走行速度直至到達另一端部。In the above-mentioned conveying equipment, it may also be that when the control device executes the contact avoidance program, when changing the running speed of the one or both reclaimers, the reclaimers located in the one or both reciprocate Change the running speed at the end of one side of the area and maintain the changed running speed until it reaches the other end.
根據此構成,取料機之走行速度從走行區域之一方之端部至另一方之端部為止為一定,且於該期間臂架角度亦維持。藉此,由於在取料機往復走行之區域之途中臂架角度不會變更,因此能夠避免於料堆上產生段差。According to this configuration, the traveling speed of the reclaimer is constant from one end of the traveling area to the other end, and the boom angle is also maintained during this period. In this way, since the angle of the boom does not change in the area where the reclaimer travels back and forth, it is possible to avoid a step difference in the pile.
於上述之搬送設備中,亦可為前述控制裝置於執行接觸迴避程式時,在前述一方或雙方之取料機往復走行之區域之兩端部以外之變更位置,變更前述一方或雙方之取料機之走行速度且變更臂架角度,藉此於料堆上產生段差之情形時,其後,以消除於前述料堆上產生之段差之方式,從前述一方或雙方之取料機往復走行之區域起維持前述一方或雙方之取料機之臂架角度直至另一方之端部為止,並且在前述一方或雙方之取料機通過前述變更位置之前後以前述輸出量不變動之方式通過前述變更位置時變更前述一方或雙方之取料機之走行速度。In the above conveying equipment, the control device may change the position of the one or both of the reclaimers except for the two ends of the reciprocating area of the reciprocating travel of the one or both parties when the contact avoidance program is executed. The speed of the machine and the angle of the boom are changed, thereby generating a step difference on the pile, and then reciprocating from the one or both of the reclaimers to eliminate the step difference generated on the pile From the area, the boom angle of the one or both reclaimers is maintained until the end of the other, and the output is not changed before and after the one or both reclaimers pass through the changed position. When the position is changed, the running speed of the reclaimer of one or both sides is changed.
根據此構成,即使於料堆上產生段差,其後,能夠消除於料堆上產生之段差,且能夠抑制當下之輸出量之變動。According to this configuration, even if a step difference occurs in the pile, thereafter, the step difference generated in the pile can be eliminated, and the variation of the current output amount can be suppressed.
於上述之搬送設備中,亦可為前述第1取料機及前述第2取料機均為僅以1個臂架刮取來自前述料堆之散裝物料之半門型取料機,該搬送設備進而具備:縱壁,相對前述場輸送機平行地設置,且從前述料堆觀看時位於前述場輸送機之相反側;橫壁,相對前述縱壁垂直地設置且支承前述縱壁,位於前述第1區域與前述第2區域之邊界。In the above-mentioned conveying equipment, the first reclaimer and the second reclaimer can also be half-port reclaimers that scrape bulk materials from the stack with only one boom. The device further includes: a vertical wall, which is arranged parallel to the field conveyor and is located on the opposite side of the field conveyor when viewed from the pile; a horizontal wall, which is arranged perpendicular to the vertical wall and supports the vertical wall, is located on the The boundary between the first area and the second area.
搬送設備所具備之取料機為半門型之情形時,於場地設置有縱壁及橫壁。於此情形,由於散裝物料堆積至橫壁之邊界為止,因此取料機彼此接近至橫壁之壁邊界而接觸之風險增高。因此,於如上所述第1取料機與第2取料機為半門型之取料機之情形時,上述之接觸迴避程式非常有效。When the reclaimer provided by the conveying equipment is a half-door type, a vertical wall and a horizontal wall are provided on the site. In this case, since the bulk materials accumulate to the boundary of the lateral wall, the risk of the reclaimers approaching each other to the boundary of the lateral wall increases. Therefore, in the case where the first reclaimer and the second reclaimer are half door type reclaimers as described above, the above-mentioned contact avoidance program is very effective.
又,本發明之一態樣之搬送設備之控制方法,該搬送設備具備:場輸送機,沿著堆積散裝物料而形成之料堆延伸;刮刀式之第1取料機,一面沿著前述場輸送機往復走行第1區域內一面以設有刮刀之臂架從前述料堆刮取散裝物料,將所刮取之散裝物料輸出至前述場輸送機;刮刀式之第2取料機,一面沿著前述場輸送機往復走行與前述第1區域鄰接之第2區域內一面以設有刮刀之臂架從前述料堆刮取散裝物料,將所刮取之散裝物料輸出至前述場輸送機;該搬送設備之控制方法,係在判斷於前述第1區域與前述第2區域之邊界附近有前述第1取料機與前述第2取料機接觸之可能性時,以能夠避免前述第1取料機與前述第2取料機之接觸之方式,將前述第1取料機及前述第2取料機之其中一方或雙方之取料機之走行速度自預先設定之值在不停止之範圍內變更,且以於前述一方或雙方之取料機之走行速度之變更前後,自前述一方或雙方之取料機輸出至場輸送機之散裝物料之輸出量不變動之方式,視前述一方或雙方之取料機之變更後之走行速度,將前述一方或雙方之取料機之臂架角度自預先設定之值變更。 [發明效果]In addition, a control method of a conveying device according to an aspect of the present invention includes: a field conveyor that extends along a pile formed by accumulating bulk materials; a scraper-type first reclaimer that extends along the aforementioned field The conveyor in the first area of reciprocating movement scrapes the bulk material from the aforementioned pile with an arm frame equipped with a scraper, and outputs the scrapped bulk material to the aforementioned conveyor; the scraper-type second reclaimer, along one side Follow the aforementioned conveyor to reciprocate on the side of the second area adjacent to the aforementioned first area with an arm frame equipped with a scraper to scrape bulk materials from the aforementioned pile and output the scrapped bulk materials to the aforementioned conveyor; The control method of the conveying equipment is to avoid the first reclaiming when it is judged that there is a possibility that the first reclaimer is in contact with the second reclaiming machine near the boundary between the first area and the second area The contact speed between the machine and the second reclaimer is that the running speed of one or both of the first reclaimer and the second reclaimer is within a range that does not stop from a preset value Change, and in such a way that the output of bulk materials output from the reclaimers of one or both parties to the yard conveyor does not change before and after the travel speed of the reclaimers of one or both parties is changed, depending on the one or both parties The running speed after the change of the reclaimer is changed from the preset value of the boom angle of one or both of the reclaimers. [Effect of the invention]
根據上述之搬送設備,能夠一面避免取料機彼此之接觸,一面抑制各取料機之散裝物料之輸出量之變動。According to the above conveying equipment, while avoiding contact between the reclaimers, it is possible to suppress the change in the output of the bulk materials of each reclaimer.
以下,針對本發明之實施形態,參照圖式加以說明。以下,涵蓋全部之圖式,對相同或相當之要素賦予相同符號,並省略重複說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the following, all drawings are covered, the same or equivalent elements are given the same symbols, and repeated descriptions are omitted.
<搬送設備之整體構成> 首先,針對搬送設備100之整體構成加以說明。圖1係本實施形態之搬送設備100之概略俯視圖。本實施形態之搬送設備100係從由煤或礦物等之散裝物料101堆積而形成之料堆102刮取散裝物料101而向別的場所搬送之設備。此外,於本實施形態中,圖1之紙面右方為散裝物料101之搬送方向。<Overall Configuration of Transport Equipment> First, the overall configuration of the
如圖1所示,本實施形態之搬送設備100具備向搬送方向延伸之縱壁10、以及相對縱壁10垂直地設置且支承縱壁10之橫壁11。此等縱壁10及橫壁11將場地103劃分,形成包含第1區域12及第2區域13之複數個區域。因此,橫壁11成為位於第1區域12與第2區域13之邊界。又,於各區域形成有由各自種類不同之散裝物料101構成之料堆102。As shown in FIG. 1, the
進而,搬送設備100具備沿著料堆102延伸之場輸送機(yard conveyor)14、沿著場輸送機14往復走行於第1區域12內之第1取料機15、以及沿著場輸送機14往復走行於與第1區域12鄰接之第2區域13內之第2取料機16。Furthermore, the
場輸送機14,係將從第1取料機15及第2取料機16輸出之散裝物料101往搬送方向搬送之裝置。亦即,從第1取料機15及第2取料機16輸出之散裝物供給至相同之場輸送機14。此外,上述之縱壁10係相對場輸送機14平行地設置,且該縱壁10從料堆觀看時係位於場輸送機14之相反側。The
第1取料機15及第2取料機16均為使用設置有刮刀33(參照圖2)之臂架22從料堆102刮取散裝物料,並將所刮取之散裝物料101輸出至場輸送機14之刮刀式取料機。又,第1取料機15及第2取料機16為僅以1個臂架刮取散裝物料101之半門型取料機。Both the
<取料機之構成> 其次,針對第1取料機15及第2取料機16之構成更詳細地說明。於本實施形態中,由於第1取料機15與第2取料機16具有相同之構成,因此於以下針對第1取料機15之構成進行說明,並省略第2取料機16之構成之說明。<Configuration of Reclaimer> Next, the configurations of the
圖2係第1取料機15之側視圖。圖2之紙面近前方係散裝物料101之搬送方向。本實施形態之第1取料機15具備走行裝置21、臂架22、以及臂架角度調整機構23。FIG. 2 is a side view of the
走行裝置21隔著場輸送機14而配置於料堆102之相反側,沿著場輸送機14走行於圖外之軌道。走行裝置21具有車輪24、使車輪24旋轉之走行馬達26(參照圖3)、以及測定車輪24之旋轉角度之車輪角度計27。又,於走行裝置21設置有從走行裝置21向斜上方延伸之門座25。門座25之前端由縱壁10之上緣部支承,門座25之前端沿著該縱壁10之上緣部移動。The
臂架22係從料堆102刮取散裝物料101之裝置。臂架22具有基端部分被走行裝置21可旋動地支承之本體框31、周轉於本體框31周圍之周轉驅動部32、以及等間隔地設置於周轉驅動部32之複數個刮刀33。藉由使周轉驅動部32周轉(圖2中為順時針周轉),則刮刀33刮取從料堆102刮取散裝物料101,靠近臂架22之基端附近往滑槽34供給(參照圖2中之白色箭頭)。接著,供給至滑槽34之散裝物料101,被輸出至位於滑槽34下方之場輸送機14。The
臂架角度調整機構23係調整臂架22之角度之機構。臂架角度調整機構23具有設置於臂架22之本體框31之臂架鉤35、連結臂架鉤35與門座25之垂吊鋼索36、以及調整垂吊鋼索36之長度之絞車37。藉由以絞車37調整垂吊鋼索36之長度,則可將臂架22之角度設定為任意。The boom
此外,於本實施形態中,將臂架22之前端位於最下方時之位置作為基準位置,相對於位於基準位置之臂架22之角度稱為「臂架角度」。亦即,縮短垂吊鋼索36而臂架22之前端位於較高位置時臂架角度較大,增長垂吊鋼索36而臂架22之前端位於較低位置時臂架角度較小。又,於臂架22設有測定臂架角度之臂架角度計38(參照圖3)。In addition, in this embodiment, the position when the front end of the
第1取料機15構成為如上所述,通常一面將從第1區域12之一方之端部至另一方之端部之走行速度設為一定而走行,一面以臂架22從料堆102刮取散裝物料101。並且,若第1取料機15到達另一方之端部,則縮小臂架角度,而一面將從另一方之端部至一方之端部之走行速度設為一定而走行,一面以臂架22從料堆102刮取散裝物料101。The
此外,只要第1取料機15之走行速度相同,則臂架角度越小,刮刀33對料堆102之深入量越大,從第1取料機15向場輸送機14供給之散裝物料之單位時間之供給量越多。另一方面,只要臂架角度相同,則走行速度越快,單位時間之供給量越多。In addition, as long as the running speed of the
<控制系統之構成> 其次,針對搬送設備100之控制系統構成加以說明。圖3係搬送設備100之控制系統之方塊圖。如圖3所示,搬送設備100具備控制裝置40。控制裝置40具有處理器、揮發性記憶體、非揮發性記憶體、以及I/O介面等,且控制第1取料機15之走行速度及臂架角度、以及第2取料機16之走行速度及臂架角度。<Configuration of Control System> Next, the configuration of the control system of the
控制裝置40係與第1取料機15及第2取料機16分別具有之車輪角度計27及臂架角度計38電性地連接,接收從此等機器發送之測量訊號。控制裝置40基於自各車輪角度計27接收之測量訊號,能夠取得第1取料機15及第2取料機16之位置及走行速度。又,控制裝置40基於自各臂架角度計38接收之測量訊號,能夠取得第1取料機15及第2取料機16之臂架角度。The
又,控制裝置40係與第1取料機15及第2取料機16分別具有之走行馬達26及絞車37電性地連接,向此等機器發送控制訊號。藉此,能夠控制第1取料機15之走行速度及臂架角度、以及第2取料機16之走行速度及臂架角度。此外,於本實施形態中,第1取料機15之走行速度及臂架角度、以及第2取料機16之走行速度及臂架角度係預先設定的。但是,只要控制裝置40執行後述之接觸迴避程式、滿足既定條件,則成為變更各種設定。In addition, the
<接觸迴避程式> 其次,針對接觸迴避程式加以說明。接觸迴避程式由控制裝置40執行。圖4係接觸迴避程式之流程圖。<Contact avoidance program> Next, the contact avoidance program will be described. The contact avoidance program is executed by the
如圖4所示,接觸迴避程式開始後,控制裝置40基於從第1取料機15及第2取料機16之車輪角度計27所接收之測定訊號,取得各取料機15、16之位置及走行速度(步驟S1)。As shown in FIG. 4, after the contact avoidance program starts, the
繼而,控制裝置40基於各取料機15、16之位置及走行速度,判定在第1區域12與第2區域13之邊界附近是否有兩取料機15、16接觸之可能性(步驟S2)。於判定沒有兩取料機15、16接觸之可能性之情形時(步驟S2為否),則返回步驟S1,自步驟S1再度進行處理。Then, based on the position and running speed of each
另一方面,於判定有兩取料機15、16接觸之可能性之情形時(步驟S2為是),則決定要變更設定之取料機(步驟S3)。亦即,雖如後所述,於之後之步驟變更取料機之設定,但要決定變更第1取料機15與第2取料機16中之哪一個取料機之設定。On the other hand, when it is determined that there is a possibility that the two
於本實施形態中,決定將第1取料機15與第2取料機16交互地作為進行設定變更之取料機。亦即,若於步驟S3中例如將變更設定之取料機決定為第1取料機15,其後,經過其他步驟後再次返回步驟S3時,將變更設定之取料機決定為第2取料機16。In the present embodiment, it is determined that the
繼而,控制裝置40判定設定變更之取料機是否位於往復走行之區域之端部(步驟S4)。例如,於步驟S3中,將變更設定之取料機決定為第1取料機15時,判定第1取料機15是否位於第1區域12之靠近第2區域13之端部或遠離第2區域13之端部。於設定變更之取料機沒有位於往復走行之區域之端部之情形時(步驟S4為否),則重複步驟S4直至位於端部為止。Then, the
另一方面,於設定變更之取料機位於區域之端部之情形時(步驟S4為是),則將該取料機之走行速度與臂架角度自設定之值變更(步驟S5)。於本實施形態中,以避免兩取料機15、16之接觸之方式,將取料機之走行速度自預先設定之值在不停止之範圍內變更。於變更走行速度之情形時,可變更為較預先設定之值大,亦可變更為較預先設定之值小。但是,若走行速度過大,以臂架22刮取散裝物料時有自刮刀33漏出散裝物料之虞。因此,較佳為,於變更走行速度之情形時,設為較預先設定之值小。On the other hand, when the reclaimer whose setting is changed is located at the end of the area (Yes in step S4), the running speed and boom angle of the reclaimer are changed from the set values (step S5). In this embodiment, in order to avoid contact between the two
此處,若變更走行速度,則變更走行速度後自取料機向場輸送機14輸出之散裝物料之輸出量亦變化。因此,於本實施形態中,以於走行速度變更前後輸出量不變動之方式,對應變更後的走行速度,變更臂架角度。例如,將取料機之走行速度變小之時,將臂架角度設為較預先設定之值小(即增大深入量)。Here, if the running speed is changed, the output amount of the bulk material output from the reclaimer to the
繼而,控制裝置40判定進行設定變更後之取料機是否位於與已進行設定變更時位於之端部不同之另一端部(步驟S6)。例如,若第1取料機15在位於第1區域12之較遠離第2區域13之端部時已變更設定,則判斷第1取料機15是否位於第1區域12之較靠近第2區域13之端部。於設定變更後之取料機沒有位於另一端部之情形時(步驟S6為否),重複步驟S6直至位於另一端部為止。Then, the
另一方面,於設定變更後之取料機位於另一端部之情形時(步驟S6為是),將該取料機之走行速度與臂架角度返回至預先設定之值(步驟S7)。經過步驟S7後,再度返回步驟S1,重複步驟S1至步驟S7。以上,為接觸迴避程式之流程。On the other hand, when the reclaimer after the setting change is located at the other end (YES in step S6), the running speed and boom angle of the reclaimer are returned to the preset values (step S7). After step S7, return to step S1 again, and repeat steps S1 to S7. The above is the flow of contact avoidance program.
本實施形態之接觸迴避程式,係在取料機位於往復走行之區域之一方之端部時變更走行速度,將變更後之走行速度維持至到達另一方之端部為止。亦即,往復移動之區域之一方之端部至另一方之端部之走行速度為一定。並且,為了使自取料機輸出至場輸送機14之散裝物料之輸出量不變動,臂架角度不須變動,故臂架角度亦成為一定。如上所述,於本實施形態中,由於在往復走行之區域之途中臂架角度沒有變化,因此亦不會於料堆102產生段差,能夠避免取料機於通過段差部分時輸出量變動。The contact avoidance program of this embodiment changes the travel speed when the reclaimer is located at one end of the reciprocating travel area, and maintains the changed travel speed until it reaches the other end. That is, the running speed of one end to the other end of the reciprocating area is constant. In addition, in order to keep the output of the bulk material output from the reclaimer to the
<變形例> 繼而,針對上述之實施形態之變形例加以說明。圖5係變形例之接觸迴避程式之流程圖。變形例之接觸迴避程式,係在於往復走行之區域之途中變更取料機之設定並將因此而產生之料堆102之段差於接觸迴避後消除,這點與前述之接觸迴避程式不同。<Modification> Next, a modification of the above embodiment will be described. Fig. 5 is a flowchart of a contact avoidance program in a modification. The contact avoidance program of the modified example is to change the setting of the reclaimer on the way of the reciprocating area and eliminate the resulting step difference of the
如圖5所示,變形例之接觸迴避程式開始後,控制裝置40取得各取料機15、16之位置及走行速度(步驟S11),判定是否有兩取料機15、16接觸之可能性(步驟S12)。於判定沒有兩取料機15、16接觸之可能性之情形時(步驟S12為否),則返回步驟S11,自步驟S11再度進行處理。另一方面,於判定有兩取料機15、16接觸之可能性之情形時(步驟S12為是),則決定要變更設定之取料機(步驟S13)。As shown in FIG. 5, after the contact avoidance program of the modified example starts, the
接著,於變形例之接觸迴避程式中,不論變更設定之取料機是否位於往復走行之區域之端部,皆變更走行速度與臂架角度(步驟S14)。藉此,雖避免兩取料機15、16之接觸,但於料堆102產生段差。因此,為了消除此段差,執行於以下說明之步驟。此外,以下,將取料機之已進行設定變更時之該取料機之走行方向位置稱作「變更位置」。Next, in the contact avoidance program of the modification, regardless of whether the reclaimer whose setting is changed is located at the end of the reciprocating traveling area, the traveling speed and the angle of the boom are changed (step S14). In this way, although the contact between the two
首先,控制裝置40判定進行設定變更後之取料機是否位於往復走行之區域之端部(步驟S15)。於設定變更後之取料機沒有位於往復走行之區域之端部之情形時(步驟S15為否),則重複步驟S15直至取料機位於往復走行之區域之端部為止。First, the
另一方面,於設定變更後之取料機位於往復走行之區域之端部之情形時(步驟S15為是),將臂架角度返回至預先設定之值(步驟S16)。只要如此將臂架角度設為一定而取料機往復走行,則由於會於相同高度位置刮取散裝物料101,因此料堆102之段差被消除。然而,於步驟S4中變更臂架角度後取料機通過之區域(以下稱為「變更區域」),料堆102之高度與當初預定之高度不同。因此,若將走行速度與臂架角度返回至預先設定之值,則由於在變更區域中刮刀33之深入量與當初預定之量不同,因此輸出量亦與當初預定之值不同。例如,藉由於步驟S4中將臂架角度設為較預先設定之值小(藉由增大刮刀33之深入量),而於變更區域中之料堆102之高度較當初預定之高度低之情形時,若將走行速度與臂架角度返回至預先設定之值則輸出量減少。On the other hand, when the reclaimer after the setting change is located at the end of the reciprocating running area (Yes in step S15), the boom angle is returned to the preset value (step S16). As long as the boom angle is set to be constant and the reclaimer travels back and forth, the
因此,於步驟S16中,以走行速度不返回至預先設定之值而能夠實現預定之輸出量之方式自預先設定之值變更。例如,於料堆102之高度較低,輸出量較當初預定之值少之情形時,增大走行速度。Therefore, in step S16, the running speed is changed from the preset value so that the predetermined output amount can be achieved without returning to the preset value. For example, when the height of the
繼而,控制裝置40判定進行設定變更後之取料機是否位於變更位置(步驟S17)。亦即,判定進行設定變更後之取料機是否返回至已進行該設定之位置。於進行設定變更後之取料機沒有位於變更位置之情形時(步驟S17為否),則重複步驟S17直至取料機位於變更位置為止。另一方面,於取料機位於變更位置之情形時(步驟S17為是),則將走行速度返回至預先設定之值(步驟S18)。如此,以在取料機通過變更位置之前後輸出量不變動之方式於通過變更位置時變更取料機之走行速度。Then, the
經過上述之步驟S18後,再次返回步驟S11,重複步驟S11至S18。以上,為變形例之接觸迴避程式。After the above step S18, return to step S11 again and repeat steps S11 to S18. The above is the contact avoidance program of the modification.
於上述之實施形態中,雖交互地變更第1取料機15與第2取料機16之設定,但亦可為始終變更僅一方之取料機之設定。又,雖已對變更第1取料機15與第2取料機16中之一方之取料機之設定的情形進行說明,但亦可為變更第1取料機15與第2取料機16之兩方之設定。In the above-mentioned embodiment, although the settings of the
又,雖於上述實施形態中,在第1取料機15及第2取料機16往復走行之途中,控制裝置40判定是否有兩取料機15、16接觸之可能性,但亦可為於第1取料機15及第2取料機16往復走行之前判定。例如,於控制裝置40掌握第1取料機15及第2取料機16之一天份之移動之情形時,能夠於第1取料機15及第2取料機16往復走行之前判定是否有兩取料機15、16接觸之可能性。In addition, in the above embodiment, the
此外,雖於上述之實施形態中,已對第1取料機15及第2取料機16均為具有1個臂架之取料機之情形進行說明,但各取料機15、16亦可為具有複數個臂架22之取料機。又,雖於上述之實施形態中,已對搬送設備100具備2台取料機(第1取料機15及第2取料機16)之情形進行說明,但搬送設備100亦可具備3台以上之取料機。In addition, although in the above-mentioned embodiment, the case where the
10‧‧‧縱壁11‧‧‧橫壁12‧‧‧第1區域13‧‧‧第2區域14‧‧‧場輸送機15‧‧‧第1取料機16‧‧‧第2取料機21‧‧‧走行裝置22‧‧‧臂架33‧‧‧刮刀40‧‧‧控制裝置100‧‧‧搬送設備101‧‧‧散裝物料102‧‧‧料堆103‧‧‧場地10 ‧ ‧ ‧
圖1係表示搬送設備之概略俯視圖。 圖2係表示取料機之側視圖。 圖3係表示搬送設備之控制系統之方塊圖。 圖4係表示接觸迴避程式之流程圖。 圖5係表示變形例之接觸迴避程式之流程圖。FIG. 1 is a schematic plan view showing the conveying equipment. Figure 2 is a side view of the reclaimer. FIG. 3 is a block diagram showing the control system of the conveying equipment. Fig. 4 is a flowchart showing the contact avoidance program. FIG. 5 is a flowchart showing a contact avoidance program in a modification.
10‧‧‧縱壁 10‧‧‧Vertical wall
11‧‧‧橫壁 11‧‧‧Horizontal
12‧‧‧第1區域 12‧‧‧ Region 1
13‧‧‧第2區域 13‧‧‧ Region 2
14‧‧‧場輸送機 14‧‧‧Conveyor
15‧‧‧第1取料機 15‧‧‧The first reclaimer
16‧‧‧第2取料機 16‧‧‧Second reclaimer
21‧‧‧走行裝置 21‧‧‧ Walking device
22‧‧‧臂架 22‧‧‧Boom
100‧‧‧搬送設備 100‧‧‧Transport equipment
101‧‧‧散裝物料 101‧‧‧ bulk materials
102‧‧‧料堆 102‧‧‧material pile
103‧‧‧場地 103‧‧‧ Venue
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Citations (5)
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JPS50108176U (en) * | 1974-02-14 | 1975-09-04 | ||
JPS56154930U (en) * | 1980-04-18 | 1981-11-19 | ||
JP2003206033A (en) * | 2002-01-11 | 2003-07-22 | Nippon Steel Corp | Method for preventing collision of reclaimer against opposite machine |
JP2004018129A (en) * | 2002-06-12 | 2004-01-22 | Kawasaki Heavy Ind Ltd | Excavation control method and excavation control system for excavation mechanism |
WO2010144781A1 (en) * | 2009-06-11 | 2010-12-16 | Flsmidth Spokane Inc. | Apparatus for stacking and reclaiming material |
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JP2003261224A (en) | 2002-03-12 | 2003-09-16 | Mitsui Miike Mach Co Ltd | Delivering system in indoor coal storage |
CN201923668U (en) * | 2010-12-16 | 2011-08-10 | 中国神华能源股份有限公司 | System for predicting collision possibility and anti-collision control system |
DE102012013282A1 (en) * | 2012-07-05 | 2014-05-08 | Abb Ag | System and method for detecting and further processing the position of at least one bulk storage moving device |
JP5993656B2 (en) * | 2012-08-13 | 2016-09-14 | 株式会社三井三池製作所 | Yard blending system |
CN105712055A (en) * | 2014-12-04 | 2016-06-29 | 宜昌索尔德自动化科技有限公司 | Stacker-reclaimer position detection and anti-collision system based on GNSS |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPS50108176U (en) * | 1974-02-14 | 1975-09-04 | ||
JPS56154930U (en) * | 1980-04-18 | 1981-11-19 | ||
JP2003206033A (en) * | 2002-01-11 | 2003-07-22 | Nippon Steel Corp | Method for preventing collision of reclaimer against opposite machine |
JP2004018129A (en) * | 2002-06-12 | 2004-01-22 | Kawasaki Heavy Ind Ltd | Excavation control method and excavation control system for excavation mechanism |
WO2010144781A1 (en) * | 2009-06-11 | 2010-12-16 | Flsmidth Spokane Inc. | Apparatus for stacking and reclaiming material |
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