TWI692603B - Pipeline structure for separating compressed air from moisture, oil and impurities - Google Patents
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Abstract
本創作為一種管路結構,用於分離一壓縮空氣中的水分、油份、雜質,其設置於一迴圈管路上,其包含一進氣管、一下分流管、一上分流管與一出氣管,其中該進氣管串接於該迴圈管路上,且該進氣管設置垂直連接且連續排列的第一、二、三、四分接頭,其中該第一、四分接頭的分接出口為朝下設置且連接該下分流管的兩端,而該第二、三分接頭的分接出口為朝上設置且連接該上分流管的兩端,又該上分流管設置垂直連接的一出氣分接頭,該出氣分接頭的分接出口朝上設置且連接該出氣管,據此當該壓縮空氣通過該第一、二、三、四分接頭與該出氣分接頭時,可以藉由重力、慣性力、離心力的差異而分離出所夾雜的水分、油份、雜質,藉以提供純淨度較高的該壓縮空氣。This creation is a pipeline structure for separating moisture, oil and impurities in a compressed air. It is set on a loop pipeline, which includes an intake pipe, a lower shunt pipe, an upper shunt pipe and an outlet An air pipe, wherein the air inlet pipe is serially connected to the loop pipeline, and the air inlet pipe is provided with first, second, third, and fourth taps connected vertically and continuously arranged, wherein the taps of the first and fourth taps The outlet is arranged downward and connected to both ends of the lower shunt tube, and the tap outlets of the second and third taps are arranged upward and connected to both ends of the upper shunt tube, and the upper shunt tube is provided to be vertically connected An outlet tap, the outlet of the outlet tap is set upward and connected to the outlet pipe, according to which when the compressed air passes through the first, second, third, and fourth taps and the outlet tap, The difference in gravity, inertial force, and centrifugal force separates the entrapped moisture, oil, and impurities, thereby providing the compressed air with higher purity.
Description
本創作有關於壓縮空氣,尤其關於供給壓縮空氣的管路結構。 This creation is about compressed air, especially about the pipeline structure that supplies compressed air.
壓縮空氣為製造業相當重要的動力源,除了用於驅動氣動工具與機台之外,更可用於除塵、乾燥、吹瓶加壓定型等等,具有相當廣泛的應用。 Compressed air is a very important power source for the manufacturing industry. In addition to being used to drive pneumatic tools and machines, it can also be used for dust removal, drying, bottle blowing and pressure setting, etc., and has a very wide range of applications.
傳統上,要產生壓縮空氣可利用空氣泵加壓空氣而產生,然而未經過濾的空氣中,會夾雜水分、油份、雜質,在壓縮的過程中,並無法去除水分、油份、雜質,因而單純的壓縮所產生的壓縮空氣只能適用於簡易氣動工具的驅動。 Traditionally, compressed air can be produced by pressurizing air with an air pump. However, unfiltered air will contain moisture, oil, and impurities. During the compression process, it cannot remove moisture, oil, and impurities. Therefore, the compressed air generated by simple compression can only be used for driving simple pneumatic tools.
因此,如同台灣公告第I550245號專利「壓縮空氣無油淨化系統」,為了去除空氣中的油份,其利用低溫減速的方式使油黏度增加,讓水分子變大,讓水滴易於與油霧碰撞(impact)而包覆,進而形成凝結速度加速達到油滴,並被奈米玻纖過濾集結,回復成大油滴經電子式自動排污器主動取出,藉以達到輸出潔淨無油之空氣。 Therefore, as Taiwan’s patent No. I550245 “Compressed Air Oil-Free Purification System”, in order to remove the oil in the air, it uses low-temperature deceleration to increase the viscosity of the oil, make the water molecules larger, and make the water droplets easy to collide with the oil mist. (impact), and then form the condensation speed to accelerate to reach the oil droplets, which are filtered and assembled by the nano glass fiber, and return to large oil droplets, which are actively taken out by the electronic automatic sewage drainer, so as to achieve the output of clean oil-free air.
又如同台灣公告第I547305號專利「中空纖維吸附壓縮空氣乾燥系統」,其主要是藉由二中空纖維吸附筒形成乾燥系統,其中一個中空纖維吸附筒於常溫狀態下進行壓縮空氣乾燥,另一個中空纖維吸附筒利用其周圍的加熱裝置於高溫環境下進行脫附再生,其循環切換即可連續產出低露點值之乾燥壓縮空氣。 It is also like Taiwan Patent No. I547305 "Hollow Fiber Adsorption Compressed Air Drying System", which mainly forms a drying system by two hollow fiber adsorption cylinders, one of which is compressed air drying at room temperature and the other is hollow The fiber adsorption cylinder utilizes the surrounding heating device to perform desorption regeneration under high temperature environment, and its cycle switching can continuously produce dry compressed air with low dew point value.
如上所述的各種壓縮空氣處理方式,皆為使用外掛的裝置,以過濾、吸附等等方式,來進行去除水分、油份與雜質,因而容易造成較大的壓損,其使用之濾材及吸附材對氣體產生流動阻抗,隨著使用時間增長,阻塞程度逐漸變大,壓降亦逐步昇高,因而需要加大空氣泵的功率,且會有裝置故障與耗材更換的問題,其維護成本高昂,難以滿足降低成本的需求。 The various compressed air treatment methods mentioned above all use external devices to remove moisture, oil and impurities by filtration, adsorption, etc., which is likely to cause large pressure loss. The filter materials and adsorption used The material has a flow resistance to the gas. As the use time increases, the degree of blockage gradually increases, and the pressure drop also gradually increases. Therefore, the power of the air pump needs to be increased, and there will be problems with device failure and consumable replacement, and its maintenance cost is high. , It is difficult to meet the demand for cost reduction.
爰是,本創作的主要目的在於揭露一種設置成本低廉且幾乎不需維護的管路結構,可讓壓縮空氣與水分、油份、雜質分離。 The main purpose of this creation is to expose a pipeline structure with low installation cost and almost no maintenance, which can separate compressed air from moisture, oil and impurities.
基於上述目的,本創作為一種壓縮空氣與水分、油份、雜質分離之管路結構,設置於一迴圈管路上,其包含一進氣管、一下分流管、一上分流管與一出氣管,其中該進氣管串接於該迴圈管路上,且該進氣管設置垂直連接且連續排列的一第一分接頭、一第二分接頭、一第三分接頭與一第四分接頭,其中該第一分接頭與該第四分接頭分別具有朝下設置的一分接出口,該第二分接頭與該第三分接頭分別具有朝上設置的一分接出口。 Based on the above purpose, this work is a pipeline structure that separates compressed air from moisture, oil, and impurities, and is installed on a loop pipeline. It includes an intake pipe, a lower shunt pipe, an upper shunt pipe, and an outlet pipe , Wherein the intake pipe is serially connected to the loop pipeline, and the intake pipe is provided with a first tap, a second tap, a third tap and a fourth tap that are vertically connected and continuously arranged , Wherein the first tap and the fourth tap respectively have a tap outlet arranged downward, and the second tap and the third tap respectively have a tap outlet arranged upward.
而該第一分接頭與該第四分接頭的分接出口為連接該下分流管的兩端,該第二分接頭與該第三分接頭的分接出口為連接該上分流管的兩端,且該上分流管設置垂直連接的一出氣分接頭,該出氣分接頭具有朝上設置的一分接出口,該出氣分接頭的分接出口連接該出氣管。 The tap outlets of the first tap and the fourth tap are connected to both ends of the lower shunt, and the tap outlets of the second tap and the third tap are connected to both ends of the upper shunt And, the upper shunt tube is provided with a gas outlet tap connected vertically, the gas outlet tap has a tap outlet arranged upward, and the tap outlet of the gas tap is connected to the gas outlet pipe.
據此,該壓縮空氣由該迴圈管路進入該進氣管時,依據進入的方向而會通過該第一分接頭或該第四分接頭,當進入該第一分接頭或該第四分接頭時,由於該處管路結構因素及重力效應影響,管內液態水分、油份與固態雜質將易於沉降凝聚而落入該下分流管;此外,液態水分本身亦會 吸附油份與雜質,在落入下分流管的同時也將油份與雜質一併帶走,因此可讓較為乾淨的該壓縮空氣繼續前進而進入該第二分接頭或該第三分接頭,而在該壓縮空氣進入該第二分接頭或該第三分接頭時,由於液態水分、油分與固態雜質相較該壓縮空氣具有較大的質量,受到慣性力與離心力之影響,不易朝上轉彎進入該上分流管,亦即通過該上分流管的該壓縮空氣會較為純淨;該上分流管的該壓縮空氣通過該出氣分接頭時,同樣的液態水分、油分與固態雜質不易朝上轉彎進入該出氣管,亦即進入該出氣管的該壓縮空氣較為純淨。 According to this, when the compressed air enters the intake pipe from the loop line, it will pass through the first tap or the fourth tap according to the direction of entry. When entering the first tap or the fourth tap When connecting, due to the structural factors of the pipeline and the effect of gravity, the liquid moisture, oil and solid impurities in the pipe will easily settle and condense and fall into the lower shunt; in addition, the liquid moisture itself will also Absorbs oil and impurities, while falling into the lower shunt, it also takes away oil and impurities together, so that the cleaner air can continue to move into the second tap or the third tap, When the compressed air enters the second tap or the third tap, because the liquid moisture, oil and solid impurities have a larger mass than the compressed air, it is not easy to turn upward due to the influence of inertial force and centrifugal force When entering the upper shunt tube, that is, the compressed air passing through the upper shunt tube will be relatively pure; when the compressed air of the upper shunt tube passes through the outlet tap, the same liquid water, oil, and solid impurities are not easy to turn upward and enter The air outlet pipe, that is, the compressed air entering the air outlet pipe is relatively pure.
綜上所述,本發明透過三次的分離作用,即可將壓縮空氣內大部分的水份、油份、雜質分離,而讓較為純淨的該壓縮空氣進入該出氣管,其為利用管路結構的設計達到分離的效果,發揮重力、慣性力及離心力效應,將液態水分、油份及固態雜質從氣態的壓縮空氣氣流中分離出來,最終得到純淨度較高的該壓縮空氣,設置成本低廉,且幾乎不用維護,可以滿足降低成本的需求。 In summary, the present invention can separate most of the water, oil, and impurities in the compressed air through three separations, and allow the purer compressed air to enter the outlet pipe, which uses a pipeline structure The design achieves the effect of separation, exerts the effects of gravity, inertial force and centrifugal force, and separates liquid water, oil and solid impurities from the gaseous compressed air flow, and finally obtains the compressed air with higher purity and low installation cost. And almost no maintenance, can meet the needs of reducing costs.
10:迴圈管路 10: Loop circuit
11:空氣泵 11: Air pump
12:異徑接頭 12: Reducer
20:進氣管 20: Intake pipe
21:第一分接頭 21: First tap
211:分接出口 211: Tap outlet
22:第二分接頭 22: Second tap
221:分接出口 221: Tap outlet
23:第三分接頭 23: Third tap
231:分接出口 231: Tap outlet
24:第四分接頭 24: fourth tap
241:分接出口 241: Tap outlet
30:下分流管 30: Lower shunt
31:排水分接頭 31: Drain tap
311:分接出口 311: Tap outlet
32:排水管 32: Drain
33:排水閥 33: Drain valve
34:自動排汙器 34: Automatic drain
40:上分流管 40: Upper shunt
41:出氣分接頭 41: outlet tap
411:分接出口 411: Tap outlet
50:出氣管 50: trachea
501:上延段 501: Upper extension
51:出氣頭 51: gasp
52:出氣排水閥 52: Outlet drain valve
53:出氣閥門 53: Outlet valve
54:氣壓計 54: Barometer
60:壓縮空氣 60: compressed air
61、62、63、64、65、66:氣流 61, 62, 63, 64, 65, 66: air flow
圖1,為本創作立體結構圖。 Figure 1, the three-dimensional structure of this creation.
圖2,為本創作使用示意圖。 Figure 2, a schematic diagram of the use of this creation.
圖3,為本創作壓縮空氣與水份、油份、雜質分離示意圖。 Figure 3 is a schematic diagram of the separation of compressed air from water, oil and impurities.
茲有關本創作的詳細內容及技術說明,現以實施例來作進一步說明,但應瞭解的是,該等實施例僅為例示說明之用,而不應被解釋為本創作實施之限制。 The detailed content and technical description of this creation are now further explained with examples, but it should be understood that these examples are for illustrative purposes only and should not be construed as limitations on the implementation of the creation.
請參閱「圖1」與「圖2」所示,本創作為壓縮空氣與水分、油份、雜質分離之管路結構設置於一迴圈管路10上,其包含一進氣管20、一下分流管30、一上分流管40與一出氣管50,其中該進氣管20串接於該迴圈管路10上,該迴圈管路10為連接一空氣泵11,該空氣泵11為產生一壓縮空氣60並輸入進去該迴圈管路10,且該進氣管20的管徑可以大於該迴圈管路10的管徑,因而當該壓縮空氣60由該迴圈管路10進入該進氣管20時,由於管路截面積增大,使得管內流速下降,速度動量與慣性力減弱,有助於水分、油份、雜質更容易在管路內沉降;其中該迴圈管路10與該進氣管20之間可以藉由一異徑接頭12銜接鎖固。又該進氣管20為設置垂直連接且連續排列的一第一分接頭21、一第二分接頭22、一第三分接頭23與一第四分接頭24,其中該第一分接頭21與該第四分接頭24分別具有朝下設置的一分接出口211、241,該第二分接頭22與該第三分接頭23分別具有朝上設置的一分接出口221、231,並該第一分接頭21與該第四分接頭24的分接出口211、241為連接該下分流管30的兩端,而該第二分接頭22與該第三分接頭23的分接出口221、231為連接該上分流管40的兩端,且該上分流管40設置垂直連接的一出氣分接頭41,並該出氣分接頭41具有朝上設置的一分接出口411,該出氣分接頭41的分接出口411連接該出氣管50。而在實際結構上,該第一分接頭21與該第四分接頭24、該第二分接頭22與該第三分接頭23可以為相對該出氣分接頭41的位置呈現線對稱排列。
Please refer to "Figure 1" and "Figure 2", the pipeline structure of this creation is to separate compressed air from moisture, oil, and impurities on a
又如「圖1」所示,該下分流管30可以設置垂直連接的一排水分接頭31,該排水分接頭31具有朝下設置的一分接出口311,該排水分接頭31的分接出口311連接一排水管32,該排水管32設置一排水閥33,且該排水管
32下方設置一自動排汙器34,使水分、油份與雜質可藉由該自動排汙器34自動排洩。
As also shown in FIG. 1, the
另,本發明為了供給該壓縮空氣60,更可以於該出氣管50上設置複數出氣頭51,該複數出氣頭51即可供給該壓縮空氣60,並該出氣管50的末端可以設置一出氣排水閥52,該出氣排水閥52可以排除該出氣管50末端累積之微量汙水。又為了進一步淨化該壓縮空氣60,該出氣管50可以具有朝上延伸且連接該出氣分接頭41的一上延段501,該上延段501為提供朝上延伸的路徑,在該壓縮空氣60出氣時,進一步抑制水分、油份、雜質進入該出氣管50,另為了方便作業與維修,該出氣管50可以於該複數出氣頭51與該出氣分接頭41之間設置一出氣閥門53,該出氣閥門53可以關閉該出氣管50,讓該壓縮空氣60無法通過,且該出氣頭51上亦可以設置一氣壓計54,可以讓使用者即時掌握該壓縮空氣60的輸出氣壓是多少,以滿足使用上的需求。
In addition, in order to supply the
請再參閱「圖3」所示,其為本發明的運作原理示意圖,首先當該壓縮空氣60由該迴圈管路10進入該進氣管20時,由於該進氣管20的管徑大於該迴圈管路10的管徑,使得該壓縮空氣60之流速下降,此有助於管內水分、油份與雜質之沉降;原因是空氣速度較高時,氣流與水份、油份、雜質介面之間的剪應力較大,不利於沉降,反而促進混合;因此藉由增大管徑,讓管內流速減緩,進而促使水分、油份、雜質於氣流中沉降。又該壓縮空氣60會依據該迴圈管路10的壓力分佈,而改變該壓縮空氣60進入該進氣管20的方向,讓該壓縮空氣60由右至左通過該第一分接頭21,或由左至右通過該第四分接頭24,如「圖3」所示為繪製該壓縮空氣60由右至左通
過該第一分接頭21的狀況說明之。另該壓縮空氣60由左至右通過該第四分接頭24的狀況為完全對稱的樣態,不再重複說明之。
Please refer again to "Figure 3", which is a schematic diagram of the operating principle of the present invention. First, when the
當該壓縮空氣60進入該第一分接頭21時,流道一分為二,該壓縮空氣60會分流成兩股氣流61與氣流62,由於管路流道結構因素及重力效應影響,具有較大重量的液態水分、油份與固態雜質會容易隨著氣流61落入該下分流管30,因此氣流62是較為純淨的該壓縮空氣60,其繼續前進而進入該第二分接頭22,而完成第一次的分離。
When the
又當該壓縮空氣60進入該第二分接頭22時,同樣會分流成兩股氣流63與氣流64,由於液態水分、油份與固態雜質相較該壓縮空氣60具有較大的質量,受到慣性力及離心力的影響而會隨著氣流63繼續前進,不易隨著氣流64朝上轉彎進入該上分流管40,亦即通過該上分流管40的該壓縮空氣60會較為純淨,而完成第二次的分離。
When the
當該上分流管40的該壓縮空氣60通過該出氣分接頭41時,同樣會分流成兩股氣流65與氣流66,同樣的液態水分、油份與固態雜質會隨著氣流65繼續前進,而不易隨著氣流66朝上轉彎進入該出氣管50,亦即進入該出氣管50的該壓縮空氣60較為純淨,而完成第三次的分離。
When the
另請再一併參閱「圖1」所示,當該壓縮空氣60進入該出氣管50時,該複數出氣頭51沒有設置於該出氣管50的末端,因而可讓殘存的極微量水分、油分與雜質堆積於該出氣管50的末端,避免由該複數出氣頭51輸出,因而所提供該壓縮空氣60可以更為純淨。
Please also refer to "Figure 1" again. When the
如上所述,本發明至少包含下列優點。 As described above, the present invention includes at least the following advantages.
1.本發明至少透過管路結構的三次分離作用,將壓縮空氣內大部分的水分、油份、雜質分離,而讓較為純淨的該壓縮空氣進入該出氣管, 其為利用管路結構的設計,使重力、慣性力、離心力之效應發揮作用,將液態水分、油份及固態雜質從氣態的壓縮空氣氣流中分離出來,藉以提供純淨度較高的該壓縮空氣,設置成本低廉。 1. The present invention separates most of the moisture, oil, and impurities in the compressed air through at least three separation functions of the pipeline structure, and allows the purer compressed air to enter the outlet pipe, It uses the design of the pipeline structure to make the effects of gravity, inertial force and centrifugal force work, separating liquid water, oil and solid impurities from the gaseous compressed air flow, thereby providing the compressed air with higher purity , Low installation cost.
2.為單純的管路結構,不易損壞,幾乎不用維護,且沒有耗材,維護成本低廉,可以滿足降低成本的需求,在經濟效益上具有顯著價值性。 2. It is a simple pipeline structure, which is not easy to be damaged, requires almost no maintenance, and has no consumables. The maintenance cost is low, which can meet the demand for cost reduction and has significant value in economic benefits.
3.沒有外置設備所產生的較大壓降問題,可以降低空氣泵的功率,而降低能源消耗,以節省成本。 3. There is no large pressure drop problem caused by external equipment, which can reduce the power of the air pump and reduce energy consumption to save costs.
惟上述僅為本創作之較佳實施例而已,並非用來限定本創作實施之範圍。即凡依本創作申請專利範圍所做的均等變化與修飾,皆為本創作專利範圍所涵蓋。 However, the above is only the preferred embodiment of this creation and is not intended to limit the scope of this creation. That is to say, all equal changes and modifications made in accordance with the scope of the patent application for this creation are covered by the scope of the patent for creation.
10:迴圈管路 10: Loop circuit
12:異徑接頭 12: Reducer
20:進氣管 20: Intake pipe
21:第一分接頭 21: First tap
211:分接出口 211: Tap outlet
22:第二分接頭 22: Second tap
221:分接出口 221: Tap outlet
23:第三分接頭 23: Third tap
231:分接出口 231: Tap outlet
24:第四分接頭 24: fourth tap
241:分接出口 241: Tap outlet
30:下分流管 30: Lower shunt
31:排水分接頭 31: Drain tap
311:分接出口 311: Tap outlet
32:排水管 32: Drain
33:排水閥 33: Drain valve
34:自動排汙器 34: Automatic drain
40:上分流管 40: Upper shunt
41:出氣分接頭 41: outlet tap
411:分接出口 411: Tap outlet
50:出氣管 50: trachea
501:上延段 501: Upper extension
51:出氣頭 51: gasp
52:出氣排水閥 52: Outlet drain valve
53:出氣閥門 53: Outlet valve
54:氣壓計 54: Barometer
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW107147448A TWI692603B (en) | 2018-12-27 | 2018-12-27 | Pipeline structure for separating compressed air from moisture, oil and impurities |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW107147448A TWI692603B (en) | 2018-12-27 | 2018-12-27 | Pipeline structure for separating compressed air from moisture, oil and impurities |
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TW202024550A TW202024550A (en) | 2020-07-01 |
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5438829A (en) * | 1992-06-05 | 1995-08-08 | Hitachi Koki Co., Ltd. | Air compression system having two separate compressed air accumulators |
TWI223605B (en) * | 2003-06-20 | 2004-11-11 | Yung-Yung Suen | Air/liquid separation device for compressed air |
-
2018
- 2018-12-27 TW TW107147448A patent/TWI692603B/en active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5438829A (en) * | 1992-06-05 | 1995-08-08 | Hitachi Koki Co., Ltd. | Air compression system having two separate compressed air accumulators |
TWI223605B (en) * | 2003-06-20 | 2004-11-11 | Yung-Yung Suen | Air/liquid separation device for compressed air |
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