TWI687569B - High-pressure jet mixing method - Google Patents
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Abstract
在地盤削孔時與噴射硬化材液時切換監測器內之管內路徑的習知高壓噴射攪拌裝置有一問題,即,每當切換監測器之噴射路徑時,必須於監測器內投入鐵球來將削孔水用路徑切換為硬化材用噴射路徑,因此必須有用以投入鐵球的時間及步驟。本發明設置一覆蓋材液噴射噴嘴5及壓縮空氣噴射噴嘴6的遮蔽蓋19,遮蔽蓋19是構造成在透過可兼作壓縮空氣流路與削孔水流路的壓縮空氣削孔水供給路10a供給至壓縮空氣噴射噴嘴6之削孔水的壓力不會鬆脫,而在透過硬化材液供給路9a供給至材液噴射噴嘴5之硬化材液的壓力下則可鬆脫。 There is a problem with the conventional high-pressure jet agitating device that switches the path in the monitor when drilling holes on the ground and when spraying the hardened material liquid. That is, whenever the jet path of the monitor is switched, an iron ball must be put in the monitor Since the path for the hole-cutting water is switched to the injection path for the hardened material, it is necessary to use the time and steps for putting iron balls. The present invention provides a shielding cover 19 covering the material liquid injection nozzle 5 and the compressed air injection nozzle 6, and the shielding cover 19 is configured to be supplied through a compressed air cutting water supply path 10a that can serve as a compressed air flow path and a cutting water flow path. The pressure of the drilling water to the compressed air injection nozzle 6 is not released, but it is released under the pressure of the hardened material liquid supplied to the material liquid injection nozzle 5 through the hardened material liquid supply path 9a.
Description
本發明是有關於一種高壓噴射攪拌工法,特別是指其應用高壓噴射攪拌裝置,該高壓噴射攪拌裝置可從設置於前端噴射裝置之側面的材液噴射噴嘴高壓噴射硬化材液來建造固結體,詳言之,該高壓噴射攪拌裝置可在地盤削孔時與噴射硬化材液時分別切換前端噴射裝置內的管內路徑。 The present invention relates to a high-pressure jet agitation construction method, in particular to the application of a high-pressure jet agitation device, which can build a solidified body by high-pressure jet of hardened material liquid from a material liquid jet nozzle provided on the side of the front end jet device In detail, the high-pressure jet agitating device can switch the path in the tube in the tip jetting device when drilling holes on the ground and jetting the hardened material liquid, respectively.
習知有一種高壓噴射攪拌裝置,可在地盤削孔時與噴射硬化材液時分別切換前端噴射裝置內的管內路徑。舉例言之,這種高壓噴射攪拌裝置是在注入棒106的頭部連接旋轉件108,該旋轉件108具有用以壓送削孔水與硬化材(硬化材液)的液體流路183與用以壓送壓縮空氣的空氣流路184,該液體流路183與空氣流路184是透過注入棒106分別與用以輸送監測器109的削孔水與硬化材的液體監測器流路195及用以輸送壓縮氣體的氣體監測器流路196連通。且,利用該高壓噴射攪拌裝置,在削孔時,透過液體監測流路195來壓送削孔水,並從削孔水吐出口192吐出削孔水來切削監測器109下方的地盤,在已削孔到目標深度後,將旋轉件108自注入棒106分離,並於注入棒106內投入鐵球102,以鐵球102將連通於削孔水吐出口192的監測器109內的削孔水用路徑197加以阻塞,而將監測器109之噴射路徑切換為硬化材用噴射路徑(專利文獻1之「背景技術」)。
It is known that there is a high-pressure jet agitating device that can switch the path in the tube in the tip jetting device when drilling a hole on the ground and jetting the hardened material liquid. For example, this high-pressure jet stirring device is connected to a rotating
惟,上述習知高壓噴射攪拌裝置在將鐵球102投入注入棒106內時,必須在將旋轉件108自注入棒106分離後,將鐵球102投入注入棒106內,且須有將注入棒106與旋轉件108連接之作業,對於對應建造徑大尺寸化的大型/大重量的旋轉件108而言,在將旋轉件108自注入棒106分離或連接的作業上會有一需要較大勞力的問題,且分離旋轉件108時,由於注入棒106的流路是開放的,因此會有土砂逆流至監測器109的氣體噴嘴163內而引起堵塞的問題。故,過去曾有以下發明。
However, when the above-mentioned conventional high-pressure jet agitating device puts the
該發明是在旋轉件208形成用以切換監測器209之噴射路徑的鐵球專用投入口203,而從鐵球專用之投入口203投入鐵球202,藉此不須將旋轉件208自注入棒206分離,即可將監測器209的噴射路徑由監測器209內的削孔水用路徑297切換為硬化材用噴射路徑(專利文獻1)。
The invention is to form a
【專利文獻1】日本專利公報特開2013-133638號 [Patent Document 1] Japanese Patent Gazette No. 2013-133638
習知高壓噴射攪拌裝置可節省每當切換監測器209之噴射路徑時所需的旋轉件208的分離與連接作業,因此可減少時間與勞力,而可在不中斷透過旋轉件208供給壓縮氣體的情形下進行作業。又,由於監測器209之硬化材噴嘴262設置噴嘴塞265,因此可一面自硬化材噴嘴262周圍的氣體噴嘴263噴射壓縮氣體,一面自旋轉件208的投入口卸下阻塞構件204來投入鐵球208,藉此可防此監測器209的氣體噴嘴263堵塞,而由於被氣體噴嘴263
包圍的硬化材噴嘴262設有噴嘴塞265,因此即使連續噴射氣體,硬化材噴嘴262也不會產生逆流,可防止氣體噴嘴263堵塞。惟,由於習知高壓噴射攪拌裝置是將鐵球202投入監測器209內來將削孔水用路徑切換為硬化材用噴射路徑,因此還是會有需要投入鐵球202之時間及步驟的問題。
The conventional high-pressure jet agitation device can save the separation and connection work of the rotating
本發明之目的在於提供一種高壓噴射攪拌工法,其應用高壓噴射攪拌裝置,可在地盤削孔時與噴射硬化材液時更簡單地分別切換前端噴射裝置內的管內路徑。 An object of the present invention is to provide a high-pressure jet agitation method, which uses a high-pressure jet agitation device, which can more easily switch the tube path in the front end jet device separately when drilling holes in the ground and jetting the hardened material liquid.
為達成解決上述課題之上述目的,本發明第1態樣為一種高壓噴射攪拌裝置,係可切換連結於注入棒之前端噴射裝置的管內路徑者,該注入棒是由具有注入棒內管與注入棒外管之多重管所構成,而前述高壓噴射攪拌裝置包含有:硬化材液供給路,設置於注入棒內,可供從硬化材液供給源供給的硬化材液流入;材液噴射噴嘴,設置於前端噴射裝置的側面,而與硬化材液供給路連通;壓縮空氣削孔水供給路,設置於注入棒內,可供從空氣供給源供給的壓縮空氣以及從水供給源供給的削孔水流入;縮空氣噴射噴嘴,設置於材液噴射噴嘴的外周,而與壓縮空氣削孔水供給路連通;削孔水吐出口,設置於前端噴射裝置的前端,而與壓縮空氣削孔水供給路連通;遮蔽蓋,可覆蓋材液噴射噴嘴及壓縮空氣噴射噴嘴;及,差壓閥,可利用透過壓縮空氣削孔水供給路供給的壓縮空氣的壓力來封閉往削孔水吐出口的流路,且可利用透過壓縮空氣削孔水供給路供給的削孔水的壓力來使往削孔水吐出口的流路開放;遮蔽蓋在透過壓縮空氣削孔水供給路供給至壓縮空氣噴射噴嘴的削孔水的壓力下不會鬆脫,而在透過硬化材液供給路 供給至材液噴射噴嘴的硬化材液的壓力下則可鬆脫。 In order to achieve the above-mentioned object of solving the above-mentioned problems, the first aspect of the present invention is a high-pressure jet agitating device, which can switch the path in the tube connected to the injection device at the front end of the injection rod. The multiple tubes of the outer tube of the injection rod are constituted, and the high-pressure jet agitating device includes: a hardened material liquid supply path provided in the injection rod, which allows the hardened material liquid supplied from the hardened material liquid supply source to flow in; the material liquid injection nozzle It is installed on the side of the front-end injection device and communicates with the hardened material liquid supply path; the compressed air hole water supply path is provided in the injection rod and can be used for compressed air supplied from the air supply source and shaved from the water supply source. Pore water inflow; shrinkage air injection nozzle, which is provided on the outer periphery of the material liquid injection nozzle, and communicates with the compressed air hole water supply channel; hole water discharge port, which is provided on the front end of the front end spray device, and the compressed air hole water The supply path is connected; the shielding cover can cover the material liquid injection nozzle and the compressed air injection nozzle; and, the differential pressure valve can use the pressure of the compressed air supplied through the compressed air drilling water supply path to close the outlet to the drilling water outlet The flow path, and the pressure of the cutting water supplied through the compressed air cutting water supply path can be used to open the flow path to the cutting water discharge outlet; the shielding cover is supplied to the compressed air injection through the compressed air cutting water supply path Nozzle is not loosened under the pressure of the drilling water, but passes through the hardened material liquid supply path The hardened material liquid supplied to the material liquid injection nozzle can be released under the pressure.
依據本發明,覆蓋材液噴射噴嘴及壓縮空氣噴射噴嘴的遮蔽蓋是構造成在透過壓縮空氣削孔水供給路(可兼作為壓縮空氣流路與削孔水流路)供給至壓縮空氣噴射噴嘴的削孔水的壓力下不會鬆脫,而在透過硬化材液供給路供給至材液噴射噴嘴的硬化材液的壓力下則可鬆脫,因此不須如習知般投入鐵球,而可在地盤削孔時與噴射硬化材液時更簡單地分別切換前端噴射裝置內的管內路徑,不僅可縮短施工時間,亦可提高施工效率。 According to the present invention, the shielding cover of the covering material liquid injection nozzle and the compressed air injection nozzle is configured to be supplied to the compressed air injection nozzle through the compressed air drilling water supply path (which can also serve as the compressed air flow path and the drilling water flow path) It does not loosen under the pressure of the drilling water, but it can be loosened under the pressure of the hardened material liquid supplied to the material liquid injection nozzle through the hardened material liquid supply path, so it is not necessary to put iron balls as usual, but It is easier to switch the path in the tube in the front end spraying device when drilling holes on the ground and spraying the hardened material liquid, which can not only shorten the construction time, but also improve the construction efficiency.
本發明第2態樣是第1態樣之高壓噴射攪拌裝置,其中注入棒是具有注入棒內管及注入棒外管的二重管棒,前述注入棒內管於內部構成硬化材液供給路,前述注入棒外管是位在注入棒內管之外側而於內部構成壓縮空氣削孔水供給路。 The second aspect of the present invention is the high-pressure jet stirring device of the first aspect, wherein the injection rod is a double pipe rod having an injection rod inner tube and an injection rod outer tube, and the injection rod inner tube internally constitutes a hardened material liquid supply path The outer pipe of the injection rod is located outside the inner pipe of the injection rod and forms a compressed air drilling water supply path inside.
依據本發明,由於是使用具有於內部構成硬化材液供給路之注入棒內管及位在該注入棒內管之外側而於內部構成壓縮空氣削孔水供給路之注入棒外管的二重管棒,因此從硬化材液供給路到材液噴射噴嘴的配管構成、以及從壓縮空氣削孔水供給路到壓縮空氣噴射噴嘴與削孔水吐出口的配管構成不會變複雜。 According to the present invention, since the injection rod inner tube having a hardened material liquid supply path inside and the injection rod outer tube located outside the injection rod inner tube and forming a compressed air perforated water supply path inside is used, Because of the pipe rod, the piping configuration from the hardened material liquid supply path to the material liquid injection nozzle, and the piping configuration from the compressed air boring water supply path to the compressed air injection nozzle and the boring water discharge port are not complicated.
本發明第3態樣是第1態樣之之高壓噴射攪拌裝置,其中透過壓縮空氣削孔水供給路供給至壓縮空氣噴射噴嘴的削孔水的壓力為5MPa以下,而透過硬化材液供給路供給至材液噴射噴嘴的硬化材液的壓力則達10MPa以上。 The third aspect of the present invention is the high-pressure jet stirring device of the first aspect, wherein the pressure of the hole-cutting water supplied to the compressed air injection nozzle through the compressed air hole-cutting water supply path is 5 MPa or less, and passes through the hardened material liquid supply path The pressure of the hardened material liquid supplied to the material liquid injection nozzle reaches 10 MPa or more.
依據本發明,由於透過壓縮空氣削孔水供給路供給至壓縮空 氣噴射噴嘴的削孔水的壓力為5MPa以下,而透過硬化材液供給路供給至材液噴射噴嘴的硬化材液的壓力則達10MPa以上,因此可調整成在供給至壓縮空氣噴射噴嘴的削孔水的壓力下,遮蔽蓋無意外地不會鬆脫,而在透過硬化材液供給路供給至材液噴射噴嘴的硬化材液的壓力下,則遮蔽蓋可無意外地鬆脫。 According to the present invention, since the compressed air drilling water supply path is supplied to the compressed air The pressure of the hole water of the gas injection nozzle is 5 MPa or less, and the pressure of the hardened material liquid supplied to the material liquid injection nozzle through the hardened material liquid supply path is 10 MPa or more, so it can be adjusted to Under the pressure of the hole water, the shielding cover can not be loosened without accident, but under the pressure of the hardened material liquid supplied to the material liquid injection nozzle through the hardened material liquid supply path, the shielding cover can be loosened without accident.
本發明第4態樣是第1至第3態樣中任一態樣之高壓噴射攪拌裝置,其中遮蔽蓋是卡止於一環狀橡膠環,該環狀橡膠環是安裝在壓縮空氣噴射噴嘴之外側的外周面。 The fourth aspect of the present invention is the high-pressure jet stirring device of any one of the first to third aspects, wherein the shielding cover is locked to an annular rubber ring, which is installed on the compressed air injection nozzle The outer peripheral surface on the outer side.
依據本發明,由於遮蔽蓋是卡止於安裝在壓縮空氣噴射噴嘴之外側的外周面的環狀橡膠環,因此構成簡單,且亦可輕易地變更可讓遮蔽蓋鬆脫的橡膠環的卡止力。 According to the present invention, since the shielding cover is an annular rubber ring that is locked to the outer peripheral surface of the compressed air injection nozzle, the structure is simple, and the locking of the rubber ring that can loosen the shielding cover can also be easily changed force.
本發明第5態樣是一種使用了高壓噴射攪拌裝置之高壓噴射攪拌工法,該高壓噴射攪拌裝置是第1態樣所記載者,前述高壓噴射攪拌工法可切換連結於注入棒之前端噴射裝置的管內路徑者,該注入棒是由具有注入棒內管與注入棒外管之多重管所構成,而前述高壓噴射攪拌工法包含有:削孔水供給步驟,從水供給源將削孔水供給至壓縮空氣削孔水供給路;注入棒插入步驟,使藉由削孔水供給步驟供給至壓縮空氣削孔水供給路的削孔水從削孔水吐出口吐出,並將前端噴射裝置插入至對象地盤的預定深度;位置檢測步驟,檢測前端噴射裝置的位置;空氣材液供給步驟,在藉由位置檢測步驟檢測出前端噴射裝置已插入至預定深度後,停止對壓縮空氣削孔水供給路供給削孔水,而使壓縮空氣從空氣供給源供給至壓縮空氣削孔水供給路,並使硬化材液從硬化材液供給源供給至硬化材液供給路;及, 固結體建造步驟,一面使注入棒上昇,一面使藉由空氣材液供給步驟供給至壓縮空氣削孔水供給路的壓縮空氣從壓縮空氣噴射噴嘴噴射,並使供給至硬化材液供給路的硬化材液從材液噴射噴嘴噴射,藉此於地盤內建造固結體;覆蓋材液噴射噴嘴及壓縮空氣噴射噴嘴的遮蔽蓋在削孔水供給步驟不會鬆脫,而在空氣材液供給步驟則可鬆脫。 The fifth aspect of the present invention is a high-pressure jet agitation method using a high-pressure jet agitation device, which is described in the first aspect, and the high-pressure jet agitation method can be switched to the injection device at the front end of the injection rod. For the path in the tube, the injection rod is composed of multiple tubes with an injection rod inner tube and an injection rod outer tube, and the high-pressure jet agitation method includes: a cutting water supply step, which supplies cutting water from a water supply source To the compressed air hole water supply path; the injection rod insertion step, so that the hole water supplied to the compressed air hole water supply path by the hole water supply step is discharged from the hole water discharge port, and the front end injection device is inserted to The predetermined depth of the target site; the position detection step to detect the position of the front-end injection device; the air material liquid supply step, after detecting that the front-end injection device has been inserted to the predetermined depth through the position detection step, stop the compressed air drilling water supply path Supplying the cutting water, supplying compressed air from the air supply source to the compressed air cutting water supply path, and supplying the hardened material liquid from the hardened material liquid supply source to the hardened material liquid supply path; and, In the step of constructing the consolidated body, the injection rod is raised while the compressed air supplied to the compressed air drilling water supply path in the air material liquid supply step is injected from the compressed air injection nozzle, and the supply air is supplied to the hardened material liquid supply path. The hardened material liquid is sprayed from the material liquid injection nozzle, thereby constructing a consolidated body in the site; the cover covering the material liquid injection nozzle and the compressed air injection nozzle does not come loose during the drilling water supply step, but is supplied in the air material liquid supply The steps can be loosened.
依據本發明,由於是構造成在削孔水供給步驟時,覆蓋材液噴射噴嘴及壓縮空氣噴射噴嘴的遮蔽蓋不會鬆脫,因此可藉由注入棒插入步驟使前端噴射裝置插入至對象地盤的預定深度,且,由於是構造成在空氣材液供給步驟時,覆蓋材液噴射噴嘴及壓縮空氣噴射噴嘴的遮蔽蓋可鬆脫,因此可藉由固結體建造步驟使壓縮空氣從壓縮空氣噴射噴嘴噴射,並使硬化材液從材液噴射噴嘴噴射,而可於地盤內建造固結體。 According to the present invention, since the shielding covers of the covering material liquid injection nozzle and the compressed air injection nozzle are not loosened during the drilling water supply step, the front end injection device can be inserted into the target site by the injection rod insertion step The predetermined depth of the structure, and because it is configured that during the air material liquid supply step, the covering cover covering the material liquid injection nozzle and the compressed air injection nozzle can be loosened, the compressed air can be removed from the compressed air by the consolidation step The spray nozzle sprays and causes the hardened material liquid to be sprayed from the material liquid spray nozzle, and a consolidated body can be built in the ground.
本發明第6態樣是第5態樣之使用了高壓噴射攪拌裝置之高壓噴射攪拌工法,其具有:噴射量檢測步驟,檢測藉由固結體建造步驟從材液噴射噴嘴噴射之硬化材液的噴射量;及,位置噴射量記憶步驟,分別記憶在位置檢測步驟所檢測之前端噴射裝置的位置中由噴射量檢測步驟檢測之硬化材液的噴射量;位置噴射量記憶步驟所記憶的位置資訊及噴射量資訊是記憶於可取出之記錄媒體。 The sixth aspect of the present invention is the fifth aspect of the high-pressure jet agitation method using a high-pressure jet agitation device, which includes: an injection amount detection step to detect the hardened material liquid injected from the material liquid injection nozzle by the consolidation body construction step Injection amount; and, a position injection amount memory step, respectively storing the injection amount of the hardened material liquid detected by the injection amount detection step in the position of the front end injection device detected by the position detection step; the position injection position memory step The information and injection quantity information are memorized in the removable recording medium.
依據本發明,由於位置噴射量記憶步驟所記憶的位置資訊及噴射量資訊是記憶於可取出之記錄媒體,因此只要取出該可取出之記錄媒體,便可使用個人電腦等來對攪拌狀況之資料進行統計或分析等,並將其結果以印表機等加以輸出。 According to the present invention, since the position information and the injection amount information stored in the position injection amount memory step are memorized in the removable recording medium, as long as the removable recording medium is removed, the personal computer or the like can be used for the data of the stirring status Perform statistics or analysis, etc., and output the results as a printer, etc.
如上所述,依據本發明之高壓噴射攪拌裝置,可在地盤削孔時與噴射硬化材液時更簡單地分別切換前端噴射裝置內的管內路徑。 As described above, according to the high-pressure jet agitating device of the present invention, it is possible to more easily switch the path in the tube in the tip jetting device when drilling holes on the ground and jetting the hardened material liquid.
1:高壓噴射噴嘴 1: High-pressure jet nozzle
2:注入棒 2: injection rod
3:監測器 3: monitor
4:削孔水吐出口 4: Hole for spitting water
5:材液噴射噴嘴 5: Material liquid spray nozzle
6:壓縮空氣噴射噴嘴 6: Compressed air injection nozzle
7:作業機 7: working machine
8:旋轉件 8: Rotating parts
9:注入棒內管 9: Injection rod inner tube
9a:硬化材液供給路 9a: supply path of hardened material liquid
9b:硬化材液流路 9b: hard material flow path
10:注入棒外管 10: Injection rod outer tube
10a:壓縮空氣削孔水供給路 10a: compressed air drilling water supply path
10b:壓縮空氣削孔水流路 10b: Compressed air drilling water flow path
11:水供給源 11: Water supply source
12:空氣供給源 12: Air supply source
13:硬化材液供給源 13: Supply source of hardened material liquid
14:水供給軟管 14: Water supply hose
15:空氣供給軟管 15: Air supply hose
16:硬化材液供給軟管 16: Hardening material liquid supply hose
17:監測器外管 17: Monitor outer tube
18:監測器內管 18: Monitor inner tube
19:遮蔽蓋 19: cover
20:橡膠環安裝凹部 20: Rubber ring mounting recess
21:橡膠環 21: Rubber ring
22:差壓閥 22: Differential pressure valve
23:管理裝置 23: Management device
24:電源開關 24: Power switch
25:主選單畫面 25: Main menu screen
26:專案製作鍵 26: Project production key
27:施工管理鍵 27: Construction management key
28:維修鍵 28: Maintenance key
29:結束鍵 29: End key
30:施工管理畫面 30: Construction management screen
31:設計資料製作標籤 31: Design information to make labels
32:通信確認標籤 32: Communication confirmation label
33:資料管理標籤 33: Data management tab
34:調整標籤 34: Adjust the label
35:資料抽出畫面 35: Data extraction screen
36:計畫資料製作畫面 36: Planning data production screen
36a:計畫輸入欄 36a: Plan input field
37a:孔編號輸入部 37a: Hole number input section
37b:孔編號輸入部 37b: Hole number input section
38:削孔長輸入部 38: Cutting length input section
39:建造長輸入部 39: Construction of the long input section
40:單位建造時間輸入部 40: Unit construction time input unit
41:噴射壓力輸入部 41: Injection pressure input
42:氣體壓力輸入部 42: Gas pressure input section
43:挖空長輸入部 43: hollow out the long input section
44:建造開始深度輸入部 44: Construction start depth input section
45:積算噴射量輸入部 45: Integrated injection quantity input unit
46:單位噴射量輸入部 46: Unit injection volume input
47:氣體量輸入部 47: Gas volume input section
48:追加鍵 48: Append key
49:計畫資料顯示欄 49: Project data display bar
50a:保存鍵 50a: save key
50b:返回鍵 50b: Back key
51:土被挖空設定鍵 51: Soil is hollowed out setting key
52:施工時間顯示部 52: Construction time display department
53:孔編號顯示部 53: Hole number display section
54:削孔長顯示部 54: Long hole display
55:建造長顯示部 55: Construction of the long display
56:步驟長顯示部 56: Step long display
57:步驟數顯示部 57: Step number display section
58:噴射量顯示部 58: Injection volume display
59:噴射壓力顯示部 59: Jet pressure display
60:積算噴射量顯示部 60: Total injection quantity display
61:深度顯示部 61: Depth display
62:進給力矩顯示部 62: Feed torque display
63a:氣體量顯示部 63a: Gas volume display
63b:氣體壓力顯示部 63b: Gas pressure display
64a:轉數顯示部 64a: Rotation speed display
64b:轉矩顯示部 64b: torque display
65:進給速度顯示部 65: Feed speed display
66:進給力矩顯示部 66: Feed torque display
67:開始鍵 67: Start key
68:中斷鍵 68: Interrupt key
69:結束鍵 69: End key
70:削孔鍵 70: Hole-cutting key
71:建造鍵 71: build key
72:選擇鍵 72: Selection key
73:專案顯示畫面 73: Project display screen
74:選擇鍵 74: Selection key
75:返回鍵 75: Back key
76:專案名顯示部 76: Project name display department
77:彈簧 77: Spring
S1:監測器之定位 S1: Positioning of the monitor
S2:開始鍵是否為ON S2: Whether the start key is ON
S3:削孔鍵是否為ON S3: Whether the hole-cutting key is ON
S4:建造鍵是否為ON S4: Whether the build key is ON
S5:削孔水供給步驟 S5: Step of supplying water for drilling
S6:注入棒插入步驟 S6: Injection rod insertion step
S7:位置檢測步驟 S7: Position detection steps
S8:中斷鍵是否為ON S8: Whether the interrupt key is ON
S9:空氣材液供給步驟 S9: Air material liquid supply step
S10:固結體建造步驟 S10: Construction steps of consolidation
S71:位置檢測步驟 S71: Position detection step
S11:噴射量檢測步驟 S11: Injection amount detection step
S12:位置噴射量記憶步驟 S12: Position injection quantity memory step
S13:結束鍵是否為ON S13: Whether the end key is ON
圖1是顯示一地盤改良裝置的施工狀況的圖,該地盤改良裝置可安裝本發明其中一實施形態之高壓噴射攪拌裝置。 FIG. 1 is a diagram showing the construction status of a site improvement device, which can be installed with a high-pressure jet stirring device according to one embodiment of the present invention.
圖2是本發明其中一實施形態的高壓噴射攪拌裝置的注入棒的剖面圖。 Fig. 2 is a cross-sectional view of an injection rod of a high-pressure jet stirring device according to one embodiment of the present invention.
圖3(a)是高壓噴射攪拌裝置的材液噴射噴嘴及壓縮空氣噴射噴嘴的擴大剖面圖。 FIG. 3(a) is an enlarged cross-sectional view of the material liquid injection nozzle and the compressed air injection nozzle of the high-pressure injection stirring device.
圖3(b)是被高壓噴射攪拌裝置的遮蔽蓋所覆蓋的材液噴射噴嘴及壓縮空氣噴射噴嘴的擴大剖面圖。 3(b) is an enlarged cross-sectional view of the material liquid injection nozzle and the compressed air injection nozzle covered by the shielding cover of the high-pressure injection stirring device.
圖4(a)是用以說明高壓噴射攪拌裝置在削孔時的遮蔽蓋的圖。 FIG. 4(a) is a diagram for explaining a shielding cover of the high-pressure jet stirring device when drilling holes.
圖4(b)是用以說明高壓噴射攪拌裝置的管內路徑在切換時的遮蔽蓋的圖。 Fig. 4(b) is a diagram for explaining a shielding cover when a path in a tube of a high-pressure jet stirring device is switched.
圖4(c)是用以說明高壓噴射攪拌裝置在建造固結體時的圖。 FIG. 4(c) is a diagram for explaining a high-pressure jet stirring device when constructing a consolidated body.
圖5是顯示高壓噴射攪拌裝置的管理裝置所顯示的主選單畫面的圖。 5 is a diagram showing a main menu screen displayed by the management device of the high-pressure jet stirring device.
圖6是顯示管理裝置所顯示的施工管理畫面的圖。 6 is a diagram showing a construction management screen displayed by the management device.
圖7是顯示管理裝置所顯示的計畫資料製作畫面的圖。 7 is a diagram showing a plan data creation screen displayed by the management device.
圖8是顯示管理裝置所顯示的專案顯示畫面的圖。 8 is a diagram showing a project display screen displayed by the management device.
圖9是使用高壓噴射攪拌裝置的高壓噴射攪拌工法的流程圖。 9 is a flowchart of a high-pressure jet stirring method using a high-pressure jet stirring device.
圖10是用以說明使用了高壓噴射攪拌裝置的高壓噴射攪拌工法的圖。 10 is a diagram for explaining a high-pressure jet stirring method using a high-pressure jet stirring device.
圖11是顯示習知高壓噴射攪拌裝置的側面圖。 11 is a side view showing a conventional high-pressure jet stirring device.
圖12是顯示習知高壓噴射攪拌裝置的側面圖。 12 is a side view showing a conventional high-pressure jet stirring device.
以下,參考圖式來說明本發明高壓噴射攪拌裝置的其中一實施形態。圖1是顯示一地盤改良裝置的施工狀況的圖,該地盤改良裝置可安裝本發明其中一實施形態之高壓噴射攪拌裝置。 Hereinafter, one embodiment of the high-pressure jet stirring device of the present invention will be described with reference to the drawings. FIG. 1 is a diagram showing the construction status of a site improvement device, which can be installed with a high-pressure jet stirring device according to one embodiment of the present invention.
如圖1所示,在注入棒2的前端結合裝設作為前端噴射裝置的監測器3,並於注入棒2的後端裝設旋轉件8。旋轉件8與分別從水供給源11、空氣供給源12及硬化材液供給源13供給的水、空氣及水泥漿的各供給軟管14、15、16連結,而可將水、空氣及水泥漿供給至注入棒2內(參考圖1)。
As shown in FIG. 1, a
作業機7是支撐注入棒2且可使注入棒2上下動、旋轉及擺動的機械。藉此,注入棒2及監測器3不僅可藉由作業機7上下動,亦可旋轉及擺動。
The working
接著,以圖2來具體說明注入棒2及監測器3的構成。圖2是高壓噴射攪拌裝置的注入棒及監測器的剖面圖。
Next, the configuration of the
如上所述,注入棒是與監測器3結合而安裝。該注入棒2是使用二重管棒,該二重管棒是由外徑43mm而內徑30mm的注入棒內管9與外徑90mm而內徑70mm的注入棒外管10所構成。且,在內部構成該注入棒2內側的硬化材液供給路9a的注入棒內管9可供給水泥漿,位在注入棒內管9外側而在內部構成壓縮空氣削孔水供給路10a的注入棒外管10可供給削孔水或壓縮空氣。而,本實施形態中,是使用具有注入棒內管9與注入棒外管10的二重管棒,但不限於此,亦可使用三重管等多重管,即具有內部構成硬化材液供給路9a的注入棒內管9、位在注入棒內管9外側而在內部構成壓縮空氣
供給路的注入棒外管、以及位在注入棒內管9外側而在內部構成削孔水供給路的注入棒外管。又,本實施形態中,是將注入棒內管作為硬化材液供給路,並將注入棒外管作為可兼作壓縮空氣供給路與削孔水供給路的壓縮空氣削孔水供給路,但不限於此,亦可將注入棒外管作為硬化材液供給路,而將注入棒內管作為可兼作壓縮空氣供給路與削孔水供給路的壓縮空氣削孔水供給路。而,本實施形態中,是使用外徑90mm的圓形剖面的注入棒2,但不限於此,亦可使用直徑50mm~140mm左右(例如75mm左右)的圓形剖面的注入棒,而當使用了直徑50mm~140mm程度(例如75mm左右)的圓形剖面的注入棒時,可使注入棒內管9的內徑為14mm~16mm。在此,注入棒內管9的內徑是由流過注入棒內管9內的水泥漿流量來決定。且,亦可使用具有六角形剖面的注入棒。
As described above, the injection rod is installed in combination with the
如上所述,監測器3是結合並裝設於注入棒2的前端。又,監測器3是最大徑為110mm,且上部由外徑90mm而內徑80mm的監測器外管17、以及外徑50mm而內徑30mm的監測器內管18所構成。且,在監測器3內部,在中央沿軸方向形成有與注入棒2的硬化材液供給路9a連通而直徑為45mm的硬化材液流路9b,該硬化材液流路9b外側則沿軸方向形成有與注入棒2的壓縮空氣削孔水供給路10a連通的壓縮空氣削孔水流路10b(參考圖2、圖4)。該硬化材液流路9b是構成於監測器內管18的內部,壓縮空氣削孔水流路10b是構成於監測器外管17與監測器內管18之間。監測器3的側面設有可噴射水泥漿的噴射材液噴射噴嘴5,且其外周設有可噴射壓縮空氣的壓縮空氣噴射噴嘴6。在此,高壓噴射噴嘴1是由材液噴射噴嘴5與其外周的壓縮空氣噴射噴嘴6所構成。且,該材液噴射噴嘴5及壓縮空氣噴射噴嘴6是被遮蔽
蓋19所覆蓋。關於高壓噴射噴嘴1及遮蔽蓋19之說明,稍後將以圖3來敘述。又,監測器3的前端部設有可噴射水(液體)的削孔水吐出口4。
As described above, the
如此,由於使用了由在內部構成硬化材液供給路9a的注入棒內管9、以及位在注入棒內管9外側而在內部構成可兼作壓縮空氣供給路與削孔水供給路的壓縮空氣削孔水供給路10a的注入棒外管10所構成的二重管棒,因此可使從硬化材液供給路9a到材液噴射噴嘴5的配管構成、以及從壓縮空氣削孔水供給路10a到壓縮空氣噴射噴嘴6與削孔水吐出口4的配管構成不會變複雜。
In this way, since the injection rod
監測器3的下部設有差壓閥22。該差壓閥22在透過壓縮空氣削孔水供給路10a供給的壓縮空氣的壓力下,可藉由彈簧77使通往削孔水吐出口4的流路封閉,且在透過壓縮空氣削孔水供給路10a供給的削孔水的壓力下,則可使通往削孔水吐出口4的流路開放。且,在地盤削孔時,可對注入棒2的壓縮空氣削孔水供給路9b供給削孔水,並使該削孔水透過差壓閥22自削孔水吐出口4吐出。接著,在地盤削孔結束後,可藉由對注入棒2的壓縮空氣削孔水供給路9b供給壓縮空氣來使差壓閥22封閉,而自與壓縮空氣削孔水供給路9b連通的壓縮空氣噴射噴嘴6(高壓噴射噴嘴1)噴射壓縮空氣。
The lower part of the
如上所述,旋轉件8是與分別從水供給源11、空氣供給源12及硬化材液供給源13供給的水、空氣及水泥漿的各供給軟管14、15、16連結,而將水、空氣及水泥漿供給至注入棒2內所設置的硬化材液供給路9a及壓縮空氣削孔水供給路10a(參考圖1、圖2)。如此,分別從水供給源11、空氣供給源12及硬化材液供給源13供給的水、空氣及水泥漿會經過各供給軟管14、15、16→旋轉件8→各供給路9a、10a→各流路9b、10b、噴嘴等而噴射。在
此,水、壓縮空氣是從水、壓縮空氣的各供給軟管14、15供給至壓縮空氣削孔水供給路10a。
As described above, the rotating
接著,以圖3來說明監測器3的高壓噴射噴嘴1及遮蔽蓋19。在此,圖3(a)是本發明其中一實施形態的高壓噴射攪拌裝置的材液噴射噴嘴及壓縮空氣噴射噴嘴的擴大剖面圖,圖3(b)是被高壓噴射攪拌裝置的遮蔽蓋所覆蓋的材液噴射噴嘴及壓縮空氣噴射噴嘴的擴大剖面圖。
Next, the high-
如上所述,高壓噴射噴嘴1是由可噴射水泥漿(硬化材液)的材液噴射噴嘴5、以及可噴射壓縮空氣的壓縮空氣噴射噴嘴6所構成(參考圖3)。具體而言,高壓噴射噴嘴1的內側設有材液噴射噴嘴5,其外周形成壓縮空氣噴射噴嘴6。如此,當從高壓噴射噴嘴1高壓噴射水泥漿與壓縮空氣時,可從高壓噴射噴嘴1的內側噴射水泥漿,並從其外周噴射壓縮空氣,而在水泥漿的噴流周圍作出壓縮空氣的氣膜,藉此,相較於沒有壓縮空氣的氣膜的情況,可使噴射到達距離增大。在此,本實施形態中,將透過壓縮空氣削孔水供給路10b供給至壓縮空氣噴射噴嘴6的削孔水壓力設為3MPa(以5MPa以下為佳),並將透過硬化材液供給路9a供給至材液噴射噴嘴5的水泥漿(硬化材液)壓力設為30MPa(以10MPa以上為佳)。
As described above, the high-
壓縮空氣噴射噴嘴6外側的外周面形成有橡膠環安裝凹部20,該橡膠環安裝凹部20裝設有環狀橡膠環21。且,遮蔽蓋19是卡止於壓縮空氣噴射噴嘴6外側的外周面所裝設的環狀橡膠環。
The outer peripheral surface outside the compressed
如此,由於遮蔽蓋19是卡止於壓縮空氣噴射噴嘴6外側的外周面所裝設的環狀橡膠環21,因此可簡化構成,且亦可輕易地改變可讓遮蔽蓋19鬆脫的橡膠環21的卡止力。
In this way, since the shielding
且,透過監測器3內的硬化材液流路9b從注入棒2內的硬化材液供給管9a供給的水泥漿可從材液噴射噴嘴5噴射,而透過監測器3內的壓縮空氣削孔水流路10b從注入棒2內的壓縮空氣削孔水供給路10a供給的壓縮空氣則可從壓縮空氣噴射噴嘴6噴射(參考圖2)。
Furthermore, the cement slurry supplied from the hardened material
接著,說明在地盤削孔時與噴射水泥漿時分別切換監測器3內的管內路徑的方法。在此,圖4(a)是用以說明本發明其中一實施形態的高壓噴射攪拌裝置在削孔時的遮蔽蓋的圖,圖4(b)是用以說明高壓噴射攪拌裝置的管內路徑在切換時的遮蔽蓋的圖,圖4(c)是用以說明高壓噴射攪拌裝置在建造固結體時的圖。
Next, a method of switching the path in the pipe in the
在削孔時,不對注入棒2的硬化材液供給路9a供給水泥漿,而對壓縮空氣削孔水供給路10a供給削孔水。如此,藉由供給至壓縮空氣削孔水供給路10a的削孔水,遮蔽蓋19不會自高壓噴射噴嘴1鬆脫,因此透過監測器3的壓縮空氣削孔水流路10b從注入棒2的壓縮空氣削孔水供給路10a輸送的削孔水會從削孔水吐出口4吐出而將地盤削孔。換言之,雖然供給至壓縮空氣噴射噴嘴6的削孔水壓力為3MPa,但由於是調整成若供給至壓縮空氣噴射噴嘴6的削孔水壓力為5MPa以下則遮蔽蓋19不會自高壓噴射噴嘴1鬆脫,因此遮蔽蓋19會維持覆蓋高壓噴射噴嘴1的狀態,而不會自高壓噴射噴嘴1鬆脫。又,調整成差壓閥22可在透過壓縮空氣削孔水流路10b供給的削孔水的壓力下開放。藉此,削孔水不會從與壓縮空氣削孔水流路10b連通的壓縮空氣噴射噴嘴6噴射,而會從與壓縮空氣削孔水流路10b連通的削孔水吐出口4吐出削孔水。
At the time of drilling, the hardened material
在切換監測器3內的管內路徑時,供給至注入棒2的壓縮空氣
削孔水供給路10a的削孔水會替換為壓縮空氣,並對注入棒2的硬化材液供給路9a供給水泥漿。如此,由於是從注入棒2的硬化材液供給管9a透過監測器3的硬化材液流路9將水泥漿供給至材液噴射噴嘴5,因此覆蓋高壓噴射噴嘴1的遮蔽蓋19可從高壓噴射噴嘴1鬆脫。換言之,雖然供給至材液噴射噴嘴5的水泥漿的壓力為30MPa,但由於是調整成若供給至材液噴射噴嘴5的水泥漿壓力為10MPa以上則遮蔽蓋19可自高壓噴射噴嘴1鬆脫,因此遮蔽蓋19可自高壓噴射噴嘴1鬆脫。又,調整成差壓閥22可在透過壓縮空氣削孔水流路10b供給的壓縮空氣的壓力下封閉。藉此,不會從與壓縮空氣削孔水流路10b連通的削孔水吐出口4吐出壓縮空氣,而會從高壓噴射噴嘴1的材液噴射噴嘴5噴射水泥漿,並可從其外周的壓縮空氣噴射噴嘴6噴射壓縮空氣。
When switching the path in the pipe in the
在切換監測器3內的管內路徑後而建造固結體時,如上所述,可從材液噴射噴嘴5噴射透過監測器3的硬化材液流路9b輸送的水泥漿,且可從材液噴射噴嘴5外周的壓縮空氣噴射噴嘴6噴射壓縮空氣。換言之,如上所述,由於是調整成藉由從硬化材液供給管9a透過硬化材液流路9供給至材液噴射噴嘴5的水泥漿的壓力,遮蔽蓋19可從高壓噴射噴嘴1鬆脫,且藉由從壓縮空氣削孔水供給路10a透過壓縮空氣削孔水流路10b供給的壓縮空氣的壓力,差壓閥22可封閉,因此可從高壓噴射噴嘴1的材液噴射噴嘴5噴射水泥漿,且可從其外周的壓縮空氣噴射噴嘴6噴射壓縮空氣。如此,在切換監測器3內的管內路徑後而建造固結體時,可從材液噴射噴嘴5噴射水泥漿,且可從其外周的壓縮空氣噴射噴嘴6噴射壓縮空氣,因此可在水泥漿的噴流周圍作出壓縮空氣的氣膜,藉此,相較於沒有壓縮空氣的氣膜的情況,可使噴射到達距離增大。
When the consolidated body is built after switching the pipe path in the
接著,以圖5~圖7來說明高壓噴射攪拌管理裝置(以下「管理裝置」)23。本實施形態之管理裝置23是由觸控板的平板終端(輸入機構)所構成。在此,圖5是顯示本發明其中一實施形態的高壓噴射攪拌裝置的管理裝置所顯示的主選單畫面的圖,圖6是顯示管理裝置所顯示的施工管理畫面的圖,圖7是顯示管理裝置所顯示的計畫資料製作畫面的圖,圖8是顯示管理裝置所顯示的專案顯示畫面的圖。在此,管理裝置23可藉由按壓電源開關24來使開關變成ON。
Next, the high-pressure jet stirring management device (hereinafter "management device") 23 will be described with reference to FIGS. 5 to 7. The
如圖5所示,管理裝置23的「主選單畫面25」設有「專案製作鍵26」、「施工管理鍵27」、「維修鍵28」、「結束鍵29」。
As shown in FIG. 5, the “
「專案製作鍵26」是用以製作專案名的按鍵,當點擊「專案製作鍵26」後,會顯示一鍵盤(省略圖示)與專案名製作畫面(省略圖示),用該鍵盤在專案名製作畫面輸入專案名並敲擊追加鍵(省略圖示),藉此即可製作專案名。又,「施工管理鍵27」是用以前進到後述的施工管理畫面30的按鍵、「結束鍵29」是用以結束管理裝置23之使用的按鍵。而,「維修鍵28」與本發明不太相關,因此省略說明。
"Project creation key 26" is the key used to create the project name. When "Project creation key 26" is clicked, a keyboard (omitted icon) and project name creation screen (omitted icon) will be displayed. Use this keyboard to project Enter the project name on the name creation screen and tap the add key (not shown) to create the project name. In addition, the "construction management key 27" is a key to advance to the
接著,說明「施工管理畫面30」。如上所述,「施工管理畫面30」是一可藉由敲擊主選單25的「施工管理鍵27」來顯示的畫面。
Next, the "
「施工管理畫面30」設有「設計資料製作標籤31」「通信確認標籤32」、「資料管理標籤33」及「調整標籤34」。
"
「設計資料製作標籤31」是用以前進到後述的計畫資料製作畫面36的標籤,藉由點擊設計資料製作標籤31,可顯示一計畫資料製作畫面36。又,「資料管理標籤33」是用以顯示後述的資料抽出畫面35的標籤,藉
由點擊資料管理標籤33,可顯示資料抽出畫面35。
The "design data creation label 31" is a label for proceeding to the plan
接著、一面參考圖7一面說明「計畫資料製作畫面36」。在此,如上所述,「計畫資料製作畫面36」是藉由點擊施工管理畫面30的「設計資料製作標籤31」而前往的畫面。
Next, the "plan
「計畫資料製作畫面36」在上欄顯示有專案名。該專案名是使用點擊管理裝置23的專案製作鍵26(參考圖5)所顯示的專案名製作畫面(省略圖示)而製作的專案名。且,該專案名的計畫資料可使用「計畫資料製作畫面36」來輸入。
"Project
「計畫資料製作畫面36」設有計畫輸入欄36a。且,該該計畫輸入欄36a分別設有、「孔編號輸入部37a」、「削孔長輸入部38」、「建造長輸入部39」、「單位建造時間輸入部40」、「噴射壓力輸入部41」、「氣體壓力輸入部42」、「挖空長輸入部43」、「建造開始深度輸入部44」、「積算噴射量輸入部45」、「單位噴射量輸入部46」、「氣體量輸入部47」。
The "plan
「孔編號輸入部37a」是接下來欲削孔之孔的管理編號的輸入部,「削孔長輸入部38」是接下來欲削孔之孔深度長的輸入部,「建造長輸入部39」是接下來欲建造之深度長的輸入部,「單位建造時間輸入部40」是每1m深度之建造時間的輸入部,「噴射壓力輸入部41」是從材液噴射噴嘴5噴射之水泥漿之噴射壓力的輸入部,「氣體壓力輸入部42」是從壓縮空氣噴射噴嘴6噴射之壓縮空氣之噴射壓力的輸入部,「挖空長輸入部43」是非以削孔長建造之深度長的的輸入部,「建造開始深度輸入部44」是從材液噴射噴嘴5噴射之水泥漿之噴射開始深度的輸入部,「積算噴射量輸入部45」是從材液噴射噴嘴5噴射之水泥漿之積算噴射量的輸入部,「單位噴射量輸入部46」
是從材液噴射噴嘴5噴射之水泥漿之每1秒噴射量的輸入部,「氣體量輸入部47」是從壓縮空氣噴射噴嘴6噴射之壓縮空氣之每1秒噴射量的輸入部。本實施形態中,於孔編號輸入部37a輸入「001」、削孔長輸入部38輸入「2.00m」、建造長輸入部39輸入「1.00m」、單位建造時間輸入部40輸入「14.00秒/m」、噴射壓力輸入部41輸入「35.00MPa」、氣體壓力輸入部42輸入「1.0MPa」、挖空長輸入部43輸入「1.0m」、建造開始深度輸入部44輸入「2.0m」、積算噴射量輸入部45輸入「2520公升」、單位噴射量輸入部46輸入「180.00公升/秒」、氣體量輸入部47輸入「10.0Nm3/秒」。根據該計畫輸入欄36a的輸入內容可知,削孔2m、從深度2m處開始建造,建造長輸入部39為1m,因此會建造至深度1m處。接著,在計畫輸入欄36a的輸入結束後,點擊「追加鍵48」,藉此計畫輸入欄36a所輸入的內容會顯示於計畫資料顯示欄49。該計畫資料顯示欄49所顯示的內容可藉由點擊「保存鍵50a」來記憶於記憶體(記憶機構)。而,「土被挖空設定鍵51」是用以設定要以哪個深度來進行挖空長輸入部43所輸入之挖空的按鍵。接著,藉由點擊「返回鍵50b」,回到施工管理畫面30。
"Hole
接著,一面參考圖6一面說明「施工管理畫面30」。在此,如上所述,施工管理畫面30是藉由點擊管理裝置23的施工管理鍵27而顯示的畫面。
Next, the "
「施工管理畫面30」設有「施工時間顯示部52」、「孔編號顯示部53」、「削孔長顯示部54」、「建造長顯示部55」、「步驟長顯示部56」、「步驟數顯示部57」、「噴射量顯示部58」、「噴射壓力顯示部59」、「積算噴射量顯示部60」、「深度顯示部61」、「進給力矩顯示部62」、「氣體量顯示部63a」、「氣體壓力顯示部63b」、「轉數顯示部64a」、「轉矩顯示部64b」、「進給速度顯示
部65」、「進給力矩顯示部66」、「開始鍵67」、「中斷鍵68」、「結束鍵69」、「削孔鍵70」、「建造鍵71」等。
"
「施工時間顯示部52」是從點擊後述「開始鍵67」之時間點起記時之施工時間的顯示部,「孔編號顯示部53」是接下來要進行高壓噴射攪拌施工之孔編號的顯示部,「削孔長顯示部54」是削孔長(分母)與施工途中之現在削孔長(分子)的顯示部,該削孔長是輸入至計畫資料製作畫面36(參考圖7)之削孔長輸入部38而與孔編號顯示部53的孔編號對應,「建造長顯示部55」是建造長(分母)與施工途中之現在建造長的顯示部,該建造長是輸入至計畫資料製作畫面36(參考圖7)之建造長輸入部39而與孔編號顯示部53的孔編號對應,「步驟長顯示部56」是1步驟長(從材液噴射噴嘴5連續噴射水泥漿的1處理區間長)的顯示部,「步驟數顯示部57」是至今已進行之步驟(從材液噴射噴嘴5連續噴射水泥漿的處理區間)之處理次數的顯示部。在此,「孔編號顯示部53」的孔編號可藉由點擊孔編號顯示部53旁的選擇鍵72來選擇。以圖8來詳述,藉由點擊「孔編號顯示部53」旁的「選擇鍵72」,可顯示「專案顯示畫面73(參考圖8)」。接著,將與該「專案顯示畫面73(參考圖8)」之「專案名顯示部76」所顯示之資料對應的孔編號輸入至「孔編號輸入部37b」並點擊選擇鍵74,藉此便可讀取與該選擇之孔編號對應的計畫資料,並顯示於施工管理畫面30的「孔編號顯示部53」。接著,點擊「返回鍵75」來回到「施工管理畫面30」。
"Construction
「噴射量顯示部58」是現在從材液噴射噴嘴5噴射之水泥漿之每1秒噴射量的顯示部,「噴射壓力顯示部59」是現在從材液噴射噴嘴5噴射之水泥漿的噴射壓力的顯示部,「積算噴射量顯示部60」是至今已從材液
噴射噴嘴噴射之水泥漿之積算噴射量的顯示部,「深度顯示部61」是監測器3(前端噴射裝置)距離地上(基準點(0點))之深度的顯示部,「進給力矩顯示部62」是注入棒3之插入方向之力矩的顯示部,「氣體量顯示部63a」是從壓縮空氣噴射噴嘴6噴射之壓縮空氣之每1秒噴射量的顯示部,「氣體壓力顯示部63b」是從壓縮空氣噴射噴嘴6噴射之壓縮空氣之噴射壓力的顯示部,「轉數顯示部64a」是注入棒2之轉數的顯示部,「轉矩顯示部64b」是注入棒2之轉矩的顯示部,「進給速度顯示部65」是注入棒3之插入方向之速度的顯示部,「進給力矩顯示部66」是注入棒3之插入方向之力矩的顯示部。
The "injection
施工管理畫面30的「開始鍵67」是用以使高壓噴射攪拌之施工開始的按鍵,「中斷鍵68」是用以使高壓噴射攪拌之施工中斷的按鍵,「結束鍵69」是當高壓噴射攪拌之施工結束時要點擊的按鍵。且,藉由點擊「開始鍵67」,可測量「施工時間顯示部52」之施工時間。又,「削孔鍵70」是用以開始地盤之削孔的按鍵,「建造鍵71」是用以開始固結體之建造的按鍵。如此,點擊「開始鍵67」而測量施工時間,在點擊該「開始鍵67」後,點擊「削孔鍵70」來開始地盤之削孔,在進行地盤削孔之途中,可藉由點擊「中斷鍵68」來中斷地盤削孔。且,在該狀態下,可藉由點擊「建造鍵71」來從材液噴射噴嘴5噴射水泥漿,進行固結體之建造。又,在進行地盤削孔的途中,點擊「建造鍵71」亦可從地盤削孔直接前進到固結體之建造。換言之,即使不點擊「中斷鍵68」,亦可從地盤削孔前進到固結體之建造。
The "start key 67" on the
接著,以圖9及圖10來說明本發明其中一實施形態之高壓噴射攪拌工法的施工順序。在此,圖9是使用了本發明其中一實施態樣之高壓噴射攪拌裝置的高壓噴射攪拌工法的流程圖,圖10是用以說明使用了該高 壓噴射攪拌裝置的高壓噴射攪拌工法的圖。 Next, the construction procedure of the high-pressure jet stirring method according to one embodiment of the present invention will be described with reference to FIGS. 9 and 10. Here, FIG. 9 is a flowchart of a high-pressure jet stirring method using a high-pressure jet stirring device according to one embodiment of the present invention, and FIG. 10 is used to illustrate the use of the high-pressure jet stirring method. Diagram of the high-pressure jet mixing method of the pressure jet mixing device.
首先,在S1中,將監測器3(注入棒2)定位於接下來要削孔之地盤的位置。具體而言,以起重機垂吊注入棒2(監測器3),將監測器3(注入棒2)定位於接下來要削孔之地盤2的位置處。接著,當監測器3(注入棒2)已定位於接下來要削孔之地盤的預定位置後,前進至S2。
First, in S1, the monitor 3 (injection rod 2) is positioned at the location of the ground to be drilled next. Specifically, the injection rod 2 (monitor 3) is suspended by a crane, and the monitor 3 (injection rod 2) is positioned at the position of the
在S2中,判斷「開始鍵67」是否為「ON」。該「開始鍵67」可藉由點擊管理裝置23之施工管理畫面30(參考圖6)的開始鍵67而變為「ON」。接著,在「開始鍵67」不是「ON」時,將繼續實施S2之處理,直到「開始鍵67」變為「ON」。又,若「開始鍵67」為「ON」,便前進至S3,並從該時間點起測量施工時間。
In S2, it is determined whether the "start key 67" is "ON". This "start key 67" can be turned "ON" by clicking the
在S3中,判斷「削孔鍵70」是否為「ON」。該「削孔鍵70」可藉由點擊管理裝置23之施工管理畫面30(參考圖6)的削孔鍵70而變為「ON」。接著,當「削孔鍵70」不是「ON」時,前進到S4,判斷「建造鍵71」是否為「ON」,若「建造鍵71」不是「ON」時,重複實施S3→S4的處理,直到「削孔鍵70」或「建造鍵71」的其中一者變為「ON」。又,若在S3中「削孔鍵70」為「ON」,便前進至S5。而,在S4中「建造鍵71」為「ON」之情形將於後述。
In S3, it is determined whether the "
在S5中,實施削孔水供給步驟。該削孔水供給步驟是用以從水供給源11對注入棒2的壓縮空氣削孔水供給路10a供給削孔水的步驟。藉此,從水供給源11將削孔水輸送至壓縮空氣削孔水供給路10a。接著,前進至S6。
In S5, a hole-cutting water supply step is implemented. This cutting water supply step is a step for supplying cutting water from the water supply source 11 to the compressed air cutting
在S6中,實施注入棒插入步驟(參考圖10(a))。該注入棒
插入步驟是使藉由削孔水供給步驟供給至壓縮空氣削孔水供給路10a的削孔水從削孔水吐出口4吐出,以將監測器3(前端噴射裝置)插入至對象地盤的預定深度的步驟。具體而言,是從注入棒2的壓縮空氣削孔水供給路10a對監測器3的壓縮空氣削孔水流路10b輸送削孔水,並使削孔水從削孔水吐出口4吐出來進行地盤削孔。在該地盤削孔時,如上所述,覆蓋高壓噴射噴嘴1的遮蔽蓋19是經調整成在供給至壓縮空氣噴射噴嘴6的削孔水的壓力(3MPa)下不會自高壓噴射噴嘴1鬆脫,因此在削孔水供給步驟中供給至壓縮空氣削孔水供給路10a的削孔水全部都會從削孔水吐出口4吐出。又,如上所述,設於壓縮空氣削孔水流路10b的差壓閥22可在從壓縮空氣削孔水供給路10a透過壓縮空氣削孔水流路10b供給的削孔水的壓力下開放,因此可使削孔水從削孔水吐出口4吐出。又,插入監測器3(前端噴射裝置)之對象地盤的預定深度是預先輸入至計畫輸入欄36a(計畫資料製作畫面36(參考圖7))的削孔長輸入部38,該輸入的「削孔長」會在施工管理畫面30(參考圖6)的「削孔長顯示部54」與「施工途中之現在削孔長」一起顯示,因此作業者可一面確認施工管理畫面30的削孔長顯示部54,一面判斷後述點擊「中斷鍵68」的時間點。接著,前進至S7。
In S6, the injection rod insertion step is performed (refer to FIG. 10(a)). The injection rod
The insertion step is a plan for inserting the cutting water supplied to the compressed air cutting
在S7中,實施位置檢測步驟。該位置檢測步驟是檢測監測器3(前端噴射裝置)的位置的步驟。具體而言,藉由注入棒插入步驟將地盤削孔,並檢測該已削孔之地盤內的監測器3之高壓噴射噴嘴1的位置。而,本實施形態中,是在位置檢測步驟檢測監測器3之高壓噴射噴嘴1的位置,但不限於此,亦可檢測監測器3的前端位置或監測器3的後端位置等監測器的其他位置。又,當有複數高壓噴射噴嘴1時,只要檢測其中1個高壓噴射噴嘴1
的位置即可。該位置檢測機構所檢測的監測器3的位置在施工管理畫面30(參考圖6)的「深度顯示部61」是顯示為深度。接著,前進至S8。
In S7, the position detection step is implemented. This position detection step is a step of detecting the position of the monitor 3 (front-end injection device). Specifically, the ground is drilled by the injection rod insertion step, and the position of the high-
在S8中,判斷「中斷鍵68」是否為「ON」。該「中斷鍵68」可藉由點擊管理裝置23的施工管理畫面30(參考圖6)的中斷鍵68而變為「ON」。且,當「中斷鍵68」不是「ON」時,前進至S41,判斷「建造鍵71」是否為「ON」,當「建造鍵71」不是「ON」時,重複實施S5→S6→S7→S8→S41→S5的處理,直到「中斷鍵68」或「建造鍵71」的其中一者變為「ON」。又,當判斷「中斷鍵68」為「ON」時,前進至S3,判斷「削孔鍵70」是否為「ON」。在此,「削孔鍵70」會因為中斷鍵68是「ON」而變為「OFF」,因此通常在S3中判斷「削孔鍵70」不是「ON」會前進至S4,判斷「建造鍵71」是否為「ON」,當判斷「建造鍵71」不是「ON」時,會重複實施S3→S4的處理,直到「削孔鍵70」或「建造鍵71」的其中一者變為「ON」。接著,當在S4或S41中判斷建造鍵71為「ON」時,前進至S9。
In S8, it is determined whether the "interrupt key 68" is "ON". This "interrupt key 68" can be turned "ON" by clicking the interrupt key 68 on the construction management screen 30 (refer to FIG. 6) of the
在S9中,實施空氣材液供給步驟。該空氣材液供給步驟是在藉由位置檢測步驟檢測出監測器3(前端噴射裝置)已插入至預定深度(已點擊「建造鍵71」)後,停止對壓縮空氣削孔水供給路10a供給削孔水,並從空氣供給源12對壓縮空氣削孔水供給路10a供給壓縮空氣,且從硬化材液供給源13對硬化材液供給路9a供給水泥漿(硬化材液)的步驟。藉此,可對縮空氣削孔水供給路10a供給壓縮空氣來代替削孔水,並對硬化材液供給路9a供給水泥漿(硬化材液)。接著,前進至S10。
In S9, the air material liquid supply step is implemented. In this air material liquid supply step, after detecting that the monitor 3 (front-end injection device) has been inserted to a predetermined depth (the "build key 71" has been clicked) through the position detection step, the supply to the compressed air drilling
在S10中,實施固結體建造步驟(參考圖10(b)~圖10(d))。該固結體建造步驟是一面使注入棒2上昇,一面使藉由空氣材液供給步驟供
給至壓縮空氣削孔水供給路10a的壓縮空氣從壓縮空氣噴射噴嘴6噴射,並使供給至硬化材液供給路9a的水泥漿(硬化材液)從材液噴射噴嘴5噴射,藉此於地盤內建造固結體的步驟。具體而言,在建造固結體時,如上所述,覆蓋高壓噴射噴嘴1的遮蔽蓋19可從高壓噴射噴嘴1鬆脫,因此從注入棒2的硬化材液供給路9a透過監測器3的硬化材液流路9b所輸送的水泥漿可從材液噴射噴嘴5噴射。又,對注入棒2的壓縮空氣削孔水供給路10a供給壓縮空氣,並將該壓縮空氣透過壓縮空氣削孔水流路10b從壓縮空氣噴射噴嘴6噴射。換言之,由於在從壓縮空氣削孔水供給路10a透過壓縮空氣削孔水流路10b供給的壓縮空氣的壓力下,差壓閥22是封閉的,因此壓縮空氣全部會從壓縮空氣噴射噴嘴6噴射。故,在切換監測器3內的管內路徑後建造固結體時,可從材液噴射噴嘴5噴射水泥漿,並自其外側從壓縮空氣噴射噴嘴6噴射壓縮空氣。藉此,可在水泥漿的噴流周圍作出壓縮空氣的氣膜,而相較於沒有壓縮空氣的氣膜的情況,可使噴射到達距離增大。又,在地盤內建造固結體的深度長是預先輸入至計畫輸入欄36a(計畫資料製作畫面36(參考圖7))的建造長輸入部39,該輸入之「建造長」會在施工管理畫面30(參考圖6)的建造長顯示部55中與施工途中之現在建造長一起顯示,因此作業者可一面確認施工管理畫面30的建造長顯示部55,一面在S8判斷後述點擊「結束鍵69」的時間點。接著,前進至S71。
In S10, a step of constructing a consolidated body is carried out (refer to FIG. 10(b) to FIG. 10(d)). The step of constructing the consolidated body is to raise the
在S71中,實施位置檢測步驟。該位置檢測步驟與S7相同,是檢測監測器3(前端噴射裝置)的位置的步驟。具體而言,藉由固結體建造步驟在地盤內建造固結體後,檢測該已建造之地盤內的監測器3之高壓噴射噴嘴1的位置。而,與S7相同,本實施形態中,位置檢測步驟是檢測監測
器3的高壓噴射噴嘴1的位置,但不限於此,亦可檢測監測器3的前端位置或監測器3的後端位置等監測器的其他位置。又,當有複數高壓噴射噴嘴1時,只要檢測其中1個高壓噴射噴嘴1的位置即可。該位置檢測手段所檢測的監測器3的位置在施工管理畫面30(參考圖6)的「深度顯示部61」中是顯示為深度。接著,前進至S11。
In S71, a position detection step is implemented. This position detection step is the same as S7, and is a step of detecting the position of the monitor 3 (front-end injection device). Specifically, after the consolidation body is built in the construction site by the consolidation body construction step, the position of the high-
在S11中,實施噴射量檢測步驟。該噴射量檢測步驟是檢測藉由固結體建造步驟從材液噴射噴嘴5噴射之水泥漿(硬化材液)的噴射量的步驟。該噴射量檢測步驟所檢測的現在從材液噴射噴嘴5噴射之每1秒噴射量會顯示於施工管理畫面30(參考圖6)的噴射量顯示部58,且至今從材液噴射噴嘴5噴射的水泥漿(硬化材液)的積算噴射量也會顯示於施工管理畫面30的積算噴射量顯示部60。接著,前進至S12。
In S11, an injection amount detection step is implemented. This injection amount detection step is a step of detecting the injection amount of the cement slurry (hardened material liquid) injected from the material
在S12中,實施位置噴射量記憶步驟。該位置噴射量記憶步驟是分別記憶在位置檢測步驟所檢測的監測器3(前端噴射裝置)之位置中由噴射量檢測步驟檢測的水泥漿(硬化材液)之噴射量的步驟。藉此,可判斷在地盤中的哪個位置噴射了多少的水泥漿。又,該位置噴射量記憶步驟所記憶的位置情報及噴射量情報可記憶於USB等可取出之記錄媒體,因此可使用與USB等可取出之記錄媒體連接的個人電腦等來對攪拌狀況之資料進行統計、分析等,並將該結果以印表機等輸出。接著,前進至S13。 In S12, a position injection amount memory step is implemented. This position spray amount memory step is a step of memorizing the spray amount of cement slurry (hardened material liquid) detected by the spray amount detection step in the position of the monitor 3 (front-end spray device) detected by the position detection step, respectively. By this, it can be judged how much cement slurry was sprayed at which position in the site. In addition, the position information and the injection amount information stored in the position ejection amount memory step can be stored in a removable recording medium such as USB, so a personal computer connected to the removable recording medium such as USB can be used for data on the stirring status Perform statistics, analysis, etc., and output the result as a printer, etc. Then, proceed to S13.
在S13中,判斷「結束鍵69」是否為「ON」。該「結束鍵69」可藉由點擊管理裝置23之施工管理畫面30(參考圖6)的結束鍵69而變為「ON」。接著,當「結束鍵69」不是「ON」時,前進至S9,重複實施S9→S10→S71→S11→S12→S13→S9之處理,直到「結束鍵69」變為「ON」。當
判斷「結束鍵69」已變為「ON」時,高壓噴射攪拌工法便結束。
In S13, it is determined whether the "end key 69" is "ON". This "end key 69" can be turned "ON" by clicking the
如以上所說明,依據本實施形態,覆蓋材液噴射噴嘴5及壓縮空氣噴射噴嘴6的遮蔽蓋19是構造成在透過可兼作注入棒2之壓縮空氣流路與削孔水流路的壓縮空氣削孔水供給路10a供給至壓縮空氣噴射噴嘴6之削孔水的壓力下不會鬆脫,而在透過硬化材液供給路9a供給至材液噴射噴嘴5之水泥漿(硬化材液)的壓力下可鬆脫,因此不須如習知般投入鐵球,便可在地盤削孔時與噴射水泥漿(硬化材液)時分別更簡單地切換監測器3(前端噴射裝置)內的管內路徑,而使施工時間縮短,並提高施工効率。換言之,由於是構造成在削孔水供給步驟中,覆蓋材液噴射噴嘴5及壓縮空氣噴射噴嘴6的遮蔽蓋19不會鬆脫,因此可藉由注入棒插入步驟將監測器3插入至對象地盤的預定深度,又,由於是構造成在空氣材液供給步驟中,覆蓋材液噴射噴嘴5及壓縮空氣噴射噴嘴6的遮蔽蓋19可鬆脫,因此可藉由固結體建造步驟從壓縮空氣噴射噴嘴6噴射壓縮空氣,並從材液噴射噴嘴5噴射硬化材液,而可在地盤內建造固結體。
As described above, according to the present embodiment, the shielding
本次所揭示之實施形態皆為舉例說明而非構成限制者。本發明之範圍並非如上述說明而是如申請專利範圍所示,包含與申請專利範圍均等之意義及範圍內的所有變更。 The embodiments disclosed this time are examples and not limitations. The scope of the present invention is not as described above but as shown in the patent application scope, and includes all changes within the meaning and scope equivalent to the patent application scope.
1:高壓噴射噴嘴 1: High-pressure jet nozzle
2:注入棒 2: injection rod
3:監測器 3: monitor
5:材液噴射噴嘴 5: Material liquid spray nozzle
6:壓縮空氣噴射噴嘴 6: Compressed air injection nozzle
8:旋轉件 8: Rotating parts
9:注入棒內管 9: Injection rod inner tube
9a:硬化材液供給路 9a: supply path of hardened material liquid
9b:硬化材液流路 9b: hard material flow path
10:注入棒外管 10: Injection rod outer tube
10a:壓縮空氣削孔水供給路 10a: compressed air drilling water supply path
10b:壓縮空氣削孔水流路 10b: Compressed air drilling water flow path
17:監測器外管 17: Monitor outer tube
18:監測器內管 18: Monitor inner tube
19:遮蔽蓋 19: cover
22:差壓閥 22: Differential pressure valve
77:彈簧 77: Spring
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CN1914380A (en) * | 2004-11-11 | 2007-02-14 | 荣兴产业株式会社 | Jetting and agitating construction method and jetting and agitating device |
CN101787693A (en) * | 2010-03-22 | 2010-07-28 | 中冶建筑研究总院有限公司 | High pressure powder-spray nozzle for high pressure powder spray method |
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CN1914380A (en) * | 2004-11-11 | 2007-02-14 | 荣兴产业株式会社 | Jetting and agitating construction method and jetting and agitating device |
CN101787693A (en) * | 2010-03-22 | 2010-07-28 | 中冶建筑研究总院有限公司 | High pressure powder-spray nozzle for high pressure powder spray method |
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