TWI687513B - Cutting and/or grinding oil composition - Google Patents

Cutting and/or grinding oil composition Download PDF

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TWI687513B
TWI687513B TW105109195A TW105109195A TWI687513B TW I687513 B TWI687513 B TW I687513B TW 105109195 A TW105109195 A TW 105109195A TW 105109195 A TW105109195 A TW 105109195A TW I687513 B TWI687513 B TW I687513B
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grinding
cutting
mass
oil
oil composition
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TW105109195A
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TW201700722A (en
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谷野順英
杉井秀夫
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日商出光興產股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/04Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
    • B24B21/12Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving a contact wheel or roller pressing the belt against the work
    • B24B21/14Contact wheels; Contact rollers; Belt supporting rolls
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M101/00Lubricating compositions characterised by the base-material being a mineral or fatty oil
    • C10M101/02Petroleum fractions
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M125/00Lubricating compositions characterised by the additive being an inorganic material
    • C10M125/22Compounds containing sulfur, selenium or tellurium
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/02Sulfurised compounds
    • C10M135/06Esters, e.g. fats
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/20Thiols; Sulfides; Polysulfides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M135/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing sulfur, selenium or tellurium
    • C10M135/20Thiols; Sulfides; Polysulfides
    • C10M135/22Thiols; Sulfides; Polysulfides containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Lubricants (AREA)

Abstract

本發明之切削及/或磨削加工油組成物以組成物總量基準計含有:(A)潤滑油基油60~97質量%、(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%。 The cutting and/or grinding oil composition of the present invention contains: (A) lubricating base oil 60 to 97% by mass, (B) elemental sulfur 0.1 to 0.7% by mass, (C) vulcanization based on the total composition 0.05 to 20% by mass of oils and fats and (D) 0.1 to 7% by mass of polysulfide compounds.

Description

切削及/或磨削加工油組成物 Cutting and/or grinding oil composition 發明領域 Field of invention

本發明係關於一種切削及/或磨削加工油組成物及使用該切削及/或磨削加工油組成物的切削及/或磨削加工方法。 The present invention relates to a cutting and/or grinding processing oil composition and a cutting and/or grinding processing method using the cutting and/or grinding processing oil composition.

發明背景 Background of the invention

為了有效率地多施行磨削等以提升生產性,切削或磨削加工油係講究提升切削及磨削性能。近年,耐蝕性高的特殊不鏽鋼生產大增,但該等堅硬、不易磨削,所以又更需要提升切削或磨削性能。此外,不鏽鋼等之磨削加工一般係以接著有磨粒的磨削帶進行,磨削帶的磨粒一經磨損,磨削量即會降低,便在該時間點進行替換。因此,對於切削或磨削加工油也講究可使帶體等切削或磨削工具不易受到磨耗,以延長工具壽命。 In order to efficiently perform more grinding, etc. to improve productivity, the cutting or grinding oil system pays attention to improving cutting and grinding performance. In recent years, the production of special stainless steel with high corrosion resistance has greatly increased, but these are hard and difficult to grind, so it is necessary to improve the cutting or grinding performance. In addition, the grinding process of stainless steel and the like is generally carried out with a grinding belt followed by abrasive grains. Once the abrasive grains of the grinding belt are worn, the amount of grinding will be reduced and they will be replaced at this time. Therefore, the cutting or grinding processing oil also pays attention to making the cutting or grinding tools such as belts less susceptible to wear, so as to extend the life of the tool.

以往磨削油為了延長磨削帶壽命並增益磨削性能,常廣泛使用摻混有單質硫者。單質硫相對於潤滑油的溶解性很低,所以僅可少量摻混,但僅只單質硫無法充分提升磨削性能等加工性能。尤其在冬季的低溫環境等有硫析出、沉積、溶解硫量減少而降低加工性能的問題。 In the past, in order to extend the life of the grinding belt and increase the grinding performance, the grinding oil is often widely mixed with elemental sulfur. The solubility of elemental sulfur in lubricating oil is very low, so it can only be blended in small amounts, but only elemental sulfur cannot fully improve the processing performance such as grinding performance. Especially in the low temperature environment in winter, there is the problem of sulfur precipitation, deposition, and reduced sulfur content, which reduces the processing performance.

所以,以往為了提升加工性能,周知係將單質硫與其它的添加劑一起做使用。例如,專利文獻1、2中揭示一種加上單質硫還摻混有超微粒子碳酸鈉或金屬硼酸鹽水合物之磨削油組成物。又,例如專利文獻3中也揭示一種連同單質硫摻混有界面活性劑以可增加單質硫之摻混量的磨削油組成物。至於,專利文獻1中記載之超微粒子碳酸鈉通常係與磺酸鈉等高濃度混合作為過鹼性磺酸鈉販售。 Therefore, in the past, in order to improve the processing performance, the known system used elemental sulfur together with other additives. For example, Patent Literatures 1 and 2 disclose a grinding oil composition in which elemental sulfur is added and ultrafine sodium carbonate or metal borate hydrate is blended. Also, for example, Patent Document 3 discloses a grinding oil composition in which a surfactant is blended with elemental sulfur to increase the blending amount of elemental sulfur. As for the ultrafine sodium carbonate described in Patent Document 1, it is usually sold as overbased sodium sulfonate by mixing with sodium sulfonate or other high concentration.

此外,一般為了提升切削或磨削加工性能,亦知有於切削或磨削加工油摻混活性有機硫化合物者。活性有機硫化合物一般係在觸媒存在下,在大氣壓以上之壓力下與不飽和碳氫化合物及硫磺與硫化氫之混合物等反應而調製出的硫化化合物。以此方式調製出的硫化化合物具有油溶性,因此比較可以多量摻混於基油中。 In addition, in order to improve the cutting or grinding performance, it is also known that the cutting or grinding processing oil is blended with active organic sulfur compounds. Active organic sulfur compounds are generally sulfide compounds prepared by reacting with unsaturated hydrocarbons and a mixture of sulfur and hydrogen sulfide at a pressure above atmospheric pressure in the presence of a catalyst. The vulcanized compound prepared in this way is oil-soluble, so it can be blended in a large amount in the base oil.

先前技術文獻 Prior technical literature 專利文獻 Patent Literature

專利文獻1:日本專利特開平5-132687公報 Patent Document 1: Japanese Patent Laid-Open No. 5-132687 Gazette

專利文獻2:日本專利特開平5-132686公報 Patent Document 2: Japanese Patent Laid-Open No. 5-132686 Gazette

專利文獻3:日本專利特開平4-335095公報 Patent Document 3: Japanese Patent Laid-Open No. 4-335095

發明概要 Summary of the invention

然而,在切削或磨削加工時通常會大量發熱,所以切削或磨削加工油會曝露在高溫下而變成霧或煙。屆時,一旦硫磺臭味增強,作業環境就會顯著惡化,所以講 求盡量不要產生源於硫磺的臭氣。此外,在如切削或磨削加工線之類生產現場,因種種因素可能會混入水。有水混入時,加工油可能會乳化或膠化,所以需要一種不易與油混合、水分離性優異且可排去的切削或磨削加工油。 However, a lot of heat is generated during cutting or grinding, so the cutting or grinding oil will be exposed to high temperature and become mist or smoke. At that time, once the sulfur odor is enhanced, the operating environment will significantly deteriorate, so Try not to produce odors from sulfur. In addition, in production sites such as cutting or grinding lines, water may be mixed due to various factors. When water is mixed in, the processing oil may be emulsified or gelatinized, so a cutting or grinding processing oil that is difficult to mix with oil, has excellent water separation, and can be drained is needed.

即,對於切削或磨削加工油,除了切削或磨削性能及工具壽命以外,亦講究低臭氣性及水分離性。 That is, in addition to cutting or grinding performance and tool life, the cutting or grinding oil also pays attention to low odor and water separability.

然而,專利文獻1~3中所記載之加工油會因為摻混過鹼性磺酸鈉等金屬鹽或界面活性劑而在混入水時很容易引起乳化或膠化,難以確保水分離性。 However, the processing oils described in Patent Documents 1 to 3 are likely to cause emulsification or gelation when mixed with water due to the mixing of metal salts such as basic sodium sulfonate or surfactants or surfactants, and it is difficult to ensure water separability.

另一方面,摻混有活性有機硫化合物的加工油因為摻混多量的活性有機硫化合物,所以既不會使水分離性惡化又有益於切削或磨削性能及加工具之使用壽命,但多量摻混容易產生臭氣問題。 On the other hand, because the processing oil blended with active organic sulfur compounds is blended with a large amount of active organic sulfur compounds, it will not deteriorate the water separability but is also beneficial to cutting or grinding performance and tool life, but a large amount Blending is prone to odor problems.

本發明係有鑑於以上問題點而執行,本發明課題在於提供一種可使所摻混的成分適度溶解於基油中且切削或磨削性能、磨削帶等工具壽命、低臭氣性及水分離性皆良好的切削及/或磨削加工油組成物及使用該切削及/或磨削加工油組成物之切削及/或磨削加工方法。 The present invention was carried out in view of the above problems, and the object of the present invention is to provide a tool capable of dissolving the blended components in the base oil and cutting or grinding performance, tool life such as grinding belt, low odor and water A cutting and/or grinding processing oil composition with good separability and a cutting and/or grinding processing method using the cutting and/or grinding processing oil composition.

本發明人等精闢研討的結果發現,於潤滑油基油摻混少量的單質硫及預定量的硫化油脂及多硫化物化合物可解決上述課題,進而完成以下本發明。本發明提供以下的切削及/或磨削加工油組成物。 As a result of intensive research, the present inventors found that blending a small amount of elemental sulfur and a predetermined amount of sulfurized fats and polysulfide compounds in the lubricating base oil can solve the above-mentioned problems, and then complete the following invention. The present invention provides the following cutting and/or grinding oil composition.

一種切削及/或磨削加工油組成物,以組成物總量基準 計含有:(A)潤滑油基油60~97質量%、(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%。 A cutting and/or grinding oil composition, based on the total composition Total content: (A) lubricating base oil 60~97% by mass, (B) elemental sulfur 0.1~0.7% by mass, (C) vulcanized fat 0.05~20% by mass, and (D) polysulfide compound 0.1~7% by mass .

此外,本發明亦提供以下的切削及/或磨削加工方法及切削及/或磨削加工油組成物之製造方法。 In addition, the present invention also provides the following cutting and/or grinding processing methods and methods of manufacturing cutting and/or grinding processing oil compositions.

使用上述的切削及/或磨削加工油組成物對金屬進行切削或磨削加工的切削及/或磨削加工方法。 A cutting and/or grinding method for cutting or grinding metal using the above-mentioned cutting and/or grinding oil composition.

一種切削及/或磨削加工油組成物之製造方法,係以組成物總量為基準,於(A)潤滑油基油60~97質量%中摻混(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%而獲得切削及/或磨削加工油組成物。 A method for manufacturing a cutting and/or grinding oil composition, based on the total amount of the composition, blended with (A) lubricating base oil 60 to 97% by mass (B) elemental sulfur 0.1 to 0.7% by mass , (C) 0.05 to 20% by mass of sulfurized oil and fat and (D) 0.1 to 7% by mass of polysulfide compound to obtain a cutting and/or grinding oil composition.

依據本發明,可提供一種能使所摻混的成分適度溶解於基油中且切削或磨削性能、工具壽命、低臭氣性及水分離性皆良好的切削及/或磨削加工油組成物及使用該切削及/或磨削加工油組成物之切削及/或磨削加工方法。 According to the present invention, a cutting and/or grinding processing oil composition capable of dissolving the blended components in the base oil moderately and having good cutting or grinding performance, tool life, low odor, and water separation can be provided And a method of cutting and/or grinding using the cutting and/or grinding oil composition.

1‧‧‧空轉輥 1‧‧‧ idle roller

2‧‧‧接觸輥 2‧‧‧contact roller

3‧‧‧磨削帶 3‧‧‧Grinding belt

4‧‧‧搬送帶 4‧‧‧Transport belt

5‧‧‧被削材 5‧‧‧cut material

6‧‧‧磨削加工油 6‧‧‧ Grinding oil

7‧‧‧油槽 7‧‧‧Oil tank

圖1係顯示實施例及比較例中所使用之磨削試驗用裝置的概略圖。 FIG. 1 is a schematic view showing a grinding test device used in Examples and Comparative Examples.

用以實施發明之形態 Forms for carrying out the invention

以下詳細說明本發明之一實施形態。 Hereinafter, an embodiment of the present invention will be described in detail.

〔切削及/或磨削加工油組成物〕 [Cutting and/or grinding oil composition]

本發明之一實施形態的切削及/或磨削加工油組成物以組成物總量基準計含有:(A)潤滑油基油60~97質量%、(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%。 The cutting and/or grinding oil composition according to an embodiment of the present invention contains: (A) lubricating base oil 60 to 97% by mass, (B) elemental sulfur 0.1 to 0.7% by mass, based on the total composition (C) 0.05-20% by mass of vulcanized fats and oils and (D) 0.1-7% by mass of polysulfide compounds.

又,本發明之一實施形態的切削及/或磨削加工方法係使用上述切削及/或磨削加工油組成物對金屬進行切削或磨削加工之方法。 In addition, a cutting and/or grinding method according to an embodiment of the present invention is a method of cutting or grinding a metal using the cutting and/or grinding oil composition.

至於,本說明書中「切削及/或磨削加工油組成物」意指可作為切削加工油或磨削加工油使用之加工油組成物。 As for the "cutting and/or grinding processing oil composition" in this specification, it means a processing oil composition that can be used as a cutting processing oil or a grinding processing oil.

依據本實施形態之切削及/或磨削加工油組成物,藉由併用少量的單質硫及預定量的硫化油脂及多硫化物化合物,既不會在低溫下析出硫也不會在高溫蝦下因臭氣使作業環境惡化,還可提升水分離性、切削及磨削性能並延長磨削帶等工具壽命。 According to the cutting and/or grinding processing oil composition according to the present embodiment, by using a small amount of elemental sulfur and a predetermined amount of sulfurized grease and polysulfide compound, neither sulfur is precipitated at low temperature nor under high temperature shrimp The working environment is deteriorated due to odor, and the water separation, cutting and grinding performance can be improved, and the life of tools such as grinding belts can be extended.

以下,針對切削及/或磨削加工油組成物(以下亦稱「加工油組成物」)中使用之各成分進一步詳細說明。 Hereinafter, each component used in the cutting and/or grinding processing oil composition (hereinafter also referred to as "processing oil composition") will be described in further detail.

((A)潤滑油基油) ((A) Lubricating base oil)

在本實施形態之切削及/或磨削加工油組成物,(A)潤滑油基油並無特別限制,通常可適當選擇使用可用在切削或磨削加工油者,具體上可列舉礦油、合成油。 In the cutting and/or grinding processing oil composition of the present embodiment, (A) the lubricating base oil is not particularly limited, and those who can be used for cutting or grinding processing oil can be appropriately selected and used, specifically, mineral oil, Synthetic oil.

礦油可舉如:石蠟烴基系原油、中間基系原油或環烷基系原油施行常壓蒸餾、或將常壓蒸餾之剩餘渣油施行減壓蒸餾而獲得的分餾油、又或係將其依照常法施行精製而獲得的精製油例如溶劑精製油、氫化精製油、脫蠟處理 油、白土處理油等。 Examples of mineral oils include: paraffin hydrocarbon-based crude oil, intermediate-based crude oil or naphthenic crude oil under atmospheric distillation, or fractionated oil obtained by performing vacuum distillation of the remaining residue of atmospheric distillation, or it may be Refined oils obtained by refining according to common methods such as solvent-refined oils, hydrogenated-refined oils, and dewaxing treatments Oil, clay treatment oil, etc.

合成油可舉如聚丁烯、聚丙烯、碳數8~14之α-烯烴寡聚物及該等之氫化物,此外還可列舉多元醇酯(三羥甲丙烷脂肪酸酯、新戊四醇脂肪酸酯等)或二元酸酯、芳香族多羧酸酯、磷酸酯等酯系化合物;烷基苯、烷基萘等烷基芳香系化合物;聚伸烷基二醇等聚二醇油、聚矽氧油等,該等中又以烷基苯為佳。 Synthetic oils include polybutene, polypropylene, α-olefin oligomers having 8 to 14 carbon atoms, and hydrides of these, and polyhydric alcohol esters (trimethylolpropane fatty acid ester, neopentyl alcohol) Alcohol fatty acid esters, etc.) or ester compounds such as dibasic acid esters, aromatic polycarboxylic acid esters, phosphates; alkyl aromatic compounds such as alkylbenzene, alkylnaphthalene; polyglycols such as polyalkylene glycol Oil, silicone oil, etc. Among these, alkylbenzene is preferred.

該等基油可使用一種亦可將二種以上適宜組合使用。此外,在可充分溶解上述基油中(B)、(C)及(D)成分尤其是(B)成分的觀點來看,適宜使用礦油。 One type of these base oils may be used, or two or more types may be used in appropriate combination. In addition, from the viewpoint of sufficiently dissolving the components (B), (C), and (D), especially the component (B), in the base oil, mineral oil is suitably used.

潤滑油基油一般在40℃下之動黏度為1~1000mm2/s,理想可使用2~500mm2/s者。 Lubricating base oil generally has a dynamic viscosity at 40°C of 1 to 1000 mm 2 /s, ideally 2 to 500 mm 2 /s.

至於,在本說明書中,動黏度意指按JIS K 2283:2000基準進行測定者。 In addition, in this specification, kinematic viscosity means a person who measured according to JIS K 2283:2000.

潤滑油基油如上述,於加工油組成物中以組成物總量基準計含有60~97質量%。藉由將基油含量定在上述下限值以上,可使(B)成分之單質硫溶解。此外,可適度發揮加工油組成物之磨削性、切削性等各種性能。又,藉由定在上限值以下,可含有適量的(B)、(C)及(D)成分。 The lubricating base oil contains 60 to 97% by mass based on the total amount of the composition in the processing oil composition as described above. By setting the content of the base oil above the lower limit, the elemental sulfur of component (B) can be dissolved. In addition, various properties such as the grindability and machinability of the processing oil composition can be appropriately exerted. In addition, by setting it below the upper limit, it is possible to contain components (B), (C), and (D) in appropriate amounts.

基於上述觀點,潤滑油基油在加工油組成物中以組成物總量基準計宜含有70~96質量%,較宜含有80~95質量%。 Based on the above point of view, the lubricating base oil should preferably contain 70 to 96% by mass, and more preferably 80 to 95% by mass, based on the total composition of the processing oil composition.

((B)單質硫) ((B) elemental sulfur)

(B)成分之單質硫可為塊狀、粉末狀、熔融液體狀等任 意形態,不過從溶解性或處置等觀點來看,適宜使用粉末狀之物。單質硫於加工油組成物中以組成物總量基準計含有0.1~0.7質量%之量。將含量定在0.1質量%以上,可有充分的磨削、切削量,磨削性能或切削性能即佳。此外,藉由定在0.7質量%以下,可防止單質硫析出。基於以上觀點,上述單質硫之含量理想為0.2~0.6質量%,較理想為0.3~0.5質量%。 (B) The elemental sulfur of the component can be in the form of lump, powder, molten liquid, etc. In terms of the form, however, from the viewpoint of solubility and disposal, it is suitable to use a powder. Elemental sulfur contains 0.1 to 0.7 mass% of the processing oil composition based on the total composition. If the content is set at more than 0.1% by mass, there can be sufficient grinding and cutting amount, and the grinding performance or cutting performance is good. In addition, by setting it to 0.7% by mass or less, it is possible to prevent the precipitation of elemental sulfur. Based on the above point of view, the content of the elemental sulfur is ideally 0.2 to 0.6 mass%, more preferably 0.3 to 0.5 mass%.

在本實施形態中,單質硫之含量即使如上述僅為可穩定溶解於基油之程度的少量,依舊可如後述藉由摻混幾乎不會產生臭氣之程度的(C)及(D)成分,便可確保(B)成分之溶解性及低臭氣性,並且切削及磨削性能、工具壽命及水分離性皆屬良好狀態。 In this embodiment, even if the content of elemental sulfur is only a small amount that can be stably dissolved in the base oil as described above, it can still be produced by blending (C) and (D) to the extent that odor is hardly generated as described later. Ingredients can ensure the solubility and low odor of (B) ingredients, and the cutting and grinding performance, tool life and water separation are in good condition.

((C)硫化油脂) ((C) Vulcanized grease)

(C)成分之硫化油脂意指動植物油之硫化物,例如有硫化豬油、硫化菜籽油、硫化蓖麻油、硫化大豆油等。又,該硫化油脂亦包含硫化油酸等二硫化脂肪酸、硫化油酸甲酯等硫化酯。硫化油脂通常硫含量為5~25質量%,為了使工具壽命更加延長,宜使用8~19質量%者。 (C) The component vulcanized oil and fat means sulfide of animal and vegetable oils, for example, vulcanized lard, vulcanized rapeseed oil, vulcanized castor oil, vulcanized soybean oil and the like. In addition, the sulfurized fats and oils also include disulfide fatty acids such as sulfurized oleic acid and sulfurized esters such as sulfurized methyl oleate. The sulfur content of vulcanized oils and fats is usually 5 to 25% by mass. In order to extend the life of tools, 8 to 19% by mass should be used.

此外,雖無特別限定,不過硫化油脂一般係使用40℃下之動黏度為200~1500mm2/s者,且宜使用40℃下之動黏度為300~1100mm2/s者。將動黏度定在上述下限值以上,較可輕易確保低臭氣性;定在上述上限值以下,則較有益於對潤滑油基油的溶解性。 In addition, although not particularly limited, vulcanized fats and oils generally use those with a dynamic viscosity of 200 to 1500 mm 2 /s at 40°C, and those with a dynamic viscosity of 300 to 1100 mm 2 /s at 40°C are preferably used. Setting the dynamic viscosity above the above lower limit makes it easier to ensure low odor; while setting it below the above upper limit, it is more beneficial to the solubility of the lubricating base oil.

(C)成分之硫化油脂在加工油組成物中以組成物總量基 準計含有0.05~20質量%。將上述含量定在0.05質量%以上,可延長磨削帶等工具壽命。此外,藉由定在20質量%以下,較不易發生出於硫化油脂的臭氣,可防止作業環境惡化。基於該等觀點,硫化油脂含量以組成物總量基準理想為0.1~18質量%,較理想為0.5~16質量%。 (C) The component of the vulcanized oil and fat is based on the total amount of the composition in the processing oil composition The standard contains 0.05 to 20% by mass. Setting the above content to 0.05% by mass or more can extend the life of tools such as grinding belts. In addition, by setting it to 20% by mass or less, it is less likely that odor due to vulcanized grease will occur, and the deterioration of the working environment can be prevented. Based on these viewpoints, the content of the vulcanized oil and fat is preferably 0.1 to 18% by mass based on the total composition, and more preferably 0.5 to 16% by mass.

((D)多硫化物化合物) ((D) Polysulfide compound)

(D)成分之多硫化物化合物通常係使用二烴基多硫化物。二烴基多硫化物可使用下述通式(1)所示之化合物。 (D) The polysulfide compound of the component is usually a dihydrocarbyl polysulfide. As the dihydrocarbyl polysulfide, a compound represented by the following general formula (1) can be used.

R1-Sx-R2...(1) R 1 -S x -R 2 ... (1)

式中,R1及R2分別獨立為選自碳數3~20之烷基、碳數6~20之芳基、碳數7~20之烷芳基、碳數7~20之芳烷基或碳數3~20之烯基的烴基,該等可彼此相同亦可互異,x表示2~10之整數。此外,R1、R2之烷基及烯基可任擇為直鏈狀或分支狀。 In the formula, R 1 and R 2 are independently selected from the group consisting of a C 3-20 alkyl group, a C 6-20 aryl group, a C 7-20 alkyl group, and a C 7-20 aralkyl group. Or a hydrocarbon group having 3 to 20 carbon atoms, which may be the same as or different from each other, and x represents an integer of 2 to 10. In addition, the alkyl group and the alkenyl group of R 1 and R 2 may be linear or branched.

通式(1)中,R1及R2分別宜為碳數6~18,x宜為2~8且較宜為3~7。 In the general formula (1), R 1 and R 2 are preferably 6 to 18 carbon atoms, x is preferably 2 to 8 and more preferably 3 to 7.

二烴基多硫化物的詳細具體例可列舉二烷基多硫化物、烯烴多硫化物、二苯甲基多硫化物等。至於,烯烴多硫化物可列舉使碳數3~20之烯烴或其2~4聚物與硫磺、鹵化硫等硫化劑進行反應所得之化合物。烯烴例如以丙烯、異丁烯、二異丁烯等為佳。烯烴多硫化物可列舉通式(1)中R1及R2之其一為烯基且另一者為烯基或烷基者。 Specific examples of the dihydrocarbyl polysulfide include dialkyl polysulfide, olefin polysulfide, and benzhydryl polysulfide. Examples of the olefin polysulfide include compounds obtained by reacting an olefin having 3 to 20 carbon atoms or its 2 to 4 polymer with a sulfurizing agent such as sulfur or halogenated sulfur. The olefin is preferably, for example, propylene, isobutylene, diisobutylene, or the like. Examples of the olefin polysulfide include those in which one of R 1 and R 2 in the general formula (1) is an alkenyl group and the other is an alkenyl group or an alkyl group.

上述中,以通式(1)中R1及R2皆為烷基的二烷基多硫化物為佳,且以通式(1)中R1及R2為碳數6~18之烷基 的二烷基多硫化物較佳。 Above, the formula (1), R 1 and R 2 are both alkyl groups preferably dialkyl polysulfide, and the general formula (1), R 1 and R 2 is alkyl having a carbon number of 6 to 18 The base dialkyl polysulfide is preferred.

二烷基多硫化物之具體例可列舉二己基多硫化物、二辛基多硫化物、二壬基多硫化物、二癸基多硫化物、二十二基多硫化物、二十一基多硫化物、二十四基多硫化物、二十六基多硫化物、二十八基多硫化物。至於,該等化合物的烷基可皆為直鏈狀亦可皆為分支狀。 Specific examples of the dialkyl polysulfide include dihexyl polysulfide, dioctyl polysulfide, dinonyl polysulfide, didecyl polysulfide, behenyl polysulfide, and twenty-one polysulfide. Polysulfide, twenty-four polysulfide, twenty-six polysulfide, and twenty-eight polysulfide. As for the alkyl groups of these compounds, all of them may be linear or branched.

至於,多硫化物可單獨使用亦可併用2種以上。 The polysulfide may be used alone or in combination of two or more.

此外,多硫化物通常可使用硫含量20~50質量%者,從增益磨削性的觀點來看則宜使用25~45質量%者。 In addition, for polysulfides, those with a sulfur content of 20 to 50% by mass can be generally used, and those with a sulfur content of 25 to 45% by mass are preferably used from the viewpoint of gaining grindability.

再者,若從進一步增益磨削性的觀點來看,多硫化物以經礦油(ISOVG 100)稀釋成5質量%者在銅板腐蝕試驗(JISK-2513;100℃、1小時)中顯示「3」或「4」之活性型即活性多硫化物較佳。 In addition, from the viewpoint of further improving the grindability, the polysulfide is diluted to 5 mass% with mineral oil (ISOVG 100) in the copper plate corrosion test (JISK-2513; 100°C, 1 hour). The active type of 3" or "4", that is, active polysulfide is preferred.

(D)成分之多硫化物化合物在加工油組成物中以組成物總量基準計含有0.1~7質量%。將上述含量定在0.1質量%以上,可增益切削或磨削性能,並可增加磨削量。又,定在7質量%以下,出於多硫化物化合物的臭氣就會減弱,可防止作業環境惡化。基於上述觀點,多硫化物化合物之含量以組成物總量基準宜為0.5~6質量%,較宜為1~5質量%。 (D) The polysulfide compound of the component contains 0.1 to 7 mass% based on the total amount of the composition in the processing oil composition. By setting the above content at 0.1 mass% or more, the cutting or grinding performance can be improved, and the grinding amount can be increased. Also, if it is set at 7 mass% or less, the odor due to the polysulfide compound will be weakened, and the deterioration of the working environment can be prevented. Based on the above viewpoint, the content of the polysulfide compound is preferably 0.5 to 6% by mass based on the total composition, and more preferably 1 to 5% by mass.

至於,在加工油組成物中,源自(B)、(C)及(D)成分的硫量合計在組成物總量基準下並無特別限定,通常為1.0~6.0質量%,理想為1.4~5.0質量%。將硫量合 計定在此範圍內,便可輕易地使切削或磨削性能、工具壽命、臭氣性及水分離性皆處良好狀態。 As for the processing oil composition, the total amount of sulfur derived from the components (B), (C), and (D) is not particularly limited on the basis of the total amount of the composition, but is usually 1.0 to 6.0% by mass, and ideally 1.4 ~5.0% by mass. Combine the amount of sulfur Calculated within this range, it is easy to make the cutting or grinding performance, tool life, odor and water separation in good condition.

(其它添加劑) (Other additives)

本實施形態之切削及/或磨削加工油組成物可因應需求在不阻礙本發明效果的範圍內含有上述(A)、(B)、(C)及(D)成分以外的添加劑。其添加劑可舉如上述(B)、(C)、(D)成分以外的其它極壓劑、油性劑、抗磨劑、抗氧化劑、防鏽劑、分散劑、消泡劑、防霧劑等公知添加劑。相對於加工油組成物總量,該等添加劑之總含量通常為0.01~10質量%,且以落在0.1~5質量%之範圍內為佳。 The cutting and/or grinding oil composition of the present embodiment may contain additives other than the above-mentioned components (A), (B), (C), and (D) within the range that does not hinder the effects of the present invention, as required. The additives include other extreme pressure agents, oily agents, antiwear agents, antioxidants, rust inhibitors, dispersants, defoamers, antifogging agents, etc. other than the above components (B), (C), (D). Well-known additives. Relative to the total amount of the processing oil composition, the total content of these additives is usually 0.01 to 10% by mass, and preferably falls within the range of 0.1 to 5% by mass.

在此,其它極壓劑可舉如氯化石蠟、氯化油脂、氯化脂肪酸酯、氯化脂肪酸等氯系極壓劑、以及磷酸酯、(二)硫代磷酸酯、磷酸酯胺鹽、(二)硫代磷酸酯胺鹽、亞磷酸酯、(二)硫代亞磷酸酯等磷系極壓劑等。 Here, other extreme pressure agents include, for example, chlorinated paraffins, chlorinated fats and oils, chlorinated fatty acid esters, chlorinated fatty acid and other chlorine-based extreme pressure agents, and phosphate esters, (di) phosphorothioate esters, phosphate ester amine salts , (Di) phosphorothioate amine salt, phosphite, (di) phosphorothioate and other phosphorus-based extreme pressure agents.

油性劑可舉如馬來酸、烷基或烯基馬來酸、草酸、琥珀酸、烷基或烯基琥珀酸等為代表之二元酸及其酯、三元酸及其酯、菜籽油、大豆精製油等脂肪酸、脂肪酸酯、油脂等。 Examples of oily agents include maleic acid, alkyl or alkenyl maleic acid, oxalic acid, succinic acid, alkyl or alkenyl succinic acid, etc., represented by dibasic acids and their esters, tribasic acids and their esters, rapeseed Fatty acids, fatty acid esters, oils and fats such as oil and soybean refined oil.

抗磨劑可舉如二硫代磷酸鋅(ZnDTP)、二硫代胺甲酸鋅(ZnDTC)、硫化氧二硫代磷酸鉬(MoDTP)、硫化氧二硫代胺甲酸鉬(MoDTC)等。 Examples of the antiwear agent include zinc dithiophosphate (ZnDTP), zinc dithiocarbamate (ZnDTC), molybdenum oxysulfide dithiophosphate (MoDTP), and molybdenum oxysulfide dithiocarbamate (MoDTC).

抗氧化劑可使用例如二苯胺、烷基二苯胺、苯基-α-萘胺、烷基苯基-α-萘胺等胺系、4,4’-亞甲基-雙-2,6-二-三級丁基酚、2,6-二-三級丁基對甲苯酚(DBPC)等酚系、或硫 系。 As the antioxidant, amines such as diphenylamine, alkyldiphenylamine, phenyl-α-naphthylamine, alkylphenyl-α-naphthylamine, and 4,4′-methylene-bis-2,6-diamine can be used. -Phenols such as tertiary butylphenol, 2,6-di-tertiary butyl p-cresol (DBPC), or sulfur system.

防鏽劑可舉如山梨糖醇酯等。此外,分散劑可使用例如烷基或烯基琥珀醯亞胺、琥珀酸烷基酯或琥珀酸烯基酯、醯胺等無灰系或是金屬系分散劑。 Examples of rust inhibitors include sorbitol esters. In addition, as the dispersant, for example, ashless or metal-based dispersants such as alkyl or alkenyl succinimide, alkyl succinate or alkenyl succinate, and amide may be used.

消泡劑可舉如二甲基聚矽氧烷、氟醚等。 Examples of defoaming agents include dimethyl polysiloxane and fluoroether.

防霧劑可使用聚異丁烯、乙烯-丙烯共聚物等烴系高分子化合物,且宜使用聚異丁烯。上述高分子化合物之數量平均分子量在100,000~3,000,000為佳,200,000~2,000,000較佳。 As the anti-fogging agent, hydrocarbon polymer compounds such as polyisobutylene and ethylene-propylene copolymer can be used, and polyisobutylene is preferably used. The number average molecular weight of the polymer compound is preferably 100,000-3,000,000, preferably 200,000-2,000,000.

針對本實施形態之切削及/或磨削加工油組成物的動黏度並無特別限制,在40℃下落在5~2000mm2/s之範圍內為佳。動黏度若在上述範圍內,加工性良好且從引火性等面相亦可確保安全性,相當適宜。基於此點,上述動黏度在10~1000mm2/s較佳。 The kinematic viscosity of the cutting and/or grinding oil composition according to the present embodiment is not particularly limited, and it is preferably dropped within a range of 5 to 2000 mm 2 /s at 40°C. If the dynamic viscosity is within the above range, the processability is good and safety can be ensured from the ignitability and other aspects, which is quite suitable. Based on this, the above dynamic viscosity is preferably from 10 to 1000 mm 2 /s.

本實施形態之切削及/或磨削加工油組成物可將(B)成分、(C)成分及(D)成分摻混於(A)潤滑油基油中而獲得,就摻混順序或溫度等摻混條件並無特別限制,可適宜選擇摻混。 The cutting and/or grinding oil composition of this embodiment can be obtained by blending (B) component, (C) component and (D) component in (A) lubricating base oil, the blending order or temperature The blending conditions are not particularly limited, and blending can be appropriately selected.

本實施形態之切削及/或磨削加工油組成物係使用於金屬之切削或磨削加工者,且適宜使用於金屬之磨削加工。可成為被加工材料的金屬並無特別限定,理想為不鏽鋼、合金鋼、碳鋼、鋁合金等,且針對不鏽鋼可獲得較佳的效果。 The cutting and/or grinding oil composition of this embodiment is used for metal cutting or grinding, and is suitable for metal grinding. The metal that can be the material to be processed is not particularly limited, and it is preferably stainless steel, alloy steel, carbon steel, aluminum alloy, etc., and a better effect can be obtained for stainless steel.

〔金屬之切削及/或磨削加工方法〕 [Metal cutting and/or grinding method]

本實施形態之切削及/或磨削加工方法係使用上述切削及/或磨削加工油組成物對金屬進行切削或磨削加工之方法,且宜藉由磨削加工進行。磨削加工例如係以磨削帶實行。至於,磨削帶係由布、紙、塑膠、橡膠等所形成之基體表面上接著有研磨材(磨粒)之環狀(endless)帶體所構成的研磨工具,可適宜選擇使用通常在磨削加工中所使用者。可在本方法中成為被加工材料的金屬如同上述。 The cutting and/or grinding processing method of this embodiment is a method of cutting or grinding metal using the above-mentioned cutting and/or grinding processing oil composition, and it is preferably carried out by grinding processing. The grinding process is performed with a grinding belt, for example. As for the grinding belt, a grinding tool composed of an endless belt body with abrasive materials (abrasive grains) on the surface of a substrate formed of cloth, paper, plastic, rubber, etc., can be suitably selected and used. Users in processing. The metal that can be processed in this method is as described above.

至於,本實施形態之切削及/或磨削加工油組成物因為磨削性良好、可增加磨削量,因此適合使用在所謂的粗磨。 In addition, the cutting and/or grinding oil composition of the present embodiment is suitable for so-called rough grinding because it has good grindability and can increase the amount of grinding.

使用磨削帶的磨削加工例如係使被搬送帶等搬送的被加工材料壓抵在2件以上之輥件間迴轉運行的磨削帶表面而進行。此時,對被加工材料之帶體被壓抵的部分(磨削部)供給切削及/或磨削加工油組成物。切削及/或磨削加工油組成物例如係從設置在搬送帶下方的油槽供給至磨削部並同時讓從磨削部落下者回流到槽內而一邊循環一邊供給於磨削部。 The grinding process using the grinding belt is performed, for example, by pressing the material to be processed conveyed by the conveying belt or the like against the surface of the grinding belt that rotates between two or more rollers. At this time, the cutting and/or grinding processing oil composition is supplied to the portion (grinding portion) where the belt body of the workpiece is pressed. The cutting and/or grinding processing oil composition is supplied to the grinding section from an oil tank provided under the conveyor belt, for example, while returning from the grinding tribe to the groove and being supplied to the grinding section while circulating.

〔切削及/或磨削加工油組成物之製造方法〕 [Method for manufacturing cutting and/or grinding oil composition]

本發明之一實施形態的切削及/或磨削加工油組成物之製造方法係以組成物總量為基準,於(A)潤滑油基油60~97質量%摻混(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%而獲得切削及/或磨削加工油組成物。 The manufacturing method of a cutting and/or grinding oil composition according to an embodiment of the present invention is based on the total amount of the composition, blended with (A) lubricating base oil 60 to 97% by mass (B) elemental sulfur 0.1 ~0.7% by mass, (C) 0.05-20% by mass of vulcanized oils and fats, and (D) 0.1-7% by mass of polysulfide compounds to obtain cutting and/or grinding oil compositions.

在本製造方法中,亦可於(A)潤滑油基油中摻混該等(B) ~(D)成分以外的添加劑。至於,成分(A)~(D)及其它添加劑的摻混量以及其它詳細情況與上述之各成分含量及其它詳細情況相同,製得之切削及/或磨削加工油組成物的性狀等亦同上述。 In this manufacturing method, (A) lubricating base oil can also be blended with (B) Additives other than ~(D) ingredients. As for the blending amounts and other details of the components (A) to (D) and other additives are the same as the content and other details of the above components, and the properties of the prepared cutting and/or grinding oil composition are also Same as above.

實施例 Examples

接下來藉由實施例具體說明本發明,惟本發明不受該等例任何限制。 Next, the present invention will be specifically described by examples, but the present invention is not limited by these examples.

<試驗‧評估> <Test‧Evaluation>

(1)磨削性能、帶體壽命評估 (1) Grinding performance and belt life evaluation

使用圖1中以概略圖顯示之磨削試驗用裝置進行磨削性、帶體壽命評估。即,在圖1中將載置於搬送帶4上的被削材5壓抵在空轉輥1與接觸輥2之間迴轉運行的磨削帶3,與此同時對著磨削部從油槽7循環供給磨削加工油(加工油組成物)6而進行磨削。每試驗使用5片被削材板,未隔間隔地連續通板。評估項目及試驗條件如以下所述。 The grinding performance and belt life evaluation were performed using the grinding test device shown in the schematic diagram in FIG. 1. That is, in FIG. 1, the workpiece 5 placed on the conveyor belt 4 is pressed against the grinding belt 3 that rotates between the idler roller 1 and the contact roller 2, and at the same time, it faces the grinding portion from the oil groove 7. Grinding processing oil (processing oil composition) 6 is circulated and supplied for grinding. For each test, 5 sheets of material to be cut were used, and the plates were continuously passed without intervals. The evaluation items and test conditions are as follows.

(評估項目) (evaluation items)

前述試驗合計進行200道次,每20道次即測定板重量變化,並如同下述評估初始20道次的平均磨削量及181道次至200道次的平均磨削量。至於,1-20道次平均磨削量係用以評估加工油組成物之初始磨削性能的試驗。此外,181-200道次平均磨削量係顯示用盡帶體後帶體之磨削性維持在何種程度的指標,屬評估帶體壽命的指標。 The aforementioned test was performed in total 200 passes, and the weight change of the board was measured every 20 passes, and the average grinding amount of the initial 20 passes and the average grinding amount of 181 to 200 passes were evaluated as described below. As for the average grinding amount of 1-20 passes, it is used to evaluate the initial grinding performance of the processing oil composition. In addition, the average grinding amount of 181-200 passes is an indicator that shows how much the belt's grinding ability is maintained after the belt is used up, and it is an indicator for evaluating the life of the belt.

‧1-20道次平均磨削量 ‧Average grinding amount of 1-20 passes

A:7.00以上、B:6.99以下且6.00以上、C:5.99 A: 7.00 or more, B: 6.99 or less and 6.00 or more, C: 5.99

以下 the following

‧181-200道次平均磨削量 ‧181-200 pass average grinding amount

A:4.00以上、B:3.99以下且3.50以上、C:3.49以下 A: 4.00 or more, B: 3.99 or less and 3.50 or more, C: 3.49 or less

(試驗條件) (Test conditions)

‧磨削帶:氧化鋁粒號80 ‧Grinding belt: alumina particle size 80

‧被磨削材:SUS304、寬90mm×長1,000mm×厚約3mm、每試驗通板5片 ‧Grind material: SUS304, width 90mm×length 1,000mm×thickness about 3mm, 5 pieces per test plate

‧速度:帶速:1400m/min、送板速度:10m/min ‧Speed: belt speed: 1400m/min, board feeding speed: 10m/min

‧研磨方法:順銑法 ‧Grinding method: Climbing method

‧油溫:40℃ ‧Oil temperature: 40℃

‧負荷:1.5hp/inch(令帶體壓抵力為恆定來進行評估) ‧Load: 1.5hp/inch (to make the belt pressure resistance constant for evaluation)

(2)臭氣評估 (2) Odor assessment

將各加工油組成物垂滴於100℃之熱攪拌器上並以下述評估基準評估其臭氣。 Each processing oil composition was dripped on a 100 degreeC hot stirrer, and its odor was evaluated according to the following evaluation criteria.

A:些許的臭氣、C:強烈的臭氣 A: A little smell, C: Strong smell

(3)水分離性 (3) Water separation

於50ml氣缸中量取各加工油組成物20g及水20g,激烈震盪30秒鐘並於3小時後觀察狀態,再以下述評估基準進行評估。 Measure 20g of each processing oil composition and 20g of water in a 50ml cylinder, shake vigorously for 30 seconds and observe the state after 3 hours, and then evaluate according to the following evaluation criteria.

A:無乳化相、C:有乳化相 A: No emulsified phase, C: With emulsified phase

(4)溶解穩定性 (4) Dissolution stability

將各加工油組成物放入100ml瓶中,在-5℃之低溫槽內靜置240小時後觀察其狀態並以下述評估基準進行評估。 Each processing oil composition was put in a 100 ml bottle, and it was allowed to stand in a low-temperature bath at -5°C for 240 hours, and its state was observed and evaluated according to the following evaluation criteria.

A:無析出物、C:有析出物 A: No precipitates, C: There are precipitates

實施例1~6及比較例1~8 Examples 1 to 6 and Comparative Examples 1 to 8

以表1及表2各顯示之摻混材料及比例調製出加工油組成物,並如同上述進行各種性能(磨削性能、帶體壽命、臭氣、水分離性、溶解穩定性)評估。結果顯示於表1及表2。 The blending materials and ratios shown in Table 1 and Table 2 were used to prepare the processing oil composition, and various properties (grinding performance, belt life, odor, water separation, and dissolution stability) were evaluated as described above. The results are shown in Table 1 and Table 2.

Figure 105109195-A0202-12-0015-1
Figure 105109195-A0202-12-0015-1

表2

Figure 105109195-A0202-12-0016-2
Table 2
Figure 105109195-A0202-12-0016-2

表1、2之摻混材料如下。 The blending materials in Tables 1 and 2 are as follows.

<摻混材料> <blending material>

(1)潤滑油基油 (1) Lubricating base oil

‧礦油:烷烴系基油(40℃動黏度:8.5mm2/s、100℃動黏度:2.3mm2/s) ‧Mineral oil: alkane base oil (40°C dynamic viscosity: 8.5mm 2 /s, 100°C dynamic viscosity: 2.3mm 2 /s)

(2)單質硫(粉末硫、硫含量:100質量%) (2) Elemental sulfur (powder sulfur, sulfur content: 100% by mass)

(3)硫化油脂 (3) Vulcanized grease

‧硫化油脂1:40℃動黏度:900mm2/s、硫分:11質量% ‧Vulcanized grease 1: 40℃ dynamic viscosity: 900mm 2 /s, sulfur content: 11% by mass

‧硫化油脂2:40℃動黏度:500mm2/s、硫分:15質量% ‧Vulcanized grease 2: 40°C dynamic viscosity: 500mm 2 /s, sulfur content: 15% by mass

(4)多硫化物化合物 (4) Polysulfide compounds

‧多硫化物1:二辛基多硫化物(40℃動黏度:45mm2/s、硫分:40質量%、銅板腐蝕試驗(按JIS K2513基準):4B) ‧Polysulfide 1: Dioctyl polysulfide (40°C dynamic viscosity: 45mm 2 /s, sulfur content: 40% by mass, copper plate corrosion test (according to JIS K2513 standard): 4B)

‧多硫化物2:二十二基多硫化物(40℃動黏度: 60mm2/s、硫分:30質量%、銅板腐蝕試驗(按JIS K2513基準):4B) ‧Polysulfide 2: 22-based polysulfide (40°C dynamic viscosity: 60mm 2 /s, sulfur content: 30% by mass, copper plate corrosion test (according to JIS K2513 standard): 4B)

(5)防霧劑:聚異丁烯(Mw:4,400,000、Mn:320,000) (5) Anti-fogging agent: polyisobutylene (Mw: 4,400,000, Mn: 320,000)

(6)抗氧化劑:4,4’-亞甲基-雙-2,6-二-三級丁基酚(DBPC) (6) Antioxidant: 4,4’-methylene-bis-2,6-di-tertiary butylphenol (DBPC)

從以上結果可知,實施例之加工油組成物均為磨削性能、帶體壽命、低臭氣性、水分離性及溶解性之各性能皆良好。相對於此,未摻混單質硫、硫化油脂及多硫化物化合物中之至少任一項或是有任一項未以規定範圍內之量摻混的比較例1~8在磨削性能、帶體壽命、低臭氣性、水分離性、溶解性之其一性能很差。 From the above results, it can be seen that the processing oil compositions of the examples all have good performances in terms of grinding performance, belt life, low odor, water separation and solubility. In contrast, Comparative Examples 1 to 8 in which at least any one of elemental sulfur, vulcanized grease, and polysulfide compounds are not blended, or any of them are not blended in the amount within the specified range One of the properties of body life, low odor, water separation and solubility is very poor.

產業上之可利用性 Industrial availability

依據本發明可獲得切削或磨削性能、工具壽命、低臭氣性、水分離性及溶解性皆良好的切削及/或磨削加工油組成物,因此本發明之切削及/或磨削加工油組成物很適合使用於切削或磨削加工,尤其是在使用磨削帶的磨削加工上。 According to the present invention, a cutting and/or grinding oil composition with good cutting or grinding performance, tool life, low odor, water separation, and solubility can be obtained. Therefore, the cutting and/or grinding process of the present invention The oil composition is very suitable for cutting or grinding, especially for grinding using a grinding belt.

Claims (13)

一種切削或磨削加工油組成物,以組成物總量基準計含有:(A)潤滑油基油60~97質量%、(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%;前述基油為礦油且於40℃下之動黏度為1~1000mm2/s,前述硫化油脂於40℃下之動黏度為200~1500mm2/s;並且,前述多硫化物化合物使用下述通式(1)所示之化合物:R1-Sx-R2...(1)式中,R1及R2分別獨立為選自碳數3~20之烷基、碳數6~20之芳基、碳數7~20之烷芳基、碳數7~20之芳烷基或碳數3~20之烯基的烴基,該等可彼此相同亦可互異,x表示2~10之整數;此外,R1、R2之烷基及烯基可任擇為直鏈狀或分支狀。 A cutting or grinding oil composition, based on the total composition, contains: (A) lubricating base oil 60 to 97% by mass, (B) elemental sulfur 0.1 to 0.7% by mass, (C) vulcanized grease 0.05 to 20% by mass and (D) 0.1 to 7% by mass of polysulfide compound; the aforementioned base oil is mineral oil and the dynamic viscosity at 40°C is 1 to 1000 mm 2 /s, and the dynamic viscosity of the aforementioned sulfurized grease at 40°C is 200~1500mm 2 /s; and, for the polysulfide compound, a compound represented by the following general formula (1) is used: R 1 -S x -R 2 ... (1) In the formula, R 1 and R 2 are respectively Independently selected from the group consisting of an alkyl group having 3 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an alkylaryl group having 7 to 20 carbon atoms, an aralkyl group having 7 to 20 carbon atoms or an alkenyl group having 3 to 20 carbon atoms These hydrocarbon groups may be the same or different from each other, and x represents an integer of 2 to 10; in addition, the alkyl and alkenyl groups of R 1 and R 2 may be linear or branched. 如請求項1之切削或磨削加工油組成物,其中於組成物總量基準下,源自(B)單質硫、(C)硫化油脂及(D)多硫化物化合物之硫量合計為1.0~6.0質量%。 The cutting or grinding oil composition according to claim 1, wherein the total amount of sulfur derived from (B) elemental sulfur, (C) sulfurized grease and (D) polysulfide compound is 1.0 based on the total amount of the composition ~6.0% by mass. 如請求項1之切削或磨削加工油組成物,其中於組成物總量基準下,源自(B)單質硫、(C)硫化油脂及(D)多硫化物化合物之硫量合計為1.4~5.0質量%。 The cutting or grinding oil composition according to claim 1, wherein the total amount of sulfur derived from (B) elemental sulfur, (C) sulfurized grease and (D) polysulfide compound is 1.4 based on the total composition ~5.0% by mass. 如請求項1之切削或磨削加工油組成物,其於組成物總 量基準下,包含88.5~97質量%之礦油。 If the cutting or grinding oil composition of claim 1 is included in the composition, In terms of quantity, it contains 88.5~97% by mass of mineral oil. 如請求項1之切削或磨削加工油組成物,其以組成物總量基準計含有:(A)潤滑油基油80~95質量%、(B)單質硫0.3~0.5質量%、(C)硫化油脂0.5~16質量%及(D)多硫化物化合物1~5質量%。 If the cutting or grinding oil composition of claim 1 is contained on the basis of the total amount of the composition, it contains: (A) 80 to 95% by mass of lubricating base oil, (B) 0.3 to 0.5% by mass of elemental sulfur, (C ) 0.5 to 16% by mass of vulcanized fats and oils and (D) 1 to 5% by mass of polysulfide compounds. 如請求項1之切削或磨削加工油組成物,其係用於不鏽鋼之加工。 If the cutting or grinding oil composition of claim 1 is used for the processing of stainless steel. 如請求項1至6中任一項之切削或磨削加工油組成物,其係用於金屬之磨削加工的磨削加工油。 The cutting or grinding processing oil composition according to any one of claims 1 to 6, which is a grinding processing oil used for grinding processing of metals. 一種切削或磨削加工方法,係使用如請求項1至7中任一項之切削或磨削加工油組成物對金屬進行切削或磨削加工。 A cutting or grinding processing method which uses a cutting or grinding processing oil composition as claimed in any one of claims 1 to 7 to cut or grind a metal. 如請求項8之切削或磨削加工方法,其係利用磨削帶對金屬進行磨削加工。 If the cutting or grinding processing method of claim 8, it uses a grinding belt to grind the metal. 一種切削或磨削加工油組成物之製造方法,係以組成物總量為基準,於(A)潤滑油基油60~97質量%中摻混(B)單質硫0.1~0.7質量%、(C)硫化油脂0.05~20質量%及(D)多硫化物化合物0.1~7質量%而獲得切削或磨削加工油組成物;前述基油為礦油且於40℃下之動黏度為1~1000mm2/s,前述硫化油脂於40℃下之動黏度為200~1500mm2/s;並且,前述多硫化物化合物使用下述通式(1)所示之化合物: R1-Sx-R2...(1)式中,R1及R2分別獨立為選自碳數3~20之烷基、碳數6~20之芳基、碳數7~20之烷芳基、碳數7~20之芳烷基或碳數3~20之烯基的烴基,該等可彼此相同亦可互異,x表示2~10之整數;此外,R1、R2之烷基及烯基可任擇為直鏈狀或分支狀。 A method for manufacturing a cutting or grinding oil composition, based on the total amount of the composition, blended with (A) lubricating base oil 60-97 mass% (B) elemental sulfur 0.1-0.7 mass%, ( C) 0.05-20% by mass of vulcanized grease and (D) 0.1-7% by mass of polysulfide compound to obtain a cutting or grinding oil composition; the aforementioned base oil is mineral oil and the dynamic viscosity at 40°C is 1~ 1000 mm 2 /s, the dynamic viscosity of the vulcanized grease at 40° C. is 200 to 1500 mm 2 /s; and, for the polysulfide compound, a compound represented by the following general formula (1) is used: R 1 -S x -R 2 In the formula (1), R 1 and R 2 are independently selected from the group consisting of alkyl groups having 3 to 20 carbon atoms, aryl groups having 6 to 20 carbon atoms, alkaryl groups having 7 to 20 carbon atoms, and carbon number Aralkyl groups of 7-20 or alkenyl groups of 3-20 carbon atoms, which may be the same as or different from each other, x represents an integer of 2-10; in addition, the alkyl and alkenyl groups of R 1 and R 2 Can be linear or branched. 如請求項10之切削或磨削加工油組成物之製造方法,其中前述切削或磨削加工油組成物中,於組成物總量基準下,源自(B)單質硫、(C)硫化油脂及(D)多硫化物化合物之硫量合計為1.0~6.0質量%。 The method for manufacturing a cutting or grinding oil composition according to claim 10, wherein the aforementioned cutting or grinding oil composition is derived from (B) elemental sulfur and (C) sulfurized oil based on the total amount of the composition And (D) The total sulfur content of the polysulfide compound is 1.0 to 6.0% by mass. 如請求項10之切削或磨削加工油組成物之製造方法,其中前述切削或磨削加工油組成物中,於組成物總量基準下,源自(B)單質硫、(C)硫化油脂及(D)多硫化物化合物之硫量合計為1.4~5.0質量%。 The method for manufacturing a cutting or grinding oil composition according to claim 10, wherein the aforementioned cutting or grinding oil composition is derived from (B) elemental sulfur and (C) sulfurized oil based on the total amount of the composition And (D) The total sulfur content of the polysulfide compound is 1.4 to 5.0% by mass. 如請求項10之切削或磨削加工油組成物之製造方法,其中前述切削或磨削加工油組成物於組成物總量基準下包含88.5~97質量%之礦油。 The method for manufacturing a cutting or grinding oil composition according to claim 10, wherein the cutting or grinding oil composition contains 88.5 to 97% by mass of mineral oil based on the total composition.
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