TWI687495B - Photo curable composition and optical film and manufacturing method for the same - Google Patents
Photo curable composition and optical film and manufacturing method for the same Download PDFInfo
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Abstract
Description
本發明是有關於一種光固化組合物與光學膜片及其製造方法,且特別是有關於耐候性質佳的光固化組合物與光學膜片及其製造方法。 The present invention relates to a photocurable composition and an optical film and a method for manufacturing the same, and particularly relates to a photocurable composition and an optical film having a good weather resistance and a method for manufacturing the same.
隨著車聯網的發展,未來車用資訊更趨於多元化,車用顯示器的重要性也將與日俱增,車用顯示器整合觸控面板後,除了取代傳統按鍵,進行車輛行進間的基本操控設定,並即時提供駕駛者行車資訊之外,甚至是要同時滿足後座乘客的娛樂需求,在可見的未來,車用顯示器將成為最重要人機操作介面之一。因應車載終端應用,車載全貼合偏光板為面板客戶重點需求。 With the development of the Internet of Vehicles, the future of vehicle information will become more diversified, and the importance of vehicle displays will also increase day by day. After the integration of the touch panel in the vehicle display, in addition to replacing the traditional buttons, the basic control settings of the vehicle travel, In addition to providing drivers with driving information in real time, even to meet the entertainment needs of rear seat passengers at the same time, in the foreseeable future, car displays will become one of the most important man-machine interface. According to the application of in-vehicle terminals, full-fitting polarizers for in-vehicles are the key requirements of panel customers.
本發明係有關於一種光固化組合物與光學膜片及其製造方法。 The invention relates to a photocurable composition and an optical film and a method for manufacturing the same.
根據本發明之一方面,提出一種光固化組合物,其包括丙烯酸酯類單體(AB)及氨基甲酸酯(甲基)丙烯酸寡聚合物(C)。丙烯酸酯類單體(AB)包括稀釋單體(A)與反應單體(B)。稀釋 單體(A)為疏水性質的單官能性(甲基)丙烯酸單體。反應單體(B)為極性官能基的單官能性(甲基)丙烯酸單體或多官能性(甲基)丙烯酸單體。稀釋單體(A)的玻璃轉移溫度在-45℃至-60℃之間。反應單體(B)的玻璃轉移溫度在40℃至90℃之間。氨基甲酸酯(甲基)丙烯酸寡聚合物(C)為多官能性脂肪族聚氨酯丙烯酸酯寡聚合物。氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的含量係少於丙烯酸酯類單體(AB)的含量。 According to one aspect of the present invention, a photocurable composition is proposed, which includes an acrylate monomer (AB) and a urethane (meth)acrylic oligomer (C). The acrylate monomer (AB) includes a diluted monomer (A) and a reactive monomer (B). dilution The monomer (A) is a hydrophobic monofunctional (meth)acrylic monomer. The reactive monomer (B) is a polar functional monofunctional (meth)acrylic monomer or a multifunctional (meth)acrylic monomer. The glass transition temperature of the diluted monomer (A) is between -45°C and -60°C. The glass transition temperature of the reactive monomer (B) is between 40°C and 90°C. The urethane (meth) acrylic oligomer (C) is a multifunctional aliphatic urethane acrylate oligomer. The content of urethane (meth)acrylic oligomer (C) is less than the content of acrylate monomer (AB).
根據本發明之另一方面,提出一種光學膜片的製造方法,其包括以下步驟。對一偏光板進行一裁切步驟。在偏光板的至少一受裁切面上配置如上所述之光固化組合物。進行一光照步驟以固化光固化組合物。 According to another aspect of the present invention, a method for manufacturing an optical film is proposed, which includes the following steps. A cutting step is performed on a polarizing plate. The photocurable composition as described above is arranged on at least one cut surface of the polarizing plate. A light step is performed to cure the photocurable composition.
根據本發明之又另一方面,提出一種光學膜片,其包括一偏光板以及一防水層。防水層配置在偏光板之至少一受裁切面上,並由如上所述之光固化組合物所形成。 According to yet another aspect of the present invention, an optical film is proposed, which includes a polarizing plate and a waterproof layer. The waterproof layer is disposed on at least one cut surface of the polarizing plate, and is formed of the photocurable composition as described above.
根據本發明之又再另一方面,提出一種光學膜片,其包括一偏光板及一防水層。偏光板包括一偏光膜。防水層配置在偏光膜上,並由如上所述之光固化組合物所形成。 According to yet another aspect of the present invention, an optical film is proposed, which includes a polarizing plate and a waterproof layer. The polarizing plate includes a polarizing film. The waterproof layer is disposed on the polarizing film and is formed of the photocurable composition as described above.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to have a better understanding of the above and other aspects of the present invention, the following examples are specifically described in conjunction with the accompanying drawings as follows:
100、200:光學膜片 100, 200: optical diaphragm
102:偏光板 102: polarizer
104:離型膜 104: release film
105:光學層 105: optical layer
106:表面保護膜 106: Surface protective film
107、109:保護層 107, 109: protective layer
108:偏光膜 108: polarizing film
110:防水層 110: waterproof layer
111:黏著劑層 111: Adhesive layer
C:裁切步驟 C: Cutting steps
G:光固化組合物 G: photocurable composition
S:受裁切面 S: Cut surface
K:表面 K: surface
第1圖與第2圖繪示根據第一實施例之光學膜片及其製造方 法。 Figures 1 and 2 illustrate the optical film and its manufacturing method according to the first embodiment law.
第3圖繪示根據第二實施例之光學膜片及其製造方法。 FIG. 3 illustrates the optical film and the manufacturing method thereof according to the second embodiment.
以下將配合所附圖式詳述本發明之實施例,應注意的是,以下圖示並未按照比例繪製,事實上,可能任意的放大或縮小元件的尺寸以便清楚表現出本發明的特徵,而在說明書及圖式中,同樣或類似的元件將以類似的符號表示。 The embodiments of the present invention will be described in detail in conjunction with the accompanying drawings. It should be noted that the following illustrations are not drawn to scale. In fact, the size of the element may be enlarged or reduced arbitrarily in order to clearly show the characteristics of the present invention. In the description and drawings, the same or similar elements will be represented by similar symbols.
以下公開許多不同的實施方法或是例子來實行本發明之不同特徵,以下描述具體的元件及其排列的例子以闡述本發明。當然這些僅是例子且不該以此限定本發明的範圍。此外,在不同實施例中可能使用重複的標號或標示,這些重複僅為了簡單清楚地敘述本揭露,不代表所討論的不同實施例及/或結構之間有特定的關係。 Many different implementation methods or examples are disclosed below to implement different features of the present invention. The following describes specific examples of elements and their arrangements to illustrate the present invention. Of course, these are only examples and should not be used to limit the scope of the present invention. In addition, repeated reference numerals or marks may be used in different embodiments. These repetitions are only for a simple and clear description of the present disclosure, and do not mean that there is a specific relationship between the different embodiments and/or structures discussed.
再者,應理解的是,在方法進行之前、當中或之後可能具有額外的操作步驟,且所述的一些操作步驟可能在另一些實施例之方法中被取代或刪除。 Furthermore, it should be understood that there may be additional operation steps before, during or after the method is performed, and some of the operation steps described may be replaced or deleted in the method of other embodiments.
本發明之光固化組合物(G)包括丙烯酸酯類單體(AB)丙烯酸酯類單體與氨基甲酸酯(甲基)丙烯酸寡聚合物(C),其中氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的重量份係少於丙烯酸酯類單體(AB)的重量份。 The photocurable composition (G) of the present invention includes an acrylate monomer (AB), an acrylate monomer and a urethane (meth)acrylic oligomer (C), in which the urethane (meth) The weight part of the acrylic oligomer (C) is less than the weight part of the acrylic monomer (AB).
丙烯酸酯類單體(AB)丙烯酸酯類單體可包括(丙烯酸酯類)稀釋單體(A)、(丙烯酸酯類)反應單體(B)、或上述之組合。 稀釋單體(A)的含量係大於反應單體(B)的含量。 Acrylic monomers (AB) Acrylic monomers may include (acrylic ester) diluting monomer (A), (acrylic ester) reactive monomer (B), or a combination of the foregoing. The content of the diluted monomer (A) is greater than the content of the reactive monomer (B).
稀釋單體(A)可包括能提供疏水性質的單官能性(甲基)丙烯酸單體,例如可包括四氫呋喃丙烯酸酯(A-1)(tetrahydrofurfuryl acrylate,THFA)、月桂酸丙烯酸酯(A-2)(lauryl acrylate,LA)、異癸基丙烯酸酯(A-3)(iso-decyl acrylate,IDA)、或上述之組合。一些實施例中,稀釋單體(A)優選異癸基丙烯酸酯(A-3)。一些實施例中,稀釋單體(A)的重量係佔稀釋單體(A)、反應單體(B)與氨基甲酸酯(甲基)丙烯酸寡聚合物(C)之總重量的50%~70%。實施例中,稀釋單體(A)的玻璃轉移溫度可在-45℃至-60℃之間。稀釋單體(A)的折射率可在1.44~1.48之間。 The diluting monomer (A) may include a monofunctional (meth)acrylic monomer that provides hydrophobic properties, for example, may include tetrahydrofurfuryl acrylate (A-1) (tetrahydrofurfuryl acrylate (THFA), lauric acrylate (A-2 ) (lauryl acrylate, LA), iso-decyl acrylate (A-3) (iso-decyl acrylate, IDA), or a combination of the above. In some embodiments, the dilute monomer (A) is preferably isodecyl acrylate (A-3). In some embodiments, the weight of the diluted monomer (A) is 50% of the total weight of the diluted monomer (A), the reactive monomer (B) and the urethane (meth)acrylic oligomer (C) ~70%. In an embodiment, the glass transition temperature of the diluted monomer (A) may be between -45°C and -60°C. The refractive index of the diluted monomer (A) can be between 1.44 and 1.48.
反應單體(B)可包括極性官能基的單官能性(甲基)丙烯酸單體或多官能性(甲基)丙烯酸單體,官能基數量可為1到9個,較佳的,官能基數量為1到3個,例如可包括丙烯酸異冰片酯(B-1)(isobornyl acrylate,IBOA)、1,6-己二醇二丙烯酸酯(B-2)(1,6-hexanediol diacrylate,HDDA)、或上述之組合,其中以丙烯酸異冰片酯(B-1)為優選。一些實施例中,反應單體(B)的重量係佔稀釋單體(A)、反應單體(B)與氨基甲酸酯(甲基)丙烯酸寡聚合物(C)之總重量的20%~40%。反應單體(B)的玻璃轉移溫度可在40℃~90℃之間。反應單體(B)的折射率可在1.44~1.48之間。 The reactive monomer (B) may include a monofunctional (meth)acrylic monomer or a multifunctional (meth)acrylic monomer with a polar functional group, and the number of functional groups may be 1 to 9, preferably, the functional group The quantity is 1 to 3, for example, may include isobornyl acrylate (B-1) (isobornyl acrylate (IBOA)), 1,6-hexanediol diacrylate (B-2) (1,6-hexanediol diacrylate, HDDA ), or a combination of the above, wherein isobornyl acrylate (B-1) is preferred. In some embodiments, the weight of the reactive monomer (B) is 20% of the total weight of the diluted monomer (A), the reactive monomer (B) and the urethane (meth)acrylic oligomer (C) ~40%. The glass transition temperature of the reactive monomer (B) can be between 40°C and 90°C. The refractive index of the reactive monomer (B) can be between 1.44 and 1.48.
氨基甲酸酯(甲基)丙烯酸寡聚合物(C)可為多官能性脂肪族聚氨酯丙烯酸酯寡聚合物,官能基數量為1至12,官能基數量以3到12為佳,例如可包括脂肪族聚氨酯三丙烯酸酯(C1) (aliphatic urethane triacrylate)、丙烯酸聚氨酯(C2)(acrylic polyurethane)、或上述之組合,其中以丙烯酸聚氨酯(C2)為優選。一些實施例中,氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的重量係佔稀釋單體(A)、反應單體(B)與氨基甲酸酯(甲基)丙烯酸寡聚合物(C)之總重量的5%~20%。一些實施例中,氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的折射率範圍為1.45~1.52之間。 The urethane (meth)acrylic oligomer (C) may be a multifunctional aliphatic urethane acrylate oligomer, the number of functional groups is 1 to 12, and the number of functional groups is preferably 3 to 12, for example may include Aliphatic polyurethane triacrylate (C1) (aliphatic urethane triacrylate), acrylic polyurethane (C2) (acrylic polyurethane), or a combination of the above, among which acrylic polyurethane (C2) is preferred. In some embodiments, the weight of the urethane (meth)acrylic oligomer (C) accounts for the diluted monomer (A), the reactive monomer (B) and the urethane (meth)acrylic oligomer (C) 5%~20% of the total weight. In some embodiments, the refractive index of the urethane (meth)acrylic oligomer (C) ranges from 1.45 to 1.52.
一些實施例中,光固化組合物(G)可更包括光起始劑(D)。光起始劑(D)在經光照吸收光能之後能引發產生自由基或陽離子反應基,這些具有高度反應性的自由基或陽離子基,與組成內的壓克力單體或環氧基單體以及相對應的寡聚物進行鏈延長反應。由於自由基反應或陽離子基反應的反應性非常快,在幾秒至幾分鐘內反應物就完成反應,形成具有功能性之高分子聚合物。 In some embodiments, the photocurable composition (G) may further include a photoinitiator (D). The photo-initiator (D) can initiate the generation of free radicals or cationic reactive groups after absorbing light energy through light. These highly reactive free radicals or cationic groups are combined with acrylic monomers or epoxy monomers in the composition. The body and the corresponding oligomer undergo a chain extension reaction. Since the reactivity of free radical reaction or cationic group reaction is very fast, the reactants complete the reaction within a few seconds to a few minutes to form a functional polymer.
光起始劑(D)可例如包括芳香族羰基化合物、偶氮化合物、或上述之組合。芳香族羰基化合物,例如苯基酮系化合物,如1,2-二苯基乙二酮(BenZil)、二苯甲酮(Benzophenone)、安息香(Benzoin)、及其醚類衍生物、1-羥基環己基苯基酮、或上述之組合。一些實施例中,以丙烯酸酯類單體(AB)與氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的總重量視為100重量份,光起始劑(D)係5重量份。 The photoinitiator (D) may include, for example, an aromatic carbonyl compound, an azo compound, or a combination thereof. Aromatic carbonyl compounds, such as phenyl ketone compounds, such as 1,2-diphenylethanedione (BenZil), benzophenone (Benzophenone), benzoin (Benzoin), and their ether derivatives, 1-hydroxyl Cyclohexyl phenyl ketone, or a combination thereof. In some embodiments, the total weight of the acrylate monomer (AB) and the urethane (meth)acrylic oligomer (C) is regarded as 100 parts by weight, and the photoinitiator (D) is 5 parts by weight .
本發明之光固化組合物(G)經光照步驟固化之後,所形成的固體材料係具有優異的防水性質,可應用在任何需要阻 隔環境水份的產品元件上,例如偏光板等等。 After the photocurable composition (G) of the present invention is cured by the light irradiation step, the formed solid material has excellent waterproof properties and can be applied to any Product elements that are protected from environmental moisture, such as polarizing plates, etc.
第1圖與第2圖繪示根據第一實施例之光學膜片100及其製造方法。光學膜片100可為一單層或多層膜片,例如可為一偏光板、相位差膜、增亮膜或其他對光學之增益、配向、補償、轉向、直交、擴散、保護、防黏、耐刮、抗眩、反射抑制、高折射率等有所助益的膜片。根據第1圖,揭露一偏光板102,係積層結構,其可包括離型膜104、表面保護膜106、及位在離型膜104與表面保護膜106之間的偏光膜108。偏光膜108與表面保護膜106之間具有一黏著劑層111。
1 and 2 illustrate the
偏光膜108,係積層膜片,包含,一光學層105,在光學層至少一側配置一保護層,一些實施例中係如第1圖所示於光學層105的相反側上配置保護層107與保護層109。
光學層105可為聚乙烯醇(PVA)膜可藉由皂化聚醋酸乙烯樹脂製得。聚醋酸乙烯樹脂的例子包括醋酸乙烯之單聚合物,即聚醋酸乙烯,以及醋酸乙烯之共聚合物和其他能與醋酸乙烯進行共聚合之單體。其他能與醋酸乙烯進行共聚合之單體的例子包括不飽和羧酸(例如丙烯酸、甲基丙烯酸、丙烯酸乙酯、正丙烯酸丙酯、甲基丙烯酸甲酯)、烯烴(例如乙烯、丙烯、1-丁烯、2-甲丙烯)、乙烯醚(例如乙基乙烯醚、甲基乙烯醚、正丙基乙烯醚、異丙基乙烯醚)、不飽和磺酸(例如乙烯基磺酸、乙烯基磺酸鈉)等等。
The
保護層107、109之材料可選自:纖維素系樹脂、
丙烯酸系樹脂、非結晶性聚烯烴系樹脂、聚酯系樹脂、聚碳酸酯系樹脂及其組合,具體可包括聚甲基丙烯酸甲酯(Polymethylmethacrylate,PMMA)、纖維素系樹脂是指纖維素中部分的羥基被乙酸酯化之樹脂,或是一部分被乙酸酯化、一部分被其他酸酯化之混合酯。纖維素系樹脂較佳為纖維素酯系樹脂,更佳為乙醯基纖維素系樹脂,例如三乙醯基纖維素、二乙醯基纖維素、纖維素乙酸酯丙酸酯、纖維素乙酸酯丁酸酯等,被充分酯化的纖維素稱三醋酸纖維素(triacetate cellulose,TAC)、丙烯酸樹脂膜、聚芳香羥樹脂膜、聚醚樹脂膜、環聚烯烴樹脂膜(例如聚冰片烯樹脂膜)、聚碳酸酯系樹脂例如由碳酸與二醇或雙酚所形成的聚酯,如:聚對苯二甲酸乙二醇酯(Polyethylene Terephthalate,PET)、聚丙稀(Polypropylene,PP)、聚乙烯(polyethylene,PE)、非結晶性聚烯烴系樹脂例如環狀烯烴單體(共)聚合物(cyclo olefin(co)polymers,COC/COP),由降冰片烯、環戊二烯、二環戊二烯、四環十二碳烯等開環聚合物,或與烯烴類之共聚合物所構成、聚碳酸酯(Polycarbonate,PC)以及上述任意組合所組成的一族群。除此之外,保護層107、109之材料還可例如是(甲基)丙烯酸系、胺基甲酸酯系、丙烯酸胺基甲酸酯系、環氧系、聚矽氧系等熱硬化性樹脂或紫外線硬化型樹脂。此外,亦可進一步對上述保護層107、109實行表面處理,例如,抗眩光處理、抗反射處理、硬塗處理、帶電防止處理或抗污處理等。
The materials of the
一些實施例中,離型膜104與表面保護膜106可與
保護層107、109的材料相同或相異,其材料可選自:纖維素系樹脂、丙烯酸系樹脂、非結晶性聚烯烴系樹脂、聚酯系樹脂、聚碳酸酯系樹脂及其組合。離型膜104與表面保護膜106尚可包括一光固化型膠材,或其它合適的材料。光固化型膠材選自丙烯酸類樹脂、聚酯樹脂、聚碳酸酯樹脂以及非晶性聚烯烴類樹脂等組合物,光固化型膠材可以包含光聚合性化合物,其中光固化型膠材中使用的光聚合性化合物沒有特別的限定,例如可列舉出:聚酯丙烯酸酯、聚氨酯丙烯酸酯、聚丁二烯丙烯酸酯、有機矽丙烯酸酯、環氧丙烯酸酯等丙烯酸類單體;氫化環氧類單體、脂環式環氧類單體、脂肪族環氧類單體等環氧類單體、環氧丙烯酸酯預聚物、丙烯酸酯預聚物、聚氨酯丙烯酸酯預聚物、脂肪族聚氨酯丙烯酸酯預聚物、芳香族聚氨酯丙烯酸酯預聚物、聚酯丙烯酸酯預聚物等,且可以單獨使用或者混合使用兩種以上之上述材料。
In some embodiments, the
一實施例中,偏光板102揭露不限於此,其他實施例中,偏光板102可視實際需求具有其他膜層配置的結構,例如還可包括其它光學性質膜,例如是相位差膜、抗反射膜、抗眩光膜等。
In one embodiment, the disclosure of the
表面保護膜106與偏光膜108具有一黏著劑層111,一些實施例中,黏著劑層111舉例可為一種包含有丙烯酸樹酯的感壓膠(Pressure Sensitive Adhesive,PSA)。感壓膠具有流動性質,因而,在對偏光板102進行裁切步驟C之後可能會發生溢膠現象使得堆疊的層膜之間產生互黏。實施例中,在裁切步驟C之後,
利用本發明之光固化組合物G在偏光板102的受裁切面S(第2圖)上形成防水層110,能避免光學膜片100之間互相沾黏的問題。
The
請參照第2圖,偏光板102在經過裁切步驟C之後,將本發明的光固化組合物G以薄膜形態設置在偏光板102的至少一側的受裁切面S上,例如可設置在相對的兩側受裁切面S上、或可設置在所有受裁切面上,但不限於此。受裁切面S為長度方向與厚度方向上的表面,且/或受裁切面S為寬度方向與厚度方向上的表面。
Referring to FIG. 2, after the
光固化組合物G可利用噴塗、或例如直立式滾筒法滾刷的方式設置,但方法不限於此,也可使用其它可能的方式將光固化組合物G沾附至偏光板102的表面上。光固化組合物G較佳的黏稠度為小於50cps,光固化組合物G沾附至偏光板102的表面(受裁切面S)的厚度可為1μm~8μm之間,較佳的厚度為2μm~6μm之間,更佳的厚度為3μm~5μm之間。一實施例中,裁切步驟C後可進行一研磨步驟,於平整偏光板102光固化的裁切面S之後,再將光固化組合物G沾附至偏光板102上。然後,對光固化組合物G進行光照步驟進行固化以形成防水層110。光照步驟可使用紫外光線進行,紫外光的波長範圍為320nm~390nm之間、其照射功率為在50mJcm2~100mJcm2之間可讓光固化組合物G固化。也可適當地使用其他波長範圍的光線進行。
The photo-curable composition G can be provided by spraying, or, for example, an upright roller method roller brush, but the method is not limited to this, and the photo-curable composition G may be adhered to the surface of the
本發明之光固化組合物G經光照步驟固化形成的防水層110,可提高偏光板102的耐候性,說明如下:偏光板102
中的聚乙烯醇(PVA)膜在高溫環境下容易裂解產、或與水份反應產生水解作用生成高消光係數之多烯(polyene)高分子而發生黃化現象,使得偏光板102的光學性質變差。實施例中,由本發明之光固化組合物G經光照步驟固化形成的防水層110可將偏光板102阻絕可能影響光學性質的環境物質,以提高偏光板102的耐候性。具體舉例來說,一實施例中,偏光膜108包括PVA膜,防水層110可至少形成在PVA膜的受裁切面S上,利用防水層110的防水性質避免外在環境的水汽滲入PVA膜發生反應而產生黃化現象。但本揭露不限於此,防水層110也可設置在其他材料膜的受裁切面S上,或甚至延伸至偏光板102之其他材料膜中離型膜104的上表面邊緣或表面保護膜106的下表面邊緣。藉由本發明之光固化組合物G所形成的防水層110,能避免偏光板102在高溫環境下容易黃化的問題,故光學膜片100可應用至可能處在高溫環境下的產品,包括車載產品,例如車用顯示器等等。
The
第3圖繪示根據第二實施例之光學膜片200及其製造方法,其與第一實施例之間的差異在於,光固化組合物G以薄膜形態設置在偏光膜108的至少一側上,例如偏光膜108之保護層109(第1圖)之表面K上,然後,對光固化組合物G進行光照步驟進行固化以形成防水層110。表面K為長度方向與寬度方向上的表面。
FIG. 3 illustrates the
為讓本揭露之上述目的、特徵、和優點能更明顯易懂,下文特舉範例作詳細說明如下:
表1與表2列示實施例1至實施例4與比較例1至比較例10之光固化組合物G的組成(重量份)與光學膜片100的測試評價結果。
In order to make the above purposes, features, and advantages of this disclosure more obvious and understandable, the following specific examples are described in detail as follows:
Table 1 and Table 2 show the composition (parts by weight) of the photocurable composition G of Examples 1 to 4 and Comparative Examples 1 to 10 and the test evaluation results of the
光固化組合物G的組成如下: The composition of the photocurable composition G is as follows:
(A-1)四氫呋喃丙烯酸酯(THFA) 恆橋產業提供 (A-1) Tetrahydrofuran acrylate (THFA) provided by Hengqiao Industry
(A-2)月桂酸丙烯酸酯(LA) 恆橋產業提供 (A-2) Lauric acid acrylate (LA) Provided by Hengqiao Industry
(A-3)異癸基丙烯酸酯(IDA) 台灣艾堅蒙提供 (A-3) Isodecyl acrylate (IDA) provided by Aijianmeng, Taiwan
(B-1)丙烯酸異冰片酯(IBOA) 台灣艾堅蒙提供 (B-1) Isobornyl acrylate (IBOA) provided by Ai Jianmeng, Taiwan
(B-2)1,6-己二醇二丙烯酸酯(HDDA) SARTOMER提供 (B-2) 1,6-Hexanediol diacrylate (HDDA) provided by SARTOMER
(C-1)脂肪族聚氨酯三丙烯酸酯(6892) 台灣艾堅蒙提供 (C-1) Aliphatic polyurethane triacrylate (6892) Provided by Aijianmeng, Taiwan
(C-2)丙烯酸聚氨酯(CN8885) SARTOMER提供 (C-2) Acrylic polyurethane (CN8885) provided by SARTOMER
(D)光起始劑使用1-羥基環己基苯基酮(商品名IRGACURE 184,恆橋產業提供) (D) Use 1-hydroxycyclohexyl phenyl ketone as the photoinitiator (trade name IRGACURE 184, provided by Hengqiao Industry)
其中反應單體(B)、氨基甲酸酯(甲基)丙烯酸寡聚合物(C)的官能基數量顯示表3如下:
要注意的是,表1與表2中的比較例1至比較例10雖然以用語「比較例」表示一些範例,然其並非用以限制本發明所欲保護的範圍排除比較例的情況,本發明之保護範圍當視後附之申請專利範圍所界定者為準,例如可能包含實施例與比較例之情況。 It should be noted that although the comparative examples 1 to 10 in Table 1 and Table 2 use the term "comparative example" to express some examples, it is not intended to limit the scope of the present invention to exclude the case of comparative examples. The scope of protection of the invention shall be subject to the scope defined in the attached patent application, for example, it may include examples and comparative examples.
黏度測試:在25℃環境下對光固化組合物G所測得(單位cps,厘泊.秒)。 Viscosity test: measured on photocurable composition G at 25°C (unit cps, centipoise. second).
配方相容性表示光固化組合物G之組成物的相容情況。 Formula compatibility indicates the compatibility of the composition of the photocurable composition G.
UV照射固化測試:以噴塗或直立式滾輪等方式塗佈之後,利用UV光進行固化測試。「OK」表示能以照射功率100mJcm2固化光固化組合物G。「NG」表示光固化組合物G需使用大於100mJcm2照射功率才能固化。 UV irradiation curing test: after coating by spraying or vertical roller, etc., UV light is used for curing test. "OK" means that the photocurable composition G can be cured with an irradiation power of 100 mJcm 2 . "NG" indicates that the photo-curable composition G needs to be irradiated with a power greater than 100 mJcm 2 to be cured.
附著性測試:以噴塗或直立式滾輪等方式塗佈光固化組合物G在偏光板的四周受裁切面上,並利用UV光進行固化之後,檢測經固化後形成的防水層貼附在偏光板的情形。「OK」 表示防水層貼附在偏光板的情況良好。「NG」表示防水層無法附著在偏光板上防水層。 Adhesion test: apply the photocurable composition G on the cut surface of the polarizing plate by spraying or upright roller, etc., and use UV light to cure, then detect the waterproof layer formed after curing and attach to the polarizing plate Situation. "OK" It indicates that the waterproof layer is attached to the polarizing plate in a good condition. "NG" means that the waterproof layer cannot be attached to the polarizing plate waterproof layer.
塗佈測試:將調配好的光固化組合物G以定量方式,利用噴塗設備噴塗或者使用直立式滾筒法滾刷經裁切後之偏光板102的四周受裁切面,然後利用紫外線(UV)以功率100mJcm2照射光固化組合物G而形成防水層110。其中光固化組合物G的塗佈厚度需達5um,因此黏度要小於50cps。表1中,「OK」表示光固化組合物可供定量塗佈於裁切後之偏光板的四周受裁切面,且經紫外線(UV)照射後,光固化組合物形成防水層的厚度約5um;「NG」表示:光固化組合物因黏度過高,形成的防水層厚度大於5um;「-」表示:光固化組合物進行調配作業時,相容性不佳,因而無法進行塗佈作業。
Coating test: The prepared photo-curable composition G is sprayed in a quantitative manner using spray equipment or using the vertical roller method to brush the cut surface of the
防互黏測試:測試偏光板之堆疊層膜的互黏情況。以噴塗或直立式滾輪等方式塗佈光固化組合物G在偏光板的四周受裁切面上,並利用UV光進行固化之後,檢測經固化後形成之防水層的性質。「OK」表示防水層固化程度足夠,因此不具有黏性,且沒有發生黏片現像。「NG」表示防水層固化程度不足,因此具有黏性(Tg過低),並發生黏片現像。 Anti-adhesion test: test the mutual adhesion of the stacked layers of polarizing plates. After coating the photocurable composition G on the cut surface around the polarizing plate by spraying or standing roller, etc., and curing with UV light, the properties of the waterproof layer formed after curing are tested. "OK" means that the waterproof layer is cured enough, so it is not sticky and there is no sticking phenomenon. "NG" means that the waterproof layer is not cured enough, so it is sticky (Tg is too low), and sticking phenomenon occurs.
透濕度測試:光學膜片以JISZ0208的基準方法,將無水氯化鈣放入清潔的透濕杯(透濕杯由質輕、耐腐蝕、不透氣的材料製成,有效測定面積至少25m2),加入量為5.00~5.02g。然後將面積1m2的光學膜片100(其中偏光板102的構成為
TAC/PVA/PSA/TAC結構,由光固化組合物G形成的保護膜係附著在TAC層的四周端面)放在杯子正中,加上密封圈和杯環,並以蠟緊密封。再將透濕杯放入乾燥器中,平衡30分鐘後進行稱量。稱量後將透濕杯放入已調好溫、濕度的恆溫恆濕箱內(40℃,相對溼度為百分之九十,廠牌為Espec公司),24小時後再將從恒溫恒濕箱內取出的透濕杯放入乾燥器中,平衡30分鐘後,進行稱量。並帶入公式計算其水蒸氣透過率(WVTR;單位g/mm×24h):WVTR=(M2-M1)/(T×S)24h
Moisture permeability test: The optical film is placed in a clean moisture-permeable cup according to the standard method of JISZ0208 (the moisture-permeable cup is made of light-weight, corrosion-resistant and air-impermeable materials, and the effective measurement area is at least 25m 2 ) , The added amount is 5.00~5.02g. Then, the
M2:加濕後透濕杯重量(g) M2: Weight of moisture-permeable cup after humidification (g)
M1:加濕前透濕杯重量(g) M1: Weight of the permeable cup before humidification (g)
T:試驗時間(24h) T: test time (24h)
S:透濕面積 S: Permeable area
黃化測試:將光學膜片100全貼合於玻璃後進行經加壓脫泡後,設置在設定為105℃、-40℃、60℃的溫度及相對溼度為百分之九十的烤箱(Espec公司)中,進行500小時的信賴性測試,然後使用光學色度量測儀(SRUL1)觀察其色度差(信賴性後減掉信賴性前之光學色度點差異)。色度差範圍<0.01表示無黃化現象,表1中以「OK」表示。色度差範圍0.01~0.03表示輕微黃化。色度差範圍>0.03表示嚴重黃化。
Yellowing test: After fully bonding the
耐候性測試:光學膜片100全貼合於玻璃後進行經加壓脫泡後,設置在設定為105℃、-40、60℃的溫度及相對溼度為百分之九十的烤箱(Espec公司)中,進行500小時的信賴性測試,
其觀察發泡性、剝離性程度。其中無發泡且無剝離的情況以「OK」表示。發泡情況目視難辨識,需用光學顯微鏡觀察且發生在邊緣角落者判定為「輕微發泡」。發泡情況目視可看出,僅發生於特定區域且發泡不密集者判定為「少許發泡」。發泡情況發生區域全面密集者判定為「全面發泡」。剝離距離膜邊小於1mm者判定為「輕微剝離」。剝離距離膜邊介於1~5mm者判定為「部分剝離」。剝離距離膜邊大於5mm者判定為「嚴重剝離」。
Weather resistance test: After the
判定結果中以「OK」表示適合用於產品需求的情況,「NG」則相反。 In the judgment result, "OK" indicates that it is suitable for product demand, and "NG" is the opposite.
從表1與表2至少可發現以下結果。根據實施例2、比較例7與比較例9,可發現使用異癸基丙烯酸酯(A-3)可得到較佳的測試結果。根據實施例2與比較例11,可發現使用丙烯酸異冰片酯(B-1)可得到較佳的測試結果。根據實施例2與比較例10,可發現使用丙烯酸聚氨酯(C2)可得到較佳的測試結果。 At least the following results can be found from Table 1 and Table 2. According to Example 2, Comparative Example 7 and Comparative Example 9, it can be found that better test results can be obtained by using isodecyl acrylate (A-3). According to Example 2 and Comparative Example 11, it can be found that using isobornyl acrylate (B-1) can obtain better test results. According to Example 2 and Comparative Example 10, it can be found that using acrylic urethane (C2) can obtain better test results.
綜上所述,雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with examples, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make various modifications and retouching without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be deemed as defined by the scope of the attached patent application.
100:光學膜片 100: optical diaphragm
102:偏光板 102: polarizer
104:離型膜 104: release film
105:光學層 105: optical layer
106:表面保護膜 106: Surface protective film
107、109:保護層 107, 109: protective layer
108:偏光膜 108: polarizing film
110:防水層 110: waterproof layer
111:黏著劑層 111: Adhesive layer
G:光固化組合物 G: photocurable composition
S:受裁切面 S: Cut surface
Claims (9)
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CN109232791B (en) | 2018-08-20 | 2020-06-16 | 珠海赛纳打印科技股份有限公司 | Photocuring non-transparent material for 3D printing, preparation method thereof, 3D printing product and 3D printer |
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