TWI687133B - Induction heating device - Google Patents
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- TWI687133B TWI687133B TW104142964A TW104142964A TWI687133B TW I687133 B TWI687133 B TW I687133B TW 104142964 A TW104142964 A TW 104142964A TW 104142964 A TW104142964 A TW 104142964A TW I687133 B TWI687133 B TW I687133B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
- H05B6/40—Establishing desired heat distribution, e.g. to heat particular parts of workpieces
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
- H05B6/44—Coil arrangements having more than one coil or coil segment
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Abstract
本發明提供一種在不使加熱效率顯著下降之情形下抑制邊緣部之過剩的加熱之感應加熱裝置。 The present invention provides an induction heating device that suppresses excessive heating of an edge portion without significantly reducing heating efficiency.
本發明之解決手段係在將薄板狀被加熱物加熱之感應加熱裝置中,具有:第1加熱線圈,其形成為大致根號記號形狀;及第2加熱線圈,其形成為大致根號記號形狀,並與第1加熱線圈電性連接;且該等係以在彼此並未電性連接之區域中於薄板狀被加熱物的邊緣部附近交差而形成第1空間,於第1空間的外側之薄板狀被加熱物未被搬送之區域形成第2空間、第3空間之方式,將第1加熱線圈與第2加熱線圈相對於薄板狀被加熱物而配置為大致平行,並使第1加熱線圈與第2加熱線圈中之至少任一方可在與薄板狀被加熱物的搬送方向正交之方向上移動,並藉由使可移動的加熱線圈移動而僅令第1空間放大或縮小,且在第1空間與第2空間及第3空間中,使產生之磁通量變為逆向。 The solution means of the present invention is an induction heating device for heating a thin plate-shaped object to be heated, comprising: a first heating coil formed in a substantially root sign shape; and a second heating coil formed in a substantially root sign shape , And are electrically connected to the first heating coil; and these are formed by crossing the vicinity of the edge of the thin plate-shaped object to be heated in areas that are not electrically connected to each other to form a first space outside the first space The area where the thin plate-shaped object to be heated is not formed forms the second space and the third space, the first heating coil and the second heating coil are arranged substantially parallel to the thin plate-shaped object to be heated, and the first heating coil At least one of the second heating coils can be moved in a direction orthogonal to the transport direction of the thin plate-shaped object to be heated, and only the first space can be enlarged or reduced by moving the movable heating coils, and In the first space, the second space, and the third space, the generated magnetic flux is reversed.
Description
本發明係關於一種感應加熱裝置;進一步詳細而言,係關於一種將包含非磁性材料或是磁性材料之薄板狀的被加熱物(以下,將「薄板狀的被加熱物」稱為「薄板狀被加熱物」。)加熱之時使用之感應加熱裝置。 The present invention relates to an induction heating device; in more detail, it relates to a thin plate-shaped object to be heated containing a non-magnetic material or a magnetic material (hereinafter, a "thin plate-shaped object to be heated" is referred to as a "thin-plate-shaped object to be heated" "Object to be heated".) Induction heating device used when heating.
通常,在將磁性材料的薄板狀被加熱物感應加熱之時,係使用具備所謂的「隧道型線圈」作為加熱線圈之感應加熱裝置而加熱。 Generally, when induction heating a thin plate-shaped object to be heated of a magnetic material, an induction heating device equipped with a so-called "tunnel coil" as a heating coil is used for heating.
然而,在具備此一隧道型線圈之感應加熱裝置中,在將非磁性材料的薄板狀被加熱物感應加熱之情形下,於薄板狀被加熱物的表面及背面之各者中所產生之感應電流會抵消,而無法加熱。 However, in the induction heating device provided with this tunnel type coil, in the case of induction heating a thin plate-shaped object to be heated of a non-magnetic material, the induction is generated on each of the surface and the back of the thin plate-shaped object to be heated The current will cancel and cannot be heated.
因此,在將非磁性材料的薄板狀被加熱物感應加熱之時,係使用具備所謂的「橫向型線圈」作為加熱線圈之感應加熱裝置而進行加熱。 Therefore, when induction heating a thin plate-shaped object to be heated of a non-magnetic material, an induction heating device equipped with a so-called "horizontal coil" as a heating coil is used for heating.
此處,作為具備上述之橫向型線圈之感應加熱裝置的一例,已知有藉由與被搬送之薄板狀被加熱物平行地配設形成為大致四角形狀之加熱線圈,並於該加熱線圈的上方側或是下方側搬送薄板狀被加熱物,而將該薄板狀被加熱物加熱之手法(參照圖 1(a)。)。 Here, as an example of an induction heating device provided with the above-mentioned horizontal coil, a heating coil formed into a substantially rectangular shape by arranging it in parallel with the conveyed thin plate-shaped object to be heated is known. The method of transporting the thin plate-shaped object to be heated from the upper side or the lower side and heating the thin plate-shaped object to be heated (refer to the figure 1(a). ).
然而,在此一感應加熱裝置中,加熱線圈係固定地形成為大致四角形狀。 However, in this induction heating device, the heating coil is fixedly formed into a substantially rectangular shape.
因此,在加熱線圈的寬度方向之長度L1與在加熱線圈的上方側或是下方側被搬送而加熱之薄板狀被加熱物的寬度W1相同或較其為大之情形下,感應電流會集中於該薄板狀被加熱物的邊緣部,而導致該邊緣部被過剩地加熱(參照圖1(a)。)。 Therefore, when the length L1 of the heating coil in the width direction is the same as or greater than the width W1 of the thin plate-shaped object to be heated on the upper side or the lower side of the heating coil, the induced current is concentrated on The edge portion of the thin plate-shaped object to be heated causes the edge portion to be excessively heated (see FIG. 1(a).).
作為用以解決此一問題點之手法,已知揭示於專利文獻1中之技術。
As a method for solving this problem, the technique disclosed in
亦即,揭示於該專利文獻1中之技術係藉由將大致V字形狀的加熱線圈(以下,稱為「V字加熱線圈」。)可滑動地配設於大致M字形狀的加熱線圈(以下,稱為「M字加熱線圈」。)中,而因應薄板狀被加熱物的寬度,而調整利用V字加熱線圈及M字加熱線圈而形成之第1空間的大小,並由在該第1空間所產生之磁通量,而將薄板狀被加熱物加熱者(參照圖1(b)。)。
That is, the technique disclosed in
另,在因應薄板狀被加熱物的寬度,而調整利用V字加熱線圈及M字加熱線圈而形成之第1空間的大小之時,係與由V字加熱線圈及M字加熱線圈所形成之第1空間鄰接(在薄板狀被加熱物的寬度方向上鄰接)而形成第2空間及第3空間。 In addition, when the size of the first space formed by the V-shaped heating coil and the M-shaped heating coil is adjusted according to the width of the thin plate-shaped object to be heated, it is the same as that formed by the V-shaped heating coil and the M-shaped heating coil The first space is adjacent (adjacent in the width direction of the thin plate-shaped object to be heated) to form a second space and a third space.
該第2空間及第3空間,係當將第1空間放大時則會縮小,當將第1空間縮小時則會放大。 The second space and the third space are reduced when the first space is enlarged, and enlarged when the first space is reduced.
又,在第2空間及第3空間中,係產生與在第1空間中所產生之磁通量為相反方向的磁通量。 In addition, in the second space and the third space, the magnetic flux generated in the opposite direction to the magnetic flux generated in the first space is generated.
因此,於薄板狀被加熱物的邊緣部附近,於由在第1 空間中所產生之磁通量而被過剩地加熱之薄板狀被加熱物的邊緣部,因會由在第2空間及第3空間中所產生之磁通量而感應有相反方向的渦電流,故會避免邊緣部被過剩地加熱之情形。 Therefore, near the edge of the thin plate-shaped object to be heated, The edge of the thin plate-shaped object to be heated excessively due to the magnetic flux generated in the space will induce an eddy current in the opposite direction due to the magnetic flux generated in the second and third spaces, so the edge will be avoided The situation where the department is heated excessively.
然而,在揭示於專利文獻1之技術中,當薄板狀被加熱物的寬度減小時,則第1空間會縮小,且由在第1空間中所產生之磁通量所引起的對於薄板狀被加熱物之加熱量會下降。
However, in the technique disclosed in
再者,當薄板狀被加熱物的寬度減小時,則產生感應渦電流之磁通量之第2空間及第3空間會放大,該渦電流係與由第1空間所產生之磁通量而感應之渦電流為相反方向,且會發生薄板狀被加熱物之加熱量的進一步下降。 Furthermore, when the width of the thin plate-shaped object to be heated is reduced, the second and third spaces of the magnetic flux that induces eddy current are amplified, and the eddy current is induced by the magnetic flux generated from the first space. It is in the opposite direction, and a further decrease in the heating amount of the thin plate-shaped object to be heated occurs.
因此,在揭示於專利文獻1中之技術中,當薄板狀被加熱物的寬度減小時,則會招致薄板狀被加熱物的加熱效率下降此一新的問題點。
Therefore, in the technique disclosed in
[專利文獻1]日本專利特開2010-245029號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2010-245029
本發明係鑑於如上述般之習知技術具有之各種問題點而完成者,其目的在於提供一種即便是寬度較小的薄板狀被加熱物,亦可抑制對於薄板狀被加熱物之加熱效率的下降,且能夠抑制對於薄板狀被加熱物的邊緣部之過剩的加熱之感應加熱裝置。 The present invention has been completed in view of the various problems of the conventional technology as described above, and its object is to provide a thin plate-shaped object to be heated with a small width that can suppress the heating efficiency of the thin plate-shaped object to be heated The induction heating device can reduce the excessive heating of the edge of the thin plate-shaped object to be heated.
為達成上述目的,本發明之感應加熱裝置係自高頻電源對加熱線圈供給高頻電流而將薄板狀被加熱物感應加熱者;其具有:第1加熱線圈,其於另一方之端部側設置有第1凸部而形成為大致根號記號形狀,於一方之端部與高頻電源連接;及第2加熱線圈,其於另一方之端部側設置有第2凸部而形成為大致根號記號形狀,於另一方之端部與高頻電源連接;且上述第1加熱線圈及上述第2加熱線圈係至少任一方可在與上述薄板狀被加熱物的搬送方向正交之既定方向或是相對於該既定方向而傾斜之方向上移動,且各自相對於上述薄板狀被加熱物而配設為大致平行,僅於上述第1加熱線圈的另一方之端部側與上述第2加熱線圈的一方之端部側被電性連接,上述第1凸部與上述第2凸部係以相互在相反方向突出之方式配設,且於上述第1加熱線圈與上述第2加熱線圈並未電性連接之區域,以於上述薄板狀被加熱物的邊緣部附近未電性連接之方式交差,形成大致四角形狀的第1空間,並且於上述第1空間的外側之上述薄板狀被加熱物未被搬送之區域,以形成第2空間及第3空間之方式配設,於上述第1空間、上述第2空間及上述第3空間,利用高頻電流而產生之磁通量係為逆向,並針對上述第1加熱線圈與上述第2加熱線圈,使可移動的至少一方移動,藉此,上述第1空間在上述既定方向放大或是縮小,上述第2空間及上述第3空間不會放大及縮小。 In order to achieve the above object, the induction heating device of the present invention supplies a high-frequency current from a high-frequency power supply to a heating coil to inductively heat a thin plate-shaped object to be heated; it has: a first heating coil on the other end side The first convex portion is provided and formed into a substantially root mark shape, which is connected to a high-frequency power supply at one end; and the second heating coil is provided at the end portion of the other side with a second convex portion and formed to be substantially The shape of the root sign is connected to a high-frequency power supply at the other end; and at least one of the first heating coil and the second heating coil may be in a predetermined direction orthogonal to the transport direction of the thin plate-shaped object to be heated Or move in a direction inclined with respect to the predetermined direction, and each is arranged substantially parallel to the thin plate-shaped object to be heated, only on the other end side of the first heating coil and the second heating One end of the coil is electrically connected, the first convex portion and the second convex portion are arranged to protrude in opposite directions from each other, and the first heating coil and the second heating coil are not The electrically connected areas intersect in such a way that they are not electrically connected near the edge of the thin plate-shaped object to be heated, forming a substantially square first space, and the thin plate-shaped object to be heated outside the first space The untransported area is arranged in such a way as to form a second space and a third space. In the first space, the second space, and the third space, the magnetic flux generated by the high-frequency current is reversed, and the The first heating coil and the second heating coil move at least one of the movable ones, whereby the first space is enlarged or reduced in the predetermined direction, and the second space and the third space are not enlarged or reduced .
又,本發明在上述之發明中,上述第1加熱線圈的另一方之端部側係以與上述第2加熱線圈的一方之端部側接觸之狀態移動自如地配設。 Further, in the present invention, in the above invention, the other end side of the first heating coil is movably arranged in contact with one end side of the second heating coil.
又,本發明在上述之發明中,進而具有押壓手段,其押壓上述第1加熱線圈的另一方之端部側及上述第2加熱線圈的一方之端部側中之至少任一方;且在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動時,不進行利用上述押壓手段之押壓,而將上述第1加熱線圈與上述第2加熱線圈設為未電性連接之狀態,在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動結束之後,進行利用上述押壓手段之押壓,而將上述第1加熱線圈與上述第2加熱線圈設為電性連接之狀態。 Furthermore, the present invention further includes a pressing means for pressing at least one of the other end side of the first heating coil and one end side of the second heating coil; and When at least one of the first heating coil and the second heating coil moves, the first heating coil and the second heating coil are not electrically connected without performing pressing by the pressing means After the movement of at least one of the first heating coil and the second heating coil is completed, the pressing by the pressing means is performed, and the first heating coil and the second heating coil are set to electric The state of sexual connection.
又,本發明在上述之發明中,於上述第1加熱線圈的另一方之端部側形成第1長孔,於上述第2加熱線圈的一方之端部側形成第2長孔,在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動時,不於上述第1長孔與上述第2長孔插入螺絲,而設為上述第1加熱線圈與上述第2加熱線圈未電性接觸之狀態,在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動結束之後,於上述第1長孔與上述第2長孔插入螺絲,而設為上述第1加熱線圈與上述第2加熱線圈電性連接之狀態。 Furthermore, in the invention described above, the first elongated hole is formed on the other end side of the first heating coil, and the second elongated hole is formed on the one end side of the second heating coil. 1 When at least one of the heating coil and the second heating coil moves, the first heating coil and the second heating coil are not electrically connected without inserting screws into the first elongated hole and the second elongated hole In the state of contact, after the movement of at least one of the first heating coil and the second heating coil is completed, a screw is inserted into the first long hole and the second long hole to set the first heating coil and the above The second heating coil is electrically connected.
又,本發明在上述之發明中,具有:板狀構件,其利用顯示導電性之金屬而形成,且與上述第1加熱線圈的另一方之端部側及上述第2加熱線圈的一方之端部側隔以既定間隔而配設;及押壓手段,其押壓上述板狀構件;且在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動時,不進行利用上述押壓手段之押壓,而將上述第1加熱線圈與上述第2加熱線圈設為未電性連接之狀態,在上述第1加熱線圈及上述第2加熱線圈中之至少任一方移動結束之後,進行利用上述押壓手段之押壓,經由上述板 狀構件而將上述第1加熱線圈與上述第2加熱線圈設為電性連接之狀態。 In addition, the present invention includes the plate-shaped member formed of a metal that exhibits electrical conductivity in the above-mentioned invention, and is connected to the other end side of the first heating coil and one end of the second heating coil The side partitions are arranged at predetermined intervals; and the pressing means presses the plate-like member; and when at least one of the first heating coil and the second heating coil moves, the pressing is not performed Pressing means means that the first heating coil and the second heating coil are not electrically connected, and after at least one of the first heating coil and the second heating coil is moved, it is used The above-mentioned pressing means is pressed by the above-mentioned plate The first heating coil and the second heating coil are electrically connected.
又,本發明在上述之發明中,上述第1凸部係將第1尖部作為頂點而彎曲為銳角之形狀,上述第2空間係形成為將上述第1尖部作為1個頂點之大致三角形狀,上述第2凸部係將第2尖部作為頂點而彎曲為銳角之形狀,上述第3空間係形成為將上述第2尖部作為1個頂點之大致三角形狀。 In addition, in the present invention, in the above invention, the first convex portion is curved at an acute angle with the first tip as a vertex, and the second space is formed as a substantially triangle with the first tip as a vertex In the shape, the second convex portion is curved to have an acute angle with the second tip portion as a vertex, and the third space is formed into a substantially triangular shape with the second tip portion as a vertex.
又,本發明在上述之發明中,上述第1加熱線圈及上述第2加熱線圈係彎曲而形成大致根號記號形狀。 Furthermore, in the present invention, in the above invention, the first heating coil and the second heating coil are bent to form a substantially root symbol shape.
又,本發明在上述之發明中,進而具有板狀的磁性材料,其係以形成有第1空間之區域予以覆蓋之方式配設。 In addition, in the above invention, the present invention further has a plate-shaped magnetic material which is arranged so as to cover the area where the first space is formed.
又,本發明在上述之發明中,上述磁性材料係將在上述薄板狀被加熱物的搬送方向延伸之磁性構件在上述薄板狀被加熱物的寬度方向排列設置複數個而形成。 Furthermore, in the present invention described above, the magnetic material is formed by arranging a plurality of magnetic members extending in the transport direction of the thin plate-shaped object to be heated in the width direction of the thin plate-shaped object to be heated.
本發明由於係如以上說明般構成,因此可發揮即便是寬度較小的薄板狀被加熱物,亦可抑制對於薄板狀被加熱物之加熱效率的下降,且能夠抑制對於薄板狀被加熱物的邊緣部之過剩的加熱之此一優異的效果。 Since the present invention is constructed as described above, it is possible to exert a reduction in the heating efficiency of the thin plate-shaped object to be heated even for a thin plate-shaped object to be heated, and to suppress the reduction in the heating efficiency for the thin plate-shaped object to be heated This excellent effect of excessive heating at the edge.
10‧‧‧感應加熱裝置 10‧‧‧Induction heating device
12‧‧‧高頻電源 12‧‧‧High frequency power supply
14、22‧‧‧饋線 14, 22‧‧‧ feeder
16‧‧‧導件 16‧‧‧Guide
18、20‧‧‧加熱線圈 18, 20‧‧‧ heating coil
18a、18b‧‧‧滑動部 18a, 18b ‧‧‧ sliding part
18c、20c‧‧‧尖部 18c, 20c‧‧‧tip
18d、20d‧‧‧彎曲部 18d, 20d‧‧‧Bend
18e、20e‧‧‧凸部 18e, 20e‧‧‧Convex
18s、20s‧‧‧直線區域 18s, 20s‧‧‧straight area
20a‧‧‧導件部 20a‧‧‧Guide Department
20b‧‧‧直線部 20b‧‧‧Linear part
24、36、38‧‧‧薄板狀被加熱物 24, 36, 38 ‧‧‧ Thin plate-shaped object to be heated
24a、24b、36a、36b、38a、38b‧‧‧邊緣部 24a, 24b, 36a, 36b, 38a, 38b
26‧‧‧搬送路 26‧‧‧Transport
202‧‧‧板狀構件 202‧‧‧Plate member
204、210、212‧‧‧押壓構件 204, 210, 212
206、214、216‧‧‧壓缸 206, 214, 216
206-1、214-1、216-1‧‧‧棒狀構件 206-1, 214-1, 216-1
218‧‧‧板片彈簧 218‧‧‧ Leaf spring
220‧‧‧推舉構件 220‧‧‧ referral
A、B‧‧‧方向 A, B‧‧‧ direction
L1‧‧‧長度 L1‧‧‧Length
P、Q‧‧‧點 P, Q‧‧‧ point
S1、S2、S3‧‧‧空間 S1, S2, S3 ‧‧‧ space
圖1(a)係利用習知技術之具備橫向型線圈之感應加熱裝置的概略構成說明圖;又,圖1(b)係顯示抑制對於薄板狀被加熱物的邊緣部之過剩的加熱之感應加熱裝置之概略構成說明圖。 FIG. 1(a) is an explanatory diagram of a schematic configuration of an induction heating device equipped with a horizontal coil using a conventional technology; FIG. 1(b) shows an induction to suppress excessive heating of an edge portion of a thin plate-shaped object to be heated An explanatory diagram of a schematic configuration of a heating device.
圖2(a)係利用本發明之感應加熱裝置的概略構成說明圖;又,圖2(b)係為圖2(a)的I箭頭視圖。 FIG. 2(a) is an explanatory diagram of a schematic configuration using the induction heating device of the present invention; and FIG. 2(b) is an I arrow view of FIG. 2(a).
圖3係利用本發明之感應加熱裝置的動作說明圖。 FIG. 3 is a diagram illustrating the operation of the induction heating device of the present invention.
圖4(a)及(b)係利用本發明之感應加熱裝置的動作說明圖。 4(a) and (b) are operation explanatory diagrams using the induction heating device of the present invention.
圖5係顯示利用本發明之感應加熱裝置的變形例之說明圖,且係顯示將2個加熱線圈配設於薄板狀被加熱物的上方側及下方側之狀態之說明圖。 FIG. 5 is an explanatory diagram showing a modification of the induction heating device of the present invention, and is an explanatory diagram showing a state where two heating coils are arranged on the upper side and the lower side of the thin plate-shaped object to be heated.
圖6係顯示利用本發明之感應加熱裝置的變形例之說明圖,且係將加熱線圈之尖部及彎曲部彎曲而設為大致根號記號形狀之感應加熱裝置的概略構成說明圖。 FIG. 6 is an explanatory diagram showing a modification of the induction heating device of the present invention, and is a schematic configuration explanatory diagram of an induction heating device in which the tip portion and the bending portion of the heating coil are bent to have a substantially root symbol shape.
圖7(a)及(b)係顯示利用本發明之感應加熱裝置的變形例之說明圖;圖7(a)係在2個加熱線圈之間搬送薄板狀被加熱物之感應加熱裝置的概略構成說明圖;又,圖7(b)係為圖7(a)的Ⅱ箭頭視圖。 7(a) and (b) are explanatory diagrams showing a modified example of the induction heating device of the present invention; FIG. 7(a) is an outline of an induction heating device that transports a thin plate-shaped object to be heated between two heating coils Fig. 7(b) is a Ⅱ arrow view of Fig. 7(a).
圖8(a)及(b)係顯示利用本發明之感應加熱裝置的變形例之說明圖;圖8(a)係於加熱線圈的附近配設複數個板狀的磁性構件之感應加熱裝置的概略構成說明圖;又,圖8(b)係為圖8(a)的Ⅲ箭頭視圖。 8(a) and (b) are explanatory diagrams showing a modification of the induction heating device of the present invention; FIG. 8(a) is an induction heating device in which a plurality of plate-shaped magnetic members are arranged near a heating coil FIG. 8(b) is a III arrow view of FIG. 8(a).
圖9(a)及(b)係顯示利用本發明之感應加熱裝置的變形例之說明圖;圖9(a)係空間S2、S3成為大致四角形狀之感應加熱裝置的概略構成說明圖;又,圖9(b)係空間S2、S3成為大致半圓形狀之感應加熱裝置的概略構成說明圖。 9(a) and (b) are explanatory diagrams showing modified examples of the induction heating device of the present invention; FIG. 9(a) is an explanatory diagram of a schematic configuration of an induction heating device whose spaces S2 and S3 have substantially rectangular shapes; and 9(b) is an explanatory diagram of a schematic configuration of an induction heating device in which the spaces S2 and S3 have a substantially semicircular shape.
圖10係顯示利用本發明之感應加熱裝置的變形例之說明圖,且係於加熱線圈的附近配設一片板狀的磁性構件之感應加熱裝置的概略構成說明圖。 10 is an explanatory diagram showing a modified example of the induction heating device of the present invention, and is a schematic configuration explanatory diagram of an induction heating device in which a plate-shaped magnetic member is arranged near a heating coil.
圖11(a)及(b)係顯示利用本發明之感應加熱裝置的變形例之說明圖;圖11(a)係利用押壓構件而接觸加熱線圈之感應加熱裝置的概略構成說明圖;又,圖11(b)係為圖11(a)的Ⅳ箭頭視圖。 11(a) and (b) are explanatory diagrams showing modified examples of the induction heating device of the present invention; FIG. 11(a) is an explanatory diagram of a schematic configuration of an induction heating device using a pressing member to contact a heating coil; and Fig. 11(b) is the arrow IV view of Fig. 11(a).
圖12(a)、(b)及(c)係顯示利用本發明之感應加熱裝置的變形例之說明圖;圖12(a)係利用螺絲而接觸加熱線圈之感應加熱裝置的概略構成說明圖;又,圖12(b)係為圖12(a)的V箭頭視圖;又,圖12(c)係顯示在加熱線圈中插入螺絲之長孔之說明圖。 12(a), (b) and (c) are explanatory diagrams showing a modification of the induction heating device of the present invention; FIG. 12(a) is a schematic configuration explanatory diagram of an induction heating device using a screw to contact a heating coil Fig. 12(b) is a V arrow view of Fig. 12(a); and Fig. 12(c) is an explanatory view showing a long hole for inserting a screw in a heating coil.
圖13係顯示利用本發明之感應加熱裝置的變形例之說明圖,且係一方之加熱線圈在相對於與搬送方向正交之方向而傾斜之方向上移動之感應加熱裝置的概略構成說明圖。 13 is an explanatory diagram showing a modification of the induction heating device of the present invention, and is a schematic configuration explanatory diagram of an induction heating device in which one of the heating coils moves in a direction inclined relative to the direction orthogonal to the conveying direction.
圖14係顯示利用本發明之感應加熱裝置的變形例之概略構成說明圖。 14 is an explanatory diagram showing a schematic configuration of a modification of the induction heating device of the present invention.
圖15(a)係為圖14的Ⅵ箭頭視圖;又,圖15(b)係圖14的加熱線圈彼此電性連接之部分之Ⅶ箭頭視圖;又,圖15(c)係顯示加熱線圈被電性連接之狀態之說明圖。 15(a) is a view of arrow VI of FIG. 14; and FIG. 15(b) is a view of arrow VII of the portion where the heating coils of FIG. 14 are electrically connected to each other; further, FIG. 15(c) shows that the heating coil is Illustration of the state of electrical connection.
圖16(a)及(b)係顯示圖14所示之感應加熱裝置的變形例之概略構成說明圖。 16(a) and (b) are explanatory diagrams showing a schematic configuration of a modification of the induction heating device shown in FIG.
圖17(a)、(b)及(c)係顯示圖11所示之感應加熱裝置的變形例之說明圖。 17(a), (b) and (c) are explanatory diagrams showing a modification of the induction heating device shown in FIG.
圖18(a)、(b)、(c)及(d)係僅於加熱線圈18的另一方之端部側之上方側配設押壓構件及壓缸之時的說明圖。
18(a), (b), (c), and (d) are explanatory views when the pressing member and the pressing cylinder are arranged only on the upper side of the other end side of the
圖19(a)及(b)係僅於加熱線圈20的一方之端部側之下方側配設押壓構件及壓缸之時的說明圖。
FIGS. 19( a) and (b) are explanatory diagrams when the pressing member and the pressing cylinder are arranged only on the lower side of one end side of the
以下,一面參照附圖,一面就利用本發明之感應加熱裝置的實施形態之一例詳細地進行說明。 Hereinafter, an example of an embodiment using the induction heating device of the present invention will be described in detail while referring to the drawings.
此處,於圖2(a)顯示利用本發明之感應加熱裝置的概略構成說明圖,於圖2(b)顯示圖2(a)的I箭頭視圖。 Here, FIG. 2(a) shows an explanatory diagram of a schematic configuration of an induction heating device using the present invention, and FIG. 2(b) shows an arrow I view of FIG. 2(a).
該圖2所示之感應加熱裝置10在構成上具有:高頻電源12;經由饋線14而與高頻電源12連接之導件16;加熱線圈18,其形成於一方之端部側在導件16上滑動之滑動部18a;及加熱線圈20,其將引導形成於加熱線圈18的另一方之端部側之滑動部18b之導件部20a形成於一方的端部側,且於形成於另一方的端部側之直線部20b經由饋線22而與高頻電源12連接。
The
另,導件16、加熱線圈18及加熱線圈20較佳為利用例如銅而形成,且由相同材質而構成。
In addition, the
又,加熱線圈18與加熱線圈20係於上方側及下方側隔以空間而配置,以使除一部分以外彼此不會電性連接。
In addition, the
更詳細而言,加熱線圈18係於加熱線圈20的導件部20a移動自如地配設有滑動部18b,且加熱線圈18及加熱線圈20係供給用以實現內部冷卻之液體(例如水。)。
In more detail, the
該加熱線圈18,係形成為模仿表示平方根之記號即「√(根號)」的形狀之大致根號記號形狀,且彎曲而形成具備尖部18c之凸部18e及彎曲部18d。亦即,凸部18e係成為將尖部18c作為頂點而彎曲為銳角之形狀。
The
同樣,加熱線圈20,係形成為模仿表示平方根之記號即「√(根號)」的形狀之大致根號記號形狀,且彎曲而形成具備尖部20c之凸部20e與彎曲部20d。亦即,凸部20e係成為將尖部20c作為
頂點而彎曲為銳角之形狀。
In the same manner, the
又,加熱線圈18及加熱線圈20,係配設於被搬送之薄板狀被加熱物24的上方側,且於滑動部18b與導件部20a被電性連接。
The
而後,加熱線圈18及加熱線圈20,係於搬送薄板狀被加熱物24之搬送路26的上方側,配設為以相互不會電性連接之方式交差而形成有大致四角形狀,且加熱線圈18、加熱線圈20、及被搬送至搬送路26之薄板狀被加熱物24,係以各自位於大致平行之方式配設。
Then, the
又,加熱線圈18,係配設於加熱線圈20的上方側,且以朝向搬送薄板狀被加熱物24之搬送方向的前方側而使凸部18e突出之方式配設。
In addition, the
而後,加熱線圈18係以使滑動部18a、彎曲部18d及尖部18c位於同一平面上之方式形成,滑動部18b係以與導件部20a上下重疊之方式形成。
Then, the
另一方面,加熱線圈20,係配設於加熱線圈18的下方側,且以朝向搬送薄板狀被加熱物24之搬送方向的後方側而使凸部20e突出之方式配設。
On the other hand, the
而後,加熱線圈20係以使導件部20a、彎曲部20d、尖部20c及直線部20b位於同一平面上之方式形成。
Then, the
又,導件16及設置於加熱線圈20之導件部20a在構成上具有既定的長度,而在移動加熱線圈18之時,在構成上具有能夠引導設置於加熱線圈18之滑動部18a、18b之長度。
In addition, the
在以上之構成中,係一面參照圖3及圖4所示之動作說
明圖,一面就使用感應加熱裝置10而將薄板狀被加熱物24加熱之手法進行說明。
In the above configuration, it is referred to the actions shown in FIGS. 3 and 4
In the drawings, the method of heating the thin plate-shaped object to be heated 24 using the
若要使用感應加熱裝置10而將薄板狀被加熱物24加熱,首先係以如下方式進行調整,即由未圖示之移動手段而使加熱線圈18在箭頭A方向或是箭頭B方向(即,與搬送方向正交之方向。)上移動,而加熱線圈18與加熱線圈20未電性連接地使交差之點P與點Q之位置係位於在加熱線圈18及加熱線圈20的下方側被搬送之薄板狀被加熱物24的邊緣部24a、24b之各者的附近(參照圖3。)。
To use the
另,在使點P與點Q位於邊緣24a、24b的附近之時,較佳為,以使點P與邊緣部24a於圖3之版面的垂直方向對向,且使點Q與邊緣部24b於圖3之版面的垂直方向對向之方式予以調整。
In addition, when the point P and the point Q are located in the vicinity of the
具體而言,在感應加熱裝置10中,在將寬度小於薄板狀被加熱物24之薄板狀被加熱物36加熱之情形下,係使加熱線圈18在箭頭A方向(參照圖3。)上移動,且將加熱線圈18與加熱線圈20交差之點P及點Q之位置,調整至與薄板狀被加熱物36的邊緣部36a、36b分別對向之位置(參照圖4(a)。)。
Specifically, in the
另,藉由使加熱線圈18在箭頭A方向上移動,而令利用加熱線圈18及加熱線圈20而形成之大致四角形狀的空間S1予以縮小。再者,此時,空間S1的外側之將下方側形成於並未搬送薄板狀被加熱物24之區域之大致三角形狀的空間S2、S3,即便是加熱線圈18在箭頭A方向上移動,亦不會予以縮小及放大。
In addition, by moving the
該空間S2係利用加熱線圈18的尖部18c而形成大致三角形狀的1個頂點,空間S3係利用加熱線圈20的尖部20c而形成大致三角形狀的1個頂點。
This space S2 uses the
又,在感應加熱裝置10中,在將寬度大於薄板狀被加熱物24之板狀被加熱物38加熱之情形下,係使加熱線圈18在箭頭B方向(參照圖3。)上移動,且將加熱線圈18與加熱線圈20交差之點P及點Q的位置,調整至與薄板狀被加熱物38的邊緣部38a、38b分別對向之位置(參照圖4(b)。)。
In addition, in the
另,藉由使加熱線圈18在箭頭B方向上移動,而令利用加熱線圈18及加熱線圈20而形成之大致四角形狀的空間S1予以放大。再者,此時,大致三角形狀的空間S2、S3係即便加熱線圈18在箭頭B方向上移動,亦不會予以縮小及放大。
In addition, by moving the
其後,當自高頻電源12經由饋線14而對於導件16供給高頻電流時,則所供給之高頻電流,係如圖3之箭頭所示般,自導件16對於設置有滑動部18a之加熱線圈18予以供電,進而自加熱線圈18的滑動部18b通過設置有導件部20a之加熱線圈20,而自加熱線圈20的直線部20b經由饋線22而返回至高頻電源12,而在加熱線圈18及加熱線圈20中產生高頻電流的流動。
Thereafter, when the high-frequency current is supplied from the high-
利用該加熱線圈18及加熱線圈20之高頻電流的流動,於空間S1中,會自圖3之版面的背面朝向表面而產生磁通量,而藉由所產生之磁通量通過薄板狀被加熱物24,會於薄板狀被加熱物24的表面感應有渦電流而將薄板狀被加熱物24加熱。
By the flow of the high-frequency current of the
而後,於空間S2、S3,利用加熱線圈18及加熱線圈20之高頻電流的流動,會自圖3之版面的表面朝向背面而產生磁通量,且會產生與於空間S1所產生之磁通量為相反方向的磁通量。
Then, in the spaces S2 and S3, the flow of the high-frequency current of the
此處,於在空間S1的下方側被搬送之薄板狀被加熱物24的邊緣部24a、24b之附近,會產生與通過薄板狀被加熱物24之磁
通量(即,於空間S1所產生之磁通量。)為相反方向的磁通量(即,於空間S2、S3所產生之磁通量。),且此一相反方向的磁通量之一部分會通過邊緣部24a、24b。
Here, in the vicinity of the
因此,於薄板狀被加熱物24的邊緣部24a、24b,因會感應有與被薄板狀被加熱物24所感應之渦電流為相反方向的渦電流,故會抑制對於邊緣部24a、24b之過剩的加熱。
Therefore, the eddy currents in the opposite direction to the eddy currents induced by the thin-plate-shaped object to be heated 24 are induced in the
然而,藉由使V字加熱線圈移動,而調整第1空間的大小之利用揭示於專利文獻1中之技術之感應加熱裝置中,當第1空間予以放大時,則第2空間及第3空間予以縮小,而當第1空間予以縮小時,則第2空間及第3空間予以放大。另,此時,第1空間會與薄板狀被加熱物的寬度之平方成比例而放大或是縮小。
However, by moving the V-shaped heating coil to adjust the size of the first space, in the induction heating device disclosed in the technique of
因此,在利用揭示於專利文獻1中之技術之感應加熱裝置中,當薄板狀被加熱物的寬度減小時,由於係以因應該薄板狀被加熱物的寬度而將第1空間縮小之方式予以調整,因此於第1空間產生之磁通量會與薄板狀被加熱物的寬度之平方成比例而減少。又,此時,因第2空間及第3空間被放大,故於第2空間及第3空間產生之磁通量會增大。
Therefore, in the induction heating device using the technology disclosed in
亦即,當薄板狀被加熱物的寬度減小時,則藉由在第1空間產生之磁通量會使薄板狀被加熱物所感應之渦電流減少,且與該渦電流為相反方向被感應之渦電流(即,由在第2空間及第3空間產生之磁通量而被感應之渦電流)會增大。 That is, when the width of the thin plate-shaped object to be heated is reduced, the eddy current induced by the thin plate-shaped object to be heated is reduced by the magnetic flux generated in the first space, and the eddy current induced in the opposite direction to the eddy current The current (ie, the eddy current induced by the magnetic flux generated in the second space and the third space) increases.
因而,在利用揭示於專利文獻1中之技術之感應加熱裝置中,隨著薄板狀被加熱物的寬度減小,由在第1空間產生之磁通量的減少會導致對於薄板狀被加熱物之加熱效率下降,且由在第
2空間及第3空間產生之磁通量的增大會發生對於薄板狀被加熱物之加熱效率的進一步下降。
Therefore, in the induction heating device using the technology disclosed in
如此,在利用揭示於專利文獻1中之技術之感應加熱裝置中,當薄板狀被加熱物的寬度減小時,則會導致對於薄板狀被加熱物之加熱效率顯著下降。
As such, in the induction heating device using the technique disclosed in
相對於此,在利用本發明之感應加熱裝置10中,藉由移動加熱線圈18,而即便空間S1予以放大或是縮小,亦不會令空間S2、S3縮小或是放大。
In contrast, in the
因此,在利用本發明之感應加熱裝置10中,當薄板狀被加熱物24的寬度減小時,則係以因應薄板狀被加熱物24的寬度而使空間S1縮小之方式予以調整,而於空間S1產生之磁通量會與薄板狀被加熱物24的寬度成比例而減少。然而,此時,由於空間S2、S3並未放大而為一定,因此於空間S2、S3產生之磁通量不會增大。
Therefore, in the
亦即,即便薄板狀被加熱物24的寬度減小,與藉由在空間S1中產生之磁通量而於薄板狀被加熱物24感應之渦電流為相反方向而感應之渦電流(即,由在空間S2、S3中產生之磁通量而感應之渦電流。)仍成為一定。 That is, even if the width of the thin plate-shaped object to be heated 24 is reduced, the eddy current induced in the thin plate-shaped object to be heated 24 by the magnetic flux generated in the space S1 is in the opposite direction (i.e. The eddy current induced by the magnetic flux generated in the spaces S2 and S3.) remains constant.
因而,在利用本發明之感應加熱裝置10中,隨著薄板狀被加熱物24的寬度減小,雖會由在空間S1產生之磁通量的減少而使對於薄板狀被加熱物24之加熱效率下降,但由於在空間S2、S3產生之磁通量不會變化,因此會避免發生對於薄板狀被加熱物24之加熱效率的進一步下降。
Therefore, in the
如此,利用本發明之感應加熱裝置10相較於利用揭示於專利文獻1中之技術之感應加熱裝置,係即便薄板狀被加熱物的
寬度減小,亦能夠抑制對於薄板狀被加熱物之加熱效率的下降。
In this way, compared to the induction heating device using the technology disclosed in
如以上說明般,利用本發明之感應加熱裝置10係將模仿表示平方根之記號即「√」之大致根號記號形狀的加熱線圈18,於予以加熱之薄板狀被加熱物24的上方側,以使凸部18e於薄板狀被加熱物24的搬送方向之前方側突出之方式配置,且在加熱線圈18的下方側,於薄板狀被加熱物24的上方側,將大致根號記號形狀的加熱線圈20,以使凸部20e於搬送方向的後方側突出之方式配置。
As described above, the
而後,將加熱線圈18以可移動之方式配設於加熱線圈20,且利用加熱線圈18與加熱線圈20而形成大致四角形狀的空間S1,且於空間S1的外側之於下方側並未搬送薄板狀被加熱物24之區域形成大致三角形狀的空間S2、S3,而藉由移動加熱線圈18,而調整空間S1的大小。
Then, the
藉此,在利用本發明之感應加熱裝置10中,可在空間S2、S3的大小未變化地,因應薄板狀被加熱物24的寬度而調整空間S1的大小。
Accordingly, in the
因此,根據利用本發明之感應加熱裝置,對於薄板狀被加熱物24之加熱效率不會因應薄板狀被加熱物24的寬度而顯著下降。 Therefore, according to the induction heating device of the present invention, the heating efficiency for the thin plate-shaped object to be heated 24 does not significantly decrease depending on the width of the thin plate-shaped object to be heated 24.
另,上述之實施形態係可如以下(1)至(11)所示般變形。 In addition, the above-mentioned embodiments can be modified as shown in (1) to (11) below.
(1)在上述之實施形態中,雖使加熱線圈18利用未圖示之移動手段(例如馬達)而移動,並將加熱線圈18與加熱線圈20之交點即點P與點Q以位於薄板狀被加熱物24的邊緣部24a、24b之附近之方式予以調整,但當然並非限定於此,亦可是例如由作業者利用
手動而使加熱線圈18的位置移動,而調整點P及點Q的位置。
(1) In the above-mentioned embodiment, although the
(2)在上述之實施形態中,雖於薄板狀被加熱物24的上方側設置加熱線圈18及加熱線圈20,但當然並非限定於此,亦可於薄板狀被加熱物24的下方側設置加熱線圈18及加熱線圈20。
(2) In the above-mentioned embodiment, although the
再者,如圖5所示般,亦可於薄板狀被加熱物24的上方側與下方側兩者設置加熱線圈18及加熱線圈20。
Furthermore, as shown in FIG. 5, the
(3)在上述之實施形態中,雖於加熱線圈20的上方側配置加熱線圈18,但當然亦可於加熱線圈20的下方側配置加熱線圈18。
(3) In the above-described embodiment, although the
(4)在上述之實施形態中,雖固定加熱線圈20,而使加熱線圈18移動,但當然並非限定於此,其既可設為固定加熱線圈18,而使加熱線圈20可移動之構成,亦可設為加熱線圈18及加熱線圈20皆可移動之構成。
(4) In the above-mentioned embodiment, although the
(5)在上述之實施形態中,加熱線圈18雖彎曲而形成尖部18c及彎曲部18d,但當然並非限定於此,其亦可將尖部18c及彎曲部18d彎曲而形成大致根號記號形狀(參照圖6。)。
(5) In the above embodiment, the
又,加熱線圈20雖彎曲而形成尖部20c及彎曲部20d,但當然並非限定於此,其亦可將尖部20c及彎曲部20d彎曲而形成大致根號記號形狀(參照圖6。)。
Although the
藉此,在加熱線圈18、20中,能夠使在加熱線圈18、20內流動之冷卻水的水流變得平順,且提高利用冷卻水之冷卻效果。 Thereby, in the heating coils 18 and 20, the flow of the cooling water flowing in the heating coils 18 and 20 can be smoothed, and the cooling effect by the cooling water can be improved.
(6)在上述之實施形態中,雖將加熱線圈18及加熱線圈20皆設置於被搬送之薄板狀被加熱物24的上方側,但當然並非限
定於此。
(6) In the above-mentioned embodiment, although the
亦即,在配置加熱線圈18與加熱線圈20之時,既可將加熱線圈18設置於薄板狀被加熱物24的上方側,且將加熱線圈20設置於薄板狀被加熱物24的下方側(參照圖7(a)、(b)。),亦可將加熱線圈18設置於薄板狀被加熱物24的下方側,且將加熱線圈20設置於薄板狀被加熱物24的上方側。
That is, when the
(7)在上述之實施形態中,為實現效率良好地加熱,當然亦可使用磁性材料。 (7) In the above-mentioned embodiment, in order to achieve efficient heating, of course, a magnetic material may also be used.
具體而言,亦可於位於薄板狀被加熱物24的上方側之加熱線圈18及加熱線圈20的上方側配置板狀的磁性材料(參照圖8(a)、(b)及圖10。)。
Specifically, a plate-shaped magnetic material may be arranged above the
亦即,利用板狀的磁性材料與薄板狀被加熱物24,以包夾加熱線圈18及加熱線圈20之方式配置。
That is, the plate-shaped magnetic material and the thin plate-shaped object to be heated 24 are arranged so as to sandwich the
藉此,能夠將於利用加熱線圈18與加熱線圈20所形成之大致四角形狀的空間S1中所產生之磁通量由磁性材料而予以集中,且能夠提高加熱效率。
Thereby, the magnetic flux generated in the substantially square space S1 formed by the
又,如上述(6)般,在將加熱線圈18配置於薄板狀被加熱物24的上方側,並將加熱線圈20配置於薄板狀被加熱物24的下方側之情形下,既可於加熱線圈18的上方側配置板狀的磁性材料,亦可於加熱線圈20的下方側配置板狀的磁性材料,或是亦可於加熱線圈18的上方側配置板狀的磁性材料,且於加熱線圈20的下方側配置板狀的磁性材料。
Also, as described in (6) above, when the
再者,在將加熱線圈18配置於薄板狀被加熱物24的下方側,並將加熱線圈20配置於薄板狀被加熱物24的上方側之情形
下,既可於加熱線圈18的下方側配置板狀的磁性材料,亦可於加熱線圈20的上方側配置板狀的磁性材料,或是亦可於加熱線圈18的下方側配置板狀的磁性材料,且於加熱線圈20的上方側配置板狀的磁性材料。
In addition, when the
亦即,板狀的磁性材料係以將利用加熱線圈18及加熱線圈20所形成之大致四角形狀的空間S1覆蓋之方式配設。
That is, the plate-shaped magnetic material is arranged so as to cover the substantially square space S1 formed by the
另,此一板狀的磁性材料既可是配合薄板狀被加熱物24的寬度而成型之一片板狀磁性構件(參照圖10。),亦可由在薄板狀被加熱物24的搬送方向上延伸之複數個磁性構件形成(參照圖8(a)。)。 In addition, this one-plate-shaped magnetic material may be a sheet-shaped magnetic member formed in accordance with the width of the thin-plate-shaped object to be heated 24 (refer to FIG. 10), or may be extended in the transport direction of the thin-plate-shaped object to be heated 24. A plurality of magnetic members are formed (see FIG. 8(a).).
在使板狀的磁性材料由複數個磁性構件形成之情形下,可因應薄板狀被加熱物24的寬度,而將複數個磁性構件在薄板狀被加熱物24的寬度方向上並設,而調整板狀的磁性材料之寬度方向的長度,藉此,能夠容易地調整板狀的磁性材料之寬度方向的長度。 When the plate-shaped magnetic material is formed by a plurality of magnetic members, the plurality of magnetic members can be adjusted in parallel in the width direction of the thin-plate-shaped object to be heated 24 in accordance with the width of the thin-plate-shaped object to be heated 24 The length of the plate-shaped magnetic material in the width direction can thereby easily adjust the length of the plate-shaped magnetic material in the width direction.
(8)在上述之實施形態中,雖將空間S2以加熱線圈18的尖部18c為頂點之一而設為大致三角形狀,並將空間S3以加熱線圈20的尖部20c為頂點之一而設為大致三角形狀,但當然並非限定於此。
(8) In the above-described embodiment, the space S2 has a substantially triangular shape with the
亦即,亦可將加熱線圈18的凸部18e之形狀變形,而將空間S2設為大致四角形狀(參照圖9(a)。)或是大致半圓形狀(參照圖9(b)。)等之任意形狀。
That is, the shape of the
同樣,亦可將加熱線圈20的尖部20c附近之形狀變形,而將空間S3設為大致四角形狀(參照圖9(a)。)或是大致半圓形狀(參
照圖9(b)。)等之任意形狀。
Similarly, the shape near the
(9)在上述之實施形態中,雖由於設置於加熱線圈18的另一方之端部側之滑動構件18b被引導至設置於加熱線圈20的一方之端部側之導件部20a,因此加熱線圈18與加熱線圈20成為經常接觸之狀態,但當然加熱線圈18與加熱線圈20亦可設為在加熱線圈18移動之時不會彼此接觸,而在加熱線圈18之移動結束之時彼此接觸之構成。
(9) In the above-mentioned embodiment, since the sliding
具體而言,可設為下述之第1構成、第2構成或是第3構成。 Specifically, it can be set as the following first configuration, second configuration, or third configuration.
將加熱線圈18與加熱線圈20,未彼此接觸地,以與被搬送之薄板狀被加熱物24成為平行之方式配設,並於加熱線圈18的另一方之端部側之上方側配設押壓構件210,且於加熱線圈20的一方之端部側之下方側配設押壓構件212(參照圖11(a)、(b)。)。
The
另,在該情形下,於加熱線圈18中,無需設置滑動構件18b,再者,於加熱線圈20中,無需設置導件部20a。
In addition, in this case, it is not necessary to provide the sliding
加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側係以各自利用例如賦能手段(未圖示。)而經常隔以一定的間隔之方式設計。
The other end side of the
押壓構件210,係利用絕緣材料而形成,且配設於自壓缸214延伸之棒狀構件214-1的下方側端部。
The pressing
壓缸214,係利用例如螺線管而將棒狀構件214-1移動至上方側及下方側者,且伴隨該棒狀構件214-1的移動,會使押壓
構件210移動至上方側及下方側。另,作為將棒狀構件214-1移動至上方側及下方側之機構,其並非限定於螺線管,還可使用習知之公知的技術。
The
而後,藉由使棒狀構件214-1移動至下方側而使押壓構件210移動至下方側,並將加熱線圈18自上方側朝向下方側以既定的壓力予以押壓。藉此,加熱線圈18會對抗賦能手段(未圖示。)的賦能力而被按壓至下方側。
Then, by moving the rod-shaped member 214-1 to the lower side, the pressing
又,藉由使棒狀構件214-1移動至上方側而使押壓構件210移動至上方側,並解除對於加熱線圈18之押壓。藉此,加熱線圈18會利用賦能手段(未圖示。)的賦能力而被推舉至上方側。
Further, by moving the rod-shaped member 214-1 to the upper side, the pressing
押壓構件212,係利用絕緣材料而形成,且配設於自壓缸216延伸之棒狀構件216-1的上方側端部。
The pressing
壓缸216,係利用例如螺線管而將棒狀構件216-1移動至上方側及下方側者,且伴隨該棒狀構件216-1的移動,會使押壓構件212移動至上方側及下方側。另,作為將棒狀構件216-1移動至上方側及下方側之機構,其並非限定於螺線管,還可使用習知之公知的技術。
The
而後,藉由使棒狀構件216-1移動至上方側而使押壓構件212移動至上方側,並將加熱線圈20自下方側朝向上方側以既定的壓力予以押壓。藉此,加熱線圈20會對抗賦能手段(未圖示。)的賦能力而被推舉至上方側。
Then, by moving the rod-shaped member 216-1 to the upper side, the pressing
又,藉由使棒狀構件216-1移動至下方側而使押壓構件212移動至下方側,並解除對於加熱線圈20之押壓。藉此,加熱線圈20會利用賦能手段(未圖示。)的賦能力而被按壓至下方側。
In addition, by moving the rod-shaped member 216-1 to the lower side, the pressing
另,押壓構件210及押壓構件212,係以使押壓構件210押壓加熱線圈18之面與押壓構件212押壓加熱線圈20之面彼此包夾加熱線圈18、20而對向之方式配設。
In addition, the pressing
而後,在並不利用押壓構件210而押壓加熱線圈18的另一方之端部側,且並不利用押壓構件212而押壓加熱線圈20的一方之端部側之情形下,係在加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側未接觸之情形下,使加熱線圈18與加熱線圈20成為彼此並未接觸之狀態。亦即,在該情形下,使加熱線圈18與加熱線圈20成為並未電性連接之狀態。
Then, in the case where the other end side of the
又,在利用押壓構件210而押壓加熱線圈18的另一方之端部側,且利用押壓構件212而押壓加熱線圈20的一方之端部側之情形下,係使加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側接觸,而使加熱線圈18與加熱線圈20成為彼此接觸之狀態。亦即,在該情形下,使加熱線圈18與加熱線圈20成為電性連接之狀態。
In addition, when the
另,押壓構件210、壓缸214、押壓構件212及壓缸216,既可伴隨加熱線圈18的移動而在左右方向上移動,亦可不移動。
In addition, the pressing
此處,在押壓構件210、壓缸214、押壓構件212及壓缸216並未伴隨加熱線圈18的移動而移動之情形下,加熱線圈18的另一方之端部側的長度與加熱線圈20的一方之端部側的長度,係即便加熱線圈18予以移動,在利用押壓構件210及押壓構件212而押壓之時,亦是設定為成為以使加熱線圈18與加熱線圈20可電性連接之長度。
Here, when the
因而,在此一構成之情形下,係並不利用押壓構件210
而押壓加熱線圈18的另一方之端部側,且並不利用押壓構件212而押壓加熱線圈20的一方之端部側,藉此將加熱線圈18與加熱線圈20設為非接觸的狀態,而使加熱線圈18移動。
Therefore, in the case of this configuration, the pressing
而後,將加熱線圈18移動至任意的位置,且在加熱線圈18的移動結束之時,係利用押壓構件210而押壓加熱線圈18的另一方之端部側,且利用押壓構件212而押壓加熱線圈20的一方之端部側,藉此將加熱線圈18與加熱線圈20設為接觸之狀態。
Then, the
以此一狀態,當自高頻電源12經由饋線14而對於加熱線圈18供給高頻電流時,則供給於加熱線圈18之高頻電流,會以通過加熱線圈20,而自加熱線圈20的另一方之端部經由饋線22而返回至高頻電源12之方式,產生加熱線圈18及加熱線圈20之高頻電流的流動。
In this state, when the high-frequency current is supplied to the
另,押壓構件210及押壓構件212,雖係利用由控制部(未圖示。)之控制而進行對於加熱線圈18、20之押壓及押壓的解除,但此一由控制部之控制,既可是例如由作業者基於操作件(未圖示。)的操作而進行,亦可是由檢測部(未圖示。)基於加熱線圈18的移動開始指示之檢測或加熱線圈18的移動結束之檢測等之檢測結果而進行。
In addition, the pressing
又,亦可是將押壓構件210以接觸於加熱線圈18的另一方之端部側之上方側之狀態予以固定,且將押壓構件212以接觸於加熱線圈20的一方之端部之下方側之狀態予以固定(參照圖17(c)。)。
Alternatively, the pressing
在該情形下,亦可不設置賦能手段(未圖示。),該賦能手段係以使加熱線圈18的另一方之端部側與加熱線圈20的一方
之端部側隔以一定的間隔而配設。
In this case, the energizing means (not shown) may not be provided, and the energizing means is such that the other end side of the
而後,在將加熱線圈18與加熱線圈20電性連接之時,係利用押壓構件210而押壓加熱線圈18的另一方之端部側,且利用押壓構件212而押壓加熱線圈20的一方之端部側。
Then, when the
又,在將加熱線圈18與加熱線圈20之電性連接解除之時,係將利用押壓構件210之對於加熱線圈18的另一方之端部側之押壓解除,且將利用押壓構件212之對於加熱線圈20的一方之端部側之押壓解除。此時,利用朝向押壓構件210的上方側之移動及朝向押壓構件212的下方側之移動,會使加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側隔以一定的間隔。
In addition, when the electrical connection between the
此處,雖將押壓構件210及壓缸214配設於加熱線圈18的另一方之端部側之上方側,並將押壓構件212及壓缸216配設於加熱線圈20的一方之端部側之下方側,但既可僅於加熱線圈18的另一方之端部側之上方側配設押壓構件210及壓缸214(參照圖17(a)。),亦可僅於加熱線圈20的一方之端部側之下方側配設押壓構件212及壓缸216(參照圖17(b)。)。
Here, although the
在僅於加熱線圈18的另一方之端部側之上方側設置押壓構件210及壓缸214之情形下,亦可藉由例如於加熱線圈18配設板片彈簧218,而使加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側之間僅隔以一定的間隔(參照圖18(a)。)。
In the case where the
具體而言,係於加熱線圈18的另一方之端部,配設板片彈簧218,並配設用以經由該板片彈簧218而使加熱線圈18在左右方向上移動之移動手段(未圖示。)。
Specifically, a
而後,在加熱線圈20的一方之端部側,於配設於加熱
線圈18的另一方之端部之板片彈簧218的下方側,配設例如利用彈性構件而形成之推舉構件220。
Then, at one end of the
另,在該情形下,押壓構件210及壓缸214會與加熱線圈18一起移動。
In addition, in this case, the pressing
藉此,當加熱線圈18的另一方之端部側被押壓構件210押壓時,則加熱線圈18的另一方之端部側會對抗板片彈簧218的賦能力而移動至下方側,而抵接於加熱線圈20的一方之端部側。此時,板片彈簧218,係抵接於推舉構件220,並於與推舉構件220抵接之部分予以彎曲(參照圖18(b)。)。
Thereby, when the other end side of the
其後,當加熱線圈18的另一方之端部側之利用押壓構件210之押壓被解除時,則加熱線圈18的另一方之端部側會利用板片彈簧218的賦能力而移動至上方側,而於加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側會隔以一定的間隔。
Thereafter, when the pressing force by the pressing
又,在僅於加熱線圈18的另一方之端部側之上方側設置押壓構件210及壓缸214之情形下,亦可並不另行設置例如賦能手段(未圖示。),而將押壓構件210與加熱線圈18的另一方之端部側以接觸之狀態予以固定(參照圖18(c)。)。
In addition, in the case where the
藉此,當加熱線圈18的另一方之端部側被押壓構件210押壓時,則加熱線圈18的另一方之端部側會移動至下方側,而抵接於加熱線圈20的一方之端部側(參照圖18(d)。)。
Thereby, when the other end side of the
其後,當對於加熱線圈18的另一方之端部側之利用押壓構件210之押壓被解除時,則伴隨朝向押壓構件210的上方側之移動,會使加熱線圈18的另一方之端部側移動至上方側,而於加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側會隔以一定
的間隔。
Thereafter, when the pressing force by the pressing
再者,在僅於加熱線圈20的一方之端部側之下方側設置押壓構件212及壓缸216之情形下,亦可並不設置例如賦能手段(未圖示。),而將押壓構件212與加熱線圈20的一方之端部側以接觸之狀態予以固定(參照圖19(a)。)。
In addition, in the case where the
藉此,當加熱線圈20的一方之端部側被押壓構件212押壓時,則加熱線圈20的一方之端部側會移動至上方側,而抵接於加熱線圈18的另一方之端部側(參照圖19(b)。)。
Thereby, when one end side of the
其後,當對於加熱線圈20的一方之端部側之利用押壓構件212之押壓被解除時,則伴隨朝向押壓構件212的下方側之移動,會使加熱線圈20的一方之端部側移動至下方側,而於加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側會隔以一定的間隔。
Thereafter, when the pressing force by the pressing
將加熱線圈18與加熱線圈20,在彼此未接觸之情形下,以與被搬送之薄板狀被加熱物24成為平行之方式配設,並形成於加熱線圈18的另一方之端部側所形成之第1長孔,且於加熱線圈20的一方之端部側形成第2長孔(參照圖12(a)、(b)、及(c)。)。
When the
另,在該情形下,於加熱線圈18中,無需設置滑動構件18b,再者,於加熱線圈20中,無需設置導件部20a。
In addition, in this case, it is not necessary to provide the sliding
第1長孔,在形成上係於加熱線圈18的另一方之端部側具有既定的長度,且可插入螺絲。
The first long hole has a predetermined length on the other end side formed on the other side of the
又,第2長孔,在形成上係於加熱線圈20的一方之端
部側具有既定的長度,且能夠將可插入至第1長孔之螺絲插入。
In addition, the second long hole is formed on one end of the
另,加熱線圈18與加熱線圈20係以使該第1長孔與第2長孔連通之方式配設。
In addition, the
在於該第1長孔與第2長孔插入螺絲,且利用螺帽而固定該螺絲之處理未被進行之情形下,係在未使加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側接觸之情形下,而使加熱線圈18與加熱線圈20成為彼此並未接觸之狀態。亦即,使加熱線圈18與加熱線圈20成為並未電性連接之狀態。
When the screw is inserted into the first long hole and the second long hole, and the process of fixing the screw with the nut is not performed, the other end of the
又,在於第1長孔與第2長孔插入螺絲,且利用螺帽而固定該螺絲之處理被進行之情形下,係使加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側予以接觸,而使加熱線圈18與加熱線圈20成為彼此接觸之狀態。亦即,使加熱線圈18與加熱線圈20成為電性連接之狀態。
In addition, when a screw is inserted into the first long hole and the second long hole, and the process of fixing the screw with a nut is performed, the other end side of the
另,插入至第1長孔與第2長孔之螺絲及用以固定該螺絲之螺帽係由導電性的材料而製作。 In addition, the screws inserted into the first long hole and the second long hole and the nut for fixing the screw are made of conductive material.
另,亦可是在加熱線圈18中,並非為第1長孔,而是設置複數個孔,且在加熱線圈20中,並非為第2長孔,而是設置複數個孔,並利用螺絲及螺帽,而將加熱線圈18移動後的固定位置階段性地予以調整。
Alternatively, the
因而,在此一構成之情形下,係藉由並未進行於第1長孔與第2長孔插入螺絲,並利用螺帽而固定該螺絲之處理,而將加熱線圈18與加熱線圈20設為非接觸的狀態,而移動加熱線圈18。
Therefore, in the case of this configuration, the
而後,將加熱線圈18移動至任意的位置,且在加熱線圈18之移動結束之時,進行於第1長孔與第2長孔插入螺絲,且利用
螺帽而固定該螺絲之處理,藉此將加熱線圈18與加熱線圈20設為接觸之狀態。
Then, move the
以此一狀態,當自高頻電源12經由饋線14而對於加熱線圈18供給高頻電流時,則供給於加熱線圈18之高頻電流,會以通過加熱線圈20,而自加熱線圈20的另一方之端部經由饋線22而返回至高頻電源之方式,於加熱線圈18及加熱線圈20中使高頻電流流動。
In this state, when the high-frequency current is supplied to the
如上述般,在使加熱線圈18移動之時,係將加熱線圈18與加熱線圈20設為未電性連接之狀態,在供給高頻電流之時,係將加熱線圈18與加熱線圈20設為電性連接之狀態,藉此相較於使加熱線圈18與加熱線圈20經常接觸之狀態之情形,會避免發生起因於伴隨加熱線圈18的移動之加熱線圈18與加熱線圈20的接觸部分之摩耗而導致之不佳狀況。
As described above, when the
另,亦可在使上述之加熱線圈18與加熱線圈20,利用押壓構件而接觸之構成與利用螺絲及螺帽而接觸之構成中,於加熱線圈18的一方之端部側設置滑動部18a,且使滑動部18a在導件16上移動,並經由連接於導件部16之饋線14而與高頻電源12連接。
In addition, in a configuration in which the
將加熱線圈18與加熱線圈20,在彼此未接觸之情形下,以與被搬送之薄板狀被加熱物24成為平行之方式配設,並使加熱線圈20的一方之端部側,於與加熱線圈18的另一方之端部側為相同高度位置,以平行地延伸之方式形成,並於加熱線圈18的另一方之端部側與加熱線圈20的一方之端部側之上方側,設置板狀構件
202,且設置押壓板狀構件202之押壓構件204。(參照圖14、圖15(a)。)。
When the
另,在該情形下,於加熱線圈18中,無需設置滑動構件18b,再者,於加熱線圈20中,無需設置導件部20a。
In addition, in this case, it is not necessary to provide the sliding
加熱線圈20,係於加熱線圈18的下方側,以與加熱線圈18成為平行之方式被配設,而形成於加熱線圈20的一方之端部側之直線區域20s,係以與形成於加熱線圈18的另一方之端部側之直線區域18s成為相同高度位置之方式形成(參照圖15(b)。)。
The
板狀構件202,係利用導電性較高之金屬而形成,且於加熱線圈18及加熱線圈20的上方側,與加熱線圈18的直線區域18s及加熱線圈20的直線區域20s隔以既定間隔而配設。
The plate-shaped
而後,板狀構件202,係藉由利用押壓構件204而於下方側押壓板狀構件202,而同時抵接於加熱線圈18的直線區域18s與加熱線圈20的直線區域20s,而將加熱線圈18與加熱線圈20電性連接(參照圖15(c)。)。
Then, the plate-shaped
又,板狀構件202,經常被設計為成為既定的高度位置(未將加熱線圈18與加熱線圈20電性連接之高度位置。),而當利用押壓構件204之對於板狀構件202之押壓被解除時,則會返回至該既定的高度位置。
Moreover, the plate-shaped
再者,板狀構件202亦可具有例如於內部使冷卻水循環般之冷卻機構。
Furthermore, the plate-shaped
押壓構件204,係利用絕緣材料而形成,且配設於自壓缸206延設之棒狀構件206-1的下方側端部。
The pressing
壓缸206,係利用例如螺線管而將棒狀構件206-1移動
至上方側及下方側者,且伴隨該棒狀構件206-1的移動,會使押壓構件204移動至上方側及下方側。另,作為將棒狀構件206-1移動至上方側及下方側之機構,其並非限定於螺線管,還可使用習知之公知的技術。
The
而後,藉由使棒狀構件206-1移動至下方側,而使押壓構件204移動至下方側,並將板狀構件202以既定的壓力予以押壓,且藉由使棒狀構件206-1移動至上方側,而使押壓構件204移動至上方側,而解除對於板狀構件202之押壓。
Then, by moving the rod-shaped member 206-1 to the lower side, the pressing
另,板狀構件202、押壓構件204及壓缸206,既可伴隨加熱線圈18的移動而在左右方向上移動,亦可不移動。
In addition, the plate-shaped
此處,在板狀構件202、押壓構件204及壓缸206並未伴隨加熱線圈18的移動而在左右方向上移動之情形下,形成於加熱線圈18的另一方之端部側之直線區域18s與形成於加熱線圈20的一方之端部側之直線區域20s,在加熱線圈18移動後利用押壓構件204而押壓板狀構件202之時,係設定為成為使加熱線圈18與加熱線圈20可電性連接之長度。
Here, when the plate-shaped
因而,在此一構成之情形下,係藉由並不利用押壓構件204而押壓板狀構件202,而將加熱線圈18與加熱線圈20設為非接觸的狀態,而使加熱線圈18移動。
Therefore, in the case of this configuration, by pressing the plate-shaped
而後,將加熱線圈18移動至任意的位置,且在加熱線圈18的移動結束之時,係藉由利用押壓構件204而押壓板狀構件202,而將加熱線圈18與加熱線圈20設為電性連接之狀態。
Then, the
以此一狀態,當自高頻電源12經由饋線14而對於加熱線圈18供給高頻電源時,則供給於加熱線圈18之高頻電流,會以經
由板狀構件202而通過加熱線圈20,而自加熱線圈20的另一方之端部經由饋線22而返回至高頻電源12之方式,於加熱線圈18及加熱線圈20中使高頻電流流動。
In this state, when high-frequency power is supplied from the high-
另,押壓構件204,雖係利用由控制部(未圖示。)之控制而進行對於板狀構件202之押壓及押壓的解除,但此一由控制部之控制,既可例如由作業者基於操作件(未圖示。)的操作而進行,亦可是由檢測部(未圖示。)基於加熱線圈18的移動開始指示之檢測或加熱線圈18的移動結束之檢測等之檢測結果而進行。
In addition, the pressing
此處,雖將板狀構件202、押壓構件204及壓缸206配置於加熱線圈18的直線區域18s及加熱線圈20的直線區域20s之上方側,但既可配置於加熱線圈18的直線區域18s及加熱線圈20的直線區域20s之下方側(參照圖16(a)。),亦可配置於加熱線圈18的直線區域18s及加熱線圈20的直線區域20s之上方側及下方側兩者上(參照圖16(b)。)。
Here, although the plate-shaped
另,藉由將板狀構件202、押壓構件204及壓缸206,配置於加熱線圈18的直線區域18s及加熱線圈20的直線區域20s之上方側及下方側兩者,可使於板狀構件202中流動之電流變為一半,且效率良好地冷卻。
In addition, by arranging the plate-shaped
(10)在上述之實施形態中,雖設為如將加熱線圈18在與搬送方向正交之方向上移動般之構成,但當然並非限定於此,亦可設為將加熱線圈18、20等如圖13所示般配設,將加熱線圈18在相對於與搬送方向正交之方向而傾斜之方向上移動般之構成。
(10) In the above embodiment, the
(11)上述之實施形態以及上述之(1)至(10)所示之變形例亦可適宜地組合。 (11) The above embodiment and the modifications shown in (1) to (10) above may be combined as appropriate.
本發明在將板狀的被加熱物,特別是薄板狀的被加熱物加熱之時使用為佳。 The present invention is preferably used when heating a plate-shaped object to be heated, particularly a thin plate-shaped object to be heated.
10‧‧‧感應加熱裝置 10‧‧‧Induction heating device
12‧‧‧高頻電源 12‧‧‧High frequency power supply
14‧‧‧饋線 14‧‧‧Feeder
16‧‧‧導件 16‧‧‧Guide
18‧‧‧加熱線圈 18‧‧‧Heating coil
18a‧‧‧滑動部 18a‧‧‧sliding part
18b‧‧‧滑動部 18b‧‧‧sliding part
18c‧‧‧尖部 18c‧‧‧tip
18d‧‧‧彎曲部 18d‧‧‧Bend
18e‧‧‧凸部 18e‧‧‧Convex
20‧‧‧加熱線圈 20‧‧‧Heating coil
20a‧‧‧導件部 20a‧‧‧Guide Department
20b‧‧‧直線部 20b‧‧‧Linear part
20c‧‧‧尖部 20c‧‧‧tip
20d‧‧‧彎曲部 20d‧‧‧Bend
20e‧‧‧凸部 20e‧‧‧Convex
22‧‧‧饋線 22‧‧‧Feeder
24‧‧‧薄板狀被加熱物 24‧‧‧Thin-plate object to be heated
26‧‧‧搬送路 26‧‧‧Transport
Claims (9)
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KR101123810B1 (en) * | 2009-03-17 | 2012-04-05 | 쥬가이로 고교 가부시키가이샤 | Induction heating device |
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ES2657993T3 (en) * | 2013-05-14 | 2018-03-07 | Thermatool Corp. | Induction coil with dynamically variable coil geometry |
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US4751360A (en) * | 1987-06-26 | 1988-06-14 | Ross Nicholas V | Apparatus for the continuous induction heating of metallic strip |
US5403994A (en) * | 1994-02-14 | 1995-04-04 | Ajax Magnethermic Corporation | Selectively adjustable transverse flux heating apparatus |
US5739506A (en) * | 1996-08-20 | 1998-04-14 | Ajax Magnethermic Corporation | Coil position adjustment system in induction heating assembly for metal strip |
TW201041453A (en) * | 2009-03-17 | 2010-11-16 | Shimada Rika Kogyo Kk | Induction heating device |
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CN106134286A (en) | 2016-11-16 |
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