TWI686141B - Methods of manufacturing vegetarian meat - Google Patents
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- TWI686141B TWI686141B TW107127994A TW107127994A TWI686141B TW I686141 B TWI686141 B TW I686141B TW 107127994 A TW107127994 A TW 107127994A TW 107127994 A TW107127994 A TW 107127994A TW I686141 B TWI686141 B TW I686141B
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- A—HUMAN NECESSITIES
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- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C20/00—Cheese substitutes
- A23C20/02—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates
- A23C20/025—Cheese substitutes containing neither milk components, nor caseinate, nor lactose, as sources of fats, proteins or carbohydrates mainly containing proteins from pulses or oilseeds
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Abstract
Description
本發明係有關於一種素肉的製作方法,且特別係有關於一種藉由剪力製作素肉的方法。 The present invention relates to a method for making vegetarian meat, and in particular to a method for making vegetarian meat by shearing force.
由於世界人口不斷地增加,素肉組織的製作技術研究一直是許多科學家有興趣的研究方向。此外,近年來由於健康意識的抬頭,因此有許多食品廠也投入素肉在食品工業應用的研究。 Due to the continuous increase of the world's population, the research on the production technology of vegetarian meat organizations has always been an interesting research direction for many scientists. In addition, due to the rise of health awareness in recent years, many food factories have also invested in the research of the application of vegetarian meat in the food industry.
以雙軸擠壓的方式來製作的高單價素肉,在素肉市場上一直佔有很重要的地位,因為這種素肉的纖維構造棉密順滑,吃起來的口感比較像動物肉。 The high unit price vegetarian meat produced by biaxial extrusion has always occupied an important position in the vegetarian meat market, because the fiber structure of this vegetarian meat is dense and smooth, and it tastes more like animal meat.
近年來,在以雙軸擠壓機製作濕式素肉的研究方面,大多偏向於提高水分含量的研究。通常以雙軸擠壓機製作塊狀的濕式素肉,其肉塊的厚度大約在5mm至10mm之間,太厚的素肉塊的纖維結構比較差,其口感比較不像動物肉塊。 In recent years, in the research of making wet plain meat with a twin-screw extruder, most of them have tended to increase the moisture content. Usually, a twin-screw extruder is used to make block-shaped wet vegetarian meat. The thickness of the meat chunks is about 5mm to 10mm. The fiber structure of too thick vegetarian meat chunks is poor, and the taste is not like animal meat chunks.
目前,業界所習知的技術為,利用雙軸擠壓機配合後段的冷卻模具的製程。理論基礎為擠壓機提供熱量與機械力,將植物性原料完全糊化變性後,通過冷卻模具,植物性原料因冷卻作用而形成層流式流場,而產生速差,進而生成粗纖維的層狀結構的植物性蛋白質產品。 At present, the technology known in the industry is the process of using a twin-screw extruder to cooperate with the cooling die in the rear stage. The theoretical basis provides heat and mechanical force for the extruder. After the plant material is completely gelatinized and denatured, the plant material is cooled to form a laminar flow field due to the cooling effect, resulting in a speed difference, thereby generating crude fiber Vegetable protein products with a layered structure.
但最近,消費者對於粗纖維的層狀結構的口感已無法滿足。因此,具有更像真實熟化肉類之濕潤與軟嫩咬感產品是目前重要的課題。 But recently, consumers have been unable to satisfy the taste of the layered structure of coarse fibers. Therefore, it is currently an important issue to have moist and soft bite products that are more like real cooked meat.
根據一些實施例,本發明提供本發明提供一種素肉的製作方法。此製作方法,包括(a)提供包括蛋白質原料的混合物;(b)將混合物放入素肉製作裝置,其中素肉製作裝置包含具有夾層的殼體,其中夾層具有中空結構;以及設置於殼體內的可轉動內筒,且可轉動內筒具有中空結構;(c)藉由素肉製作裝置的可轉動內筒的轉動提供剪力,且在可轉動內筒的中空結構及殼體的夾層中通入熱媒加熱,之後於可轉動內筒的中空結構及殼體的夾層中通入冷媒冷卻,使混合物形成素肉組織於可轉動內筒上;以及(d)將可轉動內筒從殼體移出,從可轉動內筒收集素肉組織。 According to some embodiments, the present invention provides a method for making vegetarian meat. This manufacturing method includes (a) providing a mixture including protein raw materials; (b) placing the mixture into a vegetarian meat making device, wherein the vegetarian meat making device includes a casing with a sandwich, wherein the sandwich has a hollow structure; and is provided in the casing The rotatable inner cylinder, and the rotatable inner cylinder has a hollow structure; (c) the shear force is provided by the rotation of the rotatable inner cylinder of the meat making device, and it is in the hollow structure of the rotatable inner cylinder and the interlayer of the shell Heated by heating medium, and then cooled by cooling medium in the hollow structure of the rotatable inner cylinder and the interlayer of the shell, so that the mixture forms a solid meat tissue on the rotatable inner cylinder; and (d) the rotatable inner cylinder is removed from the shell The body is removed and the vegetarian meat tissue is collected from the rotatable inner cylinder.
為了讓本發明之特徵、和優點能更明顯易懂,下文特舉出一些實施例,並配合所附圖式,作詳細說明如下。 In order to make the features and advantages of the present invention more comprehensible, some embodiments are given below, and in conjunction with the accompanying drawings, detailed descriptions are as follows.
10‧‧‧製作方法 10‧‧‧Production method
100‧‧‧素肉製作裝置 100‧‧‧Vegetarian meat making device
110‧‧‧殼體 110‧‧‧Housing
115‧‧‧進料口 115‧‧‧ Feeding port
120‧‧‧支架 120‧‧‧Bracket
130‧‧‧基座 130‧‧‧Dock
140‧‧‧轉盤 140‧‧‧Turntable
150‧‧‧可轉動內筒 150‧‧‧rotatable inner cylinder
155‧‧‧空間 155‧‧‧Space
160‧‧‧刻痕 160‧‧‧Scotch
170‧‧‧O型環 170‧‧‧O-ring
180a、180b‧‧‧轉動軸 180a, 180b‧‧‧rotating shaft
190‧‧‧夾層 190‧‧‧ mezzanine
200‧‧‧流體管 200‧‧‧fluid tube
210‧‧‧流體儲存槽 210‧‧‧ fluid storage tank
220‧‧‧第一閥 220‧‧‧First valve
230‧‧‧第一控制器 230‧‧‧ First controller
240‧‧‧第二閥 240‧‧‧Second valve
240a‧‧‧上開口 240a‧‧‧Upper opening
240b‧‧‧右開口 240b‧‧‧right opening
240c‧‧‧左開口 240c‧‧‧Left opening
245‧‧‧排氣閥 245‧‧‧Exhaust valve
250‧‧‧軸聯器 250‧‧‧Shaft coupling
260‧‧‧軸承 260‧‧‧bearing
270‧‧‧流體旋轉接頭 270‧‧‧fluid rotary joint
280‧‧‧第三閥 280‧‧‧third valve
290‧‧‧第二控制器 290‧‧‧second controller
300‧‧‧平台 300‧‧‧platform
310‧‧‧滾輪 310‧‧‧wheel
320‧‧‧馬達 320‧‧‧Motor
L1、L2‧‧‧長度 L1, L2‧‧‧Length
R1‧‧‧內半徑 R1‧‧‧Inner radius
R2‧‧‧半徑 R2‧‧‧radius
S1、S2、S3、S4‧‧‧步驟 S1, S2, S3, S4 ‧‧‧ steps
為了讓本發明的各個觀點能更明顯易懂,以下配合所附圖式作詳細說明。應該注意,根據工業中的標準範例,各個裝置和設備未必按比例繪製。實際上,為了清楚的討論,各種裝置和設備的尺寸可以被任意增大或減小。 In order to make the various views of the present invention more comprehensible, the following detailed description will be made in conjunction with the accompanying drawings. It should be noted that according to standard examples in the industry, individual devices and equipment are not necessarily drawn to scale. In fact, for clear discussion, the size of various devices and equipment can be arbitrarily increased or decreased.
第1圖繪示根據本發明的一些實施例之素肉的製作方法的流程圖。 FIG. 1 is a flow chart of a method for making vegetarian meat according to some embodiments of the present invention.
第2圖繪示根據本發明的一些實施例之素肉製作裝置進料時的示意圖。 FIG. 2 is a schematic diagram of a raw meat making device according to some embodiments of the present invention when feeding.
第3圖繪示根據本發明的一些實施例之素肉製作裝置的局部放大圖。 FIG. 3 is a partially enlarged view of a vegetarian meat making device according to some embodiments of the present invention.
第4圖繪示根據本發明的一些實施例之素肉製作裝置運轉時的示意圖。 FIG. 4 is a schematic diagram of a vegetarian meat preparation device according to some embodiments of the present invention during operation.
第5圖繪示根據本發明的一些實施例之素肉製作裝置出料時的示意圖。 FIG. 5 is a schematic diagram of a raw meat production device according to some embodiments of the present invention when discharging.
第6圖繪示根據本發明的一些實施例所製得的素肉組織的離散狀纖維的外觀。 FIG. 6 illustrates the appearance of discrete fibers of vegetarian meat tissue prepared according to some embodiments of the present invention.
第7圖繪示為第6圖之素肉組織的對照圖,亦即不具有離散狀纖維的素肉組織。 FIG. 7 is a comparison diagram of the vegetarian meat tissue of FIG. 6, that is, the vegetarian meat tissue without discrete fibers.
以下說明本發明的素肉的製作方法的一些實施例。然而,可輕易了解本發明實施例提供許多合適的創作概念而可實施於廣泛的各種特定背景。所揭露的特定實施例僅用於說明以特定方法使用本發明,並非用以侷限本發明的範圍。 In the following, some embodiments of the method for preparing the vegetarian meat of the present invention will be described. However, it can be easily understood that the embodiments of the present invention provide many suitable creative concepts and can be implemented in a wide variety of specific contexts. The specific embodiments disclosed are only used to illustrate the use of the present invention by a specific method, and are not intended to limit the scope of the present invention.
除非另外定義,在此使用的全部用語(包括技術及科學用語)具有與本發明所屬技術領域中具有通常知識者所通常理解的相同涵義。能理解的是這些用語,例如在通常使用的字典中定義的用語,應被解讀成具有與相關技術及本發明的背景或上下文一致的意思,而不應以理想化或過度正式 的方式解讀,除非在此特別定義。 Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those with ordinary knowledge in the technical field to which the present invention belongs. It is understandable that these terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning consistent with the background or context of the related technology and the present invention, and should not be idealized or excessively formal Unless it is specifically defined here.
在此,「約」、「大約」之用語通常表示在一給定值或範圍的+/-20%之內,較佳是+/-10%之內,且更佳是+/-5%之內,或+/-3%之內,或+/-2%之內,或+/-1%之內,或+/-0.5%之內。在此給定的數量為大約的數量,亦即在沒有特定說明「約」、「大約」的情況下,仍可隱含「約」、「大約」之含義。 Here, the terms "about" and "approximately" are usually expressed within +/-20% of a given value or range, preferably within +/-10%, and more preferably within +/-5% Within, or within +/-3%, or within +/-2%, or within +/-1%, or within +/-0.5%. The quantity given here is an approximate quantity, that is, the meaning of "about" and "approximately" can be implied without specifying "about" or "approximately".
在此,「大抵上」、「實質上」之用語通常表示在一給定值或範圍的90%之內,且例如是95%之內,或98%之內,或99%之內。 Here, the terms "approximately" and "substantially" usually mean within 90% of a given value or range, and for example, within 95%, or within 98%, or within 99%.
再者,此處可能使用空間上的相對用語,例如「在……之下」、「在……下方」、「下方的」、「在……上方」、「上方的」和其他類似的用語可用於此,以便描述如圖所示之一元件或部件與其他元件或部件之間的關係。此空間上的相關用語除了包含圖式繪示的方位外,也包含使用或操作中的裝置的不同方位。當裝置被轉至其他方位時(旋轉90度或其他方位),則在此所使用的空間相對描述可同樣依旋轉後的方位來解讀。 Furthermore, relative terms in space may be used here, such as "below", "below", "below", "above", "above" and other similar terms It can be used here to describe the relationship between one element or component and other elements or components as shown. The relevant terms in this space include not only the orientation shown in the drawings, but also different orientations of the device in use or operation. When the device is turned to another orientation (rotated 90 degrees or other orientation), the relative description of the space used here can also be interpreted according to the rotated orientation.
除非另外定義,在此使用的全部用語(包括技術及科學用語)具有與本發明所屬技術領域中具有通常知識者所通常理解的相同涵義。能理解的是這些用語,例如在通常使用的字典中定義的用語,應被解讀成具有與相關技術及本發明的背景或上下文一致的意思,而不應以理想化或過度正式的方式解讀,除非在此特別定義。 Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those with ordinary knowledge in the technical field to which the present invention belongs. It is understandable that these terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning consistent with the background or context of the related technology and the present invention, and should not be interpreted in an idealized or excessively formal manner. Unless specifically defined here.
請參閱第1圖,其繪示根據本發明的一些實施例
之素肉的製作方法10的流程圖,並搭配第2圖,其繪示根據本發明實施例之素肉製作裝置100進料時的示意圖。
Please refer to FIG. 1, which illustrates some embodiments according to the present invention
A flow chart of the
素肉製作裝置100主要包含殼體110、進料口115、支架120、基座130、複數個轉盤140、可轉動內筒150、複數個刻痕160、複數個O型環170、轉動軸180a和180b、夾層190、流體管200、流體儲存槽210、第一閥220、第一控制器230、第二閥240、軸聯器250、軸承260、流體旋轉接頭270、第三閥280、第二控制器290、平台300、滾輪310和馬達320。
The
在一些實施例中,殼體110為不可轉動的,且具有進料口115,其中進料口115可為漏斗狀或是殼體的開口,但不限於此,只要能夠讓包含蛋白質原料的混合物通過即可。在一些實施例中,進料方法可採取螺旋輸送、氣壓輸送、油壓輸送或任何合適的方法。
In some embodiments, the
殼體110下方設置支架120,用以支撐並固定殼體110。支架120再與基座130連接。在一些實施例中,基座130具有軌道。
A
複數個轉盤140可旋轉地設置於殼體110內。在一些實施例中,殼體110具有內半徑R1,且複數個轉盤140具有半徑R2,其中內半徑R1大抵上等於半徑R2。在另一些實施例中,內半徑R1稍微大於半徑R2。因此,複數個轉盤140可在殼體110內轉動或是移動。
A plurality of
可轉動內筒150設置在複數個轉盤140之間且可拆卸地設置於殼體110中,其中殼體110、複數個轉盤140和可轉動內筒150之間形成一空間155,以容納包含蛋白質原料的
混合物;當可轉動內筒150與殼體110分離時,形成類似肉類纖維的素肉組織係附著於可轉動內筒150上。在一些實施例中,可轉動內筒150具有中空結構。
The rotatable
複數個刻痕160設置於可轉動內筒150的外表面上,使包含蛋白質原料的混合物可形成類似肉類的組織。在一些實施例中,複數個刻痕160可為條狀、波浪狀、鋸尺狀或任何合適的形狀。舉例而言,複數個刻痕160為條狀。在一些實施例中,刻痕160的深度為約0.5mm至約1.5mm或約0.75mm至約1.25mm,例如約1mm;寬度為約1mm至約5mm或約2mm至約4mm,例如約3mm。在一些實施例中,複數個刻痕160之間的間距為約2mm至約8mm、約3mm至約7mm或約4mm至約6mm,例如約5mm。
A plurality of
複數個O型環170以圍繞複數個轉盤140的方式,設置於複數個轉盤140上,用以增強殼體110和可轉動內筒150之間的密封性。
The plurality of O-
轉動軸180a穿過可轉動內筒150與複數個轉盤140連接,用以帶動可轉動內筒150及複數個轉盤140一起轉動。在一些實施例中,轉動軸180a具有中空結構。
The
夾層190以圍繞殼體110的方式設置於殼體110上。在一些實施例中,夾層190圍繞部分的殼體110。在一些實施例中,夾層190不與進料口115重疊。在一些實施例中,夾層190具有長度L1且可轉動內筒150具有長度L2,其中夾層190的長度L1可大於可轉動內筒150的長度L2。在一些實施例中,夾層190的長度L1約等於可轉動內筒150的長度L2。
The
夾層190具有中空結構。流體管200與夾層190連通,且流體儲存槽210與流體管200連通,使第一流體從流體儲存槽210經由流體管200流入夾層190的中空結構內。在一些實施例中,第一流體可包含冷媒或熱媒。舉例而言,冷媒可為冷水或任何合適的冷媒。舉例而言,熱媒可為蒸汽或任何合適的熱媒。
The
第一閥220與流體管200連接,用以控制第一流體的流動。
The
第一控制器230與第一閥220電性連接,用以控制第一閥220的開關和第一流體的溫度。
The
第二閥240位於殼體110下方並與夾層190連接,使第一流體可從夾層190排出。在一些實施例中,如第3圖所示,第二閥240可為三通。第二閥240的上開口240a連接至夾層190。第二閥240的右開口240b,用於使第一流體排出。在一些實施例中,第二閥240的右開口240b可與流體排放器(未繪示)連接,用以協助第一流體排出。第二閥240的左開口240c與排氣閥245連接,用於控制第一流體排出的速度。舉例而言,在一些實施例中,當夾層190進行加熱時,排氣閥245維持關閉的狀態,使第一流體緩慢地排出。在另一些實施例中,當夾層190進行冷卻時,排氣閥245維持開啟的狀態,使第一流體能迅速地排出。
The
軸聯器250連通轉動軸180a和轉動軸180b。可根據實際需求,來決定軸聯器250和轉動軸180b的數量,例如不使用軸聯器250和轉動軸180b、一個軸聯器250和一個轉動軸
180b、或兩個軸聯器250和兩個轉動軸180b,但不限於此。在一些實施例中,轉動軸180b具有中空結構。
The
軸承260連接至轉動軸180b,用以支撐藉由軸聯器250相連的轉動軸180a和轉動軸180b。可根據實際需求,調整軸承260的位置。舉例而言,在一些實施例中,軸承連接轉動軸180b。
The
流體旋轉接頭270連通至轉動軸180b和流體儲存槽210,使第二流體從流體儲存槽210流入可轉動內筒150的中空結構內。在沒有轉動軸180b的實施例中,流體旋轉接頭270連通至轉動軸180a和流體儲存槽210。在一些實施例中,第二流體可包含冷媒或熱媒。舉例而言,冷媒可為冷水或任何合適的冷媒。舉例而言,熱媒可為蒸汽或任何合適的熱媒。
The fluid rotary joint 270 communicates with the
第三閥280與流體旋轉接頭270連接,用以控制第二流體的流動。
The
第二控制器290與第三閥280電性連接,用以控制第三閥290的開關和第二流體的溫度。
The
在軸承260下方的移動裝置包含平台300和滾輪310。平台300在軸承260下方支撐,滾輪310在平台300下,使平台300可在基座130上移動,進而移動可轉動內筒150。因此,可轉動內筒150、轉動軸180a和180b、軸聯器250、軸承260和移動裝置形成一個可滑動的懸臂結構。
The mobile device below the
在一些實施例中,進料口115遠離移動裝置,且夾層190比進料口115更靠近移動裝置。
In some embodiments, the
馬達320設置於平台300上,與轉動軸180b電性連
接,用以驅使轉動軸180a和180b轉動,而帶動可轉動內筒150轉動。在一些實施例中,馬達320透過鏈條和鏈輪(未繪示),驅使轉動軸180a和180b轉動,進而帶動可轉動內筒150轉動。
The
再次參閱第1圖,本發明實施例之素肉的製作方法10可包含以下步驟,但不限於此。首先,提供包含蛋白質原料的混合物(步驟S1)。在一些實施例中,上述蛋白質原料可包含植物蛋白質。在一些實施例中,上述植物蛋白質可包含大豆蛋白質、小麥蛋白質、乳清蛋白質、任何合適的植物蛋白質或前述之組合。
Referring again to FIG. 1, the
接著,將混合物放入素肉製作裝置100,其中素肉製作裝置100包含具有夾層190的殼體,其中夾層190具有中空結構;以及設置於殼體110內的可轉動內筒150,且可轉動內筒150具有中空結構(步驟S2)。如第2圖所示,可轉動內筒150會與進料口115重疊。更具體地說,殼體110、複數個轉盤140和可轉動內筒150之間的空間155和進料口115呈連通的狀態,使包含蛋白質原料的混合物能進入素肉製作裝置100的空間155中。
Next, the mixture is put into a vegetarian
請再參閱第1圖並搭配第4圖,其繪示根據本發明的一些實施例之素肉製作裝置100運轉時的示意圖。藉由上述素肉製作裝置100的可轉動內筒150的轉動提供剪力,且在可轉動內筒150的中空結構及夾層190的中空結構中通入第二流體和第一流體,例如熱媒加熱,之後於可轉動內筒150的中空結構及夾層190的中空結構中通入第二流體和第一流體,例如冷媒冷卻,使混合物形成素肉組織於可轉動內筒150上(步驟
S3)。如第4圖所示,當結束進料操作時,可轉動內筒150會被移動裝置稍微拉出,使可轉動內筒150與夾層190重疊,使殼體110、複數個轉盤140和可轉動內筒150之間的空間155和進料口115呈無連通的狀態。
Please refer to FIG. 1 together with FIG. 4 again, which illustrates a schematic diagram of the vegetarian
在本發明實施例中,上述剪力是藉由殼體110和可轉動內筒150之間的相對運動所產生。在一些實施例中,上述相對運動為殼體110不動且轉動可轉動內筒150。此時,可轉動內筒150可為順時針或逆時針轉動。在另一些實施例中,上述相對運動為轉動殼體110且可轉動內筒150不動。此時,殼體110可為順時針或逆時針轉動。在又一些實施例中,上述相對運動為殼體110和可轉動內筒150分別往不同方向轉動。舉例而言,殼體110為順時針轉動且可轉動內筒150為逆時針轉動。或者,殼體110為逆時針轉動且可轉動內筒150為順時針轉動。
In the embodiment of the present invention, the above-mentioned shear force is generated by the relative movement between the
在殼體110不動且轉動可轉動內筒150的實施例中,可轉動內筒150以約15至約30rpm、約30rpm至約45rpm、約45rpm至約60rpm的轉速轉動,但不限於此。在一特定實施例中,以約30rpm的轉速轉動可轉動內筒150。
In the embodiment where the
複數個刻痕160的作用為提供可轉動內筒150更強的表面摩擦力,使可轉動內筒150轉動時可以與殼體110形成更強的剪力。
The function of the plurality of
在提供剪力,使混合物形成素肉組織於可轉動內筒150上的同時,可藉由第一流體及第二流體對混合物加熱或冷卻。在一些實施例中,加熱溫度可為約50℃至約100℃、約
100℃至約150℃、約150℃至約200℃、約200℃至約250℃或約250℃至約300℃,但不限於此。在一特定實施例中,加熱溫度可為約120℃。在一些實施例中,加熱時間可為約30分鐘至約45分鐘、約45分鐘至約60分鐘、約60分鐘至約75分鐘、約75分鐘至約90分鐘、約90分鐘至約105分鐘或約105分鐘至約120分鐘,但不限於此。在一特定實施例中,加熱時間可為約60分鐘。
While providing the shearing force to make the mixture form a vegetarian meat tissue on the rotatable
在一些實施例中,加熱結束後,進行冷卻時,冷卻溫度可為約15℃至約20℃、約20℃至約25℃或約25℃至約30℃,但不限於此。在一些實施例中,冷卻時間可為約15分鐘至約30分鐘、約30分鐘至約45分鐘、約45分鐘至約60分鐘、約60分鐘至約75分鐘、約75分鐘至約90分鐘、約90分鐘至約105分鐘或約105分鐘至約120分鐘,但不限於此。在一特定實施例中,冷卻時間可為約20分鐘。 In some embodiments, after the heating is completed, the cooling temperature may be about 15°C to about 20°C, about 20°C to about 25°C, or about 25°C to about 30°C, but is not limited thereto. In some embodiments, the cooling time may be about 15 minutes to about 30 minutes, about 30 minutes to about 45 minutes, about 45 minutes to about 60 minutes, about 60 minutes to about 75 minutes, about 75 minutes to about 90 minutes, About 90 minutes to about 105 minutes or about 105 minutes to about 120 minutes, but not limited thereto. In a particular embodiment, the cooling time may be about 20 minutes.
在一些實施例中,在冷卻期間,可轉動內筒150以約15至約30rpm、約30rpm至約45rpm、約45rpm至約60rpm的轉速轉動,但不限於此。在一特定實施例中,以約30rpm的轉速轉動可轉動內筒150。
In some embodiments, during cooling, the rotatable
接著,請再參閱第1圖並搭配第5圖,其繪示根據本發明的一些實施例之素肉製作裝置100出料時的示意圖。將可轉動內筒150從殼體110移出,從可轉動內筒150收集素肉組織(步驟S4)。如第5圖所示,進行出料操作時,移動裝置將可轉動內筒150拉出殼體110,此時可轉動內筒150上會附著形成具有離散狀纖維的素肉組織,亦即,形成的素肉組織更類似
肉類纖維。接著,再將素肉組織從可轉動內筒150上取出。
Next, please refer to FIG. 1 and FIG. 5 again, which illustrates a schematic diagram of a raw
第6圖為本方法所製作的素肉組織具有離散狀纖維的外觀。如第6圖所示,所謂離散狀纖維的素肉組織,是指素肉組織成形之後,沒有經過任何加工處理,其呈現直徑0.1mm至2mm粗細、互相分開的纖維結構。如第7圖所示,這樣的素肉組織沒有離散狀纖維。 Figure 6 shows the appearance of discrete fibers produced by this method. As shown in FIG. 6, the so-called discrete-fiber plain meat structure refers to a structure in which the plain meat structure is separated from each other without any processing after being formed, and has a thickness of 0.1 mm to 2 mm in diameter. As shown in Figure 7, there is no discrete fiber in such a meat tissue.
在一些實施例中,在收集上述素肉組織(步驟S4)之後,可將上述素肉組織與黏著劑、調味料或香料混合並打碎。在一些實施例中,上述黏著劑可包含蛋白粉、乳清蛋白、植物膠、任何合適的黏著劑或前述之組合。在一些實施例中,上述調味料可包含醬油、食鹽、糖、味精、醋、任何合適的調味料或前述之組合。在一些實施例中,上述香料可包含胡椒、八角、小茴香、大茴香、豆蔻、芝麻、花椒、肉桂、陳皮、月桂葉、檸檬葉、薄荷、香草、迷迭香、香茅、任何合適的香料或前述之組合。 In some embodiments, after collecting the above-mentioned vegetarian meat tissue (step S4), the above-mentioned vegetarian meat tissue may be mixed with an adhesive, seasoning, or spices and shredded. In some embodiments, the above-mentioned adhesive may include protein powder, whey protein, vegetable gum, any suitable adhesive, or a combination of the foregoing. In some embodiments, the aforementioned seasoning may include soy sauce, salt, sugar, MSG, vinegar, any suitable seasoning, or a combination of the foregoing. In some embodiments, the above spices may include pepper, star anise, cumin, anise, cardamom, sesame, pepper, cinnamon, tangerine peel, bay leaf, lemon leaf, mint, vanilla, rosemary, lemongrass, any suitable Spices or combinations of the foregoing.
在一些實施例中,可用攪拌機,例如均質機或其他合適的攪拌機,將上述的素肉組織與黏著劑、調味料、香料或前述之組合,混合並打碎。 In some embodiments, a blender, such as a homogenizer or other suitable blender, may be used to mix and break the above-mentioned raw meat tissue with adhesives, seasonings, spices, or a combination of the foregoing.
在一些實施例中,在上述素肉組織與黏著劑、調味料或香料混合打碎之後,將打碎後的素肉組織加熱,使素肉組織定型。 In some embodiments, after the above-mentioned raw meat tissue is mixed with an adhesive, a seasoning or a spice to break up, the broken down meat tissue is heated to shape the raw meat tissue.
在一些實施例中,加熱溫度可為約50℃至約100℃、約100℃至約150℃、約150℃至約200℃、約200℃至約250℃或約250℃至約300℃,但不限於此。在一特定實施例中, 加熱溫度可為約120℃。在一些實施例中,加熱時間可為約15分鐘至約30分鐘、約30分鐘至約45分鐘、約45分鐘至約60分鐘、約60分鐘至約75分鐘、約75分鐘至約90分鐘、約90分鐘至約105分鐘或約105分鐘至約120分鐘,但不限於此。在一特定實施例中,加熱時間可為約60分鐘。 In some embodiments, the heating temperature may be about 50°C to about 100°C, about 100°C to about 150°C, about 150°C to about 200°C, about 200°C to about 250°C, or about 250°C to about 300°C, But it is not limited to this. In a specific embodiment, The heating temperature may be about 120°C. In some embodiments, the heating time may be about 15 minutes to about 30 minutes, about 30 minutes to about 45 minutes, about 45 minutes to about 60 minutes, about 60 minutes to about 75 minutes, about 75 minutes to about 90 minutes, About 90 minutes to about 105 minutes or about 105 minutes to about 120 minutes, but not limited thereto. In a particular embodiment, the heating time may be about 60 minutes.
在一些實施例中,素肉組織的形狀可包含圓形、方形、菱形或是各種造型,但不限於此。 In some embodiments, the shape of the raw meat tissue may include a round shape, a square shape, a diamond shape, or various shapes, but is not limited thereto.
前述的素肉製作裝置100為水平式的。在另一些實施例中,素肉製作裝置100為垂直式的。使用者可根據需求,決定採用水平式或垂直式的素肉製作裝置100。
The aforementioned vegetarian
實施例 Examples
1.取1800g逆滲透水,並加入18g食鹽。 1. Take 1800g of reverse osmosis water and add 18g of table salt.
2.取300g大豆蛋白質,並加入前述逆滲透水中,以攪拌機攪拌10分鐘,再靜置30分鐘,使水分均勻分布。 2. Take 300g of soy protein and add it to the aforementioned reverse osmosis water, stir for 10 minutes with a mixer, and let it stand for 30 minutes to make the water evenly distributed.
3.取900g小麥蛋白質,加至大豆蛋白質和逆滲透水的混合物中,並以攪拌機攪拌10分鐘,至各蛋白質與水完全混合均勻。 3. Take 900g of wheat protein, add it to the mixture of soy protein and reverse osmosis water, and stir for 10 minutes with a blender until each protein and water are completely mixed evenly.
4.將大豆蛋白質、小麥蛋白質和水的混合物,經由進料口115,填入殼體110、複數個轉盤140和可轉動內筒150之間的空間155內。
4. The mixture of soybean protein, wheat protein and water is filled into the
5.打開第一控制器230和第二控制器290,設定加熱溫度為120℃且加熱時間為60分鐘,並開啟馬達320,使可轉動內筒150在加熱的同時,以30rpm的轉速轉動。
5. Turn on the
6.加熱結束後,將第一控制器230和第二控制器290轉
為冷卻模式。冷卻的同時,可轉動內筒150持續以30rpm的轉速轉動,冷卻時間20分鐘。
6. After heating, turn the
7.冷卻結束後,關閉第一控制器230和第二控制器290及馬達320,並將移動裝置向右移,使可轉動內筒150從殼體110拉出。此時可將附著於可轉動內筒150的外表面上形成類似肉類纖維的素肉組織取下。
7. After the cooling is completed, the
上述的素肉組織可與黏著劑、調味料與香料混合並打碎,接著加熱素肉組織,使素肉組織定型。素肉組織的形狀可包含圓形、方形、菱形或是各種造型,但不限於此。 The above-mentioned vegetarian meat tissue can be mixed with an adhesive, seasonings and spices and broken, and then the vegetarian meat tissue is heated to shape the vegetarian meat tissue. The shape of the raw meat tissue may include a round shape, a square shape, a diamond shape, or various shapes, but is not limited thereto.
本發明實施例的素肉製作方法所產生的素肉組織具有更像真正的熟化肉類之濕潤與軟嫩口感。 The vegetarian meat tissue produced by the vegetarian meat production method of the embodiment of the present invention has a moist and soft and tender taste more like real mature meat.
再者,相較於需將殼體拆卸才能取出素肉組織的方法,本發明實施例之素肉的製作方法是透過將可轉動內筒從殼體取出,將附著於可轉動內筒的外表面上的素肉組織取下,因此不需要繁瑣的拆卸過程,而能夠進一步增加素肉組織的產率。 Furthermore, compared with the method of removing the meat tissue in order to remove the shell, the method of manufacturing the meat of the embodiment of the present invention is to remove the rotatable inner cylinder from the shell and attach it to the outer side of the rotatable inner cylinder The raw meat tissue on the surface is removed, so no cumbersome disassembly process is required, and the yield of the raw meat tissue can be further increased.
另外,本發明實施例將刻痕設置於可轉動內筒的外表面上,因此可以確保類似肉類纖維的素肉組織會附著在可轉動內筒的外表面,所以只要將可轉動內筒拉出殼體,就能省時省力地將形成類似肉類纖維的素肉組織從可轉動內筒的外表面刮下,進而能有更高的產率。 In addition, in the embodiment of the present invention, the notch is provided on the outer surface of the rotatable inner cylinder, so it can be ensured that the meat-like meat tissue will adhere to the outer surface of the rotatable inner cylinder, so as long as the rotatable inner cylinder is pulled out The shell can save the meat tissue forming meat-like fibers from the outer surface of the rotatable inner cylinder in a time-saving and labor-saving manner, thereby achieving higher productivity.
雖然本發明的實施例及其優點已揭露如上,但應該瞭解的是,任何本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作更動、替代與潤飾。 此外,本發明之保護範圍並未侷限於說明書內所述特定實施例中的機器、物質組成、裝置、方法及配置方式,任何本發明所屬技術領域中具有通常知識者可從本發明揭示內容中理解,現行或未來所發展出的機器、物質組成、裝置、方法及配置方式皆可根據本發明使用,只要可以與本文所述實施例具有大抵相同功能或獲得大抵相同結果。因此,本發明之保護範圍包括上述機器、物質組成、裝置、方法及配置方式。另外,每一申請專利範圍構成個別的實施例,且本發明之保護範圍也包括各個申請專利範圍及實施例的組合。 Although the embodiments and advantages of the present invention have been disclosed above, it should be understood that any person with ordinary knowledge in the technical field to which the present invention belongs can make changes, substitutions, and retouching without departing from the spirit and scope of the present invention . In addition, the scope of protection of the present invention is not limited to the machines, material compositions, devices, methods, and configuration methods in the specific embodiments described in the specification. Anyone with ordinary knowledge in the technical field to which the present invention belongs can learn from the disclosure of the present invention It is understood that current or future developed machines, material compositions, devices, methods, and configurations can be used according to the present invention, as long as they can have substantially the same functions or obtain substantially the same results as the embodiments described herein. Therefore, the protection scope of the present invention includes the above-mentioned machines, material compositions, devices, methods and configuration methods. In addition, each patent application scope constitutes an individual embodiment, and the protection scope of the present invention also includes a combination of each patent application scope and embodiment.
雖然本發明以前述數個實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可做些許之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention is disclosed as the foregoing several embodiments, it is not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make some changes and retouching without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be deemed as defined by the scope of the attached patent application.
10‧‧‧製作方法 10‧‧‧Production method
S1、S2、S3、S4‧‧‧步驟 S1, S2, S3, S4 ‧‧‧ steps
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TW201021719A (en) * | 2008-12-05 | 2010-06-16 | Chiao Yin Food Co Ltd | Manufacturing method of vegetarian food (vegetable fiber) |
CN107568351A (en) * | 2017-10-25 | 2018-01-12 | 刘丁山 | A kind of bean dregs make plain meat processing technology |
TWM563157U (en) * | 2018-04-10 | 2018-07-11 | 財團法人食品工業發展研究所 | Device for manufacturing vegetarian meat |
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TW202008896A (en) | 2020-03-01 |
CN110810528A (en) | 2020-02-21 |
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