TWI684469B - Die head device of developing tube - Google Patents
Die head device of developing tube Download PDFInfo
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- TWI684469B TWI684469B TW108124133A TW108124133A TWI684469B TW I684469 B TWI684469 B TW I684469B TW 108124133 A TW108124133 A TW 108124133A TW 108124133 A TW108124133 A TW 108124133A TW I684469 B TWI684469 B TW I684469B
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Abstract
一種顯影管之模頭裝置,包含一共擠押出單元及一塑形單元。該塑形單元包括一外模座、一設置於該外模座內的模心,及一插設於該模心上且圍繞出一腰果形的模口的模流噴嘴。該外模座與該模心界定出一環形槽,該模心具有一承接部、一錐體部,及一端口部,該錐體部凹陷形成一導槽。該模口與該錐體部相間隔及該導槽向內凹陷的設計,使部分基材可流至該模口的內側,進而使基材能由內外兩側包覆顯影塑料;另一方面,該模口的腰果形狀與基材的管狀截面相契合,降低對位難度及提升容錯率,從而提升所製得的顯影管之品質。A die device for a developing tube includes a co-extrusion unit and a shaping unit. The shaping unit includes an outer mold base, a mold core disposed in the outer mold base, and a mold flow nozzle inserted on the mold core and surrounding a cashew-shaped mold mouth. The outer mold base and the mold core define an annular groove. The mold core has a receiving portion, a cone portion, and a port portion, and the cone portion is recessed to form a guide groove. The design of the gap between the die and the cone and the inward depression of the guide groove allows part of the substrate to flow to the inside of the die, thereby enabling the substrate to be coated with developed plastic from both the inside and outside; on the other hand The shape of the cashew nut of the die is consistent with the tubular cross-section of the base material, which reduces the difficulty of alignment and improves the fault tolerance rate, thereby improving the quality of the developed developing tube.
Description
本發明是有關於一種模頭,特別是指一種在顯影管的製程中用於塑形顯影管的模頭裝置。The invention relates to a die head, in particular to a die head device for shaping a developing tube in the manufacturing process of the developing tube.
參閱圖1,顯影管1是一種醫療器材,包含一透明的管體11,及一嵌設於該管體11內且沿該管體11的軸向延伸的顯影塑料12。該顯影管1主要作用是讓醫療人員在使用X光機時,能透過該顯影塑料12辨識該管體的位置。為避免該顯影塑料12接觸人體或藥物,因此該顯影塑料2需以條狀包覆的方式封裝於該管體11中。Referring to FIG. 1, the developing
參閱圖1及圖2,該顯影管1的製造產線2依製程順序包含一用於熔化基材及顯影塑料12並提供壓力的押出機21、一將該等押出機21輸出的基材及顯影塑料12塑形為顯影管1的模頭22、一利用真空方式將顯影管1定型的真空定型裝置23、一用於冷卻該顯影管1的冷卻裝置24、一用於引取該顯影管2的引取裝置25,及一用於切割該顯影管1的切割裝置26。Referring to FIGS. 1 and 2, the
參閱圖1、圖3,及圖4,其中,一般的模頭22包括一外模座221(顯示於圖3,未顯示於圖4)、一設置於該外模座221內且呈錐狀的模心222,及一插設於該模心222外徑最大處且圍繞出圓孔狀之出料口223的模流噴嘴224。該外模座221與該模心222同軸設置且沿徑向間隔出一供基材輸入的環形槽225。該出料口223連通該環形槽225並供顯影塑料12輸入。基材會在該環形槽225中塑形成環管狀的管體11,顯影塑料12則由該出料口223混入該管體11中,使顯影塑料12被包覆於該管體11的管壁中。Referring to FIG. 1, FIG. 3, and FIG. 4, the
然而,由於該模心222的外徑是沿該基材的輸出方向逐漸縮小,故在基材輸入該環形槽225時,會因流勢及該模心222的外表面擋阻,而不易流至由最大外徑處所輸入的顯影塑料12之內側,加上顯影塑料12容易被外徑漸縮的基材向內壓縮,迫使顯影塑料12向內移動,導致塑形後的顯影塑料12容易由該管體11的內表面顯露出來,也就是該管體11無法完全包覆好顯影塑料12。另外,圓孔外形的出料口223會使輸出的顯影塑料12呈圓條狀,如此一來,顯影塑料12的外徑需小於該管體11的壁厚才能被該管體11包覆,如顯影塑料12的外徑過大或偏移,便會造成顯影塑料12顯露於該管體11表面,從而造成安全上的疑慮。However, since the outer diameter of the
因此,本發明之目的,即在提供一種可使基材完整地包覆顯影塑料的模頭裝置。Therefore, the object of the present invention is to provide a die device that can completely cover the developing plastic with the base material.
於是,本發明顯影管之模頭裝置,用於將一基材及一顯影塑料共擠押出而製成一顯影管,該模頭裝置包含一共擠押出單元,及一塑形單元。該共擠押出單元包括一用於供應該基材的基材押出機,及一用於供應該顯影塑料的顯影塑料押出機。Therefore, the die device of the developing tube of the present invention is used to co-extrude a base material and a developing plastic to form a developing tube. The die device includes a co-extrusion extruding unit and a shaping unit. The co-extrusion extrusion unit includes a substrate extrusion machine for supplying the substrate, and a development plastic extrusion machine for supplying the development plastic.
該塑形單元包括一外模座、一設置於該外模座內的模心,及一插設於該模心上的模流噴嘴,該外模座與該模心相間隔界定出一環形槽,該模心具有一承接部、一由該承接部沿一出料方向延伸且外徑逐漸減少的錐體部,及一由該錐體部沿該出料方向延伸的端口部,該錐體部凹陷形成一相較於該承接部鄰近該端口部的導槽,該模流噴嘴具有一連接該錐體部且位於該導槽內的連接端,及一相反於該連接端且與該錐體部相間隔的出料端,該連接端連通該顯影塑料押出機,該出料端圍繞出一腰果形的模口,該環形槽連通該基材押出機及該模口,並用於沿該出料方向輸出該顯影管。The shaping unit includes an outer mold base, a mold core disposed in the outer mold base, and a mold flow nozzle inserted on the mold core, the outer mold base and the mold core are spaced apart to define an annular shape Groove, the die core has a receiving portion, a tapered portion extending from the receiving portion in a discharge direction and gradually decreasing in outer diameter, and a port portion extending from the tapered portion in the discharge direction, the cone The body portion is recessed to form a guide groove that is adjacent to the port portion compared to the receiving portion, the mold nozzle has a connection end connected to the cone portion and located in the guide groove, and a connection end opposite to the connection end and the The discharge ends of the cones are spaced apart, the connecting end communicates with the developing plastic extruder, the discharge end surrounds a cashew-shaped die, and the annular groove communicates with the substrate extruder and the die and is used to The developing tube is output in the discharging direction.
本發明之功效在於:該模流噴嘴位於該錐體部外徑較小處,可減少基材向內擠壓的壓力,該出料端與該錐體部相間隔及該導槽向內凹陷的設計,使部分基材可流至該模口的內側,進而使基材能由內外兩側包覆顯影塑料;另一方面,該模口的腰果形狀與基材的管狀截面相契合,降低對位難度及提升容錯率,從而提升所製得的顯影管之品質。The effect of the present invention is that the die-flow nozzle is located at a position where the outer diameter of the cone portion is small, which can reduce the pressure of the substrate squeezing inward, the discharge end is spaced from the cone portion and the guide groove is recessed inward The design of the substrate allows part of the substrate to flow to the inside of the die, thereby enabling the substrate to be coated with developed plastic from both the inside and outside; on the other hand, the shape of the cashew nut of the die matches the tubular cross-section of the substrate, reducing Alignment difficulty and error tolerance are improved, thereby improving the quality of the developed developing tube.
參閱圖5、圖6,及圖7,本發明顯影管之模頭裝置3之一實施例,包含一共擠押出單元4,及一連通該共擠押出單元4的塑形單元5。該共擠押出單元4包括一基材押出機41、一顯影塑料押出機42、一連接該基材押出機41的押料機構43、一連接該押料機構43且容置部分押料機構43的外套筒44,及一連接該顯影塑料押出機42且穿設該押料機構43的送料管路45。該押料機構43具有一連接該基材押出機41且具有複數連通該基材押出機41之通料管路430的導料座431,及一連接該導料座431且沿一出料方向A伸置於該外套筒44中的螺桿432。該螺桿432具有一連接於該導料座431及該外套筒44之間且連通該等通料管路430的座體部433、一由該座體部433沿該出料方向A延伸至該外套筒44內且外周面形成複數螺槽434的桿體部435,及一凸設於該桿體部435上且沿該出料方向A位於該等螺槽434前方的凸環部436。該等螺槽434沿該出料方向A螺旋延伸且通過該座體部433分別連接該等通料管路430。該送料管路45依序穿設該導料座431、該螺桿432,及該塑形單元55, 6, and 7, one embodiment of the die
該塑形單元5包括一連接於該外套筒44上的承座51、一被該承座51固定於該外套筒44上並沿該出料方向A穿設該承座51的外模座52、一設置於該桿體部435末端且位於該外模座52內的模心53、一插設於該模心53上且連接該送料管路45的模流噴嘴54,及一設置於該模心53及該模流噴嘴54之間的支撐座55。該承座51與該座體部433分別位於該外套筒44的相反兩端,且各自透過螺絲等鎖合件固定於該外套筒44上。該外模座52被該承座51固定於該外套筒44上,並與該模心53內外相間隔而界定出一連通該等螺槽434的環形槽521。該模心53具有一被該送料管路45穿設的承接部531、一由該承接部531沿該出料方向A延伸且外徑逐漸減少的錐體部532,及一由該錐體部532沿該出料方向A延伸的端口部533。該錐體部532凹陷形成一相較於該承接部531鄰近該端口部533且供該支撐座55設置的導槽534。該模流噴嘴54具有一連接該錐體部532且位於該導槽534內的連接端541,及一相反於該連接端541且與該錐體部532相間隔的出料端542。該連接端541與穿設該承接部531的送料管路45相連接。該出料端542圍繞出一呈腰果形且連通該環形槽521的模口543。該支撐座55用於支撐該模流噴嘴54,不僅使該出料端542與該錐體部532相間隔,且能提升整體的結構強度。The
參閱圖5、圖7,及圖8,本實施例運作時,該基材押出機41會沿該出料方向A輸出熔化基材,基材進入該導料座431之該等通料管路430後,送入該等螺槽434並受到該凸環部436的擋抵,被該凸環部436擋抵的基材會因為後方繼續送入之基材的推力而越過該凸環部436,且越過該凸環部436的基材已由圓柱狀被塑形為環管狀,並續行進入該環形槽521中。進入該環形槽521的基材沿該錐體部532向內漸縮而在該環形槽521中移動,當通過該模流噴嘴54時,部分基材會由該導槽534流入該模口543內側,另一方面,由該顯影塑料押出機42輸出的顯影塑料,會沿該送料管路45進入該模流噴嘴54中,最後由該模口543射出並被基材61內外包覆而製得如圖8所示之一顯影管6。由於該模流噴嘴54位於該錐體部532外徑較小處,因此基材61向內迫擠顯影塑料62的力量較小,而該導槽534向內凹陷,以及該出料端542與該錐體部532間相間隔的設計,使部分基材61可流至該模口543的內側處,從而可內外包覆顯影塑料62,以避免顯影塑料62顯露於基材61之外。此外,該模口543的外型使輸出的顯影塑料62之截面積呈腰果形,此一形狀與基材61的管狀截面相契合,且能沿基材61的周向方向延伸而有較大的寬度,不但能降低顯影塑料62的對位難度而提高容錯率,還能增加顯影塑料62在該顯影管6上的辨識度。Referring to FIGS. 5, 7, and 8, when this embodiment is in operation, the
綜上所述,本發明透過調整該模流噴嘴54的設置位置、該模口543的外型,及凹陷形成於該錐體部532外表面的導槽534,使得基材61能由內外側包覆顯影塑料62,且顯影塑料62能定位於基材61的管壁中,以避免顯影塑料62顯露於外,提升顯影管6品質,故確實能達成本發明之目的。In summary, in the present invention, by adjusting the position of the
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not be used to limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the content of the patent specification are still classified as This invention covers the patent.
3‧‧‧模頭裝置
4‧‧‧共擠押出單元
41‧‧‧基材押出機
42‧‧‧顯影塑料押出機
43‧‧‧押料機構
430‧‧‧通料管路
431‧‧‧導料座
432‧‧‧螺桿
433‧‧‧座體部
434‧‧‧螺槽
435‧‧‧桿體部
436‧‧‧凸環部
44‧‧‧外套筒
45‧‧‧送料管路
5‧‧‧塑形單元
51‧‧‧承座
52‧‧‧外模座
521‧‧‧環形槽
53‧‧‧模心
531‧‧‧承接部
532‧‧‧錐體部
533‧‧‧端口部
534‧‧‧導槽
54‧‧‧模流噴嘴
541‧‧‧連接端
542‧‧‧出料端
543‧‧‧模口
55‧‧‧支撐座
6‧‧‧顯影管
61‧‧‧基材
62‧‧‧顯影塑料
A‧‧‧出料方向3‧‧‧ Die
本發明之其它的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體圖,說明一習知的顯影管; 圖2是一示意圖,說明該習知顯影管的一習知製造產線; 圖3是一不完整的側視剖面圖,說明該習知製造產線中的一模頭; 圖4是一立體圖,說明該習知模頭之一模心; 圖5是一立體分解圖,說明本發明顯影管之模頭裝置之一實施例; 圖6是一側視剖面圖,說明圖5各元件間的組合關係; 圖7是一立體圖,說明本實施例中之一模心;及 圖8是一立體圖,說明本實施例所製造出來的一顯影管。 Other features and functions of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a perspective view illustrating a conventional developing tube; 2 is a schematic diagram illustrating a conventional manufacturing line of the conventional developing tube; 3 is an incomplete side cross-sectional view illustrating a die in the conventional manufacturing line; FIG. 4 is a perspective view illustrating one die core of the conventional die head; 5 is an exploded perspective view illustrating an embodiment of the die device of the developing tube of the present invention; 6 is a side cross-sectional view illustrating the combination relationship between the components of FIG. 5; 7 is a perspective view illustrating one of the mold cores in this embodiment; and FIG. 8 is a perspective view illustrating a developing tube manufactured in this embodiment.
5‧‧‧塑形單元 5‧‧‧Shaping unit
53‧‧‧模心 53‧‧‧ mold heart
531‧‧‧承接部 531‧‧‧ Undertaking Department
532‧‧‧錐體部 532‧‧‧Cone
533‧‧‧端口部 533‧‧‧Port Department
534‧‧‧導槽 534‧‧‧Guide groove
54‧‧‧模流噴嘴 54‧‧‧mold nozzle
541‧‧‧連接端 541‧‧‧Connector
542‧‧‧出料端 542‧‧‧Discharge end
543‧‧‧模口 543‧‧‧ Die mouth
55‧‧‧支撐座 55‧‧‧Support
A‧‧‧出料方向 A‧‧‧Discharging direction
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CN112109303A (en) * | 2020-09-03 | 2020-12-22 | 昆山乐朗精密模塑有限公司 | Medical anesthesia catheter area X-ray developing line co-extrusion composite extrusion die |
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TWM261926U (en) * | 2004-07-30 | 2005-04-11 | Kuen-Yuan Wang | Wireless remote controller for mobile phone |
WO2012037384A2 (en) * | 2010-09-16 | 2012-03-22 | Fenwal, Inc. | Flexible medical tubing having kink resistant properties and methods and apparatus to produce the same |
WO2018184797A1 (en) * | 2017-04-04 | 2018-10-11 | Henkel Ag & Co. Kgaa | Extrusion unit, device for extruding thermoplastic plastics, and use of the device |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112109303A (en) * | 2020-09-03 | 2020-12-22 | 昆山乐朗精密模塑有限公司 | Medical anesthesia catheter area X-ray developing line co-extrusion composite extrusion die |
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