TWI681502B - Contacting soi substrates - Google Patents
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- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
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- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
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- 238000000059 patterning Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1203—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body the substrate comprising an insulating body on a semiconductor body, e.g. SOI
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/84—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)
- Design And Manufacture Of Integrated Circuits (AREA)
Abstract
Description
本發明通常關於積體電路及半導體裝置領域,尤其關於至SOI裝置的半導體塊體基板的接觸的形成。 The present invention relates generally to the field of integrated circuits and semiconductor devices, and in particular to the formation of contacts to semiconductor bulk substrates of SOI devices.
製造例如CPU(中央處理單元)、儲存裝置、ASIC(專用積體電路;application specific integrated circuit)等先進積體電路需要依據特定的電路佈局在給定的晶片面積上形成大量電路元件。在多種電子電路中,場效電晶體代表一種重要類型的電路元件,其基本確定該積體電路的性能。一般來說,目前實施多種製造方法技術來形成場效電晶體(field effect transistor;FET),其中,對於許多類型的複雜電路,MOS技術因在操作速度和/或功耗和/或成本效率方面的優越特性而成為目前最有前景的方法之一。在使用例如CMOS技術製造複雜積體電路期間,在包括結晶半導體層的基板上形成數百萬個N通道電晶體和P通道電晶體。 Manufacturing advanced integrated circuits such as CPUs (central processing units), storage devices, ASICs (application specific integrated circuits) requires the formation of a large number of circuit elements on a given wafer area according to a specific circuit layout. In various electronic circuits, field effect transistors represent an important type of circuit element, which basically determines the performance of the integrated circuit. Generally speaking, a variety of manufacturing methods and technologies are currently implemented to form field effect transistors (FETs). For many types of complex circuits, the MOS technology is based on operating speed and/or power consumption and/or cost efficiency. The superior characteristics have become one of the most promising methods at present. During the manufacture of complex integrated circuits using, for example, CMOS technology, millions of N-channel transistors and P-channel transistors are formed on a substrate including a crystalline semiconductor layer.
目前,FET通常構建於絕緣體上矽(silicon-on-insulator;SOI)基板上,尤其全耗盡絕緣體上矽(fully depleted silicon-on-insulator;FDSOI)基板上。FET的通道形成於薄半導體層中,通常包括或由矽材料或其它半導體材料製成,其中,該半導體層形成於絕緣層、埋置氧化物(buried oxide;BOX)層上,該絕緣層、埋置氧化物層形成於半導體塊體基板上。由半導體裝置激進的尺寸縮小引起的一個嚴重問題必定是漏電流的發生。由於漏電流依賴於FET的閾值電壓,因此基板偏壓(反偏壓(back biasing))可降低洩漏功率。通過這種先進的技術,基板或適當的阱經偏壓以提升電晶體閾值,從而降低漏電流。在PMOS裝置中,電晶體的基體(body)被偏壓為高於正供應電壓VDD的電壓。在NMOS裝置中,電晶體的基體被偏壓為低於負供應電壓VSS的電壓。 At present, FETs are usually built on silicon-on-insulator (SOI) substrates, especially on fully depleted silicon-on-insulator (FDSOI) substrates. The channel of the FET is formed in a thin semiconductor layer, usually including or made of silicon material or other semiconductor materials, wherein the semiconductor layer is formed on an insulating layer, a buried oxide (BOX) layer, the insulating layer, The buried oxide layer is formed on the semiconductor bulk substrate. A serious problem caused by the radical size reduction of semiconductor devices must be the occurrence of leakage current. Since the leakage current depends on the threshold voltage of the FET, the substrate bias (back biasing) can reduce the leakage power. Through this advanced technology, the substrate or appropriate well is biased to raise the transistor threshold, thereby reducing leakage current. In a PMOS device, the body of the transistor is biased to a voltage higher than the positive supply voltage V DD . In the NMOS device, the base body of the transistor is biased to a voltage lower than the negative supply voltage V SS .
第1a圖顯示具有半導體塊體基板10的SOI配置,其中,在塊體基板10中形成N+摻雜區11及P+摻雜區12。另外,該SOI配置包括形成於半導體塊體基板10上的BOX層13以及形成於BOX層13上並提供通道區的半導體層20。第1a圖還顯示形成於半導體層20上方的閘極電極材料(例如多晶矽)層14。N+摻雜區11及P+摻雜區12分別用以反偏壓P通道FET閘極或N通道FET閘極。在積體電路(integrated circuit;IC)中,通過閘極電極線(多晶線)14a來形成單元結構,該閘極電極線將主動半導體裝置的標準單元定義為第1a圖上所示的單元。一般來說,多晶矽(多晶)線14a(第1b圖及1e)彼此平行。要注意的是,除該多晶材料以外,FET的閘極可包括金屬材料。在先進
IC中,閘極構造如此之小以致通過當前技術,它們無法被製造為任意佈置的閘極。相反,必須製造由具有精確定義的寬度及間距的平行多晶線形狀14a組成的多晶線14a的規則網格,如第1b圖中所示。之後,在額外的製造步驟中,將利用多晶線(poly line;PC)切割遮罩以移除不想要的多晶線14a。該規則的多晶線網格(“閘極海”)必須被邊界單元包圍,該邊界單元包含具有較大寬度的平行多晶線形狀15,以在製造期間保護該標準單元的規則多晶線14a免受拋光缺陷。
FIG. 1a shows an SOI configuration having a
為了減少執行設計製造方法所需的時間,已創建單元庫,其中可獲得標準單元設計。當然,有一些應用可能需要一個或多個特殊單元,在此情況下,設計人員將創建定制單元用於佈局或者以想要的設計所需的方式更改庫單元。所得的佈局用以製造想要的積體電路。依據所使用的設計及庫,可對PMOS或NMOS裝置或兩者進行反偏壓。為偏壓標準單元的NMOS及PMOS的塊體,通過電荷泵來產生電壓,該電荷泵是輸出VDDbias及VSSbias電壓的定制塊(custom block)。各標準單元列必須具有至少一個(基體或阱)連接單元((body-or well-)tap cell)。不過,設計人員有時習慣以規則間隔每一特定距離在標準單元列中佈置一個連接阱。 In order to reduce the time required to execute the design manufacturing method, a cell library has been created in which standard cell designs can be obtained. Of course, some applications may require one or more special units. In this case, the designer will create a custom unit for layout or change the library unit in the manner required by the desired design. The resulting layout is used to manufacture the desired integrated circuit. Depending on the design and library used, PMOS or NMOS devices or both can be reverse biased. The NMOS and PMOS blocks that bias standard cells generate voltages through a charge pump, which is a custom block that outputs V DDbias and V SSbias voltages. Each standard cell row must have at least one (body-or well-) tap cell. However, designers are sometimes accustomed to arranging a connection well in the standard cell array at regular intervals and every specific distance.
與該標準單元網格類似,在積體電路設計中通常使用連接阱網格,以提供電晶體的基體偏壓。該連接阱必須在提供偏壓電壓的網路與P+/N+區(如第1a圖中所
示的區域11及12)之間建立電性連接。由於該偏壓電壓網路實施於路由位於第1a圖中所示的BOX層13上方的數個層的金屬層上,且在P+/N+區11及12駐留於塊體基板10中的BOX層13下方的情況下,BOX層13(為很好的絕緣體)的部分必須被移除,以形成至區域11、12的接觸。由於BOX層13較厚,因此蝕刻進入BOX層13的開口必須較大。因此,在傳統技術中會產生特定問題,如第1c至1e圖中所示。
Similar to this standard cell grid, the connection well grid is usually used in integrated circuit design to provide the substrate bias of the transistor. The connection well must establish an electrical connection between the network providing the bias voltage and the P + /N + region (
第1c圖顯示與第1a圖中所示的配置類似的配置,其中,在圖案化半導體層20以後,在BOX層13中形成開口,使用用以形成FET的閘極電極14a的多晶材料層14填充該開口。BOX層13的該開口形成於第1b圖中所示的規則多晶線網格區域內。在BOX層13中形成該開口以後形成多晶材料層14,以形成反偏壓接觸。在多晶材料層14上方形成遮罩層16,如第1c圖中所示。如第1d圖中所示,通過標準微影圖案化遮罩層16,以獲得圖案化遮罩17,圖案化遮罩17用以在BOX層13上方形成多晶線(閘極)14a(見第1e圖)。
FIG. 1c shows a configuration similar to that shown in FIG. 1a, in which, after patterning the
不過,在執行用以形成多晶閘極14a的該蝕刻製造方法期間,在BOX層13的該開口中形成薄的多晶脊19。實際上,無法適當地控制多晶脊19的形成,因為所使用的微影裝置的焦點位於必須形成多晶閘極14a的位置上。另一方面,由於所形成的規則多晶線網格,多晶脊19的形成無法避免。在BOX層13的該開口中的多晶脊19
的不期望的形成導致晶圓污染,因為不穩定的多晶脊結構19在進一步的處理期間容易斷裂。
However, during execution of the etching manufacturing method for forming the
針對上述情形,本發明提供一種形成基板接觸的技術,以避免因在現有技術製造方法中在大的BOX開口中形成薄的多晶脊而引起的多晶殘渣所導致的晶圓污染。 In view of the above situation, the present invention provides a technique for forming substrate contacts to avoid wafer contamination caused by polycrystalline residues caused by forming thin polycrystalline ridges in large BOX openings in the prior art manufacturing method.
下面提供本發明的簡要總結,以提供本發明的一些態樣的基本理解。本發明內容並非詳盡概述本發明。其並非意圖識別本發明的關鍵或重要元件或劃定本發明的範圍。其唯一目的在於提供一些簡化的概念,作為後面所討論的更詳細說明的前序。 The following provides a brief summary of the invention to provide a basic understanding of some aspects of the invention. The summary of the invention is not an exhaustive overview of the invention. It is not intended to identify key or important elements of the invention or to delineate the scope of the invention. Its sole purpose is to provide some simplified concepts as a prelude to the more detailed description that is discussed later.
一般來說,本文所揭露的發明主題涉及形成包括電晶體裝置的半導體裝置,尤其是具有包括用以反偏壓(back biasing)電晶體裝置的連接單元(tap cell)的(MOS)FET的積體電路。 In general, the inventive subject matter disclosed herein relates to the formation of semiconductor devices including transistor devices, especially products having (MOS) FETs including tap cells for back biasing the transistor devices体电路。 Body circuit.
本發明提供一種積體電路,該積體電路具有:半導體塊體基板;埋置氧化物層,形成於該半導體塊體基板上;多個單元,各單元具有電晶體裝置,形成於該埋置氧化物層上方;多條閘極電極線,穿過該單元並為該單元的該電晶體裝置提供閘極電極;以及多個連接單元,經配置以電性接觸該半導體塊體基板並被佈置於與具有該電晶體裝置的該多個單元下方或上方的位置不同的位置,其中,該多個連接單元的至少其中一個被佈置於埋置邊界 單元之間。例如,該積體電路還可在可能或可能不包含電晶體來連接該PC線的區域中包括多個填充單元。 The present invention provides an integrated circuit having: a semiconductor bulk substrate; a buried oxide layer formed on the semiconductor bulk substrate; a plurality of units, each unit having a transistor device formed in the buried Above the oxide layer; a plurality of gate electrode lines passing through the cell and providing gate electrodes for the transistor device of the cell; and a plurality of connection cells configured to electrically contact the semiconductor bulk substrate and be arranged At a position different from the position below or above the plurality of units having the transistor device, wherein at least one of the plurality of connection units is arranged at the buried boundary Between units. For example, the integrated circuit may also include a plurality of fill cells in an area that may or may not contain transistors to connect the PC line.
而且,本發明提供一種積體電路,該積體電路具有:標準單元網格,各該標準單元具有構建於全耗盡絕緣體上矽(Fully Depleted Silicon-on-Insulator;FDSOI)基板上的場效電晶體;以及多個連接單元(tap cell),經配置以為該場效電晶體的至少其中一些提供反偏壓。該連接單元的至少其中一些不構建於該標準單元網格的任何標準單元上方或下方。 Moreover, the present invention provides an integrated circuit having: a standard cell grid, each of the standard cells having a field effect built on a fully depleted silicon-on-insulator (FDSOI) substrate A transistor; and a plurality of tap cells configured to provide a reverse bias voltage for at least some of the field effect transistor. At least some of the connection units are not constructed above or below any standard units of the standard unit grid.
另外,本發明提供一種製造積體電路的方法,該方法包括:提供具有半導體塊體基板以及形成於該塊體基板上的埋置氧化物層的絕緣體上矽(SOI)基板;在該SOI基板上形成電晶體裝置;在該塊體基板中形成N摻雜區及P摻雜區的至少其中一個;在該N摻雜區及P摻雜區的該至少其中一個上方的該埋置氧化物層中形成開口並用接觸材料填充該開口;以及在該SOI基板上方形成多條閘極電極線,而不填充該網格的任意材料於該開口中。該SOI基板可為包括形成於該埋置氧化物層上並提供該電晶體裝置的通道區的薄半導體層的FDSOI基板。可形成連接單元以提供該N摻雜區及P摻雜區與提供用以反偏壓該電晶體裝置的電壓的偏壓電壓網路的電性連接。 In addition, the present invention provides a method of manufacturing an integrated circuit, the method comprising: providing a silicon-on-insulator (SOI) substrate having a semiconductor bulk substrate and a buried oxide layer formed on the bulk substrate; on the SOI substrate Forming a transistor device; forming at least one of an N-doped region and a P-doped region in the bulk substrate; the buried oxide above the at least one of the N-doped region and the P-doped region Forming an opening in the layer and filling the opening with a contact material; and forming a plurality of gate electrode lines above the SOI substrate without filling any material of the grid in the opening. The SOI substrate may be an FDSOI substrate including a thin semiconductor layer formed on the buried oxide layer and providing a channel region of the transistor device. A connection unit may be formed to provide electrical connection between the N-doped region and the P-doped region and a bias voltage network that provides a voltage for reverse biasing the transistor device.
在所有上述例子中,該連接單元在半導體塊體基板(在其上方形成電晶體裝置)的N摻雜區/P摻雜區與用以反偏壓該電晶體裝置的偏壓電壓網路之間提供電性 連接。該電晶體裝置可具有可由金屬材料及多晶矽材料製成的閘極電極,其中,該多晶矽材料以穿過規則(標準)單元網格的(多晶)閘極電極線的形式提供。 In all the above examples, the connection unit is between the N-doped region/P-doped region of the semiconductor bulk substrate (on which the transistor device is formed) and the bias voltage network used to reverse bias the transistor device Provide electrical connection. The transistor device may have a gate electrode made of a metal material and a polysilicon material, wherein the polysilicon material is provided in the form of (polycrystalline) gate electrode lines passing through a regular (standard) cell grid.
10‧‧‧半導體塊體基板、塊體基板 10‧‧‧Semiconductor block substrate, block substrate
11‧‧‧N+摻雜區、區域、P+/N+區 11‧‧‧N+ doped region, region, P+/N+ region
12‧‧‧P+摻雜區、區域、P+/N+區 12‧‧‧P+ doped area, area, P+/N+ area
13‧‧‧BOX層 13‧‧‧BOX layer
14‧‧‧閘極電極材料層、多晶材料層 14‧‧‧Gate electrode material layer, polycrystalline material layer
14a‧‧‧閘極電極線、多晶矽線、多晶線、閘極電極、多晶閘極、平行多晶線形狀 14a‧‧‧Gate electrode wire, polysilicon wire, polycrystalline wire, gate electrode, polycrystalline gate electrode, parallel polycrystalline wire shape
15‧‧‧平行多晶線形狀、邊界單元 15‧‧‧Parallel polyline shape, boundary element
16‧‧‧遮罩層 16‧‧‧Mask layer
17‧‧‧圖案化遮罩 17‧‧‧patterned mask
19‧‧‧多晶脊、多晶結構 19‧‧‧Polycrystalline ridge, polycrystalline structure
20‧‧‧半導體層 20‧‧‧semiconductor layer
100‧‧‧單元輪廓 100‧‧‧ unit outline
110‧‧‧連接單元/BOX開口 110‧‧‧Connection unit/BOX opening
120‧‧‧埋置邊界單元/多晶線、邊界單元 120‧‧‧Embedded boundary cells/polycrystalline lines, boundary cells
130‧‧‧P摻雜區 130‧‧‧P doped region
135‧‧‧N摻雜區 135‧‧‧N-doped area
210‧‧‧開口 210‧‧‧ opening
220‧‧‧底部邊界單元 220‧‧‧Bottom boundary unit
220’‧‧‧頂部邊界單元 220’‧‧‧top boundary unit
230‧‧‧P摻雜區 230‧‧‧P doped region
235‧‧‧N摻雜區 235‧‧‧N doped region
300‧‧‧連接單元-標準單元設計 300‧‧‧Connecting unit-standard unit design
310‧‧‧BOX層 310‧‧‧BOX
315‧‧‧邊界多晶線、邊界多晶線形狀 315‧‧‧Boundary polyline, boundary polyline shape
318‧‧‧多晶線 318‧‧‧Polycrystalline line
320‧‧‧較寬多晶形狀、埋置邊界單元/多晶線 320‧‧‧Wide polycrystalline shape, embedded boundary cell/polycrystalline line
350‧‧‧標準單元 350‧‧‧Standard unit
355‧‧‧標準單元 355‧‧‧ Standard unit
400‧‧‧設計、佈局 400‧‧‧Design, layout
410‧‧‧開口 410‧‧‧ opening
420‧‧‧埋置邊界單元、結構 420‧‧‧Embedded boundary element, structure
430‧‧‧P摻雜區 430‧‧‧P doped region
435‧‧‧N摻雜區 435‧‧‧N doped region
440‧‧‧結構 440‧‧‧Structure
500‧‧‧設計、佈局 500‧‧‧Design, layout
510‧‧‧開口 510‧‧‧ opening
515‧‧‧邊界單元/多晶線 515‧‧‧Boundary cell/poly line
518‧‧‧多晶線 518‧‧‧Polycrystalline line
520‧‧‧埋置邊界單元/多晶線 520‧‧‧Buried boundary cell/polycrystalline
600‧‧‧佈局 600‧‧‧Layout
610‧‧‧開口 610‧‧‧ opening
620‧‧‧埋置邊界單元/多晶線 620‧‧‧Buried boundary cell/poly
630‧‧‧P摻雜 630‧‧‧P doping
635‧‧‧N摻雜 635‧‧‧N doping
640‧‧‧埋置頂部/底部單元結構 640‧‧‧Embedded top/bottom unit structure
結合附圖參照下面的說明可理解本發明,這些附圖中相同的元件符號代表類似的元件,以及其中:第1a至1e圖顯示標準單元網格的傳統反偏壓,其中,第1a圖顯示包括用以反偏壓的半導體塊體基板中的摻雜區的SOI配置,第1b圖顯示包括平行多晶線及邊界單元的規則標準單元,以及第1c至1e圖顯示與在BOX層中所形成的較大開口中形成的薄多晶脊相關的晶圓污染問題;第2a至2c圖顯示積體電路(IC)的連接單元-標準單元設計,其中,基板接觸被移至規則多晶線網格的外部;第3a及3b圖顯示積體電路的替代連接單元-標準單元設計,其中,基板接觸被移至規則多晶線網格的外部;以及第4圖顯示積體電路的另一個替代連接單元-標準單元設計,其中,基板接觸被移至規則多晶線網格外部。 The present invention can be understood by referring to the following description in conjunction with the accompanying drawings. The same element symbols in these drawings represent similar elements, and among them: FIGS. 1a to 1e show the conventional reverse bias of a standard cell grid, where FIG. 1a shows Including the SOI configuration of the doped regions in the semiconductor bulk substrate used for reverse biasing, Figure 1b shows the regular standard cells including parallel polylines and boundary cells, and Figures 1c to 1e show the Wafer contamination issues associated with thin poly ridges formed in the formed larger openings; Figures 2a to 2c show integrated circuit (IC) connection cell-standard cell design where substrate contacts are moved to regular poly lines The outside of the grid; Figures 3a and 3b show an alternative connection unit for an integrated circuit-a standard cell design, where the substrate contacts are moved outside the regular polyline grid; and Figure 4 shows another of the integrated circuit Alternative connection cell-standard cell design, where substrate contacts are moved outside the regular polyline grid.
儘管本文所揭露的發明主題容許各種修改及替代形式,但附圖中以示例形式顯示本發明主題的特定實施例,並在此進行詳細說明。不過,應當理解,本文對 特定實施例的說明並非意圖將本發明限於所揭露的特定形式,相反,意圖涵蓋落入由所附申請專利範圍定義的本發明的精神及範圍內的所有修改、等同及替代。 Although the inventive subject matter disclosed herein allows for various modifications and alternative forms, specific embodiments of the inventive subject matter are shown in the drawings in the form of examples and are described in detail herein. However, it should be understood that this article The description of the specific embodiments is not intended to limit the invention to the disclosed specific forms, but on the contrary, it is intended to cover all modifications, equivalents, and substitutions that fall within the spirit and scope of the invention defined by the scope of the appended patent application.
下面說明本發明的各種示例實施例。出於清楚目的,不是實際實施中的全部特徵都在本說明書中進行說明。當然,應當瞭解,在任意此類實際實施例的開發中,必須作大量的特定實施決定以滿足開發者的特定目標,例如符合與系統相關及與商業相關的約束條件,該些約束條件因不同實施而異。而且,應當瞭解,此類開發努力可能複雜而耗時,但其仍然是本領域的普通技術人員借助本發明所執行的常規程序。 Various exemplary embodiments of the present invention are explained below. For clarity, not all features in actual implementation are described in this specification. Of course, it should be understood that in the development of any such actual embodiment, a large number of specific implementation decisions must be made to meet the developer’s specific goals, such as compliance with system-related and business-related constraints, which differ from one to the other. Implementation varies. Moreover, it should be understood that such development efforts may be complicated and time-consuming, but it is still a routine procedure performed by a person of ordinary skill in the art with the help of the present invention.
下述實施例經充分說明以使本領域的技術人員能夠使用本發明。應當理解,基於本發明,其它實施例將顯而易見,並可作系統、結構、製造方法或機械的改變而不背離本發明的範圍。在下面的說明中,給出具體標號的細節以供充分理解本發明。不過,顯而易見的是,本發明的實施例可在不具有該些特定細節的情況下實施。為避免模糊本發明,一些已知的電路、系統配置、結構配置以及製造方法步驟未作詳細揭露。 The following examples are sufficiently illustrated to enable those skilled in the art to use the present invention. It should be understood that based on the present invention, other embodiments will be apparent, and that system, structure, manufacturing method, or mechanical changes may be made without departing from the scope of the present invention. In the following description, the details of specific reference numerals are given to fully understand the present invention. However, it is obvious that the embodiments of the present invention can be implemented without these specific details. In order to avoid obscuring the present invention, some known circuits, system configurations, structural configurations, and manufacturing method steps are not disclosed in detail.
現在將參照附圖來說明本發明。附圖中示意各種結構、系統及裝置僅是出於解釋目的以及避免使本發明與本領域技術人員已知的細節混淆,但仍包括該些附圖以說明並解釋本發明的示例。本文中所使用的詞語和詞 組的意思應當被理解並解釋為與相關領域技術人員對這些詞語及詞組的理解一致。本文中的術語或詞組的連貫使用並不意圖暗含特別的定義,亦即與本領域技術人員所理解的通常慣用意思不同的定義。若術語或詞組意圖具有特定意思,亦即不同於本領域技術人員所理解的意思,則此類特別定義會以直接明確地提供該術語或詞組的特定定義的定義方式明確表示於說明書中。 The invention will now be explained with reference to the drawings. The various structures, systems and devices shown in the drawings are for explanatory purposes only and to avoid obscuring the invention with details known to those skilled in the art, but these drawings are still included to illustrate and explain examples of the invention. Words and words used in this article The meaning of the group should be understood and interpreted as consistent with the understanding of those words and phrases by those skilled in the relevant art. The coherent use of terms or phrases herein is not intended to imply a particular definition, that is, a definition that is different from the usual customary meaning understood by those skilled in the art. If a term or phrase is intended to have a specific meaning, that is, a meaning that is different from those understood by those skilled in the art, such special definitions will be clearly expressed in the description in a way that directly and specifically provides a specific definition of the specific definition of the term or phrase.
在完整閱讀本申請以後,本領域的技術人員很容易瞭解,本方法可應用於各種技術,例如NMOS、PMOS、CMOS等,並很容易應用於各種裝置,包括但不限於邏輯裝置、SRAM裝置等,尤其是在用以製造積體電路(IC)的FDSOI技術的背景下。一般來說,本文中說明其中可形成反(基板)偏壓N通道電晶體和/或P通道電晶體的製造技術及半導體裝置。該製造技術可集成於CMOS製造方法中。在完整閱讀本申請以後,本領域的技術人員很容易瞭解,原則上,本方法可應用於各種技術,例如NMOS、PMOS、CMOS等,並且很容易應用於各種裝置,包括但不限於邏輯裝置、記憶體裝置、SRAM裝置等。本文中所述的技術及製程可用以製造MOS積體電路裝置,包括NMOS積體電路裝置、PMOS積體電路裝置,以及CMOS積體電路裝置。詳而言之,本文中所述的製造方法步驟與形成積體電路(包括平面式及非平面式積體電路)的閘極結構的任意半導體裝置製造方法結合使用。儘管術語“MOS”通常是指具有金屬閘極電極及氧化物閘極絕緣體的裝置,但該 術語在全文中用以指包括位於半導體基板上方的閘極絕緣體(無論是氧化物還是其它絕緣體)上方的導電閘極電極(無論是金屬還是其它導電材料)的任意半導體裝置。 After reading this application in full, it is easy for those skilled in the art to understand that the method can be applied to various technologies, such as NMOS, PMOS, CMOS, etc., and can be easily applied to various devices, including but not limited to logic devices, SRAM devices, etc. , Especially in the context of FDSOI technology for manufacturing integrated circuits (ICs). In general, manufacturing techniques and semiconductor devices in which reverse (substrate) biased N-channel transistors and/or P-channel transistors can be formed are described herein. This manufacturing technology can be integrated into the CMOS manufacturing method. After reading this application in full, it is easy for those skilled in the art to understand that, in principle, this method can be applied to various technologies, such as NMOS, PMOS, CMOS, etc., and is easily applied to various devices, including but not limited to logic devices, Memory devices, SRAM devices, etc. The techniques and processes described herein can be used to manufacture MOS integrated circuit devices, including NMOS integrated circuit devices, PMOS integrated circuit devices, and CMOS integrated circuit devices. In detail, the manufacturing method steps described herein are used in conjunction with any semiconductor device manufacturing method for forming gate structures of integrated circuits (including planar and non-planar integrated circuits). Although the term "MOS" generally refers to a device with a metal gate electrode and an oxide gate insulator, the The term is used throughout to refer to any semiconductor device that includes a conductive gate electrode (whether metal or other conductive material) above a gate insulator (whether oxide or other insulator) above the semiconductor substrate.
一般來說,本發明提供用以形成至FDSOI裝置的塊體基板的接觸的技術,以促進該塊體基板的反偏壓,以及連接單元及標準單元的設計,其中,將要形成以製造多晶閘極線的多晶材料不會形成於FDSOI基板的BOX層的開口中。 Generally speaking, the present invention provides techniques for forming contacts to the bulk substrate of the FDSOI device to promote the reverse bias of the bulk substrate, and the design of the connection unit and the standard unit, where it will be formed to manufacture polycrystalline The polycrystalline material of the gate line is not formed in the opening of the BOX layer of the FDSOI substrate.
依據本發明的積體電路的示例連接單元-標準單元設計顯示於第2a至2c圖中。為FET的反偏壓提供的基板接觸被移至分別包括FET的標準單元的規則網格的外部。第2a圖中所示的單元輪廓100的特徵為連接單元/BOX開口110設於沒有作為規則多晶線網格或多晶閘極的部分的多晶材料形成的晶圓的區域中。可在P摻雜區130及N摻雜區135中接觸晶圓基板,這可與第1a圖中所示的區域11及12類似。連接單元/BOX開口110被佈置於埋置邊界單元/多晶線120之間。埋置邊界單元120可與傳統設計的邊界單元15(見第1b圖)類似,但它們形成於另外的標準單元規則網格內,而不是在那個網格的邊緣。
An example connection unit-standard unit design of an integrated circuit according to the present invention is shown in Figures 2a to 2c. The substrate contacts provided for the reverse bias of the FET are moved to the outside of the regular grid of standard cells each including the FET. The feature of the
該標準單元可表示包括FET的任意類型邏輯單元,例如反相器、NAND閘單元、多工器等。如第2b圖中所示,可形成特定的底部邊界單元220(第2b圖的頂部圖)及頂部邊界單元220’(第2b圖的底部圖)。通過開口210在P摻雜區230及N摻雜區235中可接觸晶圓基板。由於
所示設計,該標準單元網格的多晶線將總是與BOX層中的開口(也就是,在邊界單元120的外部)充分隔開,從而不會如上面就現有技術所述那樣由這些開口中的不穩定多晶結構的不期望形成而引起多晶殘渣。
The standard cell can represent any type of logic cell including FETs, such as inverters, NAND gate cells, multiplexers, and so on. As shown in FIG. 2b, specific bottom boundary cells 220 (top graph in FIG. 2b) and top boundary cells 220' (bottom graph in FIG. 2b) may be formed. The wafer substrate can be contacted in the P-doped
由於鄰近基板接觸的埋置邊界單元中的較寬多晶形狀320,連接單元可能不再位於規則標準單元上方或下方,因為這些標準單元使用規則多晶線網格。相反,連接單元可能被置於起始於下方標準單元邊界列並結束於上方標準單元邊界列的連接單元行中,如第2c圖中所示。較為詳細地,第2c圖顯示積體電路的連接單元-標準單元設計300,標準單元350位於晶圓的特定區域的下方邊界,標準單元355位於晶圓的特定區域的上方邊界。與傳統設計類似,邊界單元及邊界多晶線315設於該區域的左右邊界。邊界多晶線形狀315具有與標準單元的多晶線318相比較大的寬度,以在製造期間保護這些規則多晶線318免受拋光缺陷。
Due to the wider
該標準單元的多晶線318彼此平行。該多晶線網格的傳統規則性被埋置(內部)邊界單元/多晶線320的行的設置打破。在埋置邊界單元/多晶線320的兩行之間,BOX層310中的開口及連接單元經佈置以接觸該晶圓的半導體塊體基板的N摻雜及P摻雜區。該N摻雜區可為以例如磷、砷等N型雜質重濃度摻雜的區域。該P摻雜區可為以例如硼、銦等P型雜質重濃度摻雜的區域。例如,“重濃度摻雜”可包括高於1019/cm3的任意雜質濃度。該連接
單元在塊體基板(在其上方形成電晶體裝置)的N摻雜/P摻雜區與用以反偏壓電晶體裝置的偏壓電壓網路之間提供電性連接。
The
要注意的是,在第2c圖中所示的設計中,在該IC配置的行中可以等距間隔設置連接單元。較佳地,連接單元之間的距離不超過使用與該IC相關聯的設計規則所獲得的最大允許距離。具體而言,設計規則可分別指定從基板或阱區中的任意點至最近基板或阱連接的最大距離。而且,應當注意,除提供半導體塊體基板的摻雜區的耦接以外,該連接單元可為功率線提供去耦電容器,以更有效地使用被該連接單元佔據的區域。 It should be noted that in the design shown in Fig. 2c, the connection units may be arranged at equal intervals in the row of the IC configuration. Preferably, the distance between the connection units does not exceed the maximum allowable distance obtained using the design rules associated with the IC. Specifically, the design rule may specify the maximum distance from any point in the substrate or well region to the closest substrate or well connection, respectively. Moreover, it should be noted that in addition to providing coupling of the doped regions of the semiconductor bulk substrate, the connection unit may provide a decoupling capacitor for the power line to more effectively use the area occupied by the connection unit.
在標準單元佈局之前、之後或同時,可在IC設計佈局內佈置該連接單元。功率洩漏降低及控制可通過該連接單元的數量及定位優化。該連接單元的間距可基於關聯的FET及其它裝置的幾何尺寸,以於幾何尺寸不斷縮小時,連接單元的頻率及間距可如期望那樣增加或減少。 The connection unit can be arranged within the IC design layout before, after, or simultaneously with the standard cell layout. The reduction and control of power leakage can be optimized by the number and positioning of the connection units. The pitch of the connection unit may be based on the geometric dimensions of the associated FET and other devices, so that as the geometry size continues to shrink, the frequency and pitch of the connection unit may increase or decrease as desired.
各該連接單元也可具有獨立於關聯裝置的電壓源和/或控制器的偏壓電壓源和/或控制器。該連接單元的電壓源和/或控制器可相對於關聯裝置而位於本地或遠程,可能甚至在獨立的晶粒或晶片上。各連接單元可具有獨立電壓源。或者,所有連接單元可由單個電壓源控制。IC內的連接單元簇(cluster)可分別具有共用電壓,以使IC中的各連接單元簇可與相應的電壓源和/或控制器連接。 Each of the connection units may also have a bias voltage source and/or controller independent of the voltage source and/or controller of the associated device. The voltage source and/or controller of the connection unit may be located locally or remotely relative to the associated device, possibly even on a separate die or wafer. Each connection unit may have an independent voltage source. Alternatively, all connection units can be controlled by a single voltage source. The connection unit clusters in the IC may have a common voltage, so that each connection unit cluster in the IC can be connected to a corresponding voltage source and/or controller.
這裡,以及在下面的例子中,所揭露的佈局可集成於IC設計工具中,該IC設計工具可包括可與各種數據庫(例如半導體晶圓代工廠和/或晶圓代工廠的一個或多個客戶的數據庫)耦接的多個電子軟體設計工具。尤其,該IC設計工具可包括可通過圖形用戶界面存取的多個裝置庫,由此,來自各裝置庫的單元可被佈置於IC設計佈局中。 Here, and in the following example, the disclosed layout may be integrated into an IC design tool, which may include one or more of various databases (eg, semiconductor wafer foundries and/or wafer foundries The customer's database) is coupled to multiple electronic software design tools. In particular, the IC design tool may include a plurality of device libraries accessible through a graphical user interface, whereby units from each device library may be arranged in the IC design layout.
在此例子中,以及在下面參照第3a、3b及4圖所述的例子中,所揭露的連接單元-標準單元設計可用於包括SOI或FDSOI FET的半導體裝置製造的背景中。通過連接單元可被反偏壓的FET可包括具有與第1a圖中所示的配置類似的配置的FET。較為詳細地,通過本文中所揭露的設計被反偏壓的FET可形成於FDSOI基板上,該FDSOI基板包括塊體基板、形成於該塊體基板上的BOX層以及形成於該BOX層上的半導體層。 In this example, and in the examples described below with reference to FIGS. 3a, 3b, and 4, the disclosed connection cell-standard cell design can be used in the context of semiconductor device manufacturing including SOI or FDSOI FETs. The FET that can be reverse-biased through the connection unit may include a FET having a configuration similar to that shown in FIG. 1a. In more detail, the FET reverse-biased by the design disclosed herein can be formed on an FDSOI substrate including a bulk substrate, a BOX layer formed on the bulk substrate, and a BOX layer formed on the BOX layer Semiconductor layer.
該塊體半導體基板可為矽基板,尤其單晶矽基板。可使用其它材料來形成該半導體基板,例如鍺、矽鍺、磷酸鉀、砷化鎵等。該塊體半導體基板包括N+/P+摻雜區以供反偏壓。該BOX層可包括介電材料,例如二氧化矽,且可具有例如至少50奈米的厚度。該半導體層可提供該FET的通道區且可由任意適當的半導體材料組成,例如矽、矽/鍺、矽/碳、其它II-VI族或III-V族半導體化合物以及類似物。該半導體層可具有適於形成全耗盡場效電晶體的厚度,例如在約5至8奈米範圍內的厚度。 The bulk semiconductor substrate may be a silicon substrate, especially a single crystal silicon substrate. Other materials can be used to form the semiconductor substrate, such as germanium, silicon germanium, potassium phosphate, gallium arsenide, and the like. The bulk semiconductor substrate includes N + /P + doped regions for reverse bias. The BOX layer may include a dielectric material, such as silicon dioxide, and may have a thickness of, for example, at least 50 nanometers. The semiconductor layer can provide the channel region of the FET and can be composed of any suitable semiconductor material, such as silicon, silicon/germanium, silicon/carbon, other group II-VI or group III-V semiconductor compounds, and the like. The semiconductor layer may have a thickness suitable for forming a fully depleted field effect transistor, for example, a thickness in the range of about 5 to 8 nanometers.
該FET包括形成於該半導體層上方的閘極電極。該閘極電極可包括金屬閘極及多晶矽閘極材料。該金屬閘極的材料可依賴於將要形成的該電晶體裝置是P通道電晶體還是N通道電晶體。在該電晶體裝置為N通道電晶體的實施例中,該金屬可包括La(鑭)、LaN(氮化鑭)或TiN(氮化鈦)。在該電晶體裝置為P通道電晶體的實施例中,該金屬可包括Al(鋁)、AlN(氮化鋁)或TiN(氮化鈦)。 The FET includes a gate electrode formed above the semiconductor layer. The gate electrode may include metal gate and polysilicon gate material. The material of the metal gate may depend on whether the transistor device to be formed is a P-channel transistor or an N-channel transistor. In embodiments where the transistor device is an N-channel transistor, the metal may include La (lanthanum), LaN (lanthanum nitride), or TiN (titanium nitride). In an embodiment where the transistor device is a P-channel transistor, the metal may include Al (aluminum), AlN (aluminum nitride), or TiN (titanium nitride).
該金屬閘極可包括功函數調整材料,例如TiN。詳而言之,該金屬閘極可包括功函數調整材料,該功函數調整材料包括適當的過渡金屬氮化物,例如週期表中第IV-VI族的那些,包括例如氮化鈦(TiN)、氮化鉭(TaN)、氮化鋁鈦(TiAlN)、氮化鋁鉭(TaAlN)、氮化鈮(NbN)、氮化釩(VN)、氮化鎢(WN)以及類似物,具有約1至60奈米的厚度。而且,通過添加雜質例如鋁、碳或氟可調整該金屬閘極的有效功函數。在該金屬閘極的頂部可形成該多晶閘極。 The metal gate may include a work function adjusting material, such as TiN. In detail, the metal gate electrode may include work function adjusting materials including suitable transition metal nitrides, such as those of Group IV-VI of the periodic table, including, for example, titanium nitride (TiN), Tantalum nitride (TaN), aluminum titanium nitride (TiAlN), aluminum tantalum nitride (TaAlN), niobium nitride (NbN), vanadium nitride (VN), tungsten nitride (WN) and the like, having about 1 To a thickness of 60 nm. Moreover, the effective work function of the metal gate can be adjusted by adding impurities such as aluminum, carbon or fluorine. The poly gate can be formed on top of the metal gate.
該閘極電極可通過閘極介電質與該FDSOI基板的半導體層隔開。該閘極介電質可包括具有高於4的介電常數k的高k材料層。該高k材料層可包括過渡金屬氧化物,例如氧化鉿、二氧化鉿以及氮氧化矽鉿的至少其中一者,且可直接形成於該FDSOI基板的半導體層上。 The gate electrode can be separated from the semiconductor layer of the FDSOI substrate by a gate dielectric. The gate dielectric may include a high-k material layer having a dielectric constant k higher than 4. The high-k material layer may include a transition metal oxide, such as at least one of hafnium oxide, hafnium dioxide, and hafnium silicon oxynitride, and may be directly formed on the semiconductor layer of the FDSOI substrate.
依據本發明的積體電路的其它示例連接單元-標準單元設計顯示於第3a及3b圖中。設計400及500集成來自頂部及底部的邊界單元的元素,相當於第2a至
2c圖中所示的設計,但具有增加的單元寬度,這可從第3a及3b圖獲知。
Other example connection unit-standard cell designs of the integrated circuit according to the present invention are shown in Figures 3a and 3b.
與第2a至2c圖中所示的連接單元相比,佈局400及500的連接單元每單元消耗更多面積,但它們可被任意佈置於該佈局內部。因此,可以更靈活的方式實現該連接單元的佈置,且當佈置於棋盤格(checker-board)設計中時,所需要的連接單元可以更少。另外,不需要特定的邊界單元來調整佈置邊界處的連接單元多晶線網格。
Compared with the connection units shown in Figs. 2a to 2c, the connection units of the
如第3a圖中所示,佈局400包括埋置邊界單元420以及頂部/底部單元結構440。BOX層中的開口410被佈置於結構420與440之間。開口410允許電性接觸P摻雜區430及N摻雜區435,該P摻雜區430及N摻雜區435形成於該塊體半導體基板中,以反偏壓形成於該半導體層及該半導體塊體基板上方的電晶體裝置。這樣的連接單元佈局400可用於第3b圖中所示的連接單元-標準單元佈局500中。
As shown in Figure 3a, the
與第2c圖中所示的佈局類似,第3b圖中所示的佈局包括邊界單元/多晶線515及平行佈置的多晶線518的行。而且,提供埋置邊界單元/多晶線520,在其之間可佈置BOX層中的開口510並因此佈置連接單元。
Similar to the layout shown in Fig. 2c, the layout shown in Fig. 3b includes a row of boundary cells/
依據第4圖中所示的另一個例子,通過適當選擇的後設計補償(重新定位)及相應的設計規則可避免對如第3a及3b圖中所示的較寬的埋置多晶線的需要。由此,可減少實施適於任意佈置的該連接單元所需的空間。第4
圖中所示的佈局600包括埋置邊界單元/多晶線620以及埋置頂部/底部單元結構640,在BOX層中形成開口610以接觸P摻雜630及N摻雜635區,如上所述。
According to another example shown in Figure 4, through appropriate selection of post-design compensation (repositioning) and the corresponding design rules can be avoided for the wider buried poly line as shown in Figures 3a and 3b need. Thereby, the space required for implementing the connection unit suitable for arbitrary arrangement can be reduced. 4th
The
因此,本發明提供連接單元-標準單元佈局,以避免在FDSOI基板的BOX層中所形成的開口中形成多晶材料來接觸反偏壓FET所需的該FDSOI基板的塊體基板的摻雜區。由此,可避免因BOX層的開口中所形成的不穩定多晶結構所引起的多晶殘渣而導致的晶圓污染。 Therefore, the present invention provides a connection cell-standard cell layout to avoid forming polycrystalline material in the opening formed in the BOX layer of the FDSOI substrate to contact the doped region of the bulk substrate of the FDSOI substrate required by the reverse bias FET . Thereby, wafer contamination due to polycrystalline residues caused by the unstable polycrystalline structure formed in the opening of the BOX layer can be avoided.
由於本領域的技術人員借助這裡的教導可以很容易地以不同但等同的方式修改並實施本發明,因此上述特定的實施例僅為示例性質。例如,可以不同的順序執行上述製造方法步驟。而且,本發明不限於這裡所示架構或設計的細節,而是如下面的申請專利範圍所述。因此,顯然,可對上面揭露的特定實施例進行修改或變更,所有此類變更落入本發明的範圍及精神內。要注意的是,用於說明本說明書以及所附申請專利範圍中的各種製造方法或結構的“第一”、“第二”、“第三”或者“第四”等術語的使用僅用作此類步驟/結構的快捷參考,並不一定意味著按排列順序執行/形成此類步驟/結構。當然,依據準確的申請專利範圍語言,可能要求或者不要求此類製造方法的排列順序。因此,下面的申請專利範圍規定本發明的保護範圍。 Since those skilled in the art can easily modify and implement the present invention in different but equivalent ways with the help of the teachings herein, the above specific embodiments are merely exemplary. For example, the above-mentioned manufacturing method steps can be performed in a different order. Moreover, the present invention is not limited to the details of the architecture or design shown here, but as described in the patent application scope below. Therefore, it is obvious that the specific embodiments disclosed above can be modified or changed, and all such changes fall within the scope and spirit of the present invention. It should be noted that the terms "first", "second", "third", or "fourth" used to describe various manufacturing methods or structures within the scope of this specification and the attached patent applications are used only as The quick reference of such steps/structures does not necessarily mean that such steps/structures are executed/formed in the order of arrangement. Of course, depending on the language of the exact scope of the patent application, the order of such manufacturing methods may or may not be required. Therefore, the following patent application scope defines the protection scope of the present invention.
300‧‧‧連接單元-標準單元設計 300‧‧‧Connecting unit-standard unit design
310‧‧‧BOX層 310‧‧‧BOX
315‧‧‧邊界多晶線、邊界多晶線形狀 315‧‧‧Boundary polyline, boundary polyline shape
318‧‧‧多晶線 318‧‧‧Polycrystalline line
320‧‧‧較寬多晶形狀、埋置邊界單元/多晶線 320‧‧‧Wide polycrystalline shape, embedded boundary cell/polycrystalline line
350‧‧‧標準單元 350‧‧‧Standard unit
355‧‧‧標準單元 355‧‧‧ Standard unit
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