TWI677516B - Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element - Google Patents
Liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element Download PDFInfo
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Abstract
本發明獲得一種來自液晶配向膜的逸出氣體量少、且可靠性高的液晶顯示元件。本發明提供一種含有聚合物(P)的液晶配向劑,所述聚合物(P)為選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚醯胺所組成的組群中的至少一種,且具有下述式(1)所表示的部分結構。(A1 及A2 為氫原子或一價有機基,A1 與A2 的碳數的合計為0~7;Y1 為氧原子或硫原子,R1 為氫原子或碳數1~6的一價烴基,X1 為單鍵或二價有機基;“*”表示結合鍵)The invention provides a liquid crystal display element with a small amount of outgassing from a liquid crystal alignment film and high reliability. The invention provides a liquid crystal alignment agent containing a polymer (P). The polymer (P) is selected from the group consisting of polyamidic acid, polyamidate, polyimide, and polyamidoamine. And has at least one of the following, and has a partial structure represented by the following formula (1). (A 1 and A 2 are hydrogen atoms or monovalent organic groups, the total number of carbon numbers of A 1 and A 2 is 0 to 7; Y 1 is an oxygen atom or a sulfur atom, and R 1 is a hydrogen atom or a carbon number of 1 to 6 A monovalent hydrocarbon group, X 1 is a single bond or a divalent organic group; "*" represents a bonding bond)
Description
本發明涉及一種液晶配向劑、液晶配向膜以及液晶顯示元件。The invention relates to a liquid crystal alignment agent, a liquid crystal alignment film and a liquid crystal display element.
以往, 液晶顯示元件已開發出電極結構或所使用的液晶分子的物性等不同的多種驅動方式,例如已知扭轉向列( TwistedNematic,TN) 型或超扭轉向列( Super Twisted Nematic,STN)型、垂直配向( Vertical Alignment , VA) 型、多域垂直配向(Multidomain Vertical Alignment,MVA)型、共面切換型( In PlaneSwitching, IPS 型)、邊緣場切換( Fringe Field Switching,FFS)型、光學補償彎曲(Optically Compensatory Bend,OCB)型等各種液晶顯示元件。這些液晶顯示元件具有用以使液晶分子配向的液晶配向膜。液晶配向膜的材料是使用聚醯胺酸、聚醯亞胺、聚醯胺酸酯、聚醯胺、聚酯、聚有機矽氧烷等聚合物, 其中, 就耐熱性、機械強度、與液晶的親和性等各種特性良好的方面而言,通常使用聚醯胺酸或聚醯亞胺。In the past, liquid crystal display devices have developed various driving methods such as an electrode structure or physical properties of liquid crystal molecules used, such as a known twisted nematic (TN) type or a super twisted nematic (STN) type. , Vertical Alignment (VA) type, Multidomain Vertical Alignment (MVA) type, In Plane Switching (IPS type), Fringe Field Switching (FFS) type, optical compensation Various types of liquid crystal display elements such as curved (Optically Compensatory Bend, OCB) type. These liquid crystal display elements have a liquid crystal alignment film for aligning liquid crystal molecules. The material of the liquid crystal alignment film is a polymer such as polyamic acid, polyimide, polyimide, polyimide, polyester, polyorganosiloxane, etc. Among them, heat resistance, mechanical strength, and liquid crystal In terms of various properties such as affinity, polyfluorinated acid or polyimide is usually used.
近年來,液晶面板不僅如以往般用於個人電腦等的顯示裝置,而且還用於例如液晶電視或汽車導航系統、移動電話、智能手機、信息顯示器等多種用途。液晶面板的重要特性之一可列舉因使用而引起的品質下降少、可靠性高,為了滿足該特性而提出了多種液晶配向劑(例如參照專利文獻1)。In recent years, liquid crystal panels have been used not only in display devices such as personal computers, but also in various applications such as liquid crystal televisions, car navigation systems, mobile phones, smartphones, and information displays. One of the important characteristics of a liquid crystal panel includes low quality degradation and high reliability due to use. In order to satisfy this characteristic, various liquid crystal alignment agents have been proposed (for example, refer to Patent Document 1).
專利文獻1中提出:使用將由三級丁氧基羰基(t-BOC基)所保護的胺基相對於一級胺基而導入至鄰位而成的芳香族二胺,使利用該二胺而獲得的聚醯胺酸或聚醯亞胺含有于液晶配向劑中。依據該技術,專利文獻1中記載有如下主旨:藉由膜形成時的加熱,t-BOC基去保護而生成胺基,藉由所生成的胺基的分子內反應或者分子間反應(交聯反應)來改善可靠性。 [現有技術文獻] [專利文獻]Patent Document 1 proposes using an aromatic diamine in which an amine group protected by a tertiary butoxycarbonyl group (t-BOC group) is introduced in an ortho position with respect to a primary amine group, and the diamine is used to obtain the aromatic diamine. The polyamidic acid or polyimide is contained in a liquid crystal alignment agent. According to this technology, Patent Document 1 describes the following gist: the t-BOC group is deprotected by heating during film formation to generate an amine group, and the intramolecular reaction or intermolecular reaction (crosslinking) of the generated amine group Response) to improve reliability. [Prior Art Literature] [Patent Literature]
[專利文獻1]國際公開第2013/115228號[Patent Document 1] International Publication No. 2013/115228
[發明所要解決的問題][Problems to be Solved by the Invention]
專利文獻1中記載的是利用藉由膜形成時的加熱而生成的胺基的技術,由於難以進行交聯反應而被認為無法充分改善液晶面板的可靠性。Patent Document 1 describes a technique using an amine group generated by heating during film formation, and it is considered that the reliability of a liquid crystal panel cannot be sufficiently improved because it is difficult to perform a crosslinking reaction.
另外,在使用熱分解性單體的情況下,若加熱後為殘存大量未反應的官能基的狀態,則認為在液晶面板的長期點亮時會引起在面板中產生氣泡的不良情況。為了抑制這種不良情況的產生,要求在後烘烤後來自液晶配向膜的逸出氣體少。In addition, when a thermally decomposable monomer is used, if a large amount of unreacted functional groups remain after heating, it is considered that a problem such as generation of bubbles in the panel may occur when the liquid crystal panel is lit for a long period of time. In order to suppress the occurrence of such a problem, it is required to reduce the amount of outgassing from the liquid crystal alignment film after the post-baking.
本發明是鑒於所述問題而形成,目的之一在於提供一種液晶配向劑,其可獲得來自液晶配向膜的逸出氣體量少、且可靠性高的液晶顯示元件。 [解決問題的技術手段]The present invention has been made in view of the problems described above, and an object of the present invention is to provide a liquid crystal alignment agent capable of obtaining a liquid crystal display element having a small amount of outgas from the liquid crystal alignment film and having high reliability. [Technical means to solve the problem]
本發明者等人為了達成如上所述的現有技術的問題而積極研究,嘗試將被認為表現出熱分解性的特定結構導入至聚合物中。而且發現,藉由將具有該特定結構的聚合物用作液晶配向劑的聚合物成分,可解決所述問題,從而完成本發明。具體而言,由本發明提供以下的液晶配向劑、液晶配向膜以及液晶顯示元件。The present inventors and the like have actively studied in order to achieve the problems of the prior art as described above, and have attempted to introduce a specific structure thought to exhibit thermal decomposition properties into a polymer. Further, it was found that the problem can be solved by using a polymer having the specific structure as a polymer component of a liquid crystal alignment agent, thereby completing the present invention. Specifically, the present invention provides the following liquid crystal alignment agent, liquid crystal alignment film, and liquid crystal display element.
本發明的一方面為提供一種液晶配向劑,其含有選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚醯胺所組成的組群中的至少一種聚合物,且該聚合物的至少一部分為具有下述式(1)所表示的部分結構的聚合物(P)。One aspect of the present invention is to provide a liquid crystal alignment agent, which contains at least one polymer selected from the group consisting of polyamic acid, polyamidate, polyimide, and polyamidine, and the polymerization At least a part of the substance is a polymer (P) having a partial structure represented by the following formula (1).
[化1](式(1)中,A1 及A2 分別獨立地為氫原子或一價有機基,A1 與A2 的碳數的合計為0~7;Y1 為氧原子或硫原子,R1 為氫原子或碳數1~6的一價烴基,X1 為單鍵或二價有機基;“*”表示結合鍵)[Chemical 1] (In formula (1), A 1 and A 2 are each independently a hydrogen atom or a monovalent organic group, and the total number of carbon numbers of A 1 and A 2 is 0 to 7; Y 1 is an oxygen atom or a sulfur atom, and R 1 Is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms, and X 1 is a single bond or a divalent organic group; "*" represents a bonding bond)
本發明的另一方面為提供使用所述液晶配向劑來形成的液晶配向膜、以及包括該液晶配向膜的液晶顯示元件。 [發明的效果]Another aspect of the present invention is to provide a liquid crystal alignment film formed using the liquid crystal alignment agent, and a liquid crystal display element including the liquid crystal alignment film. [Effect of the invention]
依據所述包含聚合物(P)的液晶配向劑,可形成逸出氣體量少的液晶配向膜。另外,本發明的液晶顯示元件由於包括使用所述包含聚合物(P)的液晶配向劑來形成的液晶配向膜,故而隨著使用的品質劣化少,可靠性優異。According to the liquid crystal alignment agent containing the polymer (P), a liquid crystal alignment film having a small amount of outgassing can be formed. In addition, since the liquid crystal display element of the present invention includes a liquid crystal alignment film formed using the liquid crystal alignment agent containing the polymer (P), the quality degradation with use is small and the reliability is excellent.
以下, 對液晶配向劑中所含的各成分、以及視需要來任意調配的其他成分進行說明。Hereinafter, each component contained in a liquid crystal aligning agent, and other components arbitrarily mix | blended as needed are demonstrated.
<聚合物(P)> 本發明的液晶配向劑含有聚合物(P)作為聚合物成分,所述聚合物(P)是以選自由聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚醯胺所組成的組群中的至少一種作為主骨架,且具有下述式(1)所表示的部分結構。 [化2](式(1)中,A1 及A2 分別獨立地為氫原子或一價有機基;其中,A1 與A2 的碳數的合計為0~7;Y1 為氧原子或硫原子,R1 為氫原子或碳數1~6的一價烴基,X1 為單鍵或二價有機基;“*”表示結合鍵)<Polymer (P)> The liquid crystal alignment agent of the present invention contains a polymer (P) as a polymer component. The polymer (P) is selected from the group consisting of polyamic acid, polyamic acid ester, and polyimide. At least one of the group consisting of polyamine and polyamine is a main skeleton, and has a partial structure represented by the following formula (1). [Chemical 2] (In formula (1), A 1 and A 2 are each independently a hydrogen atom or a monovalent organic group; wherein the total number of carbon numbers of A 1 and A 2 is 0 to 7; Y 1 is an oxygen atom or a sulfur atom, R 1 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms, and X 1 is a single bond or a divalent organic group; "*" represents a bonding bond)
所述式(1)中,A1 及A2 的一價有機基例如可列舉:一價烴基;對一價烴基的亞甲基以-O-、-S-、-CO-、-COO-、-COS-等二價的含雜原子基進行取代的基團;對一價烴基所具有的氫原子的至少一個以鹵素原子(氟原子、氯原子、溴原子、碘原子等)等進行取代的基團;具有雜環的一價基等。只要A1 與A2 的碳數的合計為0~7的範圍內,則A1 及A2 的碳數並無特別限制,但就使由藉由後烘烤時的加熱而脫離的基團“-CHA1 A2 ”而來的化合物在配向膜中殘存的量減少的觀點而言,優選為0~6,更優選為0~4,尤其優選為0~3。Examples of the monovalent organic group of A 1 and A 2 in the formula (1) include: a monovalent hydrocarbon group; and for the methylene group of the monovalent hydrocarbon group, -O-, -S-, -CO-, -COO- , -COS- and other bivalent heteroatom-containing groups substituted; at least one of the hydrogen atoms of a monovalent hydrocarbon group is substituted with a halogen atom (fluorine atom, chlorine atom, bromine atom, iodine atom, etc.) A group; a monovalent group having a heterocyclic ring and the like. As long as the total number of carbon numbers of A 1 and A 2 is in the range of 0 to 7, the carbon numbers of A 1 and A 2 are not particularly limited, but groups that are detached by heating during post-baking are allowed. From the viewpoint of reducing the amount of the compound remaining from "-CHA 1 A 2 " in the alignment film, it is preferably 0 to 6, more preferably 0 to 4, and particularly preferably 0 to 3.
此處,本說明書中所謂“烴基”是包含鏈狀烴基、脂環式烴基及芳香族烴基的含義。所謂“鏈狀烴基”,是指主鏈上不含環狀結構,而是僅由鏈狀結構所構成的直鏈狀烴基以及分支狀烴基。其中,可以飽和,也可以不飽和。所謂“脂環式烴基”,是指僅包含脂環式烴的結構作為環結構,而不含芳香環結構的烴基。其中,未必需要僅由脂環式烴的結構所構成,也包含其一部分中具有鏈狀結構的烴基。所謂“芳香族烴基”,是指包含芳香環結構作為環結構的烴基。其中,未必需要僅由芳香環結構所構成,也可以在其一部分中包含鏈狀結構或脂環式烴的結構。Herein, the "hydrocarbon group" in the present specification means a meaning including a chain hydrocarbon group, an alicyclic hydrocarbon group, and an aromatic hydrocarbon group. The "chain hydrocarbon group" refers to a straight-chain hydrocarbon group and a branched hydrocarbon group that are composed of only a chain structure without a cyclic structure in the main chain. Among them, it may be saturated or unsaturated. The "alicyclic hydrocarbon group" refers to a hydrocarbon group containing only an alicyclic hydrocarbon structure as a ring structure and not containing an aromatic ring structure. However, it does not necessarily need to consist only of the structure of an alicyclic hydrocarbon, and also includes the hydrocarbon group which has a chain structure in a part. The "aromatic hydrocarbon group" refers to a hydrocarbon group containing an aromatic ring structure as a ring structure. However, it does not necessarily need to consist only of an aromatic ring structure, and may include a chain structure or an alicyclic hydrocarbon structure in part.
作為一價烴基的具體例,鏈狀烴基例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基等烷基;乙烯基、丙烯基、丁烯基等烯基;乙炔基、丙炔基等炔基等;這些基團可以是直鏈狀,也可以是分支狀。另外,脂環式烴基例如可列舉:環己基、甲基環己基等;芳香族烴基例如可列舉:苯基、甲苯基等。 就因加熱而引起的基團“-CHA1 A2 ”的脫離容易度的觀點而言,A1 及A2 優選為其中的氫原子、或者經取代或未經取代的一價鏈狀烴基,更優選為氫原子、或者經取代或未經取代的烷基。此外,A1 與A2 彼此可以相同,也可以不同。As specific examples of the monovalent hydrocarbon group, examples of the chain hydrocarbon group include alkyl groups such as methyl, ethyl, propyl, butyl, pentyl, hexyl, and heptyl; alkenyl groups such as vinyl, propenyl, and butenyl ; Alkynyl groups such as ethynyl, propynyl, etc .; these groups may be linear or branched. Examples of the alicyclic hydrocarbon group include cyclohexyl and methylcyclohexyl. Examples of the aromatic hydrocarbon group include phenyl and tolyl. From the standpoint of ease of detachment of the group "-CHA 1 A 2 " due to heating, A 1 and A 2 are preferably a hydrogen atom therein, or a substituted or unsubstituted monovalent chain hydrocarbon group, It is more preferably a hydrogen atom or a substituted or unsubstituted alkyl group. In addition, A 1 and A 2 may be the same as or different from each other.
R1 的碳數1~6的一價烴基例如可列舉:碳數1~6的烷基、烯基、炔基、環己基、苯基等。此外,關於烷基、烯基及炔基的具體例,可列舉A1 及A2 中所例示的基團中的碳數1~6的基團。R1 優選為氫原子或碳數1~6的烷基。Examples of the monovalent hydrocarbon group having 1 to 6 carbon atoms of R 1 include an alkyl group having 1 to 6 carbon atoms, an alkenyl group, an alkynyl group, a cyclohexyl group, and a phenyl group. Specific examples of the alkyl group, the alkenyl group, and the alkynyl group include a group having 1 to 6 carbon atoms among the groups exemplified in A 1 and A 2 . R 1 is preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.
X1 的二價有機基例如可列舉:二價烴基;對二價烴基的亞甲基以-O-、-S-、-CO-、-COO-、-COS-、-NR3 -、-CONR3 -(其中,R3 為氫原子或碳數1~6的一價烴基)等二價的含雜原子基進行取代的基團;對二價烴基所具有的氫原子的至少一個以鹵素原子等進行取代的基團;具有雜環的二價基等。 此處,作為二價烴基的具體例,鏈狀烴基例如可列舉亞甲基、伸乙基、丙二基、丁二基、戊二基、己二基等烷二基等,這些基團可以是直鏈狀,也可以是分支狀。另外,脂環式烴基例如可列舉伸環己基等;芳香族烴基例如可列舉伸苯基、伸聯苯基、伸萘基等。 X1 優選為單鍵、或者經取代或未經取代的二價鏈狀烴基,更優選為單鍵、或者經取代或未經取代的烷二基。Examples of the divalent organic group of X 1 include: a divalent hydrocarbon group; and for the methylene group of the divalent hydrocarbon group, -O-, -S-, -CO-, -COO-, -COS-, -NR 3 -,- CONR 3- (wherein R 3 is a hydrogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms) such as a divalent heteroatom-containing group; at least one of the hydrogen atoms of the divalent hydrocarbon group is halogen A group substituted with an atom or the like; a divalent group having a heterocyclic ring or the like. Here, as specific examples of the divalent hydrocarbon group, examples of the chain hydrocarbon group include methylene, ethylidene, propanediyl, butanediyl, alkanediyl such as pentadiyl, and hexadiyl. These groups may be It is linear or branched. Examples of the alicyclic hydrocarbon group include cyclohexyl. Examples of the aromatic hydrocarbon group include phenylene, phenylene, and naphthyl. X 1 is preferably a single bond or a substituted or unsubstituted divalent chain hydrocarbon group, and more preferably a single bond or a substituted or unsubstituted alkanediyl group.
式(1)中的“*”優選為鍵結於芳香族環上。式(1)中的“*”所鍵結的芳香族環例如可列舉:苯環、萘環、吡啶環、嘧啶環、吡嗪環、咪唑環、硫醇環等。優選為苯環、萘環或吡啶環。 就化合物的合成容易度的方面而言,Y1 優選為氧原子。"*" In Formula (1) is preferably bonded to an aromatic ring. Examples of the aromatic ring bonded by "*" in formula (1) include a benzene ring, a naphthalene ring, a pyridine ring, a pyrimidine ring, a pyrazine ring, an imidazole ring, and a thiol ring. It is preferably a benzene ring, a naphthalene ring or a pyridine ring. In terms of ease of synthesis of the compound, Y 1 is preferably an oxygen atom.
作為聚合物(P)的聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚醯胺可依據現有公知的方法來合成。具體例可列舉如下方法等:使用包含選自由四羧酸二酐、四羧酸二酯、四羧酸二酯二鹵化物及二羧酸所組成的組群中的至少一種羧酸衍生物以及二胺的原料來合成聚合物(P)。The polyamidic acid, polyamidate, polyimide, and polyamidine as the polymer (P) can be synthesized according to a conventionally known method. Specific examples include a method using at least one carboxylic acid derivative selected from the group consisting of tetracarboxylic dianhydride, tetracarboxylic diester, tetracarboxylic diester dihalide, and dicarboxylic acid, and Diamine raw material to synthesize polymer (P).
[聚醯胺酸] 作為聚合物(P)的聚醯胺酸例如可藉由使四羧酸二酐與二胺進行反應來獲得。具體的方法可列舉:[1]藉由在原料組成中包含具有所述式(1)所表示的結構的四羧酸二酐的聚合來合成的方法;[2]藉由在原料組成中包含具有所述式(1)所表示的結構的二胺的聚合來合成的方法;[3]藉由在原料組成中包含具有所述式(1)所表示的結構的四羧酸二酐以及具有所述式(1)所表示的結構的二胺的聚合來合成的方法等。這些方法中,就單體的制約少的方面而言,優選為利用[2]的方法。[Polyamidoacid] The polyamidoacid as the polymer (P) can be obtained, for example, by reacting a tetracarboxylic dianhydride with a diamine. Specific methods include: [1] a method of synthesizing by polymerizing a tetracarboxylic dianhydride having a structure represented by the formula (1) in a raw material composition; [2] including a raw material composition A method for synthesizing a diamine having a structure represented by the formula (1); [3] A tetracarboxylic dianhydride having a structure represented by the formula (1) is included in a raw material composition, and A method of synthesizing a diamine having a structure represented by the formula (1) by polymerization. Among these methods, the method using [2] is preferred in terms of less restrictions on monomers.
(四羧酸二酐) 聚醯胺酸的合成中使用的四羧酸二酐例如可列舉:脂肪族四羧酸二酐、脂環式四羧酸二酐、芳香族四羧酸二酐等。作為這些四羧酸二酐的具體例, 脂肪族四羧酸二酐例如可列舉:1,2,3,4-丁烷四羧酸二酐等; 脂環式四羧酸二酐例如可列舉:1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘並[1,2-c]呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃基)-萘並[1,2-c]呋喃-1,3-二酮、3-氧雜雙環[3.2.1]辛烷-2,4-二酮-6-螺環-3'-(四氫呋喃-2',5'-二酮)、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、3,5,6-三羧基-2-羧基甲基降冰片烷-2:3,5:6-二酐、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、4,9-二氧雜三環[5.3.1.02,6 ]十一烷-3,5,8,10-四酮、環己烷四羧酸二酐、環戊烷四羧酸二酐等; 芳香族四羧酸二酐例如可列舉:均苯四甲酸二酐等; 除此以外,還可使用日本專利特開2010-97188號公報中記載的四羧酸二酐等。此外,所述四羧酸二酐可單獨使用一種或者將兩種以上組合使用。(Tetracarboxylic dianhydride) Examples of the tetracarboxylic dianhydride used in the synthesis of polyamic acid include aliphatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and aromatic tetracarboxylic dianhydride. . As specific examples of these tetracarboxylic dianhydrides, examples of the aliphatic tetracarboxylic dianhydride include 1, 2, 3, 4-butane tetracarboxylic dianhydride, and the like; and examples of the alicyclic tetracarboxylic dianhydride include : 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic dianhydride, 1,3,3a, 4,5,9b-hexahydro-5- (Tetrahydro-2,5-dioxo-3-furyl) -naphtho [1,2-c] furan-1,3-dione, 1,3,3a, 4,5,9b-hexahydro -8-methyl-5- (tetrahydro-2,5-dioxo-3-furyl) -naphtho [1,2-c] furan-1,3-dione, 3-oxabicyclo [ 3.2.1] Octane-2,4-dione-6-spiro-3 '-(tetrahydrofuran-2', 5'-dione), 5- (2,5-dioxotetrahydro-3- Furyl) -3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride, 3,5,6-tricarboxy-2-carboxymethylnorbornane-2: 3,5: 6-di Anhydride, 2,4,6,8-tetracarboxybicyclo [3.3.0] octane-2: 4,6: 8-dianhydride, 4,9-dioxatricyclo [5.3.1.0 2,6 ] Monoalkane-3,5,8,10-tetraketone, cyclohexanetetracarboxylic dianhydride, cyclopentanetetracarboxylic dianhydride, etc .; Examples of aromatic tetracarboxylic dianhydride: pyromellitic dianhydride In addition, tetracarboxylic dianhydride described in Japanese Patent Laid-Open No. 2010-97188 can also be used. In addition, the tetracarboxylic dianhydrides may be used singly or in combination of two or more kinds.
作為聚醯胺酸的合成中使用的四羧酸二酐,就對溶劑的溶解性或透明性良好的方面而言,優選為包含脂環式四羧酸二酐。其中,更優選為包含選自由2,3,5-三羧基環戊基乙酸二酐、1,3,3a,4,5,9b-六氫-5-(四氫-2,5-二氧代-3-呋喃基)-萘並[1,2-c]呋喃-1,3-二酮、1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃基)-萘並[1,2-c]呋喃-1,3-二酮、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、1,2,4,5-環己烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐及1,2,3,4-環丁烷四羧酸二酐所組成的組群中的至少一種,尤其優選為包含選自由2,3,5-三羧基環戊基乙酸二酐、2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐、1,2,3,4-環丁烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐及1,2,3,4-環戊烷四羧酸二酐所組成的組群中的至少一種化合物(以下也稱為“特定四羧酸二酐”)。 作為聚醯胺酸的合成中使用的四羧酸二酐,優選為相對于合成中使用的四羧酸二酐的總量而包含20莫耳%以上的所述特定四羧酸二酐,更優選為包含40莫耳%以上,尤其優選為包含60莫耳%以上。As a tetracarboxylic dianhydride used for the synthesis of a polyamic acid, it is preferable to contain an alicyclic tetracarboxylic dianhydride from the point which has good solubility or transparency with respect to a solvent. Among them, it is more preferable to include a compound selected from the group consisting of 2,3,5-tricarboxycyclopentylacetic dianhydride, 1,3,3a, 4,5,9b-hexahydro-5- (tetrahydro-2,5-dioxy 3-furyl) -naphtho [1,2-c] furan-1,3-dione, 1,3,3a, 4,5,9b-hexahydro-8-methyl-5- (tetra Hydrogen-2,5-dioxo-3-furyl) -naphtho [1,2-c] furan-1,3-dione, 2,4,6,8-tetracarboxybicyclo [3.3.0] Octane-2: 4,6: 8-dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, and 1, It is particularly preferred that at least one of the group consisting of 2,3,4-cyclobutanetetracarboxylic dianhydride is selected from the group consisting of 2,3,5-tricarboxycyclopentylacetic dianhydride, 2,4,6 , 8-tetracarboxybicyclo [3.3.0] octane-2: 4,6: 8-dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,4,5- At least one compound in the group consisting of cyclohexanetetracarboxylic dianhydride and 1,2,3,4-cyclopentanetetracarboxylic dianhydride (hereinafter also referred to as "specific tetracarboxylic dianhydride"). As the tetracarboxylic dianhydride used in the synthesis of the polyamic acid, the specific tetracarboxylic dianhydride is preferably contained in an amount of 20 mol% or more with respect to the total amount of the tetracarboxylic dianhydride used in the synthesis, and more preferably The content is preferably 40 mol% or more, and particularly preferably 60 mol% or more.
(二胺) 聚醯胺酸的合成中使用的二胺優選為包含具有所述式(1)所表示的結構以及兩個一級胺基的化合物(以下也稱為“特定二胺”)。(Diamine) It is preferable that the diamine used for the synthesis | combination of a polyamic acid contains the compound which has the structure represented by said Formula (1), and two primary amine groups (henceforth a "specific diamine").
作為特定二胺的具體例,例如可列舉下述式(c)所表示的化合物。 [化3](式(c)中,B1 為具有所述式(1)所表示的部分結構的二價有機基,B2 及B3 分別獨立地為氫原子或者具有所述式(1)所表示的部分結構的一價有機基,Z1 及Z2 分別獨立地為單鍵或二價連結基,R5 及R6 分別獨立地為鹵素原子或碳數1~6的一價烴基;n1及n2分別獨立地為0~2的整數,m1及m2分別獨立地為0或1;其中,在m1=1的情況下,B2 具有所述式(1)所表示的部分結構,在m1=0且m2=0的情況下,B2 及B3 中至少一者具有所述式(1)所表示的部分結構,在m1=0且m2=1的情況下,B1 、B2 及B3 中至少任一者具有所述式(1)所表示的部分結構)Specific examples of the specific diamine include a compound represented by the following formula (c). [Chemical 3] (In formula (c), B 1 is a divalent organic group having a partial structure represented by the formula (1), and B 2 and B 3 are each independently a hydrogen atom or have a structure represented by the formula (1) Partially structured monovalent organic groups, Z 1 and Z 2 are each independently a single bond or a divalent linking group, and R 5 and R 6 are each independently a halogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms; n1 and n2 Are each independently an integer of 0 to 2, and m1 and m2 are each independently 0 or 1; wherein, in the case of m1 = 1, B 2 has a partial structure represented by the formula (1), and m1 = 0 When m2 = 0, at least one of B 2 and B 3 has a partial structure represented by the formula (1). When m1 = 0 and m2 = 1, B 1 , B 2, and B 3 At least one of them has a partial structure represented by the formula (1))
所述式(c)中,作為B1 的具體例,例如可列舉下述式(b-1)所表示的基團等。 [化4](式(b-1)中,R4 為氮原子或三價烴基;A1 、A2 、Y1 、R1 及X1 分別與所述式(1)為相同含義;“*”表示結合鍵)Specific examples of B 1 in the formula (c) include, for example, a group represented by the following formula (b-1). [Chemical 4] (In the formula (b-1), R 4 is a nitrogen atom or a trivalent hydrocarbon group; A 1 , A 2 , Y 1 , R 1, and X 1 have the same meanings as the formula (1), respectively; “*” represents a combination key)
所述式(b-1)中,R4 的三價烴基優選為芳香環基。 B2 及B3 的一價有機基只要是具有一個以上的所述式(1)所表示的部分結構的基團即可。優選為所述式(1)所表示的一價基。 Z1 及Z2 的二價連結基優選為-O-、-NH-、碳數1~10的烷二基、或者對碳數1~10的烷二基的一個以上亞甲基以-O-進行取代而成的二價基。 n1及n2優選為0或1,更優選為0。In the formula (b-1), the trivalent hydrocarbon group of R 4 is preferably an aromatic ring group. The monovalent organic group of B 2 and B 3 may be a group having one or more partial structures represented by the formula (1). It is preferably a monovalent group represented by the formula (1). The divalent linking group of Z 1 and Z 2 is preferably -O-, -NH-, an alkanediyl group having 1 to 10 carbon atoms, or one or more methylene groups to an alkanediyl group having 1 to 10 carbon atoms, and -O -A divalent group substituted. n1 and n2 are preferably 0 or 1, and more preferably 0.
作為特定二胺的優選具體例,例如可列舉下述式(d)所表示的化合物等。 [化5](所述式(d)中,R7 為鹵素原子或碳數1~6的一價烴基,n3為0~2的整數;A1 、A2 、Y1 、R1 及X1 分別與所述式(1)為相同含義)Preferred specific examples of the specific diamine include, for example, a compound represented by the following formula (d). [Chemical 5] (In the formula (d), R 7 is a halogen atom or a monovalent hydrocarbon group having 1 to 6 carbon atoms, and n 3 is an integer of 0 to 2; A 1 , A 2 , Y 1 , R 1, and X 1 are respectively Formula (1) has the same meaning)
所述式(d)中,A1 、A2 、Y1 、R1 及X1 的例示以及優選具體例可分別應用所述式(1)的說明。 所述式(d)中,相對於所述式(1)所表示的基團,二胺基苯基中的兩個一級胺基的鍵結位置可列舉2,4-位、2,5-位、3,5-位等,就可靠性的改善效果高的方面而言,優選為3,5-位。 n3優選為0或1,更優選為0。In the formula (d), the illustrations and preferred specific examples of A 1 , A 2 , Y 1 , R 1, and X 1 can be applied to the description of the formula (1), respectively. In the formula (d), with respect to the group represented by the formula (1), the bonding positions of two primary amine groups in the diaminophenyl group include the 2,4-position, 2,5- The 3,5-position, etc. are preferably the 3,5-position in terms of high reliability improvement effects. n3 is preferably 0 or 1, and more preferably 0.
另外,特定二胺的優選具體例可列舉下述式(e)所表示的化合物。 [化6](式(e)中,Z3 為單鍵或二價連結基,V1 為氫原子或所述式(1)所表示的一價基,R8 及R9 分別獨立地為鹵素原子或碳數1~6的一價烴基;n4及n5分別獨立地為0~2的整數;A1 、A2 、Y1 、R1 及X1 分別與所述式(1)為相同含義)Moreover, as a preferable specific example of a specific diamine, the compound represented by following formula (e) is mentioned. [Chemical 6] (In formula (e), Z 3 is a single bond or a divalent linking group, V 1 is a hydrogen atom or a monovalent group represented by the formula (1), and R 8 and R 9 are each independently a halogen atom or a carbon A monovalent hydrocarbon group of 1 to 6; n4 and n5 are each independently an integer of 0 to 2; A 1 , A 2 , Y 1 , R 1 and X 1 have the same meanings as the formula (1))
所述式(e)中,A1 、A2 、Y1 、R1 及X1 的例示以及優選具體例可分別應用所述式(1)的說明。Z3 優選為二價連結基,其優選具體例可應用所述式(c)中的Z1 及Z2 的優選例示的說明。 n4及n5優選為0或1,更優選為0。In the formula (e), the illustrations and preferred specific examples of A 1 , A 2 , Y 1 , R 1, and X 1 can be applied to the description of the formula (1), respectively. Z 3 is preferably a divalent linking group, and preferred specific examples thereof can be applied to the description of the preferred examples of Z 1 and Z 2 in the formula (c). n4 and n5 are preferably 0 or 1, and more preferably 0.
作為特定二胺的具體例,例如可列舉下述式(MDA-1)~式(MDA-21)分別所表示的化合物等。 [化7] Specific examples of the specific diamine include, for example, compounds represented by the following formulae (MDA-1) to (MDA-21). [Chemical 7]
[化8] [Chemical 8]
此外,特定二胺可單獨使用一種或者將兩種以上組合使用。以下,有時將式(MDA-X)所表示的化合物也稱為“化合物(MDA-X)”。In addition, the specific diamine may be used singly or in combination of two or more kinds. Hereinafter, the compound represented by the formula (MDA-X) may also be referred to as a "compound (MDA-X)".
聚醯胺酸的合成中使用的二胺可僅為特定二胺,也可以與特定二胺一起並用其他二胺。其他二胺例如可列舉:脂肪族二胺、脂環式二胺、芳香族二胺、二胺基有機矽氧烷等。作為這些二胺的具體例,脂肪族二胺例如可列舉:間苯二甲胺、1,3-丙二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺等; 脂環式二胺例如可列舉:1,4-二胺基環己烷、4,4'-亞甲基雙(環己基胺)、1,3-雙(胺基甲基)環己烷等;The diamine used in the synthesis of the polyamic acid may be only a specific diamine, or another diamine may be used together with the specific diamine. Examples of other diamines include aliphatic diamines, alicyclic diamines, aromatic diamines, and diamine-based organosiloxanes. As specific examples of these diamines, examples of the aliphatic diamine include m-xylylenediamine, 1,3-propanediamine, tetramethylenediamine, pentamethylenediamine, and hexamethylenediamine. Examples of the alicyclic diamine include 1,4-diaminocyclohexane, 4,4'-methylenebis (cyclohexylamine), and 1,3-bis (aminomethyl) cyclohexyl. Alkane etc.
芳香族二胺例如可列舉:對苯二胺、4,4'-二胺基二苯基甲烷、4,4'-二胺基二苯基硫醚、1,5-二胺基萘、2,2'-二甲基-4,4'-二胺基聯苯、4,4'-二胺基-2,2'-雙(三氟甲基)聯苯、2,7-二胺基芴、4,4'-二胺基二苯基醚、2,2'-雙(三氟甲基)-4,4'-二胺基聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、9,9-雙(4-胺基苯基)芴、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、4,4'-(對伸苯基二亞異丙基)雙苯胺、1,4-雙(4-胺基苯氧基)苯、4,4'-雙(4-胺基苯氧基)聯苯、2,6-二胺基吡啶、N,N'-雙(4-胺基苯基)-聯苯胺、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-5-胺、1-(4-胺基苯基)-2,3-二氫-1,3,3-三甲基-1H-茚-6-胺、3,5-二胺基苯甲酸、膽甾烷氧基-3,5-二胺基苯、膽甾烯氧基-3,5-二胺基苯、膽甾烷氧基-2,4-二胺基苯、膽甾烯氧基-2,4-二胺基苯、3,5-二胺基苯甲酸膽甾烷基酯、3,5-二胺基苯甲酸膽甾烯基酯、3,5-二胺基苯甲酸羊毛甾烷基酯、3,6-雙(4-胺基苯甲醯基氧基)膽甾烷、3,6-雙(4-胺基苯氧基)膽甾烷、4-(4'-三氟甲氧基苯甲醯氧基)環己基-3,5-二胺基苯甲酸酯、1,1-雙(4-((胺基苯基)甲基)苯基)-4-丁基環己烷、1,1-雙(4-((胺基苯氧基)甲基)苯基)-4-庚基環己烷、2,4-二胺基-N,N-二烯丙基苯胺、4-胺基苄基胺、以及下述式(D-1) [化9](式(D-1)中,XI 及XII 分別獨立地為單鍵、-O-、-COO-或-OCO-,RI 為碳數1~3的烷二基,RII 為單鍵或碳數1~3的烷二基,a為0或1,b為0~2的整數,c為1~20的整數,n為0或1;其中,a及b不會同時成為0) 所表示的化合物等;Examples of the aromatic diamine include p-phenylenediamine, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfide, 1,5-diaminonaphthalene, 2 2,2'-dimethyl-4,4'-diaminobiphenyl, 4,4'-diamino-2,2'-bis (trifluoromethyl) biphenyl, 2,7-diamino Hydrazone, 4,4'-diaminodiphenyl ether, 2,2'-bis (trifluoromethyl) -4,4'-diaminobiphenyl, 2,2-bis [4- (4- Aminophenoxy) phenyl] propane, 9,9-bis (4-aminophenyl) fluorene, 2,2-bis [4- (4-aminophenoxy) phenyl] hexafluoropropane, 4,4 '-(p-phenylene diisopropylidene) bisaniline, 1,4-bis (4-aminophenoxy) benzene, 4,4'-bis (4-aminophenoxy) Biphenyl, 2,6-diaminopyridine, N, N'-bis (4-aminophenyl) -benzidine, 1- (4-aminophenyl) -2,3-dihydro-1, 3,3-trimethyl-1H-indene-5-amine, 1- (4-aminophenyl) -2,3-dihydro-1,3,3-trimethyl-1H-indene-6- Amine, 3,5-diaminobenzoic acid, cholesteryloxy-3,5-diaminobenzene, cholesteryloxy-3,5-diaminobenzene, cholesteryloxy-2, 4-diaminobenzene, cholestenyl-2,4-diaminobenzene, cholesteryl 3,5-diaminobenzoate, cholestyl 3,5-diaminobenzoate Ester, 3,5-diaminobenzoic acid Stearyl alkyl esters, 3,6-bis (4-aminobenzyloxy) cholestane, 3,6-bis (4-aminophenoxy) cholestane, 4- (4'- Trifluoromethoxybenzyloxy) cyclohexyl-3,5-diaminobenzoate, 1,1-bis (4-((aminophenyl) methyl) phenyl) -4- Butylcyclohexane, 1,1-bis (4-((aminophenoxy) methyl) phenyl) -4-heptylcyclohexane, 2,4-diamino-N, N-di Allylaniline, 4-aminobenzylamine, and the following formula (D-1) (In formula (D-1), X I and X II are each independently a single bond, -O-, -COO-, or -OCO-, R I is an alkanediyl group having 1 to 3 carbon atoms, and R II is a single Bond or alkanediyl having 1 to 3 carbon atoms, a is 0 or 1, b is an integer of 0 to 2, c is an integer of 1 to 20, and n is 0 or 1, wherein a and b do not become 0 at the same time ) Represented compounds, etc .;
二胺基有機矽氧烷例如可列舉:1,3-雙(3-胺基丙基)-四甲基二矽氧烷等;除此以外,還可使用日本專利特開2010-97188號公報中記載的二胺。Examples of the diamine-based organosiloxane include 1,3-bis (3-aminopropyl) -tetramethyldisilaxane, etc. In addition, Japanese Patent Laid-Open No. 2010-97188 can also be used As described in Diamine.
所述式(D-1)中的“-XI -(RI -XII )n -”所表示的二價基優選為碳數1~3的烷二基、*-O-、*-COO-或*-O-C2 H4 -O-(其中,帶有“*”的結合鍵與二胺基苯基鍵結)。作為基團“-Cc H2c +1” 的具體例,例如可列舉:甲基、乙基、正丙基、正丁基、正戊基、正己基、正庚基、正辛基、正壬基、正癸基、正十二烷基、正十三烷基、正十四烷基、正十五烷基、正十六烷基、正十七烷基、正十八烷基、正十九烷基、正二十烷基等。二胺基苯基中的兩個胺基優選為相對於其他基團而位於2,4-位或3,5-位。The divalent group represented by "-X I- (R I -X II ) n- " in the formula (D-1) is preferably an alkyldiyl group having 1 to 3 carbon atoms, * -O-, *- COO- or * -OC 2 H 4 -O- (where the bond with "*" is bonded to the diaminophenyl group). Specific examples of the group "-C c H 2c +1" include, for example, methyl, ethyl, n-propyl, n-butyl, n-pentyl, n-hexyl, n-heptyl, n-octyl, n- Nonyl, n-decyl, n-dodecyl, n-tridecyl, n-tetradecyl, n-pentadecyl, n-hexadecyl, n-heptadecyl, n-octadecyl, n Undecyl, n-icosyl and the like. The two amino groups in the diaminophenyl group are preferably located at the 2,4-position or the 3,5-position with respect to the other groups.
作為所述式(D-1)所表示的化合物的具體例,例如可列舉下述式(D-1-1)~式(D-1-5)分別所表示的化合物等。 [化10] Specific examples of the compound represented by the formula (D-1) include compounds represented by the following formulae (D-1-1) to (D-1-5). [Chemical 10]
其他二胺進而可列舉除了兩個一級胺基以外,還具有選自由含氮雜環、二級胺基及三級胺基所組成的組群中的至少一種結構(以下也稱為“含氮結構”)的二胺等。藉由將此種具有含氮結構的二胺用作原料,而獲得具有所對應的含氮結構、以及所述式(1)所表示的結構的聚合物。依據此種聚合物,可提高液晶顯示元件的可靠性的改善效果,故優選。 作為具有含氮結構的二胺的具體例,例如可列舉:2,6-二胺基吡啶、3,4-二胺基吡啶、2,4-二胺基嘧啶、3,6-二胺基哢唑、N-甲基-3,6-二胺基哢唑、1,4-雙-(4-胺基苯基)-呱嗪、下述式(D-2-1)~式(D-2-6)分別所表示的化合物等。 [化11] Other diamines include, in addition to two primary amine groups, at least one structure selected from the group consisting of nitrogen-containing heterocycles, secondary amine groups, and tertiary amine groups (hereinafter also referred to as "nitrogen-containing Structure "). By using such a diamine having a nitrogen-containing structure as a raw material, a polymer having a corresponding nitrogen-containing structure and a structure represented by the formula (1) is obtained. Such a polymer is preferable because the effect of improving the reliability of the liquid crystal display element can be improved. Specific examples of the diamine having a nitrogen-containing structure include, for example, 2,6-diaminopyridine, 3,4-diaminopyridine, 2,4-diaminopyrimidine, and 3,6-diamine group. Oxazole, N-methyl-3,6-diaminooxazole, 1,4-bis- (4-aminophenyl) -pyrazine, and the following formulae (D-2-1) to (D -2-6) Compounds and the like respectively indicated. [Chemical 11]
作為合成聚醯胺酸時使用的二胺,優選為相對於二胺的總量,而將特定二胺的調配比例設為1莫耳%以上,更優選為設為3莫耳%以上,尤其優選為設為5莫耳%以上,特別優選為設為10莫耳%以上。特定二胺的使用比例的上限並無特別限制,就利用其他二胺來提高液晶配向性或電特性等各種特性的方面而言,優選為設為90莫耳%以下,更優選為設為80莫耳%以下,尤其優選為設為70莫耳%以下。 相對于合成中使用的二胺的總量,具有含氮結構的二胺的使用比例優選為設為0.1莫耳%以上,更優選為設為1莫耳%以上,尤其優選為設為2莫耳%以上。具有含氮結構的二胺的使用比例優選為設為60莫耳%以下,更優選為設為50莫耳%以下,尤其優選為設為40莫耳%以下。 此外,其他二胺可單獨使用一種或者將兩種以上組合使用。As the diamine used in the synthesis of the polyamidic acid, it is preferable that the blending ratio of the specific diamine is 1 mol% or more, and more preferably 3 mol% or more with respect to the total amount of the diamine. It is preferably 5 mol% or more, and particularly preferably 10 mol% or more. The upper limit of the use ratio of the specific diamine is not particularly limited, and it is preferably set to 90 mol% or less, and more preferably set to 80, in terms of improving various characteristics such as liquid crystal alignment and electrical characteristics by using other diamines. Molar% or less, Especially preferably, it is 70 mole% or less. The use ratio of the diamine having a nitrogen-containing structure to the total amount of diamines used in the synthesis is preferably 0.1 mol% or more, more preferably 1 mol% or more, and particularly preferably 2 mol. Ear%. The use ratio of the diamine having a nitrogen-containing structure is preferably 60 mol% or less, more preferably 50 mol% or less, and particularly preferably 40 mol% or less. In addition, other diamines may be used alone or in combination of two or more.
(特定二胺的合成) 特定二胺可藉由將公知的方法適當組合來合成。作為其一例,例如可列舉如下方法等:合成具有硝基來代替特定二胺中的一級胺基的二硝基中間體,繼而,使用適當的還原系統,將所得的二硝基中間體的硝基進行胺基化。此外,合成二硝基中間體的方法可根據作為目標的化合物來適當選擇。例如可列舉:使二硝基苯胺與烷基氯甲酸進行反應的方法;使二硝基苯甲醯氯與具有所述式(1)所表示的結構的含羥基的化合物進行反應的方法;使異氰酸二硝基苯基酯等含異氰酸酯基的化合物、與具有基團“-CHA1 A2 ”以及羥基的化合物進行反應的方法等。(Synthesis of Specific Diamine) The specific diamine can be synthesized by appropriately combining known methods. As an example thereof, a method such as synthesizing a dinitro intermediate having a nitro group instead of a primary amine group in a specific diamine, and then using a suitable reduction system to synthesize the nitrate of the obtained dinitro intermediate can be mentioned. Group is aminated. The method for synthesizing the dinitro intermediate can be appropriately selected depending on the target compound. For example, a method of reacting dinitroaniline with alkyl chloroformic acid; a method of reacting dinitrobenzidine chloride with a hydroxyl-containing compound having a structure represented by the formula (1); A method of reacting an isocyanate group-containing compound such as dinitrophenyl isocyanate with a compound having a group “—CHA 1 A 2 ” and a hydroxyl group, and the like.
(聚醯胺酸的合成) 聚醯胺酸可藉由使如上所述的四羧酸二酐與二胺,視需要與分子量調整劑一起進行反應而獲得。提供給聚醯胺酸的合成反應的四羧酸二酐與二胺的使用比例優選為相對於二胺的胺基1當量,四羧酸二酐的酸酐基成為0.2當量~2當量的比例,更優選為成為0.3當量~1.2當量的比例。 分子量調整劑例如可列舉:順丁烯二酸酐、鄰苯二甲酸酐、衣康酸酐等酸單酐,苯胺、環己基胺、正丁基胺等單胺化合物,異氰酸苯基酯、異氰酸萘基酯等單異氰酸酯化合物等。相對於所使用的四羧酸二酐及二胺的合計100重量份,分子量調整劑的使用比例優選為設為20重量份以下,更優選為設為10重量份以下。(Synthesis of Polyamic Acid) Polyamic acid can be obtained by reacting a tetracarboxylic dianhydride and a diamine as described above together with a molecular weight regulator, if necessary. The use ratio of the tetracarboxylic dianhydride and the diamine provided for the synthesis reaction of the polyamic acid is preferably 1 equivalent to the amine group of the diamine, and the acid anhydride group of the tetracarboxylic dianhydride becomes a ratio of 0.2 to 2 equivalents. The ratio is more preferably 0.3 equivalent to 1.2 equivalent. Examples of the molecular weight regulator include acid monoanhydrides such as maleic anhydride, phthalic anhydride, itaconic anhydride, monoamine compounds such as aniline, cyclohexylamine, and n-butylamine, phenyl isocyanate, and isocyanate. Monoisocyanate compounds such as naphthyl cyanate and the like. The use ratio of the molecular weight modifier is preferably 20 parts by weight or less, and more preferably 10 parts by weight or less, based on 100 parts by weight of the total of tetracarboxylic dianhydride and diamine used.
聚醯胺酸的合成反應優選為在有機溶媒中進行。此時的反應溫度優選為-20℃~150℃,更優選為0℃~100℃。另外,反應時間優選為0.1小時~24小時,更優選為0.5小時~12小時。The synthesis reaction of the polyamic acid is preferably performed in an organic solvent. The reaction temperature at this time is preferably -20 ° C to 150 ° C, and more preferably 0 ° C to 100 ° C. The reaction time is preferably from 0.1 to 24 hours, and more preferably from 0.5 to 12 hours.
反應中使用的有機溶媒例如可列舉:非質子性極性溶媒、酚系溶媒、醇、酮、酯、醚、鹵化烴、烴等。這些有機溶媒中,優選為使用選自由非質子性極性溶媒以及酚系溶媒所組成的組群(第一組群的有機溶媒)中的一種以上,或者選自第一組群的有機溶媒中的一種以上與選自由醇、酮、酯、醚、鹵化烴及烴所組成的組群(第二組群的有機溶媒)中的一種以上的混合物。在後者的情況下,相對於第一組群的有機溶媒以及第二組群的有機溶媒的合計量,第二組群的有機溶媒的使用比例優選為50重量%以下,更優選為40重量%以下,尤其優選為30重量%以下。Examples of the organic solvent used in the reaction include aprotic polar solvents, phenol-based solvents, alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons. Among these organic solvents, one or more selected from the group consisting of an aprotic polar solvent and a phenol-based solvent (organic solvent of the first group), or an organic solvent selected from the group of the first group is preferably used. A mixture of one or more species with one or more species selected from the group consisting of alcohols, ketones, esters, ethers, halogenated hydrocarbons, and hydrocarbons (organic solvent of the second group). In the latter case, the use ratio of the organic solvent in the second group is preferably 50% by weight or less, and more preferably 40% by weight, relative to the total amount of the organic solvent in the first group and the organic solvent in the second group. Hereinafter, it is particularly preferably 30% by weight or less.
特別優選的有機溶媒優選為使用選自由N-甲基-2-吡咯烷酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、四甲基脲、六甲基磷醯三胺、間甲酚、二甲酚及鹵化苯酚所組成的組群中的一種以上作為溶媒,或者在所述比例的範圍內使用這些有劑溶媒的一種以上與其他有機溶媒的混合物。有機溶媒的使用量(a)優選為設為相對於反應溶液的總量(a+b),四羧酸二酐及二胺的合計量(b)成為0.1重量%~50重量%的量。Particularly preferred organic solvents are preferably those selected from the group consisting of N-methyl-2-pyrrolidone, N, N-dimethylacetamidamine, N, N-dimethylformamidine, dimethylmethylene, and γ-butane. One or more of the group consisting of lactone, tetramethylurea, hexamethylphosphonium triamine, m-cresol, xylenol and halogenated phenol are used as a solvent, or these agents are used within the range of the ratio A mixture of one or more solvents with other organic solvents. It is preferable that the usage-amount (a) of an organic solvent is 0.1 weight%-50 weight% with respect to the total amount (a + b) of a reaction solution, and the total amount (b) of a tetracarboxylic dianhydride and a diamine.
以如上所述的方式,獲得將聚醯胺酸溶解而成的反應溶液。該反應溶液可直接提供給下一步驟,也可以將聚醯胺酸分離後再提供給下一步驟,或者也可以將分離的聚醯胺酸純化後後再提供給下一步驟。這些純化操作可依據公知的方法來進行。In the manner as described above, a reaction solution obtained by dissolving polyamic acid was obtained. The reaction solution may be directly provided to the next step, or the polyamic acid may be separated and then provided to the next step, or the separated polyamino acid may be purified and then provided to the next step. These purification operations can be performed according to a known method.
[聚醯胺酸酯] 聚醯胺酸酯例如可利用以下方法來獲得:[I]使藉由所述合成反應而獲得的聚醯胺酸與酯化劑進行反應的方法;[II]使四羧酸二酯與二胺進行反應的方法;[III]使四羧酸二酯二鹵化物與二胺進行反應的方法等。[Polyamidate] Polyamidate can be obtained, for example, by the following method: [I] a method of reacting a polyamino acid obtained by the synthesis reaction with an esterifying agent; [II] using A method of reacting a tetracarboxylic acid diester with a diamine; [III] A method of reacting a tetracarboxylic acid diester dihalide with a diamine, and the like.
此處,方法[I]中使用的酯化劑例如可列舉:含羥基的化合物、縮醛系化合物、鹵化物、含環氧基的化合物等。作為這些化合物的具體例,含羥基的化合物例如可列舉:甲醇、乙醇、丙醇等醇類,苯酚、甲酚等酚類等;縮醛系化合物例如可列舉:N,N-二甲基甲醯胺二乙基縮醛、N,N-二乙基甲醯胺二乙基縮醛等;鹵化物例如可列舉:溴代甲烷、溴代乙烷、溴代十八烷、氯代甲烷、氯代十八烷、1,1,1-三氟-2-碘乙烷等;含環氧基的化合物例如可列舉環氧丙烷等。Examples of the esterifying agent used in the method [I] include a hydroxyl-containing compound, an acetal-based compound, a halide, and an epoxy-containing compound. As specific examples of these compounds, examples of the hydroxyl-containing compound include alcohols such as methanol, ethanol, and propanol; phenols such as phenol and cresol; and acetal compounds such as N, N-dimethylmethyl. Amine diethyl acetal, N, N-diethylformamide diethyl acetal, and the like; examples of the halide include bromomethane, bromoethane, bromooctadecane, methyl chloride, Chlorooctadecane, 1,1,1-trifluoro-2-iodoethane, and the like; examples of the epoxy group-containing compound include propylene oxide and the like.
方法[II]中使用的四羧酸二酯可藉由使用所述醇類,對四羧酸二酐進行開環而獲得。另外,方法[III]中使用的四羧酸二酯二鹵化物可藉由使以所述方式獲得的四羧酸二酯與亞硫醯氯等適當的氯化劑進行反應而獲得。在獲得具有所述式(1)所表示的部分結構的聚醯胺酸酯的情況下,方法[II]及方法[III]中,藉由使用具有所述式(1)所表示的結構的二胺作為反應中使用的二胺的至少一部分,可獲得具有所述式(1)所表示的部分結構的聚醯胺酸酯。此外,聚醯胺酸酯可僅具有醯胺酸酯結構,也可以是醯胺酸結構與醯胺酸酯結構並存的部分酯化物。 將聚醯胺酸酯溶解而成的反應溶液可直接提供給下一步驟,也可以將聚醯胺酸酯分離後再提供給下一步驟,或者還可以將分離的聚醯胺酸酯純化後再提供給下一步驟。這些純化操作可依據公知的方法來進行。The tetracarboxylic acid diester used in the method [II] can be obtained by ring-opening a tetracarboxylic dianhydride using the alcohol. The tetracarboxylic acid diester dihalide used in the method [III] can be obtained by reacting the tetracarboxylic acid diester obtained in the manner described above with an appropriate chlorinating agent such as thionyl chloride. In the case of obtaining a polyamidate having a partial structure represented by the formula (1), in the method [II] and the method [III], a method having a structure represented by the formula (1) is used. As at least a part of the diamine used in the reaction, a diamine can obtain a polyamidate having a partial structure represented by the formula (1). In addition, the polyamidate may have only a pseudoamidate structure, or may be a partially esterified product in which a pseudoamidate structure and a pseudoamidate structure coexist. The reaction solution obtained by dissolving the polyamidate can be directly provided to the next step, or the polyamidate can be separated and then provided to the next step, or the isolated polyamidate can be purified Provide it to the next step. These purification operations can be performed according to a known method.
[聚醯亞胺] 作為聚合物(P)的聚醯亞胺可藉由將以所述方式合成的聚醯胺酸進行脫水閉環而醯亞胺化來獲得。[Polyimide] The polyimide as the polymer (P) can be obtained by dehydrating and ring-closing the polyamidic acid synthesized in the manner described above, and then being imidized.
聚醯亞胺可以是將作為其前驅物的聚醯胺酸所具有的醯胺酸結構全部進行脫水閉環而成的完全醯亞胺化物,也可以是僅將醯胺酸結構的一部分進行脫水閉環而使醯胺酸結構與醯亞胺環結構並存的部分醯亞胺化物。聚醯亞胺的醯亞胺化率優選為30%以上,更優選為50%~99%,尤其優選為60%~99%。該醯亞胺化率是以百分率來表示相對於聚醯亞胺的醯胺酸結構的數量與醯亞胺環結構的數量的合計的醯亞胺環結構的數量所占的比例。此處,醯亞胺環的一部分也可以是異醯亞胺環。The polyamidoimide may be a complete phosphonium imide obtained by dehydrating and ring-closing all the phosphonium acid structures of the polyphosphonium acid as a precursor thereof, or may be dehydrating and cyclizing only a part of the phosphonium structure. In addition, a part of the sulfonium imide compound in which the sulfonium acid structure and the sulfonium ring structure coexist. The fluorene imidization rate of the polyfluorene imine is preferably 30% or more, more preferably 50% to 99%, and particularly preferably 60% to 99%. The fluorene imidization ratio is a percentage expressed as a percentage of the number of fluorene imine ring structures relative to the total number of fluorene imine structures and the number of fluorene imine ring structures relative to the polyfluorene imine. Here, a part of the fluorene imine ring may be an isofluorene ring.
聚醯胺酸的脫水閉環優選為利用以下方法來進行:對聚醯胺酸進行加熱的方法;或者將聚醯胺酸溶解於有機溶媒中,在該溶液中添加脫水劑及脫水閉環催化劑,視需要進行加熱的方法。其中,優選為利用後者的方法。The dehydration ring closure of the polyamic acid is preferably performed by the following method: heating the polyamic acid; or dissolving the polyamic acid in an organic solvent, adding a dehydrating agent and a dehydration ring closing catalyst to the solution, depending on A method of heating is required. Among these, the method using the latter is preferable.
在聚醯胺酸的溶液中添加脫水劑及脫水閉環催化劑的方法中,脫水劑例如可使用乙酸酐、丙酸酐、三氟乙酸酐等酸酐。相對於聚醯胺酸的醯胺酸結構的1莫耳,脫水劑的使用量優選為設為0.01莫耳~20莫耳。脫水閉環催化劑例如可列舉吡啶、三甲吡啶、二甲吡啶、三乙基胺等三級胺。相對於所使用的脫水劑1莫耳,脫水閉環催化劑的使用量優選為設為0.01莫耳~10莫耳。脫水閉環反應中使用的有機溶媒可列舉作為聚醯胺酸的合成中使用的有機溶媒而例示的有機溶媒。脫水閉環反應的反應溫度優選為0℃~180℃,更優選為10℃~150℃。反應時間優選為1.0小時~120小時,更優選為2.0小時~30小時。In the method of adding a dehydrating agent and a dehydration ring-closing catalyst to a solution of a polyamic acid, for example, an acid anhydride such as acetic anhydride, propionic anhydride, and trifluoroacetic anhydride can be used as the dehydrating agent. The amount of the dehydrating agent to be used is preferably 0.01 to 20 mol relative to 1 mol of the fluoric acid structure of the polyamic acid. Examples of the dehydration ring-closure catalyst include tertiary amines such as pyridine, trimethylpyridine, dimethylpyridine, and triethylamine. The amount of the dehydration ring-closing catalyst used is preferably 0.01 mol to 10 mol relative to 1 mol of the dehydrating agent used. Examples of the organic solvent used in the dehydration ring-closure reaction include organic solvents exemplified as the organic solvent used in the synthesis of the polyamic acid. The reaction temperature of the dehydration ring-closing reaction is preferably 0 ° C to 180 ° C, and more preferably 10 ° C to 150 ° C. The reaction time is preferably 1.0 to 120 hours, and more preferably 2.0 to 30 hours.
以所述方式獲得含有聚醯亞胺的反應溶液。該反應溶液可直接提供給液晶配向劑的製備,也可以自反應溶液中去除脫水劑及脫水閉環催化劑後再提供給液晶配向劑的製備,也可以將聚醯亞胺分離後再提供給液晶配向劑的製備,或者還可以將分離的聚醯亞胺純化後再提供給液晶配向劑的製備。這些純化操作可依據公知的方法來進行。此外,聚醯亞胺的合成方法並不限定於所述方法,例如可藉由聚醯胺酸酯的醯亞胺化來進行。In this way, a reaction solution containing polyfluoreneimine was obtained. The reaction solution can be directly provided to the preparation of the liquid crystal alignment agent, or the dehydrating agent and the dehydration ring-closing catalyst can be removed from the reaction solution and then provided to the preparation of the liquid crystal alignment agent, or the polyimide can be separated and then provided to the liquid crystal alignment agent Preparation of the agent, or the isolated polyfluorene imide may be purified and then provided to the preparation of the liquid crystal alignment agent. These purification operations can be performed according to a known method. The method for synthesizing polyfluorene imine is not limited to the method described above, and it can be carried out, for example, by hydrazone imidization of a polyfluorene ester.
[聚醯胺] 作為聚合物(P)的聚醯胺例如可藉由使二羧酸與二胺進行反應而獲得。反應中使用的二羧酸例如可列舉:乙二酸、丙二酸、丁二酸、戊二酸、己二酸、庚二酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、5-癸氧基間苯二甲酸等。此外,二羧酸可將選自這些中的一種單獨使用,也可以將兩種以上組合使用。反應中使用的二胺可單獨使用特定二胺,也可以與特定二胺一起使用其他二胺。[Polyamine] The polyamine as the polymer (P) can be obtained, for example, by reacting a dicarboxylic acid with a diamine. Examples of the dicarboxylic acid used in the reaction include oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, phthalic acid, isophthalic acid, terephthalic acid, 5-decoxy isophthalic acid and the like. Moreover, a dicarboxylic acid may be used individually by 1 type selected from these, and may be used in combination of 2 or more type. The diamine used in the reaction may be a specific diamine alone, or other diamines may be used together with the specific diamine.
二羧酸與二胺的反應優選為在適當的有機溶媒中進行。此時,可將二羧酸進行醯氯化後再與二胺進行反應。反應溫度優選為設為-100℃~200℃,更優選為設為-20℃~150℃。此外,在將二羧酸直接提供給與二胺的反應的情況下,優選為將反應溫度設為室溫(25℃)以上的溫度,在將二羧酸進行醯氯化後再與二胺進行反應的情況下,優選為將反應溫度設為低於室溫的溫度。反應時間優選為0.1小時~40小時,更優選為0.5小時~20小時。The reaction of a dicarboxylic acid and a diamine is preferably performed in a suitable organic solvent. In this case, the dicarboxylic acid may be subjected to ammonium chloride and then reacted with the diamine. The reaction temperature is preferably -100 ° C to 200 ° C, and more preferably -20 ° C to 150 ° C. In the case where the dicarboxylic acid is directly provided to the reaction with the diamine, the reaction temperature is preferably set to a temperature above room temperature (25 ° C), and the dicarboxylic acid is then subjected to fluorination with the diamine. When the reaction is performed, the reaction temperature is preferably set to a temperature lower than room temperature. The reaction time is preferably from 0.1 to 40 hours, and more preferably from 0.5 to 20 hours.
以所述方式獲得的作為聚合物(P)的聚醯胺酸、聚醯胺酸酯、聚醯亞胺及聚醯胺優選為當將其製成濃度為10重量%的溶液時,具有10 mPa·s~800 mPa·s的溶液黏度者,更優選為具有15 mPa·s~500 mPa·s的溶液黏度者。此外,聚合物(P)的溶液黏度(mPa·s)是對使用聚合物(P)的良溶媒(例如γ-丁內酯、N-甲基-2-吡咯烷酮等)來製備的濃度為10重量%的聚合物溶液,使用E型旋轉黏度計,在25℃下測定而得的值。 對於聚合物(P),利用凝膠滲透色譜法(Gel Permeation Chromatography,GPC)來測定的聚苯乙烯換算的重量平均分子量優選為500~100,000,更優選為1,000~50,000。The polyamidic acid, polyamidate, polyimide, and polyamidine obtained as the polymer (P) in the manner described above preferably have a concentration of 10 when it is made into a solution having a concentration of 10% by weight. Those having a solution viscosity of mPa · s to 800 mPa · s are more preferably those having a solution viscosity of 15 mPa · s to 500 mPa · s. In addition, the solution viscosity (mPa · s) of the polymer (P) is a concentration of 10 prepared using a good solvent of the polymer (P) (for example, γ-butyrolactone, N-methyl-2-pyrrolidone, etc.) A weight% polymer solution was measured at 25 ° C using an E-type viscometer. The polymer (P) has a polystyrene-equivalent weight average molecular weight measured by gel permeation chromatography (GPC) of preferably 500 to 100,000, and more preferably 1,000 to 50,000.
此外,雖不限定本發明,但推測:包含具有所述式(1)所表示的結構的聚合物(P)的液晶配向劑中,藉由塗膜形成時的加熱(後烘烤),所述式(1)所表示的結構中的基團“-CHA1 A2 ”脫離而再生出異氰酸酯基,在該再生的異氰酸酯基與系統中的羧基或羥基、胺基等之間充分進行交聯反應。經推測:藉由所述分子間或者分子內的交聯反應,難以產生伴隨使用的各種特性的下降,其結果為獲得表現出良好的可靠性的液晶顯示元件。In addition, although the present invention is not limited, it is presumed that the liquid crystal alignment agent containing the polymer (P) having the structure represented by the formula (1) is heated (post-baking) during the formation of a coating film, so that The group "-CHA 1 A 2 " in the structure represented by the formula (1) is detached to regenerate an isocyanate group, and the regenerated isocyanate group is sufficiently crosslinked with a carboxyl group, a hydroxyl group, or an amine group in the system. reaction. It is presumed that the above-mentioned intermolecular or intramolecular cross-linking reaction is unlikely to cause degradation of various characteristics accompanying use, and as a result, a liquid crystal display element exhibiting good reliability is obtained.
<其他成分> 所述液晶配向劑可視需要而含有聚合物(P)以外的其他成分。所述其他成分例如可列舉:聚合物(P)以外的其他聚合物、分子內具有至少一個環氧基的化合物(以下稱為“含環氧基的化合物”)、官能性矽烷化合物等。<Other components> The said liquid crystal aligning agent may contain other components other than a polymer (P) as needed. Examples of the other components include polymers other than the polymer (P), compounds having at least one epoxy group in the molecule (hereinafter referred to as "epoxy-containing compounds"), and functional silane compounds.
[其他聚合物] 所述其他聚合物可用於改善溶液特性或電特性。所述其他聚合物例如可列舉:不具有所述式(1)所表示的部分結構的聚醯胺酸;不具有所述式(1)所表示的部分結構的聚醯亞胺;不具有所述式(1)所表示的部分結構的聚醯胺酸酯;不具有所述式(1)所表示的部分結構的聚醯胺、聚有機矽氧烷、聚酯、纖維素衍生物、聚縮醛、聚苯乙烯衍生物、聚(苯乙烯-苯基順丁烯二醯亞胺)衍生物、聚(甲基)丙烯酸酯等。 在將其他聚合物調配于液晶配向劑中的情況下,相對於該組合物中的總聚合物量,所述其他聚合物的調配比率優選為50重量%以下,更優選為0.1重量%~40重量%,尤其優選為0.1重量%~30重量%。[Other polymers] The other polymers may be used for improving solution characteristics or electrical characteristics. Examples of the other polymer include polyamidic acid that does not have the partial structure represented by the formula (1); polyimide that does not have the partial structure represented by the formula (1); Polyamines having a partial structure represented by formula (1); polyamines, polyorganosiloxanes, polyesters, cellulose derivatives, polyamines which do not have the partial structure represented by formula (1) Acetals, polystyrene derivatives, poly (styrene-phenylmaleimide) imine derivatives, poly (meth) acrylates, and the like. When other polymers are blended in the liquid crystal alignment agent, the blending ratio of the other polymers is preferably 50% by weight or less, and more preferably 0.1% to 40% by weight, relative to the total amount of polymers in the composition. % Is particularly preferably 0.1% to 30% by weight.
[含環氧基的化合物] 含環氧基的化合物可用於提高液晶配向膜的與基板表面的黏接性或電特性。此處,含環氧基的化合物例如可列舉以下化合物作為優選者:乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、聚丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、甘油二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、2,2-二溴新戊二醇二縮水甘油醚、N,N,N',N'-四縮水甘油基-間二甲苯二胺、1,3-雙(N,N-二縮水甘油基胺基甲基)環己烷、N,N,N',N'-四縮水甘油基-4,4'-二胺基二苯基甲烷、N,N-二縮水甘油基-苄基胺、N,N-二縮水甘油基-胺基甲基環己烷、N,N-二縮水甘油基-環己基胺等。除此以外,含環氧基的化合物的例子還可使用國際公開第2009/096598號記載的含環氧基的聚有機矽氧烷。 在將這些含環氧基的化合物調配于液晶配向劑中的情況下,相對于液晶配向劑中所含的聚合物的合計100重量份,所述含環氧基的化合物的調配比率優選為40重量份以下,更優選為0.1重量份~30重量份。[Epoxy Group-Containing Compound] The epoxy group-containing compound can be used to improve the adhesion or electrical characteristics of the liquid crystal alignment film to the substrate surface. Here, as the epoxy-containing compound, for example, the following compounds are preferred: ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol Diglycidyl ether, neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, glycerol diglycidyl ether, trimethylolpropane triglycidyl ether, 2,2-dibromoneopenta Glycol diglycidyl ether, N, N, N ', N'-tetraglycidyl-m-xylylenediamine, 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane , N, N, N ', N'-tetraglycidyl-4,4'-diaminodiphenylmethane, N, N-diglycidyl-benzylamine, N, N-diglycidyl -Aminomethylcyclohexane, N, N-diglycidyl-cyclohexylamine and the like. Other examples of the epoxy group-containing compound include an epoxy group-containing polyorganosiloxane described in International Publication No. 2009/096598. When these epoxy group-containing compounds are formulated in a liquid crystal alignment agent, the compounding ratio of the epoxy group-containing compound is preferably 40 with respect to 100 parts by weight of the total polymer contained in the liquid crystal alignment agent. It is more preferably 0.1 parts by weight to 30 parts by weight.
[官能性矽烷化合物] 所述官能性矽烷化合物可出於提高液晶配向劑的印刷性的目的而使用。這種官能性矽烷化合物例如可列舉:3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、2-胺基丙基三甲氧基矽烷、2-胺基丙基三乙氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、3-脲基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、N-乙氧基羰基-3-胺基丙基三甲氧基矽烷、N-三乙氧基矽烷基丙基三伸乙基三胺、10-三甲氧基矽烷基-1,4,7-三氮雜癸烷、9-三甲氧基矽烷基-3,6-二氮雜壬基乙酸酯、9-三甲氧基矽烷基-3,6-二氮雜壬酸甲酯、N-苄基-3-胺基丙基三甲氧基矽烷、N-苯基-3-胺基丙基三甲氧基矽烷、縮水甘油氧基甲基三甲氧基矽烷、2-縮水甘油氧基乙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷等。 在將這些官能性矽烷化合物調配于液晶配向劑中的情況下,相對於聚合物的合計100重量份,所述官能性矽烷化合物的調配比率優選為2重量份以下,更優選為0.02重量份~0.2重量份。[Functional Silane Compound] The functional silane compound can be used for the purpose of improving the printability of a liquid crystal alignment agent. Examples of such a functional silane compound include 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-aminopropyltrimethoxysilane, and 2-aminopropyl Triethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxy Silane, 3-ureidopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-ethoxycarbonyl-3-aminopropyltrimethoxysilane, N-triethoxy Silylpropyltriethylene triamine, 10-trimethoxysilyl-1,4,7-triazadecane, 9-trimethoxysilyl-3,6-diazanonylacetic acid Ester, 9-trimethoxysilyl-3,6-diazanonanoic acid methyl ester, N-benzyl-3-aminopropyltrimethoxysilane, N-phenyl-3-aminopropyltrimethyl Oxysilane, glycidyloxymethyltrimethoxysilane, 2-glycidyloxyethyltrimethoxysilane, 3-glycidyloxypropyltrimethoxysilane, and the like. When these functional silane compounds are blended in a liquid crystal alignment agent, the blending ratio of the functional silane compounds is preferably 2 parts by weight or less, and more preferably 0.02 parts by weight to 100 parts by weight of the total polymer. 0.2 parts by weight.
此外,作為其他成分,可在不妨礙本發明的目的及效果的範圍內,適當調配所述以外的添加劑。作為所述以外的添加劑,具體而言例如可列舉:在分子內具有至少一個氧雜環丁基的化合物、抗氧化劑、表面活性劑、消泡劑、增感劑、分散劑、密合助劑、抗靜電劑、流平劑、抗菌劑等。In addition, as other components, additives other than those described above may be appropriately blended as long as the objects and effects of the present invention are not hindered. Specific examples of the additives other than the above include compounds having at least one oxetanyl group in the molecule, antioxidants, surfactants, defoamers, sensitizers, dispersants, and adhesion promoters. , Antistatic agent, leveling agent, antibacterial agent, etc.
[溶劑] 本發明的液晶配向劑製備成將聚合物(P)以及視需要使用的其他成分優選為分散或溶解於適當的有機溶媒中而成的液狀組合物。[Solvent] The liquid crystal alignment agent of the present invention is prepared as a liquid composition obtained by dispersing or dissolving the polymer (P) and other components used as necessary in an appropriate organic solvent.
所使用的有機溶媒例如可列舉:N-甲基-2-吡咯烷酮、γ-丁內酯、γ-丁內醯胺、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺、4-羥基-4-甲基-2-戊酮、乙二醇單甲醚、乳酸丁酯、乙酸丁酯、甲基甲氧基丙酸酯、乙基乙氧基丙酸酯、乙二醇甲醚、乙二醇乙醚、乙二醇-正丙醚、乙二醇-異丙醚、乙二醇-正丁醚(丁基溶纖劑)、乙二醇二甲醚、乙二醇乙醚乙酸酯、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單甲醚乙酸酯、二乙二醇單乙醚乙酸酯、二異丁基酮、丙酸異戊酯、異丁酸異戊酯、二異戊醚、碳酸伸乙酯、碳酸伸丙酯等。這些有機溶劑可單獨使用或者將兩種以上混合使用。Examples of the organic solvent used include N-methyl-2-pyrrolidone, γ-butyrolactone, γ-butyrolactam, N, N-dimethylformamide, and N, N-dimethylethyl Amine, 4-hydroxy-4-methyl-2-pentanone, ethylene glycol monomethyl ether, butyl lactate, butyl acetate, methyl methoxypropionate, ethyl ethoxypropionate, Ethylene glycol methyl ether, ethylene glycol ether, ethylene glycol-n-propyl ether, ethylene glycol-isopropyl ether, ethylene glycol-n-butyl ether (butyl cellosolve), ethylene glycol dimethyl ether, ethylene glycol Diethyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monomethyl ether acetate, diethylene glycol Monoethyl ether acetate, diisobutyl ketone, isoamyl propionate, isoamyl isobutyrate, diisoamyl ether, ethylene carbonate, propylene carbonate and the like. These organic solvents may be used alone or in combination of two or more.
液晶配向劑中的固體成分濃度(液晶配向劑的溶媒以外的成分的合計重量在液晶配向劑的總重量中所占的比例)可考慮到黏性、揮發性等來適當選擇,優選為1重量%~10重量%的範圍。即,本發明的液晶配向劑藉由以後述方式塗布於基板表面,優選為進行加熱,從而形成作為液晶配向膜的塗膜或者成為液晶配向膜的塗膜。此時,在固體成分濃度小於1重量%的情況下,塗膜的膜厚變得過小而難以獲得良好的液晶配向膜。另一方面,在固體成分濃度超過10重量%的情況下,塗膜的膜厚變得過大而難以獲得良好的液晶配向膜,另外,存在液晶配向劑的黏性增大而塗布性下降的傾向。The solid content concentration in the liquid crystal alignment agent (the ratio of the total weight of components other than the solvent of the liquid crystal alignment agent to the total weight of the liquid crystal alignment agent) may be appropriately selected in consideration of viscosity, volatility, and the like, and is preferably 1 weight. % To 10% by weight. That is, the liquid crystal alignment agent of the present invention is applied to the surface of the substrate by a method described later, and is preferably heated to form a coating film as a liquid crystal alignment film or a coating film as a liquid crystal alignment film. At this time, when the solid content concentration is less than 1% by weight, the film thickness of the coating film becomes too small, and it is difficult to obtain a good liquid crystal alignment film. On the other hand, when the solid content concentration exceeds 10% by weight, the film thickness of the coating film becomes too large, and it is difficult to obtain a good liquid crystal alignment film. In addition, the viscosity of the liquid crystal alignment agent tends to increase and the coating property tends to decrease. .
特別優選的固體成分濃度的範圍根據在基板上塗布液晶配向劑時所使用的方法而不同。例如在利用旋轉器法的情況下,固體成分濃度(液晶配向劑中的溶媒以外的全部成分的合計重量在液晶配向劑的總重量中所占的比例)特別優選為1.5重量%~4.5重量%的範圍。在利用印刷法的情況下,特別優選為將固體成分濃度設為3重量%~9重量%的範圍,由此將溶液黏度設為12 mPa·s~50 mPa·s的範圍。在利用噴墨法的情況下,特別優選為將固體成分濃度設為1重量%~5重量%的範圍,由此將溶液黏度設為3 mPa·s~15 mPa·s的範圍。製備液晶配向劑時的溫度優選為10℃~50℃,更優選為20℃~30℃。A particularly preferred range of the solid content concentration varies depending on the method used when the liquid crystal alignment agent is applied to the substrate. For example, when the spinner method is used, the solid content concentration (the ratio of the total weight of all components other than the solvent in the liquid crystal alignment agent to the total weight of the liquid crystal alignment agent) is particularly preferably 1.5% to 4.5% by weight. Range. When using the printing method, it is particularly preferable to set the solid content concentration to a range of 3% to 9% by weight, and thereby set the solution viscosity to a range of 12 mPa · s to 50 mPa · s. When using the inkjet method, it is particularly preferable to set the solid content concentration in the range of 1% to 5% by weight, and thereby set the solution viscosity to the range of 3 mPa · s to 15 mPa · s. The temperature when preparing the liquid crystal alignment agent is preferably 10 ° C to 50 ° C, and more preferably 20 ° C to 30 ° C.
<液晶配向膜以及液晶顯示元件> 本發明的液晶配向膜可利用以所述方式製備的液晶配向劑來形成。另外,本發明的液晶顯示元件包括使用所述液晶配向劑來形成的液晶配向膜。液晶顯示元件的驅動模式並無特別限定,可應用於TN型、STN型、IPS型、FFS型、VA型、MVA型、聚合物穩定配向(Polymer sustained alignment,PSA)型等多種驅動模式。<Liquid crystal alignment film and liquid crystal display element> The liquid crystal alignment film of this invention can be formed using the liquid crystal alignment agent prepared as mentioned above. The liquid crystal display element of the present invention includes a liquid crystal alignment film formed using the liquid crystal alignment agent. The driving mode of the liquid crystal display element is not particularly limited, and it can be applied to various driving modes such as TN type, STN type, IPS type, FFS type, VA type, MVA type, polymer sustained alignment (PSA) type, and the like.
液晶顯示元件例如可利用包括以下(1)~(3)的步驟的方法來製造。步驟(1)根據所需的驅動模式而使用不同的基板。步驟(2)及步驟(3)在各驅動模式中共用。The liquid crystal display element can be manufactured, for example, by a method including the following steps (1) to (3). Step (1) uses a different substrate according to the required driving mode. Steps (2) and (3) are shared in each driving mode.
[步驟(1):塗膜的形成] 首先,在基板上塗布本發明的液晶配向劑,繼而對塗布面進行加熱,由此在基板上形成塗膜。 (1-1)在製造TN型、STN型、VA型、MVA型或PSA型液晶顯示元件的情況下,將兩塊設置有經圖案化的透明導電膜的基板作為一對,在各基板中的透明性導電膜的形成面上,優選為利用膠版印刷法、旋轉塗布法、輥塗布機法或者噴墨印刷法來分別塗布所述製備的液晶配向劑。此處,基板例如可使用:浮法玻璃、鈉玻璃等玻璃;包含聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚醚碸、聚碳酸酯、聚(脂環式烯烴)等塑料的透明基板。設置於基板的其中一面的透明導電膜可使用包含氧化錫(SnO2 )的奈塞(NESA)膜(美國PPG公司註冊商標)、包含氧化銦-氧化錫(In2 O3 -SnO2 )的氧化銦錫(Indium Tin Oxide,ITO)膜等。為了獲得經圖案化的透明導電膜,例如可利用以下方法:形成無圖案的透明導電膜後,藉由光蝕刻來形成圖案的方法;形成透明導電膜時使用具有所需圖案的罩幕的方法等。塗布液晶配向劑時,為了使基板表面以及透明導電膜與塗膜的黏接性更良好,也可以對基板表面中形成塗膜的面,實施預先塗布官能性矽烷化合物、官能性鈦化合物等的預處理。[Step (1): Formation of Coating Film] First, the liquid crystal alignment agent of the present invention is coated on a substrate, and then the coated surface is heated to form a coating film on the substrate. (1-1) In the case of manufacturing a TN, STN, VA, MVA, or PSA type liquid crystal display element, two substrates provided with a patterned transparent conductive film are used as a pair, and in each substrate The formation surface of the transparent conductive film is preferably coated with the prepared liquid crystal alignment agent by an offset printing method, a spin coating method, a roll coater method, or an inkjet printing method, respectively. Here, the substrate can be, for example, glass such as float glass, soda glass, or polyethylene terephthalate, polybutylene terephthalate, polyether, polycarbonate, or poly (alicyclic olefin). ) And other plastic transparent substrates. The transparent conductive film provided on one side of the substrate may be a NESA film (registered trademark of the American PPG Corporation) containing tin oxide (SnO 2 ), or an indium oxide-tin oxide (In 2 O 3 -SnO 2 ) Indium tin oxide (ITO) film, etc. In order to obtain a patterned transparent conductive film, for example, the following methods can be used: a method of forming a pattern by forming a transparent conductive film without a pattern, and then forming a pattern by photolithography; and a method of using a mask having a desired pattern when forming a transparent conductive film Wait. When the liquid crystal alignment agent is applied, in order to improve the adhesion between the substrate surface and the transparent conductive film and the coating film, the surface on which the coating film is formed may be coated with a functional silane compound, a functional titanium compound, or the like in advance. Pre-processing.
塗布液晶配向劑後,出於防止所塗布的配向劑的流掛等目的,優選為實施預加熱(預烘烤)。預烘烤溫度優選為30℃~200℃,更優選為40℃~150℃,特別優選為40℃~100℃。預烘烤時間優選為0.25分鐘~10分鐘,更優選為0.5分鐘~5分鐘。然後,出於將溶劑完全去除的目的,另外出於視需要將存在於聚合物中的醯胺酸結構進行熱醯亞胺化的目的,而實施煆燒(後烘烤)步驟。此時的煆燒溫度(後烘烤溫度)優選為80℃~300℃,更優選為120℃~250℃。後烘烤時間優選為5分鐘~200分鐘,更優選為10分鐘~100分鐘。以所述方式形成的膜的膜厚優選為0.001 μm~1 μm,更優選為0.005 μm~0.5 μm。After the liquid crystal alignment agent is applied, it is preferable to perform preheating (prebaking) for the purpose of preventing sagging of the applied alignment agent. The pre-baking temperature is preferably 30 ° C to 200 ° C, more preferably 40 ° C to 150 ° C, and particularly preferably 40 ° C to 100 ° C. The pre-baking time is preferably 0.25 minutes to 10 minutes, and more preferably 0.5 minutes to 5 minutes. Then, a sintering (post-baking) step is performed for the purpose of completely removing the solvent, and also for the purpose of performing thermal sulfidation of the fluorinated acid structure present in the polymer as necessary. The calcination temperature (post-baking temperature) at this time is preferably 80 ° C to 300 ° C, and more preferably 120 ° C to 250 ° C. The post-baking time is preferably 5 minutes to 200 minutes, and more preferably 10 minutes to 100 minutes. The film thickness of the film formed in this way is preferably 0.001 μm to 1 μm, and more preferably 0.005 μm to 0.5 μm.
(1-2)在製造IPS型或FFS型液晶顯示元件的情況下,在設置有包含經圖案化為梳齒型的透明導電膜或者金屬膜的電極的基板的電極形成面、與未設置電極的對向基板的一面,分別塗布液晶配向劑,繼而對各塗布面進行加熱,由此形成塗膜。此時所使用的基板及透明導電膜的材質、塗布方法、塗布後的加熱條件、透明導電膜或者金屬膜的圖案化方法、基板的預處理、以及所形成的塗膜的優選膜厚與所述(1-1)相同。金屬膜可使用例如包含鉻等金屬的膜。(1-2) In the case of manufacturing an IPS-type or FFS-type liquid crystal display element, an electrode-forming surface of a substrate including an electrode patterned with a comb-shaped transparent conductive film or a metal film, and an electrode not provided A liquid crystal alignment agent is coated on one side of the opposite substrate, and then each coated surface is heated to form a coating film. The material, coating method, heating conditions after coating, the patterning method of the transparent conductive film or metal film, the substrate pretreatment, and the preferred film thickness and thickness of the coating film to be used. The description (1-1) is the same. As the metal film, for example, a film containing a metal such as chromium can be used.
在所述(1-1)及(1-2)的任一種情況下,均藉由在基板上塗布液晶配向劑後,去除有機溶媒而形成成為配向膜的塗膜。此時,在液晶配向劑中所含有的聚合物為聚醯胺酸,或為聚醯胺酸酯,或者是具有醯亞胺環結構及醯胺酸結構的醯亞胺化聚合物的情況下,也可以藉由在塗膜形成後進一步加熱而進行脫水閉環反應,從而形成進一步經醯亞胺化的塗膜。In any of the cases (1-1) and (1-2), after the liquid crystal alignment agent is coated on the substrate, the organic solvent is removed to form a coating film that becomes an alignment film. In this case, when the polymer contained in the liquid crystal alignment agent is polyamidic acid, or polyamidate, or a fluorinated polymer having a fluorinated imine ring structure and a fluorinated acid structure, It is also possible to perform a dehydration ring-closing reaction by further heating after the formation of the coating film, thereby forming a coating film that is further imidized.
[步驟(2):配向處理] 在製造TN型、STN型、IPS型或FFS型液晶顯示元件的情況下,實施對所述步驟(1)中形成的塗膜賦予液晶配向能力的處理(配向處理)。由此,液晶分子的配向能力被賦予至塗膜而成為液晶配向膜。配向處理可列舉摩擦處理、光配向處理等,所述摩擦處理藉由利用捲繞有包含例如尼龍、人造絲、棉等纖維的布的輥,將塗膜向一定方向擦拭,從而對塗膜賦予液晶配向能力的摩擦處理;所述光配向處理對形成於基板上的塗膜進行光照射而對塗膜賦予液晶配向能力。另一方面,在製造VA型液晶顯示元件的情況下,可將所述步驟(1)中形成的塗膜直接用作液晶配向膜,但也可以對該塗膜實施摩擦處理。 此外,也可以對摩擦處理後的液晶配向膜進一步進行以下處理,以使液晶配向膜在每個區域具有不同的液晶配向能力:藉由對液晶配向膜的一部分照射紫外線,而使液晶配向膜的一部分區域的預傾角變化的處理;或在液晶配向膜表面的一部分形成抗蝕劑膜後,在與剛才的摩擦處理不同的方向上進行摩擦處理後,將抗蝕劑膜去除的處理。該情況下,能夠改善所得的液晶顯示元件的視野特性。 在製造聚合物穩定配向(Polymer sustained alignment,PSA)型液晶顯示元件的情況下,可直接使用所述步驟(1)中形成的塗膜來實施以下的步驟(3),但出於控制液晶分子的倒塌,利用簡易方法來進行配向分割的目的,也可以進行弱的摩擦處理等配向處理。適合於VA型液晶顯示元件的液晶配向膜也可以適合用於PSA型液晶顯示元件。[Step (2): Alignment Process] In the case of manufacturing a TN, STN, IPS, or FFS liquid crystal display element, a process (alignment) for imparting liquid crystal alignment ability to the coating film formed in the step (1) is performed. deal with). As a result, the alignment ability of the liquid crystal molecules is imparted to the coating film to become a liquid crystal alignment film. Examples of the alignment treatment include a rubbing treatment and a photo-alignment treatment. The rubbing treatment is performed by rubbing a coating film in a certain direction with a roller wound with a cloth containing fibers such as nylon, rayon, and cotton, thereby imparting the coating film. Friction treatment of liquid crystal alignment ability; the photo alignment treatment irradiates a coating film formed on a substrate with light and imparts liquid crystal alignment ability to the coating film. On the other hand, in the case of manufacturing a VA-type liquid crystal display element, the coating film formed in the step (1) may be directly used as a liquid crystal alignment film, but the coating film may be subjected to a rubbing treatment. In addition, the following treatment may also be performed on the liquid crystal alignment film after the rubbing treatment, so that the liquid crystal alignment film has different liquid crystal alignment capabilities in each region: by irradiating a part of the liquid crystal alignment film with ultraviolet rays, the A process of changing the pretilt angle of a part of the area; or a process of removing the resist film after forming a resist film on a part of the surface of the liquid crystal alignment film, and then performing a rubbing treatment in a direction different from the previous rubbing treatment. In this case, the visual field characteristics of the obtained liquid crystal display element can be improved. In the case of manufacturing a polymer sustained alignment (PSA) type liquid crystal display device, the following step (3) can be directly performed using the coating film formed in the step (1), but for the purpose of controlling the liquid crystal molecules The collapsing can be performed by a simple method for the purpose of alignment division, and can also be subjected to alignment processing such as weak friction processing. A liquid crystal alignment film suitable for a VA type liquid crystal display element can also be suitably used for a PSA type liquid crystal display element.
[步驟(3):液晶單元的構築] (3-1)準備兩塊以所述方式形成有液晶配向膜的基板,在對向配置的兩塊基板間配置液晶,由此製造液晶單元。為了製造液晶單元,例如可列舉以下的兩種方法。首先,第一方法為以往已知的方法。該方法中,首先以各個液晶配向膜對向的方式,經由間隙(單元間隙)而將兩塊基板對向配置,使用密封劑將兩塊基板的周邊部貼合,在由基板表面以及密封劑所劃分的單元間隙內注入填充液晶後,將注入孔密封,由此製造液晶單元。另外,第二方法為稱為液晶滴注(One Drop Fill,ODF)方式的方法。該方法中,在形成有液晶配向膜的兩塊基板中的其中一塊基板上的既定部位,例如塗布紫外光硬化性的密封劑,進而在液晶配向膜面上的既定的數個部位滴加液晶後,以液晶配向膜對向的方式貼合另一塊基板。接著,使液晶在基板的整個面上鋪開,繼而對基板的整個面照射紫外光而使密封劑硬化,由此製造液晶單元。在利用任一種方法的情況下,均理想為對以所述方式製造的液晶單元,進而加熱至所使用的液晶取得各向同性相的溫度為止,然後緩緩冷卻至室溫,由此消除液晶填充時的流動配向。[Step (3): Construction of liquid crystal cell] (3-1) Two substrates having the liquid crystal alignment film formed as described above are prepared, and liquid crystal is disposed between the two substrates disposed opposite to each other, thereby manufacturing a liquid crystal cell. In order to manufacture a liquid crystal cell, the following two methods are mentioned, for example. First, the first method is a conventionally known method. In this method, firstly, two substrates are arranged to face each other through a gap (cell gap) so that the liquid crystal alignment films face each other, and the peripheral portions of the two substrates are bonded together with a sealant. After filling the divided cell gap with liquid crystal, the injection hole is sealed to manufacture a liquid crystal cell. The second method is a method called a One Drop Fill (ODF) method. In this method, a predetermined portion of one of the two substrates on which the liquid crystal alignment film is formed is coated with a UV-curable sealant, for example, and liquid crystals are added dropwise to predetermined positions on the liquid crystal alignment film surface. Then, another substrate is bonded in a manner that the liquid crystal alignment film faces each other. Next, the liquid crystal is spread on the entire surface of the substrate, and then the entire surface of the substrate is irradiated with ultraviolet light to harden the sealant, thereby manufacturing a liquid crystal cell. In the case of using any method, it is desirable to eliminate the liquid crystal by heating the liquid crystal cell manufactured as described above to a temperature at which the liquid crystal used obtains an isotropic phase, and then slowly cooling to room temperature. Flow alignment during filling.
作為密封劑,例如可使用含有硬化劑及作為間隔物的氧化鋁球的環氧樹脂等。另外,液晶可列舉向列型液晶以及碟狀液晶,其中優選為向列型液晶,例如可使用:希夫堿(Schiff base)系液晶、氧化偶氮(azoxy)系液晶、聯苯系液晶、苯基環己烷系液晶、酯系液晶、三聯苯系液晶、聯苯基環己烷系液晶、嘧啶系液晶、二噁烷系液晶、雙環辛烷系液晶、立方烷(cubane)系液晶等。另外,也可以在這些液晶中添加以下物質來使用:例如氯化膽甾醇(cholesteryl chloride)、膽甾醇壬酸酯(cholesteryl nonanoate)、膽甾醇碳酸酯(cholesteryl carbonate)等膽甾醇液晶(cholesteric liquid crystal);以商品名“C-15”、“CB-15”(默克(Merck)公司製造)來銷售的手性劑;對癸氧基苯亞甲基-對胺基-2-甲基丁基肉桂酸酯等鐵電液晶等。As the sealant, for example, an epoxy resin containing a hardener and an alumina ball as a spacer can be used. Examples of the liquid crystal include nematic liquid crystals and dish liquid crystals. Among them, nematic liquid crystals are preferred. For example, Schiff base liquid crystals, azoxy liquid crystals, biphenyl liquid crystals, Phenylcyclohexane-based liquid crystal, ester-based liquid crystal, terphenyl-based liquid crystal, biphenylcyclohexane-based liquid crystal, pyrimidine-based liquid crystal, dioxane-based liquid crystal, bicyclooctane-based liquid crystal, cubane-based liquid crystal, etc. . In addition, these liquid crystals can also be used by adding the following substances: for example, cholesteric liquid crystals such as cholesteryl chloride, cholesteryl nonanoate, and cholesteryl carbonate ); Chiral agents sold under the trade names "C-15" and "CB-15" (Merck); p-decyloxymethylene-p-amino-2-methylbutane Ferroelectric liquid crystals such as cinnamate.
(3-2)在製造PSA型液晶顯示元件的情況下,除了與液晶一起注入或滴加光聚合性化合物的方面以外,以與所述(3-1)相同的方式構築液晶單元。然後,在對一對基板所具有的導電膜間施加電壓的狀態下對液晶單元進行光照射。此處施加的電壓可設為例如5 V~50 V的直流或交流。另外,所照射的光可使用包含例如150 nm~800 nm波長的光的紫外線以及可見光線,優選為包含300 nm~400 nm波長的光的紫外線。照射光的光源例如可使用低壓水銀燈、高壓水銀燈、氘燈、金屬鹵化物燈、氬共振燈、氙燈、準分子雷射等。此外,所述優選的波長區域的紫外線可利用將光源與例如濾光器、衍射光柵等並用的方法等而獲得。光的照射量優選為1,000 J/m2 ~200,000 J/m2 ,更優選為1,000 J/m2 ~100,000 J/m2 。(3-2) In the case of manufacturing a PSA type liquid crystal display element, a liquid crystal cell is constructed in the same manner as in (3-1) above except that a photopolymerizable compound is injected or dropped together with the liquid crystal. Then, the liquid crystal cell is irradiated with light while a voltage is applied between the conductive films included in the pair of substrates. The voltage applied here may be, for example, 5 V to 50 V DC or AC. As the light to be irradiated, ultraviolet rays and visible rays including, for example, light having a wavelength of 150 to 800 nm can be used, and ultraviolet rays including light having a wavelength of 300 to 400 nm can be used. As a light source for irradiating light, for example, a low-pressure mercury lamp, a high-pressure mercury lamp, a deuterium lamp, a metal halide lamp, an argon resonance lamp, a xenon lamp, an excimer laser, or the like can be used. The ultraviolet rays in the preferable wavelength region can be obtained by a method in which a light source is used in combination with, for example, a filter, a diffraction grating, and the like. The amount of light irradiation is preferably 1,000 J / m 2 to 200,000 J / m 2 , and more preferably 1,000 J / m 2 to 100,000 J / m 2 .
然後,可藉由在液晶單元的外側表面貼合偏光板來獲得液晶顯示元件。貼合於液晶單元的外表面的偏光板可列舉:以乙酸纖維素保護膜夾持被稱為“H膜”的偏光膜而成的偏光板或者包含H膜其本身的偏光板,所述“H膜”是使聚乙烯醇一邊延伸配向一邊吸收碘而成的膜。此外,在對塗膜進行摩擦處理的情況下,兩塊基板是以各塗膜中的摩擦方向彼此形成既定的角度,例如正交或者反平行的方式對向配置。Then, a liquid crystal display element can be obtained by bonding a polarizing plate on the outer surface of a liquid crystal cell. Examples of the polarizing plate attached to the outer surface of the liquid crystal cell include a polarizing plate formed by sandwiching a polarizing film called an “H film” with a protective cellulose acetate film or a polarizing plate including the H film itself. The "H film" is a film formed by absorbing iodine while extending the orientation of polyvinyl alcohol. In addition, when the coating film is subjected to a rubbing treatment, the two substrates are arranged facing each other such that the rubbing directions in the respective coating films form a predetermined angle with each other, for example, orthogonally or anti-parallelly.
本發明的液晶顯示元件可有效地應用於多種裝置,例如可用於:鐘錶、便攜型遊戲機、文字處理器、筆記型個人電腦、汽車導航系統、攝錄機、個人數字助理(Personal Digital Assistant,PDA)、數碼照相機、移動電話、智慧型手機、各種監視器、液晶電視等的顯示裝置。The liquid crystal display element of the present invention can be effectively applied to a variety of devices, such as: clocks, portable game consoles, word processors, notebook personal computers, car navigation systems, camcorders, and personal digital assistants. PDA), digital cameras, mobile phones, smart phones, various monitors, LCD TVs and other display devices.
[實施例] 以下,藉由實施例,對本發明進一步進行具體說明,但本發明並不限定於這些實施例。[Examples] Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples.
以下的實施例及比較例中,利用以下方法來測定聚合物溶液中的聚醯亞胺的醯亞胺化率、聚合物溶液的溶液黏度、聚合物的重量平均分子量以及環氧當量。 [聚醯亞胺的醯亞胺化率] 將聚醯亞胺的溶液投入至純水中,將所得的沉澱在室溫下充分地減壓乾燥後,溶解於氘化二甲基亞碸中,以四甲基矽烷作為基準物質,在室溫下測定1 H-核磁共振(1 H-Nuclear Magnetic Resonance,1 H-NMR)。根據所得的1 H-NMR光譜,使用下述數式(1)來求出醯亞胺化率[%]。 醯亞胺化率[%]=(1-A1 /A2 ×α)×100…(1) (數式(1)中,A1 為在化學位移10 ppm附近出現的源自NH基的質子的峰值面積,A2 為源自其他質子的峰值面積,α是其他質子相對於聚合物的前驅物(聚醯胺酸)中的NH基的一個質子的個數比例) [聚合物溶液的溶液黏度] 聚合物溶液的溶液黏度[mPa·s]是對使用既定的溶媒而製備成聚合物濃度10重量%的溶液,使用E型旋轉黏度計,在25℃下測定。 [聚合物的重量平均分子量] 重量平均分子量是利用以下條件下的凝膠滲透色譜法來測定的聚苯乙烯換算值。 管柱:東曹(Tosoh)(股)製造,TSKgelGRCXLII 溶劑:四氫呋喃 溫度:40℃ 壓力:68 kgf/cm2 [環氧當量] 利用JIS C 2105中記載的鹽酸-甲基乙基酮法來測定環氧當量。In the following examples and comparative examples, the following methods were used to measure the fluorene imidization rate of polyfluorene imide in the polymer solution, the solution viscosity of the polymer solution, the weight average molecular weight of the polymer, and the epoxy equivalent. [Rhenimidization ratio of polyimide] A solution of polyimide was poured into pure water, and the resulting precipitate was sufficiently dried under reduced pressure at room temperature, and then dissolved in deuterated dimethylimide. tetramethyl Silane as a standard material, was measured 1 H- nuclear magnetic resonance (1 H-Nuclear Magnetic Resonance, 1 H-NMR) at room temperature. Based on the obtained 1 H-NMR spectrum, the fluorene imidization ratio [%] was determined using the following formula (1).醯 Imidization rate [%] = (1-A 1 / A 2 × α) × 100 ... (1) (In the formula (1), A 1 is a NH-group-derived compound that appears near a chemical shift of 10 ppm. Proton peak area, A 2 is the peak area derived from other protons, α is the ratio of other protons to the number of one proton of the NH group in the polymer precursor (polyamic acid)) [Polymer solution Solution viscosity] The solution viscosity [mPa · s] of a polymer solution is a solution prepared at a polymer concentration of 10% by weight using a predetermined solvent, and measured at 25 ° C using an E-type rotary viscometer. [Weight average molecular weight of polymer] The weight average molecular weight is a polystyrene conversion value measured by gel permeation chromatography under the following conditions. Column: manufactured by Tosoh Co., Ltd., TSKgelGRCXLII Solvent: tetrahydrofuran Temperature: 40 ° C Pressure: 68 kgf / cm 2 [epoxy equivalent] Measured by the hydrochloric acid-methyl ethyl ketone method described in JIS C 2105 Epoxy equivalent.
<化合物的合成> [合成例1A:化合物(MDA-1)的合成] 依據下述流程1來合成化合物(MDA-1)。 [化12] <Synthesis of Compound> [Synthesis Example 1A: Synthesis of Compound (MDA-1)] A compound (MDA-1) was synthesized according to the following scheme 1. [Chemical 12]
在具備氮氣導入管、滴加漏斗、回流冷卻管、溫度計及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加16.5 g(0.090 mol)的3,5-二硝基苯胺、14.2 g(0.180 mol)的吡啶、THF,使其溶解,將總量設為80 ml。一邊將該燒瓶在冰水中冷卻,一邊滴加將12.7 g(0.135 mol)的甲基氯甲酸溶解於90 ml的二氯甲烷中而成的溶液,進行攪拌。滴加後,在室溫下攪拌24小時,然後添加600 ml的乙酸乙酯,攪拌數分鐘。將溶液全部轉移至分液漏斗中,添加1當量的鹽酸溶液,混合後,將水層分離。進而,將以500 ml的純水加以混合的操作、以及水層的取出操作進行3次後,取出下層的有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得中間體(1)(產率為95%)。A 0.5-liter four-necked flask equipped with a nitrogen introduction tube, a dropping funnel, a reflux cooling tube, a thermometer, and a stirring wing was charged with 16.5 g (0.090 mol) of 3,5-dinitroaniline and 14.2 under a nitrogen flow. g (0.180 mol) of pyridine and THF were dissolved, and the total amount was set to 80 ml. While cooling the flask in ice water, a solution prepared by dissolving 12.7 g (0.135 mol) of methyl chloroformic acid in 90 ml of dichloromethane was added dropwise and stirred. After the dropwise addition, the mixture was stirred at room temperature for 24 hours, and then 600 ml of ethyl acetate was added, followed by stirring for several minutes. The entire solution was transferred to a separating funnel, 1 equivalent of a hydrochloric acid solution was added, and after mixing, the aqueous layer was separated. Furthermore, after the operation of mixing 500 ml of pure water and the operation of taking out the water layer were performed three times, the lower organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution using an evaporator to obtain an intermediate (1) (yield: 95%).
繼而,在具備氮氣導入管、滴加漏斗、溫度計及攪拌翼的容量為0.5升的四口燒瓶中,添加4.80 g(0.020 mol)的所述中間體(1)、25.4 g(0.400 mol)的鋅、4.28 g(0.080 mol)的氯化銨、180 ml的THF、20 ml的EtOH,使其溶解。將該燒瓶一邊在冰水中冷卻,一邊滴加10 ml的純水,進行攪拌。滴加後,在室溫下攪拌48小時後,進行矽藻土過濾。在濾液中添加100 ml的乙酸乙酯,將總量轉移至分液漏斗中後,將以300 ml的純水加以混合的操作、以及水層的取出操作進行3次後,取出下層的有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得化合物(MDA-1)(產率為87%)。Then, a 0.5-liter four-necked flask equipped with a nitrogen introduction tube, a dropping funnel, a thermometer, and a stirring blade was added with 4.80 g (0.020 mol) of the intermediate (1) and 25.4 g (0.400 mol) of Zinc, 4.28 g (0.080 mol) of ammonium chloride, 180 ml of THF, and 20 ml of EtOH were dissolved. While cooling the flask in ice water, 10 ml of pure water was added dropwise and the mixture was stirred. After the dropwise addition, the mixture was stirred at room temperature for 48 hours, and then filtered through celite. 100 ml of ethyl acetate was added to the filtrate, and the total amount was transferred to a separating funnel. The operation of mixing with 300 ml of pure water and the removal of the aqueous layer were performed three times, and then the lower organic layer was removed. , It was dried with anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution using an evaporator to obtain a compound (MDA-1) (yield: 87%).
[合成例2A、合成例3A:化合物(MDA-2)及化合物(MDA-3)的合成] 除了代替甲基氯甲酸而分別使用乙基氯甲酸、己基氯甲酸來作為起始物質以外,利用與化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-2)及化合物(MDA-3)。 [化13][化14] [Synthesis Example 2A, Synthesis Example 3A: Synthesis of Compound (MDA-2) and Compound (MDA-3)] Instead of using methylchloroformic acid and using ethylchloroformic acid and hexylchloroformic acid as starting materials, respectively, use In the same manner as the method for synthesizing the compound (MDA-1), a compound (MDA-2) and a compound (MDA-3) were obtained. [Chemical 13] [Chemical 14]
[合成例4A:化合物(MDA-4)的合成] 除了代替甲基氯甲酸而使用丁基氯甲酸,且代替3,5-二硝基苯胺而使用2,4-二硝基苯胺,來作為起始物質以外,利用與化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-4)。 [化15] [Synthesis Example 4A: Synthesis of Compound (MDA-4)] Instead of methyl chloroformic acid, butyl chloroformic acid was used, and 3,5-dinitroaniline was used instead of 2,4-dinitroaniline. The compound (MDA-4) was obtained by the same method as the method of synthesizing the compound (MDA-1) except for the starting material. [Chemical 15]
[合成例5A:化合物(MDA-5)的合成] 依據下述流程5來合成化合物(MDA-5)。 [化16] [Synthesis Example 5A: Synthesis of Compound (MDA-5)] A compound (MDA-5) was synthesized according to the following scheme 5. [Chemical 16]
在具備氮氣導入管、滴加漏斗、回流冷卻管、溫度計及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加1.53 g(0.025 mol)的胺基乙醇、7.25 g(0.125 mol)的氟化鉀、17.3 g(0.125 mol)的碳酸鉀、THF,使其溶解,將總量設為80 ml。將該燒瓶一邊在冰水中冷卻,一邊滴加3.20 g(0.026 mol)的丙基氯甲酸,進行攪拌。滴加後,在室溫下攪拌24小時,然後進行矽藻土過濾。在濾液中添加300 ml的乙酸乙酯後,將溶液全部轉移至分液漏斗中,添加500 ml的純水,進行混合後,將水層分離。將其進行合計3次後,取出下層的有機層,以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得中間體(2)(產率為85%)。然後,使用中間體(2)及3,5-二硝基苯甲醯氯,利用與化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-5)。A 0.5-liter four-necked flask equipped with a nitrogen introduction tube, a dropping funnel, a reflux cooling tube, a thermometer, and a stirring wing was charged with 1.53 g (0.025 mol) of aminoethanol and 7.25 g (0.125 mol) under a nitrogen flow. Dissolve potassium fluoride, 17.3 g (0.125 mol) of potassium carbonate, and THF, and set the total amount to 80 ml. While cooling the flask in ice water, 3.20 g (0.026 mol) of propyl chloroformic acid was added dropwise and stirred. After the dropwise addition, the mixture was stirred at room temperature for 24 hours, and then filtered through celite. After 300 ml of ethyl acetate was added to the filtrate, the entire solution was transferred to a separating funnel, 500 ml of pure water was added and mixed, and the aqueous layer was separated. After this was performed three times in total, the lower organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution by an evaporator to obtain an intermediate (2) (yield: 85%). Then, using the intermediate (2) and 3,5-dinitrobenzidine chloride, the compound (MDA-5) was obtained by the same method as the method for synthesizing the compound (MDA-1).
[合成例6A:化合物(MDA-6)的合成] 除了代替胺基乙醇而使用胺基丁醇來作為起始物質以外,利用與化合物(MDA-5)的合成方法相同的方法,獲得化合物(MDA-6)。 [化17] [Synthesis Example 6A: Synthesis of compound (MDA-6)] A compound (MDA-5) was obtained in the same manner as in the synthesis method of the compound (MDA-5), except that aminobutanol was used as a starting material instead of aminoethanol. MDA-6). [Chemical 17]
[合成例7A:化合物(MDA-7)的合成] 依據下述流程7來合成化合物(MDA-7)。 [化18] [Synthesis Example 7A: Synthesis of Compound (MDA-7)] A compound (MDA-7) was synthesized according to the following scheme 7. [Chemical 18]
在具備氮氣導入管、滴加漏斗、回流冷卻管、溫度計及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加6.00 g(0.100 mol)的二胺基乙烷、3.16 g(0.040 mol)的吡啶、THF,使其溶解,將總量設為80 ml。一邊將該燒瓶在冰水中冷卻,一邊滴加2.16 g(0.020 mol)的乙基氯甲酸,進行攪拌。滴加後,在室溫下攪拌24小時,然後進行矽藻土過濾。在濾液中添加300 ml的乙酸乙酯後,將溶液全部轉移至分液漏斗中,添加500 ml的純水,混合後,將水層分離。將其進行合計3次後,取出下層的有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得中間體(3)(產率為81%)。然後,使用中間體(3)及3,5-二硝基苯甲醯氯,利用與化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-7)。A 0.5-liter four-necked flask equipped with a nitrogen introduction tube, a dropping funnel, a reflux cooling tube, a thermometer, and a stirring wing was charged with 6.00 g (0.100 mol) of diaminoethane and 3.16 g (0.040) under a nitrogen flow. mol) of pyridine and THF were dissolved, and the total amount was set to 80 ml. While cooling the flask in ice water, 2.16 g (0.020 mol) of ethyl chloroformic acid was added dropwise and stirred. After the dropwise addition, the mixture was stirred at room temperature for 24 hours, and then filtered through celite. After 300 ml of ethyl acetate was added to the filtrate, the entire solution was transferred to a separating funnel, 500 ml of pure water was added, and after mixing, the aqueous layer was separated. After this was performed three times in total, the lower organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution by an evaporator to obtain an intermediate (3) (yield: 81%). Then, using the intermediate (3) and 3,5-dinitrobenzidine chloride, the compound (MDA-7) was obtained by the same method as the method for synthesizing the compound (MDA-1).
[合成例8A:化合物(MDA-11)的合成] 依據下述流程8來合成化合物(MDA-11)。 [化19] [Synthesis Example 8A: Synthesis of Compound (MDA-11)] A compound (MDA-11) was synthesized according to the following Scheme 8. [Chemical 19]
在具備氮氣導入管及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加10.7 g(0.050 mol)的2-苯氧基苯甲酸、100 ml的混酸,置於60℃的油浴中,攪拌6小時。然後,添加氫氧化鈉進行中和。將溶液全部轉移至分液漏斗中,添加300 ml的乙酸乙酯及500 ml的飽和氯化銨水溶液,混合後,將水層分離。將分液操作進行合計3次後,取出有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得2-(4-硝基)苯氧基-5-硝基苯甲酸(產率為80%)。 繼而,在具備氮氣導入管、滴加漏斗、回流冷卻管、溫度計及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加6.08 g(0.020 mol)的2-(4-硝基)苯氧基-5-硝基苯甲酸、6.61 g(0.024 mol)的疊氮磷酸二苯酯(diphenylphosphoryl azide,DPPA)、2.87 g(0.028 mol)的三乙基胺、100 ml的脫水甲苯,在室溫下攪拌3小時後,在120℃下加熱回流2小時。然後,將溶液全部轉移至分液漏斗中,添加300 ml的乙酸乙酯及500 ml的飽和氯化銨水溶液,混合後,將水層分離。將分液操作進行合計3次後,取出有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得2-(4-硝基)苯氧基-5-硝基-氰酸基苯(產率為85%)。 繼而,在具備氮氣導入管、攪拌翼及滴加漏斗的容量為0.5升的四口燒瓶中,在氮氣流下添加6.02 g(0.020 mol)的2-(4-硝基)苯氧基-5-硝基-氰酸基苯、50 ml的脫水二氯甲烷,進行攪拌。然後,使用滴加漏斗來滴加10 ml的脫水甲醇。利用蒸發器將所得的溶液蒸餾去除,獲得2-(4-硝基)苯氧基-5-硝基-N-甲氧基羰基苯胺(產率為95%)。 繼而,利用與合成例1A中由中間體(1)來獲得化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-11)(產率為89%)。In a 0.5-liter four-necked flask equipped with a nitrogen introduction tube and a stirring wing, 10.7 g (0.050 mol) of 2-phenoxybenzoic acid and 100 ml of mixed acid were added under a nitrogen stream, and placed in an oil bath at 60 ° C. Stir for 6 hours. Then, sodium hydroxide was added for neutralization. The entire solution was transferred to a separating funnel, 300 ml of ethyl acetate and 500 ml of a saturated ammonium chloride aqueous solution were added, and after mixing, the aqueous layer was separated. After the liquid separation operation was performed three times in total, the organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution by an evaporator to obtain 2- (4-nitro) phenoxy-5-nitrobenzoic acid (yield: 80%). Then, a 0.5-liter four-necked flask equipped with a nitrogen introduction tube, a dropping funnel, a reflux cooling tube, a thermometer, and a stirring wing was charged with 6.08 g (0.020 mol) of 2- (4-nitro) under a nitrogen flow. Phenoxy-5-nitrobenzoic acid, 6.61 g (0.024 mol) of diphenylphosphoryl azide (DPPA), 2.87 g (0.028 mol) of triethylamine, 100 ml of dehydrated toluene, After stirring at room temperature for 3 hours, it was heated under reflux at 120 ° C for 2 hours. Then, the entire solution was transferred to a separating funnel, 300 ml of ethyl acetate and 500 ml of a saturated ammonium chloride aqueous solution were added, and after mixing, the aqueous layer was separated. After the liquid separation operation was performed three times in total, the organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution using an evaporator to obtain 2- (4-nitro) phenoxy-5-nitro-cyanobenzene (yield: 85%). Then, in a four-necked flask having a capacity of 0.5 liters, which includes a nitrogen introduction tube, a stirring blade, and a dropping funnel, 6.02 g (0.020 mol) of 2- (4-nitro) phenoxy-5- was added under a nitrogen stream. Nitro-cyanobenzene and 50 ml of dehydrated dichloromethane were stirred. Then, 10 ml of dehydrated methanol was added dropwise using a dropping funnel. The obtained solution was distilled off by an evaporator to obtain 2- (4-nitro) phenoxy-5-nitro-N-methoxycarbonylaniline (yield: 95%). Then, the same method as the synthetic method of obtaining the compound (MDA-1) from the intermediate (1) in Synthesis Example 1A was used to obtain the compound (MDA-11) (yield: 89%).
[合成例9A:化合物(MDA-14)的合成] 依據下述流程9來合成化合物(MDA-14)。 [化20] [Synthesis Example 9A: Synthesis of Compound (MDA-14)] A compound (MDA-14) was synthesized according to the following Scheme 9. [Chemical 20]
在具備氮氣導入管及攪拌翼的容量為0.5升的四口燒瓶中,在氮氣流下添加2.94 g(0.020 mol)的合成例5A中獲得的中間體(2)、6.08 g(0.020 mol)的合成例8A中獲得的2-(4-硝基)苯氧基-5-硝基苯甲酸、5.75 g(0.030 mol)的1-乙基-3-(3-二甲基胺基丙基)碳二醯亞胺鹽酸鹽(1-ethyl-3-(3-dimethylaminopropyl)carbodiimide hydrochloride,EDC)、0.49 g(0.004 mol)的4-二甲基胺基吡啶(4-dimethylaminopyridine,DMAP),在室溫下攪拌12小時。然後,將溶液全部轉移至分液漏斗中,添加300 ml的乙酸乙酯及500 ml的飽和氯化銨水溶液,進行混合後,將水層分離。將分液操作進行合計3次後,取出有機層,將其以無水硫酸鎂加以乾燥。利用蒸發器自乾燥後的溶液中蒸餾去除有機溶媒,獲得中間體(4)(產率為88%)。 繼而,利用與合成例1A中由中間體(1)來獲得化合物(MDA-1)的合成方法相同的方法,獲得化合物(MDA-14)(產率為80%)。In a 0.5-liter four-necked flask equipped with a nitrogen introduction tube and a stirring blade, 2.94 g (0.020 mol) of the intermediate (2) obtained in Synthesis Example 5A and synthesis of 6.08 g (0.020 mol) were added under a nitrogen stream. 2- (4-nitro) phenoxy-5-nitrobenzoic acid obtained in Example 8A, 5.75 g (0.030 mol) of 1-ethyl-3- (3-dimethylaminopropyl) carbon 1-ethyl-3- (3-dimethylaminopropyl) carbodiimide hydrochloride (EDC), 0.49 g (0.004 mol) of 4-dimethylaminopyridine (DMAP), in the room Stir at temperature for 12 hours. Then, the entire solution was transferred to a separating funnel, 300 ml of ethyl acetate and 500 ml of a saturated ammonium chloride aqueous solution were added and mixed, and the aqueous layer was separated. After the liquid separation operation was performed three times in total, the organic layer was taken out and dried over anhydrous magnesium sulfate. The organic solvent was distilled off from the dried solution using an evaporator to obtain an intermediate (4) (yield: 88%). Then, the same method as the synthetic method of obtaining the compound (MDA-1) from the intermediate (1) in Synthesis Example 1A was used to obtain the compound (MDA-14) (yield: 80%).
<聚合物的合成> [合成例1:聚醯亞胺(PI-1)的合成] 將100莫耳份作為四羧酸二酐的2,3,5-三羧基環戊基乙酸二酐(TCA)、60莫耳份作為二胺的對苯二胺(p-phenylenediamine,PDA)、20莫耳份的3,5-二胺基苯甲酸膽甾烷基酯(3,5-diamino benzoic acid cholestanyl,HCDA)、及20莫耳份的化合物(MDA-1),溶解於N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)中,在60℃下進行6小時反應,獲得含有20重量%的聚醯胺酸的溶液。將所得的聚醯胺酸溶液分取少量,添加NMP而製成聚醯胺酸濃度為10重量%的溶液,測定而得的溶液黏度為56 mPa·s。 繼而,在所得的聚醯胺酸溶液中追加NMP,製成聚醯胺酸濃度為7重量%的溶液,分別添加相對於所使用的四羧酸二酐的總量而分別為1.0倍莫耳的吡啶以及乙酸酐,在110℃下進行4小時脫水閉環反應。脫水閉環反應後,利用新的NMP對系統內的溶媒進行溶媒置換(藉由本操作,將脫水閉環反應中使用的吡啶及乙酸酐去除至系統外;以下相同),由此獲得含有26重量%的醯亞胺化率約為60%的聚醯亞胺(PI-1)的溶液。<Synthesis of Polymer> [Synthesis Example 1: Synthesis of polyimide (PI-1)] 2,3,5-tricarboxycyclopentylacetic acid dianhydride (100 mol parts as tetracarboxylic dianhydride ( TCA), 60 mol parts of p-phenylenediamine (PDA), 20 mol parts of 3,5-diamino benzoic acid cholesteryl esters (3,5-diamino benzoic acid) cholestanyl (HCDA) and 20 moles of compound (MDA-1), dissolved in N-methyl-2-pyrrolidone (NMP), and reacted at 60 ° C for 6 hours. A solution containing 20% by weight of polyamic acid was obtained. A small amount of the obtained polyamic acid solution was added, and NMP was added to prepare a solution having a polyamic acid concentration of 10% by weight. The measured solution viscosity was 56 mPa · s. Next, NMP was added to the obtained polyamic acid solution to prepare a solution having a polyamic acid concentration of 7% by weight, and each was added to the total amount of tetracarboxylic dianhydride to be 1.0 times mole. The pyridine and acetic anhydride were dehydrated and closed at 110 ° C for 4 hours. After the dehydration ring-closing reaction, the solvent in the system is replaced with new NMP (by this operation, the pyridine and acetic anhydride used in the dehydration ring-closing reaction are removed from the system; the same applies below), thereby obtaining a 26% by weight Polyfluorene imine (PI-1) solution with an imidization rate of about 60%.
[合成例2~合成例15、合成例22] 除了將所使用的四羧酸二酐及二胺的種類及量、以及進行醯亞胺化時所使用的吡啶及乙酸酐的量變更為如下述表1所示以外,以與所述合成例1相同的方式分別合成聚醯亞胺(PI-2)~聚醯亞胺(PI-16)。將所得的聚合物的醯亞胺化率的測定結果一併示於下述表1中。此外,合成例8中,與四羧酸二酐及二胺一起調配1.5莫耳份的苯胺作為單胺。[Synthesis Example 2 to Synthesis Example 15, Synthesis Example 22] In addition to changing the types and amounts of the tetracarboxylic dianhydrides and diamines used, and the amounts of pyridine and acetic anhydride used in the fluorenimidization, the following were changed. Except as shown in Table 1, in the same manner as in Synthesis Example 1, polyamidoimine (PI-2) to polyamidoimine (PI-16) were synthesized. The measurement results of the fluorene imidation ratio of the obtained polymer are shown in Table 1 below. In addition, in Synthesis Example 8, 1.5 mol parts of aniline was prepared as a monoamine together with tetracarboxylic dianhydride and diamine.
[表1] [Table 1]
表1中,四羧酸二酐的括弧內的數值表示相對于聚合物的合成中使用的四羧酸二酐的合計100莫耳份而言的使用比例[莫耳份]。二胺及單胺的括弧內的數值表示相對于聚合物的合成中使用的四羧酸二酐的合計100莫耳份而言的使用比例[莫耳份]。表1中的略稱分別為以下的含義。此外,表1中的“-”是指不使用該欄的化合物。 <四羧酸二酐> t-1:2,3,5-三羧基環戊基乙酸二酐(TCA) t-2:2,4,6,8-四羧基雙環[3.3.0]辛烷-2:4,6:8-二酐(BODA) t-3:1,2,3,4-環丁烷四羧酸二酐(CB) t-4:1,3,3a,4,5,9b-六氫-8-甲基-5-(四氫-2,5-二氧代-3-呋喃基)-萘並[1,2-c]呋喃-1,3-二酮(MTDA) t-5:均苯四甲酸二酐(PMDA) t-6:1R,2S,4S,5R-環己烷四羧酸二酐(PMDA-HS) <二胺> d-1:下述式(d-1)所表示的化合物 d-2:下述式(d-2)所表示的化合物 d-3:對苯二胺(PDA) d-4:4,4'-二胺基二苯基甲烷 d-5:4,4'-二胺基二苯基醚 d-6:2,2'-二甲基-4,4'-二胺基聯苯 d-7:2,2'-雙(三氟甲基)-4,4'-二胺基聯苯 d-8:3,5-二胺基苯甲酸(35DAB) d-9:1,3-雙(3-胺基丙基)-四甲基二矽氧烷 d-10:3,5-二胺基苯甲酸膽甾烷基酯(HCDA) d-11:膽甾烷氧基-2,4-二胺基苯(HCODA) d-12:3,6-雙(4-胺基苯甲醯基氧基)膽甾烷 d-13:所述式(D-1-5)所表示的化合物 d-14:1,3-二胺基-4-{4-[反式-4-(反式-4-正戊基環己基)環己基]苯氧基}苯(所述式(D-1-2)所表示的化合物) d-15:1,4-苯二羧酸雙(4-胺基苯基) mda-11:下述式(mda-11)所表示的化合物 mda-12:下述式(mda-12)所表示的化合物 mda-13:下述式(mda-13)所表示的化合物 mda-14:下述式(mda-14)所表示的化合物 [化21]<單胺> m-1:苯胺In Table 1, the numerical value in parentheses of the tetracarboxylic dianhydride represents a use ratio [mole part] with respect to a total of 100 mol parts of the tetracarboxylic dianhydride used in polymer synthesis. The numerical value in parentheses of a diamine and a monoamine shows the usage ratio [mole part] with respect to the total 100 mole parts of the tetracarboxylic dianhydride used for polymer synthesis. The abbreviations in Table 1 have the following meanings. In addition, "-" in Table 1 means a compound which does not use this column. <Tetracarboxylic dianhydride> t-1: 2,3,5-tricarboxycyclopentylacetic acid dianhydride (TCA) t-2: 2,4,6,8-tetracarboxybicyclo [3.3.0] octane -2: 4,6: 8-dianhydride (BODA) t-3: 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CB) t-4: 1,3,3a, 4,5 , 9b-hexahydro-8-methyl-5- (tetrahydro-2,5-dioxo-3-furyl) -naphtho [1,2-c] furan-1,3-dione (MTDA ) T-5: pyromellitic dianhydride (PMDA) t-6: 1R, 2S, 4S, 5R-cyclohexanetetracarboxylic dianhydride (PMDA-HS) <diamine> d-1: the following formula Compound d-2 represented by (d-1): Compound d-3 represented by the following formula (d-2): p-phenylenediamine (PDA) d-4: 4,4'-diaminodiphenyl Methyl d-5: 4,4'-diaminodiphenyl ether d-6: 2,2'-dimethyl-4,4'-diaminobiphenyl d-7: 2,2'- Bis (trifluoromethyl) -4,4'-diaminobiphenyl d-8: 3,5-diaminobenzoic acid (35DAB) d-9: 1,3-bis (3-aminopropyl) ) -Tetramethyldisilaxane d-10: Cholesteryl 3,5-diaminobenzoate (HCDA) d-11: Cholesteryloxy-2,4-diaminobenzene (HCODA ) D-12: 3,6-bis (4-aminobenzyloxy) cholestane d-13: compound represented by the formula (D-1-5) d-14: 1,3 -Diamine -4- {4- [trans-4- (trans-4-n-pentylcyclohexyl) cyclohexyl] phenoxy} benzene (the compound represented by the formula (D-1-2)) d- 15: 1,4-benzenedicarboxylic acid bis (4-aminophenyl) mda-11: compound represented by the following formula (mda-11) mda-12: represented by the following formula (mda-12) Compound mda-13: compound represented by the following formula (mda-13) mda-14: compound represented by the following formula (mda-14) [Chem. 21] <Monoamine> m-1: aniline
[合成例16:聚醯胺酸(PA-1)的合成] 將100莫耳份的作為四羧酸二酐的1,2,3,4-環丁烷四羧酸二酐(CB)、30莫耳份的作為二胺的所述式(d-1)所表示的化合物、40莫耳份的2,2'-二甲基-4,4'-二胺基聯苯、及30莫耳份的化合物(MDA-1),溶解於NMP及γ-丁內酯(γBL)(NMP:γBL=10:90(重量比))的混合溶媒中,在40℃下進行3小時反應,獲得含有10重量%的聚醯胺酸(PA-1)的溶液。將所得的聚醯胺酸溶液分取少量,測定而得的溶液黏度為180 mPa·s。[Synthesis Example 16: Synthesis of Polyamic Acid (PA-1)] 100 mol parts of 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CB) as tetracarboxylic dianhydride, 30 mol parts of the compound represented by the formula (d-1) as a diamine, 40 mol parts of 2,2'-dimethyl-4,4'-diaminobiphenyl, and 30 mol parts Ear compound (MDA-1) was dissolved in a mixed solvent of NMP and γ-butyrolactone (γBL) (NMP: γBL = 10: 90 (weight ratio)), and reacted at 40 ° C for 3 hours to obtain A solution containing 10% by weight of polyamidic acid (PA-1). The obtained polyamic acid solution was divided into a small amount, and the viscosity of the solution was 180 mPa · s.
[合成例17:聚醯胺酸(PA-2)的合成] 除了將所使用的四羧酸二酐及二胺的種類及量變更為如所述表1所示以外,進行與合成例16相同的操作,由此獲得含有10重量%的聚醯胺酸(PA-2)的溶液。將所得的聚醯胺酸溶液分取少量,測定而得的溶液黏度為210 mPa·s。 [合成例18:聚醯胺酸(PA-3)的合成] 除了將所使用的四羧酸二酐及二胺的種類及量變更為如所述表1所示以外,進行與合成例16相同的操作,由此獲得含有10重量%的聚醯胺酸(PA-3)的溶液。將所得的聚醯胺酸溶液分取少量,測定而得的溶液黏度為230 mPa·s。[Synthesis Example 17: Synthesis of Polyamic Acid (PA-2)] The same procedure as in Synthesis Example 16 was performed except that the types and amounts of tetracarboxylic dianhydride and diamine used were changed as shown in Table 1 above. By the same operation, a solution containing 10% by weight of polyamidic acid (PA-2) was thus obtained. The obtained polyamic acid solution was divided into a small amount, and the viscosity of the solution obtained by the measurement was 210 mPa · s. [Synthesis Example 18: Synthesis of Polyamic Acid (PA-3)] Except changing the type and amount of the tetracarboxylic dianhydride and diamine used as shown in Table 1, the same procedure as in Synthesis Example 16 was performed. By the same operation, a solution containing 10% by weight of polyamic acid (PA-3) was thus obtained. The obtained polyamic acid solution was divided into a small amount, and the viscosity of the obtained solution was 230 mPa · s.
[合成例19:聚有機矽氧烷(APS-1)的合成] 在具備攪拌機、溫度計、滴加漏斗及回流冷卻管的反應容器中,加入100.0 g的2-(3,4-環氧環己基)乙基三甲氧基矽烷(ECETS)、500 g的甲基異丁基酮及10.0 g的三乙基胺,在室溫下混合。繼而,自滴加漏斗中花30分鐘滴加100 g的去離子水後,一邊在回流下攪拌,一邊在80℃下進行6小時反應。反應結束後,取出有機層,利用0.2重量%硝酸銨水溶液,洗滌至洗滌後的水成為中性為止,然後在減壓下蒸餾去除溶媒以及水,由此以黏稠的透明液體的形式獲得反應性聚有機矽氧烷(EPS-1)。對該反應性聚有機矽氧烷進行1 H-NMR分析,結果,如理論強度般,在化學位移(δ)=3.2 ppm附近獲得基於環氧基的峰值,確認在反應中未產生環氧基的副反應。所得的反應性聚有機矽氧烷的重量平均分子量Mw為3,500,環氧當量為180 g/莫耳。 繼而,在200 mL的三口燒瓶中,加入10.0 g的反應性聚有機矽氧烷(EPS-1)、30.28 g的作為溶媒的甲基異丁基酮、3.98 g的作為反應性化合物的4-十二烷氧基苯甲酸、以及0.10 g的作為催化劑的UCAT 18X(商品名,三亞普羅(San-Apro)(股)製造),在100℃下一邊攪拌一邊進行48小時反應。反應結束後,對在反應混合物中添加乙酸乙酯而獲得的溶液水洗3次,使用硫酸鎂將有機層乾燥後,蒸餾去除溶劑,由此獲得9.0 g的液晶配向性聚有機矽氧烷(APS-1)。所得的聚合物的重量平均分子量Mw為9,900。[Synthesis Example 19: Synthesis of polyorganosiloxane (APS-1)] In a reaction vessel equipped with a stirrer, a thermometer, a dropping funnel, and a reflux cooling tube, 100.0 g of 2- (3,4-epoxy ring) was added. Hexyl) ethyltrimethoxysilane (ECETS), 500 g of methyl isobutyl ketone, and 10.0 g of triethylamine were mixed at room temperature. Then, 100 g of deionized water was added dropwise from the dropping funnel for 30 minutes, and the reaction was performed at 80 ° C. for 6 hours while stirring under reflux. After the reaction, the organic layer was taken out and washed with a 0.2% by weight ammonium nitrate aqueous solution until the washed water became neutral, and then the solvent and water were distilled off under reduced pressure to obtain reactivity as a thick transparent liquid. Polyorganosiloxane (EPS-1). As a result of 1 H-NMR analysis of this reactive polyorganosiloxane, as a theoretical intensity, an epoxy-based peak was obtained around a chemical shift (δ) = 3.2 ppm, and it was confirmed that no epoxy group was generated during the reaction. Side effects. The weight average molecular weight Mw of the obtained reactive polyorganosiloxane was 3,500, and the epoxy equivalent was 180 g / mole. Then, in a 200 mL three-necked flask, 10.0 g of reactive polyorganosiloxane (EPS-1), 30.28 g of methyl isobutyl ketone as a solvent, and 3.98 g of 4- Dodecyloxybenzoic acid and 0.10 g of UCAT 18X (trade name, manufactured by San-Apro) as a catalyst were reacted for 48 hours at 100 ° C while stirring. After the reaction, the solution obtained by adding ethyl acetate to the reaction mixture was washed three times with water, and the organic layer was dried with magnesium sulfate, and then the solvent was distilled off, thereby obtaining 9.0 g of a liquid crystal-aligning polyorganosiloxane (APS). -1). The weight average molecular weight Mw of the obtained polymer was 9,900.
[合成例20:聚醯胺酸(PA-4)的合成] 除了將所使用的四羧酸二酐及二胺的種類及量變更為如所述表1所示以外,進行與合成例16相同的操作,由此獲得含有10重量%的聚醯胺酸(PA-4)的溶液。將所得的聚醯胺酸溶液分取少量,測定而得的溶液黏度為212 mPa·s。 [合成例21:聚醯胺酸(PA-5)的合成] 除了將所使用的四羧酸二酐及二胺的種類及量變更為如所述表1所示以外,進行與合成例16相同的操作,由此獲得含有10重量%的聚醯胺酸(PA-5)的溶液。將所得的聚醯胺酸溶液分取少量,測定而得的溶液黏度為250 mPa·s。[Synthesis Example 20: Synthesis of Polyamic Acid (PA-4)] The same procedure as in Synthesis Example 16 was performed except that the types and amounts of tetracarboxylic dianhydride and diamine used were changed as shown in Table 1 above. By the same operation, a solution containing 10% by weight of polyamidic acid (PA-4) was thus obtained. The obtained polyamic acid solution was divided into a small amount, and the viscosity of the obtained solution was 212 mPa · s. [Synthesis Example 21: Synthesis of Polyamic Acid (PA-5)] Except changing the type and amount of the tetracarboxylic dianhydride and diamine used as shown in Table 1, the same procedure as in Synthesis Example 16 was performed. By the same operation, a solution containing 10% by weight of polyamidic acid (PA-5) was thus obtained. The obtained polyamic acid solution was divided into a small amount, and the viscosity of the solution was 250 mPa · s.
[實施例1] <液晶配向劑的製備> 在作為聚合物而獲得的聚醯亞胺(PI-1)中,添加作為有機溶媒的NMP及丁基溶纖劑(BC),製成溶媒組成為NMP:BC=50:50(重量比)、固體成分濃度為6.0重量%的溶液。使用孔徑為1 μm的過濾器將該溶液進行過濾,由此製備液晶配向劑(S1)。[Example 1] <Preparation of liquid crystal alignment agent> Polyimide (PI-1) obtained as a polymer was added with NMP and butyl cellosolve (BC) as organic solvents, and the solvent composition was NMP. : BC = 50: 50 (weight ratio), solution with solid content concentration of 6.0% by weight. This solution was filtered using a filter having a pore size of 1 μm, thereby preparing a liquid crystal alignment agent (S1).
<VA型液晶單元的製造> 使用液晶配向膜印刷機(日本寫真印刷(股)製造),將所述製備的液晶配向劑塗布於帶有包含ITO膜的透明電極的玻璃基板(厚度為1 mm)的透明電極面上,在80℃的加熱板上加熱(預烘烤)1分鐘,進而在200℃的加熱板上加熱(後烘烤)60分鐘,形成平均膜厚為0.08 μm的塗膜(液晶配向膜)。重複該操作,獲得一對(兩塊)在透明導電膜上具有液晶配向膜的玻璃基板。繼而,對於所述一對基板中的其中一塊基板,在具有液晶配向膜的面的外緣塗布加入有直徑為5.5 μm的氧化鋁球的環氧樹脂黏接劑後,以液晶配向膜面相對的方式將一對基板重疊壓接,使黏接劑硬化。繼而,自液晶注入口向一對基板間填充向列型液晶(默克(Merck)公司製造,MLC-6608)後,利用丙烯酸系光硬化黏接劑將液晶注入口密封,由此製造VA型液晶單元。<Manufacture of VA-type liquid crystal cell> The prepared liquid crystal alignment agent was applied to a glass substrate with a transparent electrode including an ITO film (with a thickness of 1 mm) using a liquid crystal alignment film printer (manufactured by Japan Photo Printing Co., Ltd.). ) On the transparent electrode surface, heating (pre-baking) on a hot plate at 80 ° C for 1 minute, and then heating (post-baking) on a hot plate at 200 ° C for 60 minutes to form a coating film with an average film thickness of 0.08 μm (LCD alignment film). This operation was repeated to obtain a pair (two pieces) of glass substrates having a liquid crystal alignment film on a transparent conductive film. Then, for one of the pair of substrates, the outer edge of the surface having the liquid crystal alignment film was coated with an epoxy resin adhesive with alumina balls having a diameter of 5.5 μm, and then the liquid crystal alignment film faces were opposed to each other. In this way, a pair of substrates are overlapped and crimped to harden the adhesive. Next, a nematic liquid crystal (Merck, MLC-6608, manufactured by Merck) was filled between the pair of substrates from the liquid crystal injection port, and then the liquid crystal injection port was sealed with an acrylic light-curing adhesive to produce a VA type. LCD cell.
<可靠性的評價> 使用所述製造的液晶單元,來評價液晶顯示元件的可靠性。以如下方式進行評價。首先,以60微秒的施加時間、167毫秒的跨度,對所述液晶單元施加5 V的電壓後,測定自施加解除起167毫秒後的電壓保持率(VHR1)。繼而,將液晶單元在發光二極管(light emitting diode,LED)燈照射下的80℃烘箱中靜置200小時後,在室溫中靜置而自然冷卻至室溫。冷卻後,以60微秒的施加時間、167毫秒的跨度,對液晶單元施加5 V的電壓後,測定自施加解除起167毫秒後的電壓保持率(VHR2)。此外,測定裝置是使用東陽特克尼卡(Toyo Technica)(股)製造的“VHR-1”。根據下述數式(2)來算出此時的VHR的變化率(ΔVHR),根據ΔVHR來評價可靠性。以如下方式進行評價:將ΔVHR小於1%的情況評價為可靠性“優良(◎)”,將1%以上且小於2%的情況評價為可靠性“良好(○)”,將2%以上且小於3%的情況評價為可靠性“可(Δ)”,將3%以上的情況評價為可靠性“不良(×)”。其結果為,實施例1中ΔVHR=1.9[%],可靠性“良好(○)”。 ΔVHR[%]=(VHR1-VHR2)/(VHR1)×100…(2)<Evaluation of reliability> The reliability of a liquid crystal display element was evaluated using the manufactured liquid crystal cell. Evaluation was performed as follows. First, a voltage of 5 V was applied to the liquid crystal cell with an application time of 60 microseconds and a span of 167 milliseconds, and then the voltage retention rate (VHR1) after 167 milliseconds after the application was released was measured. Next, the liquid crystal cell was left in an 80 ° C oven under a light emitting diode (LED) lamp for 200 hours, and then left at room temperature to naturally cool to room temperature. After cooling, a voltage of 5 V was applied to the liquid crystal cell with an application time of 60 microseconds and a span of 167 milliseconds, and then the voltage retention rate (VHR2) was measured after 167 milliseconds since the application was released. As the measurement device, "VHR-1" manufactured by Toyo Technica (Stock) was used. The change rate (ΔVHR) of the VHR at this time was calculated according to the following formula (2), and the reliability was evaluated based on the ΔVHR. The evaluation was performed as follows: a case where ΔVHR was less than 1% was evaluated as reliability "good (◎)", a case where 1% or more and less than 2% was evaluated as reliability "good (○)", and 2% or more and A case where it is less than 3% is evaluated as a reliability “may (Δ)”, and a case where it is 3% or more is evaluated as a reliability “bad (×)”. As a result, ΔVHR = 1.9 [%] in Example 1, and the reliability was “good (○)”. ΔVHR [%] = (VHR1-VHR2) / (VHR1) × 100… (2)
<逸出氣體量的評價> 製造液晶單元時,藉由相同的操作,將液晶配向劑(S1)塗布於基板上,進行預烘烤及後烘烤,由此在基板上形成塗膜。對於該後烘烤後的基板,使用熱分解氣體色譜法(日本分析工業製造的JPS-700,熱分解條件為590℃×5 sec,氣象色譜法(Gas Chromatography,GC)管柱BPX-5)來分析逸出氣體量。關於逸出氣體量,使用標準品來製成標準曲線,藉由熱分解型單體的導入量的物質量對比來算出所檢測出的物質量(%)。以如下方式進行評價:將所檢測出的物質量小於4%的情況評價為“優良(◎)”,將4%以上且小於7%的情況評價為“良好(○)”,將7%以上且小於10%的情況評價為“可(Δ)”,將10%以上的情況評價為“不良(×)”。其結果為,實施例1中,逸出氣體量少,為“優良(◎)”的評價。<Evaluation of the amount of outgassing> When manufacturing a liquid crystal cell, the liquid crystal alignment agent (S1) was apply | coated to the board | substrate by the same operation, and pre-baking and post-baking were performed, and the coating film was formed on the board | substrate. For this post-baked substrate, thermal decomposition gas chromatography was used (JPS-700 manufactured by Japan Analytical Industries, thermal decomposition conditions were 590 ° C × 5 sec, and Gas Chromatography (GC) column BPX-5) To analyze the amount of outgassing. Regarding the amount of outgas, a calibration curve was prepared using a standard product, and the detected mass (%) was calculated from the mass comparison of the amounts of the thermally decomposed monomers introduced. The evaluation was performed as follows: A case where the amount of the detected substance was less than 4% was evaluated as "excellent (◎)", a case where 4% or more and less than 7% was evaluated as "good (○)", and 7% or more When it is less than 10%, it is evaluated as “possible (Δ)”, and when it is more than 10%, it is evaluated as “poor (×)”. As a result, in Example 1, the amount of outgassing was small, and it was evaluated as “excellent (◎)”.
[實施例2~實施例6、實施例10~實施例11以及比較例1~比較例5] 除了將液晶配向劑的組成變更為如下述表2所示以外,以與實施例1相同的方式分別製備液晶配向劑。另外,使用各液晶配向劑,以與實施例1相同的方式製造液晶單元,並且對該製造的液晶單元進行評價。將它們的評價結果示於下述表2中。[Example 2 to Example 6, Example 10 to Example 11, and Comparative Example 1 to Comparative Example 5] The same manner as in Example 1 was performed except that the composition of the liquid crystal alignment agent was changed to that shown in Table 2 below. Liquid crystal alignment agents were prepared separately. In addition, using each liquid crystal alignment agent, a liquid crystal cell was manufactured in the same manner as in Example 1, and the manufactured liquid crystal cell was evaluated. The evaluation results are shown in Table 2 below.
[實施例7] 以作為聚合物而獲得的聚醯亞胺(PI-8)與聚醯胺酸(PA-1)以固體成分重量比計成為20:80的方式,添加作為有機溶媒的γ-丁內酯(BL)、NMP及丁基溶纖劑(BC),製成溶媒組成為BL:NMP:BC=70:15:15(重量比)、固體成分濃度為6.0重量%的溶液。使用孔徑為1 μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(S7)。[Example 7] γ as an organic solvent was added so that the polyimide (PI-8) obtained as a polymer and the polyamidic acid (PA-1) had a solid content weight ratio of 20:80 -Butyrolactone (BL), NMP and butyl cellosolve (BC), a solution with a solvent composition of BL: NMP: BC = 70: 15: 15 (weight ratio) and a solid content concentration of 6.0% by weight. This solution was filtered using a filter having a pore size of 1 μm, thereby preparing a liquid crystal alignment agent (S7).
<TN型液晶單元的製造> 使用液晶配向膜印刷機(日本寫真印刷(股)製造),將所述製備的液晶配向劑塗布於帶有包含ITO膜的透明電極的玻璃基板的透明電極面上,在80℃的加熱板上加熱(預烘烤)1分鐘而去除溶媒後,在200℃的加熱板上加熱(後烘烤)10分鐘,形成平均膜厚為0.08 μm的塗膜。對於該塗膜,利用具有捲繞有人造絲布的輥的摩擦機器,以輥旋數400 rpm、平臺移動速度30 mm/秒、毛壓入長度0.4 mm進行摩擦處理,賦予液晶配向能力。然後,在超純水中進行1分鐘超聲波洗滌,繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的基板。另外,重複所述操作,獲得一對(兩塊)具有液晶配向膜的基板。 繼而,對於所述一對基板中的其中一塊基板,在具有液晶配向膜的面的外緣塗布加入有直徑為5.5 μm的氧化鋁球的環氧樹脂黏接劑後,以摩擦方向正交的方式,以液晶配向膜面相對的方式將一對基板重疊壓接,使黏接劑硬化。繼而,自液晶注入口向一對基板間填充向列型液晶(默克(Merck)公司製造,MLC-6221)後,利用丙烯酸系光硬化型黏接劑將液晶注入口密封,由此製造TN型液晶單元。 <可靠性以及逸出氣體量的評價> 使用所述製造的TN型液晶單元,利用與所述實施例1相同的方法來評價可靠性以及逸出氣體量,結果為:ΔVHR=0.6[%],可靠性為“優良”,逸出氣體量為6%,成為“良好”的評價。<Manufacture of TN-type liquid crystal cell> Using the liquid crystal alignment film printer (manufactured by Japan Photo Printing Co., Ltd.), the prepared liquid crystal alignment agent was applied on the transparent electrode surface of a glass substrate with a transparent electrode including an ITO film. After heating (pre-baking) on a hot plate at 80 ° C for 1 minute to remove the solvent, heating (post-baking) on a hot plate at 200 ° C for 10 minutes to form a coating film having an average film thickness of 0.08 μm. This coating film was rubbed with a friction machine having a roll wound with a rayon cloth at a roller rotation number of 400 rpm, a table moving speed of 30 mm / sec, and a gross press-in length of 0.4 mm to give the liquid crystal alignment ability. Then, ultrasonic cleaning was performed in ultrapure water for 1 minute, and then it was dried in a 100 ° C clean oven for 10 minutes, thereby obtaining a substrate having a liquid crystal alignment film. In addition, the operation was repeated to obtain a pair (two pieces) of substrates having a liquid crystal alignment film. Then, for one of the pair of substrates, an epoxy resin adhesive with alumina balls having a diameter of 5.5 μm was coated on the outer edge of the surface having the liquid crystal alignment film, and the friction directions were orthogonal. In a method, a pair of substrates are overlapped and crimped so that the liquid crystal alignment film faces are opposite to each other, so that the adhesive is hardened. Next, a nematic liquid crystal (Merck, MLC-6221) was filled between the pair of substrates from the liquid crystal injection port, and then the liquid crystal injection port was sealed with an acrylic light-curing adhesive to produce TN. Type liquid crystal cell. <Evaluation of reliability and amount of outgas> Using the manufactured TN-type liquid crystal cell, the reliability and the amount of outgas were evaluated by the same method as in Example 1. As a result, ΔVHR = 0.6 [%] , The reliability is "excellent", and the amount of outgassing is 6%, which becomes the evaluation of "good".
[實施例8] <液晶配向劑的製備> 以作為聚合物而獲得的聚醯亞胺(PI-9)與聚醯胺酸(PA-2)以固體成分重量比計成為40:60的方式,添加作為有機溶媒的γ-丁內酯(BL)、NMP及丁基溶纖劑(BC),製成溶媒組成為BL:NMP:BC=40:40:20(重量比)、固體成分濃度為6.0重量%的溶液。使用孔徑為1 μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(S8)。[Example 8] <Preparation of Liquid Crystal Alignment Agent> A method in which polyimide (PI-9) and polyamidic acid (PA-2) obtained as polymers was 40:60 in terms of weight ratio of solid content Γ-butyrolactone (BL), NMP, and butyl cellosolve (BC) as organic solvents were added, and the solvent composition was BL: NMP: BC = 40: 40: 20 (weight ratio), and the solid content concentration was 6.0. % By weight solution. This solution was filtered using a filter having a pore size of 1 μm, thereby preparing a liquid crystal alignment agent (S8).
<IPS/FFS型液晶單元的製造> 使用液晶配向膜印刷機(日本寫真印刷(股)製造),將所述製備的液晶配向劑塗布於帶有包含ITO膜的透明電極的玻璃基板的透明電極面上,在80℃的加熱板上加熱(預烘烤)1分鐘而去除溶媒後,在200℃的加熱板上加熱(後烘烤)10分鐘,形成平均膜厚為0.08 μm的塗膜。對於該塗膜,利用具有捲繞有人造絲布的輥的摩擦機器,以輥旋數1000 rpm、平臺移動速度20 mm/秒、毛壓入長度0.4 mm進行摩擦處理,來賦予液晶配向能力。然後,在超純水中進行1分鐘超聲波洗滌,繼而在100℃潔淨烘箱中乾燥10分鐘,由此獲得具有液晶配向膜的基板。另外,重複所述操作,獲得一對(兩塊)具有液晶配向膜的基板。 繼而,對於所述一對基板中的其中一塊基板,在具有液晶配向膜的面的外緣塗布加入有直徑為5.5 μm的氧化鋁球的環氧樹脂黏接劑後,以摩擦方向成為反平行的方式,以液晶配向膜面相對的方式將一對基板重疊壓接,使黏接劑硬化。繼而,自液晶注入口向一對基板間填充向列型液晶(默克(Merck)公司製造,MLC-6221)後,利用丙烯酸系光硬化型黏接劑將液晶注入口密封,由此製造IPS/FFS型液晶單元。 <可靠性以及逸出氣體量的評價> 使用所述製造的IPS/FFS型液晶單元,利用與所述實施例1相同的方法來評價可靠性以及逸出氣體量,結果為:ΔVHR=0.6[%],可靠性為“優良”,逸出氣體量為6%,成為“良好”的評價。<Manufacture of IPS / FFS type liquid crystal cell> The prepared liquid crystal alignment agent was applied to a transparent electrode of a glass substrate with a transparent electrode including an ITO film using a liquid crystal alignment film printer (manufactured by Japan Photo Printing Co., Ltd.). On the surface, after heating (pre-baking) on a hot plate at 80 ° C. for 1 minute to remove the solvent, heating (post-baking) on a hot plate at 200 ° C. for 10 minutes to form a coating film having an average film thickness of 0.08 μm. This coating film was rubbed with a rubbing machine having a roll wound with a rayon cloth at a roll number of 1,000 rpm, a table moving speed of 20 mm / sec, and a gross press-in length of 0.4 mm to impart liquid crystal alignment ability. Then, ultrasonic cleaning was performed in ultrapure water for 1 minute, and then it was dried in a 100 ° C clean oven for 10 minutes, thereby obtaining a substrate having a liquid crystal alignment film. In addition, the operation was repeated to obtain a pair (two pieces) of substrates having a liquid crystal alignment film. Then, for one of the pair of substrates, an epoxy resin adhesive with alumina balls having a diameter of 5.5 μm was applied to an outer edge of a surface having a liquid crystal alignment film, and the friction direction became antiparallel. In a manner, a pair of substrates are overlapped and crimped so that the liquid crystal alignment film faces are opposite to each other, so that the adhesive is hardened. Next, a nematic liquid crystal (Merck, MLC-6221) was filled between the pair of substrates from the liquid crystal injection port, and then the liquid crystal injection port was sealed with an acrylic light-curable adhesive to manufacture IPS. / FFS type liquid crystal cell. <Evaluation of reliability and amount of outgas> Using the manufactured IPS / FFS type liquid crystal cell, the reliability and the amount of outgas were evaluated by the same method as in Example 1, and the result was: ΔVHR = 0.6 [ %], The reliability is "excellent", and the amount of outgassing is 6%, making it "good".
[實施例9] <液晶配向劑的製備> 以作為聚合物而獲得聚醯亞胺(PI-10)與聚有機矽氧烷(APS-1)以固體成分重量比計成為95:5的方式,添加作為有機溶媒NMP及丁基溶纖劑(BC),製成溶媒組成為NMP:BC=50:50(重量比)、固體成分濃度為6.0重量%的溶液。使用孔徑為1 μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(S9)。[Example 9] <Preparation of liquid crystal alignment agent> A method of obtaining polyimide (PI-10) and polyorganosiloxane (APS-1) as a polymer in a ratio of 95: 5 by weight of solid content Add NMP and butyl cellosolve (BC) as organic solvents to make a solution with a solvent composition of NMP: BC = 50: 50 (weight ratio) and a solid content concentration of 6.0% by weight. This solution was filtered using a filter having a pore size of 1 μm, thereby preparing a liquid crystal alignment agent (S9).
<液晶組合物的製備> [液晶組合物LC1的製備] 對於10 g的向列型液晶(默克(Merck)公司製造,MLC-6608),添加0.3重量%的下述式(pc-1)所表示的光聚合性化合物,進行混合,由此獲得液晶組合物LC1。 [化22] <Preparation of liquid crystal composition> [Preparation of liquid crystal composition LC1] To 10 g of nematic liquid crystal (Merck, MLC-6608), 0.3% by weight of the following formula (pc-1) was added. The indicated photopolymerizable compound was mixed to obtain a liquid crystal composition LC1. [Chemical 22]
<PSA-VA型液晶單元的製造> 使用液晶配向膜印刷機(日本寫真印刷(股)製造),將所述製備的液晶配向劑塗布於分別具有ITO電極1的兩塊玻璃基板(基板A、基板B)的各電極面上,所述ITO電極1經圖案化為如圖1~圖3所示的狹縫狀(狹縫部2),且被劃分為多個區域,在80℃的加熱板上加熱(預烘烤)1分鐘而去除溶媒後,在200℃的加熱板上加熱(後烘烤)10分鐘,形成為平均膜厚為800 Å的塗膜。另外,重複所述操作,獲得一對(兩塊)具有液晶配向膜的基板。此外,所使用的電極的圖案是與PSA模式中的電極圖案相同的圖案。 繼而,對於所述一對基板中的其中一塊基板,在具有液晶配向膜的面的外緣塗布加入有直徑為5.5 μm的氧化鋁球的環氧樹脂黏接劑後,以液晶配向膜面相對的方式將一對基板重疊壓接,使黏接劑硬化。繼而,自液晶注入口向一對基板間填充所述製備的液晶組合物LC1後,利用丙烯酸系光硬化型黏接劑將液晶注入口密封。然後,在對所得的液晶單元的導電膜間施加電壓的狀態下,以100,000 J/m2 的照射量進行光照射。由此,獲得PSA-VA型液晶單元。 <可靠性以及逸出氣體量的評價> 使用所述製造的PSA-VA型液晶單元,利用與所述實施例1相同的方法來評價可靠性以及逸出氣體量,結果為:ΔVHR=0.4[%],可靠性為“優良”,逸出氣體量為2%,成為“優良”的評價。<Manufacture of PSA-VA liquid crystal cell> Using the liquid crystal alignment film printer (manufactured by Japan Photo Printing Co., Ltd.), the prepared liquid crystal alignment agent was applied to two glass substrates each having an ITO electrode 1 (substrate A, On each electrode surface of the substrate B), the ITO electrode 1 is patterned into a slit shape (slit portion 2) as shown in FIG. 1 to FIG. 3, and is divided into a plurality of regions. A heating plate at 80 ° C. After heating (pre-baking) for 1 minute to remove the solvent, it is heated (post-baking) for 10 minutes on a 200 ° C hot plate to form a coating film with an average film thickness of 800 Å. In addition, the operation was repeated to obtain a pair (two pieces) of substrates having a liquid crystal alignment film. The pattern of the electrodes used is the same pattern as the electrode pattern in the PSA mode. Then, for one of the pair of substrates, the outer edge of the surface having the liquid crystal alignment film was coated with an epoxy resin adhesive with alumina balls having a diameter of 5.5 μm, and then the liquid crystal alignment film faces were opposed to each other. In this way, a pair of substrates are overlapped and crimped to harden the adhesive. Then, the prepared liquid crystal composition LC1 is filled between a pair of substrates from a liquid crystal injection port, and then the liquid crystal injection port is sealed with an acrylic light-curable adhesive. Then, in a state where a voltage was applied between the conductive films of the obtained liquid crystal cell, light irradiation was performed at an irradiation amount of 100,000 J / m 2 . Thus, a PSA-VA type liquid crystal cell was obtained. <Evaluation of reliability and amount of outgas> Using the manufactured PSA-VA type liquid crystal cell, the reliability and the amount of outgas were evaluated by the same method as in Example 1, and the result was: ΔVHR = 0.4 [ %], Reliability was "excellent", and the amount of outgassing was 2%, which was evaluated as "excellent".
[實施例12] <液晶配向劑的製備> 在作為聚合物而獲得聚醯胺酸(PA-3)中,添加作為有機溶媒的NMP及丁基溶纖劑(BC),製成溶媒組成為NMP:BC=50:50(重量比)、固體成分濃度為6.0重量%的溶液。使用孔徑為1 μm的過濾器對該溶液進行過濾,由此製備液晶配向劑(S12)。[Example 12] <Preparation of liquid crystal alignment agent> To obtain polyamic acid (PA-3) as a polymer, NMP and butyl cellosolve (BC) as organic solvents were added, and the solvent composition was NMP: BC = 50: 50 (weight ratio), solution with solid content concentration of 6.0% by weight. This solution was filtered using a filter having a pore size of 1 μm, thereby preparing a liquid crystal alignment agent (S12).
<使用光配向法的IPS/FFS型液晶單元的製造> 使用液晶配向膜印刷機(日本寫真印刷(股)製造),將所述製備的液晶配向劑塗布於帶有包含ITO膜的透明電極的玻璃基板的透明電極面上,在80℃的加熱板上加熱(預烘烤)1分鐘而去除溶媒。然後,使用Hg-Xe燈,以700 mJ/cm2 的照射量,自基板法線來照射包含254 nm的明線的偏光紫外線後,在200℃的加熱板上加熱(後烘烤)10分鐘,形成賦予了液晶配向膜的平均膜厚為800 Å的塗膜。另外,重複所述操作,獲得一對(兩塊)具有液晶配向膜的基板。 繼而,對於所述一對基板中的其中一塊基板,在具有液晶配向膜的面的外緣塗布加入有直徑為5.5 μm的氧化鋁球的環氧樹脂黏接劑後,以將偏光紫外線的偏光面投影至基板上的方向成為平行的方式,以液晶配向膜面相對的方式將一對基板重疊壓接,使黏接劑硬化。繼而,自液晶注入口向一對基板間填充向列型液晶(默克(Merck)公司製造,MLC-6221)後,利用丙烯酸系光硬化型黏接劑將液晶注入口密封,由此製造IPS/FFS型液晶單元。<Manufacturing of IPS / FFS type liquid crystal cell using photo-alignment method> Using the liquid crystal alignment film printer (manufactured by Japan Photo Printing Co., Ltd.), the prepared liquid crystal alignment agent was applied to a substrate having a transparent electrode including an ITO film. The transparent electrode surface of the glass substrate was heated (pre-baked) on a hot plate at 80 ° C. for 1 minute to remove the solvent. Then, a Hg-Xe lamp was used to irradiate polarized ultraviolet light including a bright line of 254 nm from the substrate normal at an irradiation amount of 700 mJ / cm 2 , and then heated (post-baked) on a hot plate at 200 ° C. for 10 minutes. , Forming a coating film having an average film thickness of 800 Å provided to the liquid crystal alignment film. In addition, the operation was repeated to obtain a pair (two pieces) of substrates having a liquid crystal alignment film. Then, for one of the pair of substrates, an epoxy resin adhesive with alumina balls having a diameter of 5.5 μm was applied to an outer edge of a surface having a liquid crystal alignment film to polarize the polarized ultraviolet rays. The direction in which the surface is projected onto the substrate becomes parallel, and a pair of substrates are overlapped and crimped so that the liquid crystal alignment film faces face each other, so that the adhesive is hardened. Next, a nematic liquid crystal (Merck, MLC-6221) was filled between the pair of substrates from the liquid crystal injection port, and then the liquid crystal injection port was sealed with an acrylic light-curable adhesive to manufacture IPS. / FFS type liquid crystal cell.
<可靠性以及逸出氣體量的評價> 使用所述利用光配向法來製造的IPS/FFS型液晶單元,利用與所述實施例1相同的方法來評價可靠性以及逸出氣體量,結果為:ΔVHR=0.5[%],可靠性為“優良”,逸出氣體量為3%,成為“優良”的評價。<Evaluation of reliability and amount of outgas> Using the IPS / FFS type liquid crystal cell manufactured by the photo-alignment method described above, the same method as in Example 1 was used to evaluate the reliability and amount of outgas, and the result was : ΔVHR = 0.5 [%], reliability was "excellent", and the amount of outgassing was 3%, which was evaluated as "excellent".
[實施例13~實施例14] 除了將液晶配向劑的組成變更為如下述表2所示以外,以與實施例12相同的方式分別製備液晶配向劑。另外,使用各液晶配向劑,以與實施例12相同的方式製造液晶單元,並且對該製造的液晶單元進行評價。將它們的評價結果示於下述表2中。[Example 13 to Example 14] A liquid crystal alignment agent was prepared in the same manner as in Example 12, except that the composition of the liquid crystal alignment agent was changed to that shown in Table 2 below. In addition, using each liquid crystal alignment agent, a liquid crystal cell was manufactured in the same manner as in Example 12, and the manufactured liquid crystal cell was evaluated. The evaluation results are shown in Table 2 below.
[表2]
表2中,聚合物的量的數值表示相對于液晶配向劑的製備中使用的聚合物的合計100重量份而言的各聚合物的使用比例[重量份]。In Table 2, the numerical value of the amount of polymer represents the use ratio [part by weight] of each polymer with respect to 100 parts by weight of the total of the polymers used in the preparation of the liquid crystal alignment agent.
如表2所示,實施例1~實施例14中,可靠性為“優良”~“可”的評價,另外,逸出氣體量也少。與此相對,比較例1~比較例3、比較例5中,可靠性為“不良”的評價,比較例4中,逸出氣體量多,為“不良”的評價。 此外,使用具有三級烷基結構的熱分解性單體的比較例2、比較例3、比較例5中,可靠性的評價低於實施例的原因並不確定,但認為要因之一為:在三級烷基結構的情況下,主要進行脫羧而生成胺基,因此與實施例者相比,交聯反應難以進行。另外推測:在使用具有碳數10的直鏈結構的二胺作為熱分解性單體的比較例4的情況下,由於碳鏈過長的原因,容易產生逸出氣體。As shown in Table 2, in Examples 1 to 14, the reliability was evaluated as "excellent" to "possible", and the amount of outgassing was also small. In contrast, in Comparative Examples 1 to 3, and Comparative Example 5, the reliability was evaluated as “bad”, and in Comparative Example 4, the amount of outgassing was large and evaluated as “bad”. In addition, in Comparative Example 2, Comparative Example 3, and Comparative Example 5 in which a thermally decomposable monomer having a tertiary alkyl structure was used, the reason why the reliability evaluation was lower than the examples is not certain, but one of the factors is considered to be: In the case of a tertiary alkyl structure, decarboxylation is mainly performed to generate an amine group. Therefore, the cross-linking reaction is more difficult to proceed than in the example. In addition, in the case of Comparative Example 4 in which a diamine having a linear structure of 10 carbon atoms was used as a thermally decomposable monomer, an outgas was easily generated due to the excessively long carbon chain.
1‧‧‧ITO電極1‧‧‧ITO electrode
2‧‧‧狹縫部 2‧‧‧ Slit
A、B‧‧‧基板 A, B‧‧‧ substrate
圖1 是表示實施例及比較例中使用的透明電極膜的電極圖案的圖。 圖2 是表示實施例中使用的透明電極膜的電極圖案的圖。 圖3 是表示實施例中使用的透明電極膜的電極圖案的圖。FIG. 1 is a view showing an electrode pattern of a transparent electrode film used in Examples and Comparative Examples. FIG. 2 is a view showing an electrode pattern of a transparent electrode film used in an example. FIG. 3 is a view showing an electrode pattern of a transparent electrode film used in an example.
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